Solar Module Installation Manual (IEC)
Contents
1. Maximum Operating Operating Open Circuit Short Circuit Max Series Overall Weight Model Type power Voltage current Voltage Current Fuse Rating Dimension Kg Pmax W Vmp V Imp A Voc V Isc lt A gt lt A gt lt mm gt CS6P 210P PE PX 210 0 29 0 7 25 36 4 7 89 15 00 CS6P 215P PE PX 215 0 29 0 7 40 36 5 8 01 15 00 CS6P 220P PE PM PX 220 0 29 2 7 53 36 6 8 09 15 00 CS6P 225P PE PM PX 225 0 29 4 7 65 36 7 8 19 15 00 CS6P 230P PE PM PX 230 0 29 6 7 78 36 8 8 34 15 00 CS6P 235P PE PM PX 235 0 29 8 7 90 36 9 8 46 15 00 CS6P 240P PM PX 240 0 29 9 8 03 37 0 8 59 15 00 CS6P 245P PM PX 245 0 30 0 8 17 37 1 8 74 15 00 CS6P 250P PM PX 250 0 30 1 8 30 37 2 8 87 15 00 CS6P 255P PM PX 255 0 30 2 8 43 37 4 9 00 15 00 CS6P 260P PM PX 260 0 30 4 8 56 37 5 9 12 15 00 CS6P 265PM 265 0 30 6 8 66 37 7 9 23 15 00 CS6P 270PM 270 0 30 8 8 75 37 9 9 32 15 00 CS6P 275PM 275 0 31 0 8 88 38 0 9 45 15 00 CS6A 160M 160 0 25 3 6 86 29 2 7 56 15 00 CS6A 165M 165 0 23 4 7 06 29 2 7 71 15 00 CS6A 170M 170 0 23 5 7 24 29 4 7 80 15 00 CS6A 175M 175 0 23 6 7 41 29 5 7 92 15 00 CS6A 180M 180 0 23 8 7 58 29 6 8 07 15 00 EL CS6A 185M 185 0 23 9 7 74 29 7 8 26 TNR Sn CS6A 190M MM 190 0 24 1 7 87 29 8 8 38 15 00 15 50 CS6A 195M MM 195 0 24 2 8 04 29 9 8 56 15 00 MM Only CS6A 200M MM 200 0 24 3 8 22 30 0 8 74 15 00 CS6A 205MM 205 0 24 5 8 38 30 22. Vs e LY e Sc CanadianSolar QUALITY VALUE INNOVATION Sc CanadianSolar QUALITY VALUE INNOVATION Use 2 insertion profiles running Table 6 Authorized attachments for CS5A M L laminate llel to the short side f l I pius ue ume ten mE Uplift load lt 2400 Pa Uplift load lt 2400 Pa Use 2 insertion profiles Downforce load lt 2400 Pa 2400 Pa lt Downforce load lt 5400 Pa running parallel to the short side frame Use 4 clamps on the long side atthe positions defined below tolerance 20 mm Insertion hia f n profile on For CS5P and CS6P series an Clamping x f additional support bar should be oi placed below the module where on Rd side Not allowed Late download force above 1600Pa is FANE expected mo DET An additional support bar should be T test placed below the module Mounting rails may run perpendicularly or For CS6X series installations where the parallel to the long side frame downforce load can reach up to a 5400Pa are authorized Clamping on _ Short Not allowed side frame 6 4 SPECIFIC MODULE RANGES 7 0 MAINTENANCE Do not change the PV components diode junction box plug connectors Regular maintenance is required to keep modules clear of snow bird droppings seeds pollen leaves branches Technical notes ForSunTuile module frames SunTuile series C85A xxxMF and CS6A xxxPF models please refer to the most l updated IM IEC SUNT EN technical note di
3. CS6X 300P 300 0 36 1 8 30 44 6 8 87 15 00 CS6X 305P 305 0 36 3 8 41 44 8 8 97 15 00 13 EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc 14
4. mm 1 Not to bend the laminate excessively CS5E 20P 20 17 4 1 15 21 7 1 25 3 00 2 Not to cast shadow on the cells CS5E 22P 22 17 7 1 24 22 1 39 3 00 620x284x25 2 10 3 Not to damage or scratch the surface of the glass and backsheet Ne Min overlap CS5E 24P 24 18 20 1 92 22 19 1 43 3 00 4 To ensure the clamps overlap the module glass by atleast 12 mm E length 76 mm CS5C 85M 85 17 8 4 78 22 1 5 12 10 00 5 To ensure the clamps overlap length is atleast 76 mm zT E CS5C 90M 90 18 4 99 22 3 5 34 10 00 m d 1213x547x40 8 00 6 To ensure a minimum contact area of 40mm x 30mm between CS5C 95M 95 18 3 5 19 22 4 5 52 10 00 the clamp and the mounting rails rail thickness should be at ET PE CS5C 100M 100 18 5 5 39 22 5 5 74 10 00 leat 40mm Min overlap CS5E 20M 20 17 6 1 14 21 9 1 23 3 00 7 To use clamps of appropriate thickness allowing the CS5A M L NES a CS5E 22M 22 17 9 i23 222 1 31 3 00 4mm glass laminate to be fixed floatingly CS5E 24M 24 18 4 1 31 22 4 1 41 3 00 dice eel CS5E 25M 25 18 7 1 34 22 6 1 43 3 00 Vertical landscape mounting of the laminate is not authorized unless appropriate safety hooks are used to secure CS5F 13M 19 17 4 0 75 21 5 0 83 3 00 the laminate against sliding off CS5F 14M 14 17 5 0 8 21 8 0 88 3 00 446x284x25 1 50 CS5F 15M 15 17 8 0 84 22 0 92 3 00 9 EN Rev 2 3 Copyright 2012 Sep Canadian Solar Inc EN Rev 2 3 Copyright 2012 Sep Canadian Solar Inc 10 NL
5. 34 10 00 CS6H 26M 26 18 4 1 41 227 1 5 3 00 CS6H 24M 24 18 1 1 33 22 4 1 41 3 00 CS6H 22M 22 17 7 1 24 224 1 33 3 00 Da Be CS6H 20M 20 15 9 1 14 21 9 1 26 3 00 11 EN Rev 2 3 Copyright 2012 Sep Canadian Solar Inc SP CanadianSolar QUALITY VALUE INNOVATION Maximum Operating Operating Open Circuit Short Circuit Max Series Overall Weight Model Type power Voltage current Voltage Current Fuse Rating Dimension Kg Pmax lt W gt Vmp lt V gt Imp lt A gt Voc lt V gt Isc lt A gt lt A gt lt mm gt CS6H 26P 26 18 2 1 43 22 5 1 52 3 00 CS6H 24P 24 17 9 1 34 22 9 1 43 3 00 534X350X25 2 40 CS6H 22P 22 17 5 1 25 21 9 1 35 3 00 CS6H 20P 20 17 3 1 16 24 7 1 28 3 00 CS6D 60P 60 17 3 3 47 21 7 3 84 10 00 CS6D 65P 65 17 5 3 72 21 9 4 02 10 00 783X666X35 6 50 CS6D 70P 70 17 8 3 93 22 41 4 21 10 00 CS6D 75P 75 18 1 4 15 22 3 4 43 10 00 CS6D 60M 60 17 5 3 43 21 9 3 78 10 00 CS6D 65M 65 17 6 3 68 22 1 3 96 10 00 CS6D 70M 70 18 0 3 89 22 3 4 15 10 00 TAAA a aak CS6D 75M 75 18 3 4 11 22 5 4 37 10 00 CS6E 60M 60 18 6 3 23 22 8 3 42 5 00 CS6E 55M 55 18 2 3 03 22 4 3 22 5 00 608X666X35 5 10 CS6E 50M 50 17 8 2 82 23 9 3 0 5 00 CS6E 45M 45 17 5 2 57 21 9 2 83 5 00 CS6E 60P 60 18 4 3 26 22 6 3 47 5 00 CS6E 55P
6. All instructions should be read and understood before attempting to install wire operate and or maintain the module Module interconnects pass direct current DC when exposed to sunlight or other light sources Contact with electrically active parts of the module such as terminals can result in injury or death whether the module is connected or disconnected General Safety All installations must be performed in compliance with all applicable regional and local codes or other national or international electrical standards Wear suitable protection non slip gloves clothes etc to prevent direct contact with 30VDC or greater and to protect your hands from sharp edges during the installation Use electrical insulated tools to reduce the risk of electric shock Remove all metallic jewelry prior to installation to reduce the chance of accidental exposure to live circuits Cover the front of the modules in the PV array with an opaque material to halt production of electricity when installing or working with a module or wiring Do not install or handle the modules when they are wet or during periods of high wind Do not use or install broken modules If the front glass is broken or the back sheet is torn contact with any module surface or the frame can cause electric shock e There re no serviceable parts within the PV module Do not attempt to repair any part of the module e Keep the junction box cover closed at all ti
7. Sc CanadianSolar QUALITY VALUE INNOVATION Maximum Operating Operating Open Circuit Short Circuit Max Series Overall Weight Model Type power Voltage current Voltage Current Fuse Rating Dimension Kg Pmax lt W gt Vmp V Imp A Voc V Isc lt A gt lt A gt lt mm gt CS5H 43M 43 17 8 2 41 22 2 2 57 5 00 CS5H 45M 45 18 2 5 22 3 2 67 5 00 630x542x25 3 5 CS5H 47M 47 19 9 2 57 22 4 2 15 5 00 CS5H 50M 50 18 7 2 68 22 6 2 86 5 00 CS5A 165P 165 34 9 4 73 43 7 5 09 10 00 CS5A 170P 170 95 2 4 83 43 9 5 20 10 00 CS5A 175P 175 35 4 4 94 44 1 5 31 10 00 1595X801X40 CS5A 180P 180 35 7 5 04 44 2 5 41 10 00 or 15 30 CS5A 185P 185 36 0 5 14 44 3 5 54 10 00 TODPUAOUDATU CS5A 190P 190 36 2 5 25 44 4 5 61 10 00 CS5A 195P 195 36 6 5 32 44 6 5 70 10 00 CS5A 155M MF MX M L 155 0 39 1 4 42 43 6 4 80 10 00 CS5A 160M MF MX M L 160 0 ag 4 55 43 8 4 91 10 00 CS5A 165M MF MX M L 165 0 35 3 4 68 44 1 5 01 10 00 Pd ET CS5A 170M MF MX M L 170 0 35 6 4 78 44 3 5 12 10 00 of CS5A 175M MF MX M L 175 0 35 8 4 89 44 4 5 23 10 00 1580 X808X40 15 30 CS5A 180M MF MX M L 180 0 36 1 4 99 44 6 5 34 10 00 standard Ed2 standard CS5A 185M MF MX M L 185 0 36 4 5 09 44 6 5 46 10 00 Menon come eer CS5A 187 5MF 187 5 36 5 5 14 44 7 5 49 10 00 MF only MX only CS5A 190M
8. installation the clamp centerlines must only be positioned within the ANNEX MECHANICAL AND ELECTRICAL RATINGS ranges indicated in table 6 Install and tighten the module clamps to the mounting rails using the torque stated by the Standard Test Conditions are irradiance of 1 kW m AM1 5 spectrum and cell temperature of 25 C The electrical mounting hardware manufacturer in the absence of instructions Canadian Solar Inc recommends a torque about characteristics are respectively within 10 percent or 0 5W of the indicated values for Isc Voc and Pmax 15Nm to 20Nm System designer and installer are responsible for load calculations and for proper design of support Specifications are subject to change without notice structure Clamp material should be aluminum EPDM type rubber or similar material should be used between the Table 7 Specifications for CS series photovoltaic modules under STC laminate clamp and laminate mounting rail interfaces in order to prevent any damages to the laminate e Canadian Solar Inc warranty may be void in cases where improper clamps or unsuitable installation methods are Maximum Operating Operating Open Circuit Short Circuit Max Series Overall Weight found When installing inter modules or end type clamps take measures so as Model Type power Voltage current Voltage Current FuseRating Dimension Kg Pmax W Vmp V Imp A Voc V Isc A A
9. main electrical and safety characteristics of the module 5 0 MODULE INSTALLATION Precautions and General Safety Before installing modules contact the appropriate authorities for site installation and inspection permission and requirement Check applicable building codes to ensure that the construction or structure roof facade support etc can withstand the module system load When installing modules please ensure the assembly is mounted over a fire resistant roof covering rated for the application Canadian Solar modules have been listed as Class C according to UL790 standard e CS series solar modules have been qualified for Application Class A equivalent to Safety Class lI requirements Modules rated under this class should be used in systems operating at voltage above 50V or power above 240W where general contact access is anticipated CAUTION In any case DO NOT STAND OR STEP on the modules as localized high loads may induce severe micro cracks at the cell level which in turn may compromise module reliability Failure to comply with above caution will void Canadian Solar Inc warranty Environmental conditions he module is intended for use in general open climates as defined in IEC 60721 2 1 Classification of environmental conditions Part 2 1 Environmental conditions appearing in nature temperature and humidity e Do not install modules near naked flames or flammable materials e Do not expose modules t
10. 55 18 0 3 06 222 3 27 5 00 CS6E 50P 50 17 6 2 84 22 0 3 27 5 00 E aa CS6E 45P 45 17 3 2 6 21 7 2 88 5 00 CS6C 120M 120 0 17 5 6 86 24 9 7 56 15 00 CS6C 125M 125 0 17 6 7 12 22 0 7 71 15 00 CS6C 130M 130 0 17 6 7 38 22 4 7 95 15 00 CS6C 135M 135 0 17 8 7 58 222 8 07 15 00 a Mene CS6C 140M 140 0 18 0 7 76 22 3 8 28 15 00 CS6C 145M 145 0 18 1 8 01 22 4 8 52 15 00 CS6C 120P 120 0 17 3 6 93 21 7 7 67 15 00 CS6C 125P 125 0 17 4 7 19 21 8 7 83 15 00 CS6C 130P 130 0 17 4 7 46 21 9 8 07 15 00 CS6C 135P 135 0 17 6 7 65 22 0 8 19 15 00 degens TAE CS6C 140P 140 0 17 9 7 84 22 1 8 40 15 00 CS6C 145P 145 0 17 9 8 09 22 2 8 65 15 00 CS6P 200M 200 0 29 2 6 86 36 5 7 56 15 00 CS6P 205M 205 0 29 2 1 02 36 5 7 66 15 00 CS6P 210M 210 0 29 3 TT 36 7 7 77 15 00 CS6P 215M 215 0 29 3 7 33 36 8 7 89 15 00 CS6P 220M 220 0 29 5 7 45 36 9 7 97 15 00 CS6P 225M MM 225 0 29 7 7 58 37 0 8 07 15 00 CS6P 230M MM 230 0 29 9 7 70 37 1 8 22 15 00 Sea CS6P 235M MM 235 0 30 1 7 82 37 2 8 34 15 00 1638X982X40 or CS6P 240M MM 240 0 30 2 7 95 37 8 8 46 15 00 M CS6P 245M MM 245 0 30 3 8 09 37 4 8 61 15 00 CS6P 250M MM 250 0 30 4 8 22 37 5 8 74 15 00 CS6P 255M MM 255 0 30 5 8 35 37 7 8 87 15 00 CS6P 260M MM 260 0 30 7 8 48 37 8 8 99 15 00 CS6P 265MM 265 0 30 9 8 61 37 9 9 11 15 00 CS6P 270MM 270 0 31 1 8 67 38 2 9 19 15 00 CS6P 165PE 165 0 27 7 5 96 35 6 6 73 15 00 CS6P 170PE 170 0 28 0 6 07 35 7 6 85 15 00 19 00 CS6P 175PE 175 0 28 2 6 21 35 8 7 00 15 00 standard CS6P 180PE 180 0 2
11. 8 2 6 38 35 8 7 16 15 00 20 58 CS6P 185PE 185 0 28 5 6 49 35 9 7 27 15 00 1638X982X40 PX only CS6P 190PE 190 0 28 6 6 64 36 0 7 42 15 00 or CS6P 195PE 195 0 28 7 6 80 36 1 7 54 15 00 P CS6P 200P PE PX 200 0 28 9 6 93 36 2 7 67 15 00 CS6P 205P PE PX 205 0 28 9 7 09 36 2 7 78 15 00 EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc 12 QL r CanadianSolar QUALITY VALUE INNOVATION SL r CanadianSolar QUALITY VALUE INNOVATION Maximum Operating Operating Open Circuit Short Circuit Max Series Model Type power Voltage current Voltage Current Fuse Rating Pmax W Vmp lt V gt Imp lt A gt Voc lt V gt Isc lt A gt lt A gt CS6X 255M 255 0 35 2 7 25 44 0 7 83 15 00 CS6X 260M 260 0 95 9 T 37 44 1 7 92 15 00 CS6X 265M 265 0 35 5 7 47 44 3 7 98 15 00 CS6X 270M 210 0 35 6 7 58 44 4 8 07 15 00 CS6X 275M 215 0 35 0 7 68 44 5 8 19 15 00 CS6X 280M 280 0 36 0 7 78 44 6 8 30 15 00 CS6X 285M 285 0 36 1 7 89 44 7 8 40 15 00 CS6X 290M 290 0 36 3 8 00 44 7 8 51 15 00 CS6X 295M 295 0 36 4 8 11 44 9 8 63 15 00 CS6X 300M 300 0 36 5 8 22 45 0 8 74 15 00 CS6X 305M 305 0 36 6 8 33 45 2 8 84 15 00 CS6X 310M 310 0 36 7 8 44 45 3 8 95 15 00 Overall Dimension mm 1954X982X40 Weight lt Kg gt 27 00 4mm Glass or 23 00 3 2mm Glass
12. 8 90 15 00 CS6A 210MM 210 0 24 6 8 54 30 3 9 06 15 00 CS6A 215MM 215 0 24 7 8 70 30 4 9 22 15 00 CS6A 135PE 135 0 22 9 6 05 28 5 6 82 15 00 CS6A 140PE 140 0 22 5 6 21 28 6 7 00 15 00 CS6A 145PE 145 0 227 6 41 28 7 7 19 15 00 CS6A 150PE 150 0 22 9 6 56 28 8 7 35 15 00 CS6A 155PE 155 0 22 9 6 76 28 8 7 51 15 00 15 30 CS6A 160P PE PX 160 0 28 4 6 93 28 9 7 67 15 00 PERPE ana CS6A 165P PE PFIPXIP L 165 0 234 7 13 29 0 7 82 15 00 standard ran CS6A 170P PE PFIPX P L 170 0 23 2 7 82 29 2 7 92 15 00 T PF Only CS6A 175P PE PFIPX P L 175 0 23 4 7 49 29 3 8 04 15 00 PF only 5 CS6A 180P PE PFIPX P L 180 0 23 5 7 65 29 4 8 19 15 00 or PM Only CS6A 185P PE PF PMIPXIP L 185 0 23 7 7 82 29 4 8 39 15 00 SEO o CS6A 190P PE PF PM PX P L 190 0 23 9 7 95 29 6 8 50 15 00 i y 15 00 CS6A 195P PF PM PX P L 195 0 24 0 8 13 29 6 8 69 15 00 Peony CS6A 200P PM PX 200 0 24 1 8 30 29 8 8 87 15 00 CS6A 205P PM PX 205 0 24 2 8 47 29 9 9 03 15 00 CS6A 210P PM PX 210 0 24 3 8 63 30 0 9 19 15 00 CS6A 215PM 215 0 24 5 8 78 30 2 9 35 15 00 CS6X 255P 255 0 34 8 7 33 43 7 7 95 15 00 CS6X 260P 260 0 34 9 7 45 43 8 8 04 15 00 CS6X 265P 265 0 35 1 7 55 43 9 8 10 15 00 CS6X 270P 270 0 35 3 7 65 44 1 8 19 15 00 m CS6X 275P 275 0 35 5 7 76 44 1 8 31 15 00 Glass CS6X 280P 280 0 35 6 7 86 44 2 8 42 15 00 1954X982X40 or CS6X 285P 285 0 35 8 7 96 44 3 8 53 15 00 mm CS6X 290P 290 0 35 9 8 08 44 4 8 64 15 00 Glass CS6X 295P 295 0 36 0 8 19 44 5 8 76 15 00
13. INNOVATION 4 0 UNPACKING AND STORAGE Precautions and General Safety e Store modules in a dry and ventilated room Do not allow children and unauthorized persons near the installation site or storage area of modules e Do not transport modules in an upright position Unpacking module pallet with care and follow the unpacking steps marked on the pallet Be careful when unpacking transporting and storing the modules Do notcarry a module by its wires or junction box Carry a module by its frame with two or more people Do not place modules on top of each other e Do not place excessive loads on the module or twist the module frame Do not stand step walk and or jump on the module Do not drop or place objects on the modules such as tools e Do not mark the modules with sharp instrument Particular attention should be taken to avoid module backsheet to come in contact with sharp objects as scratches may directly affect product safety Do notleave a module unsupported or unsecured Do not change the wiring of bypass diodes Keep all electrical contacts clean and dry Product identification Each module is fitted with two identical barcodes one on the laminate under the glass the second on the module frame for its unique identification Each module has a unique serial number with 13 digits e Anameplate is also affixed on the rear side of each module This nameplate defines the model type as well as the
14. MF MX M L 190 0 36 6 5 19 44 8 5 52 10 00 langoro ose CS5A 195M MF MX M L 195 0 37 0 5 27 45 0 5 62 10 00 M L only CS5A 200M MF MX M L 200 0 37 4 5 30 45 3 5 71 10 00 CS5A 205M 205 0 37 7 5 43 45 4 5 81 10 00 CS5P 215P 215 0 46 4 4 64 57 9 4 99 10 00 CS5P 220P 220 0 46 6 4 73 58 3 5 05 10 00 CS5P 225P 225 0 46 9 4 79 58 6 5 19 10 00 CS5P 230P 290 0 47 0 4 89 58 7 5 22 10 00 CS5P 235P 235 0 47 2 4 98 58 8 5 31 10 00 4602X1061X40 20 30 CS5P 240P 240 0 47 6 5 04 58 9 5 38 10 00 CS5P 245P 245 0 47 9 5 11 59 0 5 47 10 00 CS5P 250P 250 0 48 2 5 19 59 1 5 53 10 00 CS5P 255P 255 0 48 5 5 26 59 3 5 58 10 00 CS5P 260P 260 0 48 9 5 32 59 5 5 63 10 00 CS5P 200M 200 0 46 7 4 29 57 8 4 69 10 00 CS5P 205M 205 0 46 7 4 39 58 0 4 77 10 00 CS5P 210M 210 0 46 8 4 49 58 2 4 86 10 00 CS5P 215M 215 0 46 8 4 59 58 4 4 95 10 00 CS5P 220M 220 0 47 0 4 68 58 8 5 01 10 00 CS5P 225M 225 0 47 4 4 74 59 0 5 09 10 00 CS5P 230M 230 0 47 5 4 84 59 1 5 18 10 00 1602X1061X40 20 30 CS5P 235M 235 0 47 7 4 93 59 2 5 27 10 00 CS5P 240M 240 0 48 1 4 99 59 4 5 34 10 00 CS5P 245M 245 0 48 4 5 06 59 5 5 43 10 00 CS5P 250M 250 0 48 7 5 14 59 6 5 49 10 00 CS5P 255M 255 0 49 0 5 21 59 8 5 55 10 00 CS5P 260M 260 0 49 3 5 27 60 0 5 62 10 00 CS5T 130M 130 0 29 2 4 45 36 3 4 82 10 00 CS5T 135M 135 0 29 3 4 60 36 6 4 95 10 00 CS5T 140M 140 0 29 5 4 74 36 8 5 08 10 00 1638X982X40 19 00 CS5T 145M 145 0 29 8 4 87 37 0 5 21 10 00 CS5T 150M 150 0 30 1 4 99 STR 5
15. all authorities having jurisdiction series 1 Mounting hardware is not provided by Canadian Solar Inc a e Standard modules can be mounted to a support structure with several approved methods either using the mounting a p holes located on the frame back flanges see Example A by means of clamps see Example B or by means of Mounting rails may run parallel or Mounting rails should run parallel to the insertion systems For other installation hardware please contact your local representative for further information perpendicularly to the short side frame short side frame Failure to use a recognized installation method will void Canadian Solar Inc warranty 5 EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc 6 P d b Uu NC CanadianSolar QUALITY VALUE INNOVATION ar CanadianSolar QUALITY VALUE INNOVATION BZA ENO Bea AMEN For CS5P and CS6P series an additional The mounting method has been qualified by Canadian Solar Inc and certified by VDE p de bue A o T the e Top or bottom clamping methods will vary and are dependent on the mounting structures Follow mounting MOQUE WAGTE GOWMOAC TOIDE ADOVE guidelines recommended by the mounting system supplier i a a Each module must be securely fastened at a minimum of 4 points on two opposite sides The clamps should be i po
16. current protection device fuses incorporated in series within each string Three of more strings can be connected in parallel if an appropriate and certified over current protection device is installed in series with each string Similar electrical performance modules should be connected in same series to avoid or minimize mismatch effects in arrays To minimize risk in the event of an indirect lightning strike avoid forming loops when designing the system The recommended maximum series fuse rating is tabulated in annex Modules should be firmly fixed in place in a manner suitable to withstand all expected loads including wind and snow loads Aminimum clearance of 6 5 mm 1 4 of an inch or more between modules is required to allow for thermal expansion of the frames e Small openings for water draining on the underside of the module should not be blocked after mounting Optimum orientation and tilt Find out the optimum orientation and tilt of the PV modules for your region to achieve the maximum annual yield Generation of maximum power occurs when sunlight shines perpendicularly onto the PV modules Avoid shading Even the slightest partial shading e g from dirt deposits will cause a reduction in yield A module is considered shadow free if itis unobstructed across its entire surface for the whole year Even on the shortest day of the year unobstructed sunlight can reach the module Reliable ventilation e Sufficient clea
17. dules SunTuile or NewEdge standard grounding methods cannot be applied please refer to the most updated relevant technical notes IM IEC SUNT EN and IM IEC NEWE EN Method A Bolt Nut with teeth Cup washer Attach wire between the flat Tighten the bolt using the nut Use appropriate corrosion proof fastening materials All mounting hardware bolt spring washer flat washer nut washer and cup washer Place Lu with teeth should be stainless steel M6 size for bolting method A and M8 size for clamping method B cup washer concave side up i between rano dnd wire c Use a torque wrench for installation The above figure shows methods of fastening module to support structure Tightening torques should respectively be within 4 6 Nm and 10 17 Nm for M6x1 Example A and M8x1 5 Example j B coarse thread bolts depending on bolt class Different recommendations from specific clamping hardware suppliers should prevail E e Standard modules can be installed in either landscape or portrait position refer to the detailed instructions in A grounding kit with M5 size SS cap bolt M5 size SS flat washer M5 size SS cup washer and M5 size SS nut with tables 3 to 9 for further guidance Note that further countermeasures such the use of additional support bars should be teeth is used to attach a copper grounding wire to grounding hole pre drilled on the frame see picture above considered NOU snow areas 2400 Pa to avoid damage by the snow accumu
18. ection Secure the cables to the mounting system using UV resistant cable ties Protect exposed cables from damage with appropriate precautions e g locate them within plastic conduit Avoid exposure to the direct sunlight 5 2 GROUNDING e Although the modules are certified to safety class Il itis recommended that they be grounded and the module installation complies with all local electrical codes and regulations The earth grounding connection should be made by a qualified electrician Connect module frames to each other using adequate grounding cables the recommended size is 4 14mm AWG 6 12 copper wires Holes provided for this purpose are identified with a green label All the junctions on the conductive connection must be fixed The bolts nuts flat washers lock washers or other relevant hardware should be made of stainless steel EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc 4 P d S b u NC CanadianSolar QUALITY VALUE INNOVATION ar CanadianSolar QUALITY VALUE INNOVATION Grounding hardware is not provided by Canadian Solar Inc Example A Example B Two specific grounding methods are recommended for Canadian Solar Inc standard modules with 5 mm grounding Bolting Clamping on holes as described below Other grounding methods can be acceptable provided they comply with all local electrical E codes and regulations For some mo
19. em designer and installer are responsible for load calculations and for proper design of support structure e Modules should be bolted at the following hole locations depending on the configuration and load to create conductive connection Atorque moment of about 3 Nm should be used to fasten the grounding parts to module frame Table 3 Authorized attachments for bolting method 6 0 MOUNTING INSTRUCTIONS Uplift load lt 2400 Pa Uplift load lt 2400 Pa Downforce load lt 2400 Pa 2400 Pa lt Downforce load lt 5400 Pa Standard modules Foraclearunderstanding of module please refer to the illustration of a standard module shown below Use 4 standard mounting holes long side Reference Designation 1 Grounding holes 2 Junction box Bolting on long side frame 3 Standard mounting holes long side 4 Additional mounting holes Mounting rails may run perpendicularly or parallel to the long side frame high wind or snow loads Standard mounting holes Use 4 standard mounting holes short side Use 4 standard mounting holes short side An additional support bar should h short side be placed below the module Module frame Cables and connectors Bolting on short side frame he mounting design must be certified by a registered professional engineer The mounting design and procedures except for 6X shall comply with local codes and
20. lating in the lowest row of modules e Attach the wire between the flat washer and the cup washer Ensure the cup washer is between the frame and wire When the addition of a support bar is recommended to enhance mechanical stability and module long term with concave side up to prevent corrosion due to dissimilar metal Tighten the bolt securely using the SS nut with teeth periormance reirabuty maternal ot suitable resistance should Be selected Canadian solar inc recommends a Awrench may be used in this application The tightening torque is 1 Nm minimum thickness of 50mm for the bar The support bar centerline should be positioned within 100 mm of the side frame centerline slight shift may be necessary to access module grounding hole MS Bolt 6 1 METHOD A BOLTING Method B Bolt K nut Ring terminal copper amp 5 Connectnearcundine hardware is totae croundinaholeontne E Modules should be bolted to support structures through mounting holes located in the frame s back flanges only Do frame as shown in the picture J Split washer not drill additional holes or modify the module frame Doing so will void the warranty AK nut is used to penetrate the frame s anodizing protective coating Lal z Each module must be securely fastened at a minimum of 4 points on two opposite sides using the most inner mounting holes If additional wind loads are anticipated for this installation additional mounting points should be used Syst
21. mes e Do not disassemble a module or remove any module part Do not artificially concentrate sunlight on a module Do not connect or disconnect modules when current from the modules or an external source is present 3 0 MECHANICAL ELECTRICAL SPECIFICATIONS The module electrical ratings are measured under Standard Test Conditions STC of 1 kW m irradiance with an AM1 5 spectrum and cell temperature of 25 C The detailed electrical and mechanical characteristics of Canadian Solar Inc crystalline silicon PV modules can be found in table 3 of this manual see Annex Main electrical characteristics at STC also appear on each module label The maximum system voltage for all module series is 1000 V Under certain conditions a module may produce more current or voltage than its Standard Test Conditions rated power Accordingly when determining component ratings and capacities the module short circuit current at STC should be multiplied by 1 25 and a correction factor should be applied for the open circuit voltage see Table 1 below An additional 1 25 multiplier for the short circuit current for a total of 1 56 for sizing conductors and fuses may be applicable depending on your local regulations 1 EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc SL r CanadianSolar QUALITY VALUE INNOVATION Table 1 Low temperature correction factors table for open circuit voltage Lo
22. o artificially concentrated light sources Do notimmerse modules in water or constantly expose modules to water either fresh or salt i e from fountains sea spray Exposing modules to salt i e marine environments and sulfur i e sulfur sources volcanoes risks module corrosion Requirements of installation Ensure that the module meets the technical requirements of the system as a whole e Ensure that other systems components do not exert damaging mechanical or electrical influences on the modules e Modules can be wired in a series to increase voltage or in parallel to increase current To connect in series connect cables from the positive terminal of one module to the negative terminal of the next module To connect in parallel connect cables from the positive terminal of one module to the positive terminal on the next module e Quantity of bypass diodes provided can vary depending on model series 3 EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc uu NC CanadianSolar QUALITY VALUE INNOVATION Connect the quantity of modules that match the voltage specifications of the inverters used in the system Modules must not be connected together to create a voltage higher than the permitted maximum system voltage even under the worst local temperature conditions see table 1 for correction coefficients to apply for open circuit voltage e A maximum of two strings can be connected in parallel without using over
23. olar com www canadiansolar com Ke su um CanadianSolar Solar Module Installation Manual IEC www canadiansolar com se CanadianSolar QUALITY VALUE INNOVATION 1 0 GENERAL INFORMATION This general manual provides important safety information relating to the installation maintenance and handling of CS series solar modules System users and professional installers should read this manual carefully and strictly follow the instructions in the manual Failure to follow these instructions may result in death injury or property damage The installation of solar modules requires specialized skills and should only be performed by licensed professionals The word module or PV module used in this manual refers to one or more CS Series Solar Modules Please retain this manual for future reference 1 1 DISCLAIMER OF INSTALLATION MANUAL The information contained in this manual is subject to change by Canadian Solar Inc without prior notice Canadian Solar Inc makes no warranty of any kind whatsoever either explicitly or implicitly with respect to the information contained herein 1 2 LIMITATION OF LIABILITY Canadian Solar Inc shall not be held responsible for damages of any kind including without limitation bodily harm injury and property damage relating to module handling system installation or compliance or non compliance with the instructions set forth in this manual 2 0 SAFETY PRECAUTIONS Warning
24. ons where the mounting rails run parallel to the clamps installation side precautions should be taken 6 3 METHOD C INSERTION SYSTEMS to ensure the module frame C shape overlap the rail by 15mm or more e The mounting method has been qualified by Canadian Solar Inc and certified by VDE Insertion methods will vary and are dependent on the mounting structures Follow mounting guidelines Table 4 Authorized attachments for clamping method pecorimerided DvtitemaBunipnqavsien po HSP Each module must be securely maintained through all its length on two opposite sides Install and tighten the Uplift load lt 2400 Pa Uplift load lt 2400 Pa insertion profiles to the support structure using the hardware and instructions provided by the mounting system Downforce load lt 2400 Pa 2400 Pa lt Downforce load lt 5400 Pa manufacturer System designer and installer are responsible for load calculations and for proper design of support structure Use 4 ial RH a A ad range Use 4 oa Rc UE r range e Canadian Solar Inc warranty may be void in cases where improper insertion systems or unsuitable installation p ERE P Md is methods are found When installing insertion profiles take measures so as dampingan iF it iF 1 Not to bend the module frame xd p long side frame 2 Not to touch or cast shadow on the front glass oo 47 i 3 Not to damage the surface of the frame overlap ff f ae ee 4 To ensure
25. rance atleast 10 cm between the module frame and the mounting surface is required to allow for cooling air to circulate around the back of the module This also allows for condensation or moisture to dissipate 5 1 MODULE WIRING Correct wiring scheme When designing the system avoid forming loops to minimize risk in the event of an indirect lighting strike Make sure that wiring is correct before starting up the system If the measured open circuit voltage Voc and short circuit current Isc differ from the specifications then there is a wiring fault Correct connection of plug connectors e Make sure that the connection is safe and tight The plug connector should not receive outer stress The connector should only be used to connect the circuit It should never be used to turn the circuit on and off Use of suitable materials Use special solar cable and suitable plugs only wiring should be placed in conduit that is sunlight resistant or if exposed should be sunlight resistant in accordance with local fire building and electrical code Ensure that they are in perfect electrical and mechanical condition The permitted type of solar cable is single conductor 2 5 10 mm 8 14 AWG 90 C wet rated with proper insulation to withstand the maximum possible system open circuit voltage such as TUV 2PfG1169 approved The conductor material should be copper only Select a suitable conductor gauge to minimize voltage drop Cable prot
26. rt spots and dust For NewEdge module frames NewEdge series CS5A xxxMX and CS6P xxxPX models please refer to the most Ifa module has a sufficient tilt at least 15 it generally is not necessary to clean the modules rainfall will have a updated IM IEC NEWE EN technical note self cleaning effect When there is a noticeable buildup of soiling deposits on the module surface wash the PV array For frameless laminates CS5A xxxM L model mounted with Intrasole CL please refer to the most updated with water and a gentle cleaning implement a sponge during the cool part of the day Dirt must never be scraped or IM IEC INTCL EN technical note rubbed away when dry as this will cause micro scratches If snow is present a brush with soft bristles can be used to clean the surface of the module Periodically inspect the system to make sure all wiring and supports stay intact If you need electrical or mechanical inspection or maintenance it is recommended to have a licensed authorized professional carry out the job to avoid hazards of electric shock or injury Floating clamped configuration only for CS5A M L laminate model Clamping methods will vary and are dependent on the mounting structures Follow mounting guidelines recommended by the mounting system supplier e Each laminate must be securely fastened at a minimum of 8 points on the two opposite long sides Clamp positions are of crucial importance for the reliability of the
27. sitioned according to the authorized position ranges defined in table 4 Install and tighten the module clamps to the i i Ei i oo mounting rails using the torque stated by the mounting hardware manufacturer System designer and installer are Clamping on a Je responsible for load calculations and for proper design of support structure SNortside trame s m Canadian Solar Inc warranty may be void in cases where improper clamps or unsuitable installation methods are found When installing inter modules or end type clamps take measures so as EN AT qv 1 Not to bend the module frame u ot lae E 2 Not to touch or cast shadow on the front glass crees 2 Soe ange M RAE MU MAN BLA Authorized range for clamping as a function of model type 4 To ensure the clamps overlap the module frame by at least 5 mm 1 a 2 5 To ensure the clamps overlap length is at least 40 mm S E ur Model type A1 range mm B1range mm A2range mm overlap T ibn CS5A 220 380 330 400 170 200 C 95P 220 390 330 400 220 270 CS6A 220 340 270 330 200 250 e Clamp material should be anodized aluminum alloy Floating type clamps are not autnorizea CS6P CSST 240 410 340 410 200 250 e Clamp positions are of crucial importance for the reliability of the installation the clamp centerlines must only be CS6X 340 550 410 490 200 250 positioned within the ranges indicated in table 4 depending on the configuration and load For configurati
28. the insertion profiles overlap the module frame by at least 10 mm JM por 5 To ensure the module frame C shape overlap the insertion profiles by pa TT atleast 15mm REY a i z i n 6 To ensure insertion profile thickness and tolerances suits module thickness 7RERN of 1 ast ey VK DEN 40mm for most of Canadian Solar inc modules Ps d Ee 3 Mounting rails may run perpendicularly or Mounting rails may run perpendicularly or parallel to the long side frame parallel to the long side frame Table 5 Authorized attachments for insertion method Use 4 clamps on the short side the allowed Use 4 clamps on the short side the allowed range depends on the module type Mounting range depends on the module type An i rails may run parallel or perpendicularly to additional support bar should be placed Uplift load lt ay Pa Part load lt 2400 bs ine cher side rane below the module Downforce load lt 2400 Pa 2400 Pa lt Downforce load lt 4000 Pa 4 7 A Use 2 insertion profiles running parallel to the long side frame EE l Tv Clamping on i short side frame 4 Q Teruon profile K A on X long side agp Qe 7 E Support bar 7 frame M ti ils should llel Md ct ood Suc eiae For CS6X series installations where the downforce load can reach up to a 5400Pa are authorized 7 EN Rev 2 3 Copyright 2012 Sep Canadian Solar Inc EN Rev 2 3 Copyright 2012 Sep Canadian Solar Inc 8
29. u NC CanadianSolar Headquarters 545 Speedvale Avenue West Guelph Ontario Canada N1K 1E6 Tel 1 519 837 1881 Fax 1 519 837 2550 Email inquire ca canadiansolar com Germany Landsberger Strasse 94 80339 Munich Germany Tel 49 0 89 51 996 89 0 Fax 49 0 89 51 996 89 11 Email inquire eu canadiansolar com Italy Via Antonio Salandra 18 00187 Roma Italy Tel 39 06 4227 2272 Fax 39 06 4227 4000 Email inquire it canadiansolar com Spain c Josefa Valcarcel 8 2nd floor E 28027 Madrid Spain Tel 3491 320 28 84 Fax 34 91 320 84 38 Email Inquire eu canadiansolar com Australia Unit 3B North Rydelink Business Park 277 283 Lane Cove Road Macquarie Park NSW 2113 Australia Tel 61 2 9889 4395 Email Inquire au canadiansolar com USA 12657 Alcosta Blvd Suite 140 San Ramon CA 94583 Tel 1 925 866 2700 Fax 1 925 866 2704 Email inquire us canadiansolar com Japan Round Cross Shinjuku 5 Chome 8F 5 17 Shinjuku Shinjuku ku Tokyo Japan 160 0022 Tel 03 5291 8591 Fax 03 5291 8596 Email inquire jo canadiansolar com Korea 201 SK HUB Officetel 708 26 Yeoksam Dong Kangnam gu Seoul Korea Tel 02 539 7541 Fax 02 539 7505 Email inquire kr canadiansolar com Singapore 101 Thomson Road 15 03 United Square Singapore 307591 Tel 65 65729050 Fax 65 62594690 China 199 Lushan Road Suzhou New District Jiangsu China 215129 Tel 86 512 6690 8088 Email inquire canadians
30. west Expected Ambient Temperature CFF Correction Factor 24 to 20 76 to 68 1 02 19 to 15 67 to 59 1 04 14 to 10 58 to 50 1 06 9 to 5 49 to 41 1 08 4 to 0 40 to 32 1 10 1 to 5 31 to 23 1 12 6 to 10 22 to 14 1 14 11 to 15 13 to 5 1 16 16 to 20 4 to 4 1 18 21 to 25 5 to 13 1 20 26 to 30 14 to 22 1 21 31 to 35 23 to 31 1 23 36 to 40 32 to 40 1 25 Alternatively a more accurate correction factor for the open circuit voltage can be calculated based on the following formula l l A C e 1 X 25 T T is the lowest expected ambient temperature at the system location Av C is the temperature coefficient of the selected module Refer to corresponding datasheet 3 1 DIODES Diodes inside the junction box should meet requirements below Table 2 By pass diode specifications Number of Number of cells Diode ratings Module series bypass diodes budisdes g T Diode type CS6P PE 9 12 CSGA PE 5 10 for 3 substrings 212A 9 for 2 substrings CS5P 4 24 CS5A 24 210A CS5T 20 CS6A 3 16 CS6P 20 40V z15A Schottky CS6X 24 diodes CS6H 18 CS5C 18 CS6E 18 CS6D r 18 10A CS6C 18 CS5E 18 CS5H 18 Diode configurations as below CS6P PE CS6A PE CS5A CS5T CSGA CS6P CS6X CS5P ccc EN Rev 2 3 Copyright O 2012 Sep Canadian Solar Inc 2 se CanadianSolar QUALITY VALUE
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