YASKAWA AC Drive-V1000 Option PROFIBUS
Contents
1. E TYPE 5 Octet String 28 PKW Parameter ID value PZD Process Data cyclically transferred PKE Parameter ID 1st and 2nd octet IND Sub index 3rd octet 4th octet is reserved PWE Parameter value 5th until 8th octet STW Control word HSW Main setpoint ZSW Status word HIW Main actual value 26 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 8 Troubleshooting 8 Troubleshooting Drive Side Error Codes Drive side error codes appear on the drive s LED operator Causes of the errors and corrective actions are listed in Table 11 For additional error codes that may appear on the LED operator screen refer to the instruction manual for the drive B Faults Both bUS PROFIBUS DP Option Communication Error and EFO External Fault Input from the PROFIBUS DP Option can appear as an alarm or as a fault When a fault occurs the digital operator LEDs remain lit When an alarm occurs the digital operator LEDs flash and the ALM light turns on If communication stops while the drive is running answer the following questions to help remedy the fault s the PROFIBUS DP Option properly installed s the communication line properly connected to the PROFIBUS DP Option Is it loose Is the controller program working Has the controller CPU stopped Did a momentary power loss interrupt communications YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Ins2. B General Safety General Precautions The diagrams in this section may include option units and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option unit Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product 1 packed 6 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Insta
3. YASKAWA YASKAWA AC Drive V1000 Option PROFIBUS DP Installation Manual Type SI P3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual V10004Z7za7ai vFkh lt COMES d Gai C ecu Alo EEDIT mi oaa 7 7 RBROD dz zu CRSEICRRUU D TUS d GBUOSEOUMBUYE 9 MANUAL NO TOBP C730600 23A Table of Contents TPREFACE AND SAFETY 2 2 3 2 PRODUCT 8 3RECEWING 9 4 PROFIBUS DP OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 14 6 PROFIBUS DP OPTION DRIVE PARAMETERS 22 7 PROFIBUS DP OPTION DATA AND I O MAPS 23 8 TROUBLESHOOTING 27 S SPECIFICATIONS cerises 30 YASKAWA ELECTRIC C730600 23A V1000 Option PROFIBUS DP Installation Manual 1 Copyright O 2007 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa 1s constantly strivin
4. 000 Phone 55 11 5071 2552 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2 65824 Schwalbach Germany Phone 49 6196 569 300 Fax 49 6196 569 312 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant doc
5. This Product PROFIBUS is an open digital communication system supporting a wide range of fast time critical applications PROFIBUS DP Decentral Periphery is one of the three PROFIBUS variants DP is dedicated to fast data communication between systems and peripherals at a field level This PROFIBUS DP Option connects a drive to a field network using the PROFIBUS DP protocol PROFIBUS DP is included into the European Fieldbus Standard EN 50170 The network is primarily used in process and factory automation By installing the PROFIBUS DP Option to a drive it is possible to do the followings from a PROFIBUS DP master device operate the drive monitor the operation status of the drive change parameter settings Applicable Models The PROFIBUS DP Option can be used with the drive models in Table Table 1 Applicable Models Software Version CIMR VLILIALILILILIAALI 1010 or later CIMR VLILIALILILIEIBALI 1010 or later CIMR VLILIALILILIEIFALI 1010 or later See PRG on the drive nameplate for the software version number 8 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 3 Receiving 3 Receiving Please perform the following tasks after receiving the PROFIBUS DP Option Inspect the PROFIBUS DP Option for damage If the PROFIBUS DP Option appears damaged upon receipt contact the shipper immediately Verify receipt of the correct model by checking the information on the PC
6. program used by the upper controller PLC and make the PLC program appropriate corrections 28 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 8 Troubleshootin DETINUIT DP Option PROFIBUS DP Option Fault PortA PROFIBUS DP Option Fault PortA A oFA00 PROFIBUS DP Option is not properly connected Cause Corrective Action tible option connected t B e conngetediu Connect an option that is compatible with the drive PROFIBUS DP Option PROFIBUS DP Option Fault PortA PROFIBUS DP Option Fault PortA A oFA01 PROFIBUS DP Option is not properly connected Problem with the connectors between Turn the power off and check the connectors between the drive and the drive and PROFIBUS DP Option PROFIBUS DP Option PROFIBUS DP Option PROFIBUS DP Option Fault PortA PROFIBUS DP Option Fault PortA A oFA03 PROFIBUS DP Option self diagnostics error Cause Corrective Action 00000000 Action oe opion Replace the PROFIBUS DP Option Contact Yaskawa for assistance PROFIBUS DP Option PROFIBUS DP Option Fault Port A PROFIBUS DP Option Fault Port A s A oFA04 PROFIBUS DP Option Flash write mode Cause Corrective Action 00000000 Action a opion Soe Replace the PROFIBUS DP Option Contact Yaskawa for assistance YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 29 9 Specification
7. properly supplied to SI P3 V Power is on and SI P3 V has completed its hardware self diagnostics check Green The drive has no power supply SI P3 V and drive are not connected Power is off properly and or there is no power supplied to the SI P3 V no problems with the communication settings ERR Option Error Ree for the PROFIBUS DP Option Communication Normal send receive between SI P3 V and COMM connected PROFIBUS DP master SI P3 V error Self diagnostics error occurred in the SI P3 V Connection error between SI P3 V and drive Flashing ae This includes node address setting errors to parameter F6 30 on the drive side Either there is no error or the power supply is off Assuming the power is supplied this No error is present LED will remain off provided that there are Communication There is a problem and communication Status No data exchange cannot be established between SI P3 V and the PROFIBUS DP master Waiting for comm PROFIBUS DP master is initializing procedure setting parameters or is online Flashin Communication Communication parameter error from BF 8 setting error PROFIBUS DP master PROFIBUS DP Either there is no error or the power supply is Exon off Assuming the power is supplied this O No error is present LED will remain off provided that there are ON OFF ON OFF ON OFF ON FF no problems with the communication settings from the PROFIBUS DP master Setting Node A
8. run command and or the frequency reference change immediately by High speed I O when commanded by MEMOBUS Modbus messages m Memory Maps The following memory maps show the I O data bytes m Basic and Extended Register Maps Basic Data Extended Data 1 Extended Data 2 6 bytes 32 bytes 12 bytes High speed I O Data Bytes 0 to 5 Bytes 0 to 15 Bytes 0 to 3 MEMOBUS Modbus Data Bytes 16 to 31 Bytes 4 to 11 Table 8 Basic Data Register Map Detail E cx 3 Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt gt Frequency Reference Low Byte Motor Speed Low Byte lt I gt YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 23 7 PROFIBUS DP Option Data and I O Maps Byte Output Current High Byte 27 Not Used Output Current High Byte 27 lt 1 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling The register content is zero if the drive is set for V f control 2 I is 0 1 A for drives with a capacity of more than 11 kW Table 9 and Table 10 specify the data transferred in the Extended I O data exchange message Table 9 Extended Data 1 Register Map eua Rp Byte Description Drive Status High Byte Drive Status Low Byte Motor Speed High Byte gt Motor Speed Low Byte gt Torque Reference Monitor High Byte 47 Torque Reference Monitor Low Byte lt
9. 1 to d1 17 1 Terminals Analog input terminal Al or A2 2 MEMOBUS communications 3 Option PCB 4 Pulse Input Terminal RP Selects the run command input source 0 Digital Operator RUN and STOP keys b1 02 Run Command Selection 1 Digital input terminals S1 to 87 2 MEMOBUS communications 3 Option PCB Determines drive response when a bUS error is detected during communications with the PROFIBUS DP Option F6 01 Operation Selection after 0 Ramp to Stop Communications Error 1 Coast to Stop Frequency Reference Selection 2 Fast Stop 3 Alarm Only Sets the condition for external fault detection EFO F6 02 PR Eun Detection 0 Always detected Conditions 1 Detected only during operation Determines drive response for external fault input EFO Stopping Method for External detection during PROFIBUS communication re 0 Ramp to Stop F6 03 Fault from Communication 1 Coast to Stop Option Board 2 Fast Stop 3 Alarm Only 2 Set the maximum time the drive should wait for a F6 04 bUS Error Detection Delay Time communication error to occur bUS Range 0 00 to 5 00 s F6 30 Node Address 3 0 to 125 Selects the action to take when a Clear Mode command is received 0 Resets back to 0 1 Maintains the previous value F6 32 PROFIBUS Map Selection 1 Conventional To start and stop the drive with the PROFIBUS DP master device using serial communications set b1 02 to 3 To control the fre
10. 4 gt Not Used j Not Used Frequency Reference High Byte Frequency Reference Low Byte Analog Output Channel 1 High Byte lt gt 10 Output Frequency High Byte Analog Output Channel 1 Low Byte lt I gt 11 Output Frequency Low Byte 2 12 Output Current High Byte lt 5 gt Not Used 3 13 Output Current Low Byte lt 5 gt Digital Output High Byte lt 2 gt Analog Input Channel 1 High Byte Digital Output Low Byte lt 2 gt Analog Input Channel 1 Low Byte MEMOBUS Modbus Function Code MEMOBUS Modbus Function Code 17 MEMOBUS Modbus Starting Register 17 MEMOBUS Modbus Starting Register Address High Byte Address High Byte 18 MEMOBUS Modbus Starting Register 18 MEMOBUS Modbus Starting Register Address Low Byte Address Low Byte MEMOBUS Modbus Number of Data MEMOBUS Modbus Number of Data MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 2 High Byte MEMOBUS Modbus Data 2 High Byte MEMOBUS Modbus Data 2 Low Byte MEMOBUS Modbus Data 2 Low Byte MEMOBUS Modbus Data 3 High Byte MEMOBUS Modbus Data 3 High Byte MEMOBUS Modbus Data 3 Low Byte MEMOBUS Modbus Data 3 Low Byte 24 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 7 PROFIBUS DP Option Data and I O Maps Byte 26 MEMOBUS Modbus Data 4 High Byte MEMOBUS Modbus Data 4 High Byte 27 8 Not Used Not Used 5 lt 1 gt To select drive analog output channel for commun
11. B see Figure 1 f you have received the wrong model or the PROFIBUS DP Option does not function properly contact your supplier Contents and Packaging Table 2 Contents of Package Option Front Cover Ground Cables Warning Labels grind MANUAL Quantity Tool Requirements A Phillips screwdriver M3 M3 5 to M6 metric or 1 2 U S standard size is required to install the PROFIBUS DP Option Screw sizes vary by drive capacity Select a screwdriver that matches the drive capacity ry by pacity pacity Note Tools required to prepare PROFIBUS cables for wiring are not listed in this manual YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 9 4 PROFIBUS DP Option Components 4 PROFIBUS DP Option Components PROFIBUS DP Option PROFIBUS DP with cover attached LED Comm green LED BF red gt Option cover LED ERR red LED RUN green PROFIBUS DP PCB nmoo o Attachment screw hold for option cover PROFIBUS DP with cover removed I PCB part number Function Earth cable connection FE Mounting clip Cable Through hole for cable Communication cable connector 9 pin D SUB Option board connector srac 2 Figure 1 Option Unit Cables are not connected to the PROFIBUS DP Option and are packaged sepa
12. MOBUSIModbus Data High Byte 9 MEMOBUS Modbus 1 Low Bye 9 MEMOBUSIModbus Data 1 Low Bye I Hand Shake Register lt 1 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling The register content is zero if the drive is set for V f control YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 25 7 PROFIBUS DP Option Data and I O Maps Parameter Process Data Object PPO Type Formats Set drive parameter F6 32 0 to use PPO type formats The PPO is defined for cyclic data transfer which allows the master and the slave to exchange process data PZD and parameters Refer to the PROFIBUS specification for more information on PPO types 1 5 SI P3 V supports five possible PPO type formats PPO type 1 4 words PKW 2 words PZD PPO type 2 4 words PKW 6 words PZD PPO type 3 2 words PZD PPO type 4 6 words PZD PPO type 5 4 words PKW 10 words PZD All PPO Types have the registers STW ZSW HSW and These registers are not mapped directly to drive registers The contents of the words are defined in the Register Maps referred to as Register Ptr PZD1 PZD2 PKE IND PWE STW HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 ZSW HIW PPO TYPE 1 Octet String 12 L i1 i d ft PPO TYPE 2 Octet String 20 i d d d ld did bol doll PPO TYPE 3 Octet String 4 PPO TYPE 4 Octet String 12
13. blished in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 3 1 Preface and Safety Applicable Documentation The following manuals are available for the PROFIBUS DP Option Option Unit Yaskawa AC Drive V1000 Option PROFIBUS DP Installation Manual Read this manual first The installation manual is packaged with the PROFIBUS DP Option and contains a basic overview of wiring settings functions and fault diagnoses Yaskawa AC Drive V1000 Option PROFIBUS DP Technical Manual The technical manual contains detailed information and command registers To obtain the technical manual access these sites U S http www yaskawa com Europe http www yaskawa eu com Japan https www e mechatronics com Other areas contact a Yaskawa representative Yaskawa Drive Yaskawa AC 1000 Installation amp Start Up Manual To obtain instruction manuals for Yaskawa products access these sites U S http www yaskawa com Europe http www yaskawa eu com Japan https www e mechatronics com Other areas contact a Yaskawa representative Yaskawa AC Drive V 1000 Technical Manual Yaskawa AC Drive V1000 For questions contact the local Yaskawa sales Qui
14. ck Start Guide office or the nearest Yaskawa representative Terms Note Indicates a supplement or precaution that does not cause drive damage Drive Yaskawa AC Drive V 1000 Series PROFIBUS Option Yaskawa AC Drive V1000 Option PROFIBUS DP 4 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 1 Preface and Safety Registered Trademarks PROFIBUS DP is a registered trademark of PROFIBUS International Other company names and product names listed in this manual are registered trademarks of those companies Supplemental Safety Information Read and understand this manual before installing operating or servicing this option unit The option unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates an equipment damage message YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 5 1 Preface and Safety
15. ddress Set drive parameter F6 30 to a node address Range 0 to 125 unique to the network YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 13 5 Installation Procedure 5 Installation Procedure Section Safety DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive wait at least five minutes after all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc Electrical Shock Hazard Do not remove option board cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option units and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance o
16. ectric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level 2 Remove the front cover The original drive front cover may be discarded because it will be replaced by the PROFIBUS DP Option cover in step 7 SN ALR XS f A vg x gt S phi Y Ns SN Figure 7 Remove Front Cover 3 Remove the bottom cover and connect the PROFIBUS DP Option ground cable to the ground terminal ground terminal ground cable bottom cover Figure 8 Connect Ground Cable Note The four different ground cables packaged with the PROFIBUS DP Option connect the unit to different models Select the proper ground cable from the PROFIBUS DP Option kit depending on drive size 18 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 5 Installation Procedure A Option unit connection screw size B Drive side connection screw size M3 5 to M6 Figure 9 Ground Cable Note Cover removal for certain larger models with a Terminal Cover Single Phase 200 V Class CIMR VLIBA0006 to BA0020 Three Phase 200 V Class CIMR VL12A0008 to 240069 Three Phase 400 V Class All models Remove the terminal cover before removing the bottom cover to install the PROFIBUS DP Option Replace the terminal cover after wiring the PROFIBUS DP Option Figure 10 Models with Terminal Cover 4 Reattach t
17. egment Most connectors mark incoming and outgoing cable entries with arrows 16 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 5 Installation Procedure 9 pin D SUB Connector Bus termination Switch Incoming Cable Outgoing Cable Figure 5 PROFIBUS Cable Connection with Termination Resistors Bus termination ON incoming and outgoing cables not connected Bus termination OFF incoming and outgoing cables connected VP pin 6 390 Q B Data line RxD TxD P pin 3 220 Q A Data line RxD TxD N pin 8 390 Q DGND pin 5 Figure 6 Cable Termination of the PROFIBUS cable according to EN50170 pin numbers for a 9 pin D SUB connector YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 17 5 Installation Procedure Installing the Option Unit Remove the front cover of the drive before installing the PROFIBUS DP Option Follow the directions below for proper installation 1 Switch off the power supply to the drive DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the PROFIBUS DP Option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent el
18. f this product 14 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 5 Installation Procedure Do not use damaged wires place excessive stress on wiring or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option unit drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 15 5 Installation Procedure NOTICE Properly connect all pins and connectors Failure to comply may prevent proper opera
19. g to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications pu
20. he bottom cover 5 Connect the PROFIBUS DP Option to the drive Properly secure the tabs on the left and right sides of the PROFIBUS DP Option to the drive case Figure 11 Attach PROFIBUS DP Option YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 19 5 Installation Procedure 6 Connect the ground cable from the drive ground terminal to the PROFIBUS DP Option ground When wiring the PROFIBUS DP Option pass the ground cable through the inside of the drive bottom cover then pass the ground cable into the through hole at the front of the PROFIBUS DP Option drive ground terminal ground cable through hole for ground cable nass dodo cable through the bottom cover of the drive Figure 12 Ground Cable Connection 7 Attach the PROFIBUS DP Option cover to the front of the PROFIBUS DP Option tabs should line up Figure 13 Attach Cover Note When using the drive in an area that may require displaying warning information in Japanese or Chinese a sticker has been provided with the PROFIBUS DP Option This sticker can be placed over the English and French warnings on the front of the PROFIBUS DP Option 20 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 5 Installation Procedure Communication Cable Specifications Use only PROFIBUS DP dedicated communication cable the Yaskawa warranty does not cover other cable types For more
21. ications set H4 01 Multi Function Analog Output Termainal AM to 31 Not used lt 2 gt Drive digital output ON OFF during communications set H2 01 Terminal MA MB and MC Function Selection relay H2 02 Terminal P1 Function Selection open collector and H2 03 Terminal P2 Function Selection open collector to F 3 Unit depends on the setting of 01 03 Digital Operator Display Scaling The register content is zero if the drive is set for V f control 4 Cannot be used when setting A1 02 Control Method Selection to 0 Control without PG 5 115 0 1 A for drives with a capacity of more than 11 kW The register exchanged in input byte 2 3 in Table 10 depends on the control method specified in parameter U1 04 If U1 04 0 or 5 V f mode or PM V f mode the output frequency register is changed Table 10 Extended Data 2 Register Map Output Input 0 Operation Command High Byte 0 DrweSuusHihBye 1 Operation Command Low Bye DriveStatusLow Byte 2 Frequency Reference High Byte 2 Motor Speed High Byte lt gt 3_ Frequency Reference Low Byte 3 Motor Speed Low Byte gt 1 1 2 2 3 3 Address High Byte 7 7 MEMOBUS Modbus Starting Register Address High Byte i i MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register Address Low Byte Address Low Byte 7 MEMOBUS Modbus Data Tenet MEMOBUSMedbusDsalenih e MEMOBUSModbus Data I High Bye 8 ME
22. information on cables refer to the PROFIBUS DP website at http www profibus com Yaskawa recommends using PROFIBUS cables suitable for the conditions listed in Table 5 B Cable Requirements Table 5 Communication Cable Requirements 135 to 165 Q at a frequency of 3 to 20 Capacity 30 pF m maximum 110 En maximum B Cable Length Communication speed determines maximum permissible cable length Table 6 shows the specifications for Type A bus cables Table 6 Cable Length Communication Communication speed kbps Distance per segment m Distance per segment a 1200 200 500 3000 5000 12000 45 45 1200 93 75 1200 187 5 1000 GSD Files A GSD file is needed to use the SI P3 V unit as a PROFIBUS DP slave Use the GSD file to register the SI P3 V unit as a slave to a PROFIBUS DP master To obtain the GSD file access U S http www yaskawa com Europe http www yaskawa eu com Japan https www e mechatronics com Other areas contact a Yaskawa representative YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 21 6 PROFIBUS DP Option Drive Parameters 6 PROFIBUS DP Option Drive Parameters Confirm proper setting of the all parameters in Table 7 before starting network communications Table 7 Parameter Settings Ne Name Selects the frequency reference input source 0 Operator Digital preset speed d1 0
23. llation Manual 1 Preface and Safet B Option Unit Label Warnings Warning information is displayed on the option unit as shown in the figure below Follow all warnings and safety instructions when using the product When using the drive in an area that may require displaying warning information in Japanese or Chinese a sticker is provided with the PROFIBUS Option This sticker can be placed over the English and French warnings on the front of the PROFIBUS Option YASKAWA V1000 disconnectin To conform to C requirements make sure to ground the supply neutral for 400V class EN Risque de d charge Wa rnin 9 instal lectrique ion tion fa de l alimentation n fo rm ati O n ge des condensateurs Warning Contents A WARN NG Risk of electric shock Read manual before installing A Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class A Risque de d charge AVERTISSEMENT lectrique Lire le manuel avant l installation A Attendre 5 minutes apr s la coupure de l alimentation pour permettre la d charge des condensateurs Pour r pondre aux exigences C s assurer que le neutre soit reli la terre pour la s rie 400V YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 7 2 Product Overview 2 Product Overview About
24. quency reference of the drive via the master device set b1 01 to 3 2 If F6 03 is set to 3 then the drive will continue to operate when an EFO fault is detected Take proper safety measures such as installing an emergency stop switch 3 All node addresses must be unique The ERR light will illuminate when 0 or greater than 125 is entered Clear Mode Selection 22 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 7 PROFIBUS DP Option Data and I O Maps 7 PROFIBUS DP Option Data and I O Maps Conventional Formats The configuration tool of PROFIBUS DP master sets the input and output data length of SI P3 V from Extended Data 1 32 bytes Extended Data 2 12 bytes and Basic Data 6 bytes Conventional formats have two message types High speed I O Data and MEMOBUS Modbus message Set parameter F6 32 1 to use conventional formats m High speed I O data High speed I O data is directly transferred to or from the drive and can control the drive B MEMOBUS Modbus message MEMOBUS Modbus message data is transferred to the drive using MEMOBUS Modbus messages All the drive parameters and data can be accessed by this data Because the data in this message type is transferred to the drive after the SI P3 V receives and edits it more time is required to return the data to the master The master must synchronize the timing of sending and receiving the data by handshaking The drive
25. rately in the box Note For details on the LEDs see Refer to PROFIBUS DP Option LED Display on page 13 10 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 4 PROFIBUS DP Option Components Dimensions The installed PROFIBUS DP Option adds 27 mm 1 06 in to the total depth of the drive Figure 2 Dimensions Communication connector The communication connector is a 9 pin D SUB board mounted connection This connector is the connection point of the PROFIBUS network communication cable to the SI P3 V PROFIBUS DP Option Figure 3 Communication connector location YASKAWA ELECTRIC TOBP 730600 23A V1000 Option PROFIBUS DP Installation Manual 11 4 PROFIBUS DP Option Components Table 3 Communication connector 9 pin D SUB PROFIBUS re Comedor Pin Sismal Description Bottom View 12 Shield Connected to the metal shell no direct FG connection 2 RxD TxD P Receive Transmit data line B red CNTR P Control signal for repeaters direction control DGND Data ground reference voltage to VP VP Power supply output for bus termination 5V greater than or equal to 10 mA 8 RxD TxD N Receive Transmit data line A green YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual 4 PROFIBUS DP Option Components PROFIBUS DP Option LED Display Table 4 LED Display Display Communication i Color M Power is being
26. s 9 Specifications Specifications Table 12 Option Unit Specifications PROFIBUS DP VO0 V1 PPO TYPE 1 5 No 3 072 Profile for Variable Speed Drives Extended datal High speed I O data inputs 16 bytes outputs 16 bytes MEMOBUS Modbus message inputs 16 bytes outputs 16 bytes Extended data2 High speed I O data inputs 4 bytes outputs 4 bytes MEMOBUS Modbus message inputs 8 bytes outputs 8 bytes Basic data High speed I O data inputs 6 bytes outputs 6 bytes up to 95 RH no condensation 20 C to 60 C allowed for short term transport of the product PROFIBUS DP Data 30 YASKAWA ELECTRIC TOBP C730600 23A V1000 Option PROFIBUS DP Installation Manual Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back Cover MANUAL C730600 23A Printed in Japan 2007 07 5 Date of printing Date of original publication Date of Printing Revision Number Section Revised Content YASKAWA AC Drive V1000 Option PROFIBUS DP Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL COM RCIO LTD A Avenida Fagundes Filho 620 Bairro Saude Sao Paulo SP Brazil CEP 04304
27. tallation Manual 27 8 Troubleshooting Table 11 Fault Display and Possible Solutions PROFIBUS DP Option Communication Error bUS After establishing initial communication the connection was lost Only detected when the run command frequency reference is assigned to the option communicating Check for faulty wiring Correct any wiring problems properly Check the various options available to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring If a magnetic contactor is identified as a source of noise install a surge absorber to the contactor coil Use cables recommended by Yaskawa or another type of shielded line The shield should be grounded on the controller side and on the PROFIBUS DP Option side TE gt If there are no problems with the wiring and the error continues to occur replace the PROFIBUS DP Option PROFIBUS DP Option is not properly The connector pins on the PROFIBUS DP Option are not properly seated s with the connector pins on the drive Reinstall the PROFIBUS DP Option A data error occurred due to noise External Fault Input from PROFIBUS DP Option o Fault Input from PROFIBUS DP Option PF Corrective Action Action the upper controller PLC Reset the external fault input from the upper controller PLC device Problem with the upper controller Check the
28. tion and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option unit and connecting any other devices Failure to comply may result in damage to the option unit Wiring Diagram PROFIBUS Cable m Red To PROFIBUS DP Master EH _ Red To the next slave 2 Green LI I 1 9 D SUB Connector For the last node on the bus turn on the termination resistor switch Figure 4 Wiring Diagram The FE terminal on the PROFIBUS DP Option is fitted with a ground cable that should be connected to the ground terminal on the drive B PROFIBUS DP Termination The PROFIBUS DP Option PCB is not supplied with a built in network terminating resistor Therefore a 9 pin D SUB connector with a built in terminating resistor should be used Ensure that the terminating resistors are only closed at the two segment ends and nowhere else Any additional terminations can cause corruption of the PROFIBUS signals and network malfunction In PROFIBUS 9 pin D SUB connectors the switch for the bus termination often has the second function of isolating the outgoing cable from the connector to the next slave It is essential that only the incoming cable entry is used on connectors located at the ends of the PROFIBUS segment If an incorrect cable entry method is used neither the PROFIBUS device nor the termination network will be connected to the network s
29. umentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2007 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 23A Printed in Japan May 2007 07 5 07 4
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