EXTERNAL OPERATOR FOR SWING GATES Installation manual
Contents
1. The data and information provided in this manual are subject to change at any time without prior notice Page 22 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 23 Manual code 119DV11EN vers 5 01 2015 CAME S p A CAME S p A implements an EN ISO 14001 certified and compliant Environmental Management System at its plants to ensure environmental protection Please continue our efforts to protect the environment something that CAME considers to be one of the foundations in developing its business and market strategies simply by observing brief recommendations as regards disposal DISPOSAL OF PACKAGING Packaging components cardboard plastic etc can be disposed of together with normal household waste without any difficulty by simply separating the different types of waste and recycling them Before proceeding it is always advisable to check specific regulations in force in the place of installation DISPOSE OF PROPERLY DISPOSAL OF THE PRODUCT Our products are made with different materials Most of them aluminium plastic iron electrical cables can be disposed of together with normal household waste They can be recycled if collected sorted and sent to authorised centres Other components circuit boards remote control batteries etc on the other hand may contain pollutants They should therefore be removed and handed over to companies authorised to recover and recycle them Before procee2. RU Ha HU A v llalatra term keire s a m szaki szervizre vonatkoz minden tov bbi inform ci rt az On nyelv n HR Za sve dodatne informacije o poduze u proizvodima i tehni koj podr ci UK npo Ta WWW S p A Via Martiri Della Libert 15 31030 Dosson Di Casier Tv 39 0422 4940 39 0422 4941 Assistenza Tecnica Numero Verde 800 295830
3. read carefully This symbol indicates parts about safety This symbol tells you what to say to end users This product has been designed and built by CAME S p A in compliance with applicable safety standards The full range 001STYLO ME 24 V DC non reversible external gearmotor 001STYLO RME 24 V DC reversible external gearmotor Mandatory accessories for STYLO RME 001L0CK81 Single cylinder blocking electro lock 001LOCK82 Double cylinder blocking electro lock Intended use The STYLO gearmotor is designed to automate residential and apartment block swing gates Any use other than that described above and installations that differ from what is set out in this technical manual are forbidden Limitations of use We suggest you always fit an electrolock onto swing gates for a more reliable closure Model STYLO ME STYLO RME Gate leaf width m 1 80 1 20 0 80 Gate leaf weight kg 100 125 150 Max gate leaf opening 120 with 001STYLO BS arm 135 with 001STYLO BD arm The data and information provided in this manual are subject to change at any time without prior notice Page 4 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 5 Manual code 119DV11EN vers 5 01 2015 CAME S p A Technical data Dimensions Type STYLO ME STYLO RME Protection rating IP54 Power supply 230 V AC 50 60 Hz Motor power supply 24 DC 50 60 Hz Current draw max 5A Power 48W Maximum torque 100 Nm Ope
4. 015 CAME S p A Page 15 Manual code 119DV11EN vers 5 01 2015 CAME S p A Securing the transmission arm STYLO BS UNI 5739 10x14 Assemble the hinged arm by joining the two half arms with nuts and bolts Lubricate the rotation pins Insert the hinged arm onto the gearmotor shaft and secure it using the screw and washerO O Ring 4100 0 10x39 Release the gearmotor open the gate leaf and hook the arm using the nuts and bolts Cover the hole using the cap duo UNI 6593 0 6x18 lm UNI 5739 0 6x10 The data and information provided in this manual are subject to change at any time without prior notice UNI 6593 0 6x18 UNI 5739 M6x10 STYLO BD Assemble the slide guide to the transmission arm as shown in the drawing Insert the guide into the rail Assemble the straight arm onto the gearmotor shaft Cover the hole with the cap and secure it using the supplied screws Insert the end caps of the rail and the hole covers UNI 6954 0 3 9 x 9 5 O Ring 2012 16 Manual code 119DV11EN vers 5 01 2015 CAME S p A The data and information provided this manual are subject to change at any time without prior notice Page 17 Manual code 119DV11EN vers 5 01 2015 CAME S p A Release the gearmotor see paragraph on manual release Fully open the gate leaf and position the mechanical stop so that it coin
5. 11EN vers 5 01 2015 CAME S p A The data and information provided in this manual are subject to change at any time without prior notice Page 21 Manual code 119DV11EN vers 5 01 2015 CAME S p A MALFUNCTIONS POSSIBLE CAUSES CHECKS AND REMEDIES The gate does not open or close No power supply Check for power e The transmitter battery is flat Replace the batteries e The transmitter is broken Contact service e The stop button is stuck or broken Contact service The opening closing button or the key Contact service selector switch are stuck The gate opens but does not close e The photocells are engaged Check that the photocells are clean and work correctly Contact service The flashing light does not work The bulb has blown Contact service amp Before any maintenance disconnect power to prevent any possible dangerous situations that can be caused by accidental movement of the device Periodic maintenance log to be completed by the user every six months The data and information provided in this manual are subject to change at any time without prior notice Extraordinary maintenance The table below is used to note any extraordinary maintenance repairs or improvements carried out by specialist companies N B Extraordinary maintenance must be carried out by specialist technicians Extraordinary maintenance log Intervention carried out Intervention carried out
6. CAME 119DV11EN MILANO 2015 FEEDING THE PLANET CE EXTERNAL OPERATOR FOR SWING GATES Installation manual STYLO STYLO ME STYLO RME English EN CAUTION important personal safety instructions READ CAREFULLY Foreword This product should only be used for the purpose for which it was explicitly designed Any other use is considered dangerous CAME S p A is not liable for any damage resulting from improper wrongful or unreasonable use Keep these warnings with the installation and use manuals issued with the automation system Before installing preliminary check in case of a negative outcome do not proceed until you have complied with the safety requirements Check that the part you intend to automate is in good mechanical condition balanced and aligned and that it opens and closes pro Make sure that proper mechanical stops are already in place e If the operator will be installed at a height of less than 2 5 m from the ground or other access level check whether you will need any pro tections and or warnings e Any gate leaves fitted with pedestrian en trances onto which you will install an operator must have a blocking mechanism when the gate is in motion e Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding fixed parts e Do not mount the operator upside down or onto any elements that may fold under its weight If needed add su
7. chemicals as these could damage the devices e If the system requires repairs or modifications release the operator and do not use it until safe ty conditions have been restored e Cut off the power supply before releasing the operator for manual openings and before any other operation to prevent dangerous situations Read the instructions Users are STRICTLY FORBIDDEN from performing OPERATIONS NOT EXPRESSLY REQUIRED AND STATED in the manuals For repairs adjustments and extraordinary maintenance CONTACT THE SPECIA LIST TECHNICAL SERVICE CENTRE On the periodic maintenance log note down the checks you have done Special instructions and advice for all Avoid working near the hinges or moving mechanical parts e Stay clear of the gate s area of operation when in motion e Do not re Sist the direction of movement of the gate this may present a safety hazard At all times be extremely careful about dangerous points that must be indicated by proper pictograms and or black and yellow stripes e When using a selector or command in hold to run mode keep checking that there are no people in the area of operation of the moving parts Do this until you release the command The gate may move at any time without warning e Always cut the power when cleaning or performing maintenance The data and information provided in this manual are subject to change at any time without prior notice This symbol indicates parts to
8. cides with the slide guide and then secure it Fully close the gate leaf and position the closing mechanical stop so that it coincides with the slide guide and then secure it The data and information provided in this manual are subject to change at any time without prior notice Cut off mains power and open the protective trap door for release Insert the key and turn it Open the lower cap and make the necessary electrical connections Complete installation by closing the lower cap again The data and information provided in this manual are subject to change at any time without prior notice Page 18 Manual code 119DV11EN vers 5 01 2015 CAME S p A 19 Manual code 119DV11EN vers 5 01 2015 CAME S p A Electrical connection of the STYLO ME gearmotor to the control panel 24 V DC gearmotor with 24 V DC gearmotor with delaying opening action delaying closing action Cy M1 N MOTOR 1 MOTOR 2 The data and information provided in this manual are subject to change at any time without prior notice Electrical connection of the STYLO RME gearmotor to the control panel 24 V DC gearmotor with 24 V DC gearmotor with delaying opening action delaying closing action I w M1 M2 N i MOTOR 1 MOTOR 2 Page 20 Manual code 119DV
9. cles Check that there is no vegetation in the area of operation of the photocells and that there are no obstacles in the area of operation of the operator Do not allow children to play with the fixed command devices or in the gate s area of operation Keep any remote control The data and information provided in this manual are subject to change at any time without prior notice Page 2 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 3 Manual code 149DV11EN vers 5 01 2015 CAME S p A devices i e transmitters or any control devices away from children as well to prevent the operator from being activated accidentally e Frequently check the system to see whether any anomalies or si gns of wear and tear appear on the moving parts on the component parts on the securing points on the cables and any accessible con nections Keep any joints i e hinges lubricated and clean and do the same where friction may occur i e slide rails e Perform functional tests on photocells and sensitive edges every six months To check that the photocells work pass an object in front of them during clo sing If the operator reverses the direction of movement or comes to a halt the photocells work correctly This is the only maintenance operation that must be carried out while the operator is live Ensure that the glass on the photocells is kept clean use a cloth slightly moistened with water do not use solvents or any other
10. ct to change at any time without prior notice Page 10 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 11 Manual code 119DV11EN vers 5 01 2015 CAME S p A A The following illustrations are only examples given that the space for securing the operator and accessories varies depending on the overall dimensions The installation technician is responsible for choosing the most suitable solution Preparation Set up corrugated tubes for the connections coming from the junction box N B the number of tubes depends on the type of system installed and any accessories Securing the brackets STYLO BS 60 2xe6 5 Trace all axes and NE ETE SE dimensions respecting the levels shown in the drawing drill the marked points then secure the gearmotor anchoring bracket to the wall or post as well as the arm mounting bracket to the gate Note the illustrations are mere examples it is up to the install to choose the most suitable solution 40 12 12 40 depending on gate leaf type and thickness The data and information provided in this manual are subject to change at any time without prior notice STYLO BD Trace all axes and dimensions respecting the levels shown in the drawing drill the marked points then secure the gearmotor mounting bracket to the wall or post and the slide rail Note the illustrations are mere examples it is up
11. ding it is always advisable to check specific regulations in force in the place of disposal DISPOSE OF PROPERLY Declaration C CAME S p A declares that this device complies with the essential requirements and other relevant provisions established in Directives 2004 108 EC and 2006 42 EC An original copy of the declaration of conformity is available on request The data and information provided in this manual are subject to change at any time without prior notice CAME S p A The data and information provided in this manual are English Manual code T19DVTTEN vers 5 01 2015 subject to change at any time without prior notice CAME safety amp comfort IT Per ogni ulteriore informazione su azienda prodotti e assistenza nella vostra lingua EN For any further information on company products and assistance in your language FR Pour toute autre information sur la soci t les produits et l assistance dans votre langue DE Weitere Infos ber Unternehmen Produkte und Kundendienst bei ES Para cualquier informaci n sobre la empresa los productos y asistencia en su idioma NL Voor meer informatie over het bedrijf de producten en hulp in uw eigen taal PT Para toda e qualquer informa o acerca da empresa de produtos e assist ncia t cnica em sua lingua PL Wszystkie inne informacje dotyczace firmy produkt w oraz ustug i pomocy technicznej w Waszym jezyku znajduja sie na stronie
12. e several sequential loads the sizes given on the table must be re evaluated based on actual power draw and distances When connecting products that are not specified in this manual please refer to the documen tation provided with said products The data and information provided in this manual are subject to change at any time without prior notice Page 8 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 9 Manual code 119DV11EN vers 5 01 2015 CAME S p A Example of a system Gearmotor unit Control panel Radio receiver Photocells External key selector Flashing light Antenna Transmitter Mechanical stop fog gt For reversible versions in clude the blocking electro lock The data and information provided in this manual are subject to change at any time without prior notice Examples of applications i D I 300 mm max lt Il with 90 opening es Gate leaf opening A mm mm D mm 90 90 0 450 90 90 180 450 M ML 90 130 180 450 te 120 170 0 450 9 A D ES Gate leaf opening A mm mm D mm 90 90 0 400 90 90 40 400 o 90 90 150 400 90 90 180 400 STYLO BD 90 90 200 400 90 230 180 300 135 230 0 300 The data and information provided in this manual are subje
13. itable reinforcements at the points where it is secured e Do not install onto gates not on level ground e Check that any lawn watering devices will not wet the operator from the bottom up Installation Carefully section off the entire site to prevent unauthorised access especially by minors and children e Be careful when handling ope rators that weigh more than 20 kg In such cases use proper weight handling safety equipment e All opening commands e g buttons key selector switches magnetic detectors etc must be installed at least 1 85 m from the gate s area of operation perimeter or where they cannot be reached from the outside of the gate Also the direct com mands buttons touch commands etc must be installed at a height of at least 1 5 m and must not be accessible to the public e All hold to run commands must be placed where the moving gate leaves transit areas and driveways are completely visible If missing apply a permanent label that shows the position of the release mechanism Before delivering to the user check that the system is EN 12453 impact test standard compliant Make sure that the operator has been properly adjusted and that the safety and protection devices as well as the manual release are working properly Where necessary and in plain sight apply the Warning Signs e g gate plate Special instructions and advice for users Keep the gate s area of operation clean and clear of any obsta
14. ning time 90 adjustable Duty cycle 96 intensive use Operating temperature C 20 55 Gear ratio 1 531 Weight kg 6 8 kg 4375 The data and information provided in this manual subject to change at any time without prior notice Main components gt Main body of the gearmotor Upper cap Lower cap Hinged arm STYLO BS arm mounting bracket Gearmotor mounting bracket STYLO BS cover STYLO BD cover Slide guide Opening stop STYLO BD slide rail Closing stop Straight arm GML0 85 gt The data and information provided in this manual are subject to change at any time without prior notice Page 6 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 7 Manual code 119DV11EN vers 5 01 2015 CAME S p A AN Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations Preliminary checks A Before installing the operator Provide a suitable single pole disconnection device with a maximum of 3 mm between the contacts to disconnect the power supply pa suitable piping and ducts for routing the electrical cables ensuring protection against mechanical damage Make sure that any connections within the container made to ensure the continuity of the protection circuit are fitted with additional insulation compared to the other internal conductor part
15. s e Make sure the gate structure is sturdy enough that the hinges are in proper working order and that there is no friction between the moving and fixed parts e Make sure there are opening and closing mechanical stops Tools and materials Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and com pliance with current standards and regulations The figure shows some examples of installer s tools The data and information provided in this manual are subject to change at any time without prior notice Types of cables and minimum thicknesses Type of Cable length Cable length Cable length conneciion cable 1 lt 10m 10 lt 20m 20 lt 30 Control panel power supply 230V 3G x 1 5 mm 3G x 2 5 mm 3G x 4 mm Motor power supply 24 V DC 4G x 1 5 mm 4G x 1 5 mm 4G x 2 5 mm Flashing light FROR CEI 2x0 5 mm 2x1mm 2x1 5 mm Photocell transmitters adn 2x0 5 mm 2x0 5 mm 2x0 5 mm Photocell receivers 50267 2 1 4x0 5 mm 4x0 5 mm 4x0 5 mm Accessory power supply 2x0 5 mm 2x0 5 mm 2x1mm Control and security devices 2x0 5 mm 2x0 5 mm 2x0 5 mm Antenna connection RG58 10 m N B If the cables differ in length compared to what is shown in the table the cable cross section is determined according to the actual current draw of the devices connected and according to the provisions of the IEC EN 60204 1 standard For connections that requir
16. to the install to choose the most suitable solution depending on gate leaf type and thickness 12 40 12 40 7 3x M9 TEA a Ce 4 AN o g 50 180 180 180 50 O gt oj 4xe85 Li 640 EC 80 STYLO BD The data and information provided in this manual are subject to change at any time without prior notice Page 12 Manual code 119DV11EN vers 5 01 2015 CAME S p A Page 13 Manual code 119DV11EN vers 5 01 2015 CAME S p A Drill the holes using an M8 male piece O or use the M8 threaded inserts or suitable materials for securing the rail Note the illustrations are mere examples it is up to the install to choose the most suitable solution depending on gate leaf type and thickness Position the slide rail in the holes and secure it using threaded cylinder head screws Q The data and information provided in this manual are subject to change at any time without prior notice Securing the gearmotor Remove the lower cap from the gearmotor Secure the gearmotor to the flange using the four bolts supplied Secure the upper cap gt 0 3 5x9 5 The data and information provided in this manual are subject to change at any time without prior notice Page 14 Manual code 119DV11EN vers 5 01 2
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