602-0244-01
Contents
1. iei centena eerie iar era cnra e de vv Rena anos 63 SA Module Harriess sese A ES Erde E A er ie RII beg ea pate epu RN 63 SA Module Connection eo eem hmm 64 Wheel Angle Sensor Connection 0 0 eee eee eh 67 Steering Valve Connection 0 eee cee eee TE E 68 Main Cable Harness oett vr pes EE EE tene pEURPI OU ER E 68 Roof Module cord REX Ae E A RE NEEN e qst 69 Main Cable Harness Connections Inside Cab eese 73 SA Module H rness NEEN ENEE p CEEE ENEE gin a Red big ese a 74 Power Supply Connection 0 0 eee cee eee hte 74 Hardware Installation Manual Cab Power Connection e 75 Battery Power Connecton 0 0 0 eee cette een eee 76 Chapter 8 Post Installation Procedures and Information ecce 77 Hydraulic Leak Check m soar ANEREN EEN Fees tae ee Let NUES ose TI Create New Vehicle LE adie facing UE ei dee CEPR pue Equi qus 78 Calibration and Tuning Guidelines llle 78 Chapter 9 Final Hardware Installation Checklist ek EEN 79 x AutoSteer System Installation Overview This Installation Overview chapter contains information in the following sections Vehicle Inspection Kit Overview Assemblies Common Kit Components Hose Kit Components Bracket Kit Components Installation Procedure Outline Cable Diagram This installation guide describes the AutoSteer system installation on several models of Case STX and Stei2. Figure 3 3 Linkage Rod Cut Length Measurement Points Rod A cl Rod B 34 AutoSteer System Cutting Linkage Rods to Length 2 Use a hack saw to cut the linkage rod to length while it is held in a bench vise See Figure 3 4 Figure 3 4 Linkage Rod Cutting Hardware Installation Manual 35 Assembling Linkage Rod Hardware Assembling Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A See Figure 3 5 2 Connect the eye connector to the end of the Wheel Angle Sensor rod As shown in Figure 3 5 Note The threaded rods must be cut to the correct lengths before final assembly Figure 3 5 Rod A Assembled Eye Connector Jam Nut 36 AutoSteer System Assembling Linkage Rod Hardware 3 Attach the jam nuts to each end of linkage Rod B 4 Attach the ball joints to both ends of the linkage arm as shown in Figure 3 6 Note The bolts for the ball joints should be facing the opposite direction as shown in Figure 3 6 Figure 3 6 Linkage Rod Assembled Jam Nuts Ball Joints Note The linkage rod after assembly center to center lengths are shown in Table 3 2 Figure 3 7 shows the measurement points for the assembled linkage rods Table 3 2 Assembled Linkage Rod Length Rod A 6 5 165mm Rod B 10 254mm Hardware Installation Manual 37 Assembling Linkage Rod Hardware Figure 3 7 Linkage Rod Measurement Points Assembled
3. 2 Bundle any excess cable and secure with cable ties Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Main Cable Harness Connections Inside Cab SA Module Harness 68 AutoSteer System Roof Module Roof Module 1 Push the Main Cable Harness down through the cab floor hole See Figure 7 6 Figure 7 6 Passing Main Cable Harness Through the Floor Access Hole dA 2 Open the battery box door to access the underside of the cab entry point See Figure 7 7 Figure 7 7 Battery Box Door Battery Box Door Hardware Installation Manual 69 Roof Module 3 Pull the cable through the hole in floor of cab See Figure 7 8 Figure 7 8 Routing Cable Though Cab Floor Cab Floor Feedthrough 4 Route the cable up the cab side See Figure 7 9 Figure 7 9 Route the Main Cable Harness up Cab Right Side WS f Main Cable Harness 5 Secure the cable to the Roof Rail using cable ties 70 AutoSteer System Roof Module 6 Attach the cable to the Roof Module See Figure 7 10 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force the connector If the connect
4. 16 Disconnect the linkage rods and turn the steering wheel manually to the full right position 17 Reattach the linkage assembly and verify that the Wheel Angle Sensor will not be damaged See Figure 3 14 18 Adjust the linkage rod lengths as necessary Figure 3 14 Full Right Wheel Angle Sensor Test 44 AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods 19 Rotate the Wheel Angle Sensor adjust the length of either linkage arm and or reposition the Wheel Angle Sensor mounting bracket on the vehicle frame if necessary to get the maximum Wheel Angle Sensor movement 20 Test the remaining linkage arm for length at hard left and hard right to ensure Wheel Angle Sensor travel is not exceeded Note The maximum movement is reached when the Wheel Angle Sensor rod sweeps from approximately 3 16 5mm from both stop bolts when the steering system is turned to the maximum right and left positions See Figure 3 15 Figure 3 15 Maximum Wheel Angle Sensor Movement as seen from bottom Potentiometer Screw Stops Full Right b a ange of Movement A eg ee Full Left Note An Ohm meter can also be used to determine if there is enough Wheel Angle Sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a
5. 4 Mount the Steering Valve against the steel panel and secure using the three 3 8 Allen screws and locknuts provided with the Steering Valve See Figure 2 6 Figure 2 6 Steering Valve Mounted Hydraulic Hose Connection Procedures Figure 2 7 shows the hydraulic connections You can refer to these diagrams as you are connecting the hydraulic components The hydraulic hose connection procedures are contained in the following sub sections Pressure Hose Connection Tank Hose Connection Load Sense Hose Connection Steering Valve Right and Left Steering Hose Connections Hardware Installation Manual 15 Hydraulic Hose Connection Procedures Figure 2 7 Hydraulic Hose Connection Diagram FE CN STEERING CYLINDERS AUTOSTEER VALVE POWER BEYOND PORTS 16 AutoSteer System geg HOSE DIAGRAM STX STEER LEFT STEER RIGHT Hydraulic Hose Connection Procedures Pressure Hose Connection 1 Identify the Pressure port in the Power Beyond system on the back of the tractor Use a 12mm hex key to remove the plug on the Pressure port identified as P See Figure 2 8 Figure 2 8 Remove Pressure Port Plug Pressure Port Plug 2 Install the metric hose adapter provided in the hose kit and tighten using a 32mm wrench See Figure 2 9 Figure 2 9 Install Metric Hose Adapter Metric Hose Adapter Hardware Installation Manual 17 Hydraulic Hose Connection Procedures 3 Connect the end of the long 1 2 hose
6. Rod A Measurement Rod B Measurement 38 AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods Attaching and Adjusting Wheel Angle Sensor Linkage Rods 1 Install the short linkage arm on the Wheel Angle Sensor shaft 2 Attach the Wheel Angle Sensor linkage rod to the Wheel Angle Sensor See Figure 3 6 Note Leave the Wheel Angle Sensor mounting bolts loose so the Wheel Angle Sensor can be rotated after installation on the vehicle Figure 3 8 Attaching the Linkage Arm to Wheel Angle Sensor Wheel Angle Sensor Mounting Bolts Hardware Installation Manual 39 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 3 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the Wheel Angle Sensor shaft See Figure 3 9 Figure 3 9 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Note The washer should be on the bolt head side and not the nut side of the assembly Note Do not turn the steering system or drive the vehicle before the Wheel Angle Sensor has been adjusted using the AutoSteer Calibration screens The potentiometer can only rotate a maximum of 180 degrees and if it is rotated beyond its mechanical stops it will be permanently damaged 40 AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods 4 Attach the Wheel Angle Sensor bracket to th
7. 8F x 8F 90 DEG ORFS F451TC JCJ9080808 174 2 Hose Assembly 1 2 x 96 8F x 10F ORFS F451TC JCJC081008 96 3 Hose Assembly 3 8 x 174 8F ORFS x 8F 90 DEG ORFS F451TC JCJ9080806 174 4 Hose Assembly 1 2 x 42 8F x 8M ORFS F451TC JCJ0080808 42 5 Cable Ties 200 0467 01 Hose Assembly 1 2 x 42 8F x 8F ORFS F451TC JCJC080808 42 7 Nut Elbow Adapter 8 C6LO 10 AutoSteer System Check Valve Configuration 8 Straight Adapter 8M27F870MLO 9 Run Tee Adapter 10 R6LO S 10 Check Valve DT 500 MOMS 5 11 Adapter M18 ORB x 8M ORFS 8M18F870MLO 12 Adapter 45 Deg Elbow 8 ORFS 8 V6LO S a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively identify the hose The suggested hose color assignments are as follows Pressure Red Tank Green LS Grey Steer Out Right Yellow Steer Out Left Orange Steer In Right Yellow and Blue Steer In Left Orange and Blue Check Valve Configuration 1 Before installing the Steering Valve on the vehicle you must first install a Check Valve on the Load Sense port LS The Check Valve looks like a normal hose adapter but has an internal spring See Figure 2 2 Figure 2 2 Check Valve Hardware Installation Manual 11 Check Valve Configuration 2 Remove the hose adapter on the LS port and replace it with th
8. Hardware Installation Manual 57 Roof Rail Installation 10 The Roof Module is now installed See Figure 5 8 Figure 5 8 Roof Module Installed 58 AutoSteer System Display Installation This Display Installation chapter contains following Display information Introduction Installation Procedure Introduction This chapter provides the instructions for installing the RAM Mount Ball in the cab so the Display can be attached later Refer to your Display user manual for instructions on installing the Display Note The Display components may different depending on the model vehicle and the specific Display being installed Hardware Installation Manual 59 Installation Procedure Installation Procedure 1 Locate the holes on the right side cab post See Figure 6 1 Figure 6 1 Mounting Holes on Cab Post Mounting Holes 2 Mount the Display Bracket to the cab frame Note Use the longer bolts and spacer bushings supplied in the installation kit Use the spacer bushing between the bracket and the cab post 60 AutoSteer System Installation Procedure 3 Tighten the two bracket bolts using a socket and ratchet See Figure 6 2 Figure 6 2 Display Mounting Bracket Installed Display Mounting Bracket Hardware Installation Manual 61 Installation Procedure 4 Mount the smaller bracket to the main bracket using the nuts and bolts supplied Tighten the bolts using a 14mm socke
9. Mounting Orientations 4i 1 do a lher hr t JA Figure 4 2 Incorrect SA Module Mounting Orientations To Ze 5A MOCURE WHEELED Hardware Installation Manual 49 Mount the SA Module Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment Note The SA Module Harness must be routed in a protected position to avoid damage from the moving parts Note The SA Module may be installed in other locations on the vehicle that are more protected from high crops such as corn or cotton 1 Find the existing hole on the right side of the tractor just above the mounting position of the Steering Valve This hole will be used to mount the SA Module Bracket See Figure 4 3 Figure 4 3 SA Module Bracket Mounting Location Ww b 3 Q SA Module Bracket Mounting Location 50 AutoSteer System Mount the SA Module 2 Mount the SA Module Bracket to the existing hole using the hex bolt and locknut provided in your kit See Figure 4 4 3 Mount the SA Module onto the Bracket and secure using four Phillips screws provided See Figure 4 4 Figure 4 4 S
10. OFF before driving on roads or in public areas ii AutoSteer System Special Requirements Tools This list consists of special tools required to complete the installation A complete set of common installation tools is assumed Allen Hex Key 1 8 1 2 open wrench 13mm open wrench Allen Key 12mm 9 16 open wrench 24mm open wrench 2 Phillips screwdriver 5 8 open wrench 32mm open wrench 7 16 drill 11mm 11 16 open wrench 24mm socket wrench Portable Drill 3 4 open wrench Oil catch pan Hacksaw with steel cutting blade 13 16 open wrench Cleaning rags Ten Foot Ladder 3 5m 7 8 open wrench Wire cutter small Teflon tape 15 16 open wrench Cleaning brush Fiberglass Cable Puller 1 1 8 open wrench Tape measure 12ft minimum Hardware Installation Manual iii Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements Asthe operator of the vehicle you are responsible for its safe operation The steering system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electr
11. Wheel Angle Sensor Components Wheel Angle Sensor Bracket Wheel Angle Sensor Linkage Arm Bracket Hn Linkage Arms 32 AutoSteer System Mounting Wheel Angle Sensor Hardware Mounting Wheel Angle Sensor Hardware 1 Preassemble the Wheel Angle Sensor on the bracket before vehicle installation See Figure 3 2 Figure 3 2 Attaching the Wheel Angle Sensor to the Bracket The cable connector should face away from the bracket Do not turn the two small bolts over They act as stops Hardware Installation Manual 33 Cutting Linkage Rods to Length Cutting Linkage Rods to Length Note Before cutting the linkage rods verify the Wheel Angle Sensor brackets will attach to the vehicle as shown in this manual and they are attached the correct distance from any reference points shown If this is not possible do not cut the rods until it is determined if these lengths will work for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for ensuring the rods are cut to the proper length 1 Measure and mark the two linkage rods for cutting according to the length shown in Table 3 1 Note Figure 3 3 shows the measurement points used to properly cut the linkage rods Table 3 1 Linkage Rod Cut Lengths Item Length Rod A 5 5 inches 140 mm Rod B 8 5 inches 216 mm
12. leak they could be injured Putthe vehicle into Park and or set the parking brake to prevent the vehicle from moving 2 3 Turn the vehicle over for a few seconds and if the vehicle starts immediately shut it down 4 Walk around the vehicle and check all the hydraulic fittings that were opened Look for any oil leaks 5 Once all leaks have been repaired or if none are found start the vehicle again and let it run at a low idle Note If an oil leak is noticed during any part of this test immediately shut down the vehicle and repair the leak Note The front wheels will move when the steering wheel is turned Make sure the vehicle will not strike anything or anyone before continuing If necessary move the vehicle to an open area 6 Take the vehicle out of Park and or remove the parking brake Turn the steering wheel manually to the right and left stops two or three times to get any air out of the hoses 7 Confirm the front wheels turn in the correct direction and the vehicle steers the same as it did before the system was installed 8 Putthe vehicle back into Park and or reset the parking brake Shut down the vehicle walk around it again and check for any hydraulic leaks Hardware Installation Guide 77 Create New Vehicle 9 Once the leaks have been repaired or if none are found start the vehicle again and let it run at a low idle 10 Take the vehicle out of Park and or remove the parking brake Move th
13. to the adapter on the P port Install an elbow adapter on the port as shown in Figure 2 10 for better hose routing then connect the Pressure hose Figure 2 10 Connect Long Hose to P Port Elbow Adapter 4 Route the Pressure hose towards the Steering Valve on the front of the vehicle See Figure 2 11 Figure 2 11 Route Pressure Hose Pressure Hose 18 AutoSteer System Hydraulic Hose Connection Procedures 5 Connect the other end of the hose to the Pressure port P under the Steering Valve See Figure 2 12 Figure 2 12 Steering Valve Ports Connections Check every hose individually and confirm that both ends are connected to the correct ports Refer to the hose diagram in Figure 2 7 to ensure proper connection Tighten all hose fittings and adapters Ss ge T e Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the vehicle frame and must not contact moving parts or hot parts such as exhaust manifolds Hardware Installation Manual 19 Hydraulic Hose Connection Procedures Tank Hose Connection 1 Identify the Tank Return line on the tractor It is located under the cab on the left side just next to the oil reservoir See Figure 2 13 Note This is where the Tank hose will be connected Figure 2 13 Identify the Tank Return Line E Kirn Tank Return Line 20 AutoSteer System Hydraulic Hose Connection Procedures 2 Open the hose co
14. 3 75 kilohms change The reading should also never go below 1 6 kilohms or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the Wheel Angle Sensor Hardware Installation Manual 45 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 21 When all the adjustments are complete tighten all linkage rod lock nuts and bolts and the Wheel Angle Sensor rod See Figure 3 16 Note Use a 1 2 and two 9 16 wrenches to tighten the connections Figure 3 16 Linkage Rod Ball Joint Bolt different vehicle shown 46 AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods 22 Tighten the two screws securing the potentiometer to the Wheel Angle Sensor after final adjustments See Figure 3 17 Note Use a 1 8 hex key and a 3 8 wrench Figure 3 17 Potentiometer Mounting Bolts au SaMata BAN OD a Allen Head Bolt r Wi i Ere P Mounting Nut Hardware Installation Manual 47 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 48 AutoSteer System SA Module Installation The SA Module Installation chapter contains information in the following sections SA Module Mounting Orientation Mount the SA Module SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 4 1 shows the correct mounting positions and Figure 4 2 shows incorrect mounting positions Figure 4 1 Correct SA Module
15. A Module Mounted shown with SA Module Harness attached Hardware Installation Manual 51 Mount the SA Module 52 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Roof Rail Installation Safety Notes The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph Ensure you are in a safe position on the vehicle platform when removing the Roof Module so that you do not fall or drop the Roof Module Use a ladder to install the Roof Rail and Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module Hardware Installation Manual 53 Roof Rail Installation Roof Rail Installation 1 Remove the two rear cab roof bolts using a 24mm socket and ratchet reuse the bolts to secure the Roof Rail See Figure 5 1 Note Longer bolts and spacer washers are provided for installations wh
16. B x 8M ORFS 8M18F870MLO 12 Adapter 45 Deg Elbow 8 ORFS 8 V6LO S a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively identify the hose The suggested hose color assignments are as follows Pressure Red Tank Green LS Grey Steer Out Right Yellow Steer Out Left Orange Steer In Right Yellow and Blue Steer In Left Orange and Blue Hardware Installation Guide Kit Overview Kit Overview Bracket Kit Components Figure 1 4 Bracket Kit Components PN 152 0052 01 Anoto Meer INSTALL GUIDE CASE STX 430 NON STEER READY Table 1 4 Bracket Kit Components PN 152 0052 01 1 Display Bracket Assembly 200 0256 02 2 Bolt Kit 200 0451 01 3 Installation Guide 602 0244 01 6 AutoSteer System Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 8 section of this chapter shows the AutoSteer electrical connections 1 Verify shipped components Note Step 2 Step 3 Step 4 Step 5 Step 8 Step 9 and Step 14 are skipped if installing an electric steering actuator Install the Hydraulic Steering Valve Assembly Install the Hydraulic Hoses Install the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roo
17. GPS AutoSteer System Installation Manual Supported Vehicles Non AccuGuide Ready and Non IntelliSteer Ready Case STX Case STEIGER Wheeled or Quadtrac Wheeled or Quadtrac New Hola EI New Moland 380 380 380 9030 430 385 430 9040 480 430 480 9050 530 435 530 9060 480 485 530 535 PN 602 0244 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings L There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibra tion and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is
18. Mechanism in Open Position Latch AutoSteer System SA Module Connection 4 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 5 Press the latch lever closed until it clicks and locks the connector See Figure 7 2 Figure 7 2 Closing the SA Module Connector Connector Latch Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 65 SA Module Connection 6 Close the cable connector locking mechanism as shown in Figure 7 3 Figure 7 3 SA Module Connector closed Locked position 66 AutoSteer System Wheel Angle Sensor Connection Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Attach the WAS IN cable connector to the Wheel Angle Sensor See Figure 7 4 Figure 7 4 Wheel Angle Sensor Cable Connection JN Sk Ak WAWWN A E KE IA VS Wheel Angle Sensor Connector 2 Secure all cables with cable ties Hardware Installation Manual 67 Steering Valve Connection Steering Valve Connection 1 Connect the Steering Valve s 4 pin and 10 pin connectors to the SA Module Harness See Figure 7 5 Figure 7 5 Steering Valve Connectors Steering Valve Connectors
19. Steer installation AutoSteer Performance Checklist 1 2 3 4 5 6 7 Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts optional Line acquisition is good On line steering is good Manual override kick out is working Steering speed from lock to lock is satisfactory Value Value Sec Note See the Post Installation Procedures and Information chapter for additional information 80 AutoSteer System
20. The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer must be powered OFF when installing or removing the Roof Module vi AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the provided hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements This kit is for installing the AutoSteer system on STX TJ series tractors built in 2006 or later and not AccuGuide ready If your tractor is AccuGuide Ready contact your dealer for the correct installation kit The tractor must be equipped with a fully functional Power Beyond system including a Pressure Port and a Load Sense on the back of the vehicle The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or warn parts Drive the vehicle and confirm that is steers straight and that the wheels can be turned from full left to full right before installing the AutoSteer system Check for oil leaks in the steering system and hydraulic hoses The vehicle s electrical system and battery must be in good work
21. ation Procedure Overview 0 0 0 eee cee ee eee 9 Hose Kit ases resp pesi ote dab sb eb en aes e 10 Check Valve Confguranon hh 11 Install the Steering Valve Bracket 13 Hydraulic Hose Connection Procedures 15 Pressure Hose Connection 0 0 0 0 dine p CEE hm res 17 Tank Hose ConrnectiOtl ket rr s Fever EEN don EEN EE p MES ERE 20 Load Sense Hose Connection 0 cece eee ehh rn 21 Steering Valve Right and Left Steering Hose Connections suusssrusrresreno 24 Pressure Transducer Installation 28 Steering Valve Installation Checker 29 Wheel Angle Sensor WAS Installation eeeeeeeee REENEN 31 Mounting Wheel Angle Sensor Hardware 33 Cutting Linkage Rods to Length 34 Assembling Linkage Rod Hardware 36 Attaching and Adjusting Wheel Angle Sensor Linkage Rode 39 SA Module Installation seeseeeeeeeeeeneneeeenen nnne nnne nnne nnn nennen nnns 49 SA Module Mounting Orientation 0 0 0 0 02 eee eee ee 49 Mount the SA Module ess eek ex eeu REPE EE SEE E AERE we 50 Roof Module Installation 1 iere trenes nennt inno re etn nnno rne 53 Satety Notes coc titre E tege cese bts pte Medea erba 53 Roof Rail Installanon mr en eens 54 Display Installation EE 59 Introd ction e o o ee OAS ORs Ee GU CEU Op eet 59 Installation Procedure ionisoi set eet eee RRERSSR RED S E REA ee b eoe Rene 60 Connecting System Cables
22. e Check Valve provided in the hose kit See Figure 2 3 Figure 2 3 Replace Check Valve LS Port 12 AutoSteer System Install the Steering Valve Bracket Install the Steering Valve Bracket 1 Locate the mounting position for the Steering Valve on the right side of the tractor under the battery and behind a swinging door panel See Figure 2 4 Note You will have to drill three holes to mount the Steering Valve directly to the steel panel See Figure 2 5 Figure 2 4 Steering Valve Mounting Position Mounting Location Hardware Installation Manual 13 Install the Steering Valve Bracket 2 Mark the position for drilling three holes using the Steering Valve as a template see Figure 2 5 The Steering Valve must be orientated with the P T and LS ports facing down towards the ground Allow clearance around the Steering Valve for routing hoses 3 Drill three 7 16 11mm holes using a portable drill See Figure 2 5 Note Before drilling check for hoses cables or other parts on the back side of the panel you will be drilling Figure 2 5 Drill Mounting Holes Drill Holes 14 AutoSteer System Hydraulic Hose Connection Procedures Note STX Quadtrac tractors do not provide the same size mounting surface for the valve When installing the valve on an STX Quadtrac tractor mount the valve on the right mud guard inclined surface Drill three holes as required to secure the valve to the mudguard
23. e vehicle frame in the position shown in Figure 3 10 using the supplied bolts nuts and washers Note Figure 3 10 shows a complete Wheel Angle Sensor installation However in this installation step the second linkage rod should not be attached Figure 3 10 Wheel Angle Sensor Bracket Installed x E J Wheel Angle Sensor Bracket 5 Tighten the mounting bolts using a 9 16 socket and ratchet with a 9 16 socket Note Do not attach the remaining linkage arm Hardware Installation Manual 41 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 6 Install the linkage bracket using the supplied bolts nuts and washers See Figure 3 11 7 Tighten the linkage bracket bolts using a 9 16 socket and ratchet with a 9 16 wrench Figure 3 11 Linkage Bracket Mounted Le Mounting Bracket 8 Install the long threaded linkage on the tie rod bracket using a ball joint 9 Tighten the ball joint to the bracket with a 1 2 and 9 16 wrench Note Do not attach linkage rod to Wheel Angle Sensor rod at this time 10 With the linkage rods disconnected turn the steering wheel so the wheels or tracks are centered the vehicle will travel straight ahead when moving 11 Temporarily attach the linkage rods Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering system manually or automatically until the fit has been verified The linkage rods must remain apart while the steering sys
24. e vehicle to an open flat area and leave the vehicle in Park 11 Power up the Display and navigate to the Hydraulic Valve window from the Steering Components window 12 Command the vehicle to turn Right and then Left a few times The vehicle should steer in the direction it is commanded If the vehicle rotates in the wrong direction the hoses were attached to the wrong ports on the AutoSteer valve and need to be switched 13 Power down the Display put the vehicle back into Park and or reset the parking brake and shutdown the vehicle 14 Once again check the vehicle for hydraulic leaks and repair any that are found Create New Vehicle Note Do not start the vehicle until after the Hydraulic Leak Test has been performed on the vehicle After the vehicle has been created shut down the AutoSteer system prior to starting the vehicle Once the entire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display is not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display user manual to create a new vehicle Calibration and Tuning Guidelines Note For optimal s
25. eering Valve Installation chapter information is provided in the following sections Steering Valve Installation Procedure Overview Hose Kit Check Valve Configuration Install the Steering Valve Bracket Hydraulic Hose Connection Procedures Pressure Hose Connection Tank Hose Connection Load Sense Hose Connection Steering Valve Right and Left Steering Hose Connections Pressure Transducer Installation Steering Valve Installation Checklist Steering Valve Installation Procedure Overview Note You can use a fiberglass cable puller to make it easier to pull the hydraulic hoses and electrical cables through and around the vehicle Configure the Check Valve Install the Steering Valve on the vehicle Connect the seven hoses between the Steering Valve and the vehicle Check for oil leaks Uv de ct cp E Perform a functional test to confirm correct Steering Valve operation High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system Hardware Installation Manual 9 Hose Kit Hose Kit Figure 2 1 Hose Kit Components PN 500 0368 02 THESE ENDS CONNECT TO TRACTOR GH STEER EXTRA ELBOWS FOR unt SETTER HOCE ROUTING WHEN RECHIRED ann Cn on m Table 2 1 Hydraulic Kit Components PN 500 0368 02 1 Hose Assembly 1 2 x 174
26. er Beyond Valve Load Sense Port 3 Install an M18 hose adapter on the LS port The adapter is provided in the hose kit See Figure 2 16 Figure 2 16 LS Port M18 Adapter Installed Adapter Installed 22 AutoSteer System Hydraulic Hose Connection Procedures 4 Install an elbow adapter on the LS hose adapter as shown in Figure 2 17 Figure 2 17 Adapter Elbow on LS Port LS Hose 90 Degree Elbow Adapter 5 Connect the 90 degree fitting on the end of the long 3 8 LS hose to the elbow adapter 6 Route the LS hose towards the front of the tractor along the side of the pressure hose installed previously 7 Route the Load Sense hose towards the Steering Valve and connect it to the Check Valve that was previously installed see Figure 2 3 on the Load Sense LS port under the AutoSteer valve See Figure 2 12 8 Check every hose individually and confirm that both ends are connected to the correct ports 9 Refer to the hose diagram in Figure 2 7 to ensure proper connection 10 Tighten all hose fittings and adapters 11 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the vehicle frame and must not contact moving parts or hot parts such as exhaust manifolds Hardware Installation Manual 23 Hydraulic Hose Connection Procedures Steering Valve Right and Left Steering Hose Connections 1 Identify the Right and Left Steering hose connections on the right s
27. ere the Roof Rail needs to be raised above the roof Figure 5 1 Removing Bolts for Roof Rail Installation Mounting Bolts 54 AutoSteer System Roof Rail Installation 2 Attach the Roof Rail using the previously removed bolts along with the extra M16 flat washer supplied in cab roof bolt kit See Figure 5 2 Figure 5 2 Attaching Roof Rail with Bolts Extra Washer Original Washer 3 Tighten the bolts securely with a 24mm socket and ratchet 4 Figure 5 3 shows the Roof Rail installed Figure 5 3 Roof Rail Installed a E Roof Rail Cab Roof Right Side of Vehicle Hardware Installation Manual 55 Roof Rail Installation 5 Attach the three antennas to the proper Roof Module antenna connections See Figure 5 4 Note Hand tighten the connections Do not use tools or over tighten Figure 5 4 Antennas Attached to the Roof Module C Lu WiFi Antenna Cell Phone Antenna RTK Modem Antenna 6 Remove the Locking Pin from the Roof Rail See Figure 5 5 Figure 5 5 Removing the Locking Pin Locking Pin 56 AutoSteer System Roof Rail Installation 7 Place the Roof Module on the Roof Rail See Figure 5 6 Figure 5 6 Mounting Roof Module on Roof Rail 8 Test the tightness of the Roof Module from side to side 9 Reinsert the Locking Pin See Figure 5 7 Note The Locking Pin can be inserted from either side of the Roof Rail Figure 5 7 Reinserting the Locking Pin
28. f Install the Roof Module on the Roof Rail Install the SA Module Harness and route cables to the various sensors ZE SS 4 Ss Ue GR Ze d Route SA Module Harness towards the cab 10 Install the Display Bracket and the RAM Mount Ball inside the cab 11 Install the Display using a RAM Mount 12 Install the Main Cable Harness and route cables to Roof Module and power connector Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual 13 Connect the Main Cable Harness to the Display Harness 14 Connect the Main Cable Harness to the SA Module Harness 15 Verify all connectors are properly coupled and secured 16 Power ON the system 17 Calibrate the vehicle 18 Tune the vehicle 19 Verify the system has been installed properly and operates satisfactorily Hardware Installation Guide 7 Cable Diagram Cable Diagram 3AT1VA 3H Huaaisoinv viva WYS Nid OZ H Nid 39V5N3ilON3H JINON VS t Z0 L 0 L0z SS3NHVH WYS Nid Zt JTNGOW 3OOH Sd9 AHOSS322V HOSN3S 319NV 133HM ASVONNOG 8V9 JHL S1N3S38d3H JNN G3HSVd gasn LON Nid Mr W r waniod gang Nid jewod pue ejdsip SU 0 SSBLUBH op uen au j2euuo2 0 enuew S JeuMo e dsip jesn eut UM papi oJd suomonujsul au wolo43 AN Idi 3ATV A WMd j0jenioy aa1T33HM edit 34A Wweibeig qed AutoSteer System Steering Valve Installation This St
29. ger wheeled and QuadTrac New Holland TJ and New Holland T Wheeled The AutoSteer installation kit PN 188 0045 01 which contains the components shown in Figure 1 1 and detailed in Table 1 1 is used on these vehicle series The Assemblies section of this manual contains the sub assembly identification information Vehicle Inspection Before you install this AutoSteer system confirm the vehicle steering system is in good working order Drive the vehicle and verify the vehicle s correct working order Also ensure the following system operations and components Verify you can turn the vehicle Ensure the vehicle steers straight Check for loose or worn steering components Check for hydraulic fluid leaks throughout the system Ensure the hydraulic fluid level is correct Service the vehicle if the steering is not in good working order Hardware Installation Guide 1 Kit Overview Kit Overview Figure 1 1 Case and New Holland Kit Components PN 188 0045 01 Table 1 1 Case and New Holland Kit Components PN 188 0045 01 1 Common Kit 153 0009 01 2 Hydraulic Hose Kit 500 0368 02 3 Bracket Kit 152 0052 01 4 High Flow Valve 500 0016 04 Assemblies The Case and New Holland vehicle installation kit contains the following components Common Kit Components 2 AutoSteer System Kit Overview Hose Kit Components Bracket Kit Components Common Kit Components Figure 1 2 Common Kit Com
30. ical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent the vehicle from running over a person you must never leave the vehicle while the vehicle s operator chair with the AutoSteer engaged iv AutoSteer System Ze High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of the AutoSteer system and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h
31. ide of the tractor just above the steering cylinder See Figure 2 18 Figure 2 18 Identify the Steering Hose Connections 24 AutoSteer System Hydraulic Hose Connection Procedures 2 Identify the two Steering hoses coming from the front of the vehicle and connecting to the two tee adapters that branch off to the two steering cylinders These two hoses are the main Right and Left Steering hoses that will be disconnected from the tee adapters to complete the Steering Valve installation See Figure 2 19 Note Refer to the hose diagram to understand the required hose connections before proceeding See Figure 2 7 Steering Hoses 3 Disconnect the hose on your right which is the Left Steering hose Connect this hose to a short AutoSteer extender hose and connect the extender hose to the port labeled SL on the Steering Valve See Figure 2 20 Figure 2 20 Connecting Steering Hoses SL SL Port Hardware Installation Manual 25 Hydraulic Hose Connection Procedures 4 Connect an AutoSteer Steering Valve hose from the tee adapter that was just opened to the port labeled L on the Steering Valve This completes the installation of the two Left Steering hoses See Figure 2 21 Figure 2 21 Connecting Steering Hoses L L Port 5 Disconnect the hose on your left which is the Right Steering hose Connect this hose to a short AutoSteer extender hose and connect the extender hose to the port labeled SR on the Steering Val
32. ing order The vehicle should be fully cleaned before installing the AutoSteer system A clean tractor will facilitate the installation cable routing and hose routing and will also reduce the chance for oil contamination when the hoses are opened Clean all the attachment points described in this manual Hardware Installation Manual vii Important Information Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system Technical Support Refer to your Display user manual for technical support information Contact Information Refer to your Display user manual for contact information AccuGuide IntelliSteer and Quadtrac are registered trademarks of CNH Global N V and its subsidiaries Copyright O 2009 AII Rights Reserved viii AutoSteer System Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Installation Overview eeeeeeeeeenneeennenneneennnnenennnnnnnn nnn nnne nnn nnne nnn nnns 1 Vehicle In Spection ce o enero he etn iene tee dk e i mae S 1 Kat OVEIVIEW i ou EE Gh OBA eG UD M RU Te RA eee US 2 EE 2 Installation Procedure Outline 1 0 eee eee e nen ene eens 7 Cable Diagr m voce BR ee ee eene ue tU e Ea ee ee ee s 8 Steering Valve Installation eeeeeeeeeeseeseeseeeeese essent nnne nnne nnn nna 9 Steering Valve Install
33. nnection and install the large Run Tee adapter provided in your hose kit Re connect the vehicle hose to the end of the Run Tee then connect the AutoSteer Tank hose to the side of the Run Tee as shown in Figure 2 14 Figure 2 14 Install Large Run Tee Adapter Tank Return Line Run Tee Adapter 3 Route the Tank hose towards the Steering Valve and connect the other end to the Tank T port under the Steering Valve See Figure 2 12 Check every hose individually and confirm that both ends are connected to the correct ports Refer to the hose diagram in Figure 2 7 to ensure proper connection Tighten all hose fittings and adapters DU Sr Er ZS Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the vehicle frame and must not contact moving parts or hot parts such as exhaust manifolds Load Sense Hose Connection The AutoSteer Load Sense hose is connected to the vehicle Power Beyond system Load Sense port Hardware Installation Manual 21 Hydraulic Hose Connection Procedures 1 Identify the tractor Power Beyond system Load Sense port The port is identified as LS Note If the tractor is using the power beyond system for powering other hydraulic implements you may have to install a shuttle valve to share the single LS port Contact your AutoSteer dealer for details 2 Remove the existing plug or quick coupler on the LS port See Figure 2 15 Figure 2 15 Pow
34. or does not engage easily check for the correct orientation of the connector Figure 7 10 Roof Module Main Harness Connection Hardware Installation Manual 71 Roof Module 72 Attach the LAN connector to the Roof Module See Figure 7 11 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 11 Roof Module Ethernet Connection m AutoSteer System Main Cable Harness Connections Inside Cab Main Cable Harness Connections Inside Cab Figure 7 12 shows the Main Cable Harness connections used inside the cab Table 7 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Di
35. ower outlet See Figure 7 14 2 Use this 12V accessory power connector if the Display user manual specifies connecting to power inside the cab Figure 7 14 Convenience Power Outlet Convenience Plug Hardware Installation Manual 75 Battery Power Connection Battery Power Connection 1 Locate the vehicle battery See Figure 7 15 Note You must open the battery box door to access the vehicle battery See Figure 7 15 2 Connect to the vehicle battery if the Display user manual specifies a direct battery connection Note A battery cable is provided with the AutoSteer system when a direct battery connection is required 76 AutoSteer System Post Installation Procedures and Information The Post Installation Procedures and Information chapter provides information in the following sections Hydraulic Leak Check Create New Vehicle Calibration and Tuning Guidelines Once the entire AutoSteer system including the Display and Display harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full AutoSteer capabilities Hydraulic Leak Check On completion of installing the entire AutoSteer system including the Roof Module and Display the system needs to be checked for leaks Follow the procedure below to check for leaks 1 Clear any bystanders away from the vehicle If there is a hydraulic
36. ponents PN 153 0009 01 Table 1 2 Common Sub Assembly Components PN 153 0009 01 1 SA Module Harness 201 0371 02 2 Common Installation Kit 200 0497 02 3 SA Module Bracket 200 0190 01 Hardware Installation Guide 3 Kit Overview 4 Mounting Hardware 200 0076 01 5 Display Mounting Base Assembly 200 0508 01 7 Warning Labels 603 0074 01 14 SA Module Assembly 200 0206 01 Hose Kit Components Figure 1 3 Hose Kit Components PN 500 0368 02 IMESE ENDS CONNECTIO AUTOFARM VALVE THESE ENDS CONNECT 1O TRACTOR SILER IN an atte IN vcm BGH STER unt snee owt Atri SENG un CYUNDEI smes our BIGHT SEEING UGH CYUNDUE HOSTI WOT JOWN TO TRUE LANGT Table 1 3 Hydraulic Kit Components PN 500 0368 02 Hose Assembly 1 2 x 174 8F x 8F 90 DEG ORFS Hose Assembly 1 2 x 96 8F x 10F ORFS F45 1TC JCJC08 1008 96 EXTRA ELBOWS FOR SETTER ROUTtHS WHEN FEGUIRED F451TC JCJ9080808 174 AutoSteer System Item Component Part Number 3 Hose Assembly 3 8 x 174 8F ORFS x 8F 90 DEG ORFS F451TC JCJ9080806 174 4 Hose Assembly 1 2 x 42 8F x 8M ORFS F451TC JCJO080808 42 Cable Ties 200 0467 01 6 Hose Assembly 1 2 x 42 8F x 8F ORFS F451TC JCJC080808 42 7 Nut Elbow Adapter 8 C6LO 8 Straight Adapter 8M27F870OMLO 9 Run Tee Adapter 10 R6LO S 10 Check Valve DT 500 MOMS 5 11 Adapter M18 OR
37. splay and Display cables Figure 7 12 Main Cable Harness Cab Connections F DISPLAY ETH Ha BL VEHICLE POWER SAM POWER CAN OUT CM SAM DATA S Table 7 1 Cab Main Cable Harness Connector Functions DISPLAY ETH Display Ethernet Port RJ 45 DISPLAY COMM Display Communication Port DB 9 VEHICLE POWER 12 Volt Power SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation Hardware Installation Manual 73 SA Module Harness SA Module Harness L Connect the SA Module Harness to the Main Cable Harness using the 4 pin connector and 12 pin connector See Figure 7 13 Figure 7 13 SA Module Harness and Main Cable Harness Connections Power Supply Connection The following sub sections describe basic instructions for connecting the AutoSteer system to available vehicle power sources Cab Power Connection Battery Power Connection Note Refer to your Display user manual before connecting the AutoSteer system to vehicle power The AutoSteer Main Cable Harness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source 74 AutoSteer System Cab Power Connection Cab Power Connection 1 Locate the cab console right side 12V convenience p
38. t and ratchet See Figure 6 3 Figure 6 3 Attaching Smaller Bracket to Main Bracket aM xr bh vss y 5 Attach the RAM Mount to the Display Mounting Bracket See Figure 6 4 Figure 6 4 Attaching RAM Mount to the Display Bracket Note Refer to the Display user manual for the remaining Display specific installation instructions AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to various vehicle and AutoSteer components in the following sections SA Module Harness SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness Roof Module Main Cable Harness Connections Inside Cab SA Module Harness Power Supply Connection Cab Power Connection Battery Power Connection SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 63 SA Module Connection SA Module Connection 64 Push the SA Module Harness cable through the hole in the cab floor or cable feed through Align the SA Module Harness connector to the SA Module See Figure 7 1 Open the connector latch lever See Figure 7 1 Figure 7 1 Connecting SA Module Connector SA Module SA Module Connector Locking
39. teering performance the AutoSteer system must be fully calibrated and then tuned 78 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Fill in the checklist after the installation You should keep a copy of this checklist and this manual for future reference when servicing the AutoSteer system Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 79 Final Hardware Installation Checklist System Installation Checklist 1 2 3 4 5 6 Wheel Angle Sensor installed and all fasteners are tight optional Display Bracket and Display are installed and all fasteners are tight Roof Rail and Roof Module are installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Hydraulic Installation Checklist 1 2 3 4 5 Steering Valve is installed and all fasteners are tight All hose fittings are tight Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Manual steering is normal after the Auto
40. tem is turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem 42 AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death 12 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the wire connector is parallel to the Wheel Angle Sensor rod See Figure 3 12 Note The vehicle should be parked in a straight ahead position when adjusting the potentiometer angle Figure 3 12 Adjusting Potentiometer Angle Wheel Angle Sensor Connector Hardware Installation Manual 43 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 13 Disconnect the linkage rods and turn the steering wheel manually to the full left position 14 Reattach the linkage assembly and verify that the Wheel Angle Sensor will not be damaged See Figure 3 13 15 Adjust the rod lengths as necessary Figure 3 13 Full Left Wheel Angle Sensor Test
41. ve See Figure 2 22 Figure 2 22 Connecting Steering Hoses SR SR Port 26 AutoSteer System Hydraulic Hose Connection Procedures 6 Connect an AutoSteer Steering Valve hose from the tee adapter that was just opened to the port labeled R on the Steering Valve This completes the installation of the two Right Steering hoses See Figure 2 23 Figure 2 23 Connecting Steering Hoses R R Port 7 Check every hose individually and confirm that both ends are connected to the correct ports 8 Refer to the hose diagram in Figure 2 7 to ensure proper connection 9 Tighten all hose fittings and adapters 10 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the vehicle frame and must not contact moving parts or hot parts such as exhaust manifolds Hardware Installation Manual 27 Pressure Transducer Installation Pressure Transducer Installation 1 Apply 2 3 turns of teflon tape on the NPT ORB thread adapter See Figure 2 24 2 Install the NPT ORB thread adapter on the Steering Valve See Figure 2 24 3 then install the Pressure Transducer on the adapter See Figure 2 24 Figure 2 24 Pressure Transducer Installed ccc cete Pressure Transducer Teflon Tape 4 Connect the 3 pin connector from the Steering Valve harness to the Pressure Transducer The connector has a latch and must be correctly orientated See Figure 2 25 Figure 2 25 AutoSteer Val
42. ve Installed 28 AutoSteer System Steering Valve Installation Checklist Steering Valve Installation Checklist Mounting screws that secure the Steering Valve are tight Pressure hose is connected to correct port on Steering Valve and Power Beyond Tank hose connected to correct port on Steering Valve and Tank Return line Check Valve was installed on Steering Valve LS port 1 2 3 4 5 LS hose connected to Check Valve and vehicle 6 Right Steer hoses connected correctly at both ends 7 Left Steer hoses connected correctly at both ends 8 Pressure Transducer installed and tight 9 Checked that all hose fittings are tight 10 Checked hose routing and cable ties on all hoses Hardware Installation Manual 29 Steering Valve Installation Checklist 30 AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required Hardware Installation Manual 31 Wheel Angle Sensor WAS Installation The Wheel Angle Sensor components are shown in Figure 3 1 Figure 3 1
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