KeContact P20 Installation manual
Contents
1. 47 4 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Important information 1 Important information 1 1 Safety instructions WARNING A Not observing the safety instructions can result in risk of death injuries and dam age to the device KEBA AG assumes no liability for claims resulting from this e Electrical hazard The installation commissioning and maintenance of the charging station may only be performed by correctly trained qualified and authorized electricians who are fully responsible for the compliance with existing standards and in stallation regulations Please observe that an additional overvoltage protection of vehicles or national regulations can be required Also observe that some countries or vehicle manufacturers may require a dif ferent triggering characteristic of the fault current circuit breaker Type B e Only connect voltages and circuits in the right hand connection area Ethernet terminals for control lines that have a secure separation to dangerous volt ages e g sufficient isolation Only supply the terminals X2 from voltage sources which feature safety extra low voltage e Before commissioning check all screw and terminal connections for firm seat ing e The connector panel cover may never be left open unattended Mount the con nector panel cover if you leave the charging station e Do not carry out any unauthorized conversion wor2. TD 1609 022 Removing the housing cover Installation manual Version 1 41 Article no 90064 17 Installation KeContact P20 4 1 2 Removing mounting the connector panel cover Removing the connector panel cover gt Unscrew the four screws with which the connector panel cover is mounted and remove the connector panel cover Removing the connector panel cover Information for reassembly Mounting the connector panel cover gt Insert the connector panel cover again gt Mount the connector panel cover again using the four screws TD 1609 110 Housing mark gt Tighten the four screws until the mark on the connector panel cover is even with the housing surface The connector panel cover must seal the housing properly Housing mark 18 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation 4 2 Preparing the cable insertion There are two possibilities available for the cable insertion e Cable insertion from above surface cable routing e Cable insertion from behind flush type cable routing Preparations gt Remove the connector panel cover see Chapter Removing mounting the cable panel cover gt Populate the charging station with the required cable glands or seals if an open cable insertion opening is not used any more TD 1609 018 Breaking out the cable insertion openings gt Place the housing on on a stable support pad and use
3. KeContact P20 Installation manual for the specialist Ki B Ii Automation by innovation General notes for this manual At various points in this manual you will see notes and precautionary warnings regarding possible hazards The symbols used have the following meanings A WARNING e Indicates that death or serious bodily injury can occur if appropriate precau tionary measures are not taken CAUTION A e Indicates that damage to property or minor physical injury can occur if appro priate precautionary measures are not taken ATTENTION e Indicates that damage to property can occur if appropriate precautionary measures are not taken e This symbol reminds you of the possible consequences of touching electro statically sensitive components Note Notes on use of equipment and useful practical tips are identified by the Note symbol They do not contain any information that draws attention to potentially dangerous or harmful func tions gt This arrow marks working steps that you are to perform KEBA 2012 2013 Specifications are subject to change due to ongoing technical development No guarantee is offered in respect of any of the specifications given here All rights reserved All intellectual property including trademarks and copyrights are the property of their respective owners Any unauthorized use thereof is strictly prohibited Document Version 1 41 Article no 90064 KEBA AG
4. Enable input for external authorization Connection line Cross section min max 0 08 4 mm AWG min max 28 12 Safety extra low voltage 50V4c 50 60Hz External current limiting to 0 5A required Connection line Cross section min max 0 08 4 mm AWG min max 28 12 RJ45 LSA terminals MIFARE cards or tags according to 18014443 Profile half cylinder according to EN 1303 or DIN 18252 Length A 30mm 31mm 240 x 495 x 163 mm e g Type 2 standard socket approx 4 8 kg depending on device version 25 C to 50 C without direct sunlight 25 C to 40 C without direct sunlight In each case of the specified operating temperature ranges the device supplies the charging current continuously available To increase the charging availability the charging current setting is changed to 16A if the tempera ture is inadmissible exceeded Subsequently the charging process can also be switched off After cooling the charging current setting is in creased again 25 C to 80 C max 0 5 C min 5 to 95 non condensing max 2000 m above sea level 45 KEBA Further technical instructions KeContact P20 5 6 Standards and regulations EC regulations 2004 108 EC Electromagnetic Compatibility Directive 2006 95 EC Low Voltage Directive Check of the conformity with the low voltage directives electromagnetic compatibility directive EN 61851 1 Conductive charging system for e
5. KEBA 2012 2013 Installation Opening the supply terminal Push the screwdriver with moderate force straight into the terminal until the wire connector is completely open During pushing into the supply terminal the angle of the screwdriver is changing ATTENTION e Risk of breaking the terminal Do not pry the screwdriver up down or to the side Connecting the wire Push the stripped connection wire into the supply terminal as shown on the picture Closing the terminal Pull the screwdriver completely out of the supply terminal to close it Check the firm seating of the wire Connect the other wires in the same way 27 KEBA Installation KeContact P20 4 4 3 Enable input X1 The enable input is equipped for the use with a potential free contact Using the enable input it is possible to control the charging station using external components e g external key switches ripple control receiver of the energy supplier house control time switches combi nation lock photovoltaic system etc Circuit diagram MUN GSP LEBUASIUHSEMMAMECHSEEDSE TD 1609 019 Electrical requirements Ensure a safe separation from dangerous voltages for this control cable outside of the de vice Logical function Enable contact State of the charging station Open LOCKED Closed READY FOR OPERATION Connection gt Connect the wires to the enable input please refer to the Terminals X1 X2 chapter for details
6. 168 25 xx Set the desired IP address with the DIP switches DSW2 1 to DSW2 4 see Address Ing ON iiith 12345 67 8 p N N Q e e O p Example address 17 LOAD MANAGEMENT MODE ADDRESSING DSW2 6 OFF The charging procedure in LOAD MANAGEMENT mode is controlled by a higher ranking load management system Since multiple charging stations are located in a network an addressing of the charging stations is necessary Set the desired IP address with the DIP switches DSW2 1 to DSW2 4 see Address Ing ON iili 12345678 e gt co e s 1 O pum Example address 17 ADDRESSING for all modes without DHCP DSW2 1 to DSW2 4 If multiple charging stations are located in a network an addressing of the charging stations is necessary The addressing is done via the DIP switches DSW2 1 to DSW2 4 The settable Ethernet ad dresses start at 10 DIP switch setting With the 4 bit addressing the addresses 11 to 26 are usable 192 168 25 xx DSW2 1 Address Bit 2 Value 1 DSW2 2 Address Bit 2 Value 2 DSW2 3 Address Bit 2 Value 4 DSW2 4 Address Bit 2 Value 8 N NS 36 KEBA PLL TD 1609 060 12345 67 8 Example for address 17 DSW2 1 ON value 1 DSW2 2 ON value 2 DSW2 3 ON value 4 DSW2 4 OFF value 0 Address 10 1 2 4 0 17 Installation manual Version 1 41 Article no 90064 KE
7. 2 2 3 Additional optional equipment eseesssesssesseeeeneeennee enne 11 3S InstlauomguldeliligS iue cromo cee eects cece tines ne ae Epi emesis pee eases sued sack aaa aaa aa 12 3 1 General criteria for the site selection csse 12 3 2 Specifications for the electrical connection cccccccsececceseeceececeeseecaeeeceeeeseeeesaueeesaaees 13 Ges MEME 2 61218 210 0 TET TOS STE 14 A cl ON atiscecenee cence sesecednmesccdssemetccscesteccectnntecesssanedeccanssauvessaseauve vent eceaucceusapseeeectausnawcecusteneoecncecesse 15 4 1 Preparing the NOUSIN issiria wueaddanedlesaanenaitamupanlatabit neleaitiies stuaeedammedas 17 4 1 1 Removing the housing cover cccccsesceceeeeecesecsesecenseceeaseessaeeeseeeeneueeneuesenees 17 4 1 2 Removing mounting the connector panel cover ccccseeceeeseeeeeseeeeeeeeeeeeeeneeeees 18 4 2 Preparing tne cable INSCHION uiuis ansa oa eoo eov eta oa hn ria xd ada Es LR Pk aa rU ESERE 19 4 2 1 Cable insertion from above surface cable routing ssseeussssse 20 4 2 2 Cable insertion from behind flush type cable routing 20 4 3 Mounting the charging station ccccccccseececseeeeceeeeseeeeeseeeeseeeeseaeeeseeeeeseueessueesseeeeseneeesees 21 4 4 Ilecirncal GonnecllOlius orice code season dac umes adim dei coco qa tagieudiene detected uus eui dinticas dU emet Gusdius
8. Electrical connection KeContact P20 4 4 1 Connection overview with opened connector panel cover 1 Mains supply terminal Phase conductor 1 T1 2 Mains supply terminal Phase conductor 2 LED 3 Mains supply terminal Phase conductor 3 X1 N Mains supply terminal N conductor X2 PE Mains supply terminal PE conductor X3 F1 Fuse holder X4 DSW 1 DIP switch configuration Gnd DSW2 DIP switch addressing 24 KEBA pE ES Connection overview Service button otatus LED internal Enable input Switch contact output Ethernet2 connection debug Ethernet1 connection LSA terminals Ground for Ethernet1 connection terminals Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Installation 4 4 2 Connecting the mains supply line Running the mains supply line surface cable routing gt Run the mains supply line from ABOVE as shown in the figure M cable sheathing TD 1609 014 a Running the mains supply line flush type cable routing gt The power supply cable must be run as shown through the feedthrough double membrane seal DMS Make sure that the double membrane seal fits cleanly against the cable sheathing HEU IH n TD 1609 035 a Running the mains supply line Installation manual Version 1 41 Article no 90064 25 Installation yin Connect
9. Postfach 111 Gewerbepark Urfahr A 4041 Linz KeContact P20 Contents KeContact P20 bears the CE mark The corresponding Declarations of Conformity are located at KEBA AG This product meets the requirements of the ROHS Directive 2011 65 EU The corresponding Declaration of Conformity is located at KEBA AG Disposal information The crossed out trash container symbol indicates that electric appliances and electronic devices including accessories are to be disposed of separately from general household trash You can find more information about this directly on the product in the operating manual or on the packaging The materials are recyclable according to their labeling You can make an important contri bution to protecting our environment by reusing renewing and recycling materials and old ON appliances Revision history Modification Date modified Description from to Pages Installation manual Version 1 41 Article no 90064 3 OKEBA201222043 20 1 2207 7 KEBA Contents KeContact P20 Contents 1 negocium cc 5 11 Safety MPS elo M 5 i NEM 0000 00 gt Muerte en e ee ee ee en ee eee eee T ko ADOUCIR e e i a a e a E T ka POU TACS UON MERO ER 8 sus cerie A 9 21 Vanant OV CUNO RET ENRCMTE n 9 2 2 OPUOMANSQUIDIM p ERNERRTRRRRRDE 10 2 2 1 BRE WD OTN SOM EPTL H 10 AMA MEE E io TH 10
10. The determination of which phase of the mains supply line was connected serves for informing the optional load management software in order to facilitate an efficient and proper load distribution 34 KEBA Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Installation SETTING THE AMPERAGE DSWh1 1 Current D1 6 D1 7 D1 8 Figure 10A OFF OFF OFF 13A ON OFF OFF m UU 12345 67 20 on on oF Hills 1234567 25A OFF OFF ON 32A ON OFF ON 1 Preadjusted maximum current value for the EV charger control pilot duty cycle STANDARD MODE DHCP NO ADDRESSING DSW2 1 to DSW2 4 OFF DSW2 6 OFF The charging procedure in STANDARD mode is carried out automatically by the charging station without higher ranking control system The charging station attempts to obtain an IP Ue S A A A address via DHCP server if needed 9 Ke T eo o oO a LT This also corresponds to the basic settings for charging stations without network connection Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 TD 1609 072 TD 1609 071 TD 1609 070 TD 1609 069 TD 1609 068 TD 1609 073 35 KEBA Installation KeContact P20 STANDARD MODE ADDRESSING DSW2 6 ON The charging procedure in STANDARD mode is carried out automatically by the charging station without higher ranking control system The charging station has the static IP address 192
11. a hammer and flathead screwdriver to carefully break out the required cable insertion openings gt Then insert the corresponding feedthroughs cable glands or double membrane seals Pe ES Breaking out the cable insertion openings Installation manual Version 1 41 Article no 90064 19 Installation KeContact P20 4 2 1 Cable insertion from above surface cable routing RM s B Cm C TD 1609 101 a Cable insertion openings top view A Cable gland M32 mains supply line B Cable gland M16 for control line Ethernet C Cable gland M16 for control line Ethernet 4 2 2 Cable insertion from behind flush type cable routing TD 1609 112 Cable insertion openings front view A Feedthrough double membrane seals B Feedthrough double membrane seals M32 mains supply line M20 for control line Ethernet C Feedthrough double membrane seals M20 for control line Ethernet 20 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation It is important to ensure that the connection cable is inserted through the center of the double membrane seals to ensure the correct sealing of the device Cable outlet A double flush mounted box with separating divider for secure separation can be provided for the cable insertion A mains supply line B control line C Ethernet Flush mounted box 4 3 Mount
12. die in pea dina d 24 4 4 1 Connection overview with opened connector panel cover 24 4 4 2 Connecting the mains supply line eee ceceeeceeeeeeeeecaeeeeesaeeeeeesaeeeeesaeneeesaeaees 25 4 4 3 Enable input XT dccccsadanntossienonmnae dowasnes sdlnedioanciisntane Sot dtt daba den dit ome taa ded rmt stam 28 4 4 4 Switch contact output X2 esseeessseessseeessseseseeeenennenenn nnns 29 do Termina DS cusosuistesuse stro r eta ive detutaube aa i 30 4 4 6 Ethernet1 connection ETH optional eeeeseeeeeeeeeeeeeeeeee 30 Aid WOM SWICM SUNOS IPTE RENTE 33 AO Genium 37 4 6 1 Commissioning mode self teSt cccccsscccssseecceeseeeceeseeeceesseesceaeeesssseessegeeeeeas 38 Ao A i COCK RN 39 4 6 3 Mounting the housing COVEL cccccceeeceseeeeeseeeeeeeeeeceeeeeseeeeseueeeseneesaeeeeseaeeesaees 40 5 Furiner technical InSIFUCHOTIS LieusesusuxenusaznuxEcuiucut uu roxuaugu aa GEatEI ru anu a utin 41 51 Programming RFID cards optional sic iccdiesatonsstanccedracndond dinen a 41 5 2 Configure the communication with the EV PLC gt Ethernet optional 42 235 FR GIAG IAG UNS TSC m EE E E E m 42 s DENON e E m t 43 Sa PE ecrle eric m ms 44 5 6 Standards and regulations cccccccssscccccssececseeseecceeseeeceeeeecseuseeecsgeeecseuseeessaeeeeseseeessaaes 46 o INDEX c
13. documented in compliance with the relevant safety standards Therefore the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances provided that the instructions and safety precautions relating to the intended use are properly observed The instructions contained in this manual must be followed precisely in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety devices Apart from the safety instructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be ob served Only electrical vehicles or their chargers may be connected A connection of other loads e g electric tools is not permitted Due to technical or legal restrictions not all variants options are available in all countries 1 3 About this manual This manual is valid for devices of the type e KeContact P20 Use of this manual This installation manual is intended for qualified personnel only The figures and explanations contained in this manual refer to a typical device design The design of the device may deviate from it Please refer to the KeContact P20 User manual for information and instructions about op erating the device 1 Persons who due to their special training expertise and experience as well as knowledge of current standard
14. 64 KEBA KEBA 2012 2013 KeContact P20 Installation 4 5 DIP switch settings ace DIP switches The DIP switches are used for the addressing and configuring the charging station and are See A located under the connector panel cover iss DSW1 configuration upper DIP switch tla DSW2 addressing lower DIP switch DIP switch example The figure shows for a better explanation the position of the DIP switches for the ON and OFF state TD 1609 115 INPUT OUTPUT DSW1 ONLY FOR STANDARD MODE Function DIP switch Figure External enable input X1 TOME D1 1 ON yes TD 1609 061 Switch contact output X2 is used D1 2 ON yes fan specification N 9 Q o n Q r Installation manual Version 1 41 Article no 90064 33 Installation KeContact P20 PHASES ONLY FOR LOAD MANAGEMENT MODE DSW1 3 to DSW1 5 Function Supply phases Phase assignment Phase L1 at terminal 1 connected Phase L2 at terminal 1 connected Phase L3 at terminal 1 connected Comments DIP switch ON only 1 phase D13 OoFF all 3 Phases D1 4 D1 5 OFF OFF ON OFF OFF ON ON ON Figure e e e eo Q ve a Figure LL 12345 67 8 TD 1609 064 TD 1609 065 a e eo Q oO LJ a H TD 1609 067 For load distribution with 1 phase operating mode any phase L1 L2 or L3 of the mains supply line can be connected to the connection terminal 1
15. BA 2012 2013 KeContact P20 Installation COMMISSIONING MODE DSW2 8 Function DIP switch Figure Commissioning mode ERR D2 8 ON yes je w e eo e oO a 4 6 Commissioning General commissioning process 1 Remove all residual installation and connection materials from the connection area 2 Before commissioning check all screw and terminal connections for firm seating 3 Check whether all unused cable glands are properly sealed with blind plugs or dummy screw fittings 4 Ensure that the voltage of the mains supply line is switched on After 15 to 20 seconds the status LED must flash green slowly The device performs a self test every time it is switched on 5 Perform the specified initial tests according to the locally applicable regulations and laws see the Commissioning mode self test chapter 6 Close the connector panel cover to the charging station 7 Mount the housing cover see the Mounting the housing cover chapter Installation manual Version 1 41 Article no 90064 37 KEBA 2012 2013 Z KEBA Installation KeContact P20 4 6 1 Commissioning mode self test General The charging station can be placed into a commissioning mode for supporting the initial sys tem test During this a self test of the device is performed interlocking contactor activation current measurement etc and the result is displayed After successful test without connected vehicle the contactor is switche
16. D B Parking bay for charging connector C Housing cover D Holder for charging cable TD 1609 042 Charging station application example Installation manual Version 1 41 Article no 90064 9 Overview KeContact P20 Base model with charging cable Type 1 A Status LED B Parking bay for charging connector C Housing cover D Hanger for charging cable TD 1609 041 a Charging station application example 2 2 Optional equipment 2 2 1 RFID sensor RFID sensor The RFID sensor R is used for touchless au thorization of a user with MIFARE cards or tags according to 18014443 RFID sensor 2 2 2 Key switch Key switch The key switch S is used for authorizing a user Key switch 10 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Overview 2 2 3 Additional optional equipment e Network capability e Switch contact for control of external additional equipment e g fan e Enable input for e g ripple control receivers time switches This permits a scheduled time controlled charging of the vehicle to be realized e PLC Power Line Communication according to GreenPhy standard e Mounting column Installation manual Version 1 41 Article no 90064 11 OKEBA201220013 SY Installation guidelines KeContact P20 3 Installation guidelines 3 1 General criteria for the site selection The charging station wa
17. about the terminal mU DIP switch setting The use of the enable input must be activated by a DIP switch setting bw AITNE 5 E Sl Using the enable input aanere Yes DSW1 1 ON DSW2 FT TE c ce DSW1 1 OFF Default TD 1609 025 e DIP switch setting 28 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation 4 4 4 Switch contact output X2 The switch contact output is a potential free relay contact and can be used for activating a fan in the garage This can be necessary with some vehicles Please consider car require ments building requirements and Electric code for installation requirements The output is not fail safe If a fan is used the corresponding DIP switch settings must be selected Circuit diagram Vcc L TD 1609 020 Electrical requirements Safety extra low voltage Vcc lt 50Vac F lt 0 5A current limiting device Connection gt Connect the wires to the switch contact output please refer to the Terminals X1 X2 chapter for details about the terminal DIP switch setting The use of the switch contact e g for the fan specification must be activated by a DIP switch e setting W Seles r1 fk Tes Using the switch contact output Yes DSW1 2 ON No DSW1 2 OFF Default TD 1609 025 f DIP switch setting Installation manual Version 1 41 Article no 90064 29 Installation 4 4 5 Termin
18. als X1 X2 Terminal KeContact P20 Terminals The terminals for the enable input X1 and the switch contact output X2 are designed as spring type terminals Terminal data Cross section min max 0 08 4 mm AWG min max 28 12 Stripping length 8 mm Flathead screwdriver 3 0 mm 4 4 6 Etherneti connection ETH optional WARNING A e Danger from compensation currents on shielding Compensation currents flowing through shielding in extended systems can lead to damage to the interfaces and hazards when working on the data lines Any measures such as connecting to a shared distribution board expanding a TN S network etc should be discussed with the person responsible for build ing services The Ethernet1 is designed as terminal block in LSA technology A hardwired communica tion can be realized using the Ethernet1 connection e g for smart home integration or fleet solutions 30 KEBA Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Color coding Installation According to the used wiring standard in the building the contacts are wired according to TIA 568A B for 100BaseT Pin 568A 568B Pair Pair 1 Txt 3 2 2 Tx 3 2 3 Rx 2 3 4 Rx 2 3 Terminal data Category Inflexible cable Cat 5e Cat6 STP Cat 6 STP Flexible cable Cat 5e Cat 6 STP 568A Color U white green stripe ZZ gree
19. ared Acclimation With a temperature difference of more than 15 C between transport and installation site the charging station should be acclimatized for at least an hour preferably unopened The immediate opening of the charging station can lead to a formation of water in the in side and can cause damages when switching on the device A possible damage could also occur at a later time after installation Ideally the charging station should be stored at the installation site for a few hours If this is not possible the charging station should not be stored outside overnight or in a vehicle at cold temperatures lt 5 C Tool list to handle KC P20 The following tools are required for the installation 16 Flathead screwdriver for mains supply terminals blade width 5 5 mm Flathead screwdriver for terminals X1 X2 blade width 3 0 mm Phillips head screwdriver PH2 Mounting tools for cable glands M16 width across flats 20mm and M32 width across flats 36mm LSA insertion tool optional Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation 4 1 Preparing the housing 4 1 1 Removing the housing cover Cover screws gt Unscrew the two cover screws S on the bottom side of the housing cover TD 1609 005 a Cover screws Removing the housing cover gt 1 Pullthe housing cover out slightly 2 Slide the housing cover up slightly to unhinge it
20. at the charging station is not damaged by improper handling an choring housing cover socket inner parts etc Do not open the connector panel cover in the rain Risk of breaking the plastic housing Countersunk screws may not be used for the mounting The included washers must be used Do not tighten the mounting screws with force The mounting surface must be completely level max 1 mm difference be tween the support points or mounting points Warpage of the housing must be prevented Information for technicians who are permitted to open the device Risk of damage Electronic components can be destroyed if touched Before handling components make sure you perform an electrical discharge by touching a metallic grounded object Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Important information 1 2 Intended use KeContact P20 is a charging station for the indoor and outdoor area at which electrically operated vehicles can be charged e g electric automobiles The charging station is designed for installation on a wall or in a floor mounted column The respective national regulations must be observed with regard to the installation and con nection of the charging station The intended use of the device always includes the compliance with the environmental con ditions for which this device was developed The device was developed manufactured inspected and
21. ble regulations e g DVE ONORM E8001 6 61 DIN VDE 0100 600 2008 06 Checks Electrical systems or devices must be checked by the installer of the system or device before their initial operation This also applies for the expansion or modification of existing systems or electrical devices However it is essential that all conditions for the safety measures are observed Moreover the following points are to be taken into account gt The checks continuity of the connections of the protective conductor insulation resistance RCD FI triggering current triggering time are to be performed for the expanded or modified part gt The measurement devices must comply with the national regulations e g DIN EN 60557 VDE 0413 Electrical safety in low voltage distribution systems up to AC 1000V and DC 1500V gt The measurement results are to be documented A test report is to be created and saved before the check Installation manual Version 1 41 Article no 90064 39 OKEBA201220013 KEBA Installation KeContact P20 4 6 3 Mounting the housing cover Fitting the housing cover gt Fit the housing cover at the top and push the cover downwards slightly Make sure that the housing cover is seated correctly at the top in the housing guides Fitting the housing cover Mounting the housing cover Then fold the housing cover to the rear The housing cover must glide into the guides without considerabl
22. ce of at least 200 mm between charging stations must be com plied with TD 1609 090 Space requirements dimensions in millimeters 14 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation 4 Installation Scope of supply Charging station 1 piece Cable hanger for versions with charging cable 1 piece Installation manual for the specialist 1 piece User manual for the end customer 1 piece Drilling template 1 piece Keys for cylinder lock optional 3 piece RFID card optional 1 piece Supplied installation materials Jj SN DLS XS ANA OOO 9 8 rD 1609 089 1 Cable gland M32x1 5 1 piece 2 Lock nut M32x1 5 1 piece 3 Cable gland M16x1 5 2 pieces 4 Lock nut M16x1 5 2 pieces 5 Double membrane seals M32 2 pieces 6 Double membrane seals M20 2 pieces 7 Double membrane seals M16 2 pieces Standard mounting set for wall insulation 8 Anchor bolt for M8 Fischer UXR 8 4 pieces 9 Hanger bolts M8x100 4 pieces 10 Nut ISO 10511 M8 4 pieces 11 Washer ISO 7089 8 4 8 pieces Installation manual Version 1 41 Article no 90064 15 Installation KeContact P20 Installation requirements Before beginning the installation the installation guidelines must be observed Contact person on site for access to the mains disconnector in the electrical distribution panel board The electrical connection mains supply line must be prep
23. circumstances this can lead to an increase of the cable cross section and to the adaptation of the temperature resis tance of the mains supply line Mains disconnector The charging station does not have its own power switch The RCD circuit breaker and the line circuit breaker of the mains supply line serve as mains disconnector Installation manual Version 1 41 Article no 90064 13 OKEBA201220013 KEBA Installation guidelines KeContact P20 Differing requirements for the fullfillment of Z E Ready amp Renault e 13A charging cables must not be used e For 3 phase connection of the KeContact P20 a RCD circuit breaker Type B must be e P recommends the selection of the line circuit breaker according to the follow ing table eid ER tine circuit breaker Characteristics 10A not allowed 13A not allowed 16A 20A C D 20A 25A C D 25A 32A C D 32A 32A B C The nominal current of the selected line circuit breaker must not exceed the value on the type plate If the preadjusted charging current setting and the nominal current are equal in particular the temperature in the switching cabinet must be considered thermal derating of the line circuit breaker 3 3 Space requirements Space requirements For device versions with optional cable hanger additional and sufficient free area y for the charging cable to be used is to be accounted for If several charging stations are installed adja cent to each other a distan
24. cvds depu 5 Space reg ireMents sos tases octo orato rdiet ropa ioc uad tu 14 Specifications for the electrical connection 13 Standards and regulations uusssus 46 Switch contact output X2 essssssss 29 T PSC Mia ROI ROS 44 Terminals X1 X2 sciet satis ter trainee tamen ee aes 30 Toor c r se 16 U Use of this manual eeeeeeeeeeeeees 7 V bz cc 7 Variant OVerviewW eeeeeeeeeeeeeeeeee nnns 9 47 KEBA www kecontact com
25. d for limited time in order to facilitate the initial tests A normal charging procedure is not possible in commission ing mode The interlocking of the connector socket is activated to prevent a cable from being plugged in Activating the commissioning mode gt Set the IBN DIP switch DSW2 8 to ON see DIP switch settings gt Perform a reset of the charging station To do this press the Service button for 1 second or switch the power supply voltage off on The commissioning mode is now activated and is indicated by the orange status LED lights continuously gt You now have the option for approximately 5 min to contact with standard test probes using the measuring device e g Astaco test probes from BEHA and to perform the necessary tests see chapter Safety checks After 5 min have elapsed the contactor is deactivated in the charging station is shut down Deactivating commissioning mode gt Set the IBN DIP switch DSW2 8 to OFF again gt X Perform a reset of the charging station To do this press the Service button for 1 second or switch the power supply voltage off on The charging station starts up again in normal mode and is ready for operation 38 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation 4 6 2 Safety checks Before the initial use check the effectiveness of the safety measure s of the system accord ing to the nationally applica
26. e resistance gt Make sure that the housing cover is seated correctly on all sides in the housing guide Only a minimum even gap may be present TD 1609 021 Mounting the housing cover Cover screws gt Secure the housing cover at the bottom using the two cover screws S TD 1609 005 a Cover screws 40 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Further technical instructions 5 Further technical instructions 5 1 Programming RFID cards optional Programming the RFID master card O amp w The authorization by an RFID master card is necessary for the programming The programming mode can be activated and deactivated using the RFID master card The first RFID card that is detected by the charging station will automatically be stored as the master card gt Hold the RFID master card to be programmed in front of the RFID sensor and wait for the signal tone The RFID master card is now programmed Keep this card in a safe place Programming RFID user cards gt Hold the RFID master card in front of the RFID sensor and wait for the signal tone p Hold the new RFID user card in front of the RFID sensor within 5 seconds and wait for the signal tone To confirm hold the RFID master card in front of the RFID sensor again within 5 seconds and wait for the signal tone The RFID user card is now programmed Deleting all RFID cards from memory gt Remo
27. eeeeeeeeeeeeeeeeees 24 Enable input X1 esee 28 Ethernet connection ETH 30 F Further technical instructions sssse 41 G General criteria for the site selection 12 I Important information eeeeeeeeeee 5 PS CAN AG Off oe cvnsdescnseestocanmomndussansieertanmmcreanimocveatanen gt 15 Installation guidelines cccccsseeeeeeeeeeeeeeeeeees 12 Intended USE EM 7 K Key SWIC 10 Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 INDEX M Mounting the charging station 2 Mounting the housing cover ssss 40 O Optional equipment eeeeeeececccceeeeeeeeeeeeeeeeees 10 Sica N 9 P Preparing the cable insertion 19 Preparing the housing eeeesesesees 17 Product description eessssssssss 8 Programming RFID cards optional 4 Programming RFID user cards 4 Programming the RFID master card 4 R Removing the housing cover sssss 17 Removing mounting the connector panel cover 18 Replacing the fuse Joop neto arena sa rene eta ies 42 REID BCMS OW M L 10 S SEO ea A abun pude SES 39 SALLY ANSUUCH ONS ees dicc eor eros ot oia EP E
28. ing the charging station Installation materials The included installation material is suitable for cement brick and wood without anchors For other surfaces a suitable method of installation must be selected Installation materials that deviate from the supplied standard installation set must be made available on site A proper mounting is absolutely necessary and lies outside of the scope of responsi bility of KEBA AG Please also observe the following manufacturer instructions TE Mti f M Instructions for placing anchors and bolts Source Fischer Installation manual Version 1 41 Article no 90064 21 Installation KeContact P20 gt i TD 1609 010 c Marking the holes TD 1609 039 Water drainage 22 KEBA Marking the holes Mark the four holes 1 to 4 using the supplied drilling template and a spirit level Drill the four mounting holes Information about the drilling template The drilling template shows the outer contour of the charging station The four main mounting holes are aligned cen tered to the slotted holes on the device The three holes in the upper right show the area for the cable insertions and help to be able to align the mounting position of the device to the cables The two notches on the top side are used for aligning the device to the connection lines In the lower part the holes for the optional cable hanger can be drilled appr
29. ing the mains supply line example 26 KEBA KeContact P20 Connecting the mains supply line gt Shorten the connection wires to the appropriate length these should be kept as short as possible The PE conductor must be longer than the remaining conductors gt Strip approx 12 mm from the connection wires Wire end sleeves are recommended for finely stranded wires Perform the connection of the mains supply line L1 L2 L3 N and PE Observe which phase conductor you connect to terminal L1 if several charging stations are installed in a network DIP switch settings for load management 1 phase connection It is also possible to perform a 1 phase connec tion of the charging station Use the terminals L1 N and PE Supply terminals The supply terminals are designed as spring type terminals gt Insert the flathead screwdriver blade with 5 5 mm into the supply terminal as shown on the picture Terminal data inflexible min max 0 2 16 mm flexible min max 0 2 16 mm AWG min max 24 6 flexible min max with wire end sleeve Without with plastic sleeve 0 25 10 0 25 10 mm Stripping length 12 mm Flathead screwdriver 5 5 mm Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 d k Closing the terminal Installation manual Version 1 41 Article no 90064
30. it breaker e Each charging station must be connected to a separate RCD circuit breaker No other circuits may be connected to this RCD circuit breaker e RCD circuit breaker of at least Type A In derogation with this a RCD circuit breaker Type B can be a requirement by the ve hicle manufacturer If the electric vehicles are not known e g semi public area the use of an RCD circuit breaker Type B is useful e he nominal current In must be selected to match the line circuit breaker and the fuse Dimensioning the Line circuit breaker When dimensioning the line circuit breaker also observe the increased environmental tem peratures in the switching cabinet Under certain circumstances this may require a reduction of the preadjusted charging current setting to increase the system availability e Maximum value according to the type plate data matching to the DIP switch settings of the preadjusted charging current value e Determine the nominal current in accordance with the specifications on the type plate in coordination with the desired charging current DIP switch settings for the pre adjusted maximum EVSE current capacity and the mains supply line Dimensioning of the mains supply line When dimensioning the mains supply line also observe possible reduction factors and the increased environmental temperatures in the interior connection area of the charging station see Mains supply terminals temperature rating Under certain
31. k or modifications to the charging station e Repair work to the charging station is not permitted and may only be per formed by the manufacturer replacement of the charging station e Do not remove any notices on the device such as safety symbols warning notices rating plates nameplates or cable markings e The charging station does not have its own power switch The RCD circuit breaker and the line circuit breaker of the building installation serve as mains disconnector e Observe the instructions given for selecting the location and the construc tional requirements If the specifications for the location are not observed this can result in death serious physical injury or equipment damage if the corresponding precaution ary measures are not met Installation manual Version 1 41 Article no 90064 5 KEBA 2012 2013 KEBA Important information KeContact P20 A 6 KEBA WARNING Pull the charging cable only at the plug and not at the cable out of the connec tor Ensure that the charging cable is not mechanically damaged bent pinched or run over and the connection area does not come into contact with heat sources dirt or water 5 safety rules Shut down all poles and all sides Secure against reactivation Check that the equipment is voltage free Ground and short circuit Cover adjacent live parts and restrict access to hazardous areas ATTENTION Risk of damage Make sure th
32. lectrical vehicles EN 61851 22 Conductive charging system for electrical vehicles Part 22 Alternating current charging station for electrical vehicles EN 61439 1 Low voltage switch component combinations Part 1 General determina tions FprEN 61439 7 Low voltage switch component combinations Part 7 Switch component combinations for commercial premises special installations or locations such as marinas campsites marketplaces and similar applications as well as Charging stations for electrical vehicles 46 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 6 INDEX A About this manual eese 7 Additional optional equipment 11 C Cable insertion from above surface cable routing OUR 20 Cable insertion from behind flush type cable i e tini A 20 Commissioning eeesesseeeeeeeeeeneneeee eene 37 Commissioning mode self test 38 Configure the communication with the EV PLC gt Ethernet optional esses 42 Connecting the mains supply line 25 Connection overview with opened connector panel 20 dc 24 D Deleting REID Cats esent iie terr pre eden ERR enbnes 4 Dimensi ONS Tc 43 DIP switch SettingS ccccsssssssssssseeeeeeeeeeeeeeeeeaas 33 E Electrical connection csssseseee
33. mm AWG min max 24 6 flexible min max with wire end sleeve without with plastic sleeve 0 25 10 0 25 10 mm 105 C 10A 13A 16A 20A 25A or 32A 3 phase or 1 phase 230V 230 400V 3N 50Hz 60Hz Ill according to EN 60664 lt 10kA effective value according to EN 61439 1 The fuse protection must occur according to the locally valid regulations dependent on the socket versions cable versions see type plate RCD I n 30mA Type A sensitive to pulse current Dimension ly according to the fuse protection Type 2 standard socket 32A 400 Vac according to EN 62196 1 and VDE AR E 2623 2 2 Type 1 cable up to 32A 230 Vac according to EN 62196 1 and SAE J1772 Type 2 cable up to 32A 400 Vac according to EN 62196 1 and VDE AR E 2623 2 2 IP54 Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Connectors Enable input X1 Potential free switch contact output X2 Ethernet2 connection debug X3 Ethernet1 connection X4 RFID optional Cylinder lock optional Mechanical data Dimensions W x H x D Weight Environmental conditions Operating temperature at 16A Operating temperature at 32A Temperature behaviour Storage temperature range Speed of temperature change Permitted relative air humidity Altitude Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 Further technical instructions
34. nwhite stripe or green W wnite orange stripe 0 orange white stripe or orange Wire diameter 0 36 mm AWG 27 0 4 0 64 mm AWG 26 AWG 22 0 51 0 81 mm AWG 24 AWG 20 7 x 0 2 mm AWG 24 568B Color Q white orange stripe QJ orange white stripe or orange W white green stripe 01 green white stripe or green Insulation diameter 0 7 0 75 mm 0 7 1 4 mm 1 0 1 4 mm 1 1 1 4 mm LSA insertion tool Original KRONE insertion tool with solder free F SS Ly 9 LES and stripping free connection of the wires and Re eal LSA insertion tool Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 simultaneous trimming of the residual lengths 31 KEBA Installation KeContact P20 Preparing the connection cable gt Strip the connection cable approximately 6 cm gt Fold back approx 1 cm of shielded braiding completely and wrap it with conductive adhesive textile tape TD 1609 030 Preparing the connection cable Connecting the cable gt Secure the connection cable at the point of the wrapped shielded braiding in the cable clamp K The cable clamp must be screwed onto the ground point GND of the circuit board Clamp the wires to the terminal block 4 i ETH using the insertion tool X JH 15 1609 03 Connecting the cable 32 Installation manual Version 1 41 Article no 900
35. opriate to the device This part can be separated if the cable hanger is not mounted or is to be mounted at a different location Water drainage The water drainage from the top side to the rear side of the charging station must be ensured Therefore observe the following Only a vertical installation of the charging station is permitted The charging station must be mounted at an angle of 90 no inclination is permitted Installation manual Version 1 41 Article no 90064 KEBA 2012 2013 KeContact P20 Installation Mounting the charging station gt Turn the hanger bolts into the anchors until the thread still protrudes approx 2 cm X gt Use the shims A to compensate for any unevenness and to ensure a water drainage behind the device gt Position and mount the charging station using the supplied washers and nuts A shim B charging station housing C washer D nut TD 1609 038 Schematic diagram Installation on hollow walls For installation on hollow walls at least two mounting screws must be secured to a support element of the wall see figure Special hollow wall anchors must be used for the other mounting screws When installing on hollow walls you must en sure that the bearing strength of the construc tion is sufficient TD 1609 012 c Installation on hollow walls Installation manual Version 1 41 Article no 90064 23 Installation 4 4
36. s are able to assess the work performed and the possible hazards Installation manual Version 1 41 Article no 90064 T OKEBA201220013 KEBA Important information KeContact P20 1 4 Product description Example KC P20 ES240030 000 xxxx Type plate Product Product family Product type Type Version see top of the device E Design versions L E Sj 2 4 lilo oj 3 J 0 KEBA KC P20 E 240030 000 PN 89421 N 15123352 id 01 13 w0002 M 3N C C 90 60Hz 32A KeContact 1 ChargePoint Type E Europe S Socket C Cable 4m straight Contactor RCD 1 Basic Multirating Energymeter MR EM 2 Basic MR EM Ethernet Connection ETH 3 Basic MR EM ETH Powerline PLC 2 Contactor Contactor 00 no cable 01 99 4m spiraled 0 Contactor 1 0 Basic 553 Optional EM Customer code EN tos Authentication 2 digit mE o Jj o j 0o Jj Ll x E f Ee o g g S amp a a S S Q Q Lm b arl S e S So el R RFID K Key switch 8 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Overview 2 Overview 2 1 Variant overview Base model with socket Type 2 A Status LED B Standard socket variants possible C Housing cover TD 1609 001 b Charging station application example Base model with charging cable Type 2 A Status LE
37. s constructed for the indoor and outdoor area Accordingly it is nec essary to ensure the installation conditions and the protection of the device at the installation site e Take into account the local electrical installation regulations fire prevention measures and accident prevention regulations as well as emergency routes at this site e The charging station must not be installed in potentially explosive zones EX environ ment e Mount the charging station so that it is not located in the direct flow of passersby and so that no one can trip over connected charging cables and so that the charging cables do not cover or cross passing pedestrian and motorized traffic e Do not install the charging station at locations where ammonia or ammonia gas is ex posed e g in or at stables e The mounting surface must be sufficiently constructed in order to withstand the mechani cal forces e Do not mount the charging station at locations where falling objects e g hung ladders or automobile tires could damage the device e According to the product standard the charging station must be located at a height be tween 0 4 m and 1 5 m We recommend mounting the charging station height of the socket or parking bay at a height of 1 2 m Observe that national regulations can limit this height e he device may not be exposed to direct spray water by e g neighboring manual car wash facility high pressure cleaner garden hose e If pos
38. se holder Turn the fuse holder counterclockwise until the spring pushes out automatically gt Replace the fuse gt Push the fuse holder in and retighten in TD 1609 023 the clockwise direction Opening the fuse holder 42 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Further technical instructions 5 4 Dimensions Version with standard socket Type 2 TD 1609 040 a Dimensions in millimeters Installation manual Version 1 41 Article no 90064 43 KEBA 2012 2013 KER I Further technical instructions 5 5 Technical data Electrical data Cable feed Mains connection cross section Mains supply terminals Mains supply terminals temperature rating Nominal current configurable connection values Mains voltage Europe Line frequency Overvoltage category Rated short time withstand current Fuse protection in the house installation Residual current circuit breaker in the house installation Socket versions Cable versions rating see type plate Equipment class IP protection rating for device 44 KEBA KeContact P20 Surface cable routing or flush type cable routing Minimum cross section depending on the cable and the line length 5 x 2 5 mm 16A nominal current 5 x 6 0 mm 32A nominal current Connection line inflexible min max 0 2 16 mm flexible min max 0 2 16
39. sible the device should be mounted protected from direct rainfall in order to avoid e g icing damage because of hail or similar e f possible the charging station should be mounted protected from direct sunlight in or der to avoid the reduction of the charging current or the interruption of the charging pro cedure due too high temperatures of the components inside the charging station e For not weatherproof mounting e g in a parking lot outside the charging current setting is changed to 164A if the temperature is inadmissible exceeded Subsequently the charg ing process can also be switched off For information about environmental conditions please refer to the Technical Data chapter Observe the internationally relevant installation standards e g IEC 60364 1 and IEC 60364 5 52 and follow the applicable national installation standards and regula tions 12 Installation manual Version 1 41 Article no 90064 KEBA KEBA 2012 2013 KeContact P20 Installation guidelines 3 2 Specifications for the electrical connection General The charging station is set to 10 amps in the delivery state Set the maximum EVSE current capacity by setting the DIP switches in coordination with your installed line circuit breaker see chapter DIP switch settings The mains supply line must be hardwired to an existing house installation and correspond to the nationally applicable legal conditions Selection of the RCD circu
40. ve the housing cover and open the connector panel cover of the charging station gt Press the Service button for 5 seconds All saved RFID cards including the RFID master card are now deleted gt Now start again with the programming of the RFID master card Installation manual Version 1 41 Article no 90064 41 OKEBA201220013 KEBA Further technical instructions KeContact P20 5 2 Configure the communication with the EV PLC gt Ethernet optional To allow the access of the vehicle to the home network or internet the power line communi cation between vehicle and charging station must be configured on both sides with the same password NMK Network Membership Key The default password is emobility It is recommended to change this password The required software EV Communication Assistant including the instructions how to con figure the charging station you can find in the download area under www kecontact com Further details how to configure your vehicle please see the manufacturer s manual of your vehicle 5 3 Replacing the fuse The following fuse must be used Description Current Voltage Type Dimensions Slow blow with high breaking F1 3 15 A 250 V capacity gt 1500A T H 5 x 20 mm fuse Replacing the fuse gt Switch off the mains supply line of the charging station completely gt Remove the connector panel cover Press a flathead screwdriver into the opening of the fu
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