Installation and user manual Fuel terminal series TDE 100
Contents
1.2. Installation And User Manual For Fuel Terminal Series TDE 100 les 3 General product information 3 1 Overview Manufacturer K S ELEKTRONIK GmbH Fuel dispensers System engineering Pump electronics Fuel data acquisition Eichendorffstr 31 D 78054 VS Schwenningen Phone 49 0 77 20 96788 20 Fax 49 0 77 20 96788 66 Product Fuel terminal not calibratable Product designation Fuel terminal series TDE 100 S ELEKTRONIK GmbH Page 11 es Installation And User Manual For Fuel Terminal Series TDE 100 3 2 Scope of performance of the hardware The hardware of the fuel terminal TDE 100 only includes the minimum required routines needed for the realization of a low cost fuel terminal which is mainly intended for the integration into a fuel dispenser This fuel terminal is of course also available as a stand alone version or as a wall mounted unit The non calibratable version of the fuel terminal TDE 100 is only designed for use in company based filling stations 3 2 1 Construction Built in model Front panel made of stainless steel stainless steel keypad comprising 12 keys LCD display 2 x16 digits character height 10 mm with backlight illumination enabling easy reading and with transponder antenna for reading simple transponder tags The back of the unit consists of a steel panel housing Except for the power supply unit and the motor contactor all components required for operation are located in the inside o
3. mentioned directives during fuel terminal installation you must observe the installation instructions described in this manual and make sure that the metallic housing parts of the fuel dispenser and the earthing conductor are connected to the same potential and no compensation current may flow K S ELEKTRONIK GmbH Page 9 les Installation And User Manual For Fuel Terminal Series TDE 100 2 8 Warranty Important The company K S grants a warranty for the fuel terminal within the scope of the General Terms and Conditions AGB Exclusion of Warranty claims are void if one of the following points is not observed warranty and complied with Personnel e Any work as well as any interventions on the electronics of the fuel terminal require special knowledge and may only be carried out by authorized companies The company K S is not liable for any damage resulting from incorrect maintenance or incorrect intervention Original spare parts Any modifications of the fuel terminal carried out without the explicit approval of the manufacturer lead to the exclusion of all liability claims towards the manufacturer This also applies to the use of spare parts which are not produced or released by the company K S Delivery The correct functioning safety and accuracy of each fuel terminal are checked in the factory The fuel terminal is delivered together with the required approval certificates Page 10 S ELEKTRONIK GmbH
4. or environmental authorities If the specified value is not known please contact the competent water protection authority lt Error messages during the fueling operation In case of error the fueling operation is terminated and the data is saved with the correspoonding error code The error is displayed in clear text on the display To continue the fuel terminal must be switched off and on Page 18 S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les 5 Service mode gt There are two possiblities to access the service mode A Via the operation service switch Service Operation switch set to position Service Calibration On Off set to position On If parameters are to be modified or a new badge is to be created B Via the operator badge with the PIN number 9999 5 1 Short description of the parameters and their functions Input of numbers OK OK Esc Delete Parameter 01 gt Status check instruction Parameter 02 TDE 100 V40 11 Unit designation and program version only displayed The display switches back to the basic menu after 3 seconds Parameter 03 Checksum xxxx Only displayed Switches back to the basic menu after 3 seconds S ELEKTRONIK GmbH Page 19 kes Parameter 04 Parameter 05 Parameter 06 Parameter 07 Parameter 08 Parameter 09 Parameter 10 Parameter 11 Parameter 12 Parameter 13 P
5. quality of the telephone line K S ELEKTRONIK GmbH Page 41 kes Pin assignment Installation And User Manual For Fuel Terminal Series TDE 100 See PC program description Cases of error warnings Error E1 Error E81 Error E82 Error E91 Error E92 Error E70 Page 42 gt Nozzle Occurs after switching the fuel terminal on The nozzle is not inserted in the nozzle boot This is to avoid any restarting of the pump during a fueling operation after a power failure Pulse error pump point 1 ZP1 If faulty pulses false pulses of the encoder or failures of the connection line are caused the fueling operation is stopped and the fueling data is saved together with the error message This procedure applies to all errors which can occur during a fueling operation Current fault encoder pump point 1 2 1 Pulse error pump point 2 ZP2 Current fault encoder pump point 2 ZP2 Memory error A memory test is always performed each time the fuel terminal is switched on K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les 8 Electric installation 8 1 PIN assignment X4 X6 x7 8 X10 LIOOO LIOOO LJOOO 00090 LIOOO 1234 1234 1234 1234 1234 ooo ee Em 234 12356789 10111213 12356789 10111213 1234 1234 X1 1 24 volt X2 1 Motor 1 normally closed contact X1 2 24 volt X2 2 Motor 1 change over contact X1 3 GND X2 3 Motor 1 n
6. the value 0 is reached Then the fuel terminal is locked Parameter is 00 It can be unlocked again by entering a new maximum value Max dispensing value pump point 1 2 ZP1 ZP2 K S ELEKTRONIK GmbH Page 23 es Installation And User Manual For Fuel Terminal Series TDE 100 5 2 Creation of a new badge Parameter 40 gt Creation of a new badge Serial number of the badge Present the new transponder to the reading point The transponder number is displayed Enter the badge type 0 to 6 Enter a designation for the badge type gt 1 user gt 2 operator gt 3 A B badge 4 vehicle badge without PIN Enter the desired PIN Key Esc enables PIN number correction Key OK confirm and create badge Name Input of km reading Type Max fueling quantity gt The operator badge has the special badge number 9999 lt Page 24 K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es Enter and confirm the number or number combination printed on the transponder gt The correct assignment of this number and its docu mentation are very important as when loosing the badge it is only possible to delete and disable the badge on the terminal by means of this number In addition when a lost badge is found again this number is also required to enable release the transponder again lt The entry of a 2 digit company number a
7. 000 the process is cancelled and the error message E 60 is issued This message is displayed for approximately 1 second K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es All parameters records stored in the memory are always transferred into the file ESC to exit the servcie mode back to the main menu Ok data transfer is running This message is displayed for 1 second Note for opening the file in the USB stick All data contained in the fuel terminal memory is saved in the USB stick under the file name PA TXT A four digit counter shows the consecutive number of saved data records The same applies to the function Save NEW badges S ELEKTRONIK GmbH Page 39 les Installation And User Manual For Fuel Terminal Series TDE 100 The message is displayed for 1 second A note is displayed telling you that saving is completed and the USB stick can be unplugged Note If the USB stick is unplugged too early during the saving process this may cause data loss 4 Page 40 K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les 6 Data call Via the PC gt Baud rate 19200 bd fixed gt Format 8 data bits no parity 1 stop bit gt Serial interface RS 232 gt Only ASCII characters are transferred The suitable transmission rate depends on the type of the data transmission or on the installed modem and the
8. Installation And User Manual For Fuel Terminal Series TDE 100 les Installation and user manual Fuel terminal series TDE 100 Responsable for the contents K S ELEKTRONIK GmbH Eichendorffstr 31 D 78054 VS Schwenningen Phone 49 0 77 20 96788 20 Fax 49 0 77 20 96788 66 kronenbitter k s elektronik de www k s elektronik de This documentation is protected by copyright Neither the manual in full nor any part of it may be extended reproduced nor modified without the explicit written approval of K S ELEKTRONIK GmbH Development Version 06 02 2009 Copyright K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 1 Contents 2 Introduction 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 For the user Safety instructions Safety symbols Additional important symbols at the fueling station site Basic safety instructions Obligations of the operator Compliance with instructions and regulations Warranty 3 General product information 3 1 3 2 3 2 1 3 2 2 Overview Scope of performance of the hardware Construction Functional description 4 Operating mode 4 1 4 1 1 4 2 4 2 1 4 2 2 4 2 3 Prior to initial commissioning Visual check Commissioning Memory test Fueling operation Error messages during the fueling operation 5 Service mode 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 Short description of the parameters and their functions Creation of a new bad
9. Manual For Fuel Terminal Series TDE 100 es Enter the PIN number via the keypad PIN number not correct new input request This procedure can be repeated up to three times However if the PIN number entry is still not correct after the third trial the program is canceled and the fuel terminal is reset to the initial setting PIN number correct next prompt If no further input requests such as the entry of the vehicle number or km reading are defined in the badge the fueling operation starts Request to remove the nozzle if it has not yet been removed K S ELEKTRONIK GmbH Page 17 kes 4 2 3 Installation And User Manual For Fuel Terminal Series TDE 100 The pump is switched on and the pumping operation starts The flow meter or the piston meter supplies the necessary counting pulses for the CPU and the display via the encoder This procedure stops when the noozle is put into place again or the allowed quantity has been reached In this case the pump motor is switched off and the data of this fueling operation is permanently saved in the fuel operation memory If no fueling operation follows the dispensed quantity is displayed during the time defined in parameter 35 The maximum fueling time is defined in seconds in the parameter 36 At the end of the set time the fueling operation is terminated and saved The maximum admissible fueling time is normally specified by the fire protection safety
10. Parameter 44 Nummernerkennung Badge information If the number printed on the transponder can no longer be read recognized the number can be enquired using this service parameter Show present the transponder Confirm with OK and back to the main menu S ELEKTRONIK GmbH Page 29 les Installation And User Manual For Fuel Terminal Series TDE 100 Parameter 45 Not used Parameter 46 Not used Parameter 47 Not used Parameter 48 Not used Parameter 49 Not used 5 4 Data transmission How can the data transmission between the fuel terminal and the PC be realized gt No connection USB stick gt Direct connection data line gt Standard modem gt Radio modem GSM The version to be used depends on the local conditions as well as on the distance between the fuel terminal and the PC For example the max distance of 15 m must not be exceeded in the case of direct connection without line amplifier The suitable transmission rate depends on the data transmission method or on the installed modem and the quality of the telephone line Page 30 K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es 5 5 5 7 Quantity display For the fuel dispenser the dispensed liters or kilograms in case of gas dispensers of the internal pump point can be shown on the display of the integrated fuel terminal during the fueling operation This mean
11. S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es If you wish to read only the new badges i e the badges generated since the last read out ESC jump to the next selection Ok confirm The newly generated badges are transferred into the existing file and added to the file end If this file is not changed on the PC it contains a chronology of all badges All badge records stored in the memory are transferred into the file The file is overwritten from the beginning If the file contains data records which are older than those stored in the memory of the fuel terminal this data is lost It is recommended to save a backup copy on the PC ESC to exit the servcice mode back to the main menu Ok data transfer is running This message is displayed for 1 second Note for opening the file in the USB stick S ELEKTRONIK GmbH Page 33 kes Installation And User Manual For Fuel Terminal Series TDE 100 All data contained in the fuel terminal memory is saved in the USB stick under the file name TK TXT A four digit counter shows the consecutive number of saved data records The same applies to the function Save NEW badges The message is displayed for 1 second A note is displayed telling you that saving is completed and the USB stick can be unplugged Note If the USB stick is unplugged too early during the saving process this may cause data loss lt 5 8 U
12. SB query process fueling data Page 34 Show present the operator transponder K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les Plug in the USB stick gt Make sure that the USB stick is not dirty humid or mechanically deformed lt Enter the program number for the USB downloading No 25 for badges No 26 for fueling data No 27 for parameters Example no 26 for fueling data The fuel terminal establishes the contact with the USB stick In the second line the number of attempts required by the fuel terminal to establish a safe connection If this value exceeds 1000 the process is cancelled and the error message E 60 is issued This message is displayed for approximately 1 second S ELEKTRONIK GmbH Page 35 kes Page 36 Installation And User Manual For Fuel Terminal Series TDE 100 Do you wish to read only the new fueling data generated since the last read out ESC jump to the next selection Ok confirm The newly generated fueling data is transferred into the existing file and added to the file end If this file is not changed on the PC it contains a chronology of all fueling data All fueling data records stored in the memory are transferred into the file The file is overwritten from the beginning If the file contains data records which are older than those stored in the memory of the fuel terminal this data is lost It is
13. arameter 14 Parameter 15 Parameter 16 Parameter 17 Parameter 18 Parameter 19 Parameter 20 Page 20 Installation And User Manual For Fuel Terminal Series TDE 100 Address 1 Only displayed Switches back to the basic menu after 3 seconds Format badge memory Format badge memory Not used Not used Not used Not used Quantity in liters The current value of the last fueling operation quantity is displayed or can be requested also possible during the fueling operation online monitoring Pulse value pump point 1 2 1 Pulse value pump point 2 ZP2 Not used Not used Not used Not used Not used Not used Not used K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les Parameter 20 e Parameter 21 Parameter 22 Parameter 23 Parameter 24 TDE 100 pulse correction factor gt Not used Date Display format JJ MM DD can be modified and accepted with OK or deleted with Esc in case of incorrect entries Clock Display format HH MM SS can be modified and accepted with OK or deleted with Esc in case of incorrect entries Not used Not used 5 0000 and 0 0001 standard 0 0100 For two channel encoder 1 to 250 pulses per liter K S ELEKTRONIK GmbH Page 21 kes Parameter 25 Parameter 26 Parameter 27 Parameter 28 Parameter 29 Parameter 30 Parameter 31 Parameter 32 Parameter 33 Parame
14. ccording to the CE directive The manual is arranged in individual topic related chapters and sections and has a logical structure learn prepare use maintain The manual and any attached documents must be kept in a safe place within reach during the whole service life of the fuel dispenser Thus it also constitutes an information source for operation settings and error elimination with regard to the fuel terminal This manual reflects the technical state of the art at the date of fuel ter minal sale or delivery This manual is subject to modifications and updates resulting from furt her developments The fuel terminals of the TDE 50 100 series are only disigned for use in company based fueling stations as the fuel terminals are not certified This is why the fuel terminal cannot be used for settlement billing operations towards third parties K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les 2 2 Safety instructions General i The user is liable for the observance of the contents of this manual Any use contrary to the designated use described in this manual is not permitted The user is solely responsible for any damage resulting from such use The safety instructions are not only intended for assuring the own safety but also for the protection of persons not involved against damage to property and body Safe operation of the fuel terminal is hereby garan teed The symbol
15. ding and the vehicle number can also be recorded An integrated evaluation is also planned Evaluation via the display is also possible using the data relating to the date time driver and vehicle However in this case the installation of a printer option would be useful K S ELEKTRONIK GmbH Page 13 4 1 1 4 2 Page 14 Installation And User Manual For Fuel Terminal Series TDE 100 Operating mode Prior to initial commissioning Make sure that the initial commissioning of the fuel terminal is carried out only by trained and specialized personnel Visual check The tight seat of all screw connections or fastenings must be checked The cables must be checked for cable break abrasion signs and cracks The individual pins must be checked for correct functioning or damage which may have been caused during tranport The hardware must be checked for loose parts which may affect the operation Pay attention to the connection conditions of the DIN profile rail terminals L1 N PE The tight seat of plug connections must be checked Commissioning Check the switch settings of the fuel terminal Emergency mode switch ON OFF gt OFF Switch set to ON bridges the fuel terminal continuous operation Switch the fuel terminal on 230 VAC 50 HZ The fuel terminal is already preinialized when it is delivered Preinitialization with operator transponder An operator badge and a customber badge are already configured Opera
16. e Directive et les rapports d essais et ainsi correspond aux r glements de la Directive Ort und Datum der Ausstellung Place and date of issue Lieu et date d tablissement Name und Unterschrift des Befugten VS Schwenningen den 28 August 2009 Leitung Entwicklung Name and signature of the authorised persons Nom et signature des personnes autoris es em ae f Simon K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 9 2 QMS certificate uz Manager Srrazr ZERTIFIKAT Dia Zer frrierungnsatelle der TUY SUD Management Service GmbH beschainigi dass das Unternehmen K 5 Elektronik GmbH Hain ri amp h Hertz 3ir 3 D 74052 Viliingean Schwen f r den Geltungsbereich Entwicklung Herstellung und Vartriaeb von Tar kanlagen mil glektronischer Anzeige riri Qua laiamanagementsysiam eingef hrt hat unc arn ride Burch cin Audit Barkki Nr TUT 298558 wurde der Nachweis erbracht dase de Forderungen der ISO 8001 2000 arf llr sind Dieses Zerlifikat ist g ltig ba 2014 10 15 Zertmikat Registrier Hz 12 106 32328 TMS xl Ci c LL Lu e 5 ta H m CERTIFICATE 10 SH ZERTIFIKAT lir Gh nacre dam cp code s ol o Him erste EGJE liano Dion ny K S ELEKTRONIK GmbH kes Page 47
17. f the fuel terminal housing Wall mounted unit High quality metal housing made of zincor material thickness 1 5 mm with powder coating Stand alone model High quality metal housing made of zincor material thickness 1 5 mm with powder coating The front panel can be locked by means of a cylinder lock 3 2 2 Technical specifications It is possible to serve one pump using any possible version e g large volume small volume dispensing with one or two hydraulic units two encoders High performance dispensing via one or a double hydraulic system Page 12 K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les The fuel terminal has a flexibly partitioned memory area During the initial commissioning you can determine the maximum number of badges to be managed 50 100 200 400 The number of fueling operations to be recorded 2000 1900 1800 1600 results from this setting In the standard configuration the memory of the fuel terminal is configured to 400 badges and 1600 fueling operations Driver specific as well as vehicle specific badges can be used A B operation each one with or without PIN Two 16 byte text fields enabling various input options are allocated to each badge The fuel data can be called via PC simple PC evaluation program alternatively also the product Autopoll The PIN number date time type of fuel and quantity are recorded Optionally the km rea
18. ge Locking modifying badges Data transmission Quantity display Settings regarding the fuel type table USB query process badges USB query process fueling data USB query process parameters K S ELEKTRONIK GmbH ks O WANN OO 11 12 12 13 14 14 14 14 15 16 18 19 19 24 26 30 31 31 31 34 37 Page 1 es Installation And User Manual For Fuel Terminal Series TDE 100 6 Data call 6 1 PIN assignment 7 Cases of error warnings 8 Electric installation 8 1 PIN assignment 8 2 Wiring diagram 9 Test certificates and other certificates 9 1 EC declaration of conformity 9 2 QMS certificate Page 2 S ELEKTRONIK GmbH 41 42 42 43 43 45 46 46 47 Installation And User Manual For Fuel Terminal Series TDE 100 les K S ELEKTRONIK GmbH Page 3 kes 2 Introduction 2 1 For the user About this manual Intended use Page 4 Installation And User Manual For Fuel Terminal Series TDE 100 This installation and user manual serves for providing the user with the necessary information and instructions facilitating complete and effective installation parameter setting operation and maintenance of the fuel terminal series TDE 100 Therefore read the corresponding chapters prior to proceeding with the installation or operation of the fuel terminal This manual has been carefully worked out by the manufacturer and is an integral part of any fuel terminal delivery a
19. ion And User Manual For Fuel Terminal Series TDE 100 les 8 2 Wiring diagram Pump head 230 V Motor K S ELEKTRONIK GmbH Page 45 kes Installation And User Manual For Fuel Terminal Series TDE 100 9 Test certificates and other certificates 9 1 EC declaration of conformity Page 46 EG Konformitatserklarung EC Declaration of Conformity EC Declaration de Conformit Wir K S Elektronik GmbH We Nous Anschrift Eichendorffstr 31 Address D 78054 VS Schwenningen erkl ren dass das Produkt mit der Bezeichnung Typ Modell declare that the product with name type model d clarons que le produit nom type mod le Tankautomat Serie TDE 50 100 mit den Anforderungen der Normen und Richtlinien fulfils the requirernents of the standards and regulations of the Directive satisfait aux exigences des normes et directives Maschinen Richtlinie 98 37 EG 1998 EN 292 1 2 Sicherheit von Maschinen EN 60204 1 Elektrische Ausr stung von Maschinen Niederspannungs Richtlinie 73 23 EWG EMV Richtlinie 89 336 EWG EN 55011 1998 A1 1999 A2 2002 Limit Class B EN 61000 3 2 EN 61000 3 3 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 6 EN 61000 4 11 2006 04 1995 01 A1 2001 06 A2 2005 11 2001 2001 2001 2001 2001 und den Pr fberichten bereinstimmt und damit den Bestimmungen entspricht and the test reports and therefore corresponds to the regulations of th
20. llows you to assign a clear text to the evaluation in the PC program Here it is possible to define any text comprising 16 characters Generally this is the name of the user Confirm with OK Back to the main menu S ELEKTRONIK GmbH Page 25 es Installation And User Manual For Fuel Terminal Series TDE 100 5 3 Locking modifying badges Parameter 41 Lock badge Enter and confirm the number printed on the transponder to be locked Confirm with OK The message is displayed during 1 second then back to the main menu Page 26 S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es Parameter 42 Lock badge Enter the number printed on the transponder to be deleted and confirm with OK Correct with ESC in the case of an incorrect entry If you wish to exit the program here press OK the program switches to the next query ESC You exit the program no badge is deleted Continue with OK Badge is deleted S ELEKTRONIK GmbH Page 27 es Installation And User Manual For Fuel Terminal Series TDE 100 Parameter 43 Modify badge Enter the number printed on the transponder to be released and confirm with OK Confirm with OK The messge is displayed during 1 second then back to the main menu Page 28 S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les
21. n hazard No smoking No mobile phones No open fire The No mobile phones sign is especially important if one uses the mobile phone while refuelling motor gasoline at the same time Deflagration may occur when activating the buttons 2 5 Basic safety instructions Protection and safety devices Any protection and safety devices must be checked regularly but at the latest when carrying our maintenance work They may never be bypassed or ignored Any removed safety and proection devices must be e mounted again before putting into operation e checked for correct functioning Make sure that the safety devices at the installation site e g Emergency Stop button fire fighting devices are visible and easily accessible K S ELEKTRONIK GmbH Page 7 es Installation And User Manual For Fuel Terminal Series TDE 100 2 6 Obligations of the operator Attention The fuel terminal is a complex unit and must fulfill high requirements Therefore the operator is obliged to carry out the following protection measures and to observe the safety instructions Power supply Before putting the fuel dispenser into operation the electric power supply and the correct wiring must be checked in order to prevent electric shocks and to ensure explosion protection fuels are combu stibles of class 1 Lighting Ensure sufficient illumination of the refuelling area Out of operation When not operated the fuel terminal must be
22. ormally open contact X1 4 GND X2 4 Motor 2 normally closed contact X2 5 Motor 2 change over contact X3 1 DV2 change over contact X2 6 Motor 2 normally open contact X3 2 DV2 normally open contact X2 7 AV1 change over contact X3 3 Reserve output X2 8 AV1 normally open contact X3 4 Reserve output X2 9 DV1 change over contact X2 10 DV1 normally open contact X2 11 AV2 change over contact X2 12 AV2 normally open contact K S ELEKTRONIK GmbH Page 43 X4 1 X4 2 X4 3 X4 4 X7 1 X7 2 X7 3 X7 4 X8 1 X8 2 X8 3 X8 4 X9 1 X9 2 X9 3 X9 4 X11 1 X11 2 X11 3 X11 4 X11 5 X11 6 Page 44 Installation And User Manual For Fuel Terminal Series TDE 100 RS 232 ser interface no 3 X6 1 5 volt RS 232 ser interface no 3 X62 RS485A ser interface no 1 GND X63 RS485B ser interface no 1 GND X64 GND 5 volt RS 485 A RS 232 20mA ser interface no 4 RS 485 B RS 232 20mA ser interface no 4 GND 5 Volt RS 485 232 20mA ser interface no 2 RS 485 RS 232 20mA ser interface no 2 GND Enable output 1 X10 1 24 volt Enable output 1 X10 2 RS232 Enable output 2 X10 3 RS232 Enable output 2 X10 4 GND ZV1 X11 7 IG2A ZV1 X11 8 02 B ZV2 X11 9 5V IG 1 ZV2 X11 10 5V 162 IG1A X11 11 GND 161 IG1 B X11 12 GND IG2 K S ELEKTRONIK GmbH Installat
23. protected against unauthorized use 2 7 Compliance with instructions and regulations Overview e UVV Accident prevention regulation VdTUV bulletin 651 Electric equipment of fuelling stations e TRbF Technical rules for inflammable liquids e GefStoffV Regulations for hazardous substances e VbF Regulations for inflammable liquids e VAwS Regulations for installations used for storage filling and handling of substances hazardous to water e VLwF Regulations for the storage of liquids hazardous to water e VDE regulations e 21 BimSchV Regulations regarding the Federal Immission Control Law Page 8 S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les ESD Directives Installation instructions AN e Electro Static Discharge Under daily conditions persons and tools may be electrostatically charged by friction When touching electronic components this charge may lead to discharge and thus to destruction of the components or circuit boards Therefore this energy must be reduced by touching the protective earth metallic housing parts before proceeding with any work in the interior of the pump head The fuel terminals are designed for use in business and industrial areas and fulfill the requirements of the EMC directive 89 336 EEC Low voltage directive 73 23 EEC e Machinery directive 98 37 EC En DIN 13617 1 2004 To ensure compliance with the above
24. recommended to save a backup copy on the PC ESC to exit the servcice mode back to the main menu Ok data transfer is running This message is displayed for approximately 1 second Note for opening the file in the USB stick K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es All data contained in the fuel terminal memory is saved in the USB stick under the file name TK TXT A four digit counter shows the consecutive number of saved data records The same applies to the function Save NEW badges The message is displayed for 1 second A note is displayed telling you that saving is completed and the USB stick can be unplugged gt Note If the USB stick is unplugged too early during the saving process this may cause data loss lt 5 9 USB query process parameters Show present the operator transponder S ELEKTRONIK GmbH Page 37 KS Page 38 Installation And User Manual For Fuel Terminal Series TDE 100 Plug in the USB stick Make sure that the USB stick is not dirty humid or mechanically deformed lt Enter the program number for the USB downloading No 25 for badges No 26 for fueling data No 27 for parameters Example no 27 for parameters The fuel terminal establishes the contact with the USB stick In the second line the number of attempts required by the fuel terminal to establish a safe connection If this value exceeds 1
25. s that during the fueling operation the display shows the quantity continuously The maximum time in seconds during which this quantity volume display remains after putting the nozzle back into place is generally set to 20 seconds Settings regarding the fuel type table Generally it is possible to define 9 fuel types in the fuel terminal To guarantee clear assignment of tank fuel type pump point only the fuel types really used should be defined The following settings are made for each fuel type in the fuel type table gt Assignment of the fuelt ype number to the fuel type designation gt Quantity unit of the fuel type liter for liquid fuel types kg for gases USB query process badges Show present the operator transponder S ELEKTRONIK GmbH Page 31 KS Page 32 Installation And User Manual For Fuel Terminal Series TDE 100 Plug in the USB stick Make sure that the USB stick is not dirty humid or mechanically deformed lt Enter the program number for the USB downloading No 25 for badges No 26 for fueling data No 27 for parameters Example no 25 for badges The fuel terminal establishes the contact with the USB stick In the second line the number of attempts required by the fuel terminal to establish a safe connection If this value exceeds 1000 the process is cancelled and the error message E 60 is issued This message is displayed for approximately 1 second K
26. shown left hand side is used in this installation and user manual in order to draw special attention to important information and remarks K S ELEKTRONIK GmbH Page 5 kes 2 3 Safety symbols Installation And User Manual For Fuel Terminal Series TDE 100 The following symbols draw the attention to important special notes gt P P lt Page 6 Attention This pictogram draws attention to legal regulations which must be com plied with regarding assembly commissioning and use of fuel terminals Warning Non observance of these requirements can lead to injury of persons and or damage to the fuel terminal Caution electric voltage Warning against touching electric lines and contacts Non observance of these requirements can cause electric shock and lead to injury of persons and damage to property Explosion hazard Special care is required in the case of spilled fuel Inflammable vapours may easily lead to explosion or deflagration Therefore such fuel must be removed immediately by means of suitable absorbent means Electrostatically endangered components ESD This means that any contact with the contact surfaces or electr components may lead to the destruction of the electronic control unit and put the fuel terminal out of service K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 es 2 4 Additional important symbols at the fuelling station site gt i Explosio
27. ter 34 Page 22 Installation And User Manual For Fuel Terminal Series TDE 100 See Reading USB badges See Reading USB fueling data See Reading USB parameters Not used Not used Total pump point 1 2 ZP1 ZP2 Current check encoder On Off Monitoring of the encoder 0 without current check 1 with current check The current check should display the error E 81 when falling below the value of 10 mA cable break and when exceeding the value of 80 mA short circuit Km reading Total fuel stock Quantity determined by calculation in the reservoir Filling of the tank filling quantity Must be entered manually after filling the reservoir This quantity is added to the old fuel stock P33 K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les Parameter 35 Parameter 36 Parameter 37 Parameter 38 Parameter 39 Displaying time in seconds Time in seconds during which the dispensed quantity is shown on the display after completion of the fueling operation Fueling time in seconds Maximum fueling time in seconds Pre flow suppression on the display Number of pulses not displayed after starting the fueling operation This prevents the counting of hose inflations Zero fueling counter As a defective encoder IG may cause zero fuelings the zero fueling monitoring function is used After each zero fueling this value is reduced by 1 until
28. tor transponder PIN 9999 Name Operator Customer transponder PIN 0001 Name Test K S ELEKTRONIK GmbH Installation And User Manual For Fuel Terminal Series TDE 100 les 4 2 1 Switch the fuel terminal on 230 VAC 50 HZ The following message appears on the display Fuel terminal designation and software version number Duration of displaying 3 seconds Memory test The plausibility of the contents of all memories is checked 0 Correctness of the parameters 1 2 Correctness of the badge data 3 4 5 6 7 8 9 Correctness of the fuel data records Duration of displaying 3 seconds S ELEKTRONIK GmbH Page 15 es Installation And User Manual For Fuel Terminal Series TDE 100 Once the memory test has been sucessfully completed the fuel terminal is again in the operating mode and expects the presentation of a transponder in front of the reading point 4 2 2 Fueling operation Request to present the transponder in front of the reading point Customer transponder Presentation of an operator transponder The fuel terminal changes from the operating mode to the service mode Reading in of the transponder data gt Then the fuel terminal searches the memory for this badge and saves the data in the working memory Depending on the badge data read in the next input prompt follows Generally the request to enter the PIN number then follows Page 16 K S ELEKTRONIK GmbH Installation And User
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