602-0231-02
Contents
1. Note Do not tighten the bolts yet Figure 4 3 Positioning Roof Rail Brackets Mounting Bolt Hole Hardware Installation Manual 31 Installation Procedure 5 Inside the grain tank measure from the inside corner down 9 37 inches 238mm using a steel ruler See Figure 4 4 Figure 4 4 Measuring Drilling Location Vertical Distance 6 Measure across from the internal vertical support 4 88 inches 124mm See Figure 4 5 7 Drill a 1 8 hole To prevent eye injury wear eye protection when drilling holes on the vehicle or other hardware 32 GPS AutoSteer System Installation Procedure Note This hole lines up with the Roof Module Bracket vertical mounting point If this alignment is confirmed re drill the hole to 21 64 Figure 4 5 Measuring Drilling Location Horizontal Distance Hardware Installation Manual 33 Installation Procedure 8 Repeat this on the other side for the other bracket 9 Insert the M8 x 20 bolts into the holes and tighten them using a 13mm wrench See Figure 4 6 10 Tighten the previously installed bolts using a 13mm wrench and 13mm socket and ratchet Figure 4 6 Tightening the Bracket Mounting Bolts 11 Figure 4 7 shows the roof module brackets installed Figure 4 7 Roof Module Brackets Installed 34 GPS AutoSteer System Installation Procedure 12 Attach the Roof Rail using bolts nuts and washers supplied 13 Tighten the mounting bolts securely wit2. Note Refer to your Display Owners manual for details on connecting the Display harness Power Supply Connection The following sub sections describe basic instructions for connecting your Display and the AutoSteer system to available vehicle power sources 12V Cab Power Outlet Battery Power Connection Note Refer to your Display user manual for electrical connection information before attempting to connect the AutoSteer system to vehicle power If your Display manual requires a cab power connection see the 72V Cab Power Outlet section if your Display manual requires a direct battery connection see the Battery Power Connection section There are two issues that must be addressed when connecting to 12V vehicle power Display Connection e AutoSteer System Connection The Display must be connected to 12V vehicle power according to the wiring diagram provided with your Display The AutoSteer system Main Cable Harness must be connected to a 3 pin 12V power connector Your Display user manual provides a wiring diagram for connecting the AutoSteer system to 12V Power Your Display user manual may specify using a cab 12V power outlet or may require a direct connection to the vehicle battery Your Display wiring diagram specifies the recommended vehicle 12V power source Whether your Display harness connects to the vehicle battery or to the 12V power outlet inside the cab it is shipped with the appropriate harness for your installation Hardware
3. PN 188 0040 01 Assemblies Bracket Kit Components e Common Kit Components Hardware Installation Manual 3 Assemblies Bracket Kit Components Figure 1 2 Bracket Kit Components PN 152 0055 01 Table 1 2 Bracket Kit Components PN 152 0055 01 NE CC ECT EEE 4 GPS AutoSteer System Assemblies Common Kit Components Figure 1 3 Common Kit Components PN 153 0009 01 y tf lou n d BEE Table 1 3 Common Kit Components PN 153 0009 01 SA Module Harness 201 0371 02 Common Assembly Kit 200 0497 02 SA Module Bracket 200 0190 01 NE Hardware Installation Manual 5 Cable Diagram Cable Diagram Nid Es E HOSN3S i Nid E 379NV 133HM SA TWA LOEO hoe HAALSOLNY 430N31X3 INISWOD LO EFEOLLE iu MOLWNIINMAL Een w AYWONNOS AVO SI3NITOSHSVO Nide Y3009N3 Hui TH3HM SNIM33LS Y3MOd AZL Nid t LO BEFO LOZ EI SSANUYH M31dvOv App d jsrid IWNWO2 SsauJeH AIDES Awldsia UIEN suo 01 Nid 04 WENO NUS VIVOWVS jenuew s Ju Mo Aejdsip Jasn 4 UUM papload h PT suomnnjsul DA GN MOJO A D TE i SWEET AW1dsid naon bas Nid EL 31N00M vs LOW i i i i js j i ZOL LEO LOZ Y SSINYVH WVS pO 9ZPO LOZ SSSNHVH NIVIN AW1dsId latencia dl heien tt hee ien dep pe ionis iocis e iria ee nde i c u 19
4. au PL A 7 The SA module is now connected 8 Proceed to the AutoSteer Wheel Angle Sensor Connection procedure AutoSteer Wheel Angle Sensor Connection 1 Route the SA Module Wheel Angle Sensor cable along the combine frame left side and secure it with cable ties Note If the SA Module Harness does not reach the Wheel Angle Sensor an extension harness is available PN 201 0120 01 48 GPS AutoSteer System AutoSteer Wheel Angle Sensor Connection Figure 6 5 Routing SA Module Harness to the Wheel Angle Sensor SA Module Harness 2 Attach the SA Module Harness Wheel Angle Sensor connector to the Wheel Angle Sensor See Figure 6 6 Figure 6 6 Wheel Angle Sensor Connection We RETT v e Ve 2 vert NO gt 5 3 e f AO aal AA AN A ON E a Ta h o Wheel Angle Sensor Connector 3 Secure all cables with cable ties Hardware Installation Manual 49 Steering Valve Connection Steering Valve Connection 1 Locate the Steering Valve See Figure 6 7 Figure 6 7 Steering Valve Location Steering Valve Location 2 Disconnect the factory valve connector See Figure 6 8 Figure 6 8 Disconnecting the Factory Steering Valve Connector 50 GPS AutoSteer System Steering Valve Connection 3 Connect the Steering Valve adapter cable to the factory Steering Valve connector and SA Module Harness connector See Figure 6 9 Figure 6 9 Connecting Steering Valve Adapter Cable To Factory Connecto
5. Into Cab Figure 6 20 Rubber Insert Removal Rubber Plug 4 Use a hammer to remove the cab floor knockout See Figure 6 21 Figure 6 21 Removing Cab Floor Knockout 5 Feed the Main Harness into the cab through the cab floor feedthrough Note Leave the bulk of unused Main Harness outside the cab 58 GPS AutoSteer System Connect to SA Module Harness Figure 6 22 Main Cable Harness Through Cab Floor A Cum y gt bees D 1 Main Cable Harness Into Cab te tale Connect to SA Module Harness 1 Attach the two SA Module Harness connectors to the Main Harness See Figure 6 23 Figure 6 23 Main Harness to SA Module Harness Connections 2 Place grommet around cables entering the cab to protect cables Hardware Installation Manual 59 Connect to SA Module Harness Figure 6 24 Grommet on Cab Floor Feedthrough Grommet 18 Neatly coil the excess cable and secure with a cable tie 60 GPS AutoSteer System Roof Module Figure 6 25 Securing Excess Cable Wire Tie Coiling Excess Cable Roof Module 1 Route the antenna cable connectors through the left hand side cab rear cavity See Figure 6 26 Note Use a rope or cable puller to assist is pulling the cable through the wall cavity Figure 6 26 Passing Cable Through Cab Wall Access Hole Hardware Installation Manual 61 Roof Module 2 Attach the Main Harness cable to Roof Module bracket using cable ties See Figure 6 2
6. Linkage Rod Connected to Steering Cylinder Bracket a p h gt y f t 9 M y 3 ES eS Wheel Angle Sensor Linkage Rod Cylinder Bracket Linkage Rod Attached With the linkage rods disconnected turn the steering wheel so the wheels are centered the vehicle will travel straight ahead when moving Temporarily attach the linkage rods Note Never attach the linkage rods to wheel angle sensor rod and turn the steering system manually or automatically until the fit has been verified The linkage rods must remain apart while the steering system 1s turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the wheel angle sensor or vehicle to become damaged Hardware Installation Manual 17 Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem Always shut down the vehicle when working around the steering axle and checking and adjusting the wheel angle sensor rod lengths The steering axle could move suddenly and cause severe injury or death 7 Rotate the wheel angle sensor potentiometer on top of the mounting block so that the wire connector is parallel to the wheel angle sensor rod See F
7. Pre Drilled M10 Threaded Hole Figure 5 2 Drilling Bracket Screw Holes 42 GPS AutoSteer System M10 Threaded Hole 5 Holes Drill Display Installation 2 Position the bracket on the right hand side of the cab See Figure 5 3 Figure 5 3 Position Bracket on Cab s Right hand Side Z e MN 3 Secure the bracket with five screws See Figure 5 4 Note Use the 3 8 socket wrench to tighten the screws which are self tapping and cut their own threads in the steel Figure 5 4 Securing the Monitor Bracket Hardware Installation Manual 43 Display Installation 4 Install the RAM Mount Base Ball on the bracket using the four screws and lock nuts provided Tighten the bolts using a 2 Phillips screwdriver and 3 8 wrench See Figure 5 5 Figure 5 5 Attaching the RAM Mount Ball Note Refer to the Display User Manual for the remaining Display specific installation instructions 44 GPS AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to various vehicle and AutoSteer components in the following sections e SA Module Harness e SA Module Connection e AutoSteer Wheel Angle Sensor Connection Steering Valve Connection Steering Encoder Connection Main Cable Harness Roof Module Display Power Supply Connection e 12V Cab Power Outlet Battery Pow
8. Rea eae Pien bea v acd eaa Seas fouet 65 Power uppbsConmiectloDs suus atures cates ete SEQ did ul Ed diede eda 65 12V Cab Power QUEE worse ease Verde t dee ep tor EEN ta ao Salat s 66 Battery Power Connect c vu vob xbv bx Ip d e s ke PA REQUE PR 67 Install Wartme Label scaricare PPS 69 Chapter 7 Post Installation Procedures and Information eeeeeereeeneee 71 Verify the Vehicle is Ready for AutoSteer oaeen 71 Calibration and Tunings NOISS 52 4d oae Er be ras mode SRA oe ORs aa 71 Lowering Roof Module for Vehicle Transportation 0 cece eee ooo 71 Chapter 8 Final Hardware Installation Checklist annen nere mene nene menen nensnen 75 Hardware Installation Manual GPS AutoSteer System Installation Overview This Installation Overview chapter contains part numbers kit overview diagram cabling diagram and the installation procedure for the New Holland Combine AutoSteer Kit e Vehicle Inspection e Installation Procedure Outline Kit Overview Assemblies Bracket Kit Components Common Kit Components Cable Diagram This installation guide describes the AutoSteer system installation on several models of combines shown on the front cover The AutoSteer installation kit PN 188 0040 01 is used on these vehicle series Note If you are installing an electric steering wheel actuator such as OnTrac II skip the SA Module AutoSteer Valve connection an
9. This list consists of the tools required to complete the installation The installer is assumed to have a complete set of common installation tools Hardware Installation Manual Hi Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements e Asthe operator of the vehicle you are responsible for its safe operation e The AutoSteer system is not designed to replace the vehicle s operator Note Verify all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the GPS system engaged IV GPS AutoSteer System To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle
10. To prevent the accidental engagement of AutoSteer system and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer must be powered OFF when installing or removing the Roof Module vi GPS AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the provided hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling To prevent eye injury wear eye protection when drilling tapping or using power tools on the vehicle or other hardware Vehicle Requirements The vehicle must be IntelliSteer Ready from the factory This means it has an Electro hyd
11. tanden oiu RC eut S wea eid ie ista 6 Chapter 2 Wheel Angle Sensor WAS Installation naaar nn nenenennensennenenenenenennnnn 7 Mounting Wheel Angle Sensor HardWare ooooooooooorrrrr d Cutting Linkage Rods to Lensthi Sens A Le ae AS Ia PEE braan led 10 Assembling Linkage Rod Hardware ccc ce eee teen eens 12 Attaching and Adjusting Wheel Angle Sensor Linkage ROdS ooooooooo o 15 Chapter 3 SA Module Installation iia 2b Installation Procedure Atsma vans hb end roe eene berken ne Sob turpe o Saas 25 Chapter 4 Roof Module Installation ccccccsccseeeeseeceeeeeeeeeeeeaseceeeseseeeseeeseeeeneseeeeneeseeneseneseneess 29 Sale NOLES TC 29 Installation Procedure neve dl ds sd ed 30 Chapter 5 Display installati e 41 Chapter 6 Connecting System CadleS unicidad 45 SA Module Harness ovarios sas Gack os e bb ias RUP Ek eee re 45 SA Module C OnneCiOn 2526 caawoaeh Sars rar daa As makes 46 AutoSteer Wheel Angle Sensor Connection ooo 48 Stecrins Valve CONE COM soot E op HERO a i scs ho ath op oa aes 50 Stecring Encoder ormne tof v uses ia e o cae a RR AERA ORO P ARE heen 52 Main Cable Harness 2o ies o9 v E Rer pao aes ben Pee DER eee Bay ET Se Sees 56 Route Main Harness Into aD s errante ETE 2d Connect to SA Module Harness s 03 038 1604 ob er bet da drca e 59 Root Module qr 61 DIS Play oe reno SRS areas ay hho hos Kaen
12. 14 Note The roof module mount can be lowered for vehicle transportation See the Post Installation Procedures and Information chapter Lowering Roof Module for Vehicle Transportation section for additional information Figure 4 14 Roof Module Installed WU PA i Hardware Installation Manual 39 Installation Procedure 40 GPS AutoSteer System Display Installation This Display Installation chapter contains information for installing the Display Note The user terminal is installed under the door frame on the right side of the cab Use the special screws provided in kit to secure the bracket under the door frame 1 Drill five 13 64 holes in the cab frame for the screws using the bracket as a template See Figure 5 2 Note If there is already a M10 threaded hole in the door frame it can be used to mount the bracket in the middle hole Instead of drilling five bracket holes See Figure 5 1 to locate the M10 threaded hole To prevent eye injury wear eye protection when drilling tapping or using power tools on the vehicle or other hardware Note The middle hole must be drilled out to 25 64 diameter Drill one hole to secure the bracket with one screw before drilling the remaining holes The holes should be drilled so the bracket mounts in the position shown in Figure 5 2 when looking at the right side door from inside the cab Hardware Installation Manual 41 Display Installation Figure 5 1
13. 3151119141 401enj2y TINGOW 3004 Sdo SUIQWOD YO pue XD PUEIIOHMEN ad AL B DINaA SESS Suiquio PUEIIOH MON Welbelg 9 qe GPS AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Mounting Wheel Angle Sensor Hardware Cutting Linkage Rods to Length Assembling Linkage Rod Hardware Attaching and Adjusting Wheel Angle Sensor Linkage Rods Mounting Wheel Angle Sensor Hardware 1 The Wheel Angle Sensor components are shown in Figure 2 1 Figure 2 1 Wheel Angle Sensor Components Wheel Angle Sensor Extra 3 inch U Bolt C ES Wheel Angle Sensor Linkage Rod PR FZ ST We 42 ALD B nn WA To Linkage Rod i d a d YA A IN 73 Al NO gt v T Linkage Arm Bracket ue Hardware Installation Manual 7 Mounting Wheel Angle Sensor Hardware 2 Identify the Wheel Angle Sensor mounting location on the rear axle left side 3 Secure the Wheel Angle Sensor bracket to the steering cylinder in the position shown in Figure 2 2 Note Use either the 2 3 4 or 3 U Bolt according to steering cylinder diameter 4 Tighten the U bolt nuts with a 9 16 socket and ratchet See Figure 2 2 Figure 2 2 Attaching the Sensor to the Bracket U Bolt 8 GPS AutoSteer System Mounting Wheel Angle Sensor Hardware 5 Secure the Wheel Angle Sensor to the bracket with the two bolt
14. 7 Figure 6 27 Roof Module Main Harness Routing pM o cm osa da et am a 3 1 e O4 c M 3 5 fh M z E zw AI E m au mu n E E Ad P 3 ia Wire Ties _ xo 7 62 GPS AutoSteer System Roof Module 3 Connect the Main Harness to the Roof Module connector See Figure 6 28 4 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky See Figure 6 28 5 Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place Note To remove the connector grasp the connector to compress the two side latches and then pull away from the Roof Module Figure 6 28 Connecting the Main Harness to Roof Module Main Harness Connection 6 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle See Figure 6 29 Note This orientation is usually towards your right side if you are standing on the vehicle left side and looking towards the Roof Module 7 Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector See Figure 6 29 Hardware Installation Manual 63 Roof Module Figure 6 29 Roof Module Ethernet Connection 64 GPS AutoSteer System Ethernet Connection Display Display 1 Attach the Main Cable Harness to your Display harness
15. GPS AutoSteer System Installation Manual Supported Vehicles New Holland Combines CR 9040 CX 9040 CR 9050 CX 9050 CR 9060 CX 9060 CR 9070 CX 9070 CR 9080 CX 9080 IntelliSteer Ready PN 602 0231 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle AutoSteer system turns the wheels automatically Be sure that all people and obstacles are clear of the vehicle before engine startup calibra tion tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas T GPS AutoSteer System Special Requirements Tools
16. Installation Manual 65 12V Cab Power Outlet 12V Cab Power Outlet 1 This combine does not provide a cab 12V power outlet Note Since there is no 3 pin connector in the cab you need to provide a cab power outlet Connect the provided power adapter cable to a vehicle power source capable of providing 12V at 15A maximum See the power cable adapter as shown in Figure 6 30 and Table 6 1 for connection details 2 Connect the Red and Black power cable adapter wires to 12 volt power on the vehicle protected by a 15 amp fuse Note Table 6 1 shows the Power Cable Adapter pinout Figure 6 30 Power Cable Adapter 201 0156 01 Vehicle Connection 3 Pin 12V Power Connector Table 6 1 Power Adapter Cable Pinout 12 V Unswitched Power 66 GPS AutoSteer System Battery Power Connection Battery Power Connection 1 Locate the vehicle battery See Figure 6 31 Note The location of the battery is determined by your vehicle model 2 Connect to the vehicle battery if the Display manual specifies a direct battery connection See Figure 6 31 Figure 6 31 Vehicle Battery Battery e Vf Note If the vehicle has an Isolator Switch on the battery negative lead the AutoSteer system ground wire should be connected to the Isolator Switch and not directly to the battery The AutoSteer system negative lead should be connected so that the Isolator Switch is between the AutoSteer system negative lead and the battery Se
17. Test the remaining linkage arm for length at hard left and hard right to ensure sensor travel is not exceeded Note The maximum movement is reached when the Wheel Angle Sensor rod sweeps from approximately 3 16 inch Smm from both stop bolts when the steering system is turned to the maximum right and left positions See Figure 2 16 Figure 2 16 Maximum Sensor Movement as seen from bottom Potentiometer Screw Stops a Right Y p dt Pange of Movement T Full Left 20 GPS AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 kilohms or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor 17 When all the adjustments are complete tighten all linkage rod lock nuts and bolts and the wheel angle sensor rod See Figure 2 17 Note A 1 2 and two 9 16 wrenches are required to tighten the connections Figure 2 17 Linkage Rod Ball Joint Bolt Hardware Installation Manual 21 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 18 Tighten the two screws securing the potent
18. be fully calibrated and then tuned Select the appropriate New Holland combine model when setting up your vehicle on the AutoSteer system Display Lowering Roof Module for Vehicle Transportation The Roof Module mount can be folded down for transport to reduce the chance of collision with a low overhead structure or object The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds Hardware Installation Manual 71 Lowering Roof Module for Vehicle Transportation To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module 1 Remove the Roof Module from the Roof Rail 2 Remove the Roof Module Bracket top bolts on both sides See Figure 7 1 Figure 7 1 Remove Roof Module Bracket Top Bolts 72 GPS AutoSteer System Lowering Roof Module for Vehicle Transportation Lower the Roof Module Bracket frame See Figure 7 2 Replace the previously removed bolts See Figure 7 2 Note The holes line up when the Roof Module Bracket is in the down position Figure 7 2 Replace Bracket Bolts Replace Bolts Hardware Installation Manual 73 Lowering Roof Module for Vehic
19. coder Connection 5 Separate the encoder wiring harness 2 pin Deutsch with blue and yellow wires See Figure 6 16 Figure 6 16 Connecting SA Module Harness to the Encoder Dou Encoder Wiring Harness Connectors SA Module Harness Connector 6 Connect the encoder connector onto the steering encoder connector See Figure 6 17 7 Place the terminator supplied with the kit on the original vehicle steering encoder harness connector See Figure 6 17 Figure 6 17 Connected Steering Encoder Connector Bi a ay Y j j n j E EN Connector Terminator Steering Encoder Connector Hardware Installation Manual 55 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Route Main Harness Into Cab Roof Module Display Power Supply Connection 56 GPS AutoSteer System Route Main Harness Into Cab Route Main Harness Into Cab 1 Locate the Main Harness cab entry point on the cab floor right hand side See Figure 6 16 Figure 6 18 Cab Floor Main cable Harness Feedthrough Location Cab Floor Feedthrough Location A 2 Identify the cab floor hole cut out See Figure 6 19 Figure 6 19 Cab Floor Feedthrough Knockout x l Cab Floor Knockout 7 ire e J REE EN X JUMP DUA ie a e de d ge Ks gt es 3 Locate the rubber cab floor insert pass through plug See Figure 6 20 Hardware Installation Manual 57 Route Main Harness
20. d System Cable connection installation provided in this manual Refer to your electric steering product manual for additional instructions Vehicle Inspection Before beginning the AutoSteer system installation confirm the vehicle steering system is in good working order Drive the vehicle and verify the vehicle is in correct working order Also ensure the following system operations and components Verify you can turn the vehicle Ensure the vehicle steers straight Check for loose or worn steering components Check for hydraulic fluid leaks throughout the system Ensure the hydraulic fluid level is correct Service the vehicle if the steering is not in good working order Hardware Installation Manual Installation Procedure Outline Installation Procedure Outline 1 Verify shipped components 2 Install the Wheel Angle Sensor if necessary Note The Wheel Angle Sensor is optional and most installations do not require a Wheel Angle Sensor Install the SA Module Install the Roof Module Install the Display Install the SA Module Harness Install the Main Cable Harness Ensure all connectors are properly coupled So zc GOD dev A 9 Power ON the AutoSteer system 10 Calibrate the vehicle 11 Tune the vehicle 12 Verify installation and system operation 2 GPS AutoSteer System Kit Overview Kit Overview Figure 1 1 Installation Kit Components PN 188 0040 01 Table 1 1 Installation Kit Components
21. e 2 6 Figure 2 6 Linkage Rod Cutting JIN h ENE F Hardware Installation Manual 11 Assembling Linkage Rod Hardware Assembling Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A See Figure 2 7 2 Connect the eye connector to the end of the wheel angle sensor rod As shown in Figure 2 7 Note The threaded rods must be cut to the correct lengths before final assembly Figure 2 7 Rod A Assembled Eye Connector Jam Nut 12 GPS AutoSteer System Assembling Linkage Rod Hardware 3 Attach the jam nuts to each end of linkage Rod B 4 Attach the ball joints to both ends of the linkage arm as shown in Figure 2 8 Note The bolts for the ball joints should be facing the same direction as shown in Figure 2 8 Figure 2 8 Linkage Rod Assembled Jam Nuts Note The linkage rod after assembly center to center lengths are shown in Table 2 2 Figure 2 9 shows the measurement points for the assembled linkage rods Table 2 2 Assembled Linkage Rod Length 9 6 245mm Hardware Installation Manual 13 Assembling Linkage Rod Hardware Figure 2 9 Linkage Rod Measurement Points Assembled Q Rod A Measurement P 1 ee TH a E i 1 4 s 33 E Rod B Measurement 14 GPS AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods Attaching and Adjusting Wheel Angle Sensor Linkage Rods 1 Attach the Wheel Angle Sensor linkage rod to the Wheel Angle Se
22. e Figure 6 32 and Figure 6 33 Hardware Installation Manual 67 Battery Power Connection Figure 6 32 Isolator Switch 68 Us 2 GPS AutoSteer System Isolator Switch Install Warning Label Install Warning Label Install the Warning label on the cab window in a position that is easy to read and does not obstruct the driver s view of the road or surrounding obstacles See Figure 6 34 Note Install the warning label with the language that best matches the operator s language If necessary install labels in multiple languages Warning labels are provided in the following languages English French German and Spanish Figure 6 34 Autosteer Warning Label Hardware Installation Manual 69 Install Warning Label 70 GPS AutoSteer System Post Installation Procedures and Information This Post Installation Procedures and Information chapter contains information on procedures and processes that should be completed after the installation process is complete The information for this chapter is contained in the following sections o Verify the Vehicle is Ready for AutoSteer Calibration and Tuning Notes e Lowering Roof Module for Vehicle Transportation Verify the Vehicle is Ready for AutoSteer 1 Ensure all connectors are properly coupled 2 Power ON the AutoSteer system 3 Verify installation and system operation Calibration and Tuning Notes Note For optimal steering performance the AutoSteer system must
23. e whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 50 kph Ensure you are in a safe position when attempting to access the cab roof If necessary for safety use a ladder to access the roof Ensure you do not fall or drop the Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent injury from collisions with low structures or power lines always remove the Roof Module and fold down the mounting rail before transporting the combine or driving on roads Hardware Installation Manual 29 Installation Procedure Installation Procedure 1 Identify the two coach head bolts on the grain tank horizontal surface See Figure 4 1 Figure 4 1 Roof Bracket Mounting Bolts N5 zx MN i Y A 6 lt 4 r e Mounting Bolts 2 Remove and discard the two coach head bolts and nuts using a 13mm wrench See Figure 4 2 Figure 4 2 Removing Existing Bolts 30 GPS AutoSteer System Installation Procedure Place the roof module bracket in position See Figure 4 3 Install M8 x 20 bolt and Nyloc nut supplied
24. er Connection Install Warning Label SA Module Harness This SA Module Harness section contains the following sub sections e SA Module Connection e AutoSteer Wheel Angle Sensor Connection Hardware Installation Manual 45 SA Module Connection SA Module Connection 1 Locate the previously mounted SA Module See Figure 6 1 Figure 6 1 SA Module Location SA Module Location 2 Align the SA Module Harness connector to the SA Module See Figure 6 2 3 Open the connector latch lever See Figure 6 2 Figure 6 2 Connecting SA Module Connector shown on bench EE VN SA Module SA Module Connector Locking mechanism in open position Latch 46 GPS AutoSteer System SA Module Connection 4 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 5 Press the latch lever closed until it clicks and locks the connector See Figure 6 3 Figure 6 3 Closing the SA Module Connector Connector Latch Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 47 AutoSteer Wheel Angle Sensor Connection 6 Close the cable connector locking mechanism as shown in Figure 6 4 Figure 6 4 SA Module Connector closed UN i Locked position l E E EX 4 KE d
25. h a 24mm socket and ratchet See Figure 4 8 Figure 4 8 Tightening Roof Rail Bolts 14 The Roof Rail is now installed See Figure 4 9 Figure 4 9 Roof Rail Installed amp Y E pou Bere TV es gt f P La a y 1 7 i d i lt a gt d gt e 13 x o E ML Hardware Installation Manual 3b Installation Procedure 15 Attach the three antennas to the correct Roof Module antenna connections See Figure 4 10 Note Hand tighten the connections Do not use tools or over tighten Figure 4 10 Antennas Attached to the Roof Module RTK Radio Modem Antenna Cell Modem Antenna WiFi Antenna Note Your installation may not require all three antennas to be installed 36 GPS AutoSteer System Installation Procedure 16 Remove the locking pin from the Roof Rail See Figure 4 11 Note Press the button on the end of the handle to enable pin removal Figure 4 11 Removing the Quick Release Pin Pin Release Button 17 Place the Roof Module on the Roof Rail See Figure 4 12 Figure 4 12 Placing Roof Module of Roof Rail Hardware Installation Manual 37 Installation Procedure 18 Test the tightness of the Roof Module from side to side 19 Reinsert the locking pin to lock the Roof Module onto the vehicle Figure 4 13 Reinserting the Locking Pin 38 GPS AutoSteer System Installation Procedure 20 The Roof Module is now installed See Figure 4
26. igure 2 13 Note The vehicle should be parked in a straight ahead position when adjusting the potentiometer angle This installation requires the connector mounting direction as shown in Figure 2 13 This connector orientation enables the Wheel Angle Sensor protective cover to be mounted later However the connector can be mounted 180 degrees opposite when necessary to enable easier cable connection 8 Tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench Figure 2 13 Adjusting Potentiometer Angle Wheel Angle Sensor Connector 18 GPS AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods 9 Disconnect the linkage rods and turn the steering wheel manually to the full left position 10 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 2 14 11 Adjust the rod lengths as necessary 12 Disconnect the linkage rods and turn the steering wheel manually to the full right position 13 Reattach the linkage assembly and verify that the sensor will not be damaged See Figure 2 15 14 Adjust the linkage rod lengths as necessary Figure 2 15 Full Right Wheel Angle Sensor Test Hardware Installation Manual 19 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 15 Rotate the sensor adjust the length of either linkage arm and or reposition the sensor mounting bracket on the vehicle frame if necessary to get the maximum sensor movement 16
27. iometer to the wheel angle sensor after final adjustments See Figure 2 16 Note Use a 1 8 hex key and a 3 8 wrench Figure 2 18 Potentiometer Mounting Bolts shown on bench 4 Mounting Nut 22 GPS AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods 19 The Wheel Angle Sensor installation is now complete See Figure 2 19 Figure 2 19 Wheel Angle Sensor Installed Hardware Installation Manual 23 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 24 GPS AutoSteer System SA Module Installation This SA Module Installation chapter contains information on installing the AutoSteer SA Module Installation Procedure Note The following instructions provide recommended SA Module mounting instructions However due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in an alternative location If an alternative location is required choose a location where the SA Module is protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment 1 Locate the space just below the cab front See Figure 3 1 Figure 3 1 SA Module Mounting Location mma EY x ein O a SA Module Mounting Location Hardware Installation Manual 25 Installation Procedure 2 Identify the two studs coming through the floor remove the nuts using a 13m
28. is satisfactory Ip SEE E deus e qd qe Value O A L L Value L Value L Value Note See the Post Installation Procedures and Information chapter for additional information 76 AutoSteer System Sec
29. le Transportation 74 GPS AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page You should keep a copy of this checklist and this manual for future reference when servicing the vehicle Vehicle Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 75 Final Hardware Installation Checklist System Installation Checklist 1 mic c ges uA iix 7 Wheel Angle Sensor Installed and all fasteners are tight Monitor Bracket Installed and all fasteners are tight Roof Rail is installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Roof Module locking pin is installed AutoSteer Performance Checklist 1 Se a e DUE ee np Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Manual steering speed from lock to lock is satisfactory Autosteering speed from right lock to left lock is satisfactory Autosteering speed from left lock to right lock
30. m socket and ratchet See Figure 3 2 Figure 3 2 Existing Bolt to Use For SA Module Bracket Mounting Mounting Bolt Nuts Removed int qn 3 Install the top SA Module mounting screws in the bracket do not mount the SA Module See Figure 3 3 4 Mount the SA Module bracket to the studs Use the previously removed nuts and tighten with a 13 mm socket and ratchet See Figure 3 3 Figure 3 3 SA Module Bracket Mounted Bracket Mounting Bolt Nuts SA Module Mounting Screws 26 GPS AutoSteer System Installation Procedure 5 Mount the SA Module to the SA Module bracket using the screws provided and a 2 Phillips screwdriver See Figure 3 4 Note It may be easier to connect SA Module Harness to SA Module before mounting SA Module to bracket Figure 3 4 Mounting SA Module to Bracket Mounting Screws Hardware Installation Manual 27 Installation Procedure Note Figure 3 5 and Figure 3 6 show the correct and incorrect SA Module installation orientation Figure 3 5 Correct SA Module Orientation Figure 3 6 Incorrect SA Module Orientation 28 GPS AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Installation Procedure Safety Notes e The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardwar
31. nsor See Figure 2 10 Note Leave the Wheel Angle Sensor mounting bolts loose so the sensor can be rotated after installation on the vehicle Figure 2 10 Attaching the Linkage Arm to the Sensor shown on bench Ed Wheel Angle Sensor Mounting Bolt p amp Washer DP m 1 1 Linkage Attachment Bolt Linkage Attachment Nut Wheel Angle Sensor Mounting Bolt Hardware Installation Manual 15 Attaching and Adjusting Wheel Angle Sensor Linkage Rods 2 Ensure a flat washer is placed under the screw head when attaching the linkage rod to the sensor shaft See Figure 2 11 Figure 2 11 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Note The washer should be on the bolt head side and not the nut side of the assembly 16 GPS AutoSteer System Attaching and Adjusting Wheel Angle Sensor Linkage Rods Note Do not turn the steering system or drive the vehicle before the wheel angle sensor has been adjusted The potentiometer can only rotate a maximum of 180 degrees and if it is rotated beyond its mechanical stops it will be permanently damaged Note Do not attach the remaining linkage arm Attach the linkage arm to the linkage bracket and tighten the ball joint to the bracket Tighten the ball joint to the bracket with a 1 2 and 9 16 wrench Note Do not attach linkage rod to wheel angle sensor rod at this time Figure 2 12
32. r 4 Connect the Steering Valve adapter cable opposite end to the SA Module Harness Steering Valve connector See Figure 6 10 Figure 6 10 SA Module Harness Adapter Cable Connection Hardware Installation Manual 51 Steering Encoder Connection Note The adapter cable connects to the existing 10 pin and 4 pin connectors on the SA Module Harness The adapter cable has a 6 pin connector that connects to the existing combine steering valve or valve harness See Figure 6 11 Figure 6 11 SA Module Adapter Cable Steering Encoder Connection 1 Route the encoder cable underneath the cab and up through the cab floor feedthrough See Figure 6 12 Note See the Route Main Harness Into Cab section for additional information on feeding cables through the cab floor 52 GPS AutoSteer System Steering Encoder Connection Figure 6 12 Cab Floor Feedthrough P ad Encoder Cable etiem F TT 2 Run the encoder lead under the floor mat or around the edge of the floor mat to the steering column See Figure 6 13 Figure 6 13 Going Under Floor Mat F i Hardware Installation Manual 53 Steering Encoder Connection 3 Lift up the rubber boot at the base of the column to expose the connectors See Figure 6 14 Figure 6 14 Lifting Rubber Boot 4 Pull out Deutsch connector between steering encoder and factory loom See Figure 6 15 Figure 6 15 Accessing the Steering Encoder Connector 54 GPS AutoSteer System Steering En
33. raulic valve for autosteer and a steering encoder for manual override The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle improves overall installation and cable routing Hardware Installation Manual Vil Important Information Note Verify that all screws bolts nuts and cable connections are tight after the final installation of the AutoSteer system Technical Support Refer to your owner s manual for technical support information Contact Information Refer to your owner s manual for contact information Copyright 2009 All Rights Reserved Vill GPS AutoSteer System Table of Contents Chapter 1 Installation Overview ierse MA MR MM UI IM EPUM I M KE EI D A SUL 1 Vehicle Inpec acens dd v as ood cena d eR eee ae E og died eR SS l Installation Procedure Outlet arenira ds Pla RO OC dai P Kit OVERVIEW ordetekens RU UR debiera acto us Ava Veios deri Oed d Meat 3 ZASSeTHDIe Sou dotem dates do Peete E L CA eL meris 3 Cable DIASram Luis do abate
34. s provided See Figure 2 3 Figure 2 3 Wheel Angle Sensor ae Bracket Mounted Mounting Bolts 6 Mount the linkage bracket in the position shown in Figure 2 4 7 Secure the bracket with the provided U bolt Figure 2 4 Mounting Linkage Bracket e FD c NETA Mox NC te Le y n 2 l aun a a ae v Hardware Installation Manual 9 Cutting Linkage Rods to Length Cutting Linkage Rods to Length Note Before cutting the linkage rods verify the wheel angle sensor brackets will attach to the vehicle as shown in this manual and they are attached the correct distance from any reference points shown If this is not possible do not cut the rods until it is determined if these lengths will work for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for ensuring the rods are cut to the proper length 1 Measure and mark the two linkage rods for cutting according to the length shown in Table 2 1 Note Figure 2 5 shows the measurement points used to properly cut the linkage rods Table 2 1 Linkage Rod Cut Lengths Rod A 8 6 inches 220 mm Rod B 11 6 inches 295 mm Figure 2 5 Linkage Rod Cut Length Measurement Points Rod A Rod B 10 GPS AutoSteer System Cutting Linkage Rods to Length 2 Use a hack saw to cut the linkage rod to length while it is held in a bench vise See Figur
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