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1. wing ae E E r a S 98 Steering Cylinder Phasing conso cete neen uii E a s EE eee AS eres 98 Calibration and Tuning Guidelines 98 Transducer Calibration 46 99 Chapter 9 Final Hardware Installation Checklist ccceeeeeeee eee cesses eens eee eeeeeeeeeeeaeees 101 x AutoSteer System Installation Overview This Installation Overview chapter contains information in the following sections Kit Overview 9 Assemblies Steering Valve Kit Components Hose Kit Components Bracket Kit Components Installation Procedure Outline Cable Diagram Hardware Installation Manual Kit Overview Kit Overview The Ag Chem Rogator 64 74 sprayers AutoSteer kit P N 188 0004 01 contains the components shown in Figure 1 1 Figure 1 1 Ag Chem Kit Components P N 188 0004 01 Note Component size is not shown to scale Table 1 1 Ag Chem Kit Components PN 188 0004 01 1 Steering Valve Kit 153 0001 01 2 Hydraulic Hose Kit 500 0305 01 3 Display Bracket Kit 152 0004 01 2 AutoSteer System Kit Overview Assemblies The Ag Chem vehicle installation kit contains the following components Steering Valve Kit Components Hose Kit Components Bracket Kit Components Steering Valve Kit Components Figure 1 2 Kit Components PN 153 0001 01 Hardware Installation
2. AutoSteer System Hydraulic Hose Connection Procedures Steering Valve Left Steering Hose Connection 1 Disconnect the Left Steer hose Hose 2 in Figure 2 11 located on steering cylinder on the right side 2 Install a Run Tee and reconnect the Left Steer hose to the Run Tee See Figure 2 18 3 Install an elbow adapter See Figure 2 18 4 Connect the Left Steer hose Hose 11 in Figure 2 11 See Figure 2 18 Note An extender hose Hose 13 in Figure 2 11 provided in the hose kit must be installed to reach the cylinder Figure 2 18 Steering Cylinder Right Steer Connection Left Steering Cylinder Port Elbow Adapter Left Steer Hose Run Tee Hardware Installation Manual 31 Hydraulic Hose Connection Procedures 5 Connect the Left Steer hose Hose 11 in Figure 2 1 to the Steering Valve LEFT port See Figure 2 19 Figure 2 19 Steering Valve Left Steer Hose Connection Left Steer Hose Connection Note A pair of extender hoses are provided in your hose kit to reach the right and left steering cylinders Use the longer extender hose to reach the steering cylinder that is furthest from the Steering Valve Route hoses along the vehicle frame in a protected position and secure using cable ties See Figure 2 20 32 AutoSteer System Hydraulic Hose Connection Procedures Hydraulic Extender Hose Connections Figure 2 20 Check every hose individually and confirm that both ends are connec
3. 8 AutoSteer System Installation Procedure Outline Cable Diagram Nid 0 JINGOW VS 1 1 1 1 1 1 1 1 1 1 31804 i 1 1 1 1 1 1 I 1 1 50 0 105 SSSNYVH WYS ANOSS399 YOSN3AS STONY Nid Nid 51 vivd WYS Nid Z WYS Nid t ASVONS 340 38 Nid Zi J INGOW 0 245 AYVONNOS 8 3 JHL 51 353 43 SANIT GAHSVG LON 35 4 Nid Aejdsip 8 0 5 4 aged uen y 198 039 0 jenuew 5 J umo Aejdsip 495 y p pinosd SUONONSUI 0 04 4 AV1dSI0 50 95 0 05 SSANYVH NIV JAYA WMd AZ 10 enjoy a3733HM d L 219148 5 1 1 51953 Hardware Installation Manual Installation Procedure Outline 10 AutoSteer System Steering Valve Installation This Steering Valve Installation chapter information is provided in the following sections Steering Valve Installation Procedure Overview Hose Kit Steering Valve Configuration Steering Valve Configuration Install the Steering Valve Bracket Identifying the Priority Valve Ports Hydraulic Hose Connection Procedures Tank Hose Connection Pressure Hose Connection Steering Valve Right Steering Hose Connection Steering Valve Left Steering Hose Connection Load Sense Out Hose Connection Orbitrol Load Sense Hose Connection
4. CG ERAN Ve 75 Installation Procedures s ays eli Gee Pls 76 John Deere Installation AERA EAA RAE 76 Hardware Installation Manual Crenlo 188 91 08 55 5555555554 78 Chapter 7 Connecting System Cable iii ccs cvceieuc ses coe icenies 5 285528 8 81 SA Modul Hates Si e ie 81 SA Module 0 66 82 Wheel Angle Sensor Connection 00 cece eee een eee 85 Steering Valve Connection 86 Main Cable Harness iirc ieu teeta la wa bangin gobi cal E E EEA E ERR t 86 Roof Mod le cr eane pien esis nih sie ee sins nb Ree E 87 Main Cable Harness Connections Inside Cab 1 0 0 0 eee ee eee 91 SA Module Hamess ccs side cian eae eee EA We ME AwalS PAAR RRR S Be dA 92 Power Supply Connections ebes ero ea E E e a ce eee teens 94 Cab Power Connection siess 8 aa pE REA E E AA A E E A 94 Battery Power Connection seee cene E E EA E E E 96 Chapter 8 Post Installation Procedures and Information ccceeeeeeee 4 5 4 349559555595 97 Hydt ulic Leak Check itoa en i tiea e toe ed ede eo ede 97 Create New Vehicle 6
5. Load Sense Orbitrol Hose Hardware Installation Manual 37 Hydraulic Hose Connection Procedures 2 Connect the LS ORBITROL hose opposite end Hose 9 in Figure 2 11 to the Steering Valve LS ORBITROL port See Figure 2 25 Figure 2 25 Steering Valve Load Sense Orbitrol Connection Load Sense Orbitrol Connection Check every hose individually and confirm that both ends are connected to the correct ports Refer to the hose diagram in Figure 2 1 to ensure proper connection Tighten all hose fittings and adapters un U Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 38 AutoSteer System Pressure Transducer Installation Pressure Transducer Installation 1 Identify the Pressure Transducer port on the Steering Valve It is identified as TRANS See Figure 2 26 2 Remove the plastic plug before installing the Pressure Transducer See Figure 2 26 Figure 2 26 Steering Valve Pressure Transducer Port Location Pressure Transducer Port Ri HVA f a 03 1 ui 3 Check if an o ring seal is correctly installed around the top of the Pressure Transducer threads Note Oil leakage will occur if an o ring is not installed Hardware Installation Manual 39 Pressure Transducer Installation 4 Install the threaded Pres
6. 102 AutoSteer System
7. Pressure Transducer Installation Adjusting the Relief Valve Steering Valve Installation Checklist Hardware Installation Manual 11 Steering Valve Installation Procedure Overview Steering Valve Installation Procedure Overview Note You can use a fiberglass cable puller to make it easier to pull the hydraulic hoses and electrical cables through and around the vehicle 1 Ensure the Steering Valve plug and orifice configuration is correct before installation Note See the Steering Valve Configuration section for Steering Valve plug and orifice configuration information Install the Steering Valve bracket and Steering Valve on the vehicle Connect the six hoses between the Steering Valve and the vehicle Check for oil leaks Adjust the Pressure Relief Valve A PF Perform a functional test to confirm correct Steering Valve operation High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system 12 AutoSteer System Hose Kit Hose Kit Figure 2 1 THESE ENDS CONNECT TO AUTOFARM VALVE PRESSURE RIGHT LEFT RIGHT CYLINDER EXTENDER LEFT CYLINDER EXTENDER Table 2 1 THESE ENDS CONNECT TO TRACTOR 14 A E d 8103 1254 15 PRIORITY 64 74 LS HOSE FROM PRIORITY Ag Chem Rogator 64 74 Hose
8. Figure 3 8 Note To prevent the Linkage Rod Bracket from rotating drill a small recess into the axle under the set screw provided in the Linkage Rod Bracket Figure 3 8 Mounting the Linkage Rod Bracket on Front Axle Type 1 Linkage Rod Bracket 50 AutoSteer System Installing Mounting Brackets Front Axle Type 2 1 The second front axle type has a pair of small holes slightly forward of the kingpin as shown in Figure 3 9 Figure 3 9 Front Axle with a Pair of Small Holes Type 2 Screw Holes 2 Use the two bolts provided with your installation kit to install the Type 2 Linkage Rod Bracket as shown in Figure 3 10 Figure 3 10 Mounting the Linkage Rod Bracket on Front Axle Type 2 or Linkage Rod Bracket Hardware Installation Manual 51 Cut the Wheel Angle Sensor Rods to Length Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering wheel is turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 3 1 provides the typical rod lengths that work for most installations Before cutting the linkage rods to these measurements v
9. Place the Roof Module onto the Roof Rail The cable connector must be on the left side of the vehicle facing the rear See Figure 5 11 Figure 5 11 Roof Module on Roof Rail 72 AutoSteer System Installation Procedures 2 Remove the Locking Pin from the Roof Rail See Figure 5 12 Figure 5 12 Removing the Locking Pin Locking Pin 3 Adjust the Roof Module position on the Roof Rail 4 Re insert the Locking Pin to lock the Roof Module onto the vehicle See Figure 5 12 Note The Locking Pin can be inserted from either side of the Roof Rail Hardware Installation Manual 73 Installation Procedures 74 AutoSteer System Display Installation This Display Installation chapter contains information for installing and adjusting the Display in the following sections Cab Identification Installation Procedures John Deere Installation Display Bracket Overview Display Bracket Assembly and Mounting Crenlo Installation Display Bracket Overview Display Bracket Assembly and Mounting Cab Identification Ag Chem Rogator 64 74 sprayers can be equipped with both John Deere or Crenlo cabs To determine if your vehicle is equipped with a John Deere or a Crenlo cab refer to Figure 6 1 Figure 6 1 Difference between John Deere and Crenlo Cabs John Deere Cab It has two large bolts located on the front of the roof Crenlo Cab It has six large bolts in three pairs spread front to back Har
10. Qnty hake 9 Steering Valve Installation 11 Steering Valve Installation Procedure Overview 0 0 c eee eee eee eee 12 Hose Rb es shee nik geo eee hak 6 3 BELEN 13 Steering Valve Configuration 15 Steering Valve Configuration 4 16 Install the Steering Valve 8 19 Identifying the Priority Valve 0 8 64646 6 6 21 Hydraulic Hose Connection Procedures 22 Tank Hose Connection Ape eth A ee 25 Pressure Hose 6 0 4 6 6 27 Steering Valve Right Steering Hose Connection 0 0 00 eee eee eee 29 Steering Valve Left Steering Hose 6 00 1 5 31 Load Sense Out Hose Connection 20 0 cece cette eens 34 Orbitrol Load Sense Hose Connection 66 37 Pressure Transducer Installation 0 eee cece eee een eens 39 Adjusting the Relief 46 6 42 Steering Valve Installation 118 44 Wheel Angle Sensor WAS Insta
11. power sources Cab Power Connection Battery Power Connection Note Refer to your Display user manual before connecting the AutoSteer system to vehicle power The AutoSteer Main Cable Harness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source Cab Power Connection 1 Locate the cab console right side 12V power outlet See Figure 7 14 2 Use this 12V accessory power connector if the Display user manual specifies connecting to power inside the cab Note This power cable installation is for vehicles in the United States European installations may require the power cable adapter P N 201 0234 01 Note Figure 7 14 shows the Crenlo cab power outlet location Figure 7 15 shows the John Deere cab power outlet location Figure 7 14 Power Outlet Inside a Crenlo Cab os 55 WA 1 1 94 AutoSteer System Power Supply Connection Figure 7 15 Power Outlet Inside a John Deere Cab Note A power cable adapter is provided with your kit When required use this to connect two systems to a single power outlet Hardware Installation Manual 95 Power Supply Connection Battery Power Connection 1 Locate the vehicle battery on the front of the vehicle See Figure 7 16 2 Connect to the vehicle battery if the Display user manual spe
12. the installation The installer is assumed to have a complete set of common installation tools Allen Hex Key 1 4 11 16 open wrench 16mm open wrench Allen Hex Key 3 16 5 8 open wrench 17mm open wrench Allen Key 5 32 9 16 open wrench 2x 18mm open wrench Allen Hex Key 1 8 1 2 open wrench 19mm open wrench 15 16 open wrench 7 8 open wrench 7 16 open wrench 1 2 12 point ratcheting wrench 22mm open wrench 24mm open wrench 13 16 open wrench 15 16 socket wrench 18mm socket wrench 3 4 open wrench 13mm open wrench 22mm socket wrench Breaker bar for 24mm socket Hacksaw with steel cutting blade 24mm socket wrench Torque wrench for 18 24 30mm sockets Wire cutter small 30mm socket wrench 1 Phillips screwdriver Cleaning brush 5000 psi Pressure Gauge with a Short Hose and 1 8 Test Port Coupler that meets the SAE J1502 standard 2 Phillips screwdriver Ten Foot Ladder Tape measure 12ft minimum Cleaning rags 1 4 20 Tap Hardware Installation Manual Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements As the operator of the vehicle you are responsible for its safe operation The AutoSteer system is not designed to rep
13. to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 83 SA Module Harness 5 Close the cable connector locking mechanism as shown in Figure 7 3 Figure 7 3 SA Module Connector closed T Sa Locked Position 84 AutoSteer System SA Module Harness Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the cable in a protected position and secure it with cable ties See Figure 7 4 Note Route the cable along the hoses with sufficient free play to allow steering rotation of the front wheels Figure 7 4 Connecting the SA Module Cable Harness to the Wheel Angle Sensor Wheel Angle Sensor Connector Hardware Installation Manual 85 Main Cable Harness Steering Valve Connection 1 Route and secure the steering cable from the SA Module to the Steering Valve Connect the cable to the two valve connectors shown in Figure 7 5 Figure 7 5 Connecting the SA Module Cable Harness to the Steering Valve Two Connectors Ji Ar Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Main Cable Harness Connections Inside Cab 54 Module Harness 86 AutoSteer System Main Cable Harness Roof Module 1 Route the Main Cabl
14. 0404 78 5 Hose Assembly 3 8 x 84 F45 1TC JC06060606 84 6 Hose Assembly 3 8 x 132 F45 1TC 0306060606 132 7 Hose Assembly 3 8 x 168 F45 1TC 0306060606 168 Hardware Installation Manual 5 Kit Overview Item Component Part Number 8 Run Tee 6 JIC 6 R6X S 9 Adapter Run Tee 8 JIC 8 R6X 10 Swivel Nut Elbow 8 JIC 8 C6X S 11 Adapter Reducer 8F x 6M JIC 8 6 TRTXN S 12 Adapter Elbow 4 JIC 37 degrees 4 C6X S 13 Cap 4 ORFS 4 FNL 14 Adapter Swivel Nut Elbow 6 JIC 6 C6X S 15 Adapter Run Tee 4 JIC 4 R6X S 16 Cable Ties 200 0467 01 a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively identify the hose Note The suggested hose color assignments are as follows Pressure Red Tank Green LS Orbitrol Blue LS Out Gray Steer Right Yellow Steer Left Orange 6 AutoSteer System Kit Overview Bracket Kit Components Figure 1 4 Bracket Kit Components PN 152 0004 01 Table 1 4 Bracket Kit Components PN 152 0004 01 1 Display Bracket John Deere 200 0137 03 2 Roof Bolts Ag Chem 200 0439 01 3 Installation Guide 602 0192 01 4 Display Bracket Ag Chem 200 0440 03 5 Power Splitter Cable 201 0024 01 Hardware Installation Manual INSTALL GUIDE AG CHEM ROGATOR 8
15. 5 Mounting the RAM Ball and Bracket Se A Ci 4 Install the RAM Base Ball on the front of the bracket using the four screws and nuts See Figure 6 5 Note Refer to the Display user manual for the remaining Display specific installation instructions Crenlo Installation The information for Display installation on Crenlo cabs is contained in the following sections Display Bracket Overview Display Bracket Assembly and Mounting 78 AutoSteer System Installation Procedures Display Bracket Overview Figure 6 6 shows the Display Bracket to be used to complete the installation of the Display in your sprayer s cab Figure 6 6 Crenlo Display Bracket Hardware Installation Manual 79 Installation Procedures Display Bracket Assembly and Mounting Note The Display components may be different depending on the model vehicle the installation is being performed upon 1 Mount the Display Bracket to the steel bracket on the right side of the cab post 2 Adjust the mounting height and tighten the two hex bolts 3 Install the RAM Base Ball 1 1 2 diameter on the Display Bracket See Figure 6 7 Figure 6 7 Mounting the Display Bracket Cab Post Bracket Display Bracket RAM Base Ball 4 Secure the RAM Base Ball using four 10 32x3 4 Phillips screws and locknuts Figure 6 7 shows the completed installation Note Refer to the Display user manual for the remaining Display specific installation instr
16. 74 amp 55874 1074 amp SS1074 1274 Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 9 of this chapter shows the AutoSteer electrical connections 1 Verify shipped components Note Step 2 Step 3 Step 4 Step 5 Step 6 Step 9 and Step 14 are skipped if installing an electric steering actuator Install the Hydraulic Steering Valve Assembly Install the Hydraulic Hoses Install the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the SA Module Harness and route cables to the various sensors A FP SN Route SA Module Harness towards the cab 10 Install the Display Bracket and the RAM Mount Ball inside the cab 11 Install the Display using a RAM Mount Arm 12 Install the Main Cable Harness and route cables to Roof Module and power connector Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual 13 Connect the Main Cable Harness to the Display Harness 14 Connect the Main Cable Harness to the SA Module Harness 15 Verify all connectors are properly coupled and secured 16 Power ON the AutoSteer system 17 Calibrate the vehicle 18 Tune the vehicle 19 Verify the system has been installed properly and operates satisfactorily
17. GPS AutoSteer System Installation Manual Supported Vehicles Ag Chem Rogator 864 1064 1264 874 SS874 1074 SS 1074 1274 1274C P N 602 0192 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibration and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas ii AutoSteer System Special Requirements Tools This list consists of the tools required to complete
18. Hose 4 in Figure 2 11 from the Tank port on the filter manifold under the sprayer 2 Install a 8 JIC Run Tee on the Tank port on the filter manifold See Figure 2 12 3 4 Connect the original Tank hose to the Run Tee See Figure 2 12 Connect the Tank hose Hose 7 in Figure 2 11 from the TANK port on the Steering Valve to the Run Tee just installed on the Tank port Figure 2 12 Filter Manifold Tank Port Run Tee and Hose Connected Run Tee Tank Hose Filter Manifold Tank Port Hardware Installation Manual 25 Hydraulic Hose Connection Procedures 5 Connect the Tank hose Hose 7 in Figure 2 11 to the TANK port on the Steering Valve See Figure 2 13 Figure 2 13 Steering Valve Tank Hose Connected Steering Valve Tank Hose Connection 6 Check every hose individually and confirm that both ends are connected to the correct ports 7 Refer to the hose diagram in Figure 2 1 to ensure proper connection Note The wrong hose connections on the Tank port will prevent correct Relief Valve operation and may also damage the Steering Valve 8 Tighten all hose fittings and adapters 9 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 26 AutoSteer System Hydraulic Hose Connection Procedures Pressure Hose Connection Identify the CF port Hose 3 in Figu
19. Kit PN 500 0305 01 TANK PORT ORBITROL 8103 1254 LS PORT ORBITROL OPTIONAL VALVE 8103 1254 LS HOSE ORBITROL 64 74 OPTIONAL ie 11 1 UD 8103 RIGHT PORT ORBITROL 1254 11 LEFT PORT ORBITROL 8103 1254 CF aD RIGHT STEER CYLINDER LEFT STEER CYLINDER Ag Chem Rogator 64 74 Hose Kit Components PN 500 0305 01 1 Hose Assembly 3 8 x 84 F451TC JC06080606 84 2 Hose Assembly 3 8 x 84 F45 1TC JC06060806 84 3 Hose Assembly 1 4 x 84 45 1TC JC06040404 84 4 Hose Assembly 1 4 x 78 F45 1TC JC03040404 78 5 Hose Assembly 3 8 x 84 F45 1TC JC06060606 84 6 Hose Assembly 3 8 x 132 F45 1TC 0306060606 132 7 Hose Assembly 3 8 x 168 F45 1TC 0306060606 168 Hardware Installation Manual 13 Hose Kit Item Component Part Number 8 Run Tee 6 JIC 6 R6X S 9 Adapter Run Tee 8 JIC 8 R6X 10 Swivel Nut Elbow 8 JIC 8 C6X S 11 Adapter Reducer 8F x 6M JIC 8 6 TRTXN S 12 Adapter Elbow 4 JIC 37 degrees 4 C6X S 13 Cap 4 ORFS 4 FNL 14 Adapter Swivel Nut Elbow 6 JIC 6 C6X S 15 Adapter Run Tee 4 JIC 4 R6X S 16 Cable Ties 200 0467 01 a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively
20. Manual 3 Kit Overview Table 1 2 Installation Kit Sub Assembly Components PN 153 0001 01 Item Component Part Number 1 SA Module Harness 201 0371 02 2 Common Installation Kit 200 0497 02 3 SA Module Bracket 200 0190 01 4 Steering Valve Assembly 200 0457 01 5 Steering Valve Bracket Kit 200 0434 01 6 Mounting Hardware 200 0076 01 7 Display Mounting Base Assembly 200 0508 01 8 Warning Labels 603 0074 01 15 SA Module Assembly 200 0206 01 4 AutoSteer System Kit Overview Hose Kit Components Figure 1 3 Ag Chem Rogator 64 74 Hose Kit PN 500 0305 01 THESE ENDS CONNECT TO AUTOFARM VALVE THESE ENDS CONNECT TO TRACTOR 10 14 PRESSURE a L 2 TANK TANK PORT 4 if ORBITROL 15 LS PORT ORBITROL 8103 1254 LS PRIORITY 64 74 OPTIONAL ts LS HOSE FROM PRIORITY 8103 1254 VALVE 8103 125 A 4 5 LS HOSE ORBITROL 64 74 10 OPTIONAL RIGHT RIGHT PORT ORBITROL 8103 1254 LEFT LEFT PORT ORBITROL 8103 1254 9 RIGHT CYLINDER EXTENDER RIGHT STEER CYLINDER LEFT CYLINDER EXTENDER LEFT STEER CYLINDER Table 1 3 Ag Chem Rogator 64 74 Hose Kit Components PN 500 0305 01 1 Hose Assembly 3 8 x 84 F45 1TC JC06080606 84 2 Hose Assembly 3 8 x 84 F45 1TC JC06060806 84 3 Hose Assembly 1 4 x 84 45 1TC JC06040404 84 4 Hose Assembly 1 4 x 78 F45 1TC JC0304
21. SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation Hardware Installation Manual 91 Main Cable Harness SA Module Harness Note The instructions below detail the procedure for attaching the SA Module Cable Harness in a Crenlo cab If your cab is a John Deere cab the instructions are almost the same except the panel you have to unmount is a bit different the panel itself is also located on the right side of the cab 1 Identify the gray knob on the right side of the cab See Figure 7 11 Figure 7 11 Identifying the Gray Knob Gray Knob 2 Unscrew the gray knob and open the black panel 92 AutoSteer System Main Cable Harness 3 Route the cable inside the cab through the hole as shown in Figure 7 12 Note The cable pass through into the cab should be sealed around the cable with a non permanent caulking material to maintain the cab air seal integrity Figure 7 12 Routing the SA Module Cable Harness Through the Black Panel 4 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 7 13 Figure 7 13 Attaching the Main Cable Harness and the SA Module Harness Hardware Installation Manual 93 Power Supply Connection Power Supply Connection The following sections describe basic instructions for connecting the AutoSteer system to available vehicle
22. ally be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 9 Roof Module Ethernet Connection AutoSteer System Main Cable Harness Main Cable Harness Connections Inside Cab Figure 7 10 shows the Main Cable Harness connections used inside the cab Table 7 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables Figure 7 10 Main Cable Harness Cab Connections A K DISPLAY ETH DISPLAY COMM VEHICLE POWER SAM POWER CAN OUT VP 5 SAM DATA Table 7 1 Cab Main Cable Harness Connector Functions DISPLAY ETH Display Ethernet Port RJ 45 DISPLAY COMM Display Communication Port DB 9 VEHICLE POWER 12 Volt Power SAM POWER Power for
23. ally to the full left position 11 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary 12 Disconnect the linkage rods and turn the steering wheel manually to the full right position 13 Reattach the linkage assembly and verify that the sensor will not be damaged Adjust the rod lengths as necessary 14 Repeat Step 6 through Step 13 until the rod lengths have been adjusted and the potentiometer is centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch 5mm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 3 19 58 AutoSteer System Assemble the Linkage Rod Hardware Figure 3 19 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Screw Stop Potentiometer Screw Stop Full Right Full Left Range of Movement Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and coul
24. alve Bracket AutoSteer System Identifying the Priority Valve Ports Figure 2 8 shows the Steering Valve mounted on the bracket Figure 2 8 Steering Valve Mounted on Bracket hydraulic hose connected Identifying the Priority Valve Ports The Pressure and Load Sense hoses are connected to the sprayer at the Priority Valve The Priority Valve is located along the inside of the right side frame You must identify the Priority Valve ports before connecting the hydraulic hoses Refer to Figure 2 9 for Priority Valve port identification The port ID is also cast on the Priority Valve body Note On some sprayer models the Priority Valve is located on the transmission housing left side This location may require different hose routing and a different Steering Valve mounting position Hardware Installation Manual 21 Hydraulic Hose Connection Procedures Figure 2 9 Priority Valve Port Identification Load Sense Port LS Controlled Flow CF Steering Port Se Pressure Port Hydraulic Hose Connection Procedures Figure 2 10 and Figure 2 11 show the hydraulic connections before and after installation You can refer to these diagrams as you are connecting the hydraulic components The hydraulic hose connection procedures are contained in the following sub sections Tank Hose Connection Pressure Hose Connection Steering Valve Right Steering Hose Connection Steering Valve Left Steering Hose Connection Load Sense Out H
25. alve window from the Steering Components window The front wheels will turn quickly towards the stops Maximum pump pressure will be indicated on the pressure gauge when the wheels hit the stops Adjust the Relief Valve so the maximum pump pressure is 2600 psi when the wheels hit the stops 10 Tighten the jam nut on the Relief Valve once the correct pressure setting has been adjusted 11 Remove your pressure gauge by sliding the sleeve on the quick coupler Note The objective of Load Sense Relief Valve adjustment is to establish a maximum AutoSteer pressure that is slightly higher than the maximum pressure obtained while steering the vehicle manually Hardware Installation Manual 43 Steering Valve Installation Checklist Steering Valve Installation Checklist Valve Bracket bolt is tight Mounting screws that secure the Steering Valve are tight Pressure hose is connected to correct port on Steering Valve and Orbitrol Tank hose connected to correct port on Steering Valve and Orbitrol LS OUT hose connected to correct port on Steering Valve and sprayer Priority Valve LS ORBITROL hose connected to correct ports or hoses at both ends Right Steer hose connected correctly at both ends Left Steer hose connected correctly at both ends 52 5 23 2 A OM es Pressure Transducer installed and tight 10 Checked that all hose fittings are tight 11 Checked hose routing and cable ties on all hoses 12 SA Module Harness conne
26. cifies a direct battery connection Figure 7 16 Battery Location Note A battery cable is provided with the AutoSteer system when a direct battery connection is required 96 AutoSteer System Post Installation Procedures and Information The Post Installation Procedures and Information chapter provides information in the following sections Hydraulic Leak Check Create New Vehicle Steering Cylinder Phasing Calibration and Tuning Guidelines Transducer Calibration Once the entire AutoSteer system including the Display and display harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full AutoSteer capabilities Hydraulic Leak Check On completion of installing the entire AutoSteer system including the Roof Module and Display the system needs to be checked for leaks Follow the procedure below to check for leaks 1 Clear any bystanders away from the vehicle If there is a hydraulic leak they could be injured Put the vehicle into Park and or set the parking brake to prevent the vehicle from moving 2 3 Turn the vehicle over for a few seconds and if the vehicle starts immediately shut it down 4 Walk around the vehicle and check all the hydraulic fittings that were opened Look for any oil leaks 5 Once all leaks have been repaired or if none are found start the vehicle again and let
27. cted from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment Note The SA Module Harness must be routed in a protected position to avoid damage from the moving parts 1 Mount the SA Module Bracket in a protected position under the frame Secure the Bracket using existing bolts on the sprayer or the bolts and screws provided in the installation kit See Figure 4 3 and Figure 4 4 Figure 4 3 SA Module and SA Module Bracket Overview SA Module Mounting Bolts Bracket 62 AutoSteer System Mount the Module 2 Remove the two lower nuts from the hose spacer attach the SA Module Bracket and then reinstall the two original nuts See Figure 4 4 Figure 4 4 SA Module Attaching Point Attaching Point 3 A complete SA Module installation is shown in Figure 4 5 Figure 4 5 Complete SA Module Installation Hardware Installation Manual 63 Mount the Module 64 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Cab Identification Installation Procedures John Deere Cab Installation Roof Rail Installation Antenna Attachment Roof Module Mounting Crenlo Cab Installation Roof Rail Installation Antenna Attachment Roof Module Mounting Safety Notes The AutoSteer system must be powered OFF when installing or removing t
28. cted to the two Steering Valve connectors 13 5000psi pressure gauge is installed on the Steering Valve test port 44 AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Installing Mounting Brackets Front Axle Type 1 Front Axle Type 2 Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required This Wheel Angle Sensor chapter provides the information necessary to install the Wheel Angle Sensor components Figure 3 1 shows the Wheel Angle Sensor assembly fully assembled Figure 3 1 Wheel Angle Sensor Linkage Rod B Sensor Unit Sensor Bracket Sensor Rod A Hardware Installation Manual 45 Installing Mounting Brackets Installing Mounting Brackets 1 The Wheel Angle Sensor mounts on the vehicle s left front axle The Ag Chem Rogator 64 74 sprayer front axle has two blind threaded holes for installing the sensor bracket See Figure 3 2 Figure 3 2 Vehicle s Left Front Axle Threaded Holes for Sensor Bracket Vehicle s Front VERT 2 Before installing the sensor bracket use a 1 4 20 tap to clean out the bli
29. d damage the sensor Hardware Installation Manual 59 Assemble the Linkage Rod Hardware 15 Once all the adjustments are complete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections 16 Tighten the bolt securing the two linkage rods together See Figure 3 20 Figure 3 20 Linkage Rod Ball Joint Bolt different vehicle shown 17 Figure 3 14 shows the completed Wheel Angle Sensor installation 60 AutoSteer System SA Module Installation The SA Module Installation chapter contains information in the following sections SA Module Mounting Orientation Mount the SA Module SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 4 1 shows the correct mounting positions and Figure 4 2 shows incorrect mounting positions Figure 4 1 Correct SA Module Mounting Orientations 11 1 Figure 4 2 Incorrect SA Module Mounting Orientations gales 5A MOCURE WHEELED Hardware Installation Manual 61 Mount the Module Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in location other than the example shown here If an alternative location is required choose a location where the SA Module can be prote
30. dware Installation Manual 75 Installation Procedures Installation Procedures John Deere Installation 9 Crenlo Installation John Deere Installation The information for Display installation on John Deere cabs is contained in the following sections Display Bracket Overview Display Bracket Assembly and Mounting Display Bracket Overview Figure 6 2 shows the Display Bracket to use during the installation of the Display in your sprayer s cab This bracket has a narrow reinforcement strip that must be installed on the back side of the window frame use the two provided hex screws to clamp the bracket on the window frame Figure 6 2 John Deere Display Bracket Note The provided Display Bracket is similar to the Bracket used in John Deere combine cabs 76 AutoSteer System Installation Procedures Display Bracket Assembly and Mounting 1 Figure 6 3 shows where to mount the Display Bracket Install the Display Bracket on the right of the cab in cabs similar to John Deere combines cabs Figure 6 3 Location of the Display Bracket in the Cab 2 Remove the brown panel before installation and identify the two existing mounting bolt holes as shown in Figure 6 4 Figure 6 4 Removing the Brown Panel and Identifying the Mounting Bolts Brown Panel Hardware Installation Manual 77 Installation Procedures 3 Mount the bracket assembly as shown in Figure 6 5 Adjust the height as necessary Figure 6
31. e Harness from inside the cab to outside the cab using the existing hole Note Figure 7 6 shows the Crenlo cab cable routing location Figure 7 7 shows the John Deere cab cable routing location Note The cable pass through into the cab should be sealed around the cable with a non permanent caulking material to maintain the cab air seal integrity Hardware Installation Manual 87 Main Cable Harness Figure 7 7 Routing the SA Module Cable Through the Black Panel John Deere Cabs 1 68 AutoSteer System Main Cable Harness 2 Attach the cable to the Roof Module See Figure 7 8 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 8 Roof Module Main Cable Harness Connection Hardware Installation Manual 89 Main Cable Harness 3 90 Attach the LAN connector to the Roof Module See Figure 7 9 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usu
32. ed after you have completed the hydraulic installation and before you turn on the AutoSteer system See Figure 2 29 Figure 2 29 Relief Valve Adjustment Note When you adjust the Relief Valve it is done with the Relief Valve mounted on the vehicle and the hydraulic hoses connected 42 AutoSteer System Adjusting the Relief Valve 1 N 9 Install a 5000 psi pressure gauge on the valve diagnostics coupler labeled as GP Use a short extension hose on the pressure gauge if necessary for easier reading See Figure 2 30 Figure 2 30 Pressure Gauge Put transmission into neutral or park position and turn on the hand brake Start the engine and leave it at low idle Immediately check for oil leaks on all hose connections that were opened Turn the steering wheel full right and then full left and check for correct manuals steering response Immediately check for oil leaks on all hose connections that were opened Air in the hoses may cause a slight steering delay when the AutoSteer system is first powered up Observe the standby pump pressure shown on your pressure gauge Standby pressure should be very low or around 350 psi If standby pump pressure is zero or less than 100 psi you might have inverted the Pressure and Tank hoses Clear any bystanders from around the sprayer because you will be moving the front wheels in the next step Press the 100 right or left button in the Hydraulic V
33. els and do not move the machine while you are adjusting the Relief Valve Turn off the engine and engage the parking brake before standing under or next to the machine Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof Module vi AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to l
34. erify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as shown in Figure 3 12 to cut the Wheel Angle Sensor linkage rods to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made Note Clean up the ends of the threaded rods using a file and check if the threads are good using a steel nut the nut should engage smoothly on the threaded rod The lengths of the rods are different depending on which side of the axle it is installed on The table shows the lengths for both sides Protect the threads from damage while cutting the rods Figure 3 1 shows where the measurements provided in Table 3 1 are measured from Figure 3 11 Linkage Rod Cut Length Measurement Points t st X j N 1 J
35. external access plug identified in position 13B 4 Remove the external plug in position 13B using a 1 4 hex key See Figure 2 5 Figure 2 5 Removing External Plug ZE External Plug Confirm there is not an internal plug installed in position 13B If present remove the internal plug from 13B position using a 1 8 hex key Re install the large external plug in position 13B FS Sh Ue The Steering Valve is now ready to be installed on the sprayer 18 AutoSteer System Install the Steering Valve Bracket Install the Steering Valve Bracket 1 Locate the two holes to be used in securing the Steering Valve bracket See Figure 2 6 Note The exact mounting position may vary depending on the sprayer model and existing accessories The Steering Valve is supplied with two universal valve brackets that fit most machines The Steering Valve bracket shown in Figure 2 6 already has the Steering Valve attached Figure 2 6 Bracket Bolts Ct Bracket Bolts Hardware Installation Manual 19 Install the Steering Valve Bracket 2 20 Secure the Steering Valve bracket to the sprayer frame using two bolts on existing holes Note The bracket and bolts are provided in the installation kit Secure the Steering Valve onto the Steering Valve bracket as shown in Figure 2 7 using four 5 16 hex screws Tighten the four screws using a 1 2 ratchet wrench Figure 2 7 Mounting Steering Valve to Steering V
36. ght and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged 56 AutoSteer System Assemble the Linkage Rod Hardware Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem With the linkage rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving Temporarily attach the linkage rods Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 3 17 Figure 3 17 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor Rod when wheels are straight ahead Vehicle Tire Direction in Q Straight Ahead Position r g Hardware Installation Manual 57 Assemble the Linkage Rod Hardware 9 After the potentiometer has been adjusted tighten the potentiometer bolts with a 5 32 hex key and a 3 8 wrench See Figure 3 18 Figure 3 18 Wheel Angle Sensor Potentiometer different vehicle shown 10 Disconnect the linkage rods and turn the steering wheel manu
37. he Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 50 km h Ensure you are in a stable position on the sprayer platform when removing the Roof Module so that you do not fall or drop the Roof Module Usea ladder to install the AutoSteer Roof Rail and Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module Hardware Installation Manual 65 Cab Identification Cab Identification Ag Chem Rogator 64 74 sprayers can be equipped with both John Deere or Crenlo cabs To determine if your vehicle is equipped with a John Deere or a Crenlo cab refer to Figure 5 1 Figure 5 1 Difference between John Deere and Crenlo Cabs lt lt John Deere Cab It has two large bolts located on the front of the roof Crenlo Cab It has six large bolts in three pairs spread front to back Installation Procedures The information for Roof Module installation is contained in the following sections John Deere Cab Installation Crenl
38. i p Neco Table 3 1 Linkage Rod Cut Lengths Item Length Rod C 1 5 inches 38mm Rod D 2 0 inches 51mm a This measurement is the linkage rod length prior to assembly with the ball joints 52 AutoSteer System Assemble the Linkage Rod Hardware Figure 3 12 Linkage Rod Cutting i z Note The after assembly center to center lengths of each linkage rod are shown in Table 3 2 Figure 3 13 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware For most installations use Table 3 2 to adjust the lengths of the rod assemblies to the values shown Figure 3 13 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning the steering axle verify that these lengths will work and the sensor will not be damaged Hardware Installation Manual 53 Assemble the Linkage Rod Hardware Table 3 2 Assembled Linkage Rod Length 2 5 inches 64 mm Rod B 3 75 inches 95 mm a This measurement is the linkage rod length after assembly with the ball joints Figure 3 13 Linkage Rod Measurement Points Assembled Rod A Measurement Rod B Measurement Note The threaded rods must be cut to the correct lengths before final assembly 54 AutoSteer Sys
39. identify the hose The suggested hose color assignments are as follows Pressure Red Tank Green LS Orbitrol Blue LS Out Gray Steer Right Yellow Steer Left Orange 14 AutoSteer System Steering Valve Configuration Steering Valve Configuration 1 Use a 3 16 Allen key to remove the four cover screws See Figure 2 2 2 Remove the front cover to access the hose connections Pressure Transducer and Relief Valve See Figure 2 2 Note Figure 2 3 identifies the function of the Steering Valve assembly hydraulic connections Figure 2 2 Steering Valve Assembly FRONT S COVER g PRESSURE TRANSDUCER RELIEF VALVE Figure 2 3 Steering Valve Port Identification LS ORBITROL Note The ports shown in Figure 2 3 are upside down relative to the ports shown in Figure 2 2 Hardware Installation Manual 15 Steering Valve Configuration Table 2 2 Steering Valve Functions and Fitting Sizes Hose Adapter Fitting Type Size PRESS PUMP PRESSURE 8 ORFS TANK TANK RETURN 6 ORFS LS ORBITROL LS FROM ORBITROL 4 ORFS LS OUT LS to Priority Valve 4 ORFS LEFT LEFT STEERING CYLINDER 6 ORFS RIGHT RIGHT STEERING CYLINDER 6 ORFS GP DIAGNOSTICS PORT 1 8 SAE J1502 TRANS PRESSURE TRANSDUCER SAE 4 ORB Steering Valve Configuration The Steering Valve does not require any special configurations or plug and orifice changes before
40. installing on the Rogator 64 74 series when connected directly to the steering circuit as described in this manual The Steering Valve can be installed and connected to the Orbitrol hoses with the factory default plug and orifice settings Table 2 3 shows the correct internal plug configurations in positions 13A 13B 13C The plug position identification are stamped on the valve block Note Other types of valve installations on this vehicle may require special configurations of the internal plugs and orifices Contact customer service before attempting other types of hydraulic installations that are not covered in this manual Note Do not install this Steering Valve on other vehicles without the appropriate installation manual Incorrect Steering Valve configuration and the wrong hose connections on other types of steering systems can cause immediate severe pump damage 16 AutoSteer System Steering Valve Configuration 1 Remove the front valve cover using a 3 16 hex key to loosen the four screws 2 Identify the three threaded plugs See Figure 2 4 Figure 2 4 Steering Valve With Cover Removed 3A not shown located on the side of the valve 13B shown installed Table 2 3 Plug and Orifice Configuration Summary Factory Default Configuration Plug Open Plug Orbitrol Hookup Installation Plug Open Plug Hardware Installation Manual 17 Steering Valve Configuration 3 Find the large
41. it run at a low idle Note If an oil leak is noticed during any part of this test immediately shut down the vehicle and repair the leak Note The front wheels will move when the steering wheel is turned Make sure the vehicle will not strike anything or anyone before continuing If necessary move the vehicle to an open area 6 Take the vehicle out of Park and or remove the parking brake Turn the steering wheel manually to the right and left stops two or three times to get any air out of the hoses 7 Confirm the front wheels turn in the correct direction and that the vehicle steers the same as it did before the system was installed Hardware Installation Manual 97 Create New Vehicle 8 Put the vehicle back into Park and or reset the parking brake Shut down the vehicle walk around it again and check for any hydraulic leaks 9 Once the leaks have been repaired or if none are found start the vehicle again and let it run at a low idle 10 Take the vehicle out of Park and or remove the parking brake Move the vehicle to an open flat area and leave the vehicle in Park 11 Power up the Display and navigate to the Hydraulic Valve window from the Steering Components window 12 Command the vehicle to turn Right and then Left a few times The vehicle should steer in the direction it is commanded If the vehicle rotates in the wrong direction the hoses were attached to the wrong ports on the AutoSteer valve and need to be swi
42. lace the vehicle s operator Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent the vehicle from running over a person you must never leave the vehicle while the vehicle s operator chair with the AutoSteer engaged iv AutoSteer System High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the whe
43. llation ccceeeee eee eee eee eee eens ee eee eens eee eeee 45 Installing Mounting 8 8 46 Pront Axle Types Accs ce LS 49 12159 11777 91 31 1 9 E 0 0 51 Cut the Wheel Angle Sensor Rods to Length 52 Assemble the Linkage Rod 19 0 9 6 53 Attach the Wheel Angle Sensor Rods to Brackets and 9 55 SA Module Installation s Sedat codes 61 SA Module Mounting 6 880 61 Mount the SA Module eee Ee E i 62 Roof Module Installation 65 Safety 1 1511 render ea ek we eee ee eee ite oe 65 Cab Identification EE ieee ad gale EAE ETER 66 Installation Procedures 0 0 Eik o TE eee eect eben teen eens 66 John Deere Cab 5 91 18 0 4646 6 6 66 Cre nlo Cab Installations 3 25202 steel a wale eg ee ahd ecb nee oc eee ewe Laan oad 70 Display Installation 2 5 2 75 85 06 0 880 5
44. n this vehicle is different than other AutoSteer installations because the transducer is measuring a low pressure Load Sense pressure signal In order to provide good manual kick out response you must calibrate the pressure transducer HIGH number to be about 3000 counts above the LOW number Confirm that the pressure transducer calibration is correct by testing the manual kick out feature while driving in AutoSteer mode AutoSteer should disengage when you turn the steering wheel If spontaneous kick out occurs while in AutoSteer mode recalibrate the pressure transducer and increase the HIGH value slightly Repeat this procedure until you obtain good manual kick out without spontaneous kick out in AutoSteer mode Hardware Installation Manual 99 Calibration and Tuning Guidelines 100 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 101 Final Ha
45. nd threaded holes near the kingpin See Figure 3 3 Figure 3 3 Cleaning the Blind Threaded Holes 46 AutoSteer System Installing Mounting Brackets 3 Align the sensor bracket holes to the threaded holes and fasten the sensor bracket to the front axle using the two steel bushings and longer bolts provided with your kit See Figure 3 4 Figure 3 4 Installing the Sensor Bracket Mounting Holes 4 Figure 3 5 shows how the steel bushings are being used to elevate the sensor bracket over the front axle kingpin Figure 3 5 Using the Steel Bushings Bracket Bushings Hardware Installation Manual 47 Installing Mounting Brackets 5 Mount the Sensor Unit to the sensor bracket as shown in Figure 3 6 Figure 3 6 Mounting the Sensor Unit Sensor Unit Sensor Bracket Vehicle s Left 6 There are two front axle types on the Ag Chem Rogator 64 74 sprayer Depending on the front axle type you encounter there are two different ways for installing the Linkage Rod Bracket Front Axle Type 1 on page 49 Front Axle Type 2 on page 51 48 AutoSteer System Installing Mounting Brackets Front Axle Type 7 1 The first front axle type has a single 1 2 tapped hole directly inboard of the kingpin as shown in Figure 3 7 Figure 3 7 Front Axle with 1 2 Tapped Hole Type 1 Tapped Hole Hardware Installation Manual 49 Installing Mounting Brackets 2 Install the Type 1 Linkage Rod Bracket as shown in
46. nnection Load Sense Out Hardware Installation Manual 35 Hydraulic Hose Connection Procedures an Check every hose individually and confirm that both ends are connected to the correct ports 6 Refer to the hose diagram in Figure 2 1 to ensure proper connection Note The wrong hose connections on the Tank port will prevent correct Relief Valve operation and may damage the Steering Valve 7 Tighten all hose fittings and adapters 8 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 36 AutoSteer System Hydraulic Hose Connection Procedures Orbitrol Load Sense Hose Connection 1 Connect the LS ORBITROL Hose 9 in Figure 2 11 to the machine s original Load Sense hose Hose 5 in Figure 2 11 that was previously disconnected from the Priority Valve See Figure 2 24 Note The LS Orbitrol hose will have a male JIC fitting on one end to mate with the vehicle s Load Sense hose Note Once this hose is connected the Orbitrol s Load Sense port is connected directly to the Load Sense Orbitrol port on the Steering Valve You may confirm this important connection by following the Load Sense hose from the Orbitrol to the LS ORBITROL port on the Steering Valve Figure 2 24 Original Priority Valve Load Sense Hose Connection Original Load Sense Hose
47. o Cab Installation John Deere Cab Installation The information for Roof Module installation on John Deere cabs is contained in the following sections Roof Rail Installation Antenna Attachment Roof Module Mounting 66 AutoSteer System Installation Procedures Roof Rail Installation 1 Place the ladder as close as possible to the side of the cab Note A ladder is necessary to install the Roof Rail and Roof Module 2 The Ag Chem Rogator 64 74 sprayers equipped with a John Deere combine cab have two large bolts located on the front of the roof To install the Roof Rail use a 3 4 wrench to remove the two cab roof bolts located at the front as shown in Figure 5 2 Figure 5 2 Cab Roof Existing Mounting Bolts Existing Mounting Bolts Vehicle s Rear 3 Center and align the Roof Rail holes to the cab roof mounting holes and fasten the Roof Rail to the roof using the two aluminum bushings and longer bolts provided with your kit For a lower installation you can use a stack of flat washers as spacers so the Roof Rail does not touch the roof The holes and the Locking Pin must be on the left side of the vehicle 4 Figure 5 3 shows how the aluminum bushings are being used to elevate the Roof Rail over the cab roof Figure 5 3 Using the Aluminum Bushings Roof Rail Aluminum Bushing Hardware Installation Manual 67 Installation Procedures Note The Roof Rail should be mounted so it is level when
48. ock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle will improve the overall installation and cable routing and will also reduce the chance for oil contamination when the hydraulic connections are opened It is important to clean the area around the steering cylinders frame hydraulic pump and cab Hardware Installation Manual vii Important Information Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your Display user manual for technical support information Contact Information Refer to your Display user manual for contact information Copyright 2009 All Rights Reserved viii AutoSteer System Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Installation Overview 0 1 Kit OyV ryVi eW oras paean Re Rak RE eae ed RRA 2 Assemblies eresi eei 6 T a 3 Installation Procedure 390106 4 6 8 Cable Diagram
49. oof Module 2 The Ag Chem Rogator 64 74 sprayers equipped with a Crenlo cab have six large bolts in three pairs spread front to back To install the Roof Rail remove the two cab roof bolts located at the rear as shown in Figure 5 7 Figure 5 7 Existing Mounting Bolts Vehicle s Right 70 AutoSteer System Installation Procedures 3 Center and align the Roof Rail holes to the cab roof mounting holes and fasten the Roof Rail to the roof using the two aluminum bushings and longer bolts provided with your kit Note The holes and the Locking Pin must be on the left side of the vehicle See Figure 5 8 Figure 5 8 Locking Pin and Mounting Holes on Roof Rail Vehicle s Right 4 Figure 5 9 shows how the aluminum bushings are being used to elevate the Roof Rail over the cab roof Figure 5 9 Using the Aluminum Bushings Roof Rail Aluminum Bushing Note The Roof Rail should be mounted so it is level when the vehicle is placed on level ground Steering performance will be compromised if the Roof Module is not level when the vehicle is on level ground Hardware Installation Manual 71 Installation Procedures Antenna Attachment 1 Attach the three antennas to the proper Roof Module antenna connections See Figure 5 10 Note Hand tighten the connections Do not over tighten Figure 5 10 Attach the Antenna a WiFi Antenna Cell Phone Antenna RTK Modem Antenna Roof Module Mounting 1
50. ose Connection Orbitrol Load Sense Hose Connection 22 AutoSteer System Hydraulic Hose Connection Procedures Figure 2 10 Hydraulic Hose Connection Diagram Before AutoSteer Installation LEFT STEER CYLINDER RIGHT STEER CYLINDER p STEERING UNIT ORBITROL J 2 LS y R 1 I RETURN MANIFOLD WITH OIL FILTERS G STEERING PRIORITY VALVE PUMP Hardware Installation Manual 23 Hydraulic Hose Connection Procedures Figure 2 11 Hydraulic Hose Connection Diagram After AutoSteer Installation x AutoSteer Hose ix Vehicle Hose E y AUTOSTEER ro 43 JUNCTION g VALVE STEERING UNIT Wo KE ORBITROL e Ra 42 JUNCTION 24 7 9 JUNCTION T i E E la a es H x R bas Gaa Gam w i 5 1 Vehicle Right steering hose 5 5 2 Vehicle Left steering hose 3 Vehicle Pressure Hose omy 7 RETURN MANIFOLD 4 Vehicle Tank Hose 4 WITH OIL FILTERS 5 Vehicle Load Sense Hose 8 6 AutoSteer Pressure Hose 7 AutoSteer Tank Hose 3 6 8 AutoSteer LS OUT Hose Ls 9 AutoSteer LS Orbitrol Hose 10 AutoSteer Right Steer Hose CF 11 AutoSteer Left Steer Hose P 12 Right Extender Hose 43 Left Extender Hose STEERING EF PRIORITY VALVE PUMP AutoSteer System Hydraulic Hose Connection Procedures Tank Hose Connection 1 Remove the Tank hose
51. rdware Installation Checklist System Installation Checklist 1 2 3 4 5 6 Wheel Angle Sensor installed and all fasteners are tight optional Display Bracket and Display are installed and all fasteners are tight Roof Rail and Roof Module are installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Hydraulic Installation Checklist 1 2 3 4 5 6 7 Steering Valve Bracket is installed and all fasteners are tight Steering Valve is installed and all fasteners are tight All hose fittings are tight Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Manual steering is normal after the AutoSteer installation Relief Valve is adjusted AutoSteer Performance Checklist 1 2 3 4 5 6 7 Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts optional Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Steering speed from lock to lock is satisfactory Value Value Sec Note See the Post Installation Procedures and Information chapter for additional information
52. re 2 11 on the Priority Valve Remove the Steering Pressure Hose Hose 3 in Figure 2 11 from the Priority Valve CF port Install a 8 JIC Run Tee on the CF port See Figure 2 14 Connect the original Pressure hose back on the Run Tee See Figure 2 14 ON OS Install an elbow adapter and JIC reducer on the side of the Run Tee See Figure 2 14 Figure 2 14 Priority Valve CF Port Pressure Hose Connection Pressure Hose eh v ae Elbow Adapter and Reducer 2 abe he Connection to the Priority Valve Controlled J Flow Port Run Tee 6 Connect the Pressure hose Hose 6 in Figure 2 11 to the JIC reducer on the Run Tee Note A JIC reducer is required to connect the smaller 6 hose fitting to the larger 8 Run Tee Hardware Installation Manual 27 Hydraulic Hose Connection Procedures 7 Connect the Pressure hose Hose 6 in Figure 2 to the PRESS port on the Steering Valve See Figure 2 15 Note The Pressure port on the Steering Valve is the largest port and uses a size 8 hose adapter Figure 2 15 Steering Valve Pressure Hose Connection Pressure Hose Connection 8 Check every hose individually and confirm that both ends are connected to the correct ports 9 Refer to the hose diagram in Figure 2 11 to ensure proper connection 10 Tighten all hose fittings and adapters 11 Check and secure all hoses using nylon cable ties Note To avoid hose damage ho
53. ses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 28 AutoSteer System Hydraulic Hose Connection Procedures Steering Valve Right Steering Hose Connection Disconnect the Right Steer hose Hose 1 in Figure 2 11 on the steering cylinder located on the left side of the sprayer 1 2 Install a Run Tee and reconnect the Right Steer hose to the Run Tee See Figure 2 16 3 Install an elbow adapter See Figure 2 16 4 Connect the Right Steer hose Hose 10 in Figure 2 11 plus the longer extender hose Hose 12 in Figure 2 11 See Figure 2 16 Figure 2 16 Steering Cylinder Right Steer Connection Right Steering Cylinder Port Run Tee Elbow Adapter Right Steer Hose Hardware Installation Manual 29 Hydraulic Hose Connection Procedures 5 gt gt 30 Connect the Right Steer hose to the Steering Valve RIGHT port See Figure 2 17 Figure 2 17 Steering Valve Right Steer Hose Connection Right Steer Hose Connection Check every hose individually and confirm that both ends are connected to the correct ports Refer to the hose diagram in Figure 2 11 to ensure proper connection Tighten all hose fittings and adapters Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds
54. sure Transducer into the port identified as TRANS See Figure 2 27 5 Tighten the Pressure Transducer using a 3 4 wrench See Figure 2 27 Do not overtighten Figure 2 27 Pressure Transducer Installation 40 AutoSteer System Pressure Transducer Installation 6 Connect the short transducer adapter harness to the Pressure Transducer and to the 10 pin connector on the SA Module Harness See Figure 2 28 7 Connect the 4 pin connector to the SA Module Harness connector See Figure 2 28 Figure 2 28 Transducer Connections Transducer Connection 4 pin SA Module Harness Connection 10 pin SA Module Harness Connector 8 Check every hose individually and confirm that both ends are connected to the correct ports 9 Refer to the hose diagram in Figure 2 11 to ensure proper connection Note The wrong hose connections on the Tank port will prevent correct Relief Valve operation and may damage the Steering Valve 10 Tighten all hose fittings and adapters 11 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds Hardware Installation Manual 41 Adjusting the Relief Valve Adjusting the Relief Valve The Steering Valve has a built in Load Sense Relief Valve that limits the maximum pump pressure when using the AutoSteer system The Relief Valve must be adjust
55. tched 13 Power down the Display put the vehicle back into Park and or reset the parking brake and shutdown the vehicle 14 Once again check the vehicle for hydraulic leaks and repair any that are found Create New Vehicle Note Do not start the vehicle until after the Hydraulic Leak Test has been performed on the vehicle After the vehicle has been created shut down the AutoSteer system prior to starting the vehicle Once the entire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display is not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display user manual to create a new vehicle Steering Cylinder Phasing The steering cylinders must be phased so the front wheels are correctly aligned before starting AutoSteer calibration Refer to your vehicle s owner manual instructions to do so Calibration and Tuning Guidelines Note For optimal steering performance the AutoSteer system must be fully calibrated and then tuned 98 AutoSteer System Calibration and Tuning Guidelines Transducer Calibration The transducer calibration procedure o
56. ted to the correct ports Refer to the hose diagram in Figure 2 1 to ensure proper connection Tighten all hose fittings and adapters Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds Hardware Installation Manual 33 Hydraulic Hose Connection Procedures Load Sense Out Hose Connection 1 Disconnect the original Load Sense hose Hose 5 in Figure 2 11 from the Priority Valve top See Figure 2 21 Note The original Load Sense hose will be connected to the Load Sense Orbitrol connection on the Steering Valve later in the installation process See the Orbitrol Load Sense Hose Connection section of this manual for the steps to connect the original Load Sense hose Figure 2 21 Priority Valve Load Sense Out Hose Connection Load Sense Hose Connection eeatt 2 Loosen the Load Sense elbow adapter on the Priority Valve and rotate it towards the Steering Valve Load Sense hose for better hose routing 34 AutoSteer System Hydraulic Hose Connection Procedures 3 Tighten the elbow adapter after final adjustments See Figure 2 22 Figure 2 22 Priority Valve Load Sense Elbow Rotated Elbow Adapter 4 Connect the opposite LS OUT hose end Hose 8 in Figure 2 11 to the Steering Valve LS OUT port See Figure 2 23 Figure 2 23 Steering Valve Load Sense Out Co
57. tem Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust 1 Install Linkage Rod A on the Wheel Angle Sensor shaft See Figure 3 14 2 Install Linkage Rod B on the sensor bracket using a ball joint See Figure 3 14 Figure 3 14 Connecting the Linkage Arms Linkage Rod B 3 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 3 15 Figure 3 15 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Hardware Installation Manual 55 Assemble the Linkage Rod Hardware Note The washer should be on the bolt head side and not the nut side of the assembly 4 Tighten the screw on the sensor shaft Use a 1 8 hex key and a 3 8 wrench See Figure 3 16 Figure 3 16 Wheel Angle Sensor Shaft Tightening different vehicle shown Mah NIU aang 9 5 Tighten all jam nuts on the threaded rods Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering wheels manually or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum ri
58. the vehicle is placed on level ground Steering performance will be compromised if the Roof Module is not level when the vehicle is on level ground Antenna Attachment 1 Attach the three antennas to the proper Roof Module antenna connections See Figure 5 4 Note Hand tighten the connections Do not over tighten Figure 5 4 Attach the Antenna Cell Phone Antenna gt i u WiFi Antenna RTK Modem Antenna 68 AutoSteer System Installation Procedures Roof Module Mounting 1 Place the Roof Module onto the Roof Rail The cable connector must be on the left side of the vehicle facing the rear See Figure 5 5 Figure 5 5 Roof Module on Roof Rail 2 Remove the Locking Pin from the Roof Rail See Figure 5 6 Figure 5 6 Removing the Locking Pin Locking Pin Hardware Installation Manual 69 Installation Procedures 3 Adjust the Roof Module position on the Roof Rail 4 Re insert the Locking Pin to lock the Roof Module onto the vehicle See Figure 5 6 Note The Locking Pin can be inserted from either side of the Roof Rail Crenlo Cab Installation The information for Roof Module installation on Crenlo cabs is contained in the following sections Roof Rail Installation Antenna Attachment Roof Module Mounting Roof Rail Installation 1 Place the ladder as close as possible to the side of the cab Note A ladder is necessary to install the Roof Rail and R
59. uctions 80 AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and AutoSteer components in the following sections SA Module Harness SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness Roof Module Main Cable Harness Connections Inside Cab 9 SA Module Harness Power Supply Connection Cab Power Connection Battery Power Connection SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 81 SA Module Harness SA Module Connection 1 Align the SA Module Harness connector to the SA Module See Figure 7 1 2 Open the connector latch lever See Figure 7 1 Figure 7 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 82 AutoSteer System SA Module Harness 4 Press the latch lever closed until it clicks and locks the connector See Figure 7 2 Figure 7 2 Closing the SA Module Connector Note If you need

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