User Manual (Translation) - POLARIS BASIC
Contents
1. IECEx IBE 11 0007X electrical data see EC lype examination certificate 0 C lt Ta lt 50 C DC 24 V DE EEE EEEE aeaa Seguran a Y NIO 97 B Bad ART m Germany d offs 11 UL BRHZ 0131X ATEN O NAO SEPARE QUANDO ENERGIZADO ATEN O ESTE INVOLUCRO VEM SELADO DA FABRICA O ABRA lt 13 42 gt Transport Storage POLARIS BASIC Scope and Assembly POLARIS Panel PC Transport Storage Scope and Assembly 4 1 Transport A written report of any transport damage or missing items must be given to the appointed forwarder and to BARTEC GmbH immediately on receipt of the delivery Damage caused by incorrect storage and transport shall not fall within the warranty provisions of BARTEC GmbH This device is heavy 10 18 kg There is a risk of injury if it is lifted or moved incorrectly gt You will need help from others when transporting it 4 2 Intermediate Storage ATTENTION Damage to property through incorrect storage gt Comply with the correct storage temperatures P Keep the POLARIS free of moisture 4 3 Scope of delivery x POLARIS Panel PC x Reinforcement frame 1 x Set of mounting clamps 1 x User manual POLARIS BASIC Panel PC 4 3 1 Accessories Optional Enclosure and supporting system for floor and wall mounting Not enclosed Assembly material and cable for voltage supply and data line 14 42 Technical data subject to change without notice 06 2014 POLARI2. Adhere to the applicable regulations under Directive 99 92 EC IEC 60079 19 and IEC 60079 17 when servicing doing maintenance work on and testing associated operating equipment Assembly disassembly operating and maintenance work may be done only by trained Specialists The statutory rules and other binding directives on workplace safety accident prevention and environmental protection must be observed Technical data subject to change without notice 06 2014 POLARIS BASIC Repair Disposal POLARIS Panel PC Dispatch and Packaging 9 3 1 Instructions for Repairs If you wish to send in a defective device for repair please read the RMA procedure guidance first Then fill in and sign the RMA Return Merchandise Authorisation form and send it to our Retouren Center E mail services bartec de Fax 49 7931 597 119 We cannot guarantee any contractually agreed processing times for devices that are sent in without an RMA number The RMA guide and the RMA form are available on our homepage for downloading http www bartec de gt Quality and culture gt RMA form Have you any questions Write us an e mail or call us E mail services Q bartec de Phone 49 7931 597 444 10 Disposal The component of the POLARIS contains metal plastic parts and electronic components Our devices are intended as professional electric devices for business use only referred to as B2B devices under the WEEE Directive The WEEE directive
3. 7 1 8 lt 4 42 gt Inspection Repairs Commissioning Under IEC 60079 19 and EN 60079 17 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition Repairs on explosion protected operating equipment may be done only by authorised persons working in accordance with the latest developments in technology and using original spare parts The applicable regulations must be observed Before commissioning check that all components and documents are there Ex Protection Type Certification and Standards Warranty Markings specifying Ex protection and certification are put on the device For Ex protection markings see Chapter 3 Technical Data The POLARIS PROFESSIONAL Panel PCs conform to Directive 94 9 EC for devices and protective systems for use to their intended purpose in potentially explosive areas ATEX Directive For the standards conformed to see Chapter 3 Technical Data WARNING Itis not permissible to make any modifications or implement any conversions unless the manufacturer gives his approval in writing If components other than those specified are used protection against explosion can no longer be assured It cannot be guaranteed that parts procured from other suppliers have been designed and produced in conformance to safety requirements and with the necessary stress tole
4. JIJ JIJ JIJ POLARIS BASIC POLARIS Panel PC lt 24 42 gt RS422 connection mode full duplex Terminal compartment POLARIS Controller Data Out rg TxD B TxD RxD B RxD LJ Dala In gt DAMD RxD A RxD aS RxD B RxD i TxD B TxD 4 RxD A RxD nm A TxD A TxD lt a Data In d Data Out gt Maximum length of the data line 1 000 m Pins 19 23 20 24 21 25 22 26 are already connected inside Setting of the terminal resistors at the start and end of the bus line is not necessary in most cases due to internal EMC measures Depending on local circumstances the data transmission may worsen in individual cases The appropriate pin assignment of the controller can be found in the manufacturer s interface description RS485 connection mode semi duplex Terminal compartment POLARIS Controller TxD B TxD 1 Fs RxD B RxD4 Data Qut 1 i iol a i TxDA TxD RxD A RxD RxD B RxD Y TxD B TxD Data In dl RxD A RxD TxD A TxD to other POLARIS if final device gt Maximum length of the data line 1 000 m G BARTEC delivers all RS 485 interfaces as RS 422 Technical data subject to change without notice 06 2014 POLARIS BASIC If the RS422 interface is used as RS 485 external bridges must be placed between pin 23 pin 25 and between pin 24 pin 26 Pins 19 23 20 24 21 25 22 26 are already in
5. Type Ex protection type ATEX Certification Standards Ex protection type IECEx Certification Standards Further test certificates General Data BARTEC Product type Storage capacity Dimensions width x height x depth Weight Material Enclosure Brazil Russia Belarus India 17 71VZ 5000 x IL 2G Ex ib IIC T4 20 C lt Ta 60 C IBExU 05 ATEX 1117 X EN 60079 0 2009 EN 60079 7 2007 EN 60079 11 2012 EN 61241 11 2007 Ex ib IIC T4 IECEx IBE 11 0007X IEC 60079 0 2007 IEC 60079 7 2006 IEC 60079 11 2006 IEC 61241 11 2005 11 UL BRHZ 0131X GOST R POCC DE ME92 B02509 PPC 00 37280 GOSPROMNADZOR 11 02 0015 2012 CCEs P261984 USB flash drive 64 MB FAT 16 system approx 92 mm x 22 mm x 7 2 mm 20 0 Anodised aluminium Technical data subject to change without notice 06 2014 POLARIS BASIC POLARIS Panel PC 3 3 Produkt Labelling Technical Data Example Type label with label ATEX and IECEx Type label with label INMETRO Warnings on the device Test sticker o Licence sticker Technical data subject to change without notice 06 2014 eo Gane i ERR ER iei i CE 0044 BARTEC POLARIST L Oe ae AMA IBExU 05 ATEX 1117 X i 92G II2D SIN Ex eb qb ib IIC T4 Version 77 ANDE Ex tb IllC T120 C IP6X elektrische Daten siche Baumusterprifboscheinigung
6. for installation in 2D enclosures in areas where combustible dusts exist with protection through the enclosure type of protection the reinforcement frame should be used for fastening on the front side A reinforcement frame is inserted between the retaining brackets and the enclosure material for good transmission of the clamping force This ensures even transmission of force A DANGER If there is no reinforcement frame it will not be possible to maintain the IP protection There is a risk of fatal injury in an explosive atmosphere gt Only use enclosure with atleast 2 mm wall thickness P Insert the reinforcement frame between the holder and the enclosure Reinforcement frame for maintenance of Protection Class IP 65 POLARIS BASIC 5 7 05 0205 0006 POLARIS BASIC 10 4 05 0205 0008 POLARIS BASIC 12 1 05 0205 0007 Work steps Insertthe POLARIS into the cut out in the enclosure From the back place the reinforcement frame over the POLARIS Use screws to fasten the mounting clamps onto the POLARIS and tighten the clamping screws evenly 120 mm Reinforcement frame Mounting clamp Mounting clamps set ojo Mounting Screw a clamp I M4 x 12 Illustration 8 Minimum installation depth and mounting reinforcement frame Technical data subject to change without notice lt 18 42 gt 06 2014 POLARIS BASIC 5 2 2 Installation as a System Solution in the Stainless Steel Encl
7. must be heated and not removed from the mains P Equip the protective housing with breather 5 2 Mechanical Installation This device is heavy 23 38 kg Risk of injury if lifted or moved incorrectly gt Two people are needed for mounting dismounting the device Only qualified personnel i e trained skilled specialists will have the necessary G specialised know how to be able to perform all the mechanical work Familiarity with and the technically perfect implementation of the safety instructions described in this manual are preconditions for safe installation and commissioning A DANGER Sealed locking screw The device is closed in the factory The explosion protection is lost if opened and danger to life exists in an explosive atmosphere gt Do notopen the locking screw Oo LL f N gt Sealed screw plug m 1 Do not open Qa N QA C SS KY 2 ra 7 a Y Dr cod o wes 4 p f 10 v7 7 N N al AS 0 3 ad 7 ANN f NN O CCOJO Tet yp WX J i D Illustration 7 Rear panel POLARIS Technical data subject to change without notice 06 2014 17422 POLARIS BASIC POLARIS Panel PC 5 2 1 Installation in 2G 3D enclosure In order to guarantee the IP degree of enclosure protection IP54 for installation in 2G enclosures of Ex e type of protection e g control equipment and IP6X
8. sets the framework for waste electric and electronic equipment handling procedures which are to apply throughout the EU This means that you are not permitted to dispose of this equipment in normal household refuse It should not be given to the collection sites set G up by the public waste management authorities either but instead it should be disposed of in a Separate collection in an environmentally sound manner Any product we supply can be returned by our customers to us when the time has come to dispose of it We will ensure that it is disposed of in accordance with the respective applicable statutory regulations The sender pays the costs of the dispatch packaging 11 Dispatch and Packaging Instructions ATTENTION Sensitive Devices Damage to property due to incorrect packaging P Take the device s maximum weight into account when selecting the packaging and mode of transport P Use the original packaging for transportation Technical data subject to change without notice 06 2014 lt 39 42 gt POLARIS BASIC ee ELE POLARIS Panel PC 12 Accessories Spare Parts Included in the scope of the delivery Mme rer Mounting clamps 6 pieces 05 0091 0112 Reinforcement frame POLARIS 5 7 05 0205 0006 POLARIS 10 4 05 0205 0008 POLARIS 12 1 05 0205 0007 Accessories Spare Parts for POLARIS Panel PCs wmm Visualization software BMS Graf pro V6 x x x Fullversion 17 28TF 0071 0x00 Upgrade 17 28TF 0071 0
9. to safety at work accident prevention and environmental protection legislation must be observed e g the German industrial health and safety ordinance BetrSichV or the applicable national ordinances P In view ofthe risk of dangerous electrostatic charging wear appropriate clothing and footwear gt Avoid the influence of heat that is higher or lower than the specified temperature range P Protect the device from external influences Do not expose the device to any caustic aggressive liquids vapours or mist In the event of malfunctioning or damage to the enclosure take the device out of the potentially explosive area immediately and bring itto a safe place 1 6 Safety Instructions for Operation 1 6 1 Upkeep For electrical systems the relevant installation and operating regulations must be complied with e g Directive 99 92 EC Directive 94 9 EC and the national applicable ordinances IEC 60079 14 and the DIN VDE 0100 series The disposal of this equipment must comply with the national regulations on the disposal of waste 1 6 2 Maintenance Regular servicing is not necessary if the equipment is operated correctly in accordance with the installation instructions and environmental conditions In this context please refer to Chapter Maintenance Inspection Repair Technical data subject to change without notice 06 2014 3 42 gt Basic POLARIS BASIC POLARIS Panel PC Safety Instructions 1 6 3 1 6 4 1 6 5 1
10. BARTEC E fd it Coe a BRI el i r f 8 al L a L u E T I a 3 i M n ty um i am j ka aS cm a La n e E 1 M EE E ATEX IECEx Zone 1 and Zone 21 User Manual POLARIS BASIC POLARIS Panel PC Basic 5 7 to 12 1 Type 17 1V1 BARTEC User Manual TRANSLATION POLARIS BASIC POLARIS Panel PCs 5 7 10 4 12 1 Type 17 71VI1 ATEX IECEx Zone 1 and Zone 21 Document No 11 71V1 7D0004 236275 Revision 4 Status 27 J une 2014 Reservation Technical data subjectto change without notice Changes errors and misprints may not be used as a basis for any claim for damages Contents Page English 1 425 BARTEG G mbH Contact Max Eyth Stra e 16 Phone 49 7931 597 0 support polaris bartec de 97980 Bad Mergentheim Fax 49 7931 597 119 Download Germany www bartec de automation download Contents POLARIS BASIC POLARIS Panel PC l Basic Safety INSUUCTIONS annuas nnoiniiedinr v hona rona cin n o fn n co d 1 1 1 Notes on this We MU ossesacaqutaispudsq php tu maU E QA CUN DNI HU CEPI RISUS l Led CINU E arannana an iic MM EMI EMI M E NUM 2 1 1 2 Changes to the COCUMANE ssccenncesntases sai dor pev torem eR Ec Hc 2 L2 Handing the Frod Cteoineuianion nna a taesataneeanaeas 2 1 3 Use in Accordance with the Intended Purpose eene 2 Tl EXClUSive PU DOS eee ene oe re eee 2 1 3 2 udis e 2 14 Owners Man
11. P 6X Certification IBEXU 05 ATEX 1117 X Standards EN 60079 0 2009 EN 60079 1 2007 Ex protection type IECEx EN 60079 5 2007 EN 60079 11 2012 Ex db eb qb ib IIC T4 or Ex tb IIIC T120 C IP 6X EN 60079 7 2007 EN 60079 31 2009 Certification IECEx IBE 11 0007X Standards IEC 60079 0 2011 Edition 6 IEC 60079 1 2003 Edition 5 IEC 60079 5 2007 03 Edition 3 IEC 60079 7 2006 07 Edition 4 IEC 60079 11 2011 06 Edition 6 IEC 60079 31 2008 Edition 1 Directives Q4 9 EC 2004 108 EC Product marking CE 0044 Further test certificates www bartec group com Protection class Front IP 65 Rear site IP54 3 1 2 Electrical Data Power supply DC 24V 10 Max power consumption P max lt 30 W 3 1 3 General Data Construction Front panel fitting optional turn key system solutions in a stainless steel enclosure as floor or wall mounting Permissible ambient temperature Storage Transport 20 C to 50 C Operation 0 C to 50 C Technical data subject to change without notice lt 8 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC Technical Data Relative air humidity 5 to 95 non condensing Vibration 0 7 G 1 mm 5 Hz 500 Hz pulse in all 3 axes Schock 15 G 11 ms pulse in all 3 axes Material Front Polyester foil on anodised aluminium plate conditionally UV resistant Rear panel galvanised sheet steel bichromated Computer capacity Processor 500 MHz 256MB RAM CompactFlash 512 MB Below 10 C the unit has to be heate
12. S BASIC Transport Storage POLARIS Panel PC Scope and Assembly 4 4 Assembly Before assembling the device make sure you have all the components and documents Scope Required Tools POLARIS 1 x hex key 3 mm mounting clamps 1 x Slotted screwdriver POLARIS 1 x hex key 2 5 mm termination compartments 1 x Slotted screwdriver POLARIS PE connection 1 x ring spanner 7 mm 4 4 1 Installation options The POLARIS Panel PC can be installed directly in Enclosures Switch cabinet doors Operating consoles Illustration 6 Examples of floor and wall mounting Technical data subject to change without notice 06 2014 1542 gt POLARIS BASIC POLARIS Panel PC 5 Installation G We recommend setting up and testing the entire system before its ultimate installation in the ex area A DANGER Electrostatic charging through a stream of particles There is a risk of fatal injury in an explosive atmosphere P Make sure there are no highly energetic charging mechanisms at the user interface on the display unit or its accessories gt Do not install the device in the stream of particles A DANGER No PE connection Risk of fatal injury in an explosive atmosphere gt The POLARIS must be integrated in the equipotential bonding G The POLARIS BASIC Series is approved for an ambient temperature of from 0 C to 50 C and a relative air humidity of from 5 to 95 without condensation 5 1 R
13. aging Operator s Obligations nnn 3 Ea ale INSU UCUONS vectancncnumntyateannmair nant omgatinanhsncanaanarnelstomehdinenha agen 3 1 5 1 General Safety Instructions ccceessssscressssrssssserssssersssssersesessersavsersaseren 3 1 6 Safety Instructions for Operation 3 IK SEU M 3 IVA IST E OE TETTE 3 LoS eaim 4 IO ME CIR RRETU 4 1 6 5 COMMISSIONING sacarsncsersceantdencstesstnsavtacitacasastamacaoeiusecanacutesdoaseuteanvdberdirasestntuterias 4 1 7 Ex Protection Type Certification and Standards sene 4 NEED SOGNO TET 4 2 PrOGUCEDeS ChIDUOR nis WR rannan E OXEEDE ERAT EFE AE D E RERO FOE 6 A DEUO oa en A E T 6 22 o ciemaic dadra Monnieri nanai aai T AO E 3 lTechniCal Dalai ni nin qi nd ps aaa ERK COR ERN CR EXER NE CAVE RR 8 3 1 POLARIS BASIC Panel PCS casehtdirutniinra vtr e aututacsburndeidviain buried viU UH E ER uc vied 8 Bak XD OSIO UM Ole COON incarnano 8 SLA EEC Pi Senne ncn E ne ee ee eee re 8 Dele CUCM el GE 8 3 14 Characteristics POLARIS Panel PC 5 7 9 3 1 5 Characteristics POLARIS Panel PC 10 4 10 3 1 6 Characteristics POLARIS Panel PC 12 1 11 cV MEE Rue CNET UTUTUUTEUETTT 12 LAL EDO ON POE CUO TR RETE 12 3 2 2 General Data ccccsscssscsssscsssesssssssssessssessssessssessssessssessssessseersesrssrseteess 12 2 3 PIOGUKCESDOIITI coe aotnca cv scncaaucthacsimcestaraadiatacoanpeane soa PDC NIETO MH FUR UP DEM IEDIMEA CIE 13 4 Trans
14. ate see Illustration 10 Attach POLARIS to the wall Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Open the enclosure and wire according to the terminal assignment The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open Insert the supply and data line s through the cable glands and connect up Close unused cable glands with blanking plugs A Close the enclosure door Illustration 10 Wall mounting dimensions of mounting straps Technical data subject to change without notice 20 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC 2 3 5 3 1 Electrical Installation Installation guidelines Only qualified personnel i e trained electricians will have the required specialised knowledge to be able to do all the electrical work Familiarity with and the technically perfect implementation of the safety instructions described in this manual are preconditions for safe installation and commissioning The user may do only the wiring at the terminals that are accessible to him her Ex and Ex e terminal compartment Any unused cable glands on the Ex e terminal compartment should be closed using an approved blanking plug More extensive dismantling work on the device may be done only by the manufacturer
15. commissioning Careful handling and consistent observation of these instructions can prevent accidents personal injuries and damage to property The illustrations in these operating instructions serve to make the information and descriptions more clear They are not necessarily true to scale and may deviate slightly from the actual construction of the device Safety instructions and warnings are specially highlighted in this manual and marked by symbols A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or Serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury ATTENTION ATTENTION identifies a potentially damaging situation which if not avoided could damage the equipment or something in its environment Important instructions and information on effective economical and environmentally compatible handling Technical data subject to change without notice 1 42 06 2014 Basic POLARIS BASIC Safety Instructions POLARIS Panel PC 1 1 1 Languages The original user manual is written in German All other available languages are translations of the original user manual The user manual is available in German English French Russian and Brazilian Portuguese If you require any other languages pl
16. d in order to guarantee the lifetime of the backlight illumination 3 1 4 Characteristics POLARIS Panel PC 5 7 Display 5 7 graphics capable TFT colour display 202 144 colours QVGA resolution 320 x 280 pixels Brightness 400 cd m Visible surface approx 116 mm x 88 mm Contrast 400 1 Antireflection coating glass pane Backlighting CFL technology Service life approx 50 000 hours at 25 C Keyboard short stroke keys Alphanumeric key block 4cursor keys 6 special keys 10 function keys able to be labelled with LEDs Interface Basic version lxExeRS422 RS485 1xXExiUSB for Ex imemory stick Dimensions width x height x depth 335 mm x 199 mm x approx 130 mm Wall cut out width x height 321 mm x 179 mm x 0 5 mm Weight approx 10 kg Technical data subject to change without notice 9 42 gt 06 2014 POLARIS BASIC Technical Data POLARIS Panel PC 3 1 5 Characteristics POLARIS Panel PC 10 4 Display 10 4 graphics capable TFT colour display 202 144 colours VGA resolution 640 x 480 pixels Brightness 450 cd m Visible surface approx 211 x 158 mm Contrast 600 1 Antireflection coating glass pane Backlighting CFL technology Service life approx 50 000 hours at 25 C Keyboard short stroke keys Alphanumeric key block 4cursor keys 10 special keys 12 function keys able to be labelled with LEDs Int
17. der 0 C an advance heating time of 24 hours must be observed again Technical data subject to change without notice 06 2014 33 42 gt Operation POLARIS BASIC P POLARIS Panel PC 7 Operation Once the final inspection has been carried out the device can be put into operation G The POLARIS series does not have any ON OFF switch 71 Operating System The MS DOS operating system is preinstalled on devices from the POLARIS BASIC Series The licence sticker can be found on the back of the POLARIS Oo fw pm a OLY _ me T v gt CY NO NO xc Y MS DOS for Embedded gt V z J ud OA 3 9 Illustration 14 Licence sticker Technical data subject to change without notice lt 34 42 gt 06 2014 POLARIS BASIC 7 2 Configuration Setup G The set up languages are exclusively German English and French The SETUP menu starts approx 5 sec after connecting the POLARIS to the power Supply Version number POLARIS panel PC 5 7 or 10 4 or 12 1 Slave number for downloading Time The SETUP supports the basic configuration of the POLARIS BASIC Series and enables own programs to be downloaded for example gt Select the menu item using the and buttons gt Confirm with the Enter button G Download via PROFIBUS is not possible Transferring a project wit
18. ease ask BARTEC or request them when placing the order 1 1 2 Changes to the document BARTEC reserves the right to alter the contents of this document without notice No guarantee is given for the correctness of the information In case of doubt the German safety instructions shall apply because it is not possible to rule out errors in translation or in printing In the event of a legal dispute the General Terms and Conditions of the BARTEC group shall apply in addition The respective up to date versions of data sheets manuals certificates EC Declaration of Conformity may be downloaded at www bartec group com under products and solutions in the area Automatic Technology or ordered directly from BARTEC GmbH 1 2 Handling the Product The product described in these user manual has been tested and left the factory in perfect condition as regards meeting safety requirements To maintain this condition and ensure that this product operates perfectly and safely it may be used only in the manner described by the manufacturer Appropriate transportation suitable storage and careful operation are also essential for the perfect and safe operation of this product The POLARIS must be installed properly and securely if itis to work perfectly and correctly The safe and perfect mounting of the POLARIS is a precondition for faultless and correct operation 1 3 Use in Accordance with the Intended Purpose 1 3 1 Exclusive Purpose 1 3 2 Improp
19. ed areas Ex certified cable entries must be used which are suitable for each type of cable and lead You must maintain the protection concept e and include a Suitable sealing element so that an IP rating of at least IP 54 is maintained A DANGER Do not connect cables and leads while the power supply is active Danger to life exists in an explosive atmosphere P Disconnect the device before beginning any work 5 5 2 Supply voltage terminal assignment Mains Connection Variant DC 24 V Terminal Interface Signal jRemaks Z Supply DC 24 V 10 Supply N Neutral 0 0 0 0 0 Supply Protective earth 5 5 3 Ethernet terminal assignment Configuration Ethernet 10BaseT Terminal Interface Signal Remaks CS G The Ethernet 10BaseT interface is not supported by the software 5 5 4 RS422 RS485 interface optional Configuration RS422 Terminal _ Interface Signal Remarks Jumper between terminal X17 and Termination On Off X18 for activation of the terminator resistors Interface COM 1 xD B TxD ransmission cable Inout J Interface COM 1 XD A TxD ransmission cable Input Interface COM 1 xD B RxD eceiving cable Input JIJ JIJ eceiving cable Input xD B TxD xD A TXD eceiving cable Output X26 xD A RxD eceiving cable Output Technical data subject to change without notice 06 2014 23 42 gt
20. epetiet owetnataavectonsera RUE E MUN 39 1D DISO alaca 39 11 Dispatch and Packaging Instructions rernm 39 12 JAccessornes Spare Parts ssmisivinaiidiir vicohunbandironin poena c d nonc nn noon 40 13 Order NUmbelS csciinico divin ricco DEL ECEUEORN EH UEUECREREUO n aaan Y EFO VV NERET IRL Un DDR UE 41 14 Additional Informatio Pisoni enirn nnno cendo on cna doa cann P Ef 42 Technical data subject to change without notice 06 2014 POLARIS BASIC POLARIS Panel PC Basic Safety Instructions l Basic Safety Instructions 1 1 Notes on this manual Please read carefully before commissioning the devices The user manual is a constituent part of the product It must be kept in the direct vicinity of the device and accessible at all times to installation operating and maintenance personnel It contains important notes safety instructions and test certificates which are necessary for perfect functioning when the devices are being operated and handled The user manual is written for all people who carry out assembly installation commissioning and maintenance work on the product whereby the directives and standards applicable to areas with a gas or dust atmosphere 99 92 EC EN 60079 17 EN 60079 19 IEC 60079 17 IEC 60079 19 must be observed when doing such work Familiarity with and strict adherence to the safety instructions and warnings in this manual are essential for safe installation and
21. eploying a protective enclosure with protection class of at least IP 20 5 6 1 Ex i USB interface for BARTEC Ex i memory stick USB socket 4 pole Type A ATTENTION The Ex i interface has not been designed for USB devices with their own power supply Damage to property through incorrect use gt Donotconnect any USB equipment with its own power supply to the Ex i interface Extension of the USB when using a protective enclosure IP20 The USB wall bushings on the protective enclosure must correspond at least to protection class IP 20 G The following types of cable should be used for the extension max 2 m Cable name Inline E258105 AWM STYLE 2725 80 C 30V VW 1 28AWGX1P 24AWGX2C USB 2 0 High speed cable 5 6 1 Connection of a BARTEC BCS 160 hand scanner optional G Do not connect the hand scanner when there is an active power supply Configuration of hand scanner connection optional Terminal merae Signal Remarks 0000 Intrinsically safe data and Uo 5 5 V supply current circuits lo 440 mA Po 1 25 W Terminal X1 X3 R 25 Q Co 25 0 UF Lo 0 2 mH Technical data subject to change without notice lt 28 42 gt 06 2014 POLARIS BASIC G The BCS 160 hand scanner series can only be used with the original connection cable from BARTEC Connection cable to BCS 160 Barcode hand scanner pre assembled Cable specified for connection to RS232 RS422 Smooth 1 8m 17 21BE M000 0000 POLARIS suppl
22. equirements The place where the POLARIS is installed must have sufficient mechanical stability fastening The enclosure intended for accommodating the POLARIS must be designed to bear the device s weight Ifa supporting system is used the surface underneath and the means of fastening the supporting system must be designed to bear the weight of the POLARIS Choose the optimum height for operating the POLARIS Ensure good lighting conditions for a perfectly legible display no direct exposure to the sun s rays Do not mount in direct proximity to switching or current changing devices The POLARIS must be heated when at temperatures below 0 C We furthermore recommend protecting the display from the cold e g with a door on the front of the enclosure The POLARIS should be heated when at temperatures below 10 C to avoid the service life of the backlighting being curtailed Only install the POLARIS in conjunction with the reinforcement frame in an IP 65 enclosure Failure to comply with this can lead to water penetrating and damaging the device Technical data subject to change without notice 10 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC Outdoor installation ATTENTION Damage from condensation or overheating P Avoid direct sunlight Remedy e g shelter with sufficient air circulation gt Remove condensation on the POLARIS immediately gt APOLARIS built into an enclosure
23. er Use lt 2 42 gt It is used exclusively in combination with operating devices which satisfy the requirements for Overvoltage Category I The POLARIS BASIC series have been designed specially for use in hazardous potentially explosive areas in Zone 1 or Zones 21 It is essential to observe the permissible operational data for the device being used Any other use Is not in accordance with the intended purpose and can cause damage and accidents The manufacturer will not be liable for any use beyond that of its exclusive intended purpose Technical data subject to change without notice 06 2014 POLARIS BASIC Basic POLARIS Panel PC Safety Instructions 1 4 Owner s Managing Operator s Obligations The owner managing operator undertakes to restrict permission to work with the POLARIS to people who P are familiar with the basic regulations on safety and accident prevention and have been instructed in the use of the POLARIS P have read and understood the documentation the chapter on safety and the warnings The owner managing operator must check that the safety regulations and accident prevention rules valid for the respective application are being observed 1 5 Safety Instructions 1 5 1 General Safety Instructions P Take the device out of the hazardous area before wiping it with a dry cloth or cleaning it gt Donotopen devices in a hazardous area P The general statutory regulations or directives relating
24. erface Basic version lxExeRS422 RS485 1xXExiUSB for Ex I memory stick Interface optional 1xEx1i Supply module for hand held scanner Dimensions width x height x depth 400 mm x 246 mm x approx 130 mm Wall cut out width x height 386 mm x 226 mm 0 5 mm Weight approx 14 kg Technical data subject to change without notice lt 10 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC Technical Data 3 1 6 Characteristics POLARIS Panel PC 12 1 yi 000000000000 oc Display 12 1 graphics capable TFT colour display 262 144 colours SVGA resolution 800 x 600 pixels Brightness 350 cd m Visible surface approx 249 x 188 mm Contrast 400 1 Antireflection coating glass pane Backlighting CFL technology Service life approx 50 000 hours at 25 C Keyboard short stroke keys Alphanumeric key block 4 cursor keys 12 special keys 16 function keys able to be labelled with LEDs Interface Basic version lxExeRS422 RS485 1xXExiUSB for Ex imemory stick Interface optional lxExiSupply module for hand held scanner Dimensions width x height x depth 440 mm x 275 mm x approx 130 mm Wall cut out width x height 425 mm x 255 mm x 0 5 mm Weight approx 18 kg Technical data subject to change without notice mu 06 2014 POLARIS BASIC Technical Data POLARIS Panel PC 3 2 3 2 1 3 2 2 12 42 gt USB Ex i Memory Stick Explosion Protection
25. h BMS Graf pro to the POLARIS P Select the menu item with the Enter button P Enter the password gt Download starts gt Exitdownload with the ESC button Technical data subject to change without notice 06 2014 35 42 gt Operation POLARIS BASIC P POLARIS Panel PC Create project in BMS Graf pro and transfer to the POLARIS using a USB stick Select menu item with the Enter button Enter the password Insert USB stick with project in the created folder BGXP2005 Start transfer by pressing the Enter button vVvwvVWVNWYN P Select menu item with the Enter button P Displays all available languages P Change to selected language using the Enter button Select menu item with the Enter button Enter the password Optionally create new password Confirm change Return to the SETUP menu vVvvvvyv Select menu item with the Enter button Enter the password Change the time date using the cursor buttons Adopt the new values using the Enter button vvv yv Select menu item with the Enter button Enter the password Enter new slave number using keypad Adopt the new values using the Enter button vvv Yv Technical data subject to change without notice lt 36 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC Faults and troubleshooting 8 Faults and troubleshooting Fault Nothing is shown on the display No current consumption Di
26. interface optional 2 5 6 Exiterminal compartment seeeeeennnnnnnnnnnnnnnnnnn nnns 20 5 6 1 Ex1USB interface for BARTEC Ex i memory stick eee 20 5 6 1 Connection of a BARTEC BCS 160 hand scanner optional 20 5 7 Connecton via cable bushing optional aseacsuiiiisrii i vivant e Eni 20 5 8 EMC Electromagnetic Compatibility nnn 30 NM I Es E 30 s MMC 31 5 8 3 Interference SUDDIESSION ar nitercrarwarcannsrnantelemadtormnstatmundcsiaintendeemiatiine 31 SA SNEIN oa 31 5 8 5 Connection of shielding enn 32 5 8 6 Examples of Shielding Connections emn 32 D COMMISSIONING censo aei ama ORO nC UE UREVE VADO CRI RC EO ERAN DR FU 33 G FN DE O LM 33 7 OBGraBo cnini odo GOOD RUD NENA 34 b OD CTAMAG SYSTOI Locura uten dad CoD cl NUDO NEU o RU bn RE Rua URDU 34 7 2 Configuration SetUp asoritaspa pir Euer dE ER ERN ERN R CURCERD ED oU GUR rena 35 8 Faults and troubleshooting nennen 37 9 Maintenance Inspection Repair rrr nnn nnne 38 9 1 Maintenance Intel Vdl5usecnounii er pnekeres Krabi rta ru Flrsuntrore utis Ert rtt E 38 du VASE TON sepatu OEURRRNU IEEE A RA tannin DILUTED 38 9 3 Maintenance and Repair WOTK raid ie scearasaerccantataccecumnte te esenesestaneataracantinsrueteuey 38 Ode MOST CUONS TORTS ONS sete cc
27. ion interface of the control station Available features include e g RS422 RS485 PROFIBUS DP RS232 or TTY An intrinsically safe USB interface for a USB Ex i memory stick enables the device configuration s easy transferability BARTEC e Illustration 2 USB Exi memory stick Technical data subject to change without notice 06 2014 REL EAEL Product Description POLARIS Panel PC P The creation of a visualisation is carried out using the BMS Graf pro Version 6 Xxx program package which has been specially developed for this purpose as um t d o m Illustration 3 Vizualization software BMS Graf pro Version 6 xxx Standard assembly of the POLARIS BASIC Series is mounting on the front panel which can be performed quickly and easily On request we also supply the POLARIS BASIC Series as turn key system solution in a stainless steel enclosure for wall and floor mounting Customised designs are possible on request pala 0000000000 Illustration 4 Types of enclosure 2 2 Schematic diagram DC 24 V e g RS422 RS485 or PROFIBUS DP Supply line Safe area Panel PC 5 7 Illustration 5 Simple set up Technical data subject to change without notice 06 2014 1742 gt POLARIS BASIC 3 Technical Data 3 1 POLARIS BASIC Panel PCs 3 1 1 Explosion Protection Type 17 71V1 Ex protection type ATEX x 112G Ex db eb gb ib IIC T4 or Ex Il 2D Ex tb IIIC T120 C I
28. livery and is restricted to the replacement free of charge or the repair of the defective parts in our Bad Mergentheim factory As far as possible the delivery packaging should be kept for this purpose In the event of such a claim the product must be returned to us after written arrangement The customer cannot claim to have the repairs done at the site of installation Technical data subject to change without notice 06 2014 5 42 gt Product Description POLARIS BASIC P POLARIS Panel PC 2 2 1 lt 6 42 gt Product Description Definition The POLARIS BASIC Panel PCs have been consistently developed from the BAT Series and permit downwards compatibility The latest TFT technology with very high viewing angle is used for the display These unit sizes have been designed as Human Machine Interface for convenient controllers on simple machinery such as mixers dryers or fuelling stations operation of more complex machinery and simple systems such as reactors centrifuges or ball mills Illustration 1 POLARIS BASIC Series With the POLARIS BASIC Series it is possible to connect directly to the potentially explosive area process visualisations without additional intrinsically safe separator cards The laying of blue lines for intrinsically safe circuits is dropped A separate wiring of the data line is not necessary The POLARIS BASIC Series can be directly connected to the PROFIBUS DP or the communicat
29. ly via USB Ex i memory stick mu m Complete order no 17 71V1 20 Panel PC 12 1 Selection chart R5422 RS485 00 PROFIBUS DP 02 R5422 R5485 supply module for hand held scanner 04 Panel PC 12 1 PROFIBUS DP supply module for hand held scanner 06 RS232 09 TTY 11 RS232 supply module for hand held scanner 13 TTY supply module for hand held scanner 15 Download only via USB Ex i memory stick m Complete order no 17 71V1 30 E Technical data subject to change without notice 06 2014 41 42 POLARIS BASIC Additional Information 14 42 42 POLARIS Panel PC Additional Information Resistance list polyester front foil POLARIS series BARTEC Page 1 of 1 The polyester front foil material used for the POLARIS series in accordance with DIN 42115 section 2 is resistant against the testing material specified as follows Alcohols Ethyl acohol Cyclohexanone Glycol Glycerol Isopropanol Methanol Hydrocarbons Aliphatic hydrocarbons General Benzine Benzene Toluene Xylene Chlorinated hydrocarbons Chlorofluorocarbon Perchloroethylene IIl trichloroethane Trichloroethylene Ethyl acetate Other organic solvents Aether Dimethyl formamide Dioxane Formic acid lt 50 Acetic acid Phosphoric acid lt 30 96 Hydrochloric acid lt 10 Nitric acid lt 10 Where not stated otherwise concentration 100 Aldehydes Acetaldehyde Fo
30. nnected to the PE It is essential to ensure that the earth for the power supply on the POLARIS if this is not electrically isolated indicates no potential difference to the PE PA 5 8 2 Back up fuse The POLARIS BASIC Series with DC 24 V is internally protected by a slow 1 6 A fuse The fuse can trip in the case of voltage drops or undervoltage We recommend protecting the devices with a fast acting 1 6 A back up fuse to prevent the tripping of the internal fuse in the device The internal fuse can only be changed by BARTEC 5 8 3 Interference suppression Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed 5 8 4 Shielding Technical data subject to change without notice 06 2014 Certain basic measures must be taken to ensure freedom from interference when the POLARIS are installed The interference voltages coupled into the device via power data and signal line and the electrostatic voltage caused by contact are to be dissipated through the equipotential bonding The installation point should be as far as possible away from fields of electromagnetic interference This is especially important if there are frequency converters in the vicinity Under certain circumstances will it be advisable to set up partitions to isolate the graphic display from interference If inductive devices are fitted in the vicinity e g contactor relay or solenoid coils especially if they are po
31. ol is completely passive Terminal compartment POLARIS Controller 20 mA 26 C 20 mA QD CE aD I mA 2 Ws m Technical data subject to change without notice 206 42 gt 06 2014 POLARIS BASIC gt Maximum line length depending on baud rate of up to 1 000 m G See the interface description from the controller manufacturer for the relevant pin assignment of the controller 5 5 7 RS 232 interface optional Configuration RS232 Terminal Interface Signal Remarks X9 Notconnected o o Xi Notconnected Xi jNocometed X20 jNotometed X21 Notconnected o 0000000 X22 Notconnected 0000000 X93 Notconnected o o Connection of a controller via RS232 interface of the POLARIS Terminal compartment POLARIS Controller RxD d TxD TxD RxD GND 26 1 PE gt Maximum length of the data line 15 m G See the interface description from the controller manufacturer for the relevant pin assignment of the controller Technical data subject to change without notice 06 2014 242 gt POLARIS BASIC POLARIS Panel PC 5 6 Ex i terminal compartment A DANGER Accessories which have not been approved jeopardise the explosion protection Danger to life exists in an explosive atmosphere gt Only use POLARIS accessories G The cover for the Ex i terminal compartment need not be used when d
32. or by persons authorised by the manufacturer for this purpose The device is factory sealed Never open it The equipotential bonding connection point must be connected to the equipotential bonding conductor in the hazardous area Since the intrinsically safe circuits are galvanically connected to earth equipotential bonding is required throughout the entire installation of the intrinsically safe circuits The safety and accident prevention regulations applicable to the respective individual case must be observed Devices must be properly installed first before they may be operated It must be possible at all times to disconnect the devices from the voltage supply in fixed installations by means of an all pole mains isolating switch or fuse It must be ensured that the supply voltage agrees with the specifications in this user manual and the tolerances must be observed Use smoothed direct current Malfunctioning cannot be ruled out if levels exceed or drop below the specified tolerances If there is a power failure or if the power supply is interrupted make sure the system has not been put into a dangerous undefined condition EMERGENCY STOP mechanisms must remain effective throughout all modes and states of operation Connection cables particularly data transmission cables must be selected and laid in a way that ensures that capacitive and inductive interference will not have any adverse effect on the equipment Appropriate meas
33. osure The POLARIS is available as turn key system solution in a stainless steel enclosure for floor or wall mounting Stainless steel enclosure Standard for floor and wall mounting Type Dimensions Width x Height x Depth POLARIS BASIC 5 7 500 mm x 280 mm x 200 mm POLARIS BASIC 10 4 560 mm x 320 mm x 200 mm POLARIS BASIC 12 1 600 mm x 350 mm x 200 mm Work steps for floor mounting Prepare supply and data line s Prepare installation on the basis of the drilling template see Illustration 9 Install supply and data line s in the base Attach base to the floor using suitable material Pull supply and data line s through the cable glands provided into the enclosure Ensure there is sufficient length Mountthe enclosure on the base Open the enclosure and wire according to the terminal assignment For POLARIS built into the enclosure door The open door must be supported and secured during the installation and servicing phase Otherwise the wall thickness specified may lead to the door sagging slightly when open Close the enclosure door 13 50 4x e 170 80 50 200 Illustration 9 Base drilling template base plate Technical data subject to change without notice 06 2014 1942 gt POLARIS BASIC POLARIS Panel PC Work steps for wall mounting Prepare supply and data line s Prepare installation on the basis of the drilling templ
34. port Storage Scope and Assembly nennen 14 BE WSO ocsmesmiein iat paire ma ntc Uta eet Pec P n ndr 14 4 2 Intermediate Storage ssseeeennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 14 4 3 Scope of delivery T G 14 ESI XO CCS ONC genar AN 14 AE o 1 0 arene ne en ee eee E 15 4 4 1 Installation options 15 Technical data subject to change without notice 06 2014 POLARIS BASIC 5 Ins CANO I ecosivi ixna cii arco PUR UHR HERD ERE Dn RE rfc 16 cT NEED NEN 16 5 2 Mechanical Installation access dace caiscasia cass abren ber cubare n RUE ET RUF SERI ERE PRI ERES 17 5 2 1 Installation d 29 9DSRnCIOSU FB sita atoiiktnctit xctl neon FE xta ERI ERR GEI 18 5 2 2 Installation as a System Solution in the Stainless Steel Enclosure 19 5 3 Electrical th5ldllatlo laesae someter reos inonciatvomeseurestonve CUPIS Dr Dn PPP URS HU EUREN 21 5 3 1 Installation guidelines secs cccscasotcn dinate ones phus chon GRE Pur pito d iupra iain 21 5 4 Terminal compartments aecsctrccinicdntsrarasteceeratinsodadcn quien ianauanidatatmitedndotsimstndanede 22 55 EXEtermnalcompanmenlS DOTEM 23 Po LADE NE Ts 23 5 5 2 Supply voltage terminal assignment enn 23 5 5 3 Ethernet terminal assignment nnns 23 5 5 4 RS422 RS485 interface optional 23 5 5 5 PROFIBUS DP interface LODUOFTal sxesasskikinis pr e tu RR RE Pn GEH UE Tb 25 5 5 6 TTY interface optional osse epar vro 26 5 5 7 RS232
35. qualified personnel may commission and do maintenance work on the POLARIS Trained qualified personnel are people who are familiar with the installation assembly commissioning and operation of the POLARIS have been instructed about the risks and have the appropriate qualifications by virtue of the work they do 9 1 Maintenance intervals 9 2 Inspection The mechanical status of the devices should be checked at regular intervals The length of the maintenance intervals depends on the ambient conditions We recommend checking at least once a year Regular maintenance is not necessary if operated appropriately in conformance with the installation instructions and with due consideration to the ambient conditions A DANGER Prevent electrostatic charging in hazardous potentially explosive areas There is a risk of a fatal injury in an explosive atmosphere P Take devices out of hazardous areas before wiping them dry or cleaning them ATTENTION There is a risk of condensation forming when installed outside Damage to property may occur if this is not checked P Regularly check the POLARIS for the formation of condensation Under IEC 60079 17 IEC 60079 19 EN 60079 17 and EN 60079 19 the owner managing operator of electrical installations in hazardous areas is obliged to have these installations checked by a qualified electrician to ensure that they are in a proper condition 9 3 Maintenance and Repair Work lt 38 42 gt
36. rance P Before implementing any modifications or conversions contact the manufacturer and obtain approval Use only original spare parts and original expendable parts The manufacturer grants a complete warranty only and exclusively for the spare parts ordered from him the manufacturer Technical data subject to change without notice 06 2014 POLARIS BASIC Basic POLARIS Panel PC Safety Instructions As a fundamental rule our General Conditions of Sale and Delivery apply These are made available to the owner managing operator at the latest on formation of a contract Guarantee and liability claims for personal injury and damage to property are excluded if they are due to one or more of the following reasons Use of the POLARIS for a purpose other than that for which it is intended Incorrect installation commissioning operation and maintenance Non compliance with the instructions in the manual with respect to transport storage assembly installation commissioning operation and maintenance Structural modifications without our prior authorisation Inadequate monitoring of components that are subject to wear Repairs done incorrectly Disasters due to the effects of foreign matter or Act of God events outside human control vv v vvv 4 We guarantee the POLARIS and its accessories for a period of 1 year starting on the date of delivery from the Bad Mergentheim factory This guarantee covers all parts of the de
37. rmaldehyde Caustic solutions Ammonia lt 2 Caustic soda lt 2 Saline solutions Alkalicarbonate Bichromate Prussiate of potash Different substances Molecular chlorine Liquid cresolphenole soaps Oxygen Tricresyl phosphate Water lt 100 C Hydrogen peroxide lt 25 Detergents scavengers and cleaning agents Potassium soap Detergent solutions tenside Fabric softeners Technical oils and fats Cutting emulsion Diesel oil Varnish Heating oil Paraffin oil Ricinus oil Silicone oil Turpentine oil and turpentine oil substitute Polyester membranes have a limited resistance to UV light and should therefore not be exposed to direct sunlight for extended periods of time D BMS791 doc Resistance list Polyester front foil e Revision 1 Status July 18 2006 e Technical data subject to change Technical data subject to change without notice 06 2014 BARTEC protects people and the environment by the safety of components Systems and plants BARTEC GmbH Germany Max Eyth StraDe 16 97980 Bad Mergentheim Phone 49 7931 597 0 Fax 49 7931 597 119 BARTEC info bartec de www bartec group com EN 17 71V1 7D0007 006 2014 Automation Technology 238273
38. sible separate conductors should be used for power supply and data A regulated mains adapter with an output of at least 2 A must be used as power supply It is not permitted to fall below or exceed the power supply of DC 24 V 10 at the installation site The voltage drop on the supply line must be observed and corrected where necessary The voltage drop on the supply line is calculated according to the following equation AU Voltage drop on the supply line at power supply Max 2 4 V voltage of DC 24 V AU Voltage drop on the supply line with maximum Max 4 8 V permissible mains adapter overvoltage until 10 undervoltage is DC 24 V 10 26 4 V achieved ao Electricity for a Panel PC At least 0 8 A Fs Cable cross section of the supply line speci conductance of copper Bu of the supply line consider both the outgoing and return line Examples Cable cross section Maximum line length AS mw f apexki0m o 72 me E If the voltage drop cannot be balanced out or the calculation produces excessive cable cross sections a separate mains adapter must be installed near the installation site Example pressure tight encapsulation or ex free area on the outside of the building Technical data subject to change without notice 06 2014 POLARIS BASIC POLARIS Panel PC As a result of the connection of the power supply to the POLARIS the earth for the G power supply is co
39. sided shield connection Generally connection of the shielding at both ends results in optimum damping of all interference frequencies This method is to be recommended when there is good equipotential bonding between the individual units In such cases it is possible to make use of the controller s voltage supply cable even if this is not electrically isolated Single sided shield connection on the connecting cables POLARIS Shield Difference in potential Illustration 13 Example of single sided shield connection Cnnection of the shielding at one end only is recommended when there is inadequate equipotential bonding or none at all In such cases an electrically isolated power supply unit must be used Before the equipment goes into service the directions from the controller manufacturer regarding proper assembly and operation must be read carefully They should then be applied taking full account of the recommendations we make here Technical data subject to change without notice lt 32 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC 6 Commissioning For electrical systems the relevant installation and operating specifications e g Directives 99 92 EC and 94 9 EC BetrSichV and the applicable national ordinances IEC 60 079 14 and the DIN VDE 0100 series must be observed The operator of an electrical system in a hazardous environment must keep the operating equipment in an orderly condition operate it correc
40. splay turns on and off constantly Display always has stripes Dark background No transfer of project possible using the USB stick Technical data subject to change without notice Possible cause No power supply present External back up fuse has tripped Internal fuse has tripped Backlighting faulty Device malfunction No power supply present External back up fuse has tripped Internal fuse has tripped Device malfunction Power supply is too low Display is defective or the device doesn t boot up The backlighting is coming to the end of its service life The wrong USB stick has been used Incorrect format FAT32 or NTFS No directory created on the USB stick Remedy Check connection of the power supply Check fuse Return to the manufacturer Return to the manufacturer Replace the backlighting Retum to the manufacturer Check connection of the power supply Check the fuse Return to the manufacturer Return to the manufacturer Check diameter and length of cable P see Chapter 5 8 Return to the manufacturer Return to the manufacturer Replace the backlighting Check that the BARTEC Ex i Memory Stick is being used Format the USB stick in FAT 16 See Add On User Manual for BMS Graf pro V6 X X X htto www bartec de automation download 31 42 gt Mainenance Inspection POLARIS BASIC Repair POLARIS Panel PC 9 Maintenance Inspection Repair Only trained and
41. ternally connected Setting of the terminal resistors at the start and end of the bus line is not necessary in G most cases due to internal EMC measures Depending on local circumstances the data transmission may worsen in individual cases See the interface description from the controller manufacturer for the relevant pin assignment of the controller 5 5 5 PROFIBUS DP interface optional Configuration PROFIBUS DP BARTEC Interface XI nocomeded XIB nocomeded PP Bridge for terminating network A1 A2 Connection of a controller via the PROFIBUS DP interface of the POLARIS Terminal compartment POLARIS Controller C A C B to other PROFIBUS participants if final device is in bus termination C BC bO 31 PE gt Maximum line length see PNO specification Pins 26 24 22 25 23 21 are already connected inside G See the interface description from the controller manufacturer for the relevant pin assignment of the controller Technical data subject to change without notice 06 2014 25 42 gt POLARIS BASIC POLARIS Panel PC 5 5 6 TTY interface optional Configuration TTY Terminal _ Interface _ Signal Remarks X1 jNocomeded ff Xi8 jNocomeded The transmitter is active and the receiver is passive in both the POLARIS and the control Terminal compartment POLARIS Controller In the POLARIS the transmitter and receiver are active The contr
42. tly monitor it and do the required maintenance and repairs Before commissioning the devices check that all components and documents are there 6 1 Final Inspection Check the following requirements before commissioning the device Only open the ex e terminal compartment with terminals for the supply and data line s once it has been ensured that no potentially explosive atmosphere is present and that the power supply has been turned off Has the reinforcement frame between the bracket and enclosure been inserted Is there no damage to seals cable connections or glass panel Are the supply and data line s correctly wired Have the supply and data line s been tightened in the screw terminals Are all terminal compartments closed Have all cable glands been tightened and all open cable entries closed with blanking plugs Vvvvvvyv Only start the POLARIS if a potentially explosive atmosphere is present once the final inspection has been carried out ATTENTION POLARIS with CFL backlighting Damage to property resulting from failure to comply with ambient conditions Once the heating is switched on the POLARIS can be used at ambient temperatures from 20 C to 50 C gt Observe the storage temperatures and protect POLARIS from moisture P Ifthe ambient temperature is under 0 C the heating must be put on 24 hours before the POLARIS is put into operation P Ifthe POLARIS is switched off at ambient temperatures un
43. ures must be taken to handle line interruptions to prevent any undefined states occurring Wherever malfunctioning can cause material damage or personal injuries additional external safety circuits must be provided e g limit switch mechanical interlocking devices etc Technical data subject to change without notice 21 42 06 2014 POLARIS BASIC POLARIS Panel PC Terminal compartments A DANGER Sealed locking screw The device is closed in the factory The explosion protection is lost if opened and danger to life exists in an explosive atmosphere gt Do notopen the locking screw A DANGER Non certified cable glands and non sealed cable entries endanger the IP protection and accordingly the protection against explosions There is a risk of fatal injury in an explosive atmosphere P Use Ex certified cable glands Close non sealed cable entries O f Sealed screw plug Do not open V p CELEIE BEBE Ex e Terminal chamber Terminal X10 X26 y Ex i terminal chamber ejon 255 t je re OY O Terminal X1 X9 ad Me Ex i USB interface PE conncetor Illustration 11 Pin assignment POLARIS Technical data subject to change without notice 06 2014 POLARIS BASIC 5 5 Ex e terminal compartments 5 5 1 Cable entries When connecting cables and leads to supplies communications equipment in increased Safety protect
44. wered from the same source protective circuits e g RC elements must be installed Power supply and data cables must be laid so as to avoid interference This can be achieved for example by avoiding laying such cables in close proximity to high current carrying cables Only cables with braided shielding should be used recommended cover density gt 80 Sheet shielding should not be used Generally connection of the shielding at both ends results in optimum damping of all interference frequencies Connection of the shielding at one side only may be more advisable if a difference in potential exists and no equipotential bonding cable can be laid lt 31 42 gt POLARIS BASIC POLARIS Panel PC 5 8 5 Connection of shielding A low impedance connection to the circuit protective conductor is important to ensure a low current fault path When sub D connectors are used the shielding should always be connected to the metal casing of the sub D plug The plug casing of some controllers is not always well connected to earth In such cases it may prove advantageous to insulate the shielding from the sub D plug of the controller and connect it directly to the protective earth conductor by means of a cable that should be kept as short as possible 0 75 mm 1 5 mm 5 8 6 Examples of Shielding Connections Double sided shield connection on the connecting cables POLARIS Shield Illustration 12 Example of double
45. x01 Ex i memory stick 17 71VZ 5000 Mounting clamps 4 pieces 05 0091 0111 6 pieces 05 0091 0112 Stainless steel enclosure for floor mounting including stand POLARIS 5 7 07 56D7 9011 9002 POLARIS 10 4 07 56D7 9611 9002 POLARIS 12 1 07 56D7 9711 9002 Stainless steel enclosure for wall mounting including mounting straps POLARIS 5 7 07 56D7 9011 9001 POLARIS 10 4 07 56D7 9611 9001 POLARIS 12 1 07 56D7 9711 9001 Label strip White DIN A4 sheet for laser printer 03 8900 0224 Hand held scanner BCS 160 17 21BA M3 S External converter Converter external RS232 RS422 03 9600 0258 Non Ex MPI interface Converter external MPI RS422 17 287 Z 0007 Non Ex Original packing POLARIS 5 7 04 9035 0004 POLARIS 10 4 04 9035 0005 POLARIS 12 1 04 9035 0006 Technical data subject to change without notice 40 42 gt 06 2014 POLARIS BASIC POLARIS Panel PC Order Numbers 13 Order Numbers Panel PC 5 7 SACTHO HIE RI 00 RS422 485 Version PROFIBUS DP Panel PC 5 7 Download only via USB Ex i memory stick 1 4 gt Complete order no 17 71V1 10 Panel PC 10 4 Selection chart Interfaces RS422 RS485 00 PROFIBUS DP 02 RS422 RS485 supply module for hand held scanner 04 Panel Pe 104 PROFIBUS DP supply module for hand held scanner 06 R5232 09 TTY 11 R5232 supply module for hand held scanner 13 TTY supply module for hand held scanner 15 Download on
46. y module RS232 RS422 spira 38m 1721BE MO10 0000 BARTEC Scannercable Version Length erno Connection cable to BCS 160 BT Bluetooth hand scanner pre assembled Cable specified for connection to RS232 RS422 Smooth 1 8m 17 21BE M020 0000 POLARIS supply module p 39 RS422 spial 38m 1721BE M030 0000 BARTEC Scanner cable Version Length aeo Terminal connection diagram BCS 160 hand scanner to supply module by means of connector adapter Ex i terminal compartment Adapter BCS 160 Hand scanner series POLARIS connector connector TxD RxD TxD RxD U U 5 7 Connection via cable bushing optional Potential free Digital 1 0 deo Inputs Conductor Max voltage IUE cur bakini current 200 mA 24 V en Ru pt iG NU eno G Place all cables on Ex i terminals Technical data subject to change without notice 06 2014 29 42 gt POLARIS BASIC POLARIS Panel PC 5 8 5 8 1 lt 30 42 gt EMC Electromagnetic Compatibility Power supply This is a class A unit and can cause radio interference in residential areas if it does the owner managing operator may be required to implement suitable measures and pay for loss or damage Only shielded conductors may be used as connecting conductors This applies both to the data line and to all other conductors too The data lines must be stranded in pairs Example 2 x 2 x 0 75 mm LIYCY TP As far as pos
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