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INSTALLATION MANUAL

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Contents

1. 24 3 6 1 Loading the drilling confirmation shape data 24 3 6 2 Adjusting the hole diameter 27 3 6 3 Adjustingtheholedepth 28 3 6 4 Adjusting the hole slot reference drill zero point and drill hole vertical position 29 3 6 5 Adjusting the front surface offset 31 Oe AXIS AGIUSUN OM naipe wa as mta hia SD EU va be seas Swen es 32 3 7 1 Adjustingtheazisshift 32 3 7 2 Safety bevel amountis notconsistent 34 3 8 Polishing Adjustment 36 3 8 1 Lens edge is leftunpolishedorburnt 36 3 8 2 One side of beveled edge is leftunpolished 37 HO o AG USUNG ING POIS AXIS ss cbr sie 268553002 Da eee SD 38 3 8 4 Adjusting the polishsize 40 VI 3 9 Bevel Position Adjustment 43 3 10 Groove Position Adjustment 44 3 11 Groove Depth Adjustment 45 3 12 Bevel Width and Height Adjustment for Step Beveling Type PLB 8S only 47 3 12 1 Bevelwidthinstepbeveling 47 3 12 2 Bevelheighti
2. 4 Press the Hi curve button kanena insc Srindino Mmeona AM Counter MAE naso MM Adjustment 5 Press the Wheel position numeric g v ing 2 Bevel position gt Groove position field Default setting Aevel position The numeric keypad appears ass size Process performance a i E 6 Change the parameter value stein Wheel position Enter the value and press the but Wheel height ton with the numeric keypad Sais Increase the value The width becomes narrower Decrease the value gt The width becomes wider 3 Press the Exit tab to return to the layout screen 4 Repeat Steps 1 to 3 until the bevel width becomes proper 47 CHECK AND ADJUSTMENT PROCEDURES Bevel Width and Height Adjustment for Step Beveling Type PLB 8S only 3 12 2 Bevel height in step beveling 48 1 Check the bevel height 1 Load the circle 45 internal data and process a lens with 2 mm in step width and 1 5 mm in step height Use a lens of CR39 and 4 to 5 D 2 Check that the bevel height of the processed lens is the same as the setting 2 When the bevel height is not 1 5 mm change the pi E AM Bevel height parameter 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu Screen General Grinding E E Language English The Grinding screen is displayed eer o Perform measurement a ghing Not perform Perfo
3. Rectangle 50x25 Water exchange essage count gt Press the Rectangle 50x25 button to the right of Shape for adjustment 2 Loading the internal shape data auto ae matically returns to the layout screen GP The screen to the right is an example of FPD AMO pel SS circle 45 pp 70 00 17 CHECK AND ADJUSTMENT PROCEDURES Size Check and Adjustment 3 3 Size Check and Adjustment 3 3 1 Checking the size 1 Load the circle 45 internal data E Press to start edging Layout Hole For the circle 45 internal data see 3 2 2 G C Men Loading the shape for adjustment page 17 FPD PD i H i i i i i i i i i i Prod pain SR ic oe ss ER tet ae 4 os YA E PD ea ro ES Ei GEES Sp Process a lens with the settings as Two Point Flat None Polish None S F B and Size 0 00 E co RPSE ka Cire 141 37 ED 47 oat 0 00 Circ 141 37 ED 4 Lens Soft Frame Mode Polish S F B Layout FC CR39 Two Point Flat None None Passive 2 Measure the outer diameter of the processed lens with a caliper and check the size The outer diameter of the flat edged lens is within 245 00mm 20 05 Outer diameter Within 945 00 mm 0 05 3 3 2 Adjusting the size Z Note Calibrate surface measurement LMU once when the size is outside the range See 3 4 Surface Measurement LMU Calibration page 20 e After the surface measurement LMU is calibrated
4. Groove Depth Adjustment 3 11 Groove Depth Adjustment E When the groove depth differs from a specified value adjust the groove depth 1 Check the groove depth 1 Load the circle 45 internal shape data see 3 2 2 Loading the shape for adjustment page 17 and process a lens with the groove depth 0 0 mm in auto grooving mode Use a CR 39 lens of 3 to 5 D 2 Check that the groove is slightly made the depth is within 0 10 mm on the processed lens 2 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 3 Press the Grinding tab on the menu screen a General The Grinding screen is displayed ll MERO EEE type for small shap Perform measurement aft measurement a Not perform Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Correct PD for PTN trace data Not correct 1 Press the Adjustment button Grinding Error history 2 Press the Groove position button a ing Size preset Default setting Jewel hole size Process performance 3 Press the Depth numeric field in the Groove position parameter indi Error history Adjustment The numeric field turns orange and the numeric keypad appears Size preset Default setting Jewel hole size Process performance 4 Change the parameter value Enter a value with the numeric keypad and press the tl button Decrease the numeric va
5. load the circle 45 internal data and process a lens again When the size is outside the range adjust the size in the following procedure 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 18 CHECK AND ADJUSTMENT PROCEDURES Size Check and Adjustment 2 Press the Grinding tab on the menu screen General Maintenance Grinding The Grinding screen is displayed pe O 1 Press the Adjustment button Grinding Error history Adjustment 2 Press the Size numeric field The numeric keypad appears s A gt Bevel position gt Groove position Si 5e setting ewel hole size Process performance gt Wheel rotation speed gt Hi curve 3 Change the parameter by the differ ence from 45 00 mm Enter the value with the numeric keypad and press the gl button Example When the outer diameter is 45 20 reduce the parameter value by 0 20 3 Press the Exit tab to return to the layout screen 4 Repeat Steps 1 to 3 until the outer diameter becomes within 45 00 0 05 for beveled lens and 45 00 0 10 for flat edged lens 19 CHECK AND ADJUSTMENT PROCEDURES Surface Measurement LMU Calibration 3 4 Surface Measurement LMU Calibration 20 EB Perform this calibration as necessary in size adjustment EB Calibrate surface measurement LMU using the provided RMU LMU calibration jig AN CAUTION Clean the surface feelers LMUs before calibration Dirty feele
6. uu Diameter adjustment 0 00 Depth adjustment 0 00 Hole Slot reference 0 00 Drill zero point 0 00 Drill hole vertical position 0 00 3 Adjust the hole diameter BBWS hole sizo Press the Diameter adjustment ae pe numeric field Diameter adjustment Depth adjustment Hole Slot reference Change the parameter value with the E numeric keypad Enter the value and E press the lt l button When the 92 0 straight pin does not pass through the hole increase the hole diameter When the 92 0 straight pin is loose around the hole reduce the hole diameter 4 Press the Exit tab to return to the layout screen 5 Repeat processing the lens with drilling confir mation shape data and Steps 7 to 4 until the hole diameter becomes proper 27 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 3 6 3 Adjusting the hole depth E Adjust the hole depth in the following procedure when the hole depth is outside the setting range after the drilling confirmation shape is checked 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen General Grindin The Grinding screen is displayed Eis DO se CT Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 Use tilt function in bevel groove guide mode Use i 0 1 Press the Adjustment button Grinding Error
7. 45 internal data If the lens edge is left unpolished or burnt change the Polish differential parameter 1 Change the Polish differential parameter 1 2 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 Press the Grinding tab on the menu screen Error history English General Grinding MB sO ESA SSIS cre o CC WE Perform high curve lens measurement Not perform Correct PD for PTN trace data Not correct Use tilt function in bevel groove guide mode Use i 0 0 Frame tilt angle for rimless frames 3 Press the Adjustment button Grinding Error history Adjustment 4 Press the Size button Default setting Jewel hole size 5 Press the Polish differential button Adjustment 6 Press the CR39 Bevel numeric field mis Size preset Default setting Jewel hole size The numeric keypad appears 7 Change the parameter value with the numeric keypad Enter the value and press the lt button Process performance When the lens edge is left unpolished increase the Polish differential parameter by 0 05 When the lens edge is burnt decrease the parameter by 0 05 2 Press the Exit tab to return to the layout screen 36 Ju sition AA UA AA CR Grinding MASI UGC CRI Bevel CR39 Flat Polish wheel height CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 3 Repeat
8. See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen General Grinding Error history The Grinding screen is displayed o O ghing Not perform Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 OLAR 1 Press the Adjustment button Grinding Error history Adjustment 2 Press the Hole button gt Bevel position gt Groove position Default setting Jewel hole size Process performance O Diameter adjustment Depth adjustment Hole Slot reference Drill zero point Drill hole vertical position Front surface offset Adjusting the hole slot reference Bi sizo When the difference between A and B is Merten 0 1 mm or more press the Hole slot ref erence numeric field Diameter adjustment gt gt Wheel rotation speed massas inmost Hole Slot reference Drill zero point Change the parameter value with the pi pd numeric keypad Enter the value and press the button Front surtace OTTSE L gt e A lt B Increase the adjustment value e A gt B Decrease the adjustment value 29 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment Adjusting the Drill zero point When the difference between C and D is 0 1 mm or more press the Drill zero point numeric field Chang
9. Steps 1 and 2 until no unpolished or burnt portions are left 4 Process the other lens materials and precisely change the other Polish differential parameters in the same manner 3 8 2 One side of beveled edge is left unpolished E Check the bevel polished surface of a plastic lens processed with the circle 45 internal data If one side of the beveled edge is left unpolished change the Bevel position Polish parameter 1 Change the Bevel position Polish parameter 1 2 3 4 5 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 Press the Grinding tab on the menu screen The Grinding screen is displayed Press the Adjustment button Press the Bevel position button Press the Polish numeric field The numeric keypad appears General Grinding Error history o CC WEI Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 Machine test Grinding Er Adjustment gt Bevel position B ing Gi _ set setting Jewel hole size Grinding Error history Adjustment SFB setting Size preset setting Jewel hole size Process performance gt Groove position gt Wheel rotation speed 3 CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 6 Change the parameter value with the numeric keypad Enter the value and press the lt d button Front surface rema
10. of any other items has been made O Is the safety bevel amount proper Medium Rear Flat At installation After adjustment Medium Front Flat At installation After adjustment Medium Rear Bevel At installation After adjustment Medium Front Bevel At installation After adjustment Complete if the parameter setting of any other items has been changed LI Is the safety bevel axis proper Rear Flat At installation After adjustment Front Rear At installation After adjustment Rear Bevel At installation After adjustment Front Bevel At installation After adjustment Complete if the parameter setting of any other items has been changed O Is the drilling proper Hole diameter At installation After adjustment Hole depth At installation After adjustment Hole slot reference At installation After adjustment Drill zero point At installation After adjustment Drill hole vertical position At installation After adjustment Front surface offset At installation After adjustment Complete if the parameter setting of any other items has been changed 51 CHECK LIST Me 1200 Installation Work Check List O Is the axis angle proper xis At installation After adjustment Complete if the parameter setting of any other items has been changed O Is the polish condition proper Polish size At installation After adjustmen
11. 80 00 ED 6 Lens Soft Frame 4 Check the axis angle using the axis adjustment jig Adjust the axis angle when it is not 0 5 Axis adjust ment jig Lens 5 Adjust the axis angle 32 CHECK AND ADJUSTMENT PROCEDURES Axis Adjustment 1 Press the button on the lay i Press to start edging Hole Design Data out screen while pressing the ar G g SS Gip 0000000000000000 EN Menu 3 button _ T The menu screen in service mode is displayed 2 Press the Grinding tab on the menu screen General Grinding The Grinding screen is displayed as o E tore Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use i 0 0 Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 3 Press the Adjustment button Machine test Grinding Error history 4 Press the Axis numeric field Feeler PA gt Bevel position gt Groove position The numeric keypad appears 8 ing Bir set 5 Change the parameter value with the Betting numeric keypad Enter the value and Wewel hole size press the lt button moi B ii gt Hi curve gt Hole gt Wheel rotation speed Change the parameter value by the shifted axis angle When the lens edge is shifted in the upper right direction when viewed from the rear surface increase the value Example When lens edge is shifted 1 in the upper right direction in
12. EDURES Polishing Adjustment 3 8 4 Adjusting the polish size EB Check the polished surface of a lens processed with the circle 45 internal data If the outer diame ter is not within 945 00 0 10 mm change the Polish size parameter 1 Check the Polish size parameter 1 Load the circle 45 internal data and bevel polish and flat polish a lens 2 Measure the outer diameter of the processed lens When the outer diameter is not within 45 00 0 10 mm change the Polish size parameter See 3 2 2 Loading the shape for adjustment page 17 See 3 3 Size Check and Adjustment page 18 Outer Outer diameter diameter 2 Adjust the polish size 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen General Grinding i i Language English The Grinding screen is displayed G Perform measurement aft phing Not perform Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct 0 0 Frame tilt angle for rimless frames 3 Press the Adjustment button Grinding Error history EE 4 Press the Size button do Aw aaa 4 tion oo J gt Gro sition Default setting ewel hole size 40 CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 5 Press the Polish size button General i WA Grinding connection Counter Adju
13. NIDEK Multifunction edger Me 1200 INSTALLATION MANUAL This manual is included with the instrument for use by service personnel during installation The contents are not intended for customer use and should only be conducted by qualified personnel Original instructions O Eye amp Health Care TA NIDEK CO LTD NIDEK CO LTD 34 14 Maehama Hiroishi cho Gamagori Aichi 443 0038 Japan Manufacturer Telephone 81 533 67 6611 Facsimile 81 533 67 6610 NIDEK CO LTD 3F Sumitomo Fudosan Hongo Bldg 3 22 5 Hongo Tokyo Office Bunkyo Ku Tokyo 113 0033 Japan Telephone 81 3 5844 2641 Facsimile 81 3 5844 2642 NIDEK INCORPORATED 47651 Westinghouse Drive Fremont California 94539 U S A United States Agent Telephone 1 510 226 5700 Facsimile 1 510 226 5750 NIDEK S A Europarc 13 rue Auguste Perret 94042 Cr teil France EU Authorized Representative Telephone 33 1 49 80 97 97 Facsimile 33 1 49 80 32 08 October 2010 44501 P932A Printed in Japan Install this instrument safely AN BEFORE INSTALLATION READ THIS MANUAL This manual provides precautions and procedures for installing the NIDEK Multifunction edger Model Me 1200 Before installation read and understand this manual and the operator s manual thoroughly Safety precautions In this manual signal words are used to designate a degree or level of safety alerting The def initions are as follo
14. QUIFEMENTS IA KAA 1 2 INSTALLATION PROCEDURE 3 2 1 Installation Location and Instrument Main Body Movement 3 Zizi ADA ia cd oth ass a GAS aH A ee RK SN ST PAE OM Eek 4 2 9 ACCESSO CCC ara ai oa erent untae NT Rae A 5 24 Spacer REMOVAL sintas ses dita sda binnt ev Giga aie a 6 2 5 PipeArrangement 8 2 5 1 Pump and tank connectiondiagram 8 2 0 2 Pump and tank connection procedure 9 2 5 3 Checking the cleaning water and water curtain 13 3 CHECK AND ADJUSTMENT PROCEDURES 15 3 1 Check and Adjustment Procedure Flowchart 15 de SeIVICOMOCE sagutio etawtuhrsa er ocaeent de aC Die Mb eens RODADA 16 3 2 1 Entering service mode ccccccccc eee eas 16 3 2 2 Loading the shapeforadjustment 17 3 3 Size Check and Adjustment 18 Sol CHECKING INGSIZC 4 2253 2ic8easees AEDES BSAC Eh ee be DEDE ERA 18 C202 MOJUSUNO INC SHA sa aa Sewers cece Saree SE O RSS pr See Be es ge 18 3 4 Surface Measurement LMU Calibration 20 3 5 Safety Bevel Check and Adjustment 22 DLT SFB SCuING qse matar ei Gud vant Be Bees oOo IIIA 22 3 6 Drilling Check and Adjustment
15. Soft Frame CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment Explanation of drilling confirmation shape data The drilling confirmation shape data contains the following drilling data 4 6 mess o e pm Des O e KA De ess O e Ce oema aa o woo otimo Co emaon omnem 08 errans pois Co msmo aoro 08 erras fonemo o rera o 08 roo forero o rera o 08 roe orero o rea o e j e oeo om eene ware 68 oeoo fonenn om sermon amo 68 ereas forero em eman cimo o ereas onena 25 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 26 1 2 Load the drilling confirmation shape data and process a lens Use the standard 00 8 drill bit Check the hole diameter It is normal when the diameter of hole 9 becomes 2 0 0 1 mm Check the hole depth Check the depths of holes 1 to 3 It is normal when hole 3 is drilled and hole 2 is slightly made on the lens surface Check the hole slot reference drill Zero point and drill hole vertical position Check the hole slot reference drill zero point and drill hole Vertical position at the holes 4 to 6 and 10 to 12 Hole slot reference It is normal when the difference between A and B in the figure below is within 0 1 mm Drill zero point It is normal when the difference between C and D in the figure below is within 0 1 mm Drill hole vertical position It is normal when th
16. amount of the front surface a Beveling 22 General Safety bevel amount of the rear surface Safety Bevel Check and Adjustment Error history Grinding Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 Use tilt function in bevel groove guide mode Use 0 Error history Grinding Adjustment SFB setting si et De tting eu e size Process performance Error history Grinding Default setting Jewel hole size Process performance Safety bevel amount of the rear surface gt Safety bevel amount of the front surface Flat rimless edging CHECK AND ADJUSTMENT PROCEDURES Safety Bevel Check and Adjustment 5 Load the circle 45 internal shape data TESE ress to start edging Layout Hole rs Bere 1 For the circle 45 internal data see Gq C Men D 3 2 2 Loading the shape for adjust ade do ment page 17 2 Process a lens with the settings as Two Point Flat None polish Medium S F B and Size 0 0 3 Measure the front and rear safety bevel amounts of the processed lens and check them aale set trae Active 6 Change the parameter corresponding to the wheel position until the safety bevel ana ATACA amount becomes 0 2 mm to the value Rear Flat set in Step 4 after flat edging To increase the safety bevel amount meto Jewel hole size gt S Front Bevel Polish Process per
17. clicks See 2 5 1 Pump and tank connection diagram page 8 6 Put water into the tanks up to the guide of water volume illustrated in the figure to the right Guide of water volume ZNote Do not puta plastic sheet in the tank The pump fill may be blocked and it may cause malfunction Do not allow the water level to rise over the maximum line Failure to do so may cause malfunction or water leakage Be sure to securely close the cover of the tank Foam may overflow if the cover is held up 10 INSTALLATION PROCEDURE Pipe Arrangement Attach a new stocking filter and drain cover to the tank 1 Attach the stocking filter to the drain pipe outlet of the tank oi Stocking filter 2 Put the drain cover in the drain pipe out let of the tank PA caver Put the drain cover with the larger side facing up 8 Plug the power cord of the pump into the main body 1 Connect the power cord with label 1 the extension code with label 2 Route the extension code through the hole on the top or rear of the table and connect it to the outlet for Pump 1 in the right side of the main body 3 Connect the power cord with label 2 with the extension code with label 2 4 Route the extension code through the hole on the top or rear of the table and connect it to the outlet for Pump 2 in the right side of the main body 9 Put the tank back into the table 10 Connec
18. crease the parameter value by 1 00 6 Press the Exit tab to return to the layout screen Repeat Steps 1 to 6 until the shifted axis angle becomes 0 5 33 CHECK AND ADJUSTMENT PROCEDURES Axis Adjustment 3 7 2 Safety bevel amount is not consistent E When the safety bevel amount of the processed lens is not consistent in circumference after the shifted axis angle is adjusted 3 7 1 Adjusting the axis shift page 32 the safety bevel axis may be shifted Adjust the safety bevel axis angle 1 When the safety bevel amount is different between the upper right and upper left of the processed lens change the Rear Flat or Front Flat parameter to adjust the safety bevel axis angle 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu Machine test nies General Grinding The Grinding screen is displayed T o O i Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 3 Press the SFB setting button The SFB setting parameters are dis Grinding played setting Kama le size Process performance 2 Set the safety bevel amount on the SFB axis parameter b 1 Press the SFB axis button 2 Press the Rear Flat numeric field Front Bevel 0 00 Default setting Rear Bevel Polish EO 3 Change the parameter value with the Ma
19. d hexagonal screwdriver 2 5 mm Left LMU Surface feeler Right LMU Surface feeler Set screw Spacer CHIN IE r ill mM hi j EM Set screw A _ 2 rtp uu F aaa 3 Push the bottom of the spacer to remove the spacer from the wheel shaft 4 Push the lens chuck shaft up The lens chuck shaft moves slightly upward INSTALLATION PROCEDURE Spacer Removal 5 Pull the top of the spacer to remove the spacer from the lens chuck shaft 6 Remove the tape securing the safety beveling wheels and right and left LMU surface feeler 7 After manually moving the right LMU surface feeler until all the way to the left return it to the right 8 After manually moving the left LMU surface feeler until all the way to the right return it to the right Note Be sure to move the surface feelers as described in Steps 7 and 8 The right and left feelers may be sluggish just after the instrument is unpacked If the surface feel ers are not moved as described the initialization may not be properly performed INSTALLATION PROCEDURE Pipe Arrangement 2 5 Pipe Arrangement 2 5 1 Pump and tank connection diagram Main body Ce Inlets Connect the two feedwater hoses to the inlets on the underside of the main body Connect the feedwater hose labeled as to the rear inlet and feedwater hose labeled as to the front inlet C
20. e L in the figure below is 37 0 0 1 mm 5 Check the front surface offset It is normal when holes 7 and 8 are drilled in the same position on the lens front surface Z Note Adjustment is necessary when the specified values are not obtained See 3 6 2 Adjusting the hole diameter page 27 See 3 6 3 Adjusting the hole depth page 28 See 3 6 4 Adjusting the hole slot reference drill Zero point and drill hole vertical position page 29 See 3 6 5 Adjusting the front surface offset page 31 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 3 6 2 Adjusting the hole diameter EB Adjust the hole diameter in the following procedure when the hole diameter is not 92 0 mm 0 1 mm after the drilling confirmation shape is checked 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen General Maintenance Grinding Connection J Counter Error history The Grinding screen is displayed Language Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 1 Press the Adjustment button Grinding Error history 2 Press the Hole button e O gt Bevel position 0 000 md gt Groove position ESSE Drill bit diameter EE 0 80 dao hoe sizo Diameter
21. e calibration The RMU LMU calibration jig and right and left surface feelers LMUs moves and calibration starts Message count count Water exch Drill When the calibration is complete a chime sounds and Calibration is finished is dis played on the information bar Hold the RMU LMU calibration jig and press the button to unlock it for removal Load the circle 45 internal data and process a lens with the settings as Two Point Flat None polish None S F B Size 0 00 Measure the outer diameter of the processed lens to check the size The outer diameter of the flat edged len must be within 245 00 mm 0 05 Outer diameter See 3 3 1 Checking the size page 18 Adjust the size when the outer diameter is other than 45 00mm 0 05 See 3 3 2 Adjusting the size page 18 10 Repeat Steps 7 and 8 until the outer diameter of the lens is within the setting range 21 CHECK AND ADJUSTMENT PROCEDURES Safety Bevel Check and Adjustment 3 5 3 5 1 SFB setting 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen The Grinding screen is displayed 3 Press the SFB setting button The SFB setting parameters are dis played 4 Check the safety bevel amount of Medium Press Medium Rear Bevel gt 0 4 Front Bevel gt 0 3 Exec Rear Flat gt 0 4 Font Flat gt 0 3 Safety bevel
22. e the parameter value with the numeric keypad Enter the value and press the l button When D gt C and the difference between C and D is 1 0 mm set the parameter to 0 5 Adjusting the drill hole vertical position Press the Drill hole vertical position numeric field when the L length is not 37 0 mm 0 1 mm Change the parameter value with the numeric keypad Enter the value and press the l button For L 37 2 mm set the parameter to 0 1 3 Press the Exit tab to return to the layout screen 4 Repeat processing the lens with drilling confirmation shape data and Steps 7 to 4 until each value becomes proper 30 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 3 6 5 Adjusting the front surface offset EB Adjust the front surface offset in the following procedure when the front surface offset is outside the setting range after the drilling confirmation shape is checked 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu scree n General Grinding Error history The Grinding screen is displayed Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct Machine test Grinding Error history Adjustment 1 Press the Adjustment button 2 Press the Hole button gt Bevel position gt Groove position Default setti
23. el groove guide mode Use 3 Press the Exit tab to return to the layout Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 screen g Minimum edge width for grooving 0 45 Correct PD in passive mode Correct Slot coordinate mode Center Blocking horizontal offset Bifocal 5 00 Blocking vertical offset Bifocal 5 00 Automatically adjust up down layout data Shape edit Not adjust 16 CHECK AND ADJUSTMENT PROCEDURES Service mode 3 2 2 Loading the shape for adjustment 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Maintenance tab The Maintenance screen is displayed General ET type f Ec oe ti itsts sCSY None Perform med me Mpentafterroughing DD Notpertom ent after fene arer roughing DM Notpertom Not perform Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 Minimum edge width for grooving 0 45 3 Load the desired internal shape data 1 Press the desired button to the right Generel Meirtenon co WA Grinding ETTA of Shape for adjustment a Circle 45 Press the Circle 45 button to the right of Shape for adjustment Calibration Square 45 Self adjustment require dedicated lens gt Press the Square 45 button to the right of Shape for adjustment Verify Touch sensor
24. flows from the water curtain nozzle General Maintenance Grinding Error history Exit the cleaning z Water curtain WAKA aa saa eee ono INOVE o Check connection of the feedwater hoses and pump and tank power codes when the cleaning water and or water curtain do not flow properly 13 INSTALLATION PROCEDURE Pipe Arrangement 14 3 Turn the flow control LEFT valve to the left and right and check that the water volume in the front side of the processing chamber increases or decreases E Turn the flow control RIGHT valve to the left and right and check that the water volume in the rear side of the processing chamber increases or decreases 6 Press the button to exit cleaning mode Press the Exit tab to return to the layout screen Flow control LEFT valve Flow control RIGHT valve CHECK AND ADJUSTMENT PROCEDURES 3 1 Check and Adjustment Procedure Flowchart Load the circle 45 internal data and pro cess a lens with the Two Point Flat None polish and None S F B settings Is the lens size 45 00 mm 0 05 mm No Perform LMU calibration Yes Load the circle 45 internal data and pro cess a lens with the Two Point Flat None Load the circle 45 internal data and pro cess a lens with the Two Point Flat None polish and Medium S F B settings polish and None S F B settings s the safety beveled edge Yes pr
25. formance Rear Bevel Polish increase the value To reduce the safety bevel amount decrease the value 0 4 mm Check and adjust the bevel including the bevel position check in the same manner 8 Press the Exit tab to return to the layout screen 23 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 3 6 Drilling Check and Adjustment 3 6 1 Loading the drilling confirmation shape data 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Maintenance tab The Maintenance screen is displayed 3 Load the drilling confirmation shape data 1 Press the desired drilling confirma tion shape button Confirmation Hole Hole diameter Hole position Front surface offset Hole depth 2 Loading the internal shape data automatically returns to the layout screen The screen to the right is an example of Confirmation Hole 24 General Wf Maintenance Perform me ent after roughing Not perform Frame tilt angle for rimless frames 0 0 Language English Minimum edge width for grooving 0 45 General JE JMaintenance E Grinding EST RE pery Shape for adjustment f gt TT TT Drill adjustment Meee SFeam voor Ea Calibration Full RMU LMU Self adjustment require dedicated lens Verify Touch sensor Water exchange Message count o Press to start edging Design Data i FPD PD Ao Lens
26. history 2 Press the Hole button gt Bevel position gt Groove position Default setting Jewel hole size Process performance O Diameter adjustment Depth adjustment Hole Slot reference Drill zero point Drill hole vertical position 3 Adjust the hole depth BR set ins Flute length NEH Jewel hole size Diameter uu Press the Depth adjustment numeric Process performance Deh uu fi eld Diameter adjustment gt Wheel rotation speed Depth adjustment Change the parameter value with the aula die numeric keypad Enter the value and Drill hole vertical position E press the J button Front surface offset B When holes 1 to 3 are all drilled the reference value of Depth adjustment is 0 2 mm When holes 1 to 3 are not drilled at all the reference value of Depth adjustment is 0 2 mm 4 Press the Exit tab to return to the layout screen 5 Repeat processing the lens with drilling confir mation shape data and Steps 7 to 4 until the hole depth becomes proper 26 CHECK AND ADJUSTMENT PROCEDURES Drilling Check and Adjustment 3 6 4 Adjusting the hole slot reference drill zero point and drill hole vertical position E Adjust the hole slot reference drill Zero point and hole vertical position in the following procedure when these are outside the setting range after the drilling confirmation shape is checked 1 Display the menu screen in service mode
27. in bevel groove guide mode Use Correct PD for PTN trace data Not correct Frame tilt angle for rimless frames 0 0 38 CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 3 Press the Adjustment button a General 4 Press the Axis button A ing Size preset Default setting Jewel hole size E 5 Press the Polish axis numeric field The numeric keypad appears Adjustment 6 Change the parameter value with the numeric keypad Enter the value and press the lt button SFB setting Size preset Default setting Jewel hole size Process performance Example When viewed from the lens front the upper left of the edge remains unpolished increase the value Example When viewed from the lens front the upper right of the edge remains unpolished decrease the value Press the Exit tab to return to the layout screen Maintenance W gt Wheel rotation speed Counter Error history Grinding Connection osition Say position gt Groove position gt Hi curve gt Hole The upper left of the edge re mains unpolished O Front surface The upper right of the edge remains unpolished Front surface Repeat Steps 1 and 2 until the polishing becomes uniform in circumference Set the parameter values of CR39 Flat of the Polish differential parameter back to their original values 39 CHECK AND ADJUSTMENT PROC
28. ins unpolished When the front surface of the bevel remains unpolished increase the value When the rear surface of the bevel remains Rear surface remains unpolished unpolished decrease the value 2 Press the Exit tab to return to the layout screen 3 Repeat Steps 1 and 2 until the bevel is properly polished 4 Process the other lens materials and change the other Bevel position parameter in the same manner When the bevel position is changed the polish bevel position is also moved As long as the polish bevel position is properly adjusted it does not need to be adjusted again even if the bevel position is changed afterward 3 8 3 Adjusting the polish axis E Check the bevel polished surface of a plastic lens processed with the circle 45 internal data If the right or left of the lens edge remains unpolished change the Polish axis parameter 1 Decrease CR39 Flat of the Polish differential parameter by 0 2 See 3 8 1 Lens edge is left unpolished or burnt page 36 2 Change the Polish axis parameter 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu screen General Maintenance MJ Grinding WConnection WA Counter Me fError history hs Exit i i A P Language English Pie SAN MC Saa tence o O WE Perform measurement aft Jhing Not perform 2 Perform high curve lens measurement Not perform Use tilt function
29. isie size Front Bevel Polish ROR performance numeric keypad Enter the value and e press the lt button The numeric keypad appears When the safety bevel amount of the upper right is larger when viewed from the rear surface increase the value When the safety bevel amount of the upper left is larger decrease the value The safety bevel amount of the The safety bevel amount of the upper right is larger upper left is larger a DA Rear gt surface lt 34 CHECK AND ADJUSTMENT PROCEDURES Axis Adjustment 4 Press the Front Flat numeric field Pressing the numeric field displays the numeric keypad 5 Change the parameter value with the numeric keypad Enter the value and press the lt l button When the safety bevel amount of the upper right is larger when viewed from the front surface increase the value When the safety bevel amount of the upper left is larger decrease the value The safety bevel amount of the The safety bevel amount of the upper right is larger upper left is larger 3 Press the Exit tab to return to the layout screen 4 Repeat Steps 7 to 3 until the safety bevel amount is proper 5 Perform beveling Change Rear Bevel Front Bevel in the same manner 35 CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 3 8 3 8 1 Polishing Adjustment Lens edge is left unpolished or burnt E Check the bevel polished surface of a plastic lens processed with the circle
30. least two persons are necessary to lift the instrument Back injury or stumbling may occur when a single person attempts to move the instru ment e When lifting the instrument do not lift it by its cover Lift it by placing hands at front lower parts A and B rear lower parts C and D and right and left side lower parts E and F Lifting by the cover may cause the instrument to drop resulting in injury or malfunction e Be careful not to get fingers caught when setting the lifted instrument down Fingers may get caught between the table and instrument resulting in injury INSTALLATION PROCEDURE Unpacking 2 2 Unpacking Unpack the shipping carton according to the following procedure 1 Hold the joint levers of the joints 4 units and tum each of them to the left The shipping carton is unlocked Do not remove or cut the tape Hold the shipping carton and lift it up for removal 3 Remove the accessory case upper pad and upper right and left packing support in order Place the main body in the instal lation position by two persons or more The weight of the main body is approximately 52 kg See 2 1 Installation Location and Instrument Main Body Movement page 3 4 Shipping carton an 4 units Joint lever t Shipping carton Upper pad A gt q accessory o case ne Upper right pack ing support Upper left pack ing support Me 1200
31. lue gt The groove becomes shallower Increase the numeric value gt The groove becomes deeper 45 CHECK AND ADJUSTMENT PROCEDURES Groove Depth Adjustment Example To deepen the groove depth by 0 5 mm increase the value by 0 50 4 Decrease the value Increase the value 4 Press the Exit tab to return to the layout screen 5 Repeat steps 1 to 4 until the groove depth becomes proper 46 CHECK AND ADJUSTMENT PROCEDURES Bevel Width and Height Adjustment for Step Beveling Type 3 12 Bevel Width and Height Adjustment for Step Beveling Type PLB 8S only E Change the parameters when the bevel width and height are different from the specified value in step beveling 3 12 1 Bevel width in step beveling Check the bevel width 1 Load the circle 45 internal data and process a lens with 2 mm in step width and 1 5 mm in step height Process a lens of CR39 and 4 to 5 D 2 Check that the bevel width of the processed lens is the same as the setting 2 When the bevel width is not 2 mm change the parameter in the following procedure Bevel width 1 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 2 Press the Grinding tab on the menu eee General Maintenance Mf Grinding Mi fconnection WA Counter Wero history Wl EX The Grinding screen is displayed se glis Cup type for small shap Correct PD for PTN trace data Not correct 3 Press the Adjustment button
32. main body Pallet base INSTALLATION PROCEDURE Accessory Check 2 3 Accessory Check Confirm that the following are contained O Pliable cup red green 4 units each O Pliable cup for high base curve red green 3 units each O Double coated adhesive pad 1 set 100 sheets L Touch pen 1 unit L Cup remover 1 unit O RMU LMU calibration jig 1 unit O Hexagonal screwdriver 2 5 mm 1 unit O Hexagonal wrench 3 mm 1 unit L Hexagonal wrench 5 mm 1 unit O Wrench for attaching removing grooving wheel 1 unit O Wrench for attaching removing drill bit 1 unit O Drill bit 00 8 L6 5 1 set 10 bits LI Drain hose adapter set 1 set LI Feedwater hose 2 units O Tray 1 unit O Dressing stick for glass roughing wheel WASOK 1 unit types PLB G PL 8 PLB 2R8 O Dressing stick for finishing wheel WA320K 4 unit O Compound kit for polishing wheel 1 set O Operator s manual 1 volume LI Power cord 1 unit INSTALLATION PROCEDURE Spacer Removal 2 4 Spacer Removal 1 Insert the provided hexagonal wrench 5 mm into the hole in the center of the left side and unscrew a carriage fixing screw Accessory tray Carriage fixing screw Z Note Store the removed screw in the accessory case It is used for securing the carriage when moving the instrument 2 Remove the spacer in the processing unit 1 Manually open the processing chamber door when it is closed 2 Loosen two set screws on the spacer with the provide
33. ng Jewel hole size Process performance Diameter adjustment Depth adjustment Hole Slot reference Drill zero point Drill hole vertical position Front surface offset Default setting Jewel hole size Process performance 3 Adjust the front surface offset 1 Press the Front surface offset numeric field when the hole positions of 7 and 8 are not aligned Diameter adjustment Depth adjustment Hole Slot reference Drill zero point The numeric keypad appears Drill hole vertical position Front surface offset 2 Change the parameter value with the numeric keypad Enter the value and press the lt button When the 30 tilt hole is drilled on the 0 hole decrease the parameter value When the 30 tilt hole is drilled under the 0 hole increase the parameter value 31 CHECK AND ADJUSTMENT PROCEDURES Axis Adjustment 3 7 Axis Adjustment 3 7 1 Adjusting the axis shift 1 Check the axis shift 1 Block the lens with a pliable cup Pliable cup 2 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 3 Load the square 45 internal data Jd Press to start edging Layout Hole PESTE ELE See 3 2 2 Loading the shape for adjust GP EN Menu CE ment page 17 FPD Process a lens with the settings as Two PD Point Flat None polish Medium S F B and Size 0 00 0 0 Circ 180 00 ED 66 dize 0 00 Circ 1
34. ng the safety of the environment e Keep the packing materials to move or transport the instrument e Do not install the instrument in a place exposed to direct sunlight or hot and humid places e Do not install the instrument in a place which has a tilted floor or vibration e Leave a space of 10 cm or more behind the instrument If the fan is blocked the temperature inside the instrument will rise and it may cause malfunction e Be sure to install the instrument where the power source and power voltage as indicated on the label are connect e Connect the main power plug to a grounded outlet Electric shock or fire may occur in the event of malfunction or power leakage e Install the device in area where the outlet that the power plug is inserted into is easily accessible during use In addition ensure that the power cord can be disconnected without the use of a tool Otherwise it may interfere with disconnecting of the power from the input power source in case of abnormality e Use only the specified pliable cup remover when removing the pliable cup from a lens AN CAUTION Be sure to make the correct material selection for the lens being processed If an improper material is selected the lens may break or the lifetime of processing wheels may be reduced substantially e Be sure not to drop the removed screws inside the instrument or lose them Sse Table of Contents S 1 REQUIREMENTS s ses rs a a dd DS da dE E 1 Tol RE
35. nstepbeveling 48 SHPO COCK CHECK age pensaria a dec o SR oh ade Ca wanes 49 CHE KUI sac cue enue cada Pe Sd Dad 51 4 1 Me 1200 Installation Work Check List 51 REQUIREMENTS 1 1 Requirements Cutter for installation Hexagonal wrench accessory for installation Hexagonal screwdriver accessory for installation calibration Digital caliper marked in 0 01 mm for adjustment e 92 0 m6 straight pin for adjustment Centering device for adjustment Axis adjustment jig 40300 1530 Graduated loupe for adjustment Test lens for adjustment CR39 SPH 3 00 to 5 00 D 17 pieces CR39 SPH 1 00D 2 pieces The number of test lenses above is necessary for check Prepare extra lenses for adjustment REQUIREMENTS Requirements INSTALLATION PROCEDURE 2 1 Installation Location and Instrument Main Body Movement eConditions of installation location AN CAUTION Leave a space of 10 cm or more behind the instrument If the cooling fan is blocked the temperature inside the instrument will rise and it may cause malfunction e Install the instrument on the specified table optional or a support which is strong enough for the weight of the instrument 52 kg Vibrations and noises may be produced and normal processing may not be performed O Instrument main body movement A WARNING Use a hand cart to move the instrument to a different location At
36. oper Safety bevel adjustment Drilling confirmation shape processing Hole diameter check Hole depth check Hole slot reference drill zero point drill hole vertical position check Front surface offset Axis check and adjustment Polish check and adjustment Bevel check and adjustment Groove position and depth check and adjustment Is the lens size 45 00 mm 20 05 mm Size adjustment 15 CHECK AND ADJUSTMENT PROCEDURES Service mode Processing performances may be affected by transport and or the installation conditions of the instrument Check and adjust the processing performances and complete the check list a copy of section 4 3 2 Service mode EB To perform check or adjustment procedure enter service mode There are General Maintenance Grinding Connection Counter Error history settings 3 2 1 Entering service mode 1 Display the menu screen in service mode Press the button while pressing the Q button The menu screen in service mode is displayed O lens into the machine Press then SD s Q 00000000000000000 EN Menu amp FPD ARo aa PD Kua 2 While in service mode the gray bar indi cating service mode is displayed in the lia mamaa left side of the screen pep Ee Size mode Similarity L Cup type for small shape None Perform measurement after roughing Not perform Perform high curve lens measurement Not perform 2 Use tilt function in bev
37. rm high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct 3 Press the Adjustment button 4 Press the Hi curve button Maintenance Grinding Error history 5 Press the Wheel height numeric field Default setting The numeric keypad appears Wewel hole size Process performance 6 Change the parameter value Enter the value and press the but ton with the numeric keypad gt Wheel rotation speed Increase the value The height becomes higher Decease the value gt The height becomes lower 3 Press the Exit tab to return to the layout screen 4 Repeat Steps 7 to 3 until the bevel height becomes proper CHECK AND ADJUSTMENT PROCEDURES Clock Check 3 13 Clock Check Check the date and time of the internal clock Change the time and date referring to Date and time in the operator s manual 49 CHECK AND ADJUSTMENT PROCEDURES Clock Check 50 7 F CHECK LIST 4 1 Me 1200 Installation Work Check List After the instrument is installed record the results Check the boxes for checked items Fill in the blanks with parameter values O Is the installation place proper O Are the connections of Pump 1 and Pump 2 proper O Check the drain condition in cleaning mode O Is the date and time setting proper O Is the processed size proper Size At installation After adjustment Complete if size adjustment
38. rm measurement aft ghing Not perform 5 Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct 1 Press the Adjustment button J Maintenance Mif Grinding W Error history 2 Press the Bevel position numeric field B gt Bevel position gt Groove position i The numeric field turns orange and the zi Default setting numeric keypad appears Wi sizo a ae E 990 Process performance 3 Change the parameter value Enter the value and press the 1 button with the numeric keypad Decrease the numeric value gt The bevel moves toward the front surface Increase the numeric value gt The bevel moves toward the rear surface Example To move the bevel position toward the rear Increase the value surface by 0 5 mm decrease the value by 0 50 Decrease the value gt 4 Press the Exit tab to return to the layout screen 5 Repeat Steps 1 to 4 until the bevel is produced in the proper position 43 CHECK AND ADJUSTMENT PROCEDURES Groove Position Adjustment 3 10 Groove Position Adjustment E The auto processed groove position can be adjusted toward the front or rear surface of the lens 1 Check the groove position 1 Load the circle 45 internal data see 3 2 2 Loading the shape for adjustment page 17 and in Auto mode process a lens of a thickness commonly used 2 Check the groove position of
39. rs may cause improper measurement e The RMU LMU calibration jig easily comes loose from the lens adapter As it may fall in the processing chamber be sure to hold the jig by hand to attach or remove the jig 1 Press the button to open the processing chamber door 2 Press the button The menu screen is displayed 3 Press the Maintenance tab The Maintenance screen is displayed 4 Attach the RMU LMU calibration jig to the lens adapter 1 Set the RMU LMU calibration jig to the lens adapter as shown to the right 2 Press the Cui button to secure the jig o e lens into the machine Press then SD UP Layout Hole pp ERO SS FPD 2 General Maintenance Grinding Econnection Error history Language English Il shape None ent after roughing Not perform Perform hig e lens measurement CR39 Hi index only Use tilt function in bevel groove guide mode Apply Compensate PD for PTN tracing data Not apply Frame tilt angle for rimless frame 5 0 Use frame curve mode in bevel Auto mode Frame Minimum edge width for grooving 0 45 Compensate PD in passive mode RMU periphery feeler Right LMU NE feeler N Cup adapter RMU LMU calibration jig 5 6 CHECK AND ADJUSTMENT PROCEDURES Surface Measurement LMU Calibration Press the Surface meas LMU button to the right of Calibration i Make sure to check the operation al before you execut
40. stment 6 Press the numeric field of the desired gt Rough size parameter item Mono m E Fla The numeric keypad appears Miro ET Default setting Hi index Flat Jewel hole size Polyca Acrylic Bevel Process performance Polyca Acrylic Flat 7 Change the parameter value with the Trivex Bevel E Trivex Flat numeric keypad Enter the value and E press the lt button A OParameter items Select parameter items according to the lens material and processing method eWith the lens material set to CR39 the bevel polished lens size is not correct gt CR39 Bevel eWith the lens material set to CR39 the flat polished lens size is not correct gt CR39 Flat eWith the lens material set to Hi index the bevel polished lens size is not correct Hi index Bevel eWith the lens material set to Hi index the flat polished lens size is not correct Hi index Flat eWith the lens material set to Polyca or Acrylic the bevel polished lens size is not correct Polyca Acrylic Bevel eWith the lens material set to Polyca or Acrylic the flat polished lens size is not correct Polyca Acrylic Flat eWith the lens material set to Trivex the bevel polished lens size is not correct Trivex Bevel eWith the lens material set to Trivex the flat polished lens size is not correct Trivex Bevel eWith the lens material set to Urethane the bevel polished lens size is not correc
41. t Urethane Bevel eWith the lens material set to Urethane the flat polished lens size is not correct Urethane Flat 41 CHECK AND ADJUSTMENT PROCEDURES Polishing Adjustment 42 8 Change the parameter by the difference between 45 00 mm and the outer diameter Change the parameter value with the numeric keypad Enter the value and press the lt button Example When the outer diameter is 945 15 decrease the parameter value by 0 15 3 Press the Exit tab to return to the layout screen 4 Repeat Steps 7 to 3 until the outer diameter becomes 945 10 0 10 mm 3 9 CHECK AND ADJUSTMENT PROCEDURES Bevel Position Adjustment Bevel Position Adjustment E The bevel position can be moved toward the front or back by changing the bevel position parame ter for a lens being processed in Auto mode 1 Check the bevel position 1 Load the circle 45 internal data see 3 2 2 Loading the shape for adjustment page 17 and in Auto mode process a lens of a thickness commonly used 2 Check the bevel position of the processed lens To move the bevel position toward front or back adjust the bevel position in the following proce dure 2 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 3 Press the Grinding tab on the menu screen General Jifuaintenanco M Grinding Elconnection M counter MlEror history M The Grinding screen is displayed kanunue English o CC EEE Perfo
42. t Polish axis At installation After adjustment Polish differential CR39 Bevel At installation After adjustment Bevel position Polish At installation After adjustment Complete if the parameter setting of any other items has been changed O Is the bevel position proper Bevel position At installation After adjustment Complete if the parameter setting of any other items has been changed O Is the grooving proper Groove position At installation After adjustment Groove depth At installation After adjustment Complete if the parameter setting of any other items has been changed O Is the step beveling proper Wheel position At installation After adjustment Wheel height At installation After adjustment Complete if the parameter setting of any other items has been changed EE Ym o e o Re G e After installation the representative must send this list to the NIDEK Service Department 52 N N S
43. t the feedwater hoses to the tank 1 Push the feedwater hose labeled as a into the connection labeled as Pump 1 Push the hose until it clicks 2 Push the feedwater hose labeled as into the connection labeled as Pump 2 Push the hose until it clicks 11 INSTALLATION PROCEDURE Pipe Arrangement 11 Insert the cuff attached to the drain pipe into the drain pipe connector Feedwater hoses Drain pipe If the drain pipe length causes it to bend cut it to the proper length 12 Connect the power cord to the outlet on the rear side of the main body 13 Connect the plug of the power cord to a wall outlet AN CAUTION e Connect the main power plug to a grounded outlet Electric shock or fire may occur in the event of malfunction or power leakage 12 INSTALLATION PROCEDURE Pipe Arrangement 2 5 3 Checking the cleaning water and water curtain 1 Turn on the power into the Me 1200 2 Press the button 3 Press the Maintenance tab General Mf Maintenance 16 52 4 Press the Cleaning button to the right of Dressing shape for adi Periphery meas Surface meas RMU Calibration LMU Depth 1 Make sure to check the operation manual before you execute calibration 5 Check the cleaning water and water curtain Pressing the Cleaning button displays the screen as below 1 Press the button and confirm that water flows from the cleaning water nozzle 2 Press the button and water
44. the processed lens To move the groove position toward the front or back adjust the groove position in the following procedure 2 Display the menu screen in service mode See 3 2 1 Entering service mode page 16 3 Press the Grinding tab on the menu screen General Juaintenanco MN Grinding Mifconnection B Counter Mafra history The Grinding screen is displayed eia Froni Size mode Perform measurement aft ghing Not perform Perform high curve lens measurement Not perform Use tilt function in bevel groove guide mode Use Correct PD for PTN trace data Not correct 1 Press the Adjustment button Maintenance REA Grinding Error history Adisstment 2 Press the Groove position numeric field E gt Py BA SIHA K ing gt Groove position The numeric field turns orange and the Mhmpreses Default setting numeric keypad appears sie sizo Process performance gt Drill speed 3 Change the parameter value Enter the value and press the gl button with the numeric keypad Decrease the value gt The groove moves toward the front surface Increase the value gt The groove moves toward the rear surface Example To move the groove position toward the front surface decrease the value by 0 50 ia Decrease the value Increase the value 4 Press the Exit tab to return to the layout screen 5 Repeat Steps 7 to 4 until the groove position becomes proper 44 CHECK AND ADJUSTMENT PROCEDURES
45. uff Connect the two feedwater hoses to the tank as follows Connect the feedwater hose labeled as to Pump 1 and feedwater hose labeled as to Pump 2 Pump and tank Stocking filter INSTALLATION PROCEDURE Pipe Arrangement 2 5 2 Pump and tank connection procedure 1 Remove the tank from the box Contents of the tank box O Extension cord 2 units O Drain pipe 1 unit L Feedwater hose 2 units L Cuff 1 unit O Stocking filter 20 units L Pump and tank 1 unit 2 Screw the drain pipe into the cuff 3 Screw the other end of the drain pipe into the hose adapter Extension Feedwater hoses cords 2 units 2 unit s Cuff Drain pipe Stocking filter 20 units 4 Pump and tank Cuff Drain pipe a Hose adapter INSTALLATION PROCEDURE Pipe Arrangement 4 Connect the drain pipe to the aperture on the bottom of the main body Push the hose adapter while aligning the hook of the hose adapter with the indentations on the underside aperture of the Me 1200 and turn the light blue ring counterclockwise to secure the adapter Hook 5 Connect the feedwater hose to the main body There are two inlets for feedwater hoses on the bottom of the main body The front is the connection for Pump 1 and the back is that for Pump 2 1 Push the feedwater hose labeled as into the rear inlet Push the hose until it clicks 2 Push the feedwater hose labeled as into the front inlet Push the hose until it
46. ws IN WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which may result in bodily injury or damage to equipment Even situations indicated by CAUTION may result in serious injury under certain condi tions Safety precautions must be strictly followed at all times Installation precautions AN WARNING Never touch the processing wheel while it is turning It may result in injury e If the wheels are chipped or cracked immediately stop the instrument If chipped or cracked wheels are used they may break or shatter resulting in injury e Use a hand cart to move the instrument to a different location At least two persons are necessary to lift the instrument Back injury or stumbling may occur when a single person attempts to move the instru ment e Be sure to wear protective gloves when using a cutter A cutter or sharp edge of the band or corrugated cardboard may cause injury In addition never move the cutter directing it toward hands or the body even if wear ing gloves due to its sharp edge N CAUTION Installation must be performed only by personnel who know this instrument well e Handle the instrument carefully during transportation to protect from shock e Use the special packing materials when moving or transporting the instrument e Unpack the package in an area with ample space checki

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