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General Installation Manual

1. Mount Locations 4 places Front Side Note A module should be attached on a mount or support structure rail within the shaded range Backside DS negative positive Figure 4 Configuration of Junction Box 11 3 7 18 3 Section A A Figure 3 1 Standard Model Dimensions Module Terminations A junction box as a terminal enclosure is equipped for electrical connections on SANYO modules Modules are equipped with MC plugs as a terminal enclosure Use these MC plugs for electrical connections Please contact your SANYO authorized representative with questions regarding other electrical connections for modules Junction Box and Terminals Modules equipped with one junction box contain terminals for both positive and negative polarity and bypass diodes One terminal is dedicated to each polarity with the polarity symbols engraved onto the body of the junction box see Figure 4 Conduit For applications where wire conduits are used follow the applicable codes for outdoor installation of wires in conduits Verify that all fittings are properly installed to protect wires against damage and prevent moisture intrusion DIODES Bypass Diodes When the modules in series strings are shaded partially it may cause reverse voltage across cells or modules because the current from other cells in the same series is forced to
2. a Do not puncture or damage the back sheet of a module to avoid the hazard of electric shock and fire E To avoid the hazard of electric shock and injury children and unauthorized persons should not be allowed near the installation of PV modules a To avoid the hazard of electric shock and injury be sure to completely ground all modules m To avoid the hazard of electric shock fire and injury do not disassemble the module or remove any part installed by the manufacturer m Unauthorized persons except the qualified licensed professional should not open the cover of the junction box to avoid the hazard of electric shock Provide suitable guards to prevent yourself from direct contact with 30 VDC or greater to avoid the hazard of electric shock or injury 1 m When carrying a module two or more people should carry it by its frame and wear non slip gloves to avoid injury by a slipping module to a foot or cuts by the edge of a frame and so on a Do not carry a module by its wires or junction box to avoid the hazard of electric shock injury or damage to the module a Do not drop anything on the surfaces of a module to avoid the hazard of electric shock injury and damage To avoid the hazard of electric shock and fire be sure that all other system components are compatible and they do not subject the module to mechanical or electrical hazards Since sparks may occur do not install the module
3. The SANYO solar modules are not designed for off grid or battery charging systems It is not recommended to use them to charge batteries These modules contain factory installed bypass diodes If these modules are incorrectly connected to each other the bypass diodes cables or junction box may be damaged Array Wiring The term array is used to describe the assembly of several modules on a support structure with associated wiring Use copper wire that is sunlight resistant and is insulated to withstand the maximum possible system open circuit voltage Check your local codes for requirements Ground Location 1 place Ground hole Tees Label Backside The ground hole bi on the inside of th module frame Figure 2 Module Ground Position Dimensions Models Standard HIP 200BA3 HIP 195BA3 HIP 190BA3 HIP 186BA3 HIP 180BA3 HIP 175BA3 Ground 1 place 440 Dimensions in mm 894 2 3511 AN Label F negative 78cm 30 7in Connector MC Plug A Junction Box e 8 a Cable Connector C Plug positive 63cm 24 8in
4. be within 20 C 4 F to 40 C 104 F 3 The relative humidity should be within 45 to 95 4 The installation place should be less than 1 000m 3 280ft above sea level Installations more than 1 000m 3 280ft are allowed only if the wind pressure load for a module is less than 2 170N m 45PSF 2 Special Conditions 1 The ambient temperature and installation place are different from SOC 2 The salt damage is heavy at the installation place 3 The hail and snow damage is heavy at the installation place 4 The sand and dust damage is heavy at the installation place 5 The air pollution chemically active vapors acid rain and or soot etc are heavv at the installation place This referential figure is for HIP xxxBA3 modules Metal fitting 4 places Mounting Structure Rail Module M6 Bolt setscrew Mounting Structure Rail End of Module Between Modules Figure 1 Installation SPECIFICATIONS Notes on Specification 1 Rated electrical characteristics are within 10 of the values measured at Standard Test Conditions STC STC are Irradiance of 1000W m 25 C cell temperature and solar spectral irradiance per IEC 60904 3 Mechanical Electrical Specifications WIRING General All wiring should be done in accordance with applicable electrical co
5. flow through the shaded area This may cause undesirable heating to occur The use of a diode to bypass the shaded area can minimize both heating and array current reduction All SANYO modules are equipped with factory installed bypass diodes The factory installed diodes provide proper circuit protection for the systems within the specified system voltage so that you do not need any other additional bypass diodes Contact your authorized SANYO representative for proper diode type if it is necessary to add or change diodes due to system specifications Dimensions Models deep frame HIP 200BA5 HIP 186BA5 HIP 180BA5 Dimensions in mm 89442 HIP 195BA5 HIP 190BA5 Ground 1 place faso g F Junction Box Label positive 63cm 24 8in negative 78cm 30 7in Connector MC Plug Front Note A module should be installed on a support structure in accordance with the following Use four 4 symmetrical mounting points within set range A range A Mount Locations Backside Side 11 3 7 18 3 Section A A Figure 3 2 Deep Frame Model Dimensions MAINTAINENCE Some maintenance is recommended to maintain
6. optimal output performance of the solar modules If the module surface becomes dirty it may reduce output power It is recommended to clean the surface of the module with water and a soft cloth or sponge A mild non abrasive detergent may be applied for persistent dirt It is also recommended to inspect the module s electrical and mechanical connections annually If you need electrical and mechanical inspection or maintenance it is recommended to have an authorized professional carry out the inspection or maintenance to avoid the hazard of electric shock and or injury The return of any modules will not be accepted by SANYO unless prior written authorization has been given by SANYO As part of our policy of continuous improvement SANYO reserves the right to change product specifications at any time without prior notice For further information please contact
7. where flammable gases or vapors are present m Never leave a module unsupported or unsecured Do not drop a module Do not use or install broken modules to avoid the hazard of fire electric shock and injury Do not artificially concentrate sunlight on a module to avoid the hazard of fire or damage Do not touch the junction box terminals to avoid the hazard of electric shock and injury Do not change the wiring of bypass diodes to avoid the hazard of electric shock and injury a Use a module for its intended purpose only E Do not treat the back sheet and front surface with paint or adhesives to avoid reducing its functionality damage inoperable conditions and other unknown troubles December 2005 Sanyo Electric Co Ltd All Rights Reserved GENERAL SAFETY Follow all permission installation and inspection requirements e Before installing modules contact the appropriate authorities to determine permissions installation and inspection requirements which should be followed e Electrically ground modules for all systems of any voltage If not otherwise specified it is recommended _ that requirements of the latest National Electrical Code USA or Canadian Electric Code Canada or other national or international electrical standards be used e Be sure that the construction or structure roof fagade etc where the modules are being installed has enough strength For modules mounted on roof
8. 51 9 894 35 2 35 1 4 55 3 54 8 54 4 54 3 47 3 42 3 33 3 53 60 2 4 Weight kg pounds 14 30 9 HIT Hetero junction with Intrinsic Thin layer 2 The current output for the modules shown in the Specifications is measured at Standard Test Conditions These conditions may not be frequently observed in actual practice 3 Under normal conditions a photovoltaic module may experience conditions that produce more current and or voltage than reported at standard component test conditions Accordingly the values of Isc and Voc marked on UL listed modules should be multiplied by a factor of 1 25 when determining voltage ratings conductor capacities fuse sizes and size of controls connected to the module output USA Refer to Section 690 8 of the U S National Electrical Code for an additional multiplying factor of 1 25 which may be applicable Mechanical Loading The modules should be mounted at the four quarter points by the means shown in Figure 3 1 and 3 2 This method offers a maximum loading of 2170N m 45PSF in a static state on the module surface Wiring should be protected to help ensure personal safety and to prevent its damage All modules connected in series should be of the same model number and or type J Do not connect modules in parallel without using a connection box Module Wiring J The maximum number of modules that can be wired in series is seven 7 e
9. General Installation Manual General Installation Manual for SANYO HIT Photovoltaic Modules SANYO Please read this manual completely before installation or use of SANYO modules This manual applies to the following products HIP 200BA3 HIP 195BA3 HIP 190BA3 HIP 186BA3 HIP 180BA3 HIP 175BA3 HIP 200BA5 HIP 195BA5 HIP 190BA5 HIP 186BA5 HIP 180BA5 INTRODUCTION Thank you for choosing SANYO HIT Photovoltaic PV modules With proper operation and maintenance SANYO HIT PV modules will provide you with clean renewable solar electricity for many years This manual contains important installation maintenance and safety information The word module as used in this manual refers to one or more PV modules Retain this manual for future reference Disclaimer of Liability SANYO does not assume responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with installation operation use or maintenance by using this manual SANYO assumes no responsibility for any infringement of patents or other rights of third parties which may result from use of modules No license is granted by implication or under any patent or patent rights The information in this manual is believed to be reliable but does not constitute an expressed and or implied warranty SANYO reserves the right to make changes to the product specifications or manual without prior notice General In
10. des Wiring methods should be in accordance with the NEC in USA or CEC in Canada e All wiring should be done by a qualified licensed professional Earth Ground Wiring Grounding should be carried out by the securement to the module or array frame to avoid the hazards of electric shock or fire The array frame shall be grounded in accordance with NEC Article 250 USA or CEC in Canada Each framed module has a hole in the shorter side frame rail to connect a grounding conductor to the module metal frame see Figure 2 Electrical Specification Model Cell Number in Series HIP 200BA3 HIP 195BA3 HIP 190BA3 HIP 186BA3 HIP 180BA3 HIP 175BA3 HIP 200BA5 HIP 195BA5 HIP 190BA5 HIP 186BA5 HIP 180BA5 Rated Pow er Watts Pmax Maximum Pow er Voltage Vpm 96 96 96 96 96 96 96 200 195 190 186 180 175 200 55 8 96 96 96 96 195 190 186 180 Maximum Pow er Current lpm Open Circuit Voltage Voc Short Circuit Current Isc Cell Type Factory Installed Bypass Diodes Mechanical Specification Model Length mm inches Width mm inches Frame Depth mm inches 55 8 55 3 54 8 54 4 54 0 52 9 MaximumSystemvotage Voc 600 s eo 600 eo coo eo 600 600 600 600 _ af 4 4 4 4_ HIP 200BA3 HIP 195BA3 HIP 190BA3 HIP 186BA3 HIP 180BA3 HIP 175BA3 HIP 200BAS HIP 195BA5 HIP 190BAS5 HIP 186BA5 HIP 180BA5 3 59 1319
11. formation The installation of solar modules requires a great degree of skill and should only be performed by a qualified licensed professional including without limitation licensed contractors and licensed electricians E All instructions should be read and understood before attempting to install wire operate and maintain the photovoltaic module Contact with electrically active parts of the module such as terminals can result in burns sparks and lethal shock whether the module is connected or disconnected m The installer assumes the risk of all injury that might occur during installation including without limitation the risk of electric shock m PV modules generate DC electrical energy when exposed to sunlight or other light sources Although single modules produce only a low voltage and current shocks and burns are still a potential hazard m To avoid the hazard of electric shock and injury cover all of the front surface of the PV modules with a dense opaque material such as the cardboard box during installation and handling of the modules m The shock hazard increases as modules are connected in parallel producing higher current The shock hazard increases as modules are connected in series producing higher voltages E To avoid the hazard of electric shock work only under dry conditions with dry modules and tools a Do not stand or step on a module to avoid the hazard of injury and damage to a module
12. ppropriate material should be used for mounting hardware to prevent the module frame mounting structure and hardware itself from corrosion Install modules where they are not shaded by obstacles like buildings and trees Especially pay attention to avoid partially shading the modules by objects during the daytime e Please contact your SANYO authorized representative with questions regarding mounting profiles for modules Notes on Installation e Clearance between the module frame and the mounting surface is required to allow cooling air to circulate around the back of the module This also allows any condensation or moisture to dissipate The module should never be sealed to the mounting surface with sealant that prevents air from circulating under the module e To satisfy the UL fire class C rating for the modules the recommended standoff height is 4 inches minimum If other mounting methods are used this may effect the fire class rating Standard Operating Condition SANYO recommends that modules be operated under Standard Operating Conditions SOC Installation reference An installation location with conditions beyond SOC or with other Special Conditions see below should be avoided SOC of SANYO modules is as follows 1 Standard Operating Conditions 1 The modules should be operated only in terrestrial applications No space or other Special Conditions see below 2 The ambient temperature should
13. s special construction or structures may be required to help provide proper installation Both roof construction and module installation design have an effect on the fire resistance of a building Improper installation may contribute to fire hazards Additional devices such as ground fault fuses and disconnects may be required e Do not use modules of different specifications in the same system e Follow all safety precautions of other system components used UL Listing Information To satisfy UL requirements when installing the modules be sure to 1 Use only stranded or solid copper single conductor type UF cable or USE cable rated sunlight resistant for modules and interconnect wiring that is exposed to weather 2 Observe the requirements described in sections labeled INSTALLTION and SPECIFICATIONS 3 Grounding of the module frame is required When ground wires greater than 6mm No 10 AWG are required the installer will need to provide suitable terminal connectors INSTALLATION General e Please read this guide completely before installation or use of the modules This section contains electrical and mechanical specifications needed before using your SANYO PV modules e Modules should be firmly fixed in place in a manner suitable to withstand all expected loads including wind and snow loads e Do not drill additional mounting holes in the module frames as it will void the warranty e The a

General Installation Manual

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