Installation and Users Manual Orbibox
Contents
1. 1 KF40 500 mm flange extender with damp and ga sket Installation If your Orbitrap is already installed and running begin with step 1 When you install the noise reduction kit together with your Orbitrap you can skip step 1 and continue with step 2 Step 1 You have to vent your ind ument in order to install the noise reduction box So it is a good idea to plan the installation together with a oil change or PM of the Orbitrap First you have to exchange the existing oil pan by the one delivered with the Orbibox Shut down your instrument and remove the vacuum and vent hoses from the pumps to be able to roll the pumps out of the Orbitrap Remove the oil mist filters clamps and flanges Now you can place the pumps separately on the new oil pan Step 2 Place the pumps on the oil pan with the oil sight glass facing the oil drains of the oil pan The leading edge of the pump feet should be about 15 cm away from the front end of the oil pan Install the oil mist filters damps and flanges onto the pumps Remove the top cover plate from the noise reduction box u sng the 2 5 mm Allen key and place the box over the pumps the temperature gauge faces the oil drains of the oil pan Mount the three air exhaust hoses onto the flanges on the back of the box using the pipe damps Connect the vacuum and exhaust hoses to the pumps and feed them out of the box through the desgnated gaps use the KF40 vacuum line extension if needed Connect t2. Sonation GmbH for a silent lab Installation and Users Manual January 2009 Orbibox Noise reduction box for vacuum pumps in the Thermo Scientific Orbitrap Sonation GmbH Alte Schulstra e 39 Tel 49 0 7351 30038 39 www sonation com 88400 Biberach Fax 49 0 7351 30038 39 mail sonaton com Sonation GmbH for a silent lab Content Operating conditions 1 Technical data 1 Scope of supply 2 Installation 2 Maintenance 4 Sonation GmbH Alte Schulstra e 39 Tel 49 0 7351 30038 39 88400 Biberach Fax 49 0 7351 30038 39 www sonation com mail sonat on com Sonation GmbH for a silent lab Operating conditions and conventional usage The box is exclusively designed as a noise reduction device for vacuum pumps in the Themo Scientific Orbitrap The box must be installed on an even horizontally surface The incoming and exhausted airflow must be able to stream unhindered The front air intake and the rear air discharge openings must be distant from other objects at least 15 cm The fans must be able to turn free and may not be blocked The box may be used only in dean and dry areas The heat emission of the installed pump may not exceed 2 kW The box may not be operated above 30 C 86 F ambient temperature The inner temperature of the box may not exceed 50 C 122 F If condensation water is formed after unpacking the box a acclimatisation period of 2 hours
3. www sonation com 88400 Biberach Fax 49 0 7351 30038 39 mail sonaton com
4. d to the rear of the box before and connect them to the airexhaust adapter using the three remaining pipe clamps Thisisa bit tricky please be patient Make sure that the hoses are not kinked that the air can flow freely Step 5 Mount the so prepared air exhaust adapter to the Orbitrap and reinstall the rear cover Start up your instrument and check if airflow is coming from all three exhau sts You have fini hed your installation successfully Periodically check the temperature gauge on the front of the box It should read depending on your room temperature between 30 and 40 degrees Celsius and should not exceed 50 degrees Celsius Maintenance To clean the surfaces use a soft and moist tissue every day Check the temperature of the box If a fan fails it must be replaced immediately If the temperature display fails please check the battery of the module and replace as necessary every month Check the air intakes and fans for any kind of dirt Clean as necessary After 4 years of operation We only use high quality fans with ball bearings Even these lose efficiency with time To guarantee reliability the fans should be exchanged after 4 years of continuous operation After this time the fans have lost typically 15 of their original engine speed An exchange back with new fans can be ordered from Sonation to minimize the down time of your system Sonation GmbH Alte Schulstra e 39 Tel 49 0 7351 30038 39
5. he pump power cables to the sockets inside the box Connect the power extender cords to the back connectors of the box and feed them to the right out of the Orbitrap and plug them into the pump conneciors of the LTQ Make sure that both power switches at the back of the box and the pumps are switched on on newer models there are no switches the box is always on Now you can reinstall the top cover plate onto the box 2 Sonation GmbH Alte Schulstra e 39 Tel 49 0 7351 30038 39 www sonation com 88400 Biberach Fax 49 0 7351 30038 39 mail sonaton com Sonation GmbH for a silent lab Step 3 Roll the complete assembly into the Orbitrap On the left hand sideisa bolt wth ground cables Be careful not to scratch the surface of the box with it when you roll itin Alternatively you can screw the Orbitrap up with the black plate feet until the bolt is above the box You will need to support the rear feet wth an underlay about 30 mm thick because the rear threaded bolts are a bit shorter than the front ones Connect the ground cable to the box like shown in the picture to the right Step 4 Remove the rear cover of the Orbitrap by unscrewing the five thick plastic screws It might be necessary to loosen the Allen screws on the left side seen from the back Remove the bottom plate holding the two fans for the pumps and disconnect their power cables we wil not need this anymore Pull out the Air exhaust hoses you mounte
6. must be adhered prior to installation The box must be kept away from easly inflammable and combustible liquid s compounds If a liquid should penetrate the electrical part of the box itis to be set immediately out of operation and must be checked by a specialist The valid accident guarding regulation s must be con sidered A repair of the box may be accomplished only by a specialist Technical Data Voltage feed 230V 10 50 60 Hz 10 Current consumption builtin fans max 250 mA internal connected load max 2 4 kW fused with 2x 10A Acousiic insulation environment friendly recycling material oil and water resisting inflammability complies with FMVSS 302 and DIN 75200 Dimen sons extemal WxHxD internal WxHxD 460 x 520 x 685 mm 420 x 500 x 585 mm Weight approx 25 kg Sonation GmbH Alte Schulstra e 39 Tel 49 0 7351 30038 39 www sonation com 88400 Biberach Fax 49 0 7351 30038 39 mail sonaton com Sonation GmbH for a silent lab Scope of supply 1 Noise reduction box SSH OE consisting of 1 Front with built in temperature gauge and 1 5 V AA battery 1 Side left 1 Side right 1 Back with builtin fans 1 Top cover plate 1 Frontframe 1 Air exhau st adapter 1 Oil pan for SSH OE stainless steel on wheels 2 Screw caps for the oil drains 3 Air exhau st hoses approx 80 cm 6 Pipe clamps 2 power extension cords 1 Allen key 2 5 mm
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