User Manual - MSR Electronic
Contents
1. 0049 0 853 1 9004 54 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 12 3 5 4 Horn Function The alarm relay is defined as horn relay by this parameter with the following possibilities to reset e By pressing any of the 4 push buttons only possible in the starting menu e Automatic reset at the end of the fixed time e By anexternal push button assignment of the appropriate digital input The horn function is only activated if at least one of the two parameters time or digital input is set Special function Response After acknowledging the relay by push button or externally time starts When this time has run out and the alarm is still acting the relay is set again ier Setting Symbol Description Status Function R 04 Relay No Selection of relay 0 Reset of the relay after time having run out or by push button Quitt Mode 0 1 Reset of the relay by push button after time having run out and when alarm is still acting relay is set again Response function l Time for automatic reset function or response function Time 120 0 no reset function DI 0 Assignment which digital input resets the relay Acknowledge the horn relay On Alarm 4 S Gas concentration higher iower than threshold Time E m O Relay 4 g Off Acknowledging On signal op l Special function Response Return o2. Page 8 The following system error messages are recorded MP XX gt 22 mA Cause Solution MP XX lt 3 mA Cause Solution GC Error Cause Solution Maintenance Cause Solution 3 2 Status Alarm Current signal at analog input XX gt 22 mA 11 VDC Short circuit at analog input or transmitter not calibrated transmitter defective Check cable to transmitter make calibration replace the transmitter Current signal to analogue input XX lt 3 mA 1 3 VDC Wire breaking at analogue input or transmitter not calibrated transmitter defective Check cable to transmitter make calibration replace the transmitter Internal communication error I O Board to LCD Board Internal error Change the Gas Controller module System maintenance is necessary Maintenance date exceeded Make the maintenance Display of the actual alarms in plain text in the order of their arrival Only those measuring points are displayed where at least one alarm is active Changes are not possible in this menu Symbol Description Function Measuring MP 02 MP Point No A1 Alarm 1 ON A2 Alarm 2 ON AX Status alarm A3 Alarm3 ON A4 Alarm 4 ON 3 3 Status Relay Display of the actual status of alarm relays manual operation of the alarm relays Symbol Description meng Function HO Relay No 01 Select Relay No OFF Relay OFF No gas alarm ON Relay ON Gas alarm
3. Relay Mode Definition of relay mode ELECTRONIC Page 11 SCH Setting Symbol Description Status Function R 01 Relay No Selection of relay De Relay Mode De De energized Alarm ON Relay ON energized y energized Energized Alarm ON Relay OFF 3 5 2 Relay Function Static Flash Definition of relay function a Setting Symbol Description Status Function R 01 Relay No Selection of relay 0 Relay function static 0 Function 0 gt 0 Relay function flashing Time period in sec Impulse Break 1 1 3 5 3 Latching Mode Definition of latching function Boies Setting S Symbol Description Status Function R 01 Relay No Selection of relay No Latching mode non active ne Lalching Made Mg Yes Latching mode active Acknowledging a latching relay in the menu Status Relay is only possible if the gas concentration is again lower than the alarm threshold including hysteresis In this case the status latching occurs in the display Example Alarm relay R2 with latching mode On Alarm 2 gi Gas concentration higher lower than threshold Display in the Menu Status Relay Relay 2 Reset in the Menu Status Relay PolyGard is a registered trademark of MSR R2 R2 Off On R2 On R2 On R2 Latching R2 Off On SH _ Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking On of GAMGC03_E _ 0115 Fax
4. Visualization Display Two lines each 16 characters 0 4 20 mA load lt 500 Q 0 2 10 V load 2 50 kQ Status LED 4 Normal operation Fault Alarm 1 Alarm 2 Humidity Operation 4 push buttons menu driven Operation Environment 15 90 RH non condensing Working temperature 10 C to 50 C 14 F to 122 F Storage temperature 5 C to 30 C 41 F to 86 F Monitored Medium Pressure range Atmospheric 10 Toxic combustible gases and vapours Freons oxygen temperature humidity pressure etc With 4 20 mA 0 2 10 V signal Enclosure plastic version type C Physical Enclosure stainless steel type 5 Stainless steel V2A Colour Natural brushed Dimensions W x H x D 113 x 135 x 45 mm 4 48 x 5 35 x 1 8 in Weight Approx 0 6 kg 1 32 Ibs Protection class IP 55 Installation Wall mounting pillar mounting Cable entry Standard 2 x M 20 Polycarbonate Combustion UL 94 V2 Colour RAL 7032 light grey Dimensions W x H x D 130 x 130 x 75 mm 5 12 x 5 12 x 2 95 in Weight Approx 0 6 kg 1 32 Ibs Protection IP 65 Installation Wall mounting Cable entry Standard 3 x M 20 Wire connection Screw type terminals 0 25 to 2 5 mm 14 to 30 AWG EMC Guidelines 2004 108 EEC Guidelines Low voltage guideline 73 23 EEC VDI 2053 Warranty One year material and workmanship PolyGard is a registered tr
5. can be entered individually in the next menu aoe Default f Symbol Description Status Function XXX Maintenance in Remaining days until the next maintenance XXX Maintenance interval Reset of the maintenance message by entering the number of days until the next maintenance 0853 Phone No Input of the individual service phone no 3 7 4 Average Function For each active measuring point the Gas Controller module calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu AV Time This average value is indicated in the menu Measuring Values next to the current value At each measuring point the control mode current or average value is defined for the alarm evaluation The alarm evaluation of the control mode average value is overlaid by the current value when the current value exceeds the alarm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu With time factor 0 sec the overlay is not active oe Default Symbol Description Status Function 120s 120s sec Delay time of average value overlay 0 No overlay function AV Overlay 120 ppm 120 ppm ppm Alarm threshold of average overlay 1800 s AV Time 1800 s sec Time for the calculation of the average value PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specificat
6. LED 2 2 Setting Changing Parameters or Set points Open desired menu window Code window opens if no code level approved After input of the valid code the cursor jumps on the first position segment to be changed gt Push the cursor onto the position segment which has to be changed a Change the parameter set point Save the changed value Finished PolyGard is a registered trademark of MSR GAMGC03_E 0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 Page 6 2 3 Code Level All inputs and changes are protected by a four digit numeric code password against unauthorised intervention All menu windows are visible without entering a code Level 1 1234 Code level 1 allows the operator to acknowledge alarms and to manually activate the alarm relays Level 2 Code level is intended for the service technician to change parameters and set points Level 3 With code level 3 it is possible to register and deregister transmitters in addition to code level 2 This code is released by MSR E only in emergency situations Level 4 Code level 4 is intended for updating the maintenance date Normally the code is only known by the service technician and can be changed individually via code level 2 The release of a code level is cance
7. See 3 7 7 a eee See 3 7 8 m ae D DE See 3 7 6 a aime ag See 3 7 6 PolyGard is a registered trademark of MSR GAMGC03_E_0115 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 19 3 7 1 Service Mode When the service mode is active ON the alarms are not transmitted to the alarm relays in case of calibration or service work The service mode ON is reset automatically after 60 minutes or manually in the menu Service Mode Default Symbol Description Status Function Off Alarms activate the associated alarm relays Off SEVICE MOGEN OM On Alarms are not transmitted to the alarm relays 3 7 2 Software Version EN Default Symbol Description Status Function GC03 Software XX Version XX Software Version 3 7 3 Maintenance Concept Integrated in the MGC 03 system there is a control of the maintenance intervals required by law or by the customer At commissioning or after maintenance the number of days until the next due maintenance is entered Reset of the maintenance message service phone no When the days counter reaches zero the failure signal is activated the following morning at 9 o clock and the phone no of the service technician occurs in the display The remaining days until the next maintenance can be read from the menu Maintenance in The service phone no
8. subtracts active ones from 365 Additionally a record of the faults occurs in the Error Memory which can be selected and reset only by the service technician An actual fault is displayed in plain text in the starting menu The failure relay which is defined in the system parameter Failure relay is activated The yellow LED in the front of the gas controller flashes In case of fault of a measuring point MP the alarms defined in the menu MP Parameter are activated additionally 3 1 1 Acknowledge a Fault Attention Acknowledging a fault is only possible after having removed the cause Select menu System Errors Example Failure MP 01 lt 3 mA Reset the fault Fault reset Fault reset Cause not eliminated Reset not possible 3 1 2 Error Memory The menu Error Memory in the main menu System Error can only be opened via code level 2 In the error memory the last 15 faults are listed for the service technician even if they were already acknowledged in the menu System Error The deletion of each individual message is effected in the same way as the reset of a fault PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 3 1 3 System Errors ELECTRONIC
9. x 0 8 e Alarm relay J Y St Y 2x2 x 0 8 e Gas transmitter J Y St Y 2x2 x 0 8 1 The recommendation does not consider local conditions such as fire protection etc For the exact position of the terminals see the following connection diagram When choosing the option Power Supply you have to make sure that a switch or a circuit breaker is provided in the building automation especially for the MGC It must be installed easily accessible near the MGC It has to be marked as a disconnecting device for the MGC This switch or circuit breaker shall meet the relevant requirements of IEC 60947 1 and IEC 60947 3 PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 22 4 2 Connection Diagram SPC X3 Option Digital internal Buzzer Input BEE Ee Option external Buzzer X5 Option external FOREN Warning Light ZER NC_1 COM_1 COM_2 NO NC_2 R4 Option int Flashlight Option external Transmitter MP 02 X4 11 ge Ac i h i 4 12 Pin 4 Alarm 4 Pin 2 Alarm 3 Option Power Relay K3 max 250 VAC 5A SS R1 SPDT 30 VAC DC 0 5 A gt R2 SPNO SPNC 30 VAC DC 0 5 A x R3 R4 Open Collector 3
10. 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 5 2 Checklist Commissioning Parameter of average function Password level 1 customer s password Function analog output Define fault relay Power ON time Service phone no Maintenance date Relay R 1 2 34 Relay mode Function static flash Latching mode Horn function External relay operation Delay ON time Delay OFF time MP No MP mode 1 2 Gas type Measuring range MP signal Threshold 1 Threshold 2 Threshold 3 Threshold 4 Hysteresis Delay ON time Delay OFF time C A mode Assigned failure lt gt alarm Assigned alarm lt gt alarm relay Assig MP sig lt gt analog output PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de ELECTRONIC Page 25 GAMGC03_E 0115 Specification subject to change without notice Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 26 6 Configuration and Parameter Card Commission Project No Po Customer RS Ce Commissioning Company l Commiss
11. 0 VDC 50 mA Analog Output Signal adjustable via jumper 0 4 20mA 0 2 10 V 11 K1 h4 h2 11 K2 h42 Option Power Relay max 250 VAC 5A ee eck E Option Communication Option Power Supply 90 230 VAG Fig 2 Connection diagram The wiring diagram shows the analog inputs with 4 20 mA signal With appropriate hardware configuration factory configurable only 2 10 V signals can be connected too Each board is provided with a label indicating the configuration of the analog inputs See fig 3 Note The alarm outputs R3 and R4 are designed as open collector outputs Warning lamps horn combination units with common ground can therefore not be connected PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 e Page 23 4 3 Connector Block Overview MGC 03 Module o 0 0 g0 Output Jumper 0 20 _ Jumper V A Not set Not set Set Not set Not set Set Set Set o NOAA ON a CH nN BOON E EE E E S SG e e ee ee e ee e a are Analog Inp MP1 2 10 V MP2 4 20 mA Fig 3 PCB Fig 4 Selection Output Signal Option Pover Supply 90 230 VAC gt bd o D a E 2 E OH Fig 5 Housing PolyGard is a registered tr
12. DEF Stanis relay OFF Manual OFF Relay manual OFF Manual ON Relay manual ON PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax GAMGC03_E 0115 0049 0 853 1 9004 54 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 9 3 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay If a relay is in the manual ON or OFF status the orange red alarm LED at the Gas Controller is lit continuously The external operation of the alarm relay via an assigned digital input has priority to the manual operation in the menu Status Relay and to gas alarm Relays manually operated in the menu Status Relay are deleted again by selecting the function Automatic Acknowledging the relays in latching mode is also effected in this menu Select the relay Select the function of manual operation Manual ON Relay ON Select the function Manual OFF Relay OFF Automatic Delete manual operation Reset Reset of a latching mode Take over the function 3 4 Menu Measuring Values This menu is for displaying the current value CV or the average value AV with gas unit and gas type for each active measuring point according to the defined mode of control CV or AV mode For gas type CO both values
13. MGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany
14. PolyGard Gas Controller MGC 03 Two Channel Analog Gas Controller Serial Number MGC_03 User Manual January 2015 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de MSR ELECTRONIC GAMGC03_E_0115 Specification subject to change without notice Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 2 1 Intended Ulee isc ie cecal es hed ele eaten EES 4 2 Operating H DE TT E 5 2 1 Description Keypad User Interface 2 2 0 0 ceccecceceeseeeeeeeeeeeeeeeseeeeeeesaeeeeeesaeeeeeesaeeeeeeaaaeeeeneeaeeneneeaeeeeeeees 5 2 2 Setting Changing Parameters or Set points 5 2 0 Code Level urinoirs ann enaa i gedd denen 6 3 Men e EE 6 3 1 SUE EE 7 3 1 1 Acknowledge a Faullt ccccceeescceeeeeeceeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeeeeaaeeeseeaaeseseeaaeeeseenaeeeseesenaeeeeneeaes 7 3 1 2 Stellen EE 7 BAS Eu E TEE 8 932 STATUS ALAM E 8 33 Status EE 8 3 3 1 Manual Operation of the Relays cccccccccseeceeseeceeeeeceaeeeeeaeeeeeeeseaeeecaaeeeeaaeseeeeeseaeeesaeeseeeseeeeess 9 G Menu Measuring Valles ugeduet rkainnas rna AA EAEE AAA ee eEegeE 9 3 5 Men Relay Parameters cenocncrnirrneneeriiriei irene EN A EENEN EEANN AEA EEE AAEE AE 10 3 5 1 Relay Modar iescieec cocci a aA EAR EE ATA AEA EE 11 3 5 2 Relay Function Static Flash 11 3 5 3 e ville Hee 11 3 5 4 F
15. Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 21 4 Mounting Electrical Connection The Gas Controller is fixed to the wall through the marked mounting holes at the back side of the housing These mounting holes are accessible after opening the housing If the mounting holes at the bottom of the housing are used the device loses the IP 65 protection The mounting holes at the plastic housing are covered with the enclosed caps after the end of the assembly At the stainless steel housing version you additionally have to plug off the PCB See fig 1 We recommend considering the following when choosing the mounting position Installation height approx 1 6 m for easy operation Cables are introduced from below Keep at least 150 mm of distance on the right side in order to open the stainless steel housing e LU e e Customer s instructions 130 mm Mounting Motnthghoks 130 mm Fig 1 Standard plastic housing Stainless steel housing 4 1 Electrical Connection The technical requirements and regulations for wiring electrical security as well as project specific and environmental conditions etc must be observed when mounting The electrical installation may only be completed by a qualified electrician in full compliance with pertinent regulations We recommend the following cable types e Power supply J Y St Y 2x2
16. ademark of MSR GAMGC03_E 0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 24 5 Commissioning 5 1 Commissioning Prior to commissioning the wiring of the Gas Controller including all field devices must be completely terminated Check the transmitter input signal it has to be the same as indicated on the label of the PCB See fig 3 Select the contact for relay 2 with jumper NC NO See fig 2 and 3 Select the analog output signal with jumper V A and 0 20 See fig 3 and 4 After switching the power supply ON and at the end of the Power ON Time the Gas Controller is ready for use The Gas Controller is delivered with standard parameters and set points The registration of the attached gas transmitters and the assignment of the alarm relays to the individual alarms must always be performed during commissioning Additionally all other parameters have to be checked and adapted to the local conditions The standard parameters can be taken from the following configuration and parameter card We recommend registering the individual parameters and set points into the list We recommend checking the parameters and set points according to the following check list PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049
17. ademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 Analog input 1 Page 28 Options Analog input external transmitter 4 20 mA input resistance 200 Q 0 2 10V input resistance 25 KQ overload and short circuit proof ELECTRONIC Buzzer Acoustic pressure Power supply for external analog transmitter ___ 24 VDC max 50 mA 85 dB A distance 300 mm 1 ft LED flashlight red Frequency 3500 Hz Serial Interface Transceiver PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Flashing frequency Adjustable Luminosity gt 5 000 mcd Power supply 90 230 VAC Consumption max 25 VA Power Relay K1 K3 Switch capacity 250 VAC 5 A potential free SPDT RS 485 19200 Baud GAMGC03_E_0115 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 29 8 Part Disposal Since August 2005 there are EC wide directives defined in the EC Directive 2002 96 EC and in national codes concerning the waste electrical and electronic equipment and also regarding this device For privat
18. are displayed together Symbol Description ao Function MP 01 Measuring P No Selection of MP No CO Gas type CO See 3 6 2 ppm Gas unit See 3 6 2 CV Current value CV Current value of gas concentration AV Average value Average value 10 measured values within the time unit KR Control mode Display of selected control mode CV or AV Not active Status MP Not active MP not active Error Fault MP Current signal lt 3 mA or gt 22 mA PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 3 5 Menu Relay Parameters Main menu Select relay No IW See 3 5 1 See 3 5 2 See 3 5 3 See 3 5 4 See 3 5 5 See 3 5 6 HHHH See 3 5 6 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Relay mode Relay function Page 10 Activate latching mode Definition of horn function Definition of external relay operation Set time for switch ON delay Set time for switch OFF delay GAMGC03_E_0115 Specification subject to change without notice Printed in Germany User Manual PolyGard MGC 03 3 5 1
19. arm Relay Each of the 4 alarms can be assigned to any alarm relay Unused alarms are not assigned to any alarm relay OS Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Al 01 01 Alarm 1 activates alarm relay R 01 01 A2 02 02 Alarm 2 activates alarm relay R 02 A3 03 03 Alarm 3 activates alarm relay R 03 A4 04 00 Alarm 4 doesn t activate any alarm relay 3 6 10 MP Signal Assigned to Analog Output The measuring point signal can be assigned to the analog output At this the signal defined in the control mode current or average value is transmitted Analog output see also 3 7 2 oe Default s Symbol Description Status Function MP 01 Measuring Point Selection of MP No 0 A 0 0 MP Signal not assigned to analog output 1 MP Signal assigned to analog output 1 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 853 1 9004 54 GAMGC03_E 0115 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard MGC 03 Page 18 3 7 Menu System Parameters Displays and changes the system parameters of the Gas Controller module ceil Main Menu zc See 3 7 1 a Soe See 3 7 2 D Kee See 3 7 3 a oa See 3 7 3 a Rae ban See 3 7 4 a e See 3 7 4 a Ka See 3 7 3 a e See 3 7 5 a Keel
20. e households there are special collecting and recycling possibilities For this device isn t registered for the use in private households it mustn t be disposed this way You can send it back to your national sales organisation for disposal If there are any questions concerning disposal please contact your national sales organisation Outside the EC you have to consider the corresponding directives 9 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PolyGard MGC 03 gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructions and recommendations must be followed Due to permanent product developments MSR reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or warranty is expressed or implied concerning the accuracy of these data 9 1 Intended Product Application The PolyGard MGC 03 is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants i e detection and automatic exhaust fan control for automotive maintenance facilities enclosed parking garages engine repair shops warehouses with forklifts fire stations tunnels etc 9 2 Installers Respons
21. election MP No Not Active Measuring point activated at the controller Agvs MP Status active _ Not active Measuring point not activated at the controller 3 6 2 Selection Gas Type Assign gas type to attached gas transmitters Symbol Description eae Gas type Unit oa MP 01 Measuring point CO Carbon monoxide ppm 0 300 O2 gt Oxygen increasing Vol 0 25 03 Ozone ppm 0 5 TOX Toxic gas ppm 0 XX CO3 Carbon dioxide ppk 0 50 RH Humidity RH 0 100 Temp Temperature C 0 50 R22 Refrigerant gas ppm 0 2000 R134 Refrigerant gas ppm 0 300 R123 Refrigerant gas ppm 0 300 R11 Refrigerant gas ppm 0 300 R411 Refrigerant gas ppm 0 300 R410 Refrigerant gas ppm 0 300 R407 Refrigerant gas ppm 0 300 R416 Refrigerant gas ppm 0 300 CO Gas type CO R404 Refrigerant gas ppm 0 300 R409 Refrigerant gas ppm 0 2000 R408 Refrigerant gas ppm 0 2000 R402 Refrigerant gas ppm 0 2000 R401 Refrigerant gas ppm 0 2000 VOC Air quality ppm 0 2000 ETC Ethylene oxide ppm 0 20 Cl2 Chlorine ppm 0 100 H2S Hydrogen sulphide ppm 0 200 02 Sulphur dioxide ppm 0 100 Ex Carbon dioxide ppm 0 2000 O2 lt Oxygen falling Vol 0 25 NH3 Ammonia ppm 0 300 NO2 Nitrogen dioxide ppm 0 25 NO Nitrogen oxide ppm 0 50 Ex Combustible gas LEL 0 100 1 Recommendation without obligation Oxygen measurements Alarm at increasing concentration 3 Oxygen measurements Alarm at falling concentra
22. esaaeseseeeenseeeseaesdsnaesnseeeeeeeeeas 21 4 1 Electrical COMMOCUON WEE 21 42 Connection Diagrami sisseseade aa anaa eege dee Ee eege Denge ee 22 4 3 Connector Block Overview MGC 03 Module ssessesseessesssessiessisssissinsstnstntttuttnnntnnnnuennsnnnsen nnna 23 PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 3 5 SCOMMIMISS ll EE 24 5 1 GOMMISSIONING BEE 24 5 2 Checklist COMMISSIONING Ces sede shies EENEG Kee 25 6 Configuration and Parameter Card cccsccssscesseeeeeeeeeeeeseseeseseeeeneeeeeseeescaeseseeeeneeeeseesesnaeenseeeeeenaess 26 6 1 Configuration Card of System Parameters cccccceeeseeeeeeeeeceeeeeeeeceeeeecaeeeeaaeeseneeseeeescaeeesaeeeeeeeseas 26 6 2 Configuration Card of Alarm Helays 26 6 3 Configuration Card of Measuring Parameters ccc ccceeececeeeeeeeeeceeeeeceaeeesaaeseeeeeseeeesaeeseaeseneeeeaas 26 Kell Keller Data E 27 3 Part Disposal cc accsc2catesce coos deeg Ee tees ed cee ccs ee eke ate ce ce ces Seen a eae ee sacs 29 9 Notes and General Information cccsecceseeeeeeeseeseeeneeeeeeensesneeseneeeenseeeseaesescaesasneeenseeeseaesesnaesnseaeeeeeaeas 29 9 1 Intended Product Application eniinn A E EEA E E 29 9 2 Insta
23. f the horn rela On Alarm 4 o Gas concentration higher lower than threshold Time Time gt lt lt gt O Relay 4 n Off Acknowledging On signal op ll l PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 3 5 5 External Relay Operation ELECTRONIC Page 13 Assignment to a digital input DI for external switching of the alarm relay ON and or OFF This function has priority to gas alarm and or manual switching in the menu Status Relay Symbol Description pre Function HO Relay No Relay Selection DI ON External On 0 If digital input closed relay switches ON DI OFF External Off 0 If digital input closed relay switches OFF 3 5 6 Delay Mode of the Relay Delay time ON starts when the alarm is released and or delay time OFF starts when the alarm returns to normal condition SC Setting Symbol Description Status Function R 01 Relay No Relay Selection os Delay Time for 0 Mode ON Relay is only activated at the end of the defined time ON sec 0 sec No delay Os Delay Time for 0 Mode OFF Relay is only deactivated at the end of the defined OFF time sec 0 sec No delay 3 6 Menu MP Parameters Displa
24. gnals is not possible This calibration is effected by the factory The factors shall not be changed ar Default e Symbol Description Status Function Select Min Displays the minimum value of all assigned MP Max Max Max Displays the maximum value of all assigned MP Output Mode Average Displays the average value of all assigned MP 4 0 a onas 4 0 4 Calibration factor at 4 mA 20 0 Calibration 20 0 20 0 Calibration factor at 20 mA 3 7 7 Define the Failure Relay Definition of the failure relay See also fault management 3 1 ae Default Symbol Description Status Function 04 Fault Relay R04 R04 Define the fault relay 3 7 8 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the power on time is started at the Gas Controller module after having switched on the power supply While this time is running out the Gas Controller does not activate any alarms The power on status occurs in the starting menu Default Status 30s Power On Time 30s XX Define the power on time sec Symbol Description Function PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH
25. ibilities It is the installer s responsibility to ensure that all PolyGard MGC 03 are installed in compliance with all national and local regulations and OSHA requirements All installations shall be executed only by technicians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructions as provided in the user manual 9 3 Maintenance We recommended checking the PolyGard MGC 03 system regularly Due to regular maintenance differences in efficiency can easily be corrected 9 4 Limited Warranty MSR warrants the PolyGard MGC 03 against defects in material or workmanship for a period of one 1 year beginning from the date of shipment Should any evidence of defects in material or workmanship occur during the warranty period MSR will repair or replace the product at their own discretion without charge This warranty does not apply to units that have been altered had attempted repair or been subjected to abuse accidental or otherwise The above warranty is in lieu of all other express warranties obligations or liabilities This warranty applies only to the PolyGard MGC 03 MSR shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard MGC 03 PolyGard is a registered trademark of MSR GA
26. ion subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 20 3 7 5 Customer Password Code 4 Change the system password for level 4 ee Default e Symbol Description Status Function XXXX Customer XXXX XXXX Definition of an individual 4 digit customer s password Password level 4 3 7 6 Analog Output The Gas Controller has one analog output AO with a 0 4 to 20 mA 0 2 to 10 V signal The signal of one or two measuring points can be assigned to the analog output The assignment is effected in the menu MP Parameters for each MP The measuring point sends the signal as defined in the menu C A Mode CV or AV The output signal mA V and starting point 0 20 is selected at the I O Board by means of jumpers See fig 4 Out of the signals of all assigned measuring points the Gas Controller module determines the minimum the maximum or the average value and transmits it to the analog output The definition which value is transmitted is effected in the menu Analog Output 1 The analog output can be calibrated at 4 and at 20 mA only in mA mode Therefore an ampere meter measuring range 25 mA can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 and or 20 mA During calibration evaluation of the measuring point si
27. ioning Date Service Technician 6 1 Configuration Card of System Parameters Service Software Mainten Service AV AVOverlay Mainten Costumer Fault Power Version ance due Phone ppm E AV ance Pass Relay ON in x days Time interval Time WEE RE es EEN E Calibration LL JL 6 2 Configuration Card of Alarm Relays it wm es e Horn Flash Mode Function Pot Time Quitt Di f D f Di D f D Default Energized Os No o o o o o o o N R02 6 3 Configuration Card of Measuring Parameters MP Gas uring LN Thresholds Status TYP Range sina ajajajaj EE EE EE fault_ active 01 Delay Time Assigned MP Assigned Alarm sec AV Fault lt gt Alarm lt gt Alarm Rela ON orF At a2 as a4 ai a2 As As epe m e e eee PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 7 Technical Data Electrical Power supply ELECTRONIC Page 27 18 28 VDC AC reverse polarity protected Power consumption without options 100 mA max 2 5VA Analog output signal Selectable Current Voltage Starting point 0 or 20 Proportional overload and short circuit prooft
28. lled if no button is pushed within 15 minutes 3 Menu Overview The operation of the Gas Controller MGC 03 is effected by a simple and logical menu structure which is easy to learn The operating menu contains the following levels e Starting menu Scrolling of the measuring points of all registered transmitters in 10 second intervals e Main menu e Submenu 1 and 2 Starting menu Main menu Submenu gt Display and reset of errors See from point 3 1 Displays the status of actual alarms See point 3 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 3 3 Displays the measuring values See point 3 4 Display and change of the relay parameters See from point 3 5 Display and change of the measuring point parameters Activate or Deactivate MP Assignment of the alarms to the alarm relay See from point 3 6 Display and change of the system parameters See from point 3 7 WW 8 8 S PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 Page 7 3 1 Fault Management The integrated fault management records the last 15 faults in the menu System Errors with a stamp indicating how many days the error has already existed The day counter
29. llers Hesponsibiltes A 29 9 3 iMaintenance civiesivlan ei lh ee i i eed 29 9 4 Limited Warranty E 29 PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Specification subject to change without notice Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 4 Analog Gas Controller System MGC 03 1 Intended Use The PolyGard MGC 03 Gas Controller is used for monitoring and warning of toxic combustible and refrigerant gases as well as of external temperature and humidity The Gas Controller MGC 03 can control 2 analog gas transmitters with 4 to 20 mA or 0 2 to 10 V analog signal Four alarm thresholds are free adjustable for each Measuring Point MP Every alarm threshold can be assigned to one of the maximum 4 alarm outputs R The Gas Controller can interface via the 0 4 to 20 mA or 0 2 to 10 V output with any compatible electronic analog control DDC PLC control or automation system The free adjustable parameters and alarm threshold enable a very flexible use in the gas measuring technique Simple and comfortable commissioning is possible due to factory adjusted parameters Configuration parameter settings and operation are done via the logical easy system menu structure without specific programming knowledge The intended sites within the ambient conditions as s
30. ol Description eel Function MP 01 Measuring Point Selection of MP No Linear Transmitter with linear output signal Linear MP Signal Linear Non linear Transmitter with non linear output signal only uGard series from MSR E 3 6 5 Threshold Hysteresis For each measuring point four alarm thresholds are available for free definition If the gas concentration exceeds the adjusted alarm threshold the associated alarm is set If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is again reset Unused alarm thresholds have to be defined with full scale value in order to avoid false alarms Le For O measurement Pay attention to the alarm activation at decreasing or increasing concentration Symbol Description nae Function MP 01 Measuring Point Selection MP No 40 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 80 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 100 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 120 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 15 Hysteresis Gas concentration lt Threshold X Hysteresis Alarm X OFF 40 ppm Threshold 3 6 6 Delay of Alarm ON or OFF Definition of alarm ON and or alarm OFF delay The function applies to all alarms of an MP Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Gas concentration gt Threshold Alarm is
31. only activated at the end ea Delay time 0 of the fixed time sec 0 sec No Delay dz Delay Time OFF 0 Gas concentration lt Threshold Alarm is only deactivated at the end of the fixed time sec 0 sec No Delay Le The delayed activation of an existing gas alarm can cause damage to persons and objects The commissioning technician and or the operator are solely responsible for the activation PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 3 6 7 Control Mode ELECTRONIC Page 17 Definition of the alarm evaluation by means of current CV or average value AV er Default Symbol Description Status t Function MP 01 Measuring Point Selection of MP No CV Evaluation CV CV Control by the current gas value AV Control by the average gas value Current average value function see 3 7 4 3 6 8 MP Fault Assigned to Alarm Definition which alarms are activated in case of a fault at the measuring point GE Default Symbol Description Status Function MP 01 Measuring Point Selection of MP No Alarm 1234 0 Alarm not ON at MP failure Fault 1100 Failure MP 1100 4 Alarm ON at MP failure 3 6 9 Alarm Assigned to Al
32. orn iere 12 3 5 5 External Relay Operation 13 3 5 6 Delay Mode pf the Relay renna a Gee dies agdcnes EES EES dE 13 3 6 Menu MP Paraimeters s itc civucceceezsiccedssatecues asteaueesdbexyezapccegs euade SEENEN etexpessatcaneesdbexvax ead 13 3 6 1 Activate Deactivate MP c ccccceeesceeeeeeeeeeeeeeeeeeeaaeeeeeeaaeeeeeeaaeaeeeeaeeeeeeneeeeeeneeaeeeeneeeeeeenenes 15 3 62 Selection Gas Type ssia osnan Saeeeediddensncsaeessedalbeatenneetiedlldeaansanvbeseacieaaae eege 15 3 6 3 Measuring RAMG CN 16 364 le EI 16 3 6 5 Threshold e EE 16 3 6 6 Delay of Alarm ON OF el EE 16 36 7 Control Modenese a aaa aa a a Aa AEE Aaa AAEE Ea REENA 17 3 6 8 MP Fault Assigned to Alanimisis sites cacciicecetectecidivendstvcieadiattiees eet aeedtvces AENEAS RANA 17 3 6 9 Alarm Assigned to Alarm Relay cccccssceeceeseeeeeeeseeeeeeeneneeeeeaeaeeeesneeeeenseceeeeneeaeeeeneeaeeeenaes 17 3 6 10 MP Signal Assigned to Analog Output 17 3 7 Menu System Parameters ccccccceesceeeeneeceeeeeeaeeeeaee sense caaeeseaaesdeneeceaeeeseaeeseaaesseeeeseeeeeaeseeaeeseeeeess 18 3 7 1 Service Mode ssccivs si ceecitedectealedienated see EE SE tenets aie deta 19 372 Software Ee EE 19 3 7 3 Maintenance Concert 19 SLA E ee EA Tiet DE 19 3 7 5 Customer Password Code AN 20 CHA SE Ee ee lr EE 20 3 7 7 Define the Failure Relay kA 20 3 7 8 POWer On RTE 20 4 Mounting Electrical Connection cceeceeeee essen eneeeeeeeeee eae seneeeenseeeesaee
33. pecified in the Technical Data are all areas being directly connected to the public low voltage supply e g residential commercial and industrial ranges as well as small enterprises according to EN50 082 The PolyGard Gas Controller MGC 03 must not be used in potentially explosive atmospheres PolyGard is a registered trademark of MSR GAMGC03_E_0115 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 Page 5 2 Operating Instruction The complete configuration parameterization and service are made via keypad user interface in combination with the display screen Security is provided via four password levels against unauthorised intervention Alarm 1 Alarm 2 OONO 2 1 Description Keypad User Interface Exits programming and saves settings returns to the previous menu level Enters submenus save setting Scrolls up in main menu and submenus increases or decreases a value gt Moves the cursor LED orange Flashes when alarm one or more alarms are active Permanently on when at least one relay is manually operated LED red Flashes when alarm two or more alarms are active Permanently on when at least one relay is manually operated LED yellow Flashes at system or sensor failure or when maintenance needed LED green Power
34. tion Carbon dioxide measurements with unit ppk 1 vol 10 ppk 5 Carbon dioxide measurements with unit ppm 1 vol 10 000 ppm PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 GAMGC03_E _ 0115 Specification subject to change without notice www msr electronic de Printed in Germany User Manual PolyGard MGC 03 ELECTRONIC Page 16 3 6 3 Measuring Range The measuring range can be defined arbitrarily between 10 and 10000 The measuring ranges in the table gas type are only recommendations without obligation The measuring range must agree with the signal 4 to 20 mA 0 2 to 10 V of the attached gas transmitter 4 mA 0 2 V Display 0 ppm 20 mA 10 V Display of the ultimate value of the measuring range 3 6 4 MP Signal Gas transmitters using electro chemical or catalytic beat gas sensors normally produce a linear signal proportional to the gas concentration Semiconductor gas sensors produce a non linear exponential signal due to their measuring principle This signal leads to a non linear output signal of the gas transmitter only for Gard analog transmitters The Gas Controller MGC 03 is prepared for both types for gas transmitters with linear signal as well as for uGard analog transmitters with semiconductor sensor and non linear signal The signal type is defined in this menu Symb
35. y and change of parameters assignment of alarms to alarm relays and activation of Measuring Points MP H PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 HHH Main Menu Selection of MP Activate or deactivate MP See 3 6 1 Define gas type See 3 6 2 Define measuring range See 3 6 3 Adjust signal form of the transmitter See 3 6 4 GAMGC03_E_0115 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard MGC 03 1 HHH PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Page 14 Define threshold 1 See 3 6 5 Define threshold 2 See 3 6 5 Define threshold 3 See 3 6 5 Define threshold 4 See 3 6 5 Hysteresis See 3 6 5 Set delay time ON See 3 6 6 Set delay time OFF See 3 6 6 Define control mode See 3 6 7 Assign MP fault to alarm See 3 6 8 Assign alarm to alarm relay See 3 6 9 and 3 6 10 Assign MP signal to analog output See 3 6 10 GAMGC03_E_0115 Specification subject to change without notice Printed in Germany www msr electronic de User Manual PolyGard MGC 03 ELECTRONIC Page 15 3 6 1 Activate Deactivate MP Symbol Description eae Function MP 01 Measuring point S
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