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GPS AutoSteer System Installation Manual - Terre-net

1. Autosteering speed from left lock to right lock is satisfactory Value Value Value Value Value Sec Value Note See the Post Installation Procedures and Information chapter for additional information 106 AutoSteer System
2. 4 Connect the Main cable Harness to the Roof Module connector See Figure 7 13 5 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky See Figure 7 13 6 Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place Note To remove the connector grasp the connector to compress the two side latches and then pull away from the Roof Module Figure 7 13 Connecting the Main Harness to Roof Module Main Harness Connection 7 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle See Figure 7 14 Note This orientation is usually towards your right side if you are standing on the vehicle left side and looking towards the Roof Module 8 Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector See Figure 7 14 94 GPS AutoSteer System Display Figure 7 14 Roof Module Ethernet Connection Ethernet Connection Display 1 Attach the Main Cable Harness to your Display harness Note Refer to your Display Owners manual for details on connecting the Display harness Power Supply Connection The following sub sections describe basic instructions for connecting your Display and the AutoSteer system to available vehicle power sources 12V Cab Power Out
3. Two Wheel Drive Installation 8 Remove the nuts and bolts holding the drag link assembly to the axle using a 15 16 socket ratchet and a 15 16 wrench Note Caution must be taken when removing the bolts to ensure the drag link assembly does not fall off Note A breaker bar may be necessary to loosen the bolts 9 Attach the linkage bracket to the axle using the previously removed bolts See Figure 3 3 Figure 3 3 Wheel Angle Sensor Axle Bracket Mounted Mounting Bolts 38 GPS AutoSteer System Two Wheel Drive Installation Cutting Linkage Rods to Length Note Before cutting the linkage rods verify the Wheel Angle Sensor brackets will attach to the vehicle as shown in this manual and they are attached the correct distance from any reference points shown If this is not possible do not cut the rods until it is determined if these lengths will work for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for ensuring the rods are cut to the proper length 1 Measure and mark the two linkage rods for cutting according to the length shown in Table 3 1 Note Figure 3 4 shows the measurement points used to properly cut the linkage rods Table 3 1 Linkage Rod Cut Lengths Item Length Rod A 4 3 inches 110 mm Rod B 7 5 inches 191 mm Figur
4. Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Note The washer should be on the bolt head side and not the nut side of the assembly 62 GPS AutoSteer System Four Wheel Drive Installation 4 Tighten the connection with a 3 8 wrench and 1 8 Allen wrench See Figure 3 33 Note The rod should point towards the vehicle rear Figure 3 33 Tightening Wheel Angle Sensor Linkage Rod Connection Note Do not turn the steering system or drive the vehicle before the Wheel Angle Sensor has been adjusted using the AutoSteer Calibration screens The potentiometer can only rotate a maximum of 180 degrees and if it is rotated beyond its mechanical stops it will be permanently damaged Hardware Installation Manual 63 Four Wheel Drive Installation 5 Attach the linkage arm to the linkage bracket and tighten the ball joint to the bracket with a 1 2 and 9 16 wrench See Figure 3 34 Note Do not attach linkage rod to Wheel Angle Sensor linkage rod at this time Figure 3 34 Linkage Rod Connected to Bracket Linkage Bracket Rod Attached 6 With the linkage rods disconnected turn the steering wheel so the wheels are centered the vehicle will travel straight ahead when moving 7 Temporarily attach the linkage rods Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering system manually or automatically until the fit has been verified The l
5. Cab Post Drilled Mounting Hole Factory Mounting Hole not used is AutoSteer Display Mounting Holes Factory Mounting Hole Hardware Installation Manual 81 Display Installation 3 Attach the Display bracket to the front corner post using the two kit provided M8 x 25 bolts nuts and washers See Figure 6 2 4 Tighten the bolts with a 13mm socket and ratchet and 13mm wrench See Figure 6 2 Figure 6 2 Display Mounti ng Bracket Installed TR ig Display Mounting Bracket 82 GPS AutoSteer System Display Installation Attach the RAM mount to the Display mounting bracket See Figure 6 3 Secure the Ram base using four 10 32X3 4 Phillip screws and lock nuts Tighten the screws using a 2 Phillips screw driver and a 3 8 wrench See Figure 6 3 Figure 6 3 Attaching the RAM Mount to the Display Bracket Note Refer to the Display User Manual for the remaining Display specific installation instructions Hardware Installation Manual 83 Display Installation 84 GPS AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to various vehicle and AutoSteer components in the following sections SA Module Harness SA Module Connection AutoSteer Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness Roof Module Display Power Su
6. GPS AutoSteer System Connecting the Hydraulic Hoses Connecting the Hydraulic Hoses Figure 2 20 shows the combine hydraulic connections before installing the AutoSteer system Figure 2 21 shows the combine hydraulic connections after installing the AutoSteer system Figure 2 20 Hydraulic Hose Connection Schematic Before AutoSteer Installation Case Combine HOSE DIAGRAM BEFORE INSTALLING AUTOSTEER STEERING UNIT ORBITROL LEFT STEER CYLINDER RIGHT STEER CYLINDER Hardware Installation Manual 25 Connecting the Hydraulic Hoses Figure 2 21 Hydraulic Hose Connection Schematic After AutoSteer Installation Case Combine AutoSteer Hose HOSE DIAGRAM AFTER X Vehicle Hose INSTALLING AUTOSTEER AUTOSTEER VALVE STEERING UNIT ORBITROL LEFT STEER CYLINDER LEFT RIGHT PRESS LS OUT LS ORBITROL TANK TANK 1 Vehicle Right steering hose 2 Vehicle Left steering hose 3 Vehicle Pressure Hose 4 Vehicle Tank Hose 5 Vehicle Load Sense Hose 6 Autosteer Pressure Hose 7 Autosteer Tank Hose 8 Autosteer LS OUT Hose 9 Autosteer LS Orbitrol Hose 10 Autosteer Right Steer Hose 11 Autosteer Left Steer Hosa 12 Autosteer Flow Switch STEERING PRIORITY VALVE PUMP RIGHT STEER CYLINDER 26 GPS AutoSteer System Connecting the Hydraulic Hoses Note The hoses must be connected in the correct order for best fit and ease of installation 1 Lo
7. The SA module is now connected 8 Proceed to the AutoSteer Wheel Angle Sensor Connection procedure AutoSteer Wheel Angle Sensor Connection 1 Route the SA Module Wheel Angle Sensor cable along the combine frame left side and secure it with cable ties See Figure 7 5 Note If the SA Module Harness does not reach the Wheel Angle Sensor an extension harness is available PN 201 0120 01 88 GPS AutoSteer System AutoSteer Wheel Angle Sensor Connection ll PEI SA Module Harness Se fe ee y gt 7 2 Attach the SA Module Harness Wheel Angle Sensor connector to the Wheel Angle Sensor See Figure 7 6 Figure 7 6 Wheel Angle Sensor Connection Wheel Angle Sensor Connector 3 Secure all cables with cable ties Hardware Installation Manual 89 Steering Valve Connection Steering Valve Connection 1 Route and secure the steering cable from the SA Module to the Steering Valve 2 Connect the 4 pin connector to the Steering Valve See Figure 7 7 Note Do not connect the SA Module Harness 10 pin connector to the Steering Valve Figure 7 7 Steering Valve Connections shown on bench 4 Pin Connector 10 Pin Connector Do not Connect to the Steering Valve Note This installation does not require a Pressure Transducer 3 Place a 10 pin Metripack blanking connector on the Steering Valve 10 Pin connector See Figure 7 8 90 GPS AutoSteer System Steering Valve Con
8. mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer must be powered OFF when installing or removing the Roof Module vi GPS AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the provided hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle improves overall installation and cable routing and reduces the chance for oil contamination when the hydraulic connections are opened Hardware Installation Manual vii Important Information Note Verify that all scre
9. necessary ft J ia Figure 3 36 Full Left Wheel Angle Sensor Test 13 Disconnect the linkage rods and turn the steering wheel manually to the full right position 14 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 3 37 15 Adjust the linkage rod lengths as necessary Figure 3 37 Full Right Wheel Angle Sensor Test g NOY 66 GPS AutoSteer System Four Wheel Drive Installation 16 Rotate the sensor adjust the length of either linkage arm and or reposition the sensor mounting bracket on the vehicle frame if necessary to get the maximum sensor movement 17 Test the remaining linkage arm for length at hard left and hard right to ensure sensor travel is not exceeded Note The maximum movement is reached when the Wheel Angle Sensor rod sweeps from approximately 3 16 inch 5mm from both stop bolts when the steering system is turned to the maximum right and left positions See Figure 3 38 Figure 3 38 Maximum Sensor Movement as seen from bottom Potentiometer Screw Stops Full Right X gP ange of Movement A _ i ee Full Left Hardware Installation Manual 67 Four Wheel Drive Installation Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger
10. number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 kilohms or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor 18 When all the adjustments are complete tighten all linkage rod lock nuts and bolts and the Wheel Angle Sensor rod See Figure 3 39 Note A 1 2 and two 9 16 wrenches are required to tighten the connections Figure 3 39 Linkage Rod Ball Joint Bolt different vehicle shown 68 GPS AutoSteer System Four Wheel Drive Installation 19 Tighten the two screws securing the potentiometer to the Wheel Angle Sensor after final adjustments See Figure 3 40 Note Use a 1 8 hex key and a 3 8 wrench Figure 3 40 Potentiometer Mounting Bolts shown on bench Hardware Installation Manual 69 Four Wheel Drive Installation 20 The Wheel Angle Sensor is now installed See Figure 3 41 Figure 3 41 Wheel Angle Sensor Installed 70 GPS AutoSteer System SA Module Installation This SA Module Installation chapter contains information on installing the AutoSteer SA Module Installation Procedure Note The following instructions provide recommended SA Module mounting instructions However due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in an alternative location If an alternative location is required c
11. that limits the maximum pump pressure when AutoSteering The Relief Valve must be adjusted after you have completed the hydraulic installation and before you turn on AutoSteer Figure 8 1 AutoSteer Relief Valve Adjustment Note The Relief Valve in Figure 8 1 is shown on a bench without the hydraulic hoses connected for ease of viewing the adjustment process When you adjust the Relief Valve it is done with the valve mounted on the vehicle and the hydraulic hoses connected Follow the procedure below to adjust the Relief Valve 102 GPS AutoSteer System Adjusting the AutoSteer Relief Valve 1 Install a 5000 psi pressure gauge on the AutoSteer valve diagnostics coupler labeled as GP Use a short extension hose on the pressure gauge if necessary for easier reading See Figure 8 2 Figure 8 2 Pressure Gauge E PF YS N 9 Put transmission into neutral or park position and turn on the hand brake Start the engine and leave it at low idle Immediately check for oil leaks on all hose connections that were opened Turn the steering wheel full right and then full left and check for correct manuals steering response Immediately check for oil leaks on all hose connections that were opened Air in the hoses may cause a slight steering delay when the system is first powered up Observe the standby pump pressure shown on your pressure gauge Standby pressure should be very low or around 350 psi If standby pump pr
12. to the bracket with a 1 2 and 9 16 wrench Note Do not attach linkage rod to Wheel Angle Sensor rod at this time Figure 3 11 Linkage Rod Connected to Axle Bracket RAPERO D Axle Bracket Linkage Rod Attached 6 With the linkage rods disconnected turn the steering wheel so the wheels are centered the vehicle will travel straight ahead when moving 7 Temporarily attach the linkage rods Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering system manually or automatically until the fit has been verified The linkage rods must remain apart while the steering system is turned to the maximum right and left positions and then temporarily attached at these positions Failure to leave the rods detached may cause the Wheel Angle Sensor or vehicle to become damaged Hardware Installation Manual 45 Two Wheel Drive Installation Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem Always shut down the vehicle when working around the steering axle and checking or adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death 8 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the wire connector is parallel to the Wh
13. 05 Final Hardware Installation Checklist System Installation Checklist 1 2 3 4 5 6 7 Wheel Angle Sensor Installed and all fasteners are tight Monitor Bracket Installed and all fasteners are tight Roof Rail is installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Roof Module locking pin is installed Hydraulic Installation Checklist 1 2 3 4 5 6 7 8 9 10 Valve bracket is installed and all fasteners are tight Valve is installed and all fasteners are tight All hose fittings are tight Check the Priority Valve for proper installation and hose connection Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Adjust the AutoSteer Relief Valve Measure the standby pump pressure Measure the maximum pump pressure in AutoSteer mode Manual steering is normal after the AutoSteer installation AutoSteer Performance Checklist 1 2 3 4 5 6 7 8 9 Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Manual steering speed from lock to lock is satisfactory Autosteering speed from right lock to left lock is satisfactory
14. GPS AutoSteer System Installation Manual Supported Vehicles Case 2166 Combines Case 2366 Combines Case 2188 Combines Case 2388 Combines PN 602 0225 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle AutoSteer system turns the wheel automatically and the vehicle wheels or tracks move Be sure that all people and obstacles are clear of the vehicle before engine startup calibration tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas li GPS AutoSteer System Special Requirements Tools This list cons
15. Installation Procedure 4 Attach the three antennas to the correct Roof Module antenna connections See Figure 5 3 Note Hand tighten the connections Do not use tools or over tighten Figure 5 3 Antennas Attached to the Roof Module RTK Radio Modem Antenna Cell Modem Antenna WiFi Antenna 78 GPS AutoSteer System Installation Procedure 5 Remove the locking pin from the Roof Rail See Figure 5 4 Note Press the Locking Pin release button to enable pin removal Figure 5 4 Removing the Quick Release Pin Pin Release Button 6 Place the Roof Module on the Roof Rail See Figure 5 5 Figure 5 5 Mounting Roof Module on Roof Rail Hardware Installation Manual 79 Installation Procedure 7 Reinsert the locking pin See Figure 5 6 8 Test the tightness of the Roof Module from side to side Figure 5 6 Reinserting the Locking Pin lt 9 The Roof Module is now installed See Figure 5 7 Figure 5 7 Roof Module Installed 80 GPS AutoSteer System Display Installation This Display Installation chapter contains information for installing the Display 1 Locate the welded steel plate located on the cab right side post See Figure 6 1 2 Drill an extra 5 16 hole in this position Note Use the steel Display bracket as a template for drilling the hole Note Alternative mounting locations can be used if the location shown is not available Figure 6 1 Mounting Holes on
16. Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 50 kph Ensure you are in a safe position when attempting to access the cab roof If necessary for safety use a ladder to access the roof Ensure you do not fall or drop the Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module Hardware Installation Manual 75 Installation Procedure Installation Procedure 1 Attach the Roof Module brackets to both vehicle mirror mounts using the four U bolts See Figure 5 1 Note Do not completely tighten the U bolts until the roof array is mounted and aligned over the brackets Figure 5 1 Roof Brackets Mounted on Mirror Mount Mounting Bolts 76 GPS AutoSteer System Installation Procedure 2 Attach the Roof Module bracket using bolts nuts and washers supplied 3 Tighten securely with a 15 16 socket and ratchet See Figure 5 2 Figure 5 2 Attaching the Roof Rail with Bolts Mounting Bolts and Nuts Hardware Installation Manual 77
17. allation 20 The Wheel Angle Sensor installation in now complete See Figure 3 18 Figure 3 18 Wheel Angle Sensor Installed i ate K Four Wheel Drive Installation The Four Wheel Drive AutoSteer Wheel Angle Sensor installation procedure is provided in the following sub sections Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Hardware Installation Manual 51 Four Wheel Drive Installation Mounting Wheel Angle Sensor Hardware 1 The Wheel Angle Sensor components are shown in Figure 3 19 Figure 3 19 Wheel Angle Sensor Components Wheel Angle Sensor Cable Wheel Angle Sensor Connector Linkage Rods Linkage Rod Bracket 52 GPS AutoSteer System Four Wheel Drive Installation 2 Identify the Wheel Angle Sensor mounting location Note The Wheel Angle Sensor is located on the rear steer axle on the left hand side It is bolted to the outer axle extension mounting holes See Figure 3 19 3 Remove nut holding hydraulic hose clamp using a 1 1 8 socket with a 3 4 drive socket wrench and breaker bar See Figure 3 20 Figure 3 20 Hydraulic Hose Clamp Nut Hose Clamp Nut Hardware Installation Manual 53 Four Wheel Drive Installation 4 Place the bracket over the bolt Use a 5 8 x 4 UNC bolt washer and nut supplied in bottom hole so that the bracket is perpendicular to t
18. ble do not cut the rods until it is determined if these lengths will work for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for ensuring the rods are cut to the proper length 56 GPS AutoSteer System Four Wheel Drive Installation 1 Measure and mark the two linkage rods for cutting according to the length shown in Figure 3 26 Note Figure 3 26 shows the measurement points used to properly cut the linkage rods Table 3 3 Linkage Rod Cut Lengths Rod A 3 7 inches 94 mm Rod B 8 3 inches 211 mm Figure 3 26 Linkage Rod Cut Length Measurement Points RodA RodB Hardware Installation Manual 57 Four Wheel Drive Installation 2 Use a hack saw to cut the linkage rod to length while it is held in a bench vise See Figure 3 27 Figure 3 27 Linkage Rod Cutting a 58 GPS AutoSteer System Four Wheel Drive Installation Assembling Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A See Figure 3 28 2 Connect the eye connector to the end of the Wheel Angle Sensor rod As shown in Figure 3 28 Note The threaded rods must be cut to the correct lengths before final assembly Figure 3 28 Rod A Assembled Eye Connector Jam Nut 3 Attach the jam nuts to each end of linkage Rod B 4 Attach the ball joints to both en
19. cate the left hand side vehicle hose connection position See Figure 2 22 Figure 2 22 Vehicle Hydraulic Hose Connection Location Hardware Installation Manual 27 Connecting the Hydraulic Hoses Note The pressure and load sense lines are connected to the steering Priority valve The Pressure line is connected to the existing pressure line using a 90 degree adapter and a Tee adapter The 90 degree adapter screws onto the CF port on the Priority valve The pressure Tee adapter then screws onto the 90 degree adapter The Load Sense Out is connected to the steering Priority valve Install a 90 degree adapter on the Priority Valve CF port See Figure 2 23 2 3 Install run Tee onto the 90 degree adapter See Figure 2 23 4 Connect the end of the AutoSteer Pressure hose to the side of the run Tee See Figure 2 23 5 Tighten all the Pressure Port hydraulic hose fittings Figure 2 23 F Priority Valve Pressure Port Connection CF Port 28 GPS AutoSteer System Connecting the Hydraulic Hoses 6 Disconnect the Load Sense line from the combine Priority Valve See Figure 2 24 7 Connect the combine Load Sense line to the AutoSteer Valve Load Sense Orbitrol Port 8 Connect the AutoSteer Valve Load Sense Out port to the combine Priority Valve Load Sense port See Figure 2 24 Figure 2 24 Priority Valve Load Sense Port Load Sense Connection Hardware Installation Manual 29 Connecting the Hydraulic Hose
20. ds of the linkage arm as shown in Figure 3 29 Note The bolts for the ball joints should be facing the same direction as shown in Figure 3 29 Figure 3 29 Linkage Rod Assembled Hardware Installation Manual 59 Four Wheel Drive Installation Note The linkage rod after assembly center to center lengths are shown in Table 3 2 Figure 3 30 shows the measurement points for the assembled linkage rods Table 3 4 Assembled Linkage Rod Length Rod A 4 7 120mm Rod B 10 2 259mm Figure 3 30 Linkage Rod Measurement Points Assembled 60 GPS AutoSteer System Rod A Measurement Rod B Measurement Four Wheel Drive Installation Attaching and Adjusting Wheel Angle Sensor Linkage Rods 1 Install the short linkage arm on the Wheel Angle Sensor shaft 2 Attach the Wheel Angle Sensor linkage rod to the Wheel Angle Sensor See Figure 3 31 Note Leave the Wheel Angle Sensor mounting bolts loose so the sensor can be rotated after installation on the vehicle Figure 3 31 Attaching the Linkage Arm to Sensor shown on bench Wheel Angle Sensor Mounting Bolt Washer Allen Head Bolt Nut Wheel Angle Sensor Mounting Bolt Hardware Installation Manual 61 Four Wheel Drive Installation 3 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 3 32 Figure 3 32 Washer on Shaft Screw Wheel Angle Sensor Mounting
21. e 3 4 Linkage Rod Cut Length Measurement Points RodA RodB p t Hardware Installation Manual 39 Two Wheel Drive Installation 2 Use a hack saw to cut the linkage rod to length while it is held in a bench vise See Figure 3 5 Figure 3 5 Linkage Rod Cuttin lt a g 40 GPS AutoSteer System Two Wheel Drive Installation Assembling Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A See Figure 3 6 2 Connect the eye connector to the Wheel Angle Sensor rod end as shown in Figure 3 6 Note The threaded rods must be cut to the correct lengths before final assembly Figure 3 6 Rod A Assembled Eye Connector Jam Nut 3 Attach the jam nuts to each end of linkage Rod B 4 Attach the ball joints to both ends of the linkage arm as shown in Figure 3 7 Note The bolts for the ball joints should be facing the same direction as shown in Figure 3 7 Figure 3 7 Linkage Rod Assembled Hardware Installation Manual 41 Two Wheel Drive Installation Note The linkage rod after assembly center to center lengths are shown in Table 3 2 Figure 3 8 shows the measurement points for the assembled linkage rods Table 3 2 Assembled Linkage Rod Length Rod A 5 5 140mm Rod B 9 0 229mm Figure 3 8 Linkage Rod Measurement Points Assembled Rod A Measurement Rod B Measurement 42 GPS AutoSteer System Two Wheel Drive Installation A
22. e Connection sises eireas EaR AEEA REE A AA EEEE E ER 90 Main Cable Harness e n acta weg ba eben ete dob ane he eee bay BEN 92 Roof Module vi c 30 044 250 6 eea e EAEE ele Garde 6 48g mlb Sere gules ethane eh ate 92 Display 2i4 wi ook te ee a a Ree hohe aig We didlo etre ete dhe Sait bey 95 Power Supply Connection yos mi sarei agen ERAR eee ee eee e eee bene aes 95 12V Cab Power Outlet in c c03 6 eo ee ch ee EEEE EEEE EN EER whee 96 Battery Power Connection siseses se eee ccc teen eee 98 Install Warning Mabel ici wih o dec a dinate ache ial isan Ob nance pts E seek 98 Chapter 8 Post Installation Procedures and Information ccccccccccsseccsssssssessssseseseeeseeeeeeeeees 101 Verify the Vehicle is Ready for AutoSteer 00 0 cece eee eee 101 Hardware Installation Manual Chapter 9 Calibration and Tuning Notes 0 0 Adjusting the AutoSteer Relief Valve 1 0 0 0 0 2 eee eee eee Final Hardware Installation Checklist cccccccccessscssseeeesseeeeesseaueeeeeeseueeneeesnaueeens GPS AutoSteer System Installation Overview This Installation Overview chapter contains part numbers kit overview diagram cabling diagram and the installation procedure for the Case Combine AutoSteer Kit Vehicle Inspection Installation Procedure Outline Kit Overview Assemblies Bracket Kit Components AutoSteer Common Kit Components Hose Kit Components Cable Diagram This installation g
23. ee 18 Location Three Bracket Mounting Procedure 0 0 0 0 ec eee eee ee eee 22 Connecting the Hydraulic Hoses 2 0 0 ec cee eeee 25 Steering Valve Installation Checklist 0 0 ce eee eee 34 Chapter 3 Wheel Angle Sensor WAS Installation cccccccscsssssesseeceeeeeeeeeeeesssnssseneeseeeeeeeeeees 35 Wheel Angle Sensor Installation Procedures 0 0 0 0 eee eee ee eee 35 Two Wheel Drive Installation 2 0 0 eee nee ene R 35 Four Wheel Drive Installation 0 0 0 0 cece eee n eee 51 Chapter 4 SA Module Installation ss cccicccicc tes evencsdecetieencccececacectddcevecndedecetendsdndeveteadedseeynaclacewenestetes 71 Installation Procedure se cates ode Sew s wee Lae tae Pee Soleo A aE E es 71 Chapter 5 Roof Module Installations ivcics ccciccescecccecccicccceveeeacasttienes teceeeeeesseeeuseusccctennensedereveerseasbennis 75 Safety Notes pisne Tonea EEE cree ce hee iets sme OLN RAE Sus Hamel R ee 8 75 Installation Procedure sise mgesore d dlc metae O E E E E ERA E E E E E E 76 Chapter 6 Display Installation arsi eoni diedra anaia iiaeaa d diirei iaa 81 Chapter 7 Connecting System Cable sesccescesecnteceeeecsesesseceencnccnpecchecnsavesanebactatecsnectsvecseendeevens 85 SA Module HathesS eini e EE E aba eh CEEE ER EEPE EEES 85 SA Module Connections 0 0 ccc ccc E A ET eens 86 AutoSteer Wheel Angle Sensor Connection 0 00 0 e eee eee eee eee 88 Steering Valv
24. eel Angle Sensor rod See Figure 3 12 Note The vehicle should be parked in a straight ahead position when adjusting the potentiometer angle 9 Tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench Figure 3 12 Adjusting Potentiometer Angle Wheel Angle Sensor Connector 46 GPS AutoSteer System Two Wheel Drive Installation 10 Disconnect the linkage rods and turn the steering wheel manually to the full left position 11 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 3 13 12 Adjust the rod lengths as necessary Figure 3 13 Full Left Wheel Angle Sensor Test Ses 3 S 3 13 Disconnect the linkage rods and turn the steering wheel manually to the full right position 14 Reattach the linkage assembly and verify the sensor will not be damaged See Figure 3 14 15 Adjust the linkage rod lengths as necessary Figure 3 14 Full Right Wheel Angle Sensor Test Hardware Installation Manual 47 Two Wheel Drive Installation 16 Rotate the sensor adjust the length of either linkage arm and or reposition the sensor mounting bracket on the vehicle frame if necessary to get the maximum sensor movement 17 Test the remaining linkage arm for length at hard left and hard right to ensure sensor travel is not exceeded Note The maximum movement is reached when the Wheel Angle Sensor rod sweeps from approximately 3 16 inch 5mm from both stop bolts whe
25. el Note Install the warning label with the language that best matches the operator s language If necessary install labels in multiple languages Warning labels are provided in the following languages English French German and Spanish Figure 7 18 Autosteer Warning Label BEFORE DRIVING ON PUBLIC ROADS THE GPS STEERING SYSTEM MUST SWITCHED OFF Hardware Installation Manual 99 Install Warning Label 100 GPS AutoSteer System Post Installation Procedures and Information This Post Installation Procedures and Information chapter contains information on procedures and processes that should be completed after the installation process is complete The information for this chapter is contained in the following sections Verify the Vehicle is Ready for AutoSteer Calibration and Tuning Notes Adjusting the AutoSteer Relief Valve Verify the Vehicle is Ready for AutoSteer 1 Ensure all connectors are properly coupled 2 Power ON the AutoSteer system 3 Verify installation and system operation Calibration and Tuning Notes Note For optimal steering performance the AutoSteer system must be fully calibrated and then tuned Select the appropriate Case Combine model when setting up your vehicle on the AutoSteer system Display Hardware Installation Manual 101 Adjusting the AutoSteer Relief Valve Adjusting the AutoSteer Relief Valve The AutoSteer steering valve has a built in Load Sense Relief Valve
26. es or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the GPS system engaged iv GPS AutoSteer System High Pressure Fluid Hazard Read the Owner s Manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer system and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30
27. essure is zero or less than 100 psi you might have inverted the Pressure and Tank hoses Clear any bystanders from around the vehicle because you will be moving the front wheels in the next step With the display turned ON access the Hydraulic Valve window from the Steering Components Window and command the steering full Right and full Left The front wheels will turn towards each of the directional stops The maximum pump pressure will be indicated on the pressure gauge when the wheels hit the stops Adjust the AutoSteer relief valve so that the maximum pump pressure is 2400 psi when the wheels hit the stops 10 Tighten the jam nut on the relief valve once the correct pressure setting has been adjusted 11 Remove your pressure gauge by sliding the sleeve on the quick coupler Hardware Installation Manual 103 Adjusting the AutoSteer Relief Valve 104 GPS AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page You should keep a copy of this checklist and this manual for future reference when servicing the vehicle Vehicle Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 1
28. essure transducer and relief valve See Figure 2 2 Figure 2 2 Steering Valve Assembly FRONT Y COVER 3 PRESSURE TRANSDUCER RELIEF VALVE Note Figure 2 3 shows the Steering Valve assembly hydraulic connection functions Hardware Installation Manual 11 AutoSteer Valve Configuration Figure 2 3 Steering Valve Port Identification Note The ports shown in Figure 2 3 are upside down relative to the ports shown in Figure 2 2 Table 2 2 Valve Functions and Fitting Sizes Hose Adapter Fitting Type Size PRESS PUMP PRESSURE 8 ORFS TANK TANK RETURN 6 ORFS LS ORBITROL LS FROM ORBITROL 4 ORFS LS OUT LS to Priority Valve 4 ORFS LEFT LEFT STEERING CYLINDER 6 ORFS RIGHT RIGHT STEERING CYLINDER 6 ORFS GP DIAGNOSTICS PORT 1 8 SAE J1502 TRANS PRESSURE TRANSDUCER SAE 4 ORB AutoSteer Valve Configuration The AutoSteer valve must be properly configured for correct operation The combines supported in this manual use a closed center orbitrol dynamic load sense plug and orifice configuration Note These configuration instructions are only used when the valve has been moved from another vehicle or for troubleshooting purposes This installation requires no changes to the steering valve internal plug configuration The valve may be installed in this application with the factory default settings as specified in Table 2 3 The location of the three internal
29. et and ratchet Figure 2 9 Valve Bracket Mounting Bolts Bracket Bolts 16 GPS AutoSteer System Location One Bracket Mounting Procedure 2 Mount the L bracket on the bolts See Figure 2 10 3 Replace and tighten the nuts Figure 2 10 Mounting the Valve Bracket 4 Mount the steering valve to L bracket See Figure 2 11 5 Insert the four valve bracket bolts and tighten using 1 2 wrench See Figure 2 11 Figure 2 11 Mounted Valve Bracket Mounting Bolts Mounting Bolts Hardware Installation Manual 17 Location Two Bracket Mounting Procedure Location Two Bracket Mounting Procedure 1 Remove bolts and nuts above feeder house using a 3 4 socket and ratchet Figure 2 12 Mounting Bolt Location AXIAL FLOW Mounting Bolt Locations LTCC ERTCL aee o o oO OL maga ya Th OS E anii 4 h en he ER EE 4 18 GPS AutoSteer System Location Two Bracket Mounting Procedure 2 Mount the L bracket to valve before installing on the combine using a 1 2 wrench See Figure 2 13 Note Use the bolts supplied in the kit to mount the valve to the bracket Due to the position required some of the L bracket large holes may need to be used Large washers can be used to ensure proper mounting Figure 2 13 Mounting the Bracket to the Valve Hardware Installation Manual 19 Location Two Bracket Mounting Procedure 3 Mount the L bracket reusing the existing nuts and bolts See Figu
30. he ground See Figure 3 21 Figure 3 21 Mounting Wheel Angle Sensor Bracket 5 Place three large washers over bolt between the WAS bracket and the hose bracket See Figure 3 22 Figure 3 22 Placing Washers on Wheel Angle Sensor Bracket NTA 54 GPS AutoSteer System Four Wheel Drive Installation 6 Fit hose bracket in the best possible position so the hoses will not rub on the WAS bracket 7 Tighten the bolt using a 1 1 8 socket 3 4 rachet drive and breaker bar 8 Tighten bottom bolt using a 15 16 socket ratchet and wrench See Figure 3 23 Figure 3 23 Hose Bracket Reinstalled 9 Attach the Wheel Angle Sensor to the Wheel Angle Sensor bracket See Figure 3 24 10 Tighten bolts with a 9 16 wrench Figure 3 24 Attaching the Wheel Angle Sensor to the Bracket g Top Mounting Bolt Hardware Installation Manual 55 Four Wheel Drive Installation 11 Attach the linkage bracket to the drag link by using the 1 1 2 muffler clamp assembly See Figure 3 25 12 Position bracket horizontally approximately 1 inch 25mm from the drag link lock nut 13 Tighten the nuts using a 1 2 wrench See Figure 3 25 Figure 3 25 Attaching Linkage Bracket Cutting Linkage Rods to Length Note Before cutting the linkage rods verify the Wheel Angle Sensor brackets will attach to the vehicle as shown in this manual and they are attached the correct distance from any reference points shown If this is not possi
31. hoose a location where the SA Module is protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment 1 Locate the space just below the cab front See Figure 4 1 Figure 4 1 Mounting Location SA Module Mounting Location Hardware Installation Manual 71 Installation Procedure 2 Locate and remove the bolt pointed downward to use for mounting the SA Module Bracket See Figure 4 2 Figure 4 2 Existing Bolt to Use For SA Module Bracket Mounting 72 GPS AutoSteer System Installation Procedure 3 Mount the SA Module to the SA Module bracket using the screws provided and a 2 Phillips screwdriver See Figure 4 3 Figure 4 3 Mounting SA Module to Bracket Mounting Screws Mounting Screws Hardware Installation Manual 73 Installation Procedure 4 Mount the SA Module Bracket with SA Module attached as shown using bolt and nut previously removed See Figure 4 4 5 Tighten with a rachet and 13mm socket Figure 4 4 Mounting SA Module Bracket to Vehicle td 6 Figure 4 5 shows the SA Module mounted Figure 4 5 SA Module Mounted 1 SA Module Connector 74 GPS AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Installation Procedure Safety Notes The AutoSteer system must be powered OFF when installing or removing the Roof
32. ided in the following sub sections Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Hardware Installation Manual 35 Two Wheel Drive Installation Mounting Wheel Angle Sensor Hardware 1 The Wheel Angle Sensor components are shown in Figure 3 1 36 GPS AutoSteer System Wheel Angle Sensor Linkage Rod Bracket Linkage Bracket Wheel Angle Sensor Wheel Angle Sensor Connector Wheel Angle Sensor Bracket Wheel Angle Sensor Cable Mounting Bolts 5 8 x 4 1 2 Two Wheel Drive Installation p ad n eS aS Identify the Wheel Angle Sensor mounting location Note The Wheel Angle Sensor is located on the rear steer axle left hand side The Wheel Angle Sensor is bolted to the outer axle extension mounting holes See Figure 3 1 Remove the two vehicle 5 8 x 4 1 2 UNC bolts if they are present otherwise use the Wheel Angle Sensor kit bolts See Figure 3 1 Attach the Wheel Angle Sensor bracket using the vehicle 5 8 x 4 1 2 UNC bolts See Figure 3 1 Retighten the bolt using a 15 16 socket ratchet and wrench Note Ensure the Wheel Angle Sensor bracket axle mounting is perpendicular to the ground Attach Wheel Angle Sensor to the Wheel Angle Sensor bracket See Figure 3 2 Tighten the bolts with a 9 16 socket and ratchet Mounting Bolts Hardware Installation Manual 37
33. inkage rods must remain apart while the steering system is turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem 64 GPS AutoSteer System Four Wheel Drive Installation Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death 8 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the wire connector is parallel to the Wheel Angle Sensor rod See Figure 3 35 Note The vehicle should be parked in a straight ahead position when adjusting the potentiometer angle 9 Tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench Figure 3 35 Adjusting Potentiometer Angle Wheel Angle Sensor Connector Hardware Installation Manual 65 Four Wheel Drive Installation 10 Disconnect the linkage rods and turn the steering wheel manually to the full left position 11 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 3 36 12 Adjust the rod lengths as
34. ion while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system Hardware Installation Manual 9 Hose Kit Hose Kit Figure 2 1 Hose Kit Components PN 500 0351 01 THESE ENDS CONNECT TO COMPACT VALVE THESE ENDS CONNECT TO MACHINE TANK PRESSURE aa Aa LOAD SENSE OUT LOAD SENSE ORBITROL D STEER LEFT HOSE LENGTHS NOT SHOWN TO SCALE FLOW SWITCH ADAPTERS Gal TAL STEER RIGHT mE Table 2 1 Hose Kit Components 1 HOSE ASSY 3 8 X 62 6F ORFS X 8F ORFS 90 DEG F45 ITC JCJ9060806 62 2 HOSE ASSY 3 8 X 68 8F X 6F ORFS 90 DEG F45 ITC JCJ9080606 68 3 HOSE ASSY 1 4 X 72 4F X 4F ORFS F45 ITC JCJC040404 72 4 HOSE ASSY 1 4 X 28 4F X 4M ORFS F45 ITC JCJ0040404 28 5 HOSE ASSY 3 8 X 62 6F X 6F ORFS F45 ITC JCJC060606 62 6 RUN TEE ADAPTER ORFS F M M 6 6 R6LO S 7 RUN TEE ADAPTER ORFS F M M 8 8 R6LO S 8 ADAPTER S LK HM NUT ELBOW 8 8 C6LO S 9 Mounting Hardware 200 0467 01 10 GPS AutoSteer System Steering Valve Configuration 10 STRAIGHT ADAPTER 3 8 M NPT X 6M ORFS 6 6 FLO S 11 SWIVEL ADAPTER 3 8 M NPT 6F ORFS 6 6 F6L S 12 Elbow Adapter 6 C6LO S Steering Valve Configuration 1 Use a 3 16 Allen key to remove the four cover screws See Figure 2 2 2 Remove the front cover to access the hose connections pr
35. ists of the tools required to complete the installation The installer is assumed to have a complete set of common installation tools 13mm wrench 5 16 wrench 1 2 socket and ratchet 13mm socket and ratchet 3 8 wrench 9 16 socket and ratchet 24mm wrench 7 16 wrench 15 16 socket and ratchet 24mm socket and ratchet Side cutters 1 2 wrench 9 16 wrench 2 1 Phillips screwdriver 2 Phillips screwdriver Electrical tape 11 16 wrench Hack saw Tape measure 12 ft 3 6 m minimum 3 4 wrench Drill 5 32 Allen wrench 7 8 wrench 5 16 drill bit 1 8 Allen wrench 13 16 wrench 1 2 drill bit 3 16 Allen wrench 15 16 wrench 1 1 2 hole saw 5mm Allen wrench 1 wrench 5000 psi Pressure Gauge Step ladder Hardware Installation Manual Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structur
36. jjO4 Nid Z4 Vivd WYS Nid 02 Nid Z t i Nid b 3OVONA SLOWSY JINON VS YaMOd WYS Z0 Z 0 0Z SSANYVH WYS t0 97t0 0Z SSJNYVH NIV Nid zi AW1dSIG SARA Jaa SoIny uoyenoy AJINGOW 4004 SdD auiquiog aseg d L JOINS SN Welbelg ajqea GPS AutoSteer System Steering Valve Installation This Steering Valve Installation chapter information is provided in the following sections Steering Valve Installation Procedure Overview Hose Kit Steering Valve Configuration AutoSteer Valve Configuration Install the Valve Bracket Connecting the Hydraulic Hoses Steering Valve Installation Checklist Steering Valve Installation Procedure Overview Note You can use a fiberglass cable puller to make it easier to pull the hydraulic hoses and electrical cables through and around the vehicle 1 Ensure the valve plug and orifice configuration is correct before installing the AutoSteer valve Note See the AutoSteer Valve Configuration section for valve plug and orifice configuration information Install the AutoSteer valve bracket and valve on the vehicle Connect the six hoses between the valve and the vehicle steering system Check for oil leaks Adjust the AutoSteer pressure relief valve A a FF Y BN Perform a functional test to confirm correct valve operation High Pressure Fluid Hazard Read the Owner s Manual before installation Wear hand and eye protect
37. let Battery Power Connection Note Refer to your Display user manual for electrical connection information before attempting to connect the AutoSteer system to vehicle power If your Display manual requires a cab power connection see the 12V Cab Power Outlet section if your Display manual requires a direct battery connection see the Battery Power Connection section There are two issues that must be addressed when connecting to 12V vehicle power Display Connection AutoSteer System Connection The Display must be connected to 12V vehicle power according to the wiring diagram provided with your Display The AutoSteer system Main Cable Harness must be connected to a 3 pin 12V power connector Your Display user manual provides Hardware Installation Manual 95 12V Cab Power Outlet a wiring diagram for connecting the AutoSteer system to 12V Power Your Display user manual may specify using a cab 12V power outlet or may require a direct connection to the vehicle battery Your Display wiring diagram specifies the recommended vehicle 12V power source Whether your Display harness connects to the vehicle battery or to the 12V power outlet inside the cab it is shipped with the appropriate harness for your installation 12V Cab Power Outlet 1 Locate the cab console right side 12V power outlet See Figure 7 15 Note If there is no 3 pin connector in the cab or it doesn t work you need to provide a cab power outlet Connect the
38. n the steering system is turned to the maximum right and left positions See Figure 3 15 Figure 3 15 Maximum Sensor Movement as seen from bottom Potentiometer Screw Stops Pa Full Right X G w Pange of Movement _ ee Full Left 48 GPS AutoSteer System Two Wheel Drive Installation Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 kilohms or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor 18 When all adjustments are complete tighten all linkage rod lock nuts and bolts and the Wheel Angle Sensor rod See Figure 3 16 Note A 1 2 and two 9 16 wrenches are required to tighten the connections Figure 3 16 Linkage Rod Ball Joint Bolt different vehicle shown Hardware Installation Manual 49 Two Wheel Drive Installation 19 Tighten the two screws securing the potentiometer to the Wheel Angle Sensor after final adjustments See Figure 3 17 Note Use a 1 8 hex key and a 3 8 wrench Figure 3 17 Potentiometer Mounting Bolts shown on bench Mounting Nut d 50 GPS AutoSteer System Four Wheel Drive Inst
39. nection Figure 7 8 10 Pin SA Module Harness Terminator 4 Connect the Flow Switch adapter harness to the SA Module Harness 10 pin connector See Figure 7 9 Figure 7 9 Connecting the Flow Switch Adapter Harness 5 Connect the opposite end of Flow Switch adapter harness to the vehicle Flow Switch connector Hardware Installation Manual 91 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Display Power Supply Connection Roof Module 1 Route the antenna cable steering cables and SA Module connectors through existing holes in the cab wall on the right hand side See Figure 7 10 Note If necessary drill a 1 1 2 diameter hole in the cab floor or wall using a hole saw Use a rubber grommet to protect the cables passing through the hole See Figure 7 10 Figure 7 10 Passing Cable Through Cab Wall Access Hole N SMF g Wall Passthrough 92 GPS AutoSteer System Roof Module 2 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 7 11 Figure 7 11 Main Cable Harness to SA Module Harness Connections shown on bench 12 Pin Connectors 2 Pin Connector 3 Route the Main Cable Harness up the cab side See Figure 7 12 Figure 7 12 Route Main Harness Up Cab Right Side Main Harness To Roof Module Hardware Installation Manual 93 Roof Module
40. plugs and orifices are identified by stamped numbers on the manifold 12 GPS AutoSteer System AutoSteer Valve Configuration Note The internal plugs and orifices are accessed by first removing the larger external plug Note The configuration summary provided in Table 2 3 is used exclusively for troubleshooting purposes and to determine if a Steering Valve transferred from another vehicle may have been configured differently Table 2 3 Plug and Orifice Configuration Summary Factory Default Configuration Plug Open Plug Note Do not install this valve on other vehicles without the appropriate installation manual Incorrect valve configuration and wrong hose connections can cause immediate and severe pump damage 1 Remove the front valve cover using a 3 16 hex key to loosen the four screws 2 Identify the three threaded plugs See Figure 2 4 Figure 2 4 Steering Valve With Cover Removed 13A Located on the Valve Side 13C 13B Shown Installed Hardware Installation Manual 13 Install the Valve Bracket 3 Identify the large external access plug identified in position 13B 4 Remove the external plug in position 13B using a 1 4 hex key See Figure 2 5 Figure 2 5 Removing External Plug a External Plug Confirm there is no internal plug installed in position 13B If present remove the internal plug in the 13B position using a 1 8 hex key Re install the large exte
41. pply Connection 12V Cab Power Outlet Battery Power Connection Install Warning Label SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection AutoSteer Wheel Angle Sensor Connection Hardware Installation Manual 85 SA Module Connection SA Module Connection 1 Locate the previously mounted SA Module See Figure 7 1 Figure 7 1 SA Module Harness Cables Bundled with Electrical Tape SA Module Connector 2 Align the SA Module Harness connector to the SA Module See Figure 7 2 3 Open the connector latch lever See Figure 7 2 SA Module SA Module Connector Locking mechanism in open position Latch 86 GPS AutoSteer System SA Module Connection 4 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 5 Press the latch lever closed until it clicks and locks the connector See Figure 7 3 Figure 7 3 Closing the SA Module Connector Connector Latch Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 87 AutoSteer Wheel Angle Sensor Connection 6 Close the cable connector locking mechanism as shown in Figure 7 4 Figure 7 4 SA Module Connector closed a _ Locked position 7
42. provided power adapter cable to a vehicle power source capable of providing 12V at 15A maximum See the power cable adapter as shown in Figure 7 16 and Table 7 1 for connection details 2 Use this 12V power outlet if the Display manual specifies connecting to power inside the cab Figure 7 15 12V Power Outlet 12V Power Outlet 96 GPS AutoSteer System 12V Cab Power Outlet 3 Connect the Red and Black power cable adapter wires to 12 volt power on the vehicle protected by a 15 amp fuse Note Table 7 1 shows the Power Cable Adapter pinout Figure 7 16 Power Cable Adapier 201 0156 01 Vehicle Connection 3 Pin 12V Power Connector Table 7 1 Power Adapter Cable Pinout Wire Color Function Red 12 V Unswitched Power White 12V Switched Power Black Ground Hardware Installation Manual 97 Battery Power Connection Battery Power Connection 1 Locate the vehicle battery See Figure 7 17 Note The location of the battery is determined by your vehicle model 2 Connect to the vehicle battery if the Display manual specifies a direct battery connection Figure 7 17 Vehicle Battery Example i yE E t w Y e Battery Install Warning Label Install the Warning label on the cab window in a position that is easy to read and does not obstruct the driver s view of the road or surrounding obstacles See Figure 7 18 98 GPS AutoSteer System Install Warning Lab
43. re 2 14 4 Tighten the bolts using a 3 4 socket and ratchet Note The bracket is shown without the valve mounted for ease of viewing the mounting placement Figure 2 14 Mounting Valve Bracket ae Lees a RRN 20 GPS AutoSteer System Location Two Bracket Mounting Procedure 5 The valve is now mounted See Figure 2 15 Figure 2 15 Steering Valve Mounted shown with hoses connected Hardware Installation Manual 21 Location Three Bracket Mounting Procedure Location Three Bracket Mounting Procedure 1 Remove bolt from existing hole See Figure 2 16 Note Use L shaped bracket as a template to mark position for drilling the hole 2 Drill a 1 2 hole in the location shown in Figure 2 16 Figure 2 16 Mounting Location 1 2 Hole Drilled Existing Bolt Removed 22 GPS AutoSteer System Location Three Bracket Mounting Procedure 3 Mount the L bracket using the existing bolt along with the supplied bolt See Figure 2 17 4 Use washers on the mounting bolts to properly support the bracket on the vehicle chassis See Figure 2 17 Bolts and Washers 5 Tighten bolts using 3 4 socket and wrench See Figure 2 18 Figure 2 18 Bracket Mounted Mounting Bolts Hardware Installation Manual 23 Location Three Bracket Mounting Procedure 6 The valve is now mounted See Figure 2 19 Figure 2 19 Valve Mounted shown with hoses connected 4 fo fs 4 A e 24
44. rnal plug in position 13B Repeat Step 3 through Step 7 for the 13A and 13C plug and orifice positions PFN A A This concludes the plug and orifice verification The valve is now ready for vehicle installation Install the Valve Bracket The AutoSteer valve can be installed in different vehicle frame locations Figure 2 6 shows one location for valve installation You should choose a protected location which enables short hose routing to the vehicle connection points and is readily accessible for installation and maintenance purposes Note Figure 2 6 through Figure 2 8 show various valve bracket mounting locations Use the bracket installation procedure for the specific combine and vehicle installation location shown below AutoSteer Valve Location I 2166 combines AutoSteer Valve Location 2 2388 and 2166 without accumulator combines AutoSteer Valve Location 3 2166 2388 combines 14 GPS AutoSteer System Install the Valve Bracket Figure 2 6 AutoSteer Valve Location 1 2166 combines Bracket Location 1 Figure 2 7 AutoSteer Valve Location 2 2388 and 2166 without accumulator combines Bracket Location 2 I aie tL Se SE Ne p m i tire iea RAR MRE ee a ah Hardware Installation Manual 15 Location One Bracket Mounting Procedure Drilled Hole Bracket Location T Existing Hole Location One Bracket Mounting Procedure 1 Remove nuts shown in Figure 2 9 using 3 4 sock
45. s 9 Connect the other end of the AutoSteer Pressure hose to the PRESS port on the AutoSteer valve Note Only hand tighten the hose fitting on the AutoSteer valve now You may need to temporarily disconnect the fitting later in the procedure to make other hydraulic connections to the AutoSteer valve easier 10 Assemble the in line pressure flow switch See Figure 2 25 Note The flow switch connects in line to the Orbitrol Pressure line Ensure the flow see arrow on pressure switch is going towards the Orbitrol See Figure 2 25 Figure 2 25 Orbitrol Pressure Hose In Line Flow Switch Flow Switch Flow Switch Direction Arrow 30 GPS AutoSteer System Connecting the Hydraulic Hoses 11 Connect the Return line to the existing vehicle Return line using a Tee adapter See Figure 2 26 Note When you open the Tank line oil will flow out fast It may be advisable to drain the reservoir before opening the Tank line Figure 2 26 Return Line Tee Connection Return Tee Hardware Installation Manual 31 Connecting the Hydraulic Hoses 12 Locate the steering line connection points See Figure 2 27 Note The steering line connection points are located on the combine left hand side behind the drive wheel Figure 2 27 Steering Line Connection Points 2 i AN Ga j Steering Line Connection Points 13 Connect the AutoSteer steering lines to the existing vehicle steering lines using Tee adap
46. ters See Figure 2 28 Figure 2 28 Steering Lines Tee Adapter Connections 32 GPS AutoSteer System Connecting the Hydraulic Hoses 14 Route the hoses neatly to the AutoSteer valve and secure them using cable ties Note Ensure the hoses are not rubbing on any sharp surfaces or touching any hot vehicle surfaces Figure 2 29 Hose Routing Example Wire Tie 15 Remove valve cover by removing four screws using a 3 16 allen wrench 16 Connect each hose to its correct port 17 Tighten all the hydraulic hose fittings on each hose end 18 Install the threaded pressure transducer into the port identified as TRANS 19 Tighten the pressure transducer using a 3 4 inch wrench 20 Replace the AutoSteer Valve cover 21 Insert and tighten the cover screws Hardware Installation Manual 33 Steering Valve Installation Checklist Steering Valve Installation Checklist 1 2 3 4 5 6 7 8 9 10 11 12 34 Valve bracket bolts are tight Steering valve mounting screws are tight Pressure hose is connected to the correct port on AutoSteer Valve and Priority Valve Tank hose is connected to the correct port on AutoSteer Valve and existing vehicle Return line LS OUT hose connected to the correct port on AutoSteer Valve and Priority Valve LS port LS ORBITROL hose is connected to the correct ports at both ends Right steer hose is connected correctly at both ends Left steer hose is connected correc
47. tly at both ends Pressure transducer is installed and tight All hydraulic hose fittings are tight Hose routing is correct and cable ties are on all hoses 5000psi pressure gauge is installed on the valve test port GPS AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Wheel Angle Sensor Installation Procedures Two Wheel Drive Installation Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Four Wheel Drive Installation Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required If additional line acquisition performance is required an AutoSteer Wheel Angle Sensor kit is available Wheel Angle Sensor Installation Procedures There are two distinct installation procedures based upon the type of combine drive train Two Wheel Drive Installation Four Wheel Drive Installation Two Wheel Drive Installation The Two Wheel Drive AutoSteer Wheel Angle Sensor installation procedure is prov
48. ttaching and Adjusting Wheel Angle Sensor Linkage Rods 1 Install the short linkage arm on the Wheel Angle Sensor shaft 2 Attach the Wheel Angle Sensor linkage rod to the Wheel Angle Sensor See Figure 3 9 Note Leave the Wheel Angle Sensor mounting bolts loose so the sensor can be rotated after installation on the vehicle Figure 3 9 Attaching the Linkage Arm to Sensor shown on bench Wheel Angle Sensor Mounting Bolt Washer Allen Head Bolt Nut Wheel Angle Sensor Mounting Bolt Hardware Installation Manual 43 Two Wheel Drive Installation 3 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 3 10 Figure 3 10 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Note The washer should be on the bolt head side and not the nut side of the assembly 44 GPS AutoSteer System Two Wheel Drive Installation Note Do not turn the steering system or drive the vehicle before the Wheel Angle Sensor has been adjusted using the AutoSteer Calibration screens The potentiometer can only rotate a maximum of 180 degrees and if it is rotated beyond its mechanical stops it will be permanently damaged Note Do not attach the remaining linkage arm 4 Install the long threaded linkage on the tie rod bracket using a ball joint See Figure 3 11 5 Tighten the ball joint
49. uide describes the AutoSteer system installation on several models as shown on the front cover of this manual The AutoSteer installation kit PN 188 0036 01 is used on these vehicle series Note If you are installing an electric steering wheel actuator such as OnTrac II skip the SA Module AutoSteer Valve connection and System Cable connection installation procedures provided in this manual Refer to your electric steering product manual for additional instructions Vehicle Inspection Before beginning the AutoSteer system installation confirm the vehicle steering system is in good working order Drive the vehicle and verify the vehicle is in correct working order Also ensure the following system operations and components Verify you can turn the vehicle Ensure the vehicle steers straight Check for loose or worn steering components Check for hydraulic fluid leaks throughout the system Ensure the hydraulic fluid level is correct Service the vehicle if the steering is not in good working order Hardware Installation Manual Installation Procedure Outline Installation Procedure Outline 1 Verify shipped components 2 Install the Hydraulic Valve Assembly 3 Install the Hydraulic Hoses 4 Install the Wheel Angle Sensor 5 6 7 8 9 Install the SA Module Install the Roof module Install the User Terminal Install the Main Cable Harness and SA Module Harness Ensure all connectors are properly co
50. upled 10 Power ON the system 11 Calibrate the tractor 12 Tune the tractor 13 Verify installation and system operation GPS AutoSteer System Kit Overview Kit Overview Figure 1 1 Installation Kit Components PN 188 0036 01 Table 1 1 Installation Kit Components PN 188 0036 01 1 Bracket Kit 152 0029 01 2 Common Kit 153 0001 01 3 Hose Kit 500 0351 01 Assemblies Bracket Kit Components AutoSteer Common Kit Components Hose Kit Components Hardware Installation Manual 3 Assemblies Bracket Kit Components Figure 1 2 Bracket Kit Components PN 152 0029 01 Table 1 2 Bracket Kit Components PN 152 0029 01 1 Roof Module Bracket 200 0127 01 2 Display Bracket 200 0126 02 3 Installation Guide 602 0225 01 4 Battery Power Adapter Cable 201 0156 01 5 Flow Switch Harness 201 0452 01 6 Flow Switch 500 0352 01 7 Grommet 508 0014 01 4 GPS AutoSteer System Assemblies AutoSteer Common Kit Components Figure 1 3 Installation Kit Sub Assembly PN 153 0001 01 Table 1 3 Installation Kit Sub Assembly Components PN 153 0001 01 1 SA Module Harness 201 037 1 02 2 Common Kit 200 0497 02 3 SA Module Bracket 200 0190 01 4 AutoSteer Valve 200 0457 01 5 AutoSteer Valve Brackets 200 0434 01 6 Mounting Hardware 200 0076 01 7 RAM Mount 200 0508 01 8 Warning Labels 603 0074 01 Hard
51. ware Installation Manual Assemblies 15 SA Module Assembly 200 0206 01 Hose Kit Components Figure 1 4 Hose Kit Components PN 500 0351 01 THESE ENDS CONNECT TO COMPACT VALVE THESE ENDS CONNECT TO MACHINE TANK PRESSURE LOAD SENSE OUT LOAD SENSE ORBITROL om RIGHT STEER LEFT HOGE LENGTHS NOT SHOWN TO SCALE Table 1 4 Hose Kit Components 1 HOSE ASSY 3 8 X 62 6F ORFS X 8F ORFS 90 DEG F45 ITC JCJ9060806 62 2 HOSE ASSY 3 8 X 68 8F X 6F ORFS 90 DEG F45 ITC JCJ9080606 68 3 HOSE ASSY 1 4 X 72 4F X 4F ORFS F45 ITC JCJC040404 72 4 HOSE ASSY 1 4 X 28 4F X 4M ORFS F45 ITC JCJ0040404 28 5 HOSE ASSY 3 8 X 62 6F X 6F ORFS F45 ITC JCJC060606 62 6 RUN TEE ADAPTER ORFS F M M 6 6 R6LO S 7 RUN TEE ADAPTER ORFS F M M 8 8 R6LO S 6 GPS AutoSteer System Assemblies 8 ADAPTER S LK HM NUT ELBOW 8 8 C6LO S 9 Mounting Hardware 200 0467 01 10 STRAIGHT ADAPTER 3 8 M NPT X 6M ORFS 6 6 FLO S 11 SWIVEL ADAPTER 3 8 M NPT 6F ORFS 6 6 F6L S 12 Elbow Adapter 6 C6LO S Hardware Installation Manual Cable Diagram Cable Diagram AHOSS3O9V YOSNA3S ATONV 13JHM 0 9S 0 102 1WNOILdO SSANUYVH AYSLLVE b0 CSP0 102 SSANYVH HOLIMS MOTA 33 LSO1LNV Ae dsip y 0 SS WEH aiqeg uen y p uuo 0 yenuew s saumo Aejdsip sesn y yum papiAoid suogonysul y Mo
52. ws bolts nuts cable and hose connections are tight after the AutoSteer system installation Technical Support Refer to your owner s manual for technical support information Contact Information Refer to your owner s manual for contact information Copyright 2009 All Rights Reserved viii GPS AutoSteer System Table of Contents Chapter 1 Installation Overview i2is cccc ccs ccccczeencdsctesevinceccdacuycueesductanseaccedeedesvaveuvscuceddeeinceecninvecnnsseaseuye 1 Vehicle INS pecnOns yen eos oe eee eed Late ou eer ew Eee bah Oh ce ey eo 1 Installation Procedure Outline 2 1 keene eee enn eens 2 KaGOVELVIEW 86 8 obi i deb sce int dosed dhe Bene bb a a Gaile Adee sa ewe ee 3 Assemblies esos Saat tab aG se Seba bead eha web AAG eh 3 Cable Diagram ics eee tect 6 Se cee oa WE Be eG ee ee 8 Chapter 2 Steering Valve Installation cecceeceeeeeeeee eee ee eee eee eeee eee ae ee eee seer seen eee aeaeeeeeeeeeeeeeeeeee 9 Steering Valve Installation Procedure Overview 00 ce cece eee 9 HoseKit ireen a a eae Weigh aie ba EE EE a ho Re See ae EAEN 10 Steering Valve Configuration 0 0 cee eee e ee nes 11 AutoSteer Valve Configuration 2 00 0 cece cece eee 12 Install the Valve Bracket irria ne Ha ee eee ek FAS E Aad Se Bee Eee Le 14 Location One Bracket Mounting Procedure 0 0 0 cece eee eee 16 Location Two Bracket Mounting Procedure 0 00 0 c cee eee eee e

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