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Series 400, 700, & 800 Luminaires User's Manual

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2. 3 02 9687 0001 0 26 July 2011 Xi VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Hz BE UV i VARI LITE UV HID m T s
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4. Class A 26 July 2011 02 9687 00010 TABLE OF CONTENTS Table of Contents Introduction About This Manual LE 1 Additional DocumMentati0N oooonccnoncncncncnnnonenaneninocccnconononanenonienecncncnnonennnnaniconocccnoncononans 2 Text Conventions ii 2 Customer Service oe e eee rx li uen eee eet edge e nen aa Nl Ki 3 Chapter 1 Description Features OVGEVIeW x mn nt aute uten ua iis did re td i e dep 6 Components Included OS ii an RER e iege 8 Replacement Items Accessories enne nennen aaa 9 Luminaire Components 22 eee Re tide eret ef testet rH ter tete 10 Chapter 2 Installation Power and Data Cabling Requirements lid M 12 Current vs Voltage cuido o A et Ur Head 14 Data Cables 5 ee cR ae ee Hoa d reatus 16 Recommended Cable Types Manufacturers eere 17 Termination Connector trotar 17 Installation Procedures Installing Lamp 3 et eee ee de steht Rn net 18 Align Lamp For Maximum Beam Irradiance u uusnsesnnenseenseenseesnnennennnennnnennen nn 20 Hanging the Luminaire 4 in ann in nain E EE E ai 21 Floor Mounting the Luminaire 24 Connecting Data a
5. Rear of Luminaire Do not loosen or use these X screws for adjustment NOTE Lamp Socket Cover removed for clarity It is not necessary to remove Lamp Socket Cover to align lamp Figure 2 5 Lamp Alignment Screws 20 26 July 2011 02 9687 00010 INSTALLATION INSTALLATION PROCEDURES Hanging the Luminaire The VL440 VL770 VL880 Luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire Two mounting truss hooks or other mounting hardware are required Many compatible truss hooks are available from different manufacturers for your particular needs A minimum of two hooks per luminaire is required If mounting method does not use truss hooks two attachment points per luminaire are required Install mounting hardware and brackets Step 1 Install truss hooks on two provided truss hook brackets as required PN A Mega Claw Truss Hook not provided Example Truss Hook Installation Bracket Truss Hook Hardware not provided ES Figure 2 6 Installing Truss Hooks Note Various types of truss hooks can be used The Mega Claw truss hook as shown in the example above as well as many other standard hooks can be ordered separately Step 2 Determine required configuration of bracket installation Brackets may be installed in either orientation as shown gt 5 LI i los a lle id d
6. 0 100 Default Value Description Controls Rotating Gobo Wheel using the following note half gobo positioning is not possible Open Index No Gobo DMX 0 Gobo 1 Index DMX 14 Gobo 2 Index DMX 28 Gobo 3 Index DMX 42 Gobo 4 Index DMX 56 Gobo 5 Index DMX 70 Gobo 6 Index DMX 84 Gobo 7 Index DMX 98 Open Rotation No Gobo DMX 112 Gobo 1 Rotate DMX 126 Gobo 2 Rotate DMX 140 Gobo 3 Rotate DMX 154 Gobo 4 Rotate DMX 168 Gobo 5 Rotate DMX 182 Gobo 6 Rotate DMX 196 Gobo 7 Rotate DMX 210 Open DMX 214 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 Rotating Gobo Index Rotate 0 65535 0 100 32768 16 bit control of the Rotating Gobo Wheel s index and rotation in either direction Rotate Fast to Slow lt lt DMX 0 32755 Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 Beam Iris 0 255 0 100 Controls beam size iris from 0 open to 255 small Strobe 0 255 0 100 Controls strobe operations as follows Open DMX 0 2 Closed DMX 3 5 Slow Rand DMX 6 7 Med Rand DMX 8 10 Fast Rand DMX 11 12 Strobe Range DMX 13 127 fastest Frost 0 255 0 100 Controls frost mechanism Linear control from No Frost 0 to Full Frost 255 Prism 0 255 0 100 Controls prism mechanis
7. L Brackets Brackets Figure 2 7 Bracket Orientation Options Step 3 While pulling up on locking mechanism release fit keyed holes onto raised mounting buttons at bottom of enclosure Slide forward and release locking mechanism to lock in place Ensure brackets are locked securely Always face brackets in same direction as shown 02 9687 0001 0 26 July 2011 21 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL AN WARNING Fnsure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire Example Truss Hook and Mounting Hardware i TP s in not included lt rack el y AT Face b rection fo G same iquration IN 11 con Mount Bracket FA gt Ne CC e Keyed Hole Locking Mechanism Ms T ae y Raised Mounting Buttons 4 each Locking Mechanism Press up to install or release Figure 2 8 Installing Brackets on Luminaire Enclosure Step 4 After installing truss hooks the hooks should be oriented as shown in Figure 2 8 and Figure 2 9 22 26 July 2011 02 9687 00010 INSTALLATION INSTALLATION PROCEDURES Installing in Truss Step 1 Using two people lift luminaire into mounting position Step 2 Secure in place with truss hook Ensure truss hook hardware that locks hook in place e g wing bolt is properly tightened and that luminaire is fully supported Step 3 Attac
8. Y r Tribal Break Up Block Break Up ale Note raw artwork shown for gobos and gags is for reference only 02 9687 0001 0 26 July 2011 35 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL VL880 Spot Luminaire Color Mixin9 The VL880 Spot luminaire provides full CYM color cross fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes Table 7 VL880 Spot Color Wheel Colors and Positions Position Filter Color Filter Part Number 0 Open None None 1 Red 21 9687 0431 2 Blue 21 9687 0436 3 Kelly Green 21 9687 0434 4 Magenta 21 9687 0433 5 CTO 21 9687 0407 6 Flesh Pink 21 9687 0441 7 Dark Orange 21 9687 0439 8 Congo Blue 21 9687 0435 Congo Blue Red Blue Dark Orange Flesh Pink Kelly Green Magenta 36 26 July 2011 02 9687 00010 OPERATION COLOR CONTROL amp GOBOS 3 Gobos The VL880 Spot Luminaire contains two gobo wheels e One rotating gobo wheel with seven rotatable indexable gobo positions refer to Table 8 VL880 Spot Rotating Gobo Wheel Effects and Positions on page 37 One fixed gobo wheel with ten easily loaded patterns and one open position capable of continuous rotation for additional effects refer to Table 9 VL880 Spot Fixed Gobo Wheel Effects and Positions on page 38 A CAUTION VL880 spot luminaires accept glass gobos only Use of metal gobos in VL
9. Down arrows to select Enable or Disable Press Enter to select 02 9687 0001 0 26 July 2011 77 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Diagnostic Tests The following diagnostic tests are available in the test menu Test Descriptions All Seq Tests all functions in sequential order Pan Tilt 1 Tests different pan and tilt movements PAN TE Tests different pan movements Messen Tests different tilt movements Dimmer Tests different dimmer operation OSIrODG auo Tests strobe operation Cyan Tests Cyan color wheel movements Yellow Tests Yellow color wheel movements Magenta Tests Magenta color wheel movements Color Mix Tests operation of the color mixing system Color Wheel Tests fixed color wheel operation Rotating Gobo Tests rotating gobo wheel operation Gobo Index Tests rotating gobos movement FixGobo Tests fixed gobo wheel movement Edge ais Tests edge movement ZOOM a Tests zoom movements ANo Tests iris movement Frost mme Tests frost operation movement PrisM 1 Tests prism operation movement Et Allows user to manually put luminaire in position to align lamp Encoder Disables pan and tilt and displays encoder value Sensor Tests sensors for selected test Tilt Dimmer Cyan Yellow Magenta Fixed Color Wheel Rotating
10. Magenta RunTest Magenta Color Wheel Color Mix RunTest Color Wheel Color Mixing Color Whl RunTest Fixed Color Wheel Rot Gobo RunTest Rotating Gobo Wheel Gobo Index RunTest Rotating Gobos Indexes Fix Gobo RunTest Fixed Gobo Wheel Edge RunTest Edge Zoom RunTest Zoom Iris RunTest Beam Iris Frost RunTest Frost Prism RunTest Prism Lamp Lamp Disables Pan RunTest and Tilt for lamp adjustment Encoder Encoder Allows Pan Value hand movement to check Tilt Value values 02 9687 0001 0 26 July 2011 71 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 72 Table 4 1 Menu System Chart Continued 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test Sensor Tilt EOT Sensor Sens Tst Sensor PASS System Test Sensors Test Test in Progress continued RAE Dimmer Position Sensor Sens Tst Sensor PASS Test in Progress FAIL Cyan Cyan Color Wheel Sens Tst Sensor PASS Sensor Test in Progress FAIL Yellow Yellow Color Wheel Sens Tst Sensor PASS Sensor Test in Progress FAIL Magenta Magenta Color Sens Tst Sensor PASS Wheel Sensor Test in Progress FAIL Fixed Color Wheel Fixed Sens Tst Sensor PASS Color Wheel Sensor Test in Progress FAIL Rot Gobo Rotating Gobo Sens Tst Sensor PASS Sensor Test in Progress FAIL Gobo Index Gobo Index Sens Tst Sensor PASS Sensor Test in Progress FAIL Fixed Gobo Fixed Gobo Sens Tst Sensor PASS Wheel Sensor Tes
11. To remove and replace rotating gobos Step 1 Remove power from luminaire and allow luminaire to cool completely Step 2 As illustrated in Figure A 7 at rear cover assembly remove rear head cover by loosening two captive quarter turn fasteners and sliding cover away from luminaire head Note rear head cover is attached by a safety tether A E Luminaire Head en Assembly Fixed Color Rotating Gobo Filter Assembly JA Assembly Rear Head Cover Assembly Quarter Turn Fasteners Rear head cover assembly secured with a tether Figure A 7 Replacing Rotating Gobos VAN CAUTION Wear protective gloves or other protective covering while handling gobos and filters to avoid leaving fingerprints Gobos are extremely fragile and can break if not handled carefully If dirty clean with isopropyl alcohol and a soft lint free cloth Step 3 Atrotating gobo wheel slowly rotate wheel by hand until gobo to be removed is at top of assembly as shown in Figure A 8 88 26 July 2011 02 9687 00010 TROUBLESHOOTING AND MAINTENANCE A Step 4 Grasp gobo carrier with fingers and gently pull gobo assembly straight up and out of rotating gobo wheel Note orientation of rotating gobo carrier assembly New gobo assembly must go in exactly the same Rotating Gobo Or Pull gobo straight up and Q away from wheel assembly Rotating Gobo Carrier Orientation Image on this side Rear of gobo assembly This side reflective side t
12. 190 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to 16 From 217 to 255 will give differ f wheel spin Bold type below e 10 27 28 45 46 63 64 81 MX 180 172 189 Fast DMX 238 255 Rotating Gobo Wheel 0 255 0 100 0 Controls Rotating Gobo Wheel using the following note half gobo positioning is not possible Open Index Gobo 1 Index DMX 14 Gobo 2 Index Gobo 3 Index Gobo 4 Index Gobo 5 Index Gobo 6 Index Gobo 7 Index Open Rotation No Gobo DMX 112 Gobo 1 Rotate DMX 126 Gobo 2 Rotate DMX 140 Gobo 3 Rotate Gobo 4 Rotate DMX 168 Gobo 5 Rotate DMX 182 Gobo 6 Rotate DMX 196 Gobo 7 Rotate DMX 210 Open DMX Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to No Gobo DMX 0 DMX 28 DMX 42 DMX 56 DMX 70 DMX 84 DMX 98 DMX 154 214 Fast DMX 238 255 Rotating Gobo Index Rotate 0 65535 0 100 32768 16 bit control and rotation i Rotate Fastt Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 of the Rotating Gobo Wheel s index n either direction o Slow lt lt DMX 0 32755 Beam Iris 0 255 0 100 0 Controls beam size iris from 0 open to 255 small Strobe 0 255 0 100 0 Controls strobe operations as follows Open DMX 0 2 Closed DM Slow Ran
13. 121 38 122 48 38 123 38 124 39 125 49 39 126 39 127 40 128 50 40 129 41 130 51 41 131 41 132 42 133 52 42 134 43 135 53 43 136 43 137 44 138 54 44 139 45 140 55 45 141 45 142 46 143 56 46 144 47 145 57 47 146 47 147 48 148 58 48 149 49 150 59 49 151 49 152 50 153 60 50 154 50 155 51 156 61 51 157 52 158 62 52 159 52 160 53 26 July 2011 02 9687 00010 02 9687 0001 0 OPERATION LUMINAIRE TIMING Table 14 Timing Channels Map Continued DMX Value Seconds 161 63 53 162 54 163 64 54 164 54 165 55 166 65 55 167 56 168 66 56 169 56 170 57 171 67 57 172 58 173 68 58 174 58 175 59 176 69 59 177 59 178 60 179 70 60 180 65 181 71 65 182 65 183 70 184 72 70 185 75 186 73 75 187 75 188 80 189 74 80 190 85 191 75 85 192 85 193 90 194 76 90 195 95 196 77 95 197 95 198 100 199 78 100 200 110 201 79 110 202 110 26 July 2011 3 53 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 54 Table 14 Timing Channels Map Continued DMX Value Seconds 203 120 204 80 120 205 120 206 81 130 207 130 208 140 209 82 140 210 140 211 150 212 83 150 213 160 214 84 160 215 160 216 170 217 85 170 21
14. AND MAINTENANCE A Step 4 Grasp filter with fingers and gently pull filter assembly straight up and out of fixed color wheel Note orientation of fixed color filter New color filter must go in exactly the same Fixed Color Filter Assembly Pull filter A straight up and away E from wheel C assembly Fixed Color Filter Orientation V Rear of filter This side reflective side towards i lamp Note position of light Light Shield shield y Light Shield Front of filter This side non reflective side towards front of luminaire Note positions of light Mounting Tab shield and dimple in tab dimple on front side Ya Figure A 5 Removing Installing Fixed Color Filters Step 5 At position where fixed color filter was removed place replacement fixed color filter over open slot as shown in Figure A 6 slide into wheel and gently snap filter into place Fixed Color Filter Light Shield Mounting Tab dimple on front side Open Position no filter Note Front of Assembly Shown Assembly shown for clarity side towards front lens Figure A 6 Fixed Color Filter Wheel Filter Installation Step 6 After filter is installed reinstall rear head cover 02 9687 0001 0 26 July 2011 87 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Rotating Gobo Removal and Installation AN WARNING Remove power from luminaire before performing this procedure
15. Hours XXXX Cumulative Lamp Hours Used of Operation Hours Not editable Reset Hrs ResetLamp Hour OK Counter Pan Tilt Pan and Tilt Options Movement Position Enable Recovery Disable Display Display Illumination Off Time ON ON indefinitely 30sec OFF in 30 seconds 5Min OFF in 5 minutes default 10Min OFF in 10 minutes Display Enabled On Off CMD Lock On Command Lock Off ChgLumID THEE Change Lum ID Set Luminaire ID Number Reset Default Reset luminaire to default settings OK Continued Next Page 26 July 2011 02 9687 00010 MENU SYSTEM MENU OPERATION Table 4 1 Menu System Chart Continued 4 1st Level 2nd Level 3rd Level 4th Level 5thLevel DMX DATA Channel XXX XXX Data DMX Data and Note Channel and Dimmer DMX Channel Pan Tilt Mode information displayed Dimmer XXX Data simultaneously Pan Tilt Pan Tilt Options Swap ON Swap Pan amp Tilt OFF default Inv Pan ON Invert Pan OFF default Inv Tilt ON SENT OFF default Fixture Status Scrolls error messages or Displays fixture Status Error Display displays No Errors information Re Cal OK condition or Recalibrate downloads new software Lumld XXXX Luminaire ID Luminaire ID Number Version XX XX XX Software Version Version Date Fixt Hrs XXXX Fixture Hours On powered Hours Download OK Download Program to Luminaires Continued Next P
16. July 2011 02 9687 0001 0 FOREWORD Aviso sobre Seguridad Es muy importante leer TODA la informaci n e instrucciones sobre seguridad que se indica en este manual as como en los documentos adjuntos antes de instalar y operar los productos descritos Se debe prestar atenci n a todos los avisos y advertencias durante la instalaci n y uso de este producto Los s mbolos de seguridad usados en este manual son los siguientes A CUIDADO indica posibles da os al producto AN ADVERTENCIA indica posibles lesiones o muerte a las personas LA INFORMACI N GENERAL RELACIONADA A LA PROTECCI N CONTRAGOLPES DE CORRIENTE EL CTRICA INCENDIO EXPOSICI N EXCESIVA A RADIACI N ULTRA VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE ADVERTENCIA INSTRUCCIONES PARA PROTECCI N CONTINUA CONTRA INCENDIO 1 Las luminarias VARIXLITE han sido dise adas para ser usadas solamente con algunas l mparas Tome nota del tipo de l mpara antes de reemplazarla Instalaci n de otro tipo de l mpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalaci n Vea las instrucciones detalladas en este manual 3 Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados para las luminarias VARIXLITE ADVERTENCIA INSTRUCCIONES PARA PROTECCI N CONTINUA CONTRA CHOQUE EL CTRICO 1 Las luminarias VARI LITE est n dise ada
17. NZ AN Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software Color Control Gobos e DMX Operation Luminaire Timing Updating Software 02 9687 0001 0 26 July 2011 29 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Color Control amp Gobos Color control and gobos depends on the model purchased The following is a brief description of each model s color control and gobo projection capabilities VL440 Spot Luminaire Color Mixing The VL440 Spot luminaire provides full CYM color cross fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes Table 1 VL440 Spot Color Wheel Colors and Positions Position Filter Color Filter Part Number 0 Open None None 1 Red 21 9687 0431 2 Blue 21 9687 0436 3 Kelly Green 21 9687 0434 4 Magenta 21 9687 0433 5 CTO 21 9687 0407 6 Flesh Pink 21 9687 0441 7 Dark Orange 21 9687 0439 8 Congo Blue 21 9687 0435 Congo Blue 4 Red Blue Dark Orange Flesh Pink Kelly Green 30 26 July 2011 Magenta 02 9687 00010 OPERATION COLOR CONTROL amp GOBOS 3 Gobos The VL440 Spot Luminaire contains two gobo wheels e One rotating gobo wheel with seven rotatable indexable gobo positions refer to Table 2 VL440 Spot Rotating Gobo Wheel Effects and Positions on page 31 One fi
18. Plenum cable 200 88102 2 100 PTFE 24 High Temp Plenum cable 200 89696 2 100 PTFE 22 High Temp Plenum cable 200 89729 2 100 PTFE 24 High Temp Plenum cable 200 89855 2 100 PTFE 22 High Temp Plenum cable 200 9729 2 100 PVC 24 UL2493 60 9804 2 100 PVC 28 UL2960 60 9829 2 100 PVC 24 UL2919 80 9842 2 120 PVC 24 UL2919 80 Proplex Cables PC224P 2 110 Polyure 22 Heavy Duty and Portable 105 thane PC224T 2 110 PVC 22 UL2464 105 PC226T 3 110 PVC 22 UL2464 Characteristic Impedance signal at certain line lengths resulting in errors The terminator is also 1 necessary for software downloads and running tests on multiple luminaires To construct your own connector you will need the following components e 5 pin male XLR connector Two 1 4W 5 120 ohm resistors 2 Solder resistors across pins 2 amp 3 and 4 amp 5 5 4 Note A male termination connector is available as an accessory from Vari Lite See Replacement Items Accessories on page 9 02 9687 0001 0 26 July 2011 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment it will be necessary to install in the luminaire before use AN WARNING Ensure that power is completely removed from luminaire when installing lamp CAUTION Wear cotton gloves or other covering while installing lamp Touching lamp glass with i bare fingers wi
19. Profile should default to DMX 255 for smoothest console timing Used to strike douse the lamp set lamp levels and other various functions as well as resetting the luminaire via the console DMX values are Default Console Value Idle DMX 0 Display Menu Settings Off DMX 3 4 Reset Fixture to Defaults DMX 5 7 Fans Constant DMX 11 13 Fans Auto DMX 14 16 Full Luminaire Recal DMX 81 87 30 Control 0 255 0 100 0 ReCal Color DMX 100 104 ReCal Gobo DMX 112 116 ReCal Beam DMX 126 130 ReCal Dim Strobe DMX 138 142 Lamp OFF DMX 165 171 Lamp Stand by Quiet DMX 176 181 Lamp Full DMX 199 204 Lamp Strike DMX 249 255 When resetting fixtures to Defaults settings in Bold will be activated Notes Default Values Denotes recommended console default settings Use of Timing Channels The default value setting in the profile should be 255 proportional control to allow smooth movement when using console timing The Timing channel data should change as a snap A zero value will give the fastest move but without any smoothing this can look steppy in console timed moves To use a timing channel instead of console timing it is necessary to set the timing channel to the desired value and set cue and or parameter time to zero A combination of time controls can produce unexpected results Refer to Luminaire Timing on page 48 for more information Timing Channel Control The luminaire uses
20. Step 1 Ensure power is completely removed from luminaire and luminaire has cooled completely Step 2 Setthe luminaire head horizontally Step 3 Engage service tilt lock to secure luminaire head in position Step 4 At back of luminaire using 2 Phillips screwdriver remove lamp socket cover by loosening the two quarter turn fasteners Note lamp socket cover is connected with a safety tether Lamp Socket Lamp Lamp Socket Cover Quarter Turn Fasteners N Figure A 1 Lamp Socket Cover Removal Step 5 Remove old lamp from socket by rotating lamp base counter clockwise until lamp tabs align with lamp socket slots 84 26 July 2011 02 9687 00010 TROUBLESHOOTING AND MAINTENANCE A Step 6 As shown in Figure A 2 align lamp tabs with lamp socket _ Align tabs of lamp with HN socket when installing Lamp dap NOTE Bow of lamp must be oriented with Slot in reflector Bow Lamp Socket Cover Figure A 2 Lamp Installation Step 7 Install lamp fully into lamp socket taking care not to touch lamp glass Step 8 Turn lamp clockwise to seat lamp into socket Lamp base should be aligned as illustrated in Figure A 3 gt Lamp E x Note alignment of fully seated lamp zd oua Ensure lamp is completely seated before reinstalling lamp Pr socket cover Figure A 3 Installed Lamp Step 9 Reinstall lamp socket cover Make sure safety tether is completely encapsu
21. Test Pan Tilt Run Test Pan Run Test Tilt Run Test r Dimmer Run Test Strobe Run Test Cyan Run Test Yellow Run Test Magenta Run Test Color Mix Run Test Color Whl Run Test Rot Gobo Run Test Gobo Index Run Test Fix Gobo Run Test Edge Run Test Zoom Run Test Iris Run Test Frost Run Test Prism Run Test Lamp Run Test Encoder Run Test Sensor Test _ Tilt Dimmer r Cyan Yellow Magenta Fixed Color Wheel Rot Gobo Gobo Index Fixed Gobo r Edge Zoom Prism Frost Temps Displays Temperatures Fans Run Test Notes Test Mode is disabled if DMX512 signal is present Do not use RS232 Log unless instructed by Vari Lite technical support to do so 26 July 2011 4 67 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Menu System Functions Table 4 1 Menu System Chart 1st Level 2nd Level 3rd Level 4th Level 5thLevel Address XXX DMX Address DMX Address value SetUp Model VL400 ee VL440 Luminaire Type VL770 VL880 Config System Configuration 68 Lamp Lamp Options Power Lamp Power ON default OFF Power Up Lamp Power up State Lamp ON Lamp On default Lamp OFF Lamp Off Lamp
22. Up o 0 00700 Bathtub Drain eo 9 oo e Leaves Medium Circle Night Sky Horizontal Bars Block Break Up ale Y f Tribal Break Up Note raw artwork shown for gobos and gags is for reference only 32 26 July 2011 02 9687 0001 0 OPERATION COLOR CONTROL amp GOBOS 3 VL770 Spot Luminaire Color Mixing The VL770 Spot luminaire provides full CYM color cross fading and one fixed color wheel with 8 fixed colors for rich color projection and snap color changes Table 4 VL770 Spot Color Wheel Colors and Positions Position Filter Color Filter Part Number 0 Open None None 1 Red 21 9687 0431 2 Blue 21 9687 0436 3 Kelly Green 21 9687 0434 4 Magenta 21 9687 0433 5 CTO 21 9687 0407 6 Flesh Pink 21 9687 0441 7 Dark Orange 21 9687 0439 8 Congo Blue 21 9687 0435 Congo Blue Red Blue Dark Orange Flesh Pink Kelly Green Magenta 02 9687 0001 0 26 July 2011 33 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Gobos The VL770 Spot Luminaire contains two gobo wheels e One rotating gobo wheel with seven rotatable indexable gobo positions refer to Table 5 VL770 Spot Rotating Gobo Wheel Effects and Positions on page 34 One fixed gobo wheel with ten easily loaded patterns and one open position capable of continuous rotation for additional effects refer to Table 6 VL770 Spot Fixe
23. V rifier le type de lampe avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent tre fix s sur tout type de surface tant que les directives de montage sont respect es Voir les explications d taill es dans ce guide 3 V rifier la distance respecter entre les mat riaux combustibles ou les objets illumin s et les luminaires VARI XLITE AVERTISSEMENT DIRECTIVES POUR SE PROTEGER CONTRE LES DECHARGES ELECTRIQUES 1 Les luminaires VARI LTTE sont con us pour une utilisation au sec uniquement Une exposition la pluie et l humidit risque d endommager le luminaire 2 D brancher l appareil avant de proc der la r vision de tout mat riel VARIXLITE 3 Les r visions doivent tre effectu es uniquement par des personnes qualifi es 02 9687 0001 0 26 July 2011 vii VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL viii AVERTISSEMENT 3 DIRECTIVES POUR SE PROTEGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1 Plusieurs luminaires VARI KLITE utilisent une lampe qui produit des rayons UV NE PAS fixer son regard sur la lampe 2 L utilisation des luminaires sans lentille ou blindage pose des risques Tous blindages lentilles ou ecrans ultraviolet visiblement endommag s au point que leur efficacit en est affect e doivent tre remplac s par exemple s il y a des fissures ou de profondes rayures AVERTISSEMENT DIRECTIVES PO
24. and VL880 Spot A three filter CYM cross fading mechanism plus a fixed color wheel with 8 interchangeable color filters and 1 open space Fixed wheel is capable of continuous rotation for additional effects Zoom Optics Control e All models feature a high speed precision zoom optical system with continuously variable field angle from approximately 15 to 36 programmable over a timed range of 1 5 seconds to 20 minutes Variable beam focus to soften edges of gobos or spots Gobo Wheels e All models feature one rotating gobo wheel with seven rotatable indexable gobo positions and one open position One fixed gobo wheel with 10 easily loaded patterns and one open position Fixed gobo wheel is capable of continuous rotation for additional effects 17 total gobos positions VL440 Spot accepts both metal and glass gobos e VL770 amp VL880 Spot accept glass gobos only Frost and Prism Capability Independent drop in armature with frost glass Second independent drop in armature with rotating and indexable four facet prism Both the frost and prism pieces are interchangeable Intensity Control e All models have a coated glass dimmer wheel provides full field dimming designed for smooth timed fades These models also feature a high performance dual blade strobe system capable of ultra fast operation Source VL440 Spot 400W MSR Gold 400 MiniFastFit Lamp e VL770 Spot 700W MSR Gold 700 MiniFastFit Lamp VL88
25. date of sale as the beginning of the warranty period Once you obtain the RMA pack the unit in a secure shipping container or in its original packing box Go to the Vari Lite web site www vari lite com click on the Support link and download the RMA form Put the completed RMA form in shipping container along with a copy of your invoice if available Write the RMA number legibly on or near the shipping address label and return the unit freight prepaid to Vari Lite Attention Warranty Service RMA 10911 Petal Street Dallas Texas 75238 USA As stated in the warranty it is required that the shipment be insured and FOB our service center 02 9687 0001 0 26 July 2011 i VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Compliance Notice FCC CE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with Vari Lite system service and safety guidelines may cause harmful interference to radio communications As tested under this standard FCC 47CFR 15B cIA CEI Issued 2009 10 01 Title 47 CFR Part 15 Subpart B Unintentional Radiators Class A Operation of this equipment in a residen
26. de arco operan a alta presi n y muy alta temperatura Si la l mpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las part culas de la l mpara rota que se caen 4 Use protecci n para los ojos cuando vuelve a colocar una l mpara nueva 5 Use un equipo de seguridad apropiado guantes protecci n para los ojos etc cuando trabaje con l mparas da adas 6 Si toca la l mpara con las manos limpie la l mpara con alcohol desnaturalizado y con tela sin pelusas antes de instalar o volver a conectar la luminaria 7 Cambie la l mpara si est da ada o deformada termicamente ADVERTENCIA INTERFERENCIA RF 1 Este es un producto de Clase A En el ambiente de la casa este producto puede ocasionar radiointerferencia en cuyo caso el usuario debe tomar las medidas adecuadas X 26 July 2011 02 9687 00010 FOREWORD Ro eee al AN
27. eee esl 64 Using the Menu Syst me ai naines 66 Default State uf eet tt e ih an eoe rgo tee 66 Menu System OvervVieW esee eee ec e De e UP te ea ei III 67 Menu System Functions sees ess sete eie ette eet ei et ist 68 Function D finitions idee MN en degustare etie reta 73 Self Tests Running Parameter Tests tia d eH ES 76 Diagnostic Tests instituts 78 Test Descriptions se nement denter aea PEERS 78 Appendix A Maintenance Equipment Handling FLocation UNE iota HERE 80 BamDS ES da e RR ES rat 80 SEIVIEINE u C 80 Ga 80 Lamp lifer cic eisen eb 80 Sold State ARA E eedi RAP 81 Electrostatic Discharge ESD ss 81 Printed Circuit Boards PCBS eese nennen ener enne 81 Troubleshooting Error Messages an surtt pi rep Ete Pr be bc Mee Tip pete ete Podio beta 82 2 26 July 2011 02 9687 00010 TABLE OF CONTENTS Troubleshootitig Guide u ae ht 83 Routine Maintenance Lamp Removal and Installation ss 84 Fixed Color Wheel Filter Removal and Installation 86 Rotating Gobo Removal and Installation 88 Fixed Gobo Removal and Installation essere 90 Cleaning Optical Lenses and Filters eese 92 Appendix B Technical Specifications Mechanical reete te PER MINI Marsa era Meese has 93 DC 94 Operational dort cote met te teet tede qe 95 Photornietrie iind EE EEE 96 02 9687 0001 0 26 July 2011 3 VARIKLITE VL44
28. have two twisted pairs and a shield It is also recommended that cables meet all other USITT DMX specification requirements Refer to Data Cables on page 16 60 26 July 2011 02 9687 00010 OPERATION UPDATING SOFTWARE 3 A DMxX termination connector is used in this process Refer to page 17 for more information regarding the construction of this connector Master luminaire containing Luminaire 1 Luminaire 2 software version to download requiring update requiring update N y Q U y Ni AC In Data In AC In AC In Data Thru Termination Data Thru Figure 3 2 Software Transfer Setup Transfer Procedure This procedure is used to transfer software versions between luminaires Step Step Step Step Step Step Step 1 Du Roo At last luminaire install DMX termination connector into DATA THRU XLR connector At master luminaire first in chain Menu Display press Menu Press Up Down arrows until Fixture appears Press Up Down arrows until Download appears Press Enter OK will be displayed Press Enter to accept Download will proceed Download will take 4 5 seconds The number of blocks displayed will be less in a luminaire to luminaire download than in a PC to luminaire download for the same software version Once download is complete luminaire will automatically recalibrate Once
29. of time controls can produce unexpected results Refer to Luminaire Timing on page 48 for more information Timing Channel Control The luminaire uses the timing channel value to calculate a smooth continuous movement for a given time and transition 02 9687 0001 0 26 July 2011 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL VL770 Spot Channel Mapping These tables assume a DMX start address of 1 When a different starting address is used this address becomes channel 1 function and other functions follow in sequence Table 11 VL770 Spot Channel Mapping DMX Channel Parameters Intensity Range DMX 0 closed 255 open Range 0 100 Default Value 0 Description Linear Intensity control from 0 closed to 255 open Pan Hi Byte Pan Lo Byte 0 65535 0 100 32768 16 bit control of Pan 540 of movement Tilt Hi Byte Tilt Lo Byte 0 65535 0 100 32768 16 bit control of Tilt 260 of movement Edge 0 255 0 100 Controls Edge lens from 0 to 255 AJ of BR wy m Zoom 0 255 0 100 Controls zoom assy 0 narrow to 255 wide Cyan 0 255 0 100 Controls Cyan color wheel as follows Open to Full Saturation DMX 0 216 Yellow 0 255 0 100 Controls Yellow color wheel as follows Open to Full Saturation DMX 0 216 Magenta 0 255 0 100 Con
30. recalibration is complete reset recalibrate again luminaire Verify software version at luminaire Step 1 At Menu Display press Menu Step 2 Press Up Down arrows until Fixture appears Press Enter Step 3 Press Up Down arrows until Version appears Press Enter 02 9687 0001 0 The first half of the version will be displayed as a date MM DD YY For example 03 1 8 03 March 18 2003 Press Enter to display second half of version This will be displayed as a time HH MM For example 16 36 4 36 pm 26 July 2011 61 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Notes 62 26 July 2011 02 9687 00010 NZ NV AN Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature Menu Operation Self Tests 02 9687 0001 0 26 July 2011 63 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Menu Operation What Is the Menu System The menu system is a programmable set of commands used to configure address operate and test the luminaire The menu system is controlled at the Menu Display available at the enclosure input panel Luminaire Enclosure i gt Enclosure Input Panel Menu Display Figure 4 1 Menu Display Location Controls Operation The menu system is controlled by an ENTER ESC Escape and four Arrow AV D buttons These buttons function are shown in Figure 4 2 64 26 July 2011
31. setting lamp start up pan tilt Menu Display changing luminaire ID and resetting luminaire default values ColorMix Crossfade Color Specifies crossfade color wheels for testing Test Wheels ColrWhl Color Wheel Specifies fixed color wheel for testing Test Chan XX DMX Channel Specifies DMX channel for display of current data value Cyan Cyan Color Wheel Specifies Cyan color wheel for manual control Manual or for testing Test Data DMX Data Accesses function for displaying DMX data by channel number Dimmer Dimmer Specifies dimmer mechanism for manual control Manual or for testing Test Disable Disable Disables a function Display Display Illumination Accesses options for Menu Display on and off times DMX DMX Accesses functions for setting DMX Data or pan tilt options Download Download Downloads program to luminaires Edge Edge Motor Specifies edge function for manual control Manual or for testing Test Enable Enable Enables a function Encoder Encoders Accesses pan or tilt encoder for diagnostic testing Test FAIL Test Fail Indicates that sensor test has failed FixCol Fixed Color Wheel Specifies fixed color wheel for manual control Manual Whl FixGobo Fixed Gobo Specifies fixed gobo wheel for manual control Manual or for testing Test Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on Fixture Fixture Access luminaire specification information such as software version along with sta tus in
32. the timing channel value to calculate a smooth continuous movement for a given time and transition 26 July 2011 02 9687 0001 0 OPERATION DMX OPERATION VL880 Spot Channel Mapping 3 These tables assume a DMX start address of 1 When a different starting address is used this address becomes channel 1 function and other functions follow in sequence Table 12 VL880 Spot Channel Mapping DMX Channel Parameters Intensity Range DMX 0 closed 255 open Range 0 100 Default Value 0 Description Linear Intensity control from 0 closed to 255 open Pan Hi Byte Pan Lo Byte 0 65535 0 100 32768 16 bit control of Pan 540 of movement Tilt Hi Byte Tilt Lo Byte 0 65535 0 100 32768 16 bit control of Tilt 260 of movement Edge 0 255 0 100 Controls Edge lens from 0 to 255 AJ om BR wy m Zoom 0 255 0 100 Controls zoom assy 0 narrow to 255 wide Cyan 0 255 0 100 Controls Cyan color wheel as follows Open to Full Saturation DMX 0 216 Yellow 0 255 0 100 Controls Yellow color wheel as follows Open to Full Saturation DMX 0 216 Magenta 0 255 0 100 Controls Magenta color wheel as follows Open to Full Saturation DMX 0 216 11 Color Wheel 0 255 0 100 Controls Static Color Wheel Linear control from 0
33. 0 VL770 VL880 LUMINAIRE USER S MANUAL Notes 4 26 July 2011 02 9687 00010 Introduction About This Manual This manual provides necessary information regarding safety installation operation and routine maintenance for VAREKLITE VL440 VL770 VL880 Luminaires Familiarizing yourself with this information will help you to get the most out of your product This manual covers the following models INTRODUCTION ABOUT THIS MANUAL WARNING It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others Color Mixing i Gobo Luminaire Part Number Lamp Type System Dimmer Positions Body Color 400W MSR Gold 400 CYM Glass Dimmer 7 Rotating VL440 Spot 20 9687 0002 infastrit Lamp 8 Filters Whee ini G Black 400W MSR Gold 400 CYM Glass Dimmer 7 Rotating VL440 Spot 20 9687 0002 02 iniFastFit Lamp B Filters Whee 10 Fixed 1 White 700W MSR Gold 700 CYM Glass Dimmer 7 Rotating VL770 Spot 20 9687 0003 iniFastFit Lamp 8 Filters Whee 10 Fixod Black 700W MSR Gold 700 CYM Glass Dimmer 7 Rotating VL770 Spot 20 9687 0003 02 iniFastFit Lamp gelten Whee apa White 800W MSR Platinum CYM Glass Dimmer 7 Rotating VL880 Spot 20 9687 0004 35 Lamp arie Whee 30 Fixed Black 800W MSR Platinum CYM Glass Dimmer 7 Rotating VL880 Spot 20 9687 0004 02 35 Lamp d s W
34. 0 Spot 800W MSR Platinum 35 Lamp Pan Tilt Smooth time controlled continuous motion by way of a high power three phase stepper motor system Range Pan 540 Tilt 260 Pan Tilt Accuracy 0 3 resolution 26 July 2011 02 9687 0001 0 DESCRIPTION FEATURES 7 e Weights VL440 Spot 56 lbs 25 5 kg e VL770 Spot 56 lbs 25 5 kg e VL880 Spot 56 lbs 25 5 kg e Spacing All models hang on 23 inch 58 5 cm centers Operational Temperature 20 to 122 F 29 to 50 C e Control by DMX512 protocol Power Requirements VL440 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 6 6A at 100V depending on the AC supply voltage VL770 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 10 2A at 100V depending on the AC supply voltage VL880 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 12 0A at 100V depending on the AC supply voltage Note For a breakdown of total luminaire current draw at different voltages for all models covered in this manual see Current vs Voltage on page 14 02 9687 0001 0 26 July 2011 7 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Components Included Items The following illustration shows all items included with the luminaire Included Items bU Warranty Card xo A A Product Support Unpack amp Quick PA Sh
35. 02 9687 00010 Luminaire Status Indicators Power On Transmitting DMX Receiving DMX Error in Luminaire Operation LCD Display Displays all Data and Luminaire Settings MENU SYSTEM MENU OPERATION 4 A POWER Enter Button Arrow Keys Left Right Up Down TX ERROR PHILIPS VARBKLITE df Escape ESC Figure 4 2 VL400 VL440 VL770 Spot Luminaire Menu Control Table 1 Menu Control Buttons Button Description Action Up Arrow Menu Navigation Data Selection Down Arrow Menu Navigation Data Selection Right Arrow Menu Navigation Data Selection Left Arrow Menu Navigation Data Selection Enter Button To Select or Change a Setting or Data Value ENTER Used to Access Main Menu Parameters Exit or Escape Button Return to Previous Menu Item ESC 02 9687 0001 0 26 July 2011 65 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 66 Using the Menu System To enter the menu system first press ESC The functions displayed will be 1st level functions Scroll through the 1st level functions by pressing Up Down arrows Once the desired function appears in the display press Enter You are now at the 2nd level Once again press the Up Down arrows to scroll through 2nd level functions Press Ent
36. 5 0 100 Controls frost mechanism Linear control from No Frost 0 to Full Frost 255 Prism 0 255 0 100 Controls prism mechanism Prism Out DMX 0 2 Prism In Index DMX 3 127 Prism In Rotate DMX 128 255 Prism Rotate High Prism Rotate Low 0 65535 0 100 32768 16 bit control of prism index or rotation Rotate Fast to Slow lt lt DMX 0 32755 Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 Not Used For Future Use Not Used For Future Use Not Used For Future Use Not Used For Future Use Focus Time 0 255 0 10076 255 Allows for luminaire timing of pan and tilt Profile should default to DMX 255 for smoothest console timing Color Time 0 255 0 100 255 Allows for luminaire timing of color wheel func tions Profile should default to DMX 255 for smoothest console timing 02 9687 0001 0 Beam Time 0 255 0 100 26 July 2011 255 Allows for luminaire timing of beam functions Profile should default to DMX 255 for smoothest console timing VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Table 11 VL770 Spot Channel Mapping 44 DMX Channel Parameters Range DMX Range Default Value Description Allows for luminaire timing of gobo wheel func 29 Gobo Time 0 255 0 100 255 tions
37. 8 180 219 86 180 220 180 221 190 222 87 190 223 200 224 88 200 225 200 226 210 227 89 210 228 210 229 220 230 90 220 231 230 232 91 230 233 230 234 240 235 92 240 236 250 237 93 250 238 250 239 260 240 94 260 241 270 242 95 270 243 270 244 280 26 July 2011 02 9687 00010 OPERATION LUMINAIRE TIMING 3 Table 14 Timing Channels Map Continued DMX Value Seconds 245 96 280 246 290 247 97 290 248 290 249 300 250 98 300 251 310 252 99 310 253 310 254 310 255 100 Follows Cue Data Control Channel Functions The following control actions must be accomplished with zero time transition or with timing disabled Discrete values must be used and not manual controls such as faders or encoders To use control channel functions Step 1 Select an action to be sent Step 2 Set control channel value for desired action for example 84 for reset Hold value for 3 seconds Note A numerical keypad is required for sending values An encoder or fader does not allow for a snap value change which is required to affect the control functions Step 3 Set control channel value to zero This must occur without any scaling values Action will be voided if other values are detected between action value and zero The following pages contain the control channel function maps for the VL440 spot VL770 spot and VL880 spot luminaires Refer to the corresponding
38. 880 spot luminaires may damage gobo assembly and will void the luminaire warranty Table 8 VL880 Spot Rotating Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Vertical Slot 21 6004 4011 2 Alpha Rays 21 6004 7029 3 Pinwheel 2 21 6004 4322 4 Tri Cone 21 6004 6008 5 Glacier gag 21 9687 8002 6 Triangle 21 6004 4009 7 Shock Breakup 21 6004 7018 AL NN Pinwheel 2 PJ Vertical Slot O O O Tri Cone Open Shock Breakup SNS Y x JI 2 Triangle Note raw artwork shown for gobos and gags is for reference only 02 9687 0001 0 26 July 2011 37 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Table 9 VL880 Spot Fixed Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Pebbles 41 6004 7002 2 Dust Breakup 41 6004 7025 3 Medium Circle 41 6004 6001 4 Night Sky 41 6004 5011 5 Leaves 41 6004 5501 6 Horizontal Bars 41 6004 4201 7 Block Breakup 41 6004 7015 8 Tribal Breakup 41 6004 5523 9 Wave 41 6004 7008 10 Bathtub Drain 41 6004 4001 Dust Break Up Medium Circle Night Sky 7 o 0 00700 O Bathtub Drain Leaves eo 9 ee e eT edi Wave Horizontal Bars ias Block Break Up nl Ia Y f Tribal Break Up Note raw artwork shown for gobo
39. CAUTION Black foam used to package solid state electronics should never be used for packing A batteries or put in contact with PC boards which contain batteries 02 9687 0001 0 26 July 2011 81 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Troubleshooting Error Messages If a problem occurs during luminaire calibration at the end of the calibration sequence the Menu Display will cycle through any applicable error message s one at a time until the end of the list is reached To review the error messages again it will be necessary to access them using the Status function Refer to next page for a list of possible causes and remedies associated with the error messages To access error messages Step 1 Press Menu Step 2 Press Up Down arrows until Fixture appears Press Enter Step 3 Press Up Down arrows to access Status Press Enter Display will now scroll through any error messages or display OK if no errors 82 Display Message OK No Errors Found Pan Encoder Fail Pan encoder failure Tilt No Sens Tilt sensor not found Tilt Encoder Fail Tilt encoder failure Index No Sens Gobo Index sensor not found RotGobo No Sens Rotating Gobo wheel sensor not found FixGobo No Sens Fixed Gobo wheel sensor not found Dimmer No Sens Dimmer sensor not found Cyan No Sens Cyan sensor not found Yellow No Sens Yellow sensor not found Magen
40. Gobos Gobo Index Fixed Gobo Wheel Edge Zoom Prism or Frost Temperature Displays LVS or MCB temperatures in C Fans Tests fan operation 78 26 July 2011 02 9687 00010 NZ APPENDIX A AN Maintenance This appendix provides instructions for performing routine maintenance which may be necessary during the life of the luminaire Equipment Handling Troubleshooting e Routine Maintenance WARNING All maintenance procedures are to be performed with power completely removed from the luminaire Never remove covers or backcap assembly while lamp is in operation 02 9687 0001 0 26 July 2011 79 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Equipment Handling 80 Below are some basic tips and information on handling luminaires and their associated components Locations Use VARI LITE luminaires are designed for dry locations only Exposure to rain or moisture including but not limited to fog machines misters etc may damage luminaire Lamps Servicing e When handling a lamp hold it by the ceramic base while wearing cotton gloves or finger cots Do not touch the glass envelope bulb If you touch the glass with bare fingers immediately wipe off any fingerprints with isopropyl alcohol Use care when opening and closing the rear castings or covers of luminaires and cleaning reflectors Any jarring can undo the optical alignment of the lamp Heat When lamps are lit the inter
41. INAIRE USER S MANUAL Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters Four timing channels are provided one for Pan and Tilt one for color parameters one for beam parameters and one for gobo index parameters Timing channels support time values of up to six minutes Table 13 Channel Function Timing Channel Relationship Timing Channel Channel Function Focus Time Color Time Beam Time Gobo Time Pan Hi Byte Lo Byte Tilt Hi Byte Lo Byte Color Index Iris Edge Zoom Fixed Gobo Rotating Gobo Timing Channel Notes e tis recommended that all timing channels are defaulted to a DMX value of 255 100 Applying this value will initiate a smoothing algorithm while using a console fade time e To achieve best smoothest timing possible utilize the luminaire timing channels A luminaire timing of DMX 0 0 will give the fastest response to the affected attribute For example this may be desired in fast color and or gobo changes A timing value of zero is full speed A time value of 100 or 255 in DMX causes the associated parameter s to follow cue fade time console time rather than the timing channel Note The particular storing syntax for your console as well as instructions on how to write part cues can be found in the operation manual for that console T
42. PHILIPS VARISKLITE Series 400 700 amp 800 Luminaires VL440 VL770 VL880 Spot USER S MANUAL All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or organizations The information furnished in this manual is for informational use only and is subject to change without notice Please check www vari lite com for latest version Vari Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual All information and graphics are property of Philips Vari Lite a Philips group company 10911 Petal Street Dallas Texas 75238 USA Version as of 26 July 2011 Part number 02 9687 0001 0 VL440 VL770 VL880 Luminaire User s Manual 2011 Philips Vari Lite a Philips group company All Rights Reserved FOREWORD How To Obtain Warranty Service A copy of the Vari Lite Limited Warranty was included in the shipping package for this VARI LITE product To obtain warranty service please contact customer service at 1 877 VARI LITE 1 877 827 4548 1 214 647 7880 or entertainment service philips com and request a Return Material Authorization RMA for warranty service You will need to provide the model and serial number of the item being returned a description of the problem or failure and the name of the registered user or organization If available you should have your sales invoice to establish the
43. TION DMX OPERATION Table 11 VL770 Spot Channel Mapping 3 DMX Channel Parameters Rotating Gobo Wheel Range DMX 0 255 Range 0 100 Default Value Description Controls Rotating Gobo Wheel using the following note half gobo positioning is not possible Open Index No Gobo DMX 0 Gobo 1 Index DMX 14 Gobo 2 Index DMX 28 Gobo 3 Index DMX 42 Gobo 4 Index DMX 56 Gobo 5 Index DMX 70 Gobo 6 Index DMX 84 Gobo 7 Index DMX 98 Open Rotation No Gobo DMX 112 Gobo 1 Rotate DMX 126 Gobo 2 Rotate DMX 140 Gobo 3 Rotate DMX 154 Gobo 4 Rotate DMX 168 Gobo 5 Rotate DMX 182 Gobo 6 Rotate DMX 196 Gobo 7 Rotate DMX 210 Open DMX 214 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 Rotating Gobo Index Rotate 0 65535 0 100 32768 16 bit control of the Rotating Gobo Wheel s index and rotation in either direction Rotate Fast to Slow lt lt DMX 0 32755 Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 Beam Iris 0 255 0 100 Controls beam size iris from 0 open to 255 small Strobe 0 255 0 100 Controls strobe operations as follows Open DMX 0 2 Closed DMX 3 5 Slow Rand DMX 6 7 Med Rand DMX 8 10 Fast Rand DMX 11 12 Strobe Range DMX 13 127 fastest Frost 0 25
44. UR SE PROTEGER CONTRE LES ACCIDENTS POUVANT ENTRAINER DES BLESSURES 1 Les surfaces externes du luminaire deviennent br lantes quand l appareil est en marche Pour manceuvrer ou ajuster des appareils brQlants et leurs composants se prot ger suffisamment gants protection pour les yeux etc 2 La lampe du luminaire est br lante lorqu il est en marche D brancher le courant et attendre que la lampe ait refroidi avant de la remplacer 3 Les lampes arc emettent des rayons ultraviolets pouvant causer de graves br lures sur la peau et une inflammation des yeux De plus les lampes a arc fonctionnent sous haute tension a de tr s hautes temp ratures Si la lampe se casse les particules de la lampe cass e peuvent causer blessures et ou incendie en s parpillant 4 Se prot ger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropri s gants protection des yeux pour manier des lampes endommag es 6 Silalampe a t touch e avec des mains nues la nettoyer avec de l alcool d natur et l essuyer avec un chiffon non pelucheux avant d installer ou de brancher le luminaire 7 Silalampe a t endommag e ou a recu une d formation thermique elle doit tre remplac e AVERTISSEMENT INTERF RENCE RF 1 Cetappareil est de Classe A Dans un environnement domestique cet appareil peut causer des interf rences radio et si c est le cas l utilisateur peut avoir prendre des mesures ad quates 26
45. USB VLDownloader program to transfer updated versions of the luminaire operating software bin files from your PC to the luminaires A Note Refer to instruction sheet 02 8500 0100 for detailed programming instructions for VARIXLITE luminaires 02 9687 0001 0 26 July 2011 59 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Lists specific versions of downloaded software on PC Device Connection Status and USB Downloader Controls Click to download specific software version to connected luminaire s Ea USB Downloader BEL Click logo to go to Vari Lite web site Dates restes internet connection Select Files to Download x r equir ed VL3000 04 29 03 14 54 VL3000 06 26 06 10 36 SDN 042407 18 00 EXBIGRB y xam en Download History Copyright c 2007 Genlyte Group LLC gt Will show current Download History progress of download VL3000 06 26 06 10 36 SENT at 11 01 Download Progress Downloading VL3500w 04 24 07 18 00 Figure 3 1 VL Download Program Window Transferring Software From Luminaire to Luminaire It is possible to transfer specific software versions between luminaires As in the case of installing new software versions multiple luminaires can be programmed at the same time if they are data linked together refer to Connecting Data and Power on page 25 however a maximum of 32 luminaires can be updated at once Hardware Requirements Data cables used in this process must
46. WEISE ZUM SCHUTZ GEGEN BERH HTE UV STRAHLUNG 1 Viele VARI LITE Scheinwerfer verwenden die Lampentyp der UV Strahlen abgibt SCHAUEN SIE NICHT direkt in die Lampe 2 Es ist gef hrlich Leuchten ohne Linsen oder Blenden zu bedienen Blenden Linsen oder Ultraviolettschirme m ssen ausgetauscht werden sofern deren Schutzwirkung durch sichtbare Besch digung z B Spr nge oder Schrammen eingeschr nkt ist WARNUNG HINWEISE ZUM SCHUTZ GEGEN K RPERVERLETZUNGEN 1 Bei Betrieb sind die Au enfl chen der Scheinwerfer hei Verwenden Sie bei der Bedienung von aufgeheizter Apparatur die jeweils geeignete Sicherheitsausr stung Handschuhe Augenschutz etc Bei Betrieb der Scheinwerfer ist die Lampe hei Unterbrechen Sie die Stromzufuhr und lassen Sie die Lampe abk hlen wenn Sie diese austauschen Bogenlampen senden ultraviolette Strahlen aus die Hautverbrennungen und Augenentz ndungen verursachen k nnen Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von K rperverletzung bzw von Feuer das von Lampenteilen ausgel st werden kann Tragen Sie beim Austausch der Lampen einen Augenschutz Die geeignete Sicherheitsausr stung Handschuhe Augenschutz sollte beim Umgang mit besch digten Lampen verwendet werden Wenn die Lampe mit blo en H nden ber hrt wird reinigen Sie sie mit denaturiertem Alkohol und einem flusenfreien Tuch bevor Sie die Sc
47. X 0 216 Magenta 0 255 0 100 Controls Magenta color wheel as follows Open to Full Saturation DMX 0 216 11 Color Wheel 0 255 0 100 Controls Static Color Wheel Linear control from 0 to 216 From 217 255 will spin the color wheel in either direction Bold number indicates center values for each color Open No Color DMX 0 0 14 Red DMX 24 15 34 Blue DMX 47 35 58 Kelly Green DMX 72 59 82 Magenta DMX 95 83 106 CTO DMX 119 107 130 Flesh Pink DMX 143 131 156 Dark Orange DMX 168 157 179 Congo Blue DMX 191 180 201 Open No Color DMX 202 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 02 9687 0001 0 26 July 2011 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Table 10 VL440 Spot Channel Mapping DMX Channel Parameters Fixed Gobo Wheel Range DMX 0 255 Range Default Value 0 100 0 Description Controls Fixed Gobo Wheel Linear control from Wheel 0 to 2 ent speeds o denotes center values note half gobo positioning is not possibl Open No Gobo DMX 0 0 9 Gobo 1 DMX 18 Gobo 2 DMX 36 Gobo 3 DMX 54 Gobo 4 DMX 72 Gobo 5 DMX 90 82 99 Gobo 6 DMX 108 100 117 Gobo 7 DMX 126 118 135 Gobo 8 DMX 144 136 153 Gobo 9 DMX 162 154 171 Gobo 10 D Open No Gobo DMX 198
48. age 02 9687 0001 0 26 July 2011 69 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 70 Table 4 1 Menu System Chart Continued 1st Level 2nd Level 3rd Level 4th Level 5thLevel Manual Pan XXXXX Data Manual Pan Motor Commands tilt XXXXX Data Note Manual is Tilt Motor Disabled if DMX512 signal Dimmer XXXXX Data is present Dimmer Wheel Strobe XXXXX Data Strobe Cyan XXXXX Data Cyan Color Wheel Yellow XXXXX Data Yellow Color Wheel Magenta XXXXX Data Magenta Color Wheel Color Whl XXXXX Data Fixed Color Wheel Rot Gobo XXXXX Data Rotating Gobo Select Index XXXXX Data Rotating Gobo Index Fixed Gobo XXXXX Data Select Fixed Gobo Edge XXXXX Data Edge Zoom XXXXX Data Zoom Iris XXXXX Data Beam Iris Frost XXXXX Data Frost Prism XXXXX Data Prism Prism Rot XXXXX Data Prism Rotation Test ALL SEQ RunTest Press Menu to System Test Sequence Through All Tests stop tests Pan Tilt RunTest Pan Tilt Pan RunTest Pan Tilt RunTest Tilt Dimmer RunTest Dimmer Strobe RunTest Strobe 26 July 2011 02 9687 00010 MENU SYSTEM MENU OPERATION Table 4 1 Menu System Chart Continued 4 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test Cyan RunTest Press Menu to System Test Cyan Color Wheel stop tests continued Yellow RunTest Yellow Color Wheel
49. aire will be hot during operation Use appropriate safety equipment gloves eye protection etc when handling and adjusting hot equipment and components 2 Luminaires will have a hot lamp when operating Disconnect power and allow lamp to cool before replacing 3 Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If lamp is touched with bare hands clean lamp with denatured alcohol and wipe with lint free cloth before installing or powering up the luminaire 7 The lamp shall be changed if it has become damaged or thermally deformed WARNING RF INTERFERENCE 1 This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 26 July 2011 02 9687 00010 FOREWORD Sicherheitshinweise Es ist u erst wichtig ALLE Sicherheitsinformationen und hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen bevor Sie die hierin beschriebenen Produkte installieren bzw bedienen Halten Sie bei der Installation und dem Einsatz dieses Produkts a
50. annels Map Continued DMX Value Seconds 35 7 0 36 14 7 2 37 7 4 38 15 7 6 39 7 8 40 8 41 16 8 2 42 8 4 43 17 8 6 44 8 8 45 9 46 18 9 2 47 9 4 48 19 9 6 49 9 8 50 10 51 20 10 2 52 10 4 53 10 6 54 21 11 55 11 56 22 12 57 12 58 13 59 23 13 60 14 61 24 14 62 14 63 15 64 25 15 65 16 66 26 16 67 16 68 17 69 27 17 70 18 71 28 18 72 18 73 19 74 29 19 75 20 76 30 20 26 July 2011 02 9687 00010 02 9687 0001 0 OPERATION LUMINAIRE TIMING Table 14 Timing Channels Map Continued DMX Value Seconds 77 20 78 21 79 31 21 80 21 81 22 82 32 22 83 23 84 33 23 85 23 86 24 87 34 24 88 25 89 35 25 90 25 91 26 92 36 26 93 27 94 37 27 95 27 96 28 97 38 28 98 29 99 39 29 100 29 101 30 102 40 30 103 30 104 31 105 41 31 106 32 107 42 32 108 32 109 33 110 43 33 111 34 112 44 34 113 34 114 35 115 45 35 116 36 117 46 36 118 36 26 July 2011 3 51 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 52 Table 14 Timing Channels Map Continued DMX Value Seconds 119 37 120 47 37
51. apable of continuous rotation for additional effects 17 total gobos positions e VL440 Spot accepts both metal and glass gobos e VL770 amp VL880 Spot accept glass gobos ONLY Frost and Prism Capability Independent drop in armature with frost glass Second independent drop in armature with rotating and indexable four facet prism Both the frost and prism pieces are interchangeable Pan Tilt Smooth time controlled continuous motion by way of a high power three phase stepper motor system Range Pan 540 Tilt 260 Pan Tilt Accuracy 0 3 resolution Weights VL440 Spot 56 lbs 25 5 kg VL770 Spot 56 lbs 25 5 kg VL880 Spot 56 lbs 25 5 kg Spacing All models hang on 23 inch 58 5 cm centers Refer to illustration on page 21 02 9687 0001 0 26 July 2011 93 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Optical Source Model Lamp Color Temperature Output VL440 Spot 400W MSR Gold 400 MiniFastFit Lamp 6000K 9 000 Lumens VL770 Spot 700W MSR Gold 700 MiniFastFit Lamp 6000K 15 000 Lumens VL880 Spot 800W MSR Platinum 35 Lamp 6000K 19 000 Lumens Reflector Precision facetted elliptical glass reflector system with dichroic cold mirror coating Zoom Optics Control All models feature a high speed precision zoom optical system with continuously variable field angle from approximately 15 to 36 programmable over a timed range of 1 5 seconds t
52. ated lighting equipment is made in the U S A 02 9687 0001 0 26 July 2011 95 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 96 Photometric VL440 Spot Luminaire VL440 Spot Luminaire 400W MSR Gold 400 MiniFastFit Lamp 6000K Color Temperature a LUMENS CENTER CANDELA 15 0 8 500 275 300 26 0 8 750 93 800 36 0 9 000 51 200 VL770 Spot Luminaire VL770 Spot Luminaire 700W MSR Gold 700 MiniFastFit Lamp 6000K Color Temperature re LUMENS CENTER den CANDELA 15 0 14 100 468 300 26 0 14 600 168 400 36 0 15 100 90 100 VL880 Spot Luminaire VL880 Spot Luminaire 800W MSR Platinum 35 Lamp 6000K Color Temperature de qa LUMENS CENTER ju CANDELA 15 0 18 200 537 900 26 0 18 750 183 200 36 0 19 000 103 600 26 July 2011 02 9687 00010 VARISKLITE Express yourself Vari Lite 10911 Petal Street Dallas Texas 75238 USA 1 877 VARI LITE 1 214 647 7880 www vari lite com 2011 Vari Lite a Philips group company All Rights Reserved
53. bles and disables pan and tilt movement and auto correction ment NoProg No Program Indicates that there is no software present in the luminaire OFF Off Turns off a function OK Okay Indicates that luminaire is ready to accept commands OK Okay Prompt for pressing Enter before an action is executed ON On Indefinitely Sets Menu Display to stay on until programmed otherwise Display turns on a function or turns on a menu item Pan Tilt Pan Tilt Accesses pan and tilt options for DMX function system configuration and testing Pan Pan Specifies pan function for manual control Manual or pan encoder for testing Test PASS Test Pass Indicates that sensor test has passed Power Lamp Power Accesses function to turn lamp on or off Power Up Lamp Power Up Accesses options for lamp power up on off or after calibration Re cal Recalibrate Recalibrates luminaire Reset Def Reset Default Resets default system configuration values Reset Hrs Reset Lamp Info Resets lamp hour and lamp strike counters For use when new lamp is installed RotGobo Rotating Gobo For setting Manual or testing Test rotating gobo wheel or sensor RunTest Run Test Indicates that a system test is in progress Sensor Sensors Accesses sensor choices for diagnostic testing Sens Tst Sensor Test Indicates that a system sensor test is in progress SetUp Luminaire Set Up For selecting which Model of luminaire spot or wash Status Status Error Display Provides the status of the fi
54. control channel functions table for your fixture Control channel information is segregated into four sections e VL440 Spot Control Channel Functions on page 56 e VL770 Spot Control Channel Functions on page 57 e VL880 Spot Control Channel Functions on page 58 02 9687 0001 0 26 July 2011 55 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL VL440 Spot Control Channel Functions Table 15 VL440 Spot Control Channel Functions Conirol Channel Value VL440 Spot Only Control Channel Function Value DMX Value After 3 Secs Default Console Value Idle 0 0 Display Menu Settings Off 3 4 0 Reset Fixture to Defaults 5 7 0 Fans Constant 11 13 0 Fans Auto 14 16 0 Full Luminaire Recal 81 87 0 Recal Color 100 104 0 Recal Gobo 112 116 0 Recal Beam 126 130 0 Recal Dim Strobe 138 142 0 Lamp OFF 165 171 0 Lamp Stand By Quiet 176 181 0 Lamp Full 199 204 0 Lamp Strike 249 255 0 Notes When resetting fixtures to Defaults settings in Bold will be activated DMX values not shown are for future use 56 26 July 2011 02 9687 0001 0 OPERATION LUMINAIRE TIMING 3 VL770 Spot Control Channel Functions Table 16 VL770 Spot Control Channel Functions Control Channel Value VL770 Spot Only Control Channel Function Value DMX Value After 3 Secs Default Console Value Idle 0 0 Display Menu S
55. d Med Rand Fast Rand Strobe Range DMX 13 127 fastest X3 5 DMX 6 7 DMX 8 10 DMX 11 12 Frost 0 255 0 100 0 Controls fros Frost 0 to F mechanism Linear control from No ull Frost 255 Prism 0 255 0 10076 0 Controls prism mechanism Prism Out DMX 0 2 Prism In Index DMX 3 127 Prism In Ro ate DMX 128 255 40 26 July 2011 02 9687 00010 OPERATION DMX OPERATION 3 Table 10 VL440 Spot Channel Mapping DMX Channel Parameters Prism Rotate High Prism Rotate Low Range DMX 0 65535 Range 0 100 Default Value 32768 Description 16 bit control of prism index or rotation Rotate Fast to Slow lt lt DMX 0 32755 Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 Not Used For Future Use Not Used For Future Use Not Used For Future Use Not Used For Future Use Focus Time 0 255 0 100 255 Allows for luminaire timing of pan and tilt Profile should default to DMX 255 for smoothest console timing Color Time 0 255 0 10076 255 Allows for luminaire timing of color wheel func tions Profile should default to DMX 255 for smoothest console timing Beam Time 0 255 0 100 255 Allows for luminaire timing of beam functions Profile should default to DMX 255 for smoothest con
56. d Gobo Wheel Effects and Positions on page 35 A CAUTION VL770 spot luminaires accept glass gobos only Use of metal gobos in VL770 spot luminaires may damage gobo assembly and will void the luminaire warranty Table 5 VL770 Spot Rotating Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Vertical Slot 21 6004 4011 2 Alpha Rays 21 6004 7029 3 Pinwheel 2 21 6004 4322 4 Tri Cone 21 6004 6008 5 Glacier gag 21 9687 8002 6 Triangle 21 6004 4009 7 Shock Breakup 21 6004 7018 Alpha Rays AL NN Pinwheel 2 PJ Vertical Slot O O O Tri Cone i Open LL HR ww Breakup NN Triangle NS Note raw artwork shown for gobos NS and gags is for reference only 77 2 34 26 July 2011 02 9687 0001 0 OPERATION COLOR CONTROL amp GOBOS 3 Table 6 VL770 Spot Fixed Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Pebbles 41 6004 7002 2 Dust Breakup 41 6004 7025 3 Medium Circle 41 6004 6001 4 Night Sky 41 6004 5011 5 Leaves 41 6004 5501 6 Horizontal Bars 41 6004 4201 7 Block Breakup 41 6004 7015 8 Tribal Breakup 41 6004 5523 9 Wave 41 6004 7008 10 Bathtub Drain 41 6004 4001 Dust Break Up lt Medium Circle Night Sky o 0 00700 Bathtub Drain eo 9 oo e Leaves Horizontal Bars
57. d cover 02 9687 0001 0 26 July 2011 91 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 92 gt Cleaning Optical Lenses and Filters WARNING Remove power from luminaire before performing maintenance WARNING Acetone is a harsh cleaning agent and solvent Acetone is very flammable Please handle acetone according to manufacturer s safety instructions and precautions The front lens optics color filters and reflector may require cleaning after extended use FRONT LENS Use a isopropyl alcohol with a soft lint free cloth to clean the front lens e OPTICS COLOR FILTERS GOBOS Use Acetone or Isopropyl Alcohol along with a soft lint free cloth to clean the optics color filters e REFLECTOR Use Acetone or Isopropyl Alcohol along with a soft lint free cloth to clean the reflector CAUTION Do not continuously rub color filters or reflector it may damage or remove the optical coating 26 July 2011 02 9687 00010 APPENDIX B A IN Technical Specifications Mechanical Color Mixing System All models feature a three filter CYM cross fading mechanism plus a fixed color wheel with 8 interchangeable color filters and 1 open space Fixed wheel is capable of continuous rotation for additional effects Gobo Wheels All models feature one rotating gobo wheel with seven rotatable indexable gobo positions and one open position One fixed gobo wheel with 10 easily loaded patterns and one open position c
58. eet Start Guide Lo ao u lt 22 Product VL440 VL770 VL880 CD ROM Registration user s manual Neutrik PowerCon AC Input Connector Truss Hook Brackets 400W MSR Gold MiniFastFit Lamp VL440 only or truss hooks sold separately 700W MSR Gold MiniFastFit Lamp VL770 only or 800W MSR Platinum 35 Lamp VL880 only VL440 VL770 VL880 Spot Luminaire Figure 1 1 VL440 VL770 VL880 Luminaire Included Items 8 26 July 2011 02 9687 00010 DESCRIPTION COMPONENTS 7 Replacement Items Accessories The following optional and or replacement items can be ordered directly from your Authorized VARI LITE Dealer or Vari Lite When ordering please order by the Vari Lite part number Pe Accessory Notes PC1BE AC Input Cable PowerCon with Bare End no connector 1 Meter 1 PC1GP AC Input Cable PowerCon with Stage Pin Male 1 Meter 1 PC1GTL AC Input Cable PowerCon with Twist Lock Male 1 Meter 1 PC1GR AC Input Cable PowerCon with Edison Male 1 Meter 1 22 9620 0194 Safety Cable Assembly 1 25 9661 0057 DMX Termination Connector Assembly 1 28 8550 0054 USB Luminaire Programming Kit 1 55 6840 0001 Truss Hook Mega Clamp Round and Square 1 55 6841 0001 Truss Hook Mega Claw for 2 Round Tube 1 71 9687 0400 400W MSR Gold 400 MiniFastFit Replacement Lamp 2 5 71 9687 0700 700W MSR Gold 700 MiniFastFit Replacement Lamp 3 5 71 9687 0800 800W MSR Platinum 35 Replace
59. equires standard AC power distribution from 100 240 VAC 50 60 Hz Current required depends on the AC supply voltage and product model Refer to Current vs Voltage on page 14 for all models covered in this manual A Note The mating Neutrik PowerCon connector is supplied however you will need to purchase or construct a cable appropriate for your application AC Power Input 3 Pole Neutrik PowerCon Locking Connector for AC Input Power Neutrik PowerCon Connector supplied Figure 2 1 Power Connector Depending on the application the luminaire s AC input cable may require a different connector If required install a new connector meeting your requirements using the following wire color code reference Wire Connection Green Yellow AC Ground Blue AC Neutral Brown AC Line International Harmonized Standard 12 26 July 2011 02 9687 00010 INSTALLATION POWER AND DATA CABLING REQUIREMENTS AN WARNING DO NOT connect to three phase service in countries with 240 volt power For single phase power at 100 to 240 volts RMS Connection Pin AC Neutral X AC Line Y Ground Earth G For three phase power at 208 volts RMS Connection Pin Phase 1 X Phase 2 Y Ground Earth G AN WARNING It is not recommended to power any VARI LITE luminaire from a dimmer even in NONDIM mode Dimmer and non dim modules are not suitable sources of power because the
60. er to access 3rd level functions and so forth When the highest level for the function is reached Up Down arrows can be pressed to enter a value or select atoggle activation such as On Off Press Enter to store the value or select an action For example 1st Level 2nd Level 3rd Level Test 0 All Seq a RUNTEST Default State The menu display s default state during normal operation is to display the DMX address After 10 seconds of inactivity at the display it will change to the default state After longer periods of inactivity the menu display will switch to its off state The default state for this feature is 5 minutes however different time lengths can also be programmed To program a different time length for menu off feature Step 1 Press ESC Step 2 Press Up Down arrows until Config Configuration appears Press Enter Step 3 Press Up Down arrows to access Display Press Enter 4 Press Up Down arrows to select either 30 Sec 30 seconds 5 Min 5 minutes 10 Min 10 minutes or ON on indefinitely Press Enter to set Step 26 July 2011 02 9687 00010 Menu System Overview MENU SYSTEM MENU OPERATION The following is a graphic representation of the entire menu system 02 9687 0001 0 Address value 1 thru 512 Manual Pan XXXXX value Tilt XXXXX value Dimmer XXXXX va
61. er Service Our Goal At Vari Lite we are committed to providing you the highest quality in customer service Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari Lite customer Whether your needs are telephone troubleshooting assistance product training or technical service our full time staff of experienced professionals are on hand to provide support How to Reach Us For assistance in your area call the dealer from which your product was purchased or Contact an Authorized Service Center or Contact the Vari Lite Customer Service Department 7am 6pm CST Monday through Friday at the following phone 1 877 VARI LITE 1 877 827 4548 or 1 214 647 7880 e mail entertainment service philips com Additional Resources For additional resources and documentation please visit our website at www vari lite com and follow the Support link 02 9687 0001 0 26 July 2011 3 VARFKLITEG VL440 VL770 VL880 LUMINAIRE USER S MANUAL Notes 4 26 July 2011 02 9687 00010 NZ AN Description This chapter contains descriptions of luminaire features and components along with a list of accessories which are available Features Components 02 9687 0001 0 26 July 2011 5 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Features Overview VL440 VL770 VL880 Luminaire feature highlights XX Color Mixing System 7 e VL440 VL770
62. ettings Off 3 4 0 Reset Fixture to Defaults 5 7 0 Fans Constant 11 13 0 Fans Auto 14 16 0 Full Luminaire Recal 81 87 0 Recal Color 100 104 0 Recal Gobo 112 116 0 Recal Beam 126 130 0 Recal Dim Strobe 138 142 0 Lamp OFF 165 171 0 Lamp Stand By Quiet 176 181 0 Lamp Full 199 204 0 Lamp Strike 249 255 0 Notes When resetting fixtures to Defaults settings in Bold will be activated DMX values not shown are for future use 02 9687 0001 0 26 July 2011 57 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL VL880 Spot Control Channel Functions Table 17 VL880 Spot Control Channel Functions Control Channel Value VL770 Spot Only Control Channel Function Value DMX Value After 3 Secs Default Console Value Idle 0 0 Display Menu Settings Off 3 4 0 Reset Fixture to Defaults 5 7 0 Fans Constant 11 13 0 Fans Auto 14 16 0 Full Luminaire Recal 81 87 0 Recal Color 100 104 0 Recal Gobo 112 116 0 Recal Beam 126 130 0 Recal Dim Strobe 138 142 0 Lamp OFF 165 171 0 Lamp Stand By Quiet 176 181 0 Lamp Full 199 204 0 Lamp Strike 249 255 0 Notes When resetting fixtures to Defaults settings in Bold will be activated DMX values not shown are for future use 58 26 July 2011 02 9687 0001 0 OPERATION UPDATING SOFTWARE 3 Updating Software USB Download and Programming To download files with a PC eq
63. formation and download function 02 9687 0001 0 26 July 2011 73 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 74 Table 4 2 Menu Function Definitions Continued Display Definition Purpose Gobo Gobo Select Specifies rotating gobo select for manual control Man or gobo select EOT sensor for testing Test GobIndx Gobo Indexes Specifies rotating gobo select sensor for testing Test Index Gobo Index Specifies rotating gobo index for manual control Manual InvPan Invert Pan Reverses pan action for special focus requirements InvTilt Invert Tilt Reverses tilt action for special focus requirements Lamp Lamp Options For accessing lamp options and configuration Config or for testing Test to disable pan tilt for lamp adjustment Lamp Lamp Off Configures arc luminaire to strike lamp on manual command OFF Lamp ON Lamp On Configures arc luminaire to strike lamp at power up Lamp Lamp Hours Displays total number of lamp operating hours Hour Lumld Luminaire ID Displays unique identification number for the luminaire Magenta Magenta Color Specifies Magenta color wheel for manual control Manual or for testing Test Wheel Manual Manual Accesses functions for controlling luminaire mechanisms and timing by entry of an Commands absolute data value Model Model Displays type of luminaire Spot or Wash Move Movement Ena
64. g the Menu Display refer to Menu Operation on page 64 The luminaire retains the DMX address even if power is removed Note Refer to your console operating instructions for specific information regarding its addressing requirements Program a DMX starting address Step 1 Press Menu Step 2 Press Up Down arrows until Address appears Press Enter Step 3 Press Up Down arrows to scroll to starting address 4 Step 4 Press Enter to set Program Starting Address Without Calibrating Luminaire It is possible to bypass the calibration sequence and go directly to the Menu Display programming in order to pre program an address setting Program starting address without calibrating luminaire e While powering up luminaire press and hold Menu e When display changes from Starting to the DMX address program address as in Program Starting Address above IN Note The luminaire will require a reset to restore control 02 9687 0001 0 26 July 2011 27 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Transporting Overview When shipping or transporting VARIXLITE Luminaires Vari Lite recommends that the luminaire s be sufficiently protected against any including but not limited to shock vibration drops jarring exposure to the environment etc Failure to sufficiently protect any VARI LITE luminaire during shipping or transportation will result in damage and void the luminaire s warranty Va
65. h safety cable as required as follows refer to Figure 2 9 a Connectone end of cable to luminaire enclosure handle b Loopatleast once around truss pipe and attach other end of cable to other enclosure handle Safety Cable Recommended for hanging installations May be required by local codes Safety cable is sold separately Enclosure can be oriented in either direction See Figure 2 7 for details Enclosure Handles see note NOTE The enclosure handles were tested and are in compliance N for safety cable anchor points of LT the following safety standards SS EC EN 60598 2 17 6 6 UL1573 Figure 2 9 Safety Cable Installation Step 4 Make sure service tilt and pan locks are disengaged so luminaire moves freely Step 5 Connect power and data cables according to procedure given in Connecting Data and Power on page 25 02 9687 0001 0 26 July 2011 23 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 23 00 in 584 2 mm 2426in N rk DH 22 25 in 616 2mm I A 565 2 mm 18 88 in 7 479 5 mm Safety Cable Recommended for hanging installations May be required by local codes Safety cable is sold separately Figure 2 10 Hanging Dimensions and Clearances Floor Mounting the Luminaire All luminaires included in this manual are designed to sit directly on its base in a floor installation application When used in this type of applicatio
66. hee 10 Fixed White Notes For each model s power requirements refer to Current vs Voltage on page 14 e 1 Luminaire accepts metal and glass gobos e 2 Luminaire accepts glass gobos only 02 9687 0001 0 26 July 2011 1 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Additional Documentation Note Performing maintenance procedures may void the product warranty Refer to the Vari Lite Limited Warranty card included in the product shipping package for more information For more information regarding DMX512 systems refer to the following document available from United States Institute for Theatre Technology Inc USITT Digital Data Transmission Standard for Dimmers amp Controllers plus AMX 192 Analog Multiplex Data Transmission Standard for Dimmers amp Controllers A copy of Recommended Practice for DMX512 is included USITT 315 South Crouse Avenue Suite 200 Syracuse New York 13210 1844 USA Phone 800 938 7488 or 1 315 463 6463 Fax 866 398 7488 or 1 315 463 6525 Web Site www usitt org Text Conventions The following styles and meanings are used throughout this manual Style Meaning Button Front panel button Example Press Menu Up Down arrows Press either Up or Down arrow button at Menu Display LCD Menu Display read out Example Press Up Down arrows until MENU LAMP appears 2 26 July 2011 02 9687 00010 INTRODUCTION CUSTOMER SERVICE Custom
67. heinwerfer installieren oder in Betrieb nehmen Wenn die Lampe besch digt oder durch Hitzeeinwirkung deformiert ist mu diese ausgetauscht werden WARNUNG HF INTERFERENZ 1 Es handelt sich um ein Produkt der Klasse A In einer Wohnumgebung kann das Produkt Hochfre quenzst rungen verursachen In diesem Fall m ssen eventuell geeignete Ma nahmen getroffen werden 26 July 2011 02 9687 00010 FOREWORD Notes de Securite Avant de proc der l installation des produits d crits dans ce guide et de les mettre en marche il est extremement important de lire TOUS les renseignements et TOUTES les directives de s curit contenues dans ce guide ainsi que toute documentation jointe Tenir compte de tous les avertissements et suivre toutes les pr cautions pendant l installation et l utilisation de cet appareil Les symboles de s curit utilis s dans ce guide sont les suivants A ATTENTION Ce symbole annonce que l appareil risque d tre endommag AN AVERTISSEMENT Ce symbole annonce qu il y a risque d accident grave ou m me fatal CETTE SECTION CONTIENT DES INFORMATIONS G N RALES POUR SE PROT GER CONTRE LES D CHARGES LECTRIQUES LES INCENDIES LEXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRA NER DES BLESSURES AVERTISSEMENT DIRECTIVES POUR SE PROTEGER CONTRE LES INCENDIES 1 Les luminaires VARI LITE ont t con us pour tre utilis s uniquement avec certaines type de lampes
68. ing while handling gobos to avoid leaving fingerprints Gobos are extremely fragile and can break if not handled carefully If dirty clean with isopropyl alcohol and a soft lint free cloth Step 3 At fixed gobo wheel slowly rotate wheel by hand until gobo to be removed is at top of assembly as shown in Figure A 11 90 26 July 2011 02 9687 0001 0 TROUBLESHOOTING AND MAINTENANCE A Step 4 Grasp gobo carrier with fingers and gently pull gobo assembly straight up and out of fixed gobo wheel Note orientation of fixed gobo New gobo must go in exactly the same Fixed Gobo Carrier Assembly Fixed Gobo Orientation Pullgobo straight up and away from wheel assembly Image Rear of filter This side reflective side image on this side towards lamp j Front of gobo This side non j reflective side towards front of j luminaire Note dimple in tab Mounting Tab dimple on front side Figure A 11 Removing Installing Fixed Gobos Step 5 Atposition where fixed gobo was removed place replacement fixed gobo over open slot as shown in Figure A 12 slide into wheel and gently snap gobo into place Fixed Gobo C Mounting Tab dimple on front side Open Position no gobo Front of Assembly Shown Note side towards front lens Assembly shown for clarity Figure A 12 Fixed Gobo Wheel Gobo Installation Step 6 After gobo is installed reinstall rear hea
69. interfere with luminaire head and yoke movement 02 9687 0001 0 26 July 2011 25 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Powering Up 26 Power Up Procedure All Models When the luminaire is powered up for the first time the default setting is enabled and the lamp will remain off When AC power is applied the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements The internal color and beam mechanisms will also move through a full range of motion After calibration the luminaire head will either stop at its home position which positions the pan axis at mid rotation and the head parallel to the yoke with the lens pointing away from the luminaire enclosure or move to its current DMX defined position if DMX data is present All internal mechanisms also move to their home or DMX defined positions CAUTION Before applying power be sure the luminaire is hung or positioned and the service tilt and pan locks are disengaged so that the head and yoke can move freely without restriction To power up Step 1 Ateach luminaire apply power connecting the power cable to the unit Step 2 Luminaire will automatically step through calibration and stop at home position only if DMX is not present 26 July 2011 02 9687 00010 INSTALLATION ADDRESSING Addressing Program Starting Address The address setting for DMX console controlled systems is entered usin
70. ior of the luminaires becomes very hot To aid in the airflow circulation within the luminaires after dousing the lamps wait ten minutes before removing power to the luminaires This will provide enough time for the equipment fan to cool off the unit Users should wait until the unit is cool to the touch before servicing or handling Lamp Life e When operating arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the lamps are switched off earlier than 3 minutes the fill components are partially vaporized The inadequately vaporized fill components and the electrode material tungsten are deposited in the areas of the lamp tubes that have remained cool As a result the lamp tubes blacken prematurely and reduce the service life of the lamps e If system will be unattended for more than two hours luminaire lamps should be doused Standby mode should not be used for more than two hours e When the lamp is struck the luminaire should be maintained in a horizontal position when not in use e For arc lamp luminaires heads should be tilted horizontal before starting lamps Lamps generate light by an electrical discharge arc whereby the electrons from two electrodes excite the fill components to give off light Because of the alternating current position the electrons are alternately given off by the t
71. ir output modifies the AC wave form This may work for a short time but will eventually result in power problems luminaire mis operation and or failure and may void the luminaire s warranty 02 9687 0001 0 26 July 2011 13 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Current vs Voltage The following tables provide the luminaire s current draw at specific voltages Total Luminaire Current is calculated with the lamp on and all motors sequencing For specific luminaire current draw refer to e Table 2 1 VL440 Spot Luminaire Current vs Voltage 400W Lamp Table 2 2 VL770 Spot Luminaire Current vs Voltage 700W Lamp e Table 2 3 VL880 Spot Luminaire Current vs Voltage 800W Lamp Table 2 1 VL440 Spot Luminaire Current vs Voltage 400W Lamp Total Luminaire AG aa Current Motor Lamp Current 100V 6 6A 110V 6 0A 120V 5 5A 130V 5 1A 140V 4 7A 160V 4 1A 180V 3 7A 200V 3 3A 220V 3 0A 240V 2 8A Table 2 2 VL770 Spot Luminaire Current vs Voltage 700W Lamp Total Luminaire AC bonia Current Motor Lamp Current 100V 10 2A 110V 9 3A 120V 8 5A 130V 7 8A 140V 7 3A 160V 6 4A 180V 5 7A 200V 5 1A 220V 4 6A 240V 4 3A 14 26 July 2011 02 9687 00010 INSTALLATION POWER AND DATA CABLING REQUIREMENTS Table 2 3 VL880 Spot Luminaire Current vs Voltage 800W Lamp Total L
72. lamp levels and other various functions as well as resetting the luminaire via the console DMX values are Default Console Value Idle DMX 0 Display Menu Settings Off DMX 3 4 Reset Fixture to Defaults DMX 5 7 Fans Constant DMX 11 13 Fans Auto DMX 14 16 Full Luminaire Recal DMX 81 87 30 Control 0 255 0 100 0 ReCal Color DMX 100 104 ReCal Gobo DMX 112 116 ReCal Beam DMX 126 130 ReCal Dim Strobe DMX 138 142 Lamp OFF DMX 165 171 Lamp Stand by Quiet DMX 176 181 Lamp Full DMX 199 204 Lamp Strike DMX 249 255 When resetting fixtures to Defaults settings in Bold will be activated Notes Use of Timing Channels The default value setting in the profile should be 255 proportional control to allow smooth movement when using console timing The Timing channel data should change as a snap A zero value will give the fastest move but without any smoothing this can look steppy in console timed moves To use a timing channel instead of console timing it is necessary to set the timing channel to the desired value and set cue and or parameter time to zero A combination of time controls can produce unexpected results Refer to Luminaire Timing on page 48 for more information Timing Channel Control The luminaire uses the timing channel value to calculate a smooth continuous movement for a given time and transition 0 26 July 2011 VARIKLITE VL440 VL770 VL880 LUM
73. lated within lamp socket cover Step 10 Disengage service tilt lock to allow luminaire head to move freely Step 11 Align lamp as described in Align Lamp For Maximum Beam Irradiance on page 20 02 9687 0001 0 26 July 2011 85 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Fixed Color Wheel Filter Removal and Installation AN WARNING Remove power from luminaire before performing this procedure To remove and replace fixed color filters Step 1 Remove power from luminaire and allow luminaire to cool completely Step 2 As illustrated in Figure A 4 at rear cover assembly remove rear head cover by loosening two captive quarter turn fasteners and sliding cover away from luminaire head Note rear head cover is attached by a safety tether A E Luminaire Head en Assembly Fixed Color Rotating Gobo Filter Assembly JA Assembly Rear Head Cover Assembly Quarter Turn Fasteners Rear head cover assembly secured with a tether Figure A 4 Replacing Fixed Color Filters VAN CAUTION Wear protective gloves or other protective covering while handling filters to avoid leaving fingerprints Filters are extremely fragile and can break if not handled carefully If dirty clean with isopropyl alcohol and a soft lint free cloth Step 3 At fixed color wheel slowly rotate wheel by hand until filter to be removed is at top of assembly as shown in Figure A 4 86 26 July 2011 02 9687 00010 TROUBLESHOOTING
74. ll leave oil and may cause the lamp to explode or reduce lamp life If touched use isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp To install lamp if applicable Step Step Step Step Step 18 1 Ensure power is completely removed from luminaire 2 Remove lamp from shipping box 3 Set the luminaire head horizontally 4 5 Engage service tilt lock to secure luminaire head in position At back of luminaire using 2 Phillips screwdriver remove lamp socket cover by loosening the two quarter turn captive screws Note lamp socket cover is connected with a safety tether Lamp Socket Lamp Lamp Socket Cover Quarter Turn Screws Figure 2 2 Lamp Socket Cover Removal 26 July 2011 02 9687 00010 INSTALLATION INSTALLATION PROCEDURES Step 6 As shown in Figure 2 3 align lamp tabs with lamp socket _ Align tabs of lamp with HN socket when installing Lamp dap NOTE Bow of lamp must be oriented with Slot in reflector Bow Lamp Socket Cover Figure 2 3 Lamp Installation Step 7 Install lamp fully into lamp socket taking care not to touch lamp glass Step 8 Turn lamp clockwise to seat lamp into socket Lamp base should be aligned as illustrated in Figure 2 4 Lamp ce Note alignment of fully seated lamp lt Fu TEA Ensure lamp is completely NN S fA E R N seated before reinstalling lamp j di socke
75. lle Warnhinweise und Vorsichtsma nahmen ein Folgende Sicherheitssymbole werden in diesem Handbuch verwendet UN VORSICHT weist auf m glichen Produktschaden hin AN WARNUNG weist auf m gliche K rperverletzung und Lebensbedrohung hin NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE BER SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK FEUER BERH HTE UV STRAHLUNG UND K RPERVERLETZUNGEN WARNUNG HINWEISE ZUM FEUERSCHUTZ 1 VARI LITE Scheinwerfer sind ausschlie lich f r den Einsatz mit bestimmten Lampentyps Achten Sie auf den Lampentyp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gef hrlich sein 2 Scheinwerfer k nnen auf jeder beliebigen Oberfl che montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Scheinwerfer von brennbarem Material oder beleuchteten Objekten WARNUNG HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK 1 VARI LITE Scheinwerfer eignen sich ausschlie lich f r trockene Standorte Regen oder Feuchtigkeit k nnen die Scheinwerfer besch digen 2 Unterbrechen Sie die Stromzufuhr bevor Sie mit der Arbeit an VAREKLITE Ger ten beginnen 3 Die Ger te sollten nur von qualifiziertem Personal gewartet werden 02 9687 0001 0 26 July 2011 V VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL vi WARNUNG HIN
76. lue Strobe XXXXX value Cyan XXXXX value Yellow XXXXX value Magenta XXXXX value Color Whl XXXXX value Rot Gobo XXXXX value Index XXXXX value Fixed Gobo XXXXX value Edge XXXXX value Zoom XXXXX value Iris XXXXX value Frost XXXXX value Prism XXXXX value Prism Rot XXXXX value Note Manual is disabled if DMX512 signal is present Setup Model VL400 VL440 VL770 L VL880 Configure Lamp Power On Off Power Up Lamp On Lamp Hours P Lamp Off Reset Hrs of hours OK Pan Tilt Movement Enable Disable Display Off Time On 30 Sec Display Enabled 5 Min 10 Min On Off CMD Lock On Off Change Lum ID On U Reset Default OK DMX Data Channel XXX Dimmer XXX Pan Tilt Swap On Off Inv Pan On Off nv Tilt On off Note Channel and Dimmer information displayed simultaneously Fixture Status Scrolls errors or displays No Errors Re Calibrate OK Luminaire ID XXX Version MM DD YY HH MM Fixt Hrs XXXX Download OK Test All Seq Run
77. m Prism Out DMX 0 2 Prism In Index DMX 3 127 Prism In Rotate DMX 128 255 Prism Rotate High Prism Rotate Low 0 65535 0 100 32768 16 bit control of prism index or rotation Rotate Fast to Slow lt lt DMX 0 32755 Rotate STOP DMX 32756 32780 Rotate Slow to Fast gt gt DMX 32781 65535 Not Used For Future Use Not Used For Future Use Not Used For Future Use Not Used For Future Use Focus Time 0 255 0 10076 255 Allows for luminaire timing of pan and tilt Profile should default to DMX 255 for smoothest console timing Color Time 0 255 0 100 255 Allows for luminaire timing of color wheel func tions Profile should default to DMX 255 for smoothest console timing 46 Beam Time 0 255 0 100 255 26 July 2011 Allows for luminaire timing of beam functions Profile should default to DMX 255 for smoothest console timing 02 9687 00010 OPERATION DMX OPERATION Table 12 VL880 Spot Channel Mapping 3 02 9687 0001 Default Values Denotes recommended console default settings DMX Channel Parameters Range DMX Range Default Value Description Allows for luminaire timing of gobo wheel func 29 Gobo Time 0 255 0 100 255 tions Profile should default to DMX 255 for smoothest console timing Used to strike douse the lamp set
78. ment Lamp 4 5 Replacement Items and Accessories Notes For use with any model in this manual For use with VL440 models only For use with VL770 models only For use with VL880 models only For approved lamp types see the latest version of Vari Lite technical notice TN 248 in the product downloads section on the Vari Lite web site www vari lite com ge SNS sn 02 9687 0001 0 26 July 2011 9 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Luminaire Components Below is a brief description of the major assemblies of the VL440 VL770 VL880 Luminaires Luminaire Head Assembly Houses color system gobos lenses filters reflector and lamp Yoke Assembly Houses tilt motor and routes cables to from head and enclosure assemblies Enclosure Assembly Houses ballast menu system pan motor and AC input connection and DMX512 connections 10 26 July 2011 02 9687 0001 0 NZ our AN Installation This chapter contains instructions for installation of the luminaire It includes connecting power and data along with instructions for powering up the luminaire for the first time and addressing it within your system Power and Data Cabling Requirements Installation Procedures Powering Up Addressing Transporting 02 9687 0001 0 26 July 2011 11 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Power and Data Cabling Requirements Power The luminaire r
79. n be sure to leave enough space around the luminaire to allow proper uninterrupted airflow for cooling and movement 24 26 July 2011 02 9687 0001 0 INSTALLATION INSTALLATION PROCEDURES Connecting Data and Power A maximum of 32 luminaires may be connected in any one DMX data link Note This maximum limit applies to the luminaire daisy chain only Your system or console may require fewer luminaires on a single data link path Consult your console documentation for more information To connect power and data Step 1 Connect data cable from console to first luminaire in chain at DATA IN connector Step 2 If required connect additional data cables from DATA THRU connectors to DATA IN connectors of remaining luminaires in link Step 3 Atlast luminaire in link install male termination connector at DATA THRU connector Luminaires and other devices on the same DMX chain may not function properly without termination fa an TO 13 QA o Y NW d y QA E y AC In Data In AC In AC In Data Thru Termination Data Thu SS VL440 VL770 VL880 Luminaire Channel Requirements Model DMX512 Channels VL440 Spot 30 Channels VL770 Spot 30 Channels VL880 Spot 30 Channels Figure 2 11 Data Link Step 4 Connect AC Input Cable connector to power input source Step 5 Dress AC input and data cables and secure them so that they will not
80. nd Power idee eee energie pte eed 25 Powering Up Power Up Procedure onere et ira ER eee Co ga ot ete e 26 Addressing Program Starting Address 27 Program Starting Address Without Calibrating Luminaire 27 Transporting OVEEVIG Wo den ne ER o T D oe Ret cec ah 28 Transportation and Shipping Case Requirements eee 28 Chapter 3 Operation Color Control amp Gobos VEAA0 Spot Luminaire ue e te ete ete NEE 30 Color IM 30 TODO 31 02 9687 0001 0 26 July 2011 1 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL VETO Spot Luminaire senken 33 Color MIXE SA 33 GODOS UE 34 VLES80 Spot L mtinalt e x Ge ende ette leen eri ueteris 36 Color Mixing eene eene re Perf tente n Pe emet he o ee Het daa 36 GOD 37 DMX Operation VL440 Spot Channel Mapping ses 39 VL770 Spot Channel Mapping ss 42 VL880 Spot Channel Mapping ss 45 Luminaire Timing Luminaire Timing Channel Information 48 Control Channel Functions ss 55 VL440 Spot Control Channel Functions eee 56 VL770 Spot Control Channel Functions eene 57 VL880 Spot Control Channel Functions eene 58 Updating Software USB Download and Programming eese enne 59 Transferring Software From Luminaire to Luminaire eese 60 Chapter 4 Menu System Menu Operation What Is the Menu System du ect eie erae a aii a 64 Controls Operation iau sion adatto
81. ng Luminaire 1 Luminaire 2 software version to download requiring update requiring update Va F N S IBN 2 A P4 F y gt lx ar r N HR aa E Hi gt CH Q nay me 4 E J reer 8 y NN IN a p y EN AC In Data In AC In AC In Data Thru Termination Data Thru Figure 4 3 Test Setup To run tests Step 1 Press Menu Step 2 Press Up Down arrows until Test appears Press Enter Step 3 Use Up Down arrows to select a parameter to test Refer to Menu System Functions on page 68 for a complete list of test parameters which can be chosen Step 4 Press Enter to run test Step 5 Press Menu to stop test at any time Note Connected luminaires may not respond on the first action may delay of the master luminaire 76 26 July 2011 02 9687 00010 MENU SYSTEM SELF TESTS 4 Movement Disable The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any position for testing without movement occurring In order to regain full control of the luminaire Movement will need to be enabled after testing Note When using the Movement option pan and tilt will be disabled for all the luminaires that are linked To set movement option Step 1 Press Menu Step 2 Press Up Down arrows until Config appears Press Enter Step 3 Press Up Down arrows until Pan Tilt appears Press Enter Step 4 Movement will be displayed Press Enter 5 Step 5 Use Up
82. o 20 minutes e Variable beam focus to soften edges of gobos or spots Intensity Control All models contain a coated glass dimmer wheel provides full field dimming designed for smooth timed fades These models also feature a high performance dual blade strobe system capable of ultra fast operation 94 26 July 2011 02 9687 0001 0 TECHNICAL SPECIFICATIONS B Operational Power Requirements e VL440 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 6 6A at 100V depending on the AC supply voltage e VL770 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 10 2A at 100V depending on the AC supply voltage VL880 Spot Standard AC power distribution from 100 240VAC 50 60 Hz The unit requires up to 12 0A at 100V depending on the AC supply voltage Note For a breakdown of total luminaire current draw at different voltages for all models covered in this manual see Current vs Voltage on page 14 Operational Temperature 20 to 122 F 29 to 50 C Cooling Forced air cooling Control Control by DMX512 protocol Compatible with a wide variety of DMX512 consoles DMX Channels 30 channels Mounting Position The luminaire can be mounted and operated in any orientation NOTE Vari Lite reserves the right to change details of design materials and finishes Specifications are subject to change without notice VARI LITE autom
83. o use these channels you must Step 1 Create the cue including color beam gobo and position as required Step 2 Decide which fixtures and which parameter groups will use timing channels Step 3 Assign a value to the particular timing channel s you wish to use for timing information see chart on next page Step 4 Set console timing or cue fade time for parameters and timing channels to zero seconds Step 5 Store cue 48 26 July 2011 02 9687 00010 OPERATION LUMINAIRE TIMING 3 Note Avoid changing timing channel values in a fading cue This can cause unexpected behavior in the luminaire as the timing channel value is updated over time Timing channel values and the final destination of the parameters affected by the timing channel should always be sent in a zero count Timing channels can be set in either or 0 255 DMX modes with the following values assigned Table 14 Timing Channels Map DMX Value Seconds 0 Full Speed 1 0 2 2 0 4 3 1 0 6 4 0 8 5 2 1 6 1 2 7 1 4 8 3 1 6 9 1 8 10 4 2 11 2 2 12 2 4 13 5 2 6 14 2 8 15 6 3 16 3 2 17 3 4 18 7 3 6 19 3 8 20 8 4 21 4 2 22 4 4 23 9 4 6 24 4 8 25 10 5 26 5 2 27 5 4 28 11 5 6 29 5 8 30 6 31 12 6 2 32 6 4 33 13 6 6 34 6 8 02 9687 0001 0 26 July 2011 49 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 50 Table 14 Timing Ch
84. ore audio or signal cables are not suitable for use with DMX512 Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding DMX512 systems How to obtain a copy is detailed in Additional Documentation on page 2 The XLR 5 pin connectors should be wired as follows Pin Wire Code to XLR Connectors Data Thru Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Data In Cable Pinout Cable Pinout Foil amp 1st 2nd 1st 2nd Braided conductor conductor conductor conductor Shield of 1st of 1st of 2nd of 2nd 1 5 twisted twisted twisted twisted 5 1 2 4 Dair Dair Dair pair 3 3 3 Male Conn Data Data Data Data Female Conn 26 July 2011 02 9687 00010 INSTALLATION POWER AND DATA CABLING REQUIREMENTS Recommended Cable Types Manufacturers 2 These are only a few of the suitable cable types Any quality EIA485 twisted pair 120 ohm shielded cable will also work Termination Connector A XLR termination connector is required at the last luminaire or far end of the line to prevent signal reflections Signal reflections may cancel out the Type Pairs zo Jacket AWG Use Temp F Belden Cables 1215A 2 150 PVC 26 IBM Type 6 Office cable 75 1269A 2 100 PTFE 22 Solid High Temp Plenum cable 200 8102 2 100 PVC 24 UL2919 80 8132 2 120 PVC 28 UL2919 80 8162 2 100 PVC 24 UL2493 60 82729 2 100 PTFE 24 High Temp
85. owards lamp Note that gear is on front of carrier w Figure A 8 Removing Installing Rotating Gobos Step 5 At position where rotating gobo was removed place replacement rotating gobo over open slot as shown in Figure A 9 slide into wheel and gently snap gobo into place Gear Side Rotating Gobo towards front of luminaire Assembly Open Position no gobo Front of Assembly Shown side towards front lens Note Assembly shown for clarity Figure A 9 Rotating Gobo Wheel Gobo Installation Step 6 After rotating gobo is installed reinstall rear head cover 02 9687 0001 0 26 July 2011 89 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Fixed Gobo Removal and Installation AN WARNING Remove power from luminaire before performing this procedure To remove and replace fixed gobos Step 1 Remove power from luminaire and allow luminaire to cool completely Step 2 As illustrated in Figure A 10 at rear cover assembly remove rear head cover by loosening two captive quarter turn fasteners and sliding cover away from luminaire head Note rear head cover is attached by a safety tether A E Luminaire Head u Assembly Fixed Color l V Rotating Gobo Filter Assembly P Assembly Rear Head Cover Assembly Quarter Turn Fasteners Rear head cover assembly secured with a tether Figure A 10 Replacing Fixed Gobos A CAUTION Wear protective gloves or other protective cover
86. p cutout switch disengaged check lamp cutout switches at lamp box and fan ducts Bad lamp replace lamp Low input voltage check input power must be 100 to 240 VAC n a Luminaire behaves Profile Not Matched Profile not set correctly oddly check Setup menu for correct type console patch profile n a Luminaire does not No power Circuit not energized power up verify circuit breaker at source is turned on Not plugged in ensure A C cable is connected to power source n a Self tests will not run or DMX Data Input Detecting DMX data software download does disconnect DMX input cable not work from luminaire n a No response to DMX DMX Failure DMX connector disconnected data check DMX DATA IN connection n a Erratic control of lumi DMX Termination No DMX termination or termination not correct naire check for DMX terminator 02 9687 0001 0 26 July 2011 83 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Routine Maintenance Lamp Removal and Installation DA WARNING Ensure that power is completely removed from luminaire when removing or installing lamp CAUTION Wear cotton gloves or other covering while installing lamp Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life If touched use isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp To remove and install lamp
87. ri Lite will not be responsible for any shipping damage or breakage of any product under any circumstances Vari Lite will not be responsible for any third party case manufacturer s cases Note As with all automated luminaires proper handling and suitable protective shipping cases should be used when transporting fixtures to reduce the risk of damage For more information please refer to Vari Lite technical notice TN 235 Transportation and Shipping Case Requirements in the Support area of the Vari Lite web site Transportation and Shipping Case Requirements Cases to transport VARI LITE luminaires should meet the following loading requirements e Luminaire head yoke and enclosure sub assemblies shall be equally supported and constrained where no one sub assembly head yoke or enclosure fully supports the entire mass of the luminaire e The interior of the case shall be of high quality and uniform density foam The foam shall be of the same type and density throughout as to equally and uniformly support loading at every contact surface e The case shall when laid on any of its six 6 surfaces maintain the loading requirements outlined above e All cases not meeting the aforementioned loading requirements with wheels shall have markings on the exterior of the case that the unit is to be transported on it wheels only e g Case must be transported and remain at all times on its wheels 28 26 July 2011 02 9687 0001 0
88. s and gags is for reference only 38 26 July 2011 02 9687 0001 0 OPERATION DMX OPERATION 3 DMX Operation This section is contains individual DMX channel maps for each luminaire covered in this manual VL440 Spot VL770 Spot and VL880 Spot Refer to the corresponding DMX channel map for your fixture e VL440 Spot Channel Mapping e VL770 Spot Channel Mapping VL880 Spot Channel Mapping VL440 Spot Channel Mapping These tables assume a DMX start address of 1 When a different starting address is used this address becomes channel 1 function and other functions follow in sequence Table 10 VL440 Spot Channel Mapping DMX Channel Parameters Intensity Range DMX 0 closed 255 open Range 0 100 Default Value 0 Description Linear Intensity control from 0 closed to 255 open Pan Hi Byte Pan Lo Byte 0 65535 0 100 32768 16 bit control of Pan 540 of movement Tilt Hi Byte Tilt Lo Byte 0 65535 0 100 32768 16 bit control of Tilt 260 of movement Edge 0 255 0 100 Controls Edge lens from 0 to 255 No ul A wo Pp Zoom 0 255 0 100 Controls zoom assy 0 narrow to 255 wide Cyan 0 255 0 100 Controls Cyan color wheel as follows Open to Full Saturation DMX 0 216 Yellow 0 255 0 100 Controls Yellow color wheel as follows Open to Full Saturation DM
89. s have been designed for use with specific lamp types The VL440 VL770 VL880 luminaire requires a certain type of lamp see Replacement Items Accessories on page 9 for all lamp types Installing another type or unapproved lamp may be hazardous 2 Luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Note distance requirement from combustible materials or illuminated objects for VARI LITE luminaires WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 VARI LITE luminaires are designed for dry locations only Exposure to rain or moisture may damage luminaire 2 Disconnect power before servicing any VARI LITE equipment 3 Servicing to be performed by qualified personnel only 02 9687 0001 0 26 July 2011 iii VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO 1 WA UV RADIATION Many VARI LITE luminaires use a lamp that produces UV radiation DO NOT look directly at lamp It is hazardous to operate luminaires without lens or shield Shields lenses or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired For example by cracks or deep scratches RNING INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS 1 Exterior surfaces of the lumin
90. s solamente para lugares secos La exposici n a la lluvia o humedad pueden da ar la luminaria 2 Desconecte la energ a antes de dar servicio a cualquier equipo de VARI LITE 3 El servicio debe ser realizado solamente por personal calificado 02 9687 0001 0 26 July 2011 ix VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL ADVERTENCIA INSTRUCCIONES PARA PROTECCI N CONTINUA CONTRA LA EXPOSICION EXCESIVA DE RADIACI N ULTRA VIOLETA 1 Muchas luminarias VARI LITE usan un tipo de l mpara que produce radiaci n UV NO mire directamente a la l mpara 2 Es peligroso operar luminarias sin lentes o protectores Debe cambiar los protectores lentes o pantallas ultravioletas si se aprecia que han sido da adas y que su efectividad pudiera estar deteriorada Por ejemplo si tuvieran rajaduras o raspaduras profundas ADVERTENCIA INSTRUCCIONES PARA PROTECCI N CONTRA LESIONES DE PERSONAS 1 Las superficies exteriores de las luminarias est n calientes durante su operaci n Use un equipo de seguridad apropiado guantes protecci n para los ojos etc cuando haga ajustes en el equipo y componentes que est n calientes 2 Cuando las luminarias est n en operaci n la l mpara estar muy caliente Desconecte la energ a y deje que la l mpara se enfr e antes de reemplazarla 3 Las l mparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la piel e inflamaci n a los ojos Adem s las l mparas
91. sole timing Gobo Time 0 255 0 100 255 Allows for luminaire timing of gobo wheel func tions Profile should default to DMX 255 for smoothest console timing Control 0 255 0 100 Used to strike douse the lamp set lamp levels and other various functions as well as resetting the luminaire via the console DMX values are Default Console Value Idle DMX 0 Display Menu Settings Off DMX 3 4 Reset Fixture to Defaults DMX 5 7 Fans Constant DMX 11 13 Fans Auto DMX 14 16 Full Luminaire Recal DMX 81 87 ReCal Color DMX 100 104 ReCal Gobo DMX 112 116 ReCal Beam DMX 126 130 ReCal Dim Strobe DMX 138 142 Lamp OFF DMX 165 171 Lamp Stand by Quiet DMX 176 181 Lamp Full DMX 199 204 Lamp Strike DMX 249 255 When resetting fixtures to Defaults settings in Bold will be activated Notes Default Values Denotes recommended console default settings Use of Timing Channels The default value setting in the profile should be 255 proportional control to allow smooth movement when using console timing The Timing channel data should change as a snap A zero value will give the fastest move but without any smoothing this can look steppy in console timed moves To use a timing channel instead of console timing it is necessary to set the timing channel to the desired value and set cue and or parameter time to zero A combination
92. t cover Figure 2 4 Installed Lamp Step 9 Reinstall lamp socket cover Make sure safety tether is completely encapsulated within lamp socket cover Step 10 Disengage service tilt lock to allow luminaire head to move freely Step 11 Align lamp as described in Align Lamp For Maximum Beam Irradiance on page 20 02 9687 0001 0 26 July 2011 19 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Align Lamp For Maximum Beam lrradiance After a new lamp is installed in the luminaire it will be necessary to align the lamp to optimize the beam AN WARNING Backcap and alignment screws will be HOT during lamp operation Wear gloves and or use tools to prevent burns To align lamp Step 1 Set intensity to 100 Step 2 Position beam on a white wall at a distance of 10 to 20 feet Step 3 Using console or internal luminaire menu controls set zoom to zero and focus to a hard edge Be sure that beam size iris is completely opened Step 4 Using three alignment screws as indicated with Red Arrows in Figure 2 5 adjust hot spot to center of beam Step 5 Check color uniformity as follows Position one of the color cyan or magenta works best at 30 of maximum b Verify that beam color is uniform if lamp is misaligned color will be concentrated to one side of beam If color is not uniform readjust lamp using lamp alignment screws until color is uniform across entire beam field Lamp Beam Alignment Screws
93. t in Progress FAIL Temps XXXXX Data Press Menu to Luminaire operational stop tests temperatures Fans RunTest Luminaire cooling fans Refer to Diagnostic Tests on page 78 for more information 26 July 2011 02 9687 0001 0 MENU SYSTEM MENU OPERATION 4 Function Definitions Each menu item is listed in the first column by its display abbreviation The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference Table 4 2 Menu Function Definitions Display Definition Purpose 10Min 10 Minutes Sets Menu Display to automatically shut off after 10 minutes of non use 30sec 30 Seconds Sets Menu Display to automatically shut off after 30 seconds of non use 5Min 5 Minutes Sets Menu Display to automatically shut off after 5 minutes of non use Address Address Accesses functions for setting luminaire starting address in DMX DMX controlled systems ALL SEQ All Sequence Performs all tests in sequential order Beam Iris Beam Iris Specifies beam iris function for manual control Manual or for testing Test Cal ON On after Calibration Configures arc luminaire so that lamp will strike after calibration procedure is com plete ChgLu Change the luminaire Allows access to change or set the luminaire ID number miD ID number Config System Configuration Accesses functions for
94. ta No Sens Magenta sensor not found ColWheel No Sens Color wheel sensor not found Zoom No Sens Zoom sensor not found Edge No Sens Edge sensor not found Table A 1 Error Messages 26 July 2011 02 9687 0001 0 A TROUBLESHOOTING AND IMAINTENANCE A Troubleshooting Guide If a problem is suspected first try recalibrating the luminaire to prompt an error message The chart below provides possible causes and remedies for various error messages and or symptoms CAUTION Some troubleshooting is included for reference only Performing remedies may void product warranty Refer to the Vari Lite Limited Warranty card included with the product Table A 2 Troubleshooting Guide Message Symptom Description Possible Cause Remedy Lamp Lamp does not strike Lamp Off option is config Reconfigure lamp startup option in Lamp config Power upon start up ured menu Douse n a Lamp douses frequently Lamp Douse Fan failure check head and enclosure fans for proper operation Ballast overheating operating within the specified ambient temperature check enclosure vents for debris dirt check fan settings in menu check enclosure fans for proper operation NOTE Upon initial power up ballast fans will run for a few seconds and then operate as needed Enclosure vents must be clear of debris and dirt to allow proper airflow n a Lamp will not strike Lamp Strike Failure Lam
95. tial area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We declare and certify under our sole responsibility that this product complies with the relevant clauses of the following standards and harmonized documents for Safety and Emissions CENELEC EN 55022 Issued 2006 09 01 Information Technology Equipment Radio Disturbance Characteristics Limits and Methods of Measurement Includes Incorporates A1 10 2007 CENELEC EN 55024 Issue 09 01 1998 Information Technology Equipment Immunity Characteristics Limits and Methods of Measurement Amendment Al 01 2001 A2 01 2003 ISI 2007 26 July 2011 02 9687 00010 FOREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein Heed all cautions and warnings during installation and use of this product Safety symbols used throughout this manual are as follows A CAUTION advising of potential damage to product Dn WARNING advising of potential injury or death to persons GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 VARI LITE luminaire
96. to 216 From 217 255 will spin the color wheel in either direction Bold number indicates center values for each color Open No Color DMX 0 0 14 Red DMX 24 15 34 Blue DMX 47 35 58 Kelly Green DMX 72 59 82 Magenta DMX 95 83 106 CTO DMX 119 107 130 Flesh Pink DMX 143 131 156 Dark Orange DMX 168 157 179 Congo Blue DMX 191 180 201 Open No Color DMX 202 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 Fixed Gobo Wheel 0 255 0 100 Controls Fixed Gobo Wheel Linear control from Wheel 0 to 216 From 217 to 255 will give differ ent speeds of wheel spin Bold type below denotes center values note half gobo positioning is not possible Open No Gobo DMX 0 0 9 Gobo 1 DMX 18 10 27 Gobo 2 DMX 36 28 45 Gobo 3 DMX 54 46 63 Gobo 4 DMX 72 64 81 Gobo 5 DMX 90 82 99 Gobo 6 DMX 108 100 117 Gobo 7 DMX 126 118 135 Gobo 8 DMX 144 136 153 Gobo 9 DMX 162 154 171 Gobo 10 DMX 180 172 189 Open No Gobo DMX 198 190 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 02 9687 0001 0 26 July 2011 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL DMX Channel Parameters Rotating Gobo Wheel Table 12 VL880 Spot Channel Mapping Range DMX 0 255 Range
97. trols Magenta color wheel as follows Open to Full Saturation DMX 0 216 11 Color Wheel 0 255 0 100 Controls Static Color Wheel Linear control from 0 to 216 From 217 255 will spin the color wheel in either direction Bold number indicates center values for each color Open No Color DMX 0 0 14 Red DMX 24 15 34 Blue DMX 47 35 58 Kelly Green DMX 72 59 82 Magenta DMX 95 83 106 CTO DMX 119 107 130 Flesh Pink DMX 143 131 156 Dark Orange DMX 168 157 179 Congo Blue DMX 191 180 201 Open No Color DMX 202 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 Fixed Gobo Wheel 0 255 0 100 Controls Fixed Gobo Wheel Linear control from Wheel 0 to 216 From 217 to 255 will give differ ent speeds of wheel spin Bold type below denotes center values note half gobo positioning is not possible Open No Gobo DMX 0 0 9 Gobo 1 DMX 18 10 27 Gobo 2 DMX 36 28 45 Gobo 3 DMX 54 46 63 Gobo 4 DMX 72 64 81 Gobo 5 DMX 90 82 99 Gobo 6 DMX 108 100 117 Gobo 7 DMX 126 118 135 Gobo 8 DMX 144 136 153 Gobo 9 DMX 162 154 171 Gobo 10 DMX 180 172 189 Open No Gobo DMX 198 190 216 Spin Fast to Slow DMX 217 234 Stop DMX 235 237 Spin Slow to Fast DMX 238 255 42 26 July 2011 02 9687 00010 OPERA
98. uipped with a Universal Serial Bus USB port you need the VARI LTTE USB Luminaire Programming Kit 28 8500 0054 The USB Luminaire Programming Kit can be ordered directly from your Authorized VARI LTTE Dealer The VARI LITE USB Luminaire Programming Kit 28 8500 0054 includes e VARI LITE USB Upload Cable 25 9600 0001 USB Luminaire Programming Kit CD 87 8500 0002 e Instruction Sheet 02 8500 0100 e VARIXLITE carry bag 07 5044 0005 Computer Requirements for the USB Luminaire Programming Kit e PC running Windows 98 2000 XP or Vista Although the USB Luminaire Programming kit software is not directly compatible with Apple Macintosh computers it does run with some Windows emulators e In addition to Windows your computer must be running IE 5 01 or later and Microsoft NET Framework Version 3 5 or later which you can download from http www microsoft com and search for NET Framework downloads An available USB 2 0 port on the PC For Windows Vista 64 Bit and Windows 7 64 Bit operating systems refer to the Vari Lite Technical Notice TN 309 in the product downloads section on the Vari Lite web site USB VLDownloader PC Program and bin Luminaire Files The USB VLDownloader program and current bin files are available from the Product Downloads page at www vari lite com Instructions for installing the USB VLDownloader program on your PC are also available on the Product Downloads page Use the
99. uminaire is jas Current Motor Lamp Current 100V 12 0A 110V 10 9A 120V 10 0A 130V 9 2A 140V 8 6A 160V 7 5A 180V 6 7A 200V 6 0A 220V 5 5A 240V 5 0A AN WARNING It is not recommended to power any VARI LITE luminaire from a dimmer even in NONDIM mode Dimmer and non dim modules are not suitable sources of power because their output modifies the AC wave form This may work for a short time but will eventually result in power problems luminaire mis operation and or failure and may void the luminaire s warranty 02 9687 0001 0 26 July 2011 15 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL 16 Data Cables The luminaire is equipped with two 5 pin XLR connectors for DATA IN and DATA THRU out applications DATA IN requires a 5 pin female XLR connector and DATA THRU requires a 5 pin male XLR connector When purchasing or constructing data cables it is important that not only the correct cable type be used but also quality cable to ensure a reliable DMX512 system Your cabling should meet the following USITT DMX specification requirements e Suitable for use with EIA485 RS485 operation at 250k baud e Characteristic impedance 85 150 ohms nominally 120 ohms e Low capacitance e Two twisted pairs e Foil and braid shielded 24 AWG min gauge for runs up to 1000 feet 300m 22 AWG min gauge for runs up to 1640 feet 500m Note Microphone type cables and other general purpose two c
100. wo electrodes When a lamp is set in a vertical position the halogen metal compounds which determine the color temperature of the lamp collect at the top end of the glass envelope When the lamp is started color deviations occur since the concentration of halogen 26 July 2011 02 9687 00010 TROUBLESHOOTING AND MAINTENANCE A compounds is greater around the top electrode than the bottom electrode In addition the fill components that are difficult to vaporize congeal around the bottom electrode thereby reducing lamp life Solid State Electronics Electrostatic Discharge ESD Electrostatic discharge ESD presents a significant danger to solid state electronic components semiconductor devices and PC board assemblies Static electricity can build on a variety of common objects including people simply by handling or moving ESD rarely results in immediate failure of a component but shows up later as an intermittent problem or severely reduces the life of the component All VARI LITE equipment uses solid state electronics and appropriate precautions to protect them should be observed when servicing Printed Circuit Boards PCBs All PC boards should be shipped in electrostatic shielding bags When handling PC boards or components devices such as conductive mats and conductive wrist straps should be used whenever possible If these precautionary devices are not available handling of PC boards and components should be avoided
101. xed gobo wheel with ten easily loaded patterns and one open position capable of continuous rotation for additional effects refer to Table 3 VL440 Spot Fixed Gobo Wheel Effects and Positions on page 32 e VL440 spot luminaires accept glass and metal gobos Note VL770 and VL880 spot luminaires accept glass gobos only Table 2 VL440 Spot Rotating Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Vertical Slot 21 6004 4011 2 Alpha Rays 21 6004 7029 3 Pinwheel 2 21 6004 4322 4 Tri Cone 21 6004 6008 5 Glacier gag 21 9687 8002 6 Triangle 21 6004 4009 7 Shock Breakup 21 6004 7018 Alpha Rays V TM i ce p Vertical Slot OO i O Open A z 2 DE I EE Shock Breakup ANY N NN AV NAV Triangle WS Note raw artwork shown for gobos NS and gags is for reference only 02 9687 0001 0 26 July 2011 31 VARIKLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Table 3 VL440 Spot Fixed Gobo Wheel Effects and Positions Position Gobo Gobo Part Number 0 Open None None 1 Pebbles 41 6004 7002 2 Dust Breakup 41 6004 7025 3 Medium Circle 41 6004 6001 4 Night Sky 41 6004 5011 5 Leaves 41 6004 5501 6 Horizontal Bars 41 6004 4201 7 Block Breakup 41 6004 7015 8 Tribal Breakup 41 6004 5523 9 Wave 41 6004 7008 10 Bathtub Drain 41 6004 4001 Dust Break
102. xture Fixture and any error messages 26 July 2011 02 9687 00010 MENU SYSTEM MENU OPERATION 4 Table 4 2 Menu Function Definitions Continued Display Definition Purpose Strobe Strobe Specifies strobe function for manual control Manual or for testing Test Swap Swap Swaps pan and tilt functions for special focus requirements such as moving mirror mechanisms Test System Tests Accesses diagnostic tests for luminaire s mechanisms Tilt Tilt Specifies tilt function for manual control Manual or tilt encoder for testing Test Version Software Version Displays current software version by date XX XX XX Yellow Yellow Color Wheel Specifies Yellow color wheel for manual control Manual or for testing Test Zoom Zoom Specifies zoom function for manual control Manual or for testing Test 02 9687 0001 0 26 July 2011 75 VARFXLITE VL440 VL770 VL880 LUMINAIRE USER S MANUAL Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions For complete details and values for each test refer to Diagnostic Tests on page 78 When running tests on multiple luminaires a DMX termination connector is required at the last luminaire in the link Refer to page 17 for more information regarding the construction of this connector Master luminaire containi

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