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Yamaha 2006 Warrior Owner's Manual

1. 0 198 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm 90 185 kg 198 408 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Maximum load 185 kg 408 Ib Total weight of rider passenger car go and accessories Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight EWA10510 evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury Tire inspection 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth PERIODIC MAINTENANCE AND MINOR REPAIR Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if th
2. Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart Keep away open flames and do not smoke while checking or working on the fuel system EWA10840 1 Fuel m There is enough fuel t Check the compression Check the fuel level in the fuel tank a ned rach e engine does not start There is no fuel Supply fuel gt Check the compression 2 Compression There is compression t Check the ignition Operate the electric starter gt Have a Yamaha dealer There is no compression g
3. Dimmer switch 0 2z0 Set this switch to o for the high beam and to zo for the low beam EAU12430 Turn signal switch lt gt To signal a right hand turn push this switch to 2 gt To signal a left hand turn push this switch to lt When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you are stopped at an intersec tion EAU12500 Horn switch pe Press this switch to sound the horn EAU12660 Engine stop switch O R Set this switch to CQ before starting the engine Set this switch to py to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter ECA10050 CAUTION See page 5 1 for starting instruc tions prior to starting the engine INSTRUMENT AND CONTROL FUNCTIONS EAU12820 Clutch lever 1 Clutch lever The clutch lever is loc
4. in direction b Standard 10 click s in direction b Maximum hard 3 click s in direction b With the adjusting knob fully turned in direction a NOTE Although the total number of clicks of the damping force adjusting mecha nism may not exactly match the above specifications due to small differences in production the actual number of clicks always represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of clicks of the damping force adjusting mechanism and to mod ify the specifications as necessary This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The EWA10220 INSTRUMENT AND CONTROL FUNCTIONS manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling e Do not tamper with or attempt to open the gas cylinder e Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure e Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance e Always have a Yamaha dealer service the shock absorber EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehic
5. or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months CONSUMER INFORMATION Maintenance interval Mileage Servicing dealer name and address Remarks 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 9 6 Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from
6. 3 82 x 4 45 in Compression ratio 8 36 1 Starting system Electric starter Lubrication system Dry sump Engine oil Type YAMALUBE 4 20W40 or SAE20W40 Recommended engine oil grade API service SE SF SG type or higher Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Fuel injection Manufacturer NIPPON INJECTOR Model quantity INP 732 2 Spark plug s Manufacturer model NGK DPR7EA 9 8 1 Manufacturer model DENSO X22EPR U9 Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 72 47 1 532 Secondary reduction system Belt drive Secondary reduction ratio 35 32 x 70 32 2 393 Transmission type Constant mesh 5 speed Operation Left foot operation Gear ratio 1st 38 16 2 375 2nd 30 19 1 579 3rd 29 25 1 160 4th 29 31 0 935 5th 24 30 0 800 Chassis Frame type Double cradle Caster angle 29 25 Trail 130 0 mm 5 12 in Front tire Typ
7. E E E E E ET 6 17 Replacing the fuses eeeeee 6 32 Sidestand ooo eee eeeeeteeeseeeeaee 3 13 Cast wheels ceeeeeeeeeseeseeeee 6 19 Replacing the headlight bulb 6 34 Ignition circuit cut off system 3 14 Accessories and replacement Tail brake light 0 00 eee 6 35 paS oa cus 6 20 Replacing a turn signal light PRE OPERATION CHECKG 4 1 Adjusting the clutch lever free DUID sateen aviator ovale 6 35 Pre operation check list 4 4 2 play csedin andiink sales 6 20 TABLE OF CONTENTS Replacing a license plate light Bulbi ratay 8 hii icc tees 6 36 Supporting the motorcycle 6 37 Troubleshooting eec 6 37 Troubleshooting chart s e 6 38 MOTORCYCLE CARE AND STORAGE eth isiii tiie tecnica 7 1 Cale tec r Ate teeter te 7 1 SlOlAQE 4 iAcistisiienseitarecissnae 7 3 SPECIFICATIONS c eee 8 1 CONSUMER INFORMATION 9 1 Identification numbers ee 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record eec 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY sseessziscitisceoncates 9 7 YAMAHA EXTENDED SERVICE WES odie nom mmeeee 9 9 A SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EV ERY OPERATOR SHOU
8. The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to May perform any or all of the recommended maintenance shown in the Owner s Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools Will the warranty be void or cancelled if do not operate or maintain my new motor CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your war
9. and the brake caliper bracket bolt to the specified torques Tightening torques Locknut 16 Nm 1 6 m kgf 11 ft lbf Axle nut 150 Nm 15 0 m kgf 110 ft Ibf Brake caliper bracket bolt 30 Nm 3 0 m kgf 22 ft Ibf 6 26 EAU23090 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Checking and lubricating the Checking and lubricating the til rt orb asda ee fissile throttle grip and cable brake and shift pedals pose ares P The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary 6 27 PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 EAU23200 Checking
10. box which charge your battery contains the fuses for the individual cir cuits are located under the rider seat See page 3 9 If a fuse is blown replace it as follows 1 Unhook the battery band and then remove the battery cover To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 Ifthe battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals EGA190630 1 Battery band CAUTION 2 Battery cover e Always keep the battery 2 Turn the key to OFF and turn off charged Storing a discharged battery can cause permanent battery damage e To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery the electrical circuit in question 3 Remove the blown fuse and then install a new fuse of the specified amperage 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses 6 Install the battery cover and then Main fuse hook the battery band onto the 30 0 A holder Headlight fuse 15 0A Signaling system fuse 10 0A Ignition fuse 10 0A Fuel injection system fuse 15 0A Main fu
11. dealer for advice on what products to use EAU26280 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover ECA10810 CAUTION e Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust e To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 7 3 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury f
12. engine speed out of the tachometer red zone e If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking stop the engine and then remove the key from the main switch e Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them e Do not park ona slope or on soft ground otherwise the vehicle may overturn EWA10310 ECA10380 CAUTION Never park in an area where there are fire hazards such as grass or other flammable materials 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner Pe riodic inspection adjustment and lubri cation will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EWA10320 A WARNING If you are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORT
13. harden the suspension turn the adjusting nut in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting nut in direction b 1 Special wrench NOTE Use the special wrench included in the owner s tool kit to make the ad justment e The spring preload setting is deter mined by measuring distance A shown in the illustration The long er distance A is the lower the spring preload the shorter dis tance A is the higher the spring preload With each complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 1 Distance A Spring preload Minimum hard Distance A 163 mm 6 42 in Standard Distance A 172 mm 6 77 in Maximum soft Distance A 174 mm 6 85 in 3 Tighten the locknut to the specified torque Tightening torque Locknut 50 Nm 5 0 m kgf 36 ft lbf INSTRUMENT AND CONTROL FUNCTIONS ECA11240 CAUTION Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque Rebound damping force 1 Rebound damping force adjusting knob To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b 3 12 Rebound damping setting Minimum soft 20 click s
14. in for it to develop its optimal characteris tics a EE MAINTENANCE AND MINOR RERAIR EAU22011 Accessories and replacement parts This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for EWA10621 any consequences caused by the use of items which have not been approved by Yamaha 6 20 EAU22041 Adjusting the clutch lever free play 1 Locknut 2 Clutch lever free play adjusting bolt 3 Clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play tu
15. in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e Lubricate cable if necessary e Check lever free play e Adjust if necessary Clutch 4 2 PRE OPERATION CHECKS CHECKS e Make sure that operation is smooth z e Check cable free play j i Throttle grip e If necessary have Yamaha dealer adjust cable free play and lubricate cable and 6 16 6 27 grip housing e Make sure that operation is smooth Control eables e Lubricate if necessary pee e Check for damage Wheels and tires e Check tire condition and tread depth 6 17 6 19 e Check air pressure e Correct if necessary Brake and shift pedals Make sure that operation is smooth 6 27 e Lubricate pedal pivoting points if necessary Brake and clutch levers Make surethat operation S Smooth 6 28 e Lubricate lever pivoting points if necessary F e Make sure that operation is smooth Sidestand e Lubricate pivot if necessary 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened ri e Tighten if necessary Instruments lights signals e Check operation ran and switches e Correct if necessary g e Check operation of ignition circuit cut off system Sidesta d switch e If system is defective have Yamaha dealer check vehicle SiS 4 3 OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 e Become th
16. number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area CONSUMER INFORMATION EAU26470 Model label 1 Model label The model label is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor
17. stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degreaser off with wa ter Cleaning ECA10770 CAUTION e Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive 7 1 cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause
18. this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts oap SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance CONSUMER INFORMATION THE CUSTOMER S RESPONSIBILITY under this war ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warrant
19. 6 13 B Battery 0 eeccceccstesseseceeceseesseesseeseeees 6 31 Brake and clutch levers checking and lubricating 0 6 28 Brake and shift pedals checking and lubricating Brake fluid changing ceee Brake fluid level checking 05 Brake lever eseesesseesessesesees Brake lever free play adjusting Brake pedal cc eeeeseecsceesseesseeseeeoees Cc Cables checking and lubricating 6 26 Canister for California only 6 9 CAMS asini ee iaa 7 1 D Dimmer SWICR ooo eee eee reece 3 5 Drive belt slack esenee 6 25 E Engine break in ou eee ceeeeeeeeene eens Engine oil and oil filter cartridge A Engine stop SWitCN eee eee Engine trouble warning light F Front and rear brake pads checking 6 22 Front fork adjusting Front fork checking Fuel tank Cap cece ec eeeecseeeeneeeeeees 3 7 Rear suspension lubricating 6 29 Fuses replacing cee eee eeeeeeeeeeeeeee 6 32 Rider Soati sienas nonea iiinn 3 9 H S Handlebar switches n Safety defects reporting ee 9 3 Headlight bulb replacing Safety information eee 1 1 Helmet holder seseesscsesssereeseeees SHIN eccsccncecececcoesenevscinccessecatseeenseees 5 2 High beam indicator light Shift pedalis 3 6 Horn SWItCH ssssessessseseesirenerrerrnrrnerrerreern Shock absorber assembly adjusting 3 11 l Side
20. A has an up to date registration record in accordance with federal law CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty e In addition Travel and Recreation Interruption Protection expires with genuine Yamaha Extended Service Y E S TRIP is included at no extra cost TRIP gives you up to e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 9 9 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha n
21. ANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VICES 6 1 EAU17350 Owner s tool kit 1 Owner s tool kit The owners tool kit is located under the rider seat See page 3 9 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance chart for the emission control system ROUTINE INITIAL ODOMETER READINGS EAU17600 600 mi 1 mo
22. Battery 1 Negative battery terminal 2 Battery 3 Positive battery terminal This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water e Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when EWA10760 6 31 working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention e Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the PERIODIC MAINTENANCE AND MINOR REPAIR battery tends to discharge more quickly If you do not have access to a Replacina the f EAU SSO if the vehicle is equipped with optional sealed type MF battery charg epiacing tne USES electrical accessories er have a Yamaha dealer The main fuse and the fuse
23. ECA11551 CAUTION Do not operate the engine in the ta chometer red zone If operated in the red zone the tachometer segments will start flashing to notify the rider Red zone 5000 r min and above Odometer and tripmeter modes Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 TRIP 2 gt ODO INSTRUMENT AND CONTROL FUNCTIONS If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F gt TRIP 1 TRIP 2 gt ODO gt TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and 90 seconds have passed Meter lighting control mode 1 Turn the key to OFF 2 Push and hold the SELECT but ton 3 Turn the key to ON and then af ter five seconds release the SE LECT button 4 Push the RESET button to select the desired brigh
24. INSTRUMENT AND CONTROL FUNCTIONS EAU11601 Speedometer 1 Speedometer The speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir cuit EAU34031 Tachometer unit 1 Tachometer 2 Clock 3 Odometer tripmeter fuel reserve tripmeter 4 RESET button 5 SELECT button The LCD tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON all of the display segments of the LCD ta chometer will appear one after the oth er across the r min range and then disappear in order to test the electrical circuit The tachometer unit is equipped with the following an odometer which shows the to tal distance traveled 3 3 two tripmeters which show the distance traveled since they were last set to zero e a fuel reserve tripmeter which shows the distance traveled since the fuel level warning light came on ameter lighting control a clock e a self diagnosis device NOTE e Be sure to turn the key to ON be fore using the SELECT and RE SET buttons To switch the odometer the trip meters and the fuel reserve trip meter displays between kilometers and miles press the SELECT button for at least two seconds a a 1 Tachometer red zone
25. LD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR CYCLE HE OR SHE SHOULD OBTAIN THOROUGH INSTRUC TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE MENTS IN THE OWNER S MAN UAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECH NICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECES SARY BY MECHANICAL CONDI TIONS Safe riding e Always make _ pre operation checks Careful checks may help prevent an accident This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore e Wear a brightly colored jacket e Use extra caution when you are approaching and _ passing through intersections since in tersections are the most likely places for motorcycle accidents to occur e Ride where other motorists can see you Avoid riding in another motorist s blind spot e Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcy
26. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAU26661 CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility during the warranty period PP plugs and brake shoes pe a failure No The warranty is limited to repair of the machine itself Manual instead of having the dealer do them gt Pk P or equipment be done by Yamaha Motorcycle dealer o cycle exactly as specified in the Owner s Manual A No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty Q What responsibility does my dealer have under this warranty A Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes
27. The engine should never be op sary have a Yamaha dealer adjust it erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 1 Silencer case air filter cover a a es 2 Screw 5 Install the silencer case air filter cover by installing the screws 6 Install the fuel tank See steps 16 18 under Air filter case ele ment 3 Remove the silencer case air filter element 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride e The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature e The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10500 6 17 Tire air pressure measured on cold tires 0 90 kg
28. YAMAHA EAU10041 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XV17PCV C XV17PCMV C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS A INVOLVED Failu
29. adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Maximum load 185 kg 408 Ib When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently e Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping A SAFETY INFORMATION bags duffel bags or tents can create unstable handling or a slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installi
30. aha Checking the brake fluid level dealer replace the brake pads as a set Front brake EAU34090 Rear brake pads 1 Remove the brake caliper bolt and then tilt the caliper forward 1 Lining thickness 3 Install the brake caliper bolt and then tighten it to the specified torque 1 Minimum level mark Rear brake Tightening torque Brake caliper bolt 27 Nm 2 7 m kgf 19 ft lbf 1 Brake caliper bolt 2 Check each brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a T Miniman level mark set Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective 6 23 Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may
31. and lubricating the erst eater petra ite Checking and lubricating the brake and clutch levers pose Mara f sidestand Brake lever The operation of the sidestand should Clutch lever be checked before each ride and the sidestand pivot and metal to metal Go contact surfaces should be lubricated if necessary If the sidestand does not move up and down smoothly have a Yamaha es dealer check or repair it Recommended lubricant Lithium soap based grease all pur EWA10730 The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary pose grease 6 28 PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease 6 29 EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the vehicle so that there is no danger of it fall
32. and thereafter Change V Change every 16000 mi 25000 km or 24 months Front and rear brake s 23 switches Check operation V V V V V V e Apply Yamaha chain and cable 24 Control cables lube or engine oil SAE 10W 30 V V V V V V thoroughly e Check operation and free play F e Adjust the throttle cable free play 25 Nudie oo if necessary V V V V V g e Lubricate the throttle grip housing and cable Lights signals and Check operation 26 switches e Adjust headlight beam V y V y V V Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE From 24000 mi 37000 km or 36 months repeat the maintenance intervals starting from 8000 mi 13000 km or 12 months EAU17640 NOTE Air filters e This model s air filters are equipped with disposable oil coated paper elements which must not be cleaned with com pressed air to avoid damaging them e The air filter elements need to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service e After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required e Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid e Replace the brak
33. as reached a nor mal temperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off 6 9 NOTE To achieve the proper engine oil tem perature for an accurate oil level read ing the engine must have first completely cooled down and then warmed up again for several minutes to normal operating temperature 4 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks Engine oil filler cap 1 Maximum level mark 2 Minimum level mark 3 Dipstick 5 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level NOTE When adding oil be careful not to over fill the engine oil tank the oil level rises faster starting from the half level portion on the dipstick 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 7 Install the rider seat PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION Make sure that the oil filler cap is se curely tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the ride
34. ated at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 14 3 6 EAU12870 Shift pedal 1 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle INSTRUMENT AND CONTROL FUNCTIONS EAU12890 Brake lever 1 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal EAU13070 Fuel tank cap 1 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 3 7 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the
35. belt check 6 hole are 5 0 mm 0 2 in apart 1 Drive belt 2 Marks 3 Drive belt slack 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 Ibf applied to the belt with a belt ten sion gauge as shown NOTE A belt tension gauge is available at a Yamaha dealer 1 Belt tension gauge 4 Calculate the drive belt slack by subtracting the measurement not ed in step 2 from the measurement noted in step 3 Drive belt slack 6 0 8 0 mm 0 24 0 31 in 5 If the drive belt slack is incorrect adjust it as follows 6 25 EAU23080 To adjust the drive belt slack 1 Loosen the axle nut and the brake caliper bracket bolt 1 Brake caliper bracket bolt 2 Loosen the locknut on each side of the swingarm 3 To tighten the drive belt turn the adjusting bolt on each side of the swingarm in direction a To loos en the drive belt turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel forward NOTE Using the alignment marks on each side of the swingarm make sure that both belt pullers are in the same posi tion for proper wheel alignment 1 Locknut 2 Drive belt slack adjusting bolt 3 Alignment marks PERIODIC MAINTENANCE AND MINOR REPAIR ECA10880 CAUTION Improper drive belt slack will over load the engine Keep the drive belt slack within the specified range 4 Tighten the locknuts the axle nut
36. ce and then wipe off any grime from the spark plug threads 6 8 NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister for California only THROTTLE BODY FROM FUEL TANK CANISTER BREATHER This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister breath er is not blocked and if necessary clean it EAU34080 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 3 9 3 Start the engine warm it up until the engine oil h
37. cle license Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators Know your skills and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by the op erator is veering wide on a turn A SAFETY INFORMATION due to EXCESSIVE SPEED or un dercornering insufficient lean an gle for the speed Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions Always signal before turning or changing lanes Make sure that other motorists can see you The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s
38. d REAR Tire air valve TR412 Valve core 9100 EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires e Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds e Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi after installing a new tire e The tires must be warmed up before a high speed run e Always adjust the tire air pres sure according to the operating conditions 6 19 EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life e Ride at moderate speeds after changing a tire since the tire sur face must first be broken
39. dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down MOTORCYCLE CARE AND STORAGE ECA10790 CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome
40. e Tubeless Size 120 70 ZR18M C 59W Manufacturer model DUNLOP D220F ST G Manufacturer model BRIDGESTONE BT020F G Rear tire Type Tubeless Size 200 50 ZR17M C 75W Manufacturer model DUNLOP D220 ST Manufacturer model BRIDGESTONE BT020R Loading Maximum load 185 kg 408 Ib Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Loading condition 90 185 kg 198 408 Ib Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 86 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Front wheel Wheel type Cast wheel Rim size 18M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake 8 2 SPECIFICATIONS Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 135 0 mm 5 31 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 110 0 mm 4 33 in Electrical system Ignition system Transistorized coil ignition digital Charging sy
41. e neutral indicator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below Shift up points 1st 2nd 20 km h 13 mi h 2nd gt 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 16 mi h 4th gt 3rd 25 km h 16 mi h 3rd 2nd 25 km h 16 mi h 2nd gt 1st 25 km h 16 mi h 5 3 EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17111 0 1000 km 0 600 mi Avoid prolonged operation above 2500 r min 1000 1600 km 600 1000 mi Avoid prolonged operation above 3500 r min ECA10891 CAUTION After 1000 km 600 mi of operation the engine oil and transfer case oil must be changed and the oil filter cartridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10310 CAUTION Keep the
42. e hoses every four years and if cracked or damaged 6 7 EAU19641 Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be defective Do not attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced PERIODIC MAINTENANCE AND MINOR REPAIR Specified spark plug NGK DPR7EA 9 DENSO X22EPR U9 Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 7 ft lbf Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification 1 Spark plug gap Spark plug gap 0 8 0 9 mm 0 031 0 035 in Clean the surface of the spark plug gasket and its mating surfa
43. e sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in EWA10580 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately e The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience 6 18 Tire information g A 1 i A S 1 Tire air valve 2 Tire air valve core 3 Tire air valve cap with seal This motorcycle is equipped with cast wheels and tubeless tires with valves EWA10480 A WARNING The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed e After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Lid PERIODIC MAINTENANCE AND MINOR REPAIR e Always make sure that the valve caps are securely installed to prevent air pressure leakage e Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride Front tire Size 120 70 ZR18M C 59W Manufacturer model DUNLOP D220F ST G BRIDGESTONE BT020F G Rear tire Size 200 50 ZR17M C 75W Manufacturer model DUNLOP D220 ST BRIDGESTONE BT020R FRONT an
44. eeds covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service CONSUMER INFORMATION We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be YAMAHA EXTENDED SERVICE happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 9 10 A Accessories and replacement parts 6 20 Air filter elements replacing
45. eeseeeeeeeneees 3 3 Periodic maintenance chart for the throttle grip and cable 6 27 Tachometer unit esee 3 3 emission control system 6 3 Checking and lubricating the Handlebar switches seeen 3 5 General maintenance and brake and shift pedals 6 27 Clutch lever oo eeeeeeeeseeeeeeeeeeeeeees 3 6 lubrication Chart ece 6 4 Checking and lubricating the Shift pedal ooo ee eeeeeeeseeeseeeseees 3 6 Checking the spark plugs 6 8 brake and clutch levers 6 28 Brake lever nsien 3 7 Canister for California only 6 9 Checking and lubricating the Brake pedal eeseeeesseeeeneeesees 3 7 Engine oil and oil filter cartridge 6 9 sidestand ee eeeeeeeseeeeeeneeeeeees 6 28 Fuel tank Cap eccere 3 7 Transfer case Oil l 6 12 Lubricating the swingarm pivots 6 29 Fue cess eseceches EE tude senite thgteeae detent 3 8 Replacing the air filter Lubricating the rear suspension 6 29 Rider seat e ceeseeeeesseeeeseeeeeeeeees 3 9 elements ee eeeeeeeeeeeeeeeeeeeeees 6 13 Checking the front fork 0 6 29 Helmet holder ccceeeeeeees 3 10 Checking the throttle cable free Checking the steering 6 30 Adjusting the front fork seses 3 10 play nciitan a esi gees 6 16 Checking the wheel bearings 6 31 Adjusting the shock absorber Valve clearance 6 17 Battery oeiia nii pia 6 31 assembly eeeceeeceeeeeseeeeeeees 3 11
46. elements e Check condition and damage e Replace if necessary Ni Ni Ni Ni Clutch e Check operation e Adjust or replace cable Ni Ni Front brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Rear brake e Check operation fluid level and for fluid leakage e Replace brake pads if necessary Ni Brake hoses e Check for cracks or damage NI Ni e Replace Every 4 years Wheels e Check runout and for damage e Replace if necessary Ni Ni e Check tread depth and for dam age e Replace if necessary e Check air pressure e Correct if necessary Wheel bearings e Check bearings for smooth oper ation e Replace if necessary PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months e Check bearing assemblies for Swingarm pivot looseness 3 bearings e Moderately repack with lithium y Repack soap based grease e Check belt tension 10 Drive belt e Adjust if necessary V Every 2500 mi 4000 km e Check bearing assemblies for looseness 11 Steering bearings e Moderately repack with lithium V V V V Repack V
47. en the transmission is in the neutral position INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light o This indicator light comes on when the high beam of the headlight is switched on EAU11361 Fuel level warning light m This warning light comes on when the fuel level drops below approximately 3 0 L 0 79 US gal 0 66 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds and then go off have a Yamaha dealer check the elec trical circuit NOTE This model is also equipped with a self diagnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected The fuel level warning light 3 2 will flash eight times and then go off for 3 0 seconds If this occurs have a Yamaha dealer check the vehicle EAU11480 Engine trouble warning light 5 This warning light comes on when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit
48. er case cover by in stalling the screws Install the air filter case by pushing it onto the air filter case joint and then tightening the clamp bolt Install the air filter case by install ing the bolts Install the fuel tank as follows a Install the foam damper 6 15 make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine but have a Yamaha dealer replace the hose other wise fuel may leak Make sure that the fuel hoses are properly connected and routed and not pinched c Install the nuts PERIODIC MAINTENANCE AND MINOR REPAIR d Connect fuel hose A i EAU21381 17 Install the air induction system Checking the throttle cable cover by installing the bolts free play te 18 Install the rider seat 1 Silencer case air filter element SS P To replace the air filter element A 1 Remove the fuel tank See steps n a akor a 1 3 under Air filter case ele 1 Silencer case air filter element ment 2 Remove the silencer case air filter 4 Install a new air filter element by in cover by removing the screws serting it into the air filter case 1 Throttle cable free play ECA10480 1 CAUTION The throttle cable free play should mea Make sure that the air filter ele Sure 4 0 6 0 mm 0 16 0 24 in at the ment is properly seated in the throttle grip Periodically check the air filter case throttle cable free play and if neces
49. es see your doctor immediately If any gasoline spills on your skin 1 4 or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle A SAFETY INFORMATION 1 AWARNING AWARNING BEFORE YOU OPERATE THIS VEHICLE READ This unit contains high pressure nitrogen gas THE OWNER S MANUAL AND ALL LABELS Mishandling can cause explosion ALWAYS WEAR AN APPROVED MOTORCYCLE Read owner s manual for instructions HELMET eye protection and protective clothing Do not incinerate puncture or open 5GK 2118K 00 4AA 22259 80 California only TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 Ibs load FRONT 250 kPa 2 50 kgf cm 36psi REAR 250 kPa 2 50 kgf cm 36psi 90 kg 198 Ibs maximum load FRONT 250 kPa 2 50 kgf cm 36psi REAR 290 kPa 2 90 kgf cm 42psi 5JW 21668 00 VACUUM HOSE ROUTING INTAKE MANIFOLD 4YN 21684 00 California only EMISSION HOSE ROUTING THROTTLE BODY FROM FUEL TANK STER CANI TO ATMOSPHERE 5PX 21686 00 1 6 DESCRIPTION Left view 3 X NON IS l fn Y ie 1 Engine oil drain bolt crankcase page 6 9 2 Shift pedal page 3 6 3 Fuel tank cap page 3 7 4 Helmet ho
50. exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas GASOLINE IS HIGHLY FLAMMA BLE e Always turn the engine off when refueling Take care not to spill any gaso line on the engine or exhaust system when refueling Never refuel while smoking or in the vicinity of an open flame Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has ad equate ventilation leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammable source e g a ker osene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make sure that it is kept upright If the motorcycle should lean over gasoline may leak out of the fuel tank If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your ey
51. ha dealer bleed the system before Operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 Adjusting the rear brake light switch 1 Rear brake light switch 2 Rear brake light switch adjusting nut The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b 6 22 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads 1 Brake pad wear indicator Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to PERIODIC MAINTENANCE AND MINOR REPAIR the point that a wear indicator almost 7 EAU22580 touches the brake disc have a Yam
52. il the key is turned to OFF even if the engine stalls EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key 3 1 To unlock the steering 1 Push 2 Turn Push the key in and then turn it to OFF while still pushing it Never turn the key to OFF or LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EWA10060 EAU11003 Indicator and warning lights High beam indicator light 20 Right turn signal indicator light 5 gt Fuel level warning light mS Engine trouble warning light 5 Left turn signal indicator light lt p Neutral indicator light N ooarWND EAU11030 Turn signal indicator lights lt 4 and Ti D The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on wh
53. ing over EWA10750 Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the vehicle so that there is no danger of it falling over EWA10750 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering 6 30 PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU33650
54. l and possibly an accident EWA10160 To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat 3 10 EAU14720 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result EWA10180 Adjust the spring preload as follows 1 Spring preload adjusting bolt To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b INSTRUMENT AND CONTROL FUNCTIONS NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 8 Standard Maximum hard 1 EAU34061 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut and a rebound damping force adjusting knob ECA10100 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Spring preload 1 Locknut 2 Spring preload adjusting nut 1 Loosen the locknut 3 11 2 To increase the spring preload and thereby
55. l filler cap 6 11 12 13 Start the engine rev it several times and then turn it off Remove the engine oil filler cap and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil lev el on the dipstick Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replace ment 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt ECA11620 CAUTION e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher PERIODIC MAINTENANCE AND MINOR REPAIR Make sure that no foreign mate 14 15 16 17 rial enters the crankcase Install the engine oil filler cap Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause Turn the engine off and then check the oil level and correct it if necessary Install the rider seat 6 12 EAU20051 Transfer case oil The transfer case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the tra
56. lder page 3 10 5 Fuses page 6 32 6 Owner s tool kit page 6 1 2 1 DESCRIPTION Right view ANOaRWD Rear brake fluid reservoir page 6 23 Battery page 6 31 Engine oil filler cap page 6 9 Air filter element page 6 13 Front fork spring preload adjusting bolt page 3 10 Engine oil filter cartridge page 6 9 Brake pedal page 3 7 Engine oil drain bolt oil tank page 6 9 EAU10420 9 Shock absorber assembly spring preload adjusting nut page 3 11 10 Shock absorber assembly rebound damping force adjusting knob page 3 11 2 2 Controls and instruments ANOaRKRWD Clutch lever page 3 6 Left handlebar switches page 3 5 Speedometer page 3 3 Tachometer unit page 3 3 Main switch steering lock page 3 1 Right handlebar switches page 3 5 Throttle grip page 6 16 Brake lever page 3 7 DESCRIPTION EAU10430 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU10540 ON All electrical circuits are supplied with power and the meter lighting taillight license plate light and position lights come on and the engine can be start ed The key cannot be removed NOTE The headlight comes on automatically when the engine is started and stays on unt
57. le upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 3 13 below and have a Yamaha dealer re pair it if it does not function proper ly EAU15311 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down Itcuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure If a malfunction is
58. lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked Make sure that the fuel tank cap is properly closed before riding EWA11090 INSTRUMENT AND CONTROL FUNCTIONS EAU13210 Fuel 1 Fuel tank filler tube 2 Fuel level Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown e Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands e Avoid spilling fuel on the hot en gine EWA10880 3 8 ECA10070 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13360 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount when the fuel level warning light comes on 3 0 L 0 79 US gal 0 66 Imp gal ECA11400 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If INSTRUMENT AND CONTROL FUNCTIONS knocking or pinging occurs u
59. ng any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories e Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors e Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera A SAFETY INFORMATION Always turn the engine off before tor and may limit control ability therefore such accessories are not recommended e Use caution when adding electri cal accessories If electrical acces sories
60. nly when the engine is running Inade quate lubrication may damage the transmission e Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly OPERATION AND IMPORTANT RIDING POINTS 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 16 mi h If the engine is about to stall or runs very roughly pull the clutch lever in and use the brakes to stop the motorcycle 3 Shift the transmission into the neu tral position when the motorcycle is almost completely stopped Th
61. noted have a Yamaha dealer check the system be fore riding EWA10250 INSTRUMENT AND CONTROL FUNCTIONS 3 14 With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Shift the transmission into the neutral position 5 Push the start switch Does the engine start With the engine still running 6 Move the sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall INSTRUMENT AND CONTROL FUNCTIONS NOTE This check is most reliable if performed with a warmed up engine After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden 3 15 The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer PRE OPERATION CHECKS EAU15591 The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the element
62. nse plate light unit 2 Remove the license plate light lens by removing the nuts and washers 3 Remove the defective bulb by pull ing it out 6 36 1 Nut 2 Washer 3 Bulb 4 License plate light lens 4 Insert a new bulb into the socket 5 Install the license plate light lens by installing the washers and the nuts 6 Install the license plate light unit by installing the rubber dampers washers and the nuts PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm 6 37 EAU25850 Troubleshooting
63. nsfer case oil level should be checked and the oil must be changed by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR EAU34103 Replacing the air filter elements This model is equipped with two air fil ter elements one of which is located in the air filter case the other is located in the silencer case The air filter elements should be re placed at the intervals specified in the periodic maintenance and lubrication pares 1 Bolt 1 Nut chart Replace the air filter elements ieee ante s Air induction system cover more frequently if you are riding in un c Disconnect fuel hose B from usually wet or dusty areas 3 Remove the fuel tank as follows the joint as shown a Disconnect fuel hose A from Air filter case element the joint as shown To replace the air filter element 1 Remove the rider seat See page 3 9 2 Remove the air induction system cover by removing the bolts 1 Fuel hose B 1 Fuel hose A b Remove the nuts 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR ECA11530 CAUTION e Place a towel or cloth under the fuel hose joints when discon necting hoses A and B to pre vent fuel from spilling onto the vehicle Make sure that no foreign mate rial enters the fuel hose joints when the hoses are disconnect ed 1 Foam damper 1 Air filter case joint clamp bolt 4 Remove the ai
64. nth 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Fuel line e Check fuel hoses for cracks or damage e Replace if necessary Spark plugs e Check condition e Adjust gap and clean e Replace every 8000 mi 13000 km or 12 months Replace Replace Valve clearance e Check and adjust valve clearance when engine is cold e Adjust if necessary Every 16000 mi 25000 km Crankcase breather system e Check breather hose for cracks or damage e Replace if necessary Fuel injection e Check and adjust engine idle speed and synchronization Exhaust system e Check for leakage e Tighten if necessary e Replace gasket s if necessary Evaporative emis sion control system For California only Since these items require special tools data and technical skills have a Yamaha dealer perform the service e Check control system for dam age e Replace if necessary 6 3 General maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS EAU32183 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter
65. oroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand e Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact the ground and distract the opera tor resulting in a possible loss of control EAU16240 Starting and warming up a cold engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The transmission is in the neutral position e The transmission is in gear with the clutch lever pulled and the sid estand up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 14 e Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to O EWA10290 ECA11560 CAUTION The fuel level warning light and en gine trouble warning light should come on for a few seconds then go 5 1 off If a warning light does not go off see page 3 2 for the corresponding warning light ci
66. polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 7 2 5 Touch up minor paint damage caused by stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish 7 Let the motorcycle dry completely before storing or covering it EWA10930 A WARNING Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent e Before operating the motor cycle test its braking perfor mance and cornering behavior ECA10950 CAUTION _ e Apply spray oil and wax spar ingly and make sure to wipe off any excess MOTORCYCLE CARE AND STORAGE NOTE Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint Consult a Yamaha
67. r filter case bolts 6 Remove the air filter case cover by removing the screws d Remove the hoses as shown and then remove the fuel tank by pulling it upward 1 Air filter case 2 Bolt 1 Screw 1 Hose 5 Loosen the air filter case joint 7 Remove the air filter element by clamp bolt and then pull off the air removing the screws e Remove the foam damper filter case 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR 10 Remove the clamp from the check b hose and then remove the plug to drain any accumulated water Place the fuel tank in the origi nal position and then connect fuel hose B and the hoses shown 1 Air filter element 2 Screw 8 Install a new air filter element by in serting it into the air filter case then installing the screws 1 Air filter check hose 2 Air filter check hose holder 3 Clamp 4 Air filter check hose plug ECA10480 EWA10420 CAUTION e Make sure that the air filter ele 11 Install the plug and the clamp e Before installing the fuel tank ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn Remove the air filter check hose from the air filter check hose hold er 12 13 Install the air filter check hose Install the air filt
68. r seat See page 3 9 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan under the oil tank to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank 6 10 1 Engine oil drain bolt oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt to 1 Engine oil drain bolt crankcase PERIODIC MAINTENANCE AND MINOR REPAIR NOTE Skip steps 7 9 if the oil filter cartridge is not being replaced 7 Remove the oil filter cartridge with an oil filter wrench 1 O ring 1 Oil filter cartridge 2 Torque wrench NOTE Make sure that the O ring is properly E metas seated 17 Nm 1 7 m kgf 12 ft lbf 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to the spec ified torque 1 Oil filter cartridge 2 Oil filter wrench NOTE An oil filter wrench is available at a Tightening torque Yamaha dealer Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft lbf 8 Apply a thin coat of engine oil to the O ring of the new oil filter car 11 Pour only 2 5 L 2 6 US qt 2 2 tridge Imp qt of the specified amount of recommended engine oil through the filler hole insert the dipstick and then tighten the oi
69. ranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase lf you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S
70. rcuit check 2 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 3 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt ECA11130 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold NOTE The engine is warm when it quickly re sponds to the throttle OPERATION AND IMPORTANT RIDING POINTS EAU16671 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 5 2 ECA10260 CAUTION e Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated o
71. re to follow WARNING instructions could result in severe injury or death to the A WARNING motorcycle operator a bystander or a person inspecting or repairing the motor cycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAUTION NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES EWA10010 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change witho
72. result in a harmful chemical reaction and lead to poor braking performance PERIODIC MAINTENANCE AND MINOR REPAIR e Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock e Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately e As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause 6 24 EAU22730 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking e Oil seals Replace every two years Brake hoses Replace every four years PERIODIC MAINTENANCE AND MINOR REPAIR EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart EAU23062 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole NOTE The marks near the drive
73. rn the adjusting bolt in direction b PERIODIC MAINTENANCE AND MINOR REPAIR Toi th lutch free 7 1 EAU22092 NOTE A O RE Adjusting the brake lever free a play turn the adjusting nut in direc te Soectied cc lve ee Ply on To decrease he cluiche Play tighten the locknut and skip the rest of vet Tree play turm the ad ustngaut th d therwi d in direction b a Er nee eee aS 6 Tighten the locknut at the clutch le ver and the crankcase 3 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 4 Loosen the locknut at the crank 1 Locknut 2 Brake lever free play adjusting screw 3 Brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le 1 Clutch lever free play adjusting nut crank ver case 2 To increase the brake lever free 2 Locknut play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut 6 21 EWA10630 e After adjusting the brake lever free play check the free play and make sure that the brake is working properly e A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yama
74. rom sparking make sure to ground the spark plug electrodes while turning the engine over EWA10950 MOTORCYCLE CARE AND STORAGE 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 6 31 NOTE Make any necessary repairs before storing the motorcycle 7 4 SPECIFICATIONS Dimensions Overall length 2385 mm 93 9 in Overall width 935 mm 36 8 in Overall height 1120 mm 44 1 in Seat height 730 mm 28 7 in Wheelbase 1665 mm 65 6 in Ground clearance 155 mm 6 10 in Minimum turning radius 3400 mm 133 9 in Weight With oil and fuel 295 0 kg 650 Ib Engine Engine type Air cooled 4 stroke OHV Cylinder arrangement V type 2 cylinder Displacement 1670 0 cm 101 90 cu in Bore x stroke 97 0 x 113 0 mm
75. s Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle EWA11150 4 1 PRE OPERATION CHECKS EAU15603 Pre operation check list CHECKS e Check fuel level in fuel tank e Refuel if necessary e Check fuel line for leakage e Check oil level in oil tank Engine oil e If necessary add recommended oil to specified level e Check vehicle for oil leakage Transfer case oil e Check vehicle for oil leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check lever free play e Adjust if necessary Front brake e Check brake pads for wear 6 21 6 22 6 23 e Replace if necessary e Check fluid level in reservoir e If necessary add recommended brake fluid to specified level e Check hydraulic system for leakage e Check operation e If soft or spongy have Yamaha dealer bleed hydraulic system e Check brake pads for wear Rear brake e Replace if necessary e Check fluid level
76. se ECU fuse Spare main fuse 10 0A Auto decompression fuse 15 0A Backup fuse 7 5A Pp ECA10640 CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a 1 Headlight fuse r 2 Signaling system fuse tes o o aa 3 Ignition fuse 4 Turn the key to ON and turn on 4 Fuel injection system fuse the electrical circuit in question to 5 Backup fuse for odometer and clock check if the device operates 6 Auto decompression fuse 5 If the fuse immediately blows 7 Spare fuse again have a Yamaha dealer 8 ECU fuse check the electrical system 6 33 PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 1 Headlight coupler 2 Headlight bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb 1 Screw 2 Disconnect the headlight coupler and then remove the bulb cover 1 Headlight bulb holder 6 34 EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder ECA10660 CAUTION Do not
77. se a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU34042 Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise 1 Seat lock 2 Unlock 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the seat holder as shown 3 9 1 Projection 2 Seat holder 2 Push the front of the seat down to lock it in place 3 Remove the key NOTE Make sure that the seat is properly se cured before riding INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder 1 Helmet holder The helmet holder is located under the rider seat To secure a helmet to the helmet holder 1 Remove the rider seat See page 3 9 2 Attach the helmet to the helmet holder and then securely install the seat Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con tro
78. soap based grease every 16000 mi 25000 km or 24 months e Check all chassis fitting and fas 12 Chassis fasteners teners V V V V V e Correct if necessary 13 Brake and clutch le e Apply lithium soap based grease J N N J J ver pivot shafts all purpose grease lightly 14 Brake and shift ped Apply lithium soap based grease J N N J J al pivot shafts all purpose grease lightly e Check operation 15 Sidestand pivot Apply lithium soap based grease V V V V V all purpose grease lightly 16 Sidestand switch e Check operation and replace if X N N J J J necessary e Check operation and for oil leak 17 Front fork age V V V V V e Replace if necessary 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Shock absorber as e Check operation and for oil leak 18 age V V V V V sembly e Replace if necessary Rear suspension e Apply lithium soap based grease 19 3 4 link pivots lightly 20 Engine oil Change warm engine before V V V V V V draining 21 Engine oil filter car Replace J J J tridge p i e Check for leakage e Change at initial 600 mi 1000 22 Transfer case oil km or 1 month
79. stand ieaiai neip 3 13 Identification NUMbETS ceeeeeeeees 9 1 Sidestand checking and lubricating 6 28 Ignition circuit cut off system 3 14 Spark plugs CheCking ccceseeeeees 6 8 Indicator and warning lights 0 3 2 Specifications K Speedometer Key identification NUMbET 0eeee 9 1 Starting and warming up a cold L QIIGING ie cedsriceceterc sas TTEA 5 1 Labels location Of cccscsscessseseseseeeees 1 5 Start switch 3 6 License plate light bulb replacing 6 36 Steering checking 6 30 M Soraga siea euie eaat iea 7 3 Main switch steering lock ee 3 1 Supporting the motorcycle epee eae yy Oot Maintenance and lubrication periodic 6 4 Swingarm pivots lubricating 6 29 Maintenance emission control T SY SIO Ms a ANE I A Tachometer Unit eee eee 3 3 Maintenance periodic k Tail brake light eee eeeeeeees 6 35 Maintenance reCOrd oecccccccccccecececceceeececeee Throttle cable free play checking 6 16 Model label ceeeeeeeeeeeseeeeeeeeeeneeeees Throttle grip and cable checking N Neutral indicator light fi er Seo Ue aE Rae eee Transfer Case Oil cceeceeeeeeteteeees 6 12 Troubleshooting 6 37 P tkin ganit A a a 5 4 Part locations n 2 1 Troublesho ting chart SA oe Pre operation check list ee 4 2 Turn signal indicator lights cee ena ee Turn signal light bulb replacing 6 35 R Turn signal s
80. stem AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 1 SPECIFICATIONS Tail brake light Backup fuse LED 7 5A Front turn signal position light Auto decompression fuse 12 V 23 W 8 0W x2 15 0A Rear turn signal light 12V 21 0Wx2 License plate light 12V 3 8Wx2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 30 0A Headlight fuse 15 0A Signaling system fuse 10 0A Ignition fuse 10 0A ECU fuse 10 0 A Fuel injection system fuse 15 0 A 8 3 EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER O VEHICLE IDENTIFICATION NUMBER Oooo MODEL LABEL INFORMATION CONSUMER INFORMATION EAU26381 Key identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 EAU26400 Vehicle identification number 1 Vehicle identification
81. t check the Vehicle 3 Ignition Wet Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs 1 and check the electrodes P The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery aero e engine MMS OVer L Ti The battery is good quickly The engine does not start Operate the electric starter gt gt Have a Yamaha dealer The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 38 MOTORCYCLE CARE AND STORAGE EAU26070 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely
82. tness 3 4 5 Push the SELECT button to set the brightness level 6 Turn the key to OFF NOTE When adjusting the meter lighting the odometer display will indicate the brightness level Clock mode To set the clock 1 Push the SELECT button and RESET button together for at least two seconds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits INSTRUMENT AND CONTROL FUNCTIONS If any of those circuits are defective the engine trouble warning light will come on and the clock display will indicate a two digit error code e g 11 12 13 If the clock display indicates such an er ror code note the code number and then have a Yamaha dealer check the vehicle ECA11540 CAUTION If the clock display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage Handlebar switches Left 1 Dimmer switch 20 20 2 Turn signal switch lt a q gt 3 Horn switch pes Right EAU12343 1 Engine stop switch O R 2 Start switch 3 5 EAU12400
83. touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner PERIODIC MAINTENANCE AND MINOR REPAIR EAU24180 EAU24210 Tail brake light Replacing a turn signal light This model is equipped with an LED bulb type of tail brake light 1 Remove the turn signal lens by re If the tail brake light does not come on moving the screws have a Yamaha dealer check it 1 Do not touch the glass part of the bulb 1 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws Ta Screw 8 7 Have a Yamaha dealer adjust the headlight beam if necessary 2 Remove the defective bulb by pushing it in and turning it counter clockwise 6 35 PERIODIC MAINTENANCE AND MINOR REPAIR EAU24321 Replacing a license plate light bulb 1 Turn signal light bulb 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws ECA10680 CAUTION Do not overtighten the screws oth erwise the lens may break 1 Remove the license plate light unit by removing the nuts washers and rubber dampers 1 Nut 2 Washer 3 Rubber damper 4 Lice
84. uitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations e Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can 1 2 cause burns Always wear protec tive clothing that covers your legs ankles and feet e A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when
85. ut notice IMPORTANT MANUAL INFORMATION EAU10192 LABEL HERE B AFFIX DEALER _ _ XV17PCV C XV17PCMV C OWNER S MANUAL 2005 by Yamaha Motor Corporation U S A 1st edition May 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 19 46 TABLE OF CONTENTS SAFETY INFORMATION 1 1 OPERATION AND IMPORTANT Adjusting the brake lever free Location of important labels 1 5 RIDING POINTS 0 eee 5 1 play iiie hard rate es 6 21 Starting and warming up a cold Adjusting the rear brake light DESCRIPTION o ae 2 1 ENGINE ai oian i 5 1 SWICK ced ti aaa 6 22 Left ViOW corpose ogoogo ginitik 2 1 Shifting Menenide a eoi 5 2 Checking the front and rear brake Right ViOW eeeereerenn 2 2 Engine break in eccere 5 3 pads fiitcteiias site dacs 6 22 Controls and instruments 2 3 Parking mokasini ean 5 4 Checking the brake fluid level 6 23 Changing the brake fluid 6 24 INSTRUMENT AND CONTROL PERIODIC MAINTENANCE AND Drive belt Slack n se 6 25 FUNCTIONS 3 1 MINOR REPAIR 6 1 Checking and lubricating the Main switch steering lock 45 3 1 PERIODIC MAINTENANCE 6 1 CADIS Siain aa ieeie 6 26 Indicator and warning lights 3 2 Owner s tool kit aseeseen 6 1 Checking and lubricating the Speedometer eeee
86. vehicle safety from the Hotline 9 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system e Muffler e Exhaust pipe e Silencer Intake system e Air cleaner case e Air cleaner element e Intake duct 9 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer Remarks interval service name and address 600 mi 1000 km or 1 month 4000 mi 7000 km
87. witch eee 3 5 Rear brake light switch adjusting 6 22 INDEX V Valve clearance cececstseceeeeeesteeee Vehicle identification number WwW Warranty extended 9 9 Warranty limited s 9 7 Wheel bearings checking 6 31 Wheels sce anii a ea 6 19 See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2005 07 0 9x1 CR E
88. y with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper maintenance are not covered by this warranty YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ENGINE DISPLACEMENT 50cc to 169cc PERIOD 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc or over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE

Yamaha 2006 Warrior Owner's Manual

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