User Manual - Sütron electronic GmbH
Contents
1. Re RA RR Re 7 1 P Pin assignment CAN DO 1022 4 10 DeviceNet X2 1 X2 2 nennen 4 13 INTERBUS X2 1 X2 2 4 16 MIER N 4 22 PROFIBUS DP X2 sess 4 25 ale EE EN 4 7 RS232c X8 SER2 sss 4 8 RS485 X3 SER 1 sess 4 5 TTY 20 mA X3 SER1 4 3 S Safety notes Au 1 2 Servicing sss 5 1 Slide in identifications strips 3 6 Special keys ke RA Re RA ke ee 3 4 standards AE be OO vise paka 6 3 Supply voltage 24 NV 2 6 Switching on 2 8 Symbols el RO EE EE EE 1 1 Specific NEEN 1 1 T Target group nennen ee 1 2 Technical data sesse ese ee ee ee ee nn 6 1 Termination GAN ueni bou teri DE EE Ee d peus 4 11 DeviceNet EE sun 4 14 MPi 4 23 or AT N 4 6 T TY 720m iei tte 4 4 4 7 U Unpacking me 2 1 User mode switch AAA 3 7 A 2 O surRoN ELECTRONIC GMBH 6 SUTRON ELECTRONIC GMBH S tron electronic GmbH Kurze StraBe 29 D 70794 Filderstadt Phone 0049 711 77098 0 Fax 0049 711 77098 60 E mail doku suetron de Internet www suetron com 6 SuTRON ELECTRONIC GMBH2. The switch position for the default contrast brightness is identical with the Activate download via hardware The contrast brightness is reset before a corresponding message is displayed The warning will be displayed in a legible manner To restore the default contrast brightness Switch the device off Set the switches S1 and S4 of the user mode switch to ON Switch the device on again When the warning appears switch the device off again Set switch S4 to OFF Then switch the device on again oa RwWN The application will not be lost 3 3 3 Character Attributes The following character attributes can be displayed on the device Normal Underlined Foreground background color 3 3 4 Fonts You are able to use the Windows character sets Further you can use the font Nor mal and the font Zoom or create and use your own character sets S sutron B ELECTRONIC GMBH Control and Display Elements dy S SGTRON ELECTRONIC GMBH Interfaces of the Device 4 Interfaces of the Device The device can either be supplied as a standard device or field bus device The universal interface X3 combines several interface standards in one connector The connector is divided into two channels The communication channel SER1 is operated separately from the channel for the upload download logging printer scan ner SER2 For the communication channel SER1 the protocol specific use on
3. S3 S4 Function X Standard mode with PLC default upon delivery l X Standard mode without PLC Transparent Mode with start and stop code of the keys Transparent Mode without stop code of the keys Activate download erases the application memory and default contrast brightness setting Activate upload Legend for table Switch ON Switch OFF X Any switch position 3 3 Display Danger Toxic If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out Danger Corrosive If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out The operating device is equipped with different displays depending on variant De pending on the display variant you can influence the contrast and the brightness Table 3 2 Display variants Display Type Order No Contrast Brightness Setting Setting STN Monochrome xxxxEM xxxxxx X STN Color XXXXES XXXXXX X TFT XXXXET XXXXXX S sutron ELECTRONIC GMBH Control and Display Elements 3 3 1 Contrast Brightness Setting To define the contrast brightness setting set up the system variable LedContrast or LedBackLight in any mask within the programming software To do so follow the instructions listed in the
4. User Manual TesiMod Operating Terminal BT22 Part Number 80 860 583 Version 1 Date 02 06 2004 Valid for BT22EM BT22ES BT22ET Version Date Modifications 1 2 June 2004 First Edition This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liability S tron electronic reserves the right to make any changes that contribute to technical improvement 6 SUTRON ELECTRONIC GMBH Overall Table of Contents Overall Table of Contents 1 IMIDORanE Notes E 1 1 1 1 SY DON RR N 1 1 1 1 1 General Symbols EE een een 1 1 1 1 2 Specific Symbols ee RR RA Re Re ee Re ee ke gee 1 1 1 2 do ARE AE EE OE kennen 1 2 13 Intended Use EE WE OR OE N 1 2 14 T rget GfOUD ioter tert EE N EE 1 2 2 Installation and Gommissioning eks a n ak a a 2 1 2 1 Unpacking the Device A 2 1 2 2 Mounting the Device A 2 1 2 2 1 Front Panel Dimensions A 2 2 2 2 2 Mounting Cutout sssssssseseeeeeeeeeeneenneeeenen nennen nnne nns 2 3 2 2 3 Side View Mounting Depth sssssesseeeemnn 2 4 2 2 3 1 Elle led ie AO AO RO EG 2 4 2 2 3 2 Field BuUS DEVICO MR EE OE NEE RE AE OR T 2 5
5. 2 3 Connecting the device ee Re RA RR ee RA ee ee Re 2 6 2 3 1 Supply Voltage 24 MN 2 6 2 4 Switching the Device on 2 8 2 5 Identification 4444444040nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnn 2 8 3 Control and Display Elements a a a aU So Cut DEDI RPM HORE 3 1 3 1 serio c EE EE e mn A oak kk kk 3 1 3 1 1 Editing EE restet EE ORE EA EE EE 3 2 3 1 2 Control OR EE A n n RE D 3 3 3 1 3 Special a Naa 3 4 3 1 4 Function Keys 3 5 3 1 4 1 Function Key Arrangement cccsscccscsscsssscseseesscsssccsesrsssecssceessessecessseeseneesseeseeeees 3 5 3 1 4 2 Slide in Identifications Strips for the Function Keys 3 6 32 UserMode Switch than 3 7 33 Es see een 3 7 3 3 1 Contrast Brightness Setting 3 8 3 3 2 Default Contrast Brightness Setting 3 9 3 3 3 Character Attributes iese RA RR ee Re ee nnne 3 9 3 3 4 el ccs n 3 9 4 Interfaces of the Devine RR ooo o m 4 1 4 1 Standard Interfaces cnt n tei tnr ente anni 4 2 4 1 1 TTY 20 mA Current Loop X3 SER1 sese 4 3 4 1 1 1 Igi ccieuj 4 3 4 1 1 2 HE ul AU OND EER EE ORE TE Peers ans Pa HO 4 4 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 4 1 2 RS485 PO SE EE 4 5 4 1 2 1 Pin e UE 4 5 4 1 2 2 DEus EE EE EP 4 6 4 1 3 RS232 NEE ee ee Ge ee ee ee He saaa 4 7 4 1 3 1 RS ei ER kri oo konba ER EE
6. ables The key Plus and lt gt is used for changing data in the editor The characters lt and gt can be entered when configuring the Shift or ShiftCase system variables The key Minus and V is used for changing data in the editor The characters V and can be entered when configuring the Shift or ShiftCase system variables 3 1 2 Control Keys The key Cursor left can be programmed to directly select adjacent I O masks In the editor it moves the cursor within a variable to the left by one character character se lection The key Cursor right can be programmed to directly select adjacent nodes and I O masks In the editor it moves the cursor one character to the right character selec tion S sutron ELECTRONIC GMBH Control and Display Elements The key Cursor up can be programmed to directly select adjacent nodes and VO masks In the editor H moves the cursor up one variable variable selection The key Cursor down can be programmed to directly select adjacent I O masks In the editor it moves the cursor downwards to the next variable variable selection The key Cursor home can be programmed to directly select higher level nodes and VO masks In the editor it returns the cursor to the first input variable position The key Page up is used to page through tables recipes and messages The func tionality corresponds to the system variable TabPgUp The key allows data content towards the
7. 3 13 5 Figure 4 13 Rear view INTERBUS S sutron ELECTRONIC GMBH Interfaces of the Device 1 Female Connector X2 2 Remote Bus Out 2 Female Connector X3 SER2 RS232c 3 Male Connector X2 1 Remote Bus In 4 User Mode Switch 5 Connector X1 A Supply Voltage 6 Threaded Bolt for Protective Grounding 7 Cable Fastener for Battery 8 Seal 9 Front Panel 10 Warning 11 Mounting Bolt 12 Nameplate 13 Reset Key 14 CompactFlash Inserted on the Side 15 Diagnostics LEDs 4 2 3 1 Pin Assignment 1 5 5 1 00000 00000 o ooo OOOO 6 9 9 6 Figure 4 14 9 pin D SUB male connector strip and female connector strip Connector in the terminal 9 pin D SUB male connector strip for remote bus in Table 4 17 Pin assignment remote bus in INTERBUS Pin Designation Function 1 DO Data Output 2 DI Data Input 3 GND Ground 4 nc Not Connected 5 nc Not Connected 6 DO Data Output Inverted 7 DI Data Input Inverted 8 nc Not Connected 9 nc Not Connected Connector in the terminal 9 pin D SUB female connector strip for remote bus out Table 4 18 Pin assignment remote bus out INTERBUS Pin Designation Function 1 DO Data Output 2 DI Data Input 3 GND Ground 4 nc Not Connected 4 16 6 SUTRON ELECTRONIC GMBH Interfaces of the Device JE Table 4 18 Pin assignment remote bus out INTERBUS Pin Designation
8. 4 20 Assignment INTERBUS OPC LWL Designation Function DO1 Remote Bus In DI1 Remote Bus In DO Remote Bus Out DI2 Remote Bus Out 4 2 4 2 Cable The cables are connected in accordance with the INTERBUS Fiber Optic Installa tion Guidelines Suitable for optical transmission is a dielectric waveguide with step index refractive index profile a polymer fiber with a core diameter of 980 um and a cladding diameter of 1000 um The F SMA connector is specified in IEC 874 2 or in DIN 47258 respec tively The maximum distance between two remote bus users is 50 m 164 042 ft S sutron ELECTRONIC GMBH Interfaces of the Device 4 2 4 3 Diagnostic The diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system UL CC RC BA RD TR FO2 FOI Figure 4 17 Arrangement of the INTERBUS OPC LWL diagnostics LEDs The diagnostics LEDs at the operating device has the following functions Table 4 21 Functions of the INTERBUS OPC LWL diagnostics LEDs Designation Color State Function UL Green On Supply Voltage OK Off No Supply Voltage CC RC Green On Remote Bus Cable Check BA Green On Bus Active Off Bus Not Active RD Yel On Remote Bus Inactive low TR Green On PCP Active Off PCP Not Active FO1 Yel On Incoming Optical Fiber Path Not OK Ou Off Incoming Optical Fiber Path OK FO2 Yel On Ou
9. D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 4 1 3 2 Termination For the operation of channel SER1 as a RS232 the termination for the RS485 must be OFF S SGTRON Mi ELECTRONIC GMBH Interfaces of the Device JE 4 1 4 RS232c X3 SER 2 The interface is only designed to be used for downloads uploads a scanner or a log ging printer because the interface is not electrically isolated 4 1 4 1 Pin Assignment 13 1 OOOOOOOOOOOOO OOOOOOOOOOOO 25 14 Figure 4 6 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 8 Pin assignment RS232c Pin Designation Function 1 2 Low Noise Ground 2 TD Transmitted Data 3 RD Received Data 4 RTS Request to Send 5 CTS Clear to Send 7 SGND Signal Ground 20 DTR Data Transfer Request The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 15 14 4 2 Field Bus Interfaces 4 2 1 CAN X2 1 X2 2 The opto decoupled interfaces for CAN bus connections are available to integrate the device into a CAN structure The CAN bus is designed as a high speed bus in accordance with ISO DIS 11898 ce ATTENTION Observe d Ka Seene CH sumon Kurza Stra e 2 D 70
10. EE NE EK 4 7 4 1 3 2 ONA VA MON p kn pw OE OR EE EE NO OR 4 7 4 1 4 RS232 NS SEHB eebe n ape e a kola ka 4 8 4 1 4 1 le UE 4 8 4 2 Field Bus Interfaces sees ee RA ee ee RR ee ee ee ee ee 4 9 4 2 1 CAN X2 1 X2 2 E 4 9 4 2 1 1 WIRE UE 4 10 4 2 1 2 Cable EE EE AE EO EE 4 11 4 2 1 3 TOM ie RE OE EE OE N eN 4 11 4 2 1 4 BICPpecip m 4 11 4 2 2 DeviceNet X2 1 X2 2 ee ee Re Re RA Re ee ke ee eke 4 12 4 2 2 1 EE en RARR RE N RE ER EO EE EE 4 13 4 2 2 2 Cable ME N OE EE OE ORE SSR 4 14 4 2 2 3 EN e ee RR Or OO EHE 4 14 4 2 2 4 BIER Te e TEILEN 4 14 4 2 3 INTERBUS EE e E 4 15 4 2 3 1 Pin ES ei ER N EE EE EE N 4 16 4 2 3 2 sri at ski ate pot EE su as arete Ee EE Ee ed Re pon ee dv used Se ee EE Ee ged ee san 4 17 4 2 3 3 DIAGMOSUO OE EE RI kon OE EO fea RR OT se N 4 17 4 2 4 INTERBUS OPC LWL DO1 DI1 DO2 DI2 esse ee Re 4 18 4 2 4 1 Connector Pin Aeslonment ee ek ee ra ee taa reto rape ee Re ee Re ee Re ee ee ee ee ee 4 19 4 2 4 2 lez ME EE ER N EE EE se ASI RAN 4 19 4 2 4 3 DIAQNOSUO ii OR N N Ee 4 20 4 2 5 MPI X2 ER ot a a OE ED e don 4 21 4 2 5 1 PA UE 4 22 4 2 5 2 Cable HR 4 23 4 2 5 3 En el ER IUE 4 23 4 2 5 4 BIER jle EE RR E OE AE OAR 4 23 4 2 6 PROFIBUS DP e k s koi tesis is say at ss kk ana kak 4 24 4 2 6 1 WA I DH 4 25 4 2 6 2 Cable RE EE einai cuneate 4 26 4 2 6 3 Ie aro ro 4 26 4 3 Memory Card esse e
11. Servicing 5 Maintenance and Servicing 5 1 Maintenance Interval The following maintenance intervals are recommended for this operating device Table 5 1 Maintenance work Interval Changing the Battery 4 Years 5 2 Front Panel You should use a damp cloth only to remove any dirt from the panel 5 3 Fuse The semiconductor fuse cannot be replaced A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient temperature of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regeneration takes 5 4 Battery The built in battery preserves the data in the CMOS RAM and supplies the real time clock The minimum battery life is 5 years even under unfavorable operating condi tions When the battery runs down the message Change battery is generated au tomatically We recommend you change the battery approximately every 4 years as part of the regular maintenance work A prepared battery including connector can be obtained directly from S tron electronic If the Change battery message is detected too late e g the real time clock stopped or shows the wrong date data in the CMOS RAM may have already been lost For this reason after changing a battery always check data such as passwords that can be modified
12. and Display Elements 3 1 Keyboard The keys are positioned under an environmental proof polyester foil You project the operating principle of the keys in the programming software 1 2 3 SD SUTRON BT 22 23 F asc W ver F cui 4 7 8 9 5 20 F iku Puno P pop Pen l 4 5 6 6 19 F stu P vwa Pyza Fw 18 17 1 4 15 Figure ar view S sutron d ELECTRONIC GMBH Control and Display Elements YZ JKL Device Designation Front Foil Display Status LED Data Release Special Key Data Release Editing Key Plus Minus Special Key Enter Special Key Delete Editing Key Decimal Point Editing Key 0 to 9 Alphabet Status LED Help Special Key Help Control Key Home Control Keys Cursor Left Right Up Down Control Key Page Down Control Key Page Up Special Key Acknowledge Status LED Acknowledge Special Key Print Status LED Print Function Keys F1 to F20 Status LED Function Key Soft Key SK1 to SK8 OMAN OA BOON ch ND N N N mk sch sch GO N A OO ON OO SON o 3 1 1 Editing Keys The key 0 and is used for changing data in the editor The and characters can be entered when configuring the Shift or ShiftCase system variables The key 1 and STU is used for changing data in the editor The characters S T and U can be entered when configuring the Shift or ShiftCase system variables The key 2 and VWX is used for changing data in the editor The characters V W a
13. parameters in the system variables recipe data sets and entries in the message system S SGTRON d ELECTRONIC GMBH Maintenance and Servicing 5 4 1 Changing the Battery Batteries must only be changed by authorized and trained experts For changing the battery you may only use replacement batteries of S tron electronic Electrostatic discharge can damage electronic components Observe the ESD pro tective measures Do not throw lithium batteries into fire do not heat to 100 C or higher and do not recharge Danger Explosive Do not open lithium batteries Danger Toxic gt PP Pe To ensure that the data in the CMOS RAM and the time are preserved it is possible to change the battery under operating voltage Observe the safety notes 1 Remove the threaded bolts of the interfaces see figure 2 Remove the screws see figure on the rear panel of the device and lift off the enclosure Remove the cable fastener securing the battery Disconnect the connector from the battery and remove the dead battery Plug in the connector of the new battery Place the rear panel back onto the device Carefully tighten the screws of the rear panel and then the threaded bolts of the interfaces 3 4 5 6 Use a cable fastener to attach the new battery to the enclosure 7 8 Figure 5 1 Screws at the standard device left field bus device right di S SGTRON ELECTRONIC
14. top of the table to be viewed The key Page down is used to page through tables recipes and messages The functionality corresponds to the system variable TabPgDn The key allows data con tent towards the bottom of the table to be viewed 3 1 3 Special Keys The key Help always displays the current help text online help The help key LED flashes when a system message is pending The system message is always dis played in plain text The key Data Release is used to switch from the menu into the editor The integrated LED lights up in the editing mode ifthe external data release has been set When the Data Release key is pressed within the editor the editing mode is exited The key Enter is used to conclude data entry When pressed while in the Startup Mask the key switches into the Setup Mask The key Delete deletes the character beneath the cursor in the editor Removes the selected messages from the data memory The key Acknowledge is used as acknowledge key for the message system The LED flashes when a acknowledge is required 3 4 6 SUTRON ELECTRONIC GMBH Control and Display Elements F25 F26 F27 F28 The key Print can be used as a soft key to activate various print jobs The LED flashes when a print process is active 3 1 4 Function Keys The function of the function keys is freely assignable with soft key functions The function keys can be used either as direct keys for menu control or fo
15. 0m 2x0 6mm 100m 250 kBit s 2x1 1mm 250 m 2x0 6mm 100m 500 kBit s 2x1 1mm 100m 2x0 6mm 100m 4 2 2 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 2 2 4 Diagnostic A diagnostics LED is located at the rear of the operating device The LED shows the states of the bus system eo OO OOO Figure 4 12 Arrangement of the DeviceNet diagnostics LED The diagnostics LED at the operating device has the following functions Table 4 16 Function of the CAN diagnostics LED Color State Function Green Off Terminal Disconnected from Bus Green On Communication Active Green Flashing Sporadic Bus Error S SGTRON ELECTRONIC GMBH Interfaces of the Device 42 3 INTERBUS X2 1 X2 2 The device can be integrated into the INTERBUS using the interfaces available for INTERBUS connections gt ce Battery inside optional ATTENTION Observe Precautions for Handling Electrostatic Sensitive Devices VA e 1 S sumon el 0711 770980 Fox 60 Ejot Compact Flash Card Remotebus Out Remotebus In 100 20 6 po lb omo ide 17 ide 7 2 2 sa 9 ST X2 1 sw oo 3 GND a X1 A D oy oa oy s2avoc E EE Sr if Mode Reset ap ae DOCOGOOOCOOO oe 909000000088 1 2
16. 794 Filderstadt Tel 0711 770980 Foe 60 L a Er 4 Bed Compact Flash Cord nn m RE e X1 8 Xl A oy saavoe AD oy s2avoe CH SERE JN m5 ol solos n eoececccocccoQG M 1 2 3 13 5 Figure 4 7 Rear view CAN S SGTRON u ELECTRONIC GMBH Interfaces of the Device Female Connector X2 2 CAN Female Connector X3 SER2 RS232c Male Connector X2 1 CAN User Mode Switch Connector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key CompactFlash Inserted on the Side Diagnostics LED OMAN OA BOND ch dk sch mk mk sch mk a FON AO 4 2 1 1 Pin Assignment 1 5 5 1 00000 OOOOO Oo ooo OOOO 6 9 9 6 Figure 4 8 9 pin D SUB male connector strip and female connector strip Connector in the terminal 9 pin D SUB male and female connector strip assignment for male and female connector strip is the same Table 4 9 Pin assignment CAN bus Pin Designation Function 1 nc Not Connected 2 CAN L CAN L Bus Line Dominant LOW 3 CAN GND CAN Ground 4 nc Not Connected 5 nc Not Connected 6 CAN GND CAN Ground 7 CAN H CAN H Bus Line Dominant HIGH 8 nc Not Connected 9 nc Not Connected All signal lines are looped through from X2 1 to X2 2 The
17. BH Interfaces of the Device 4 3 Memory Card You can insert a CompactFlash card on the side of your operating device The Com pactFlash card allows you to exchange projects between the PC and the operating device You can recognize the rear side ofa CompactFlash card by the notches on each side of the card gt lt Figure 4 24 Rear view of the memory card 4 3 1 Inserting the Memory Card When you insert the card from the rear side of the operating device make sure the front side of the card is visible Insert the card until it snaps into place IS p100 4soj4 joodwo gt Figure 4 25 Inserting the memory card 4 3 2 Ejecting the Memory Card To remove the card press the ejection button on the operating device i gt DE Figure 4 26 Ejecting the memory card S sutron d ELECTRONIC GMBH Interfaces of the Device 4 4 Shielding D SUB Connectors You must shield D SUB connectors as follows L u G 2 3 A Figure 4 27 Shielding D SUB connectors D SUB connector Shield Cable clip Cable The shield must be folded back into a flat position over the cable sheath PS Go MM ech When fastening the cable with the cable clip as much of the shielding as possible must be in contact with the housing and sufficient strain relieve must be ensured TE S SGTRON ELECTRONIC GMBH Maintenance and
18. Function 5 45 V Power Supply 5 VDC 6 DO Data Output Inverted 7 DI Data Input Inverted 8 nc Not Connected 9 RBST Remote Bus Status The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 4 2 3 2 Cable A shielded twisted pair cable cable type LiYCY TP must be used The maximum cable length depends on its use within the INTERBUS topology 4 2 3 3 Diagnostic The diagnostics LEDs are located at the rear of the operating device The LEDs show the states of the bus system Figure 4 15 Arrangement of the INTERBUS diagnostics LEDs The diagnostics LEDs at the operating device has the following functions Table 4 19 Functions of the INTERBUS diagnostics LEDs Designation Color State Function RC Green On Remote Bus Check 5 V Green On Supply Voltage OK Off No Supply Voltage BA Green On Bus Active Off Bus Not Active RD Red On Remote Bus Inactive 6 SUTRON ELECTRONIC GMBH 4 17 Interfaces of the Device 4 2 4 INTERBUS OPC LWL DO1 DI1 DO2 DI2 The device can be integrated into an INTERBUS device bus using the interfaces available for INTERBUS OPC LWL connection 1 2 3 4 5 6 7 8 lil 9 10 D EI a 8 byes se a 18 E JI y e T S O sum
19. GMBH Maintenance and Servicing 5 4 2 Battery Disposal To prevent short circuitry in the collection boxes insulate the poles of each battery with insulation tape or put each single battery into a plastic bag You must always return old batteries to a dealer or to a returns depot set up for this purpose by the public waste disposal body or a licensed battery dealer for recycling Only dispose of dead batteries in public or commercial collection boxes The battery is drained when the message Change battery appears on the display of the device S SGTRON ELECTRONIC GMBH Maintenance and Servicing 5 4 5 SUTRON ELECTRONIC GMBH Technical Data 6 Technical Data Keyboard Type Short stroke Keyboard Number of Keys 54 Actuator Travel 0 5 mm 0 02 Activation Power 2 3N Switching Cycles Approx 1 Million Display Type STN Monochrome STN Color TFT Color Resolution 320 x 240 Pixels 320 x 240 Pixels 320 x 240 Pixels Colors 15 Gray Scales 16 16 Reading Angle 90 90 90 Default Contrast Bright ness Setting By User Mode Switch By User Mode Switch By User Mode Switch Contrast Setting Temperature Compen sation Temperature Compen sation Temperature Compen sation LCD Lifetime 100 000 h 100 000 h 100 000 h Half Life Backlighting 50 000 h 40 000 h 50 000 h Lines 20 20 20 Characters Line 40 40 40 Disp
20. LED at the operating device has the following function Table 4 23 Function of the MPI diagnostics LED Color State Function Green Flashing Operating Device has the Token S SGTRON ELECTRONIC GMBH Interfaces of the Device 4 2 6 PROFIBUS DP X2 The interface for PROFIBUS DP connections is available to integrate the device into a PROFIBUS DP structure 8 9 SU A EE Cf AAA Epok Sensive 5 se Devices i 10 Go 1 SUTRON T 3 KC 3 ml n LT 11 i r Uy ML PROFIBUS DP SerNr Q E y N AS rg o o 9 e 5 acer 8 Roman D I X1 A 5 DGND Q oy sae 2 o save 3 123 do 000006 5 1 2 12 4 Figure 4 21 Rear view PROFIBUS DP ES S SGTRON ELECTRONIC GMBH Interfaces of the Device JE Female Connector X2 PROFIBUS DP Female Connector X3 SER2 RS232c User Mode Switch Connector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key CompactFlash Inserted on the Side Diagnostics LED OMAN OU BOON ch ch ad mk mk mk P ON AO 4 2 6 1 Pin Assignment 5 1 OOOOO OOOO 9 6 Figure 4 22 9 pin D SUB female connector strip Connector in the operating device 9 pin D SUB female connector Table 4 24 Pin assignment PROFIBUS DP Pin Designation Functi
21. WW Q 69 Pi ww 0721 2 Mounting cutout Figure 2 A Mounting Cutout B Front Panel 2 3 SUTRON ELECTRONIC GMBH 5 Installation and Commissioning 2 2 3 Side View Mounting Depth 2 2 3 1 Standard Device 49 mm 1 929 E li L a pa b PA LN m DIE um EZ d d W B 6 3 d LE Figure 2 3 Side view and mounting depth for the standard device Front Panel Circumferential Seal Press in Threaded Bolt M4 x 20 mm 0 787 Mounting Surface Thickness 1 mm to 10 mm 0 039 to 0 394 Spring Lock Washer B4 DIN 127 Form B not supplied Nut M4 DIN 934 not supplied OU P Go MM ch 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 2 3 2 Field Bus Device L 85 mm 3 346 65 mm 2 559 o MW l h p o e D a vA 3 A og 4 y Figure 2 4 Side view and mounting depth for the field bus device OU P Go M Front Panel Circumferential Seal Press in Threaded Bolt M4 x 20 mm 0 787 Mounting Surface Thickness 1 mm to 10 mm 0 039 to 0 394 Spring Lock Washer B4 DIN 127 Form B not supplied Nut M4 DIN 934 not supplied 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 3 Connecting the device 2 3 1 Supply Voltage 24 V The suppl
22. a Table 7 1 Accessories CR2450 Description Article No CompactFlash Card 16 MB 81152 000 CompactFlash Card 32 MB 81152 032 CompactFlash Adapter for Laptop 81166 000 CompactFlash Adapter for PC 81167 000 25 Pin Download Cable 88175 030 USB RS232 Converter for Download Only in Combination with 81215 000 88175 030 Battery Prepared with Cable Connector and Cable Fastener Type 66757 000 6 SUTRON ELECTRONIC GMBH Ordering Data S SGTRON ELECTRONIC GMBH A Index A eeste EE 7 1 B BATO 5 1 Battery disposal ek 5 3 Brightness setting A 3 8 C Cable ER AE ER 4 11 DeviceNet AA 4 14 INTERBUS eterne 4 17 INTERBUS OPC LWL nenn 4 19 Ma xen 4 23 PROFIBUS DP nitent 4 26 Changing the battery 5 2 Character attributes seessesesssss 3 9 Character set Normalen ale 3 9 Windows ee 3 9 ZOO Mk ao ii wate pe a anban pan deba ai e a 3 9 Connecting see RA AR ee 2 6 Connector pin assignment INTERBUS OPC LWL ee 4 19 Contrast setting ee ee Re ee 3 8 Control kees 3 3 D Default brightness setting 3 9 Default contrast Setting 3 9 Device vartants sorsisnsiernn uaua saapa 4 1 Diagnostic EE EE RE evi lktiskans 4 11 DeviceNet AA 4 14 INTERBUS eter etes 4 17 INTERBUS OPC LWL nenn 4 20 nue EE OE Eeer 4 23 PDROEIBUIG DP 4 26 Dimens
23. ata Positive Polarity 12 Si Power Source 1 Positive Polarity 13 R Received Data Positive Polarity 14 R Received Data Negative Polarity 16 S2 Power Source 2 Positive Polarity 19 T Transmitted Data Negative Polarity 21 S1 Current Sink 1 Negative Polarity 24 S2 Current Sink 2 Negative Polarity IEY The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 4 1 1 2 Termination ILS For the operation of channel SER1 as a current loop the termination for the RS485 must be deactivated d S SGTRON ELECTRONIC GMBH Interfaces of the Device 4 1 2 RS485 X3 SER1 The interface is suitable for point to point and for multi point connections The wires belonging together are marked with A and B Some descriptions refer to the pins with and where A and B Signal Logic 1 UA Up lt 0 3 V i e UA lt Up Signal Logic 0 UA Ug gt 40 3 V i e UA gt Up 4 1 2 1 Pin Assignment 18 1 OOOOOOOOOOOOO 000000000000 25 14 Figure 4 3 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 4 Pin assignment RS485 Pin Designation Function 8 T A Transmitted Data 9 T B Transmitted Data 11 SGND Signal Ground 22 R A Received Data 23 ROB Received Data Us The D SUB connector
24. ce to the supply voltage 1 Strip approx 30 mm 1 181 off the outer cable sheath and approx 5 mm 0 197 off the wires 5 mm 0 197 i 30 mm 1 181 Figure 2 5 Preparing the cable 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 Fit the wires with wire end ferrules and connect the wires to the connector L Figure 2 6 Connecting the female connector strip If shielded connecting cables are used in the supply voltage area the shield should be connected to pin 1 3 Plug the female connector strip onto connector X1 A P g Z g P Figure 2 7 Female connector strip is plugged on 4 Secure the female connector strip in place with a screw type locking to prevent it from slipping out A separate conductor must always be provided for the protective grounding at the threaded bolt The conductor must have a minimum cross section of 1 5 mm 16 AWG and must be kept as short as possible S SGTRON ELECTRONIC GMBH Installation and Commissioning JE 2 4 Switching the Device on After you applied the supply voltage a system test is carried out during which the modules in the operating device are tested and initialized All status LEDs are acti vated for a short time A number of system and error messages can be output by the system test If the application memory contains a valid project the first mask i e the Start mask or the mask defined in the TSwin language parame
25. connecting cables should be connected to every pin including the reserved pins In this way the cables can still be used in case of future bus specification extensions ILZ The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 S SGTRON ELECTRONIC GMBH Interfaces of the Device 4 2 1 2 Cable A shielded twisted pair cable cable type LiYCY TP complying with ISO 11898 must be used The cable must have the following characteristics Table 4 10 Cable characteristics CAN Parameters Value Impedance Min 108 Ohm Nom 120 Ohm Max 132 Ohm Specific resistance 70 mOhm m Specific line delay 5 ns m The maximum cable length depends on the baud rate used Table 4 11 Baud rate CAN Baud rate Cable length 20 kBit s 1000 m 125 kBit s 500 m 250 KBit s 250 m 500 kBit s 100 m 1000 kBit s 25 m 4 2 1 3 Termination Terminate the CAN bus at both ends by terminating resistors 120 Ohm 4 2 1 4 Diagnostic A diagnostics LED is located at the rear of the operating device The LED shows a state of the bus system eO OO OOO Figure 4 9 Arrangement of the CAN diagnostics LED The diagnostics LED at the operating device has the following functions Table 4 12 Function of the CAN diagnostics LED Color State Function Green Off Terminal Disconnected from Bus Gr
26. e ke Re ke nennen nennen nenne nnne nenne nnns nennen 4 27 4 3 1 Inserting the Memory Card iese esse ke ee Re ee Re nn 4 27 4 3 2 Ejecting the Memory Card 4 27 4 4 Shielding D SUB Connectors sseseseesssesesnessintssrntetnnstnnserrnsrnnnrnrnsrenae 4 28 5 Maintenance and Servicing etik ky sess cea Ee ee 5 1 5 1 Maintenance Internal 5 1 5 2 Front Panel ER EE EE EE EE RE NG 5 1 big GR EA E OE RE N pep 5 1 54 EE NE EE EE ka ken EE ME N 5 1 5 4 1 Changing the Battery A 5 2 5 4 2 Battery Disposal N EE N ER 5 3 ii 6 SUTRON ELECTRONIC GMBH Overall Table of Contents 6 Technical Data 6 1 N ee RE EE EE EE OR OO GEE n 7 1 A tel ER RE RR EE N EE ER OO OE OE Or N A 1 6 SUTRON ELECTRONIC GMBH Overall Table of Contents i 6 SUTRON ELECTRONIC GMBH Important Notes 1 Important Notes Gil adi ai gt aaa 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers 1 1 1 General Symbols Danger This symbol is used to refer to instructions which if ignored or not carefully followed could result in personal injury Note This symbol indicates application tips or supplementary notes Reference to source of information This symbol refers to detailed sources of information on the current topic 1 1 2 Specific Symbols The following symbols indicate specific dangers which could result in damage to equipment or personal injury or even up to
27. e may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same 1 4 Target Group All configuration programming installation commissioning operating and mainte nance work in connection with the automation system must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 6 SUTRON ELECTRONIC GMBH Installation and Commissioning 2 Installation and Commissioning gt gt 2 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately 2 2 Mounting the Device When installing the operating device keep a minimum clearance of 30 mm 1 181 around the operating device to ensure adequate air circulation When the operating device is installed horizontally please note that additi
28. een On Communication Active Green Flashing Sporadic Bus Error S SGTRON dl ELECTRONIC GMBH Interfaces of the Device 4 2 2 DeviceNet X2 1 X2 2 The opto decoupled interfaces are available to integrate the device into a CAN struc ture The CAN bus is designed as a high speed bus in accordance with ISO DIS 11898 Fject Compact Flash Card Battery inside ZU da 9 Ss ATTENTION Observe Precautions for Handling Electrostatic Sensitive Devices GTRON w MEN Kurze Sroa 29 D 70794 Filderstadt ja 0711 770980 Fax 0 e 5000006 1 2 Figure 4 10 Rear view DeviceNet 13 sech 4 12 5 SUTRON ELECTRONIC GMBH Interfaces of the Device JE Female Connector X2 2 DeviceNet Female Connector X3 SER2 RS232c Male Connector X2 1 DeviceNet User Mode Switch Connector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key CompactFlash Inserted on the Side Diagnostics LED OMAN OU BOON ch dk sch mk mk mk mk a FON AO 4 2 2 1 Pin Assignment 1 5 5 1 00000 OOOOO oooo OOOO 6 9 9 6 Figure 4 11 9 pin D SUB male connector strip and female connector strip Connector in the terminal 9 pin D SUB male and female connector strip assignment for male and female c
29. ions CUTOUT ys shee 2 3 Front panel e 2er 2 2 Mounting depth for standard device 2 4 Mounting depth for the field bus device 2 5 Display u EE 3 7 E Editing kee ee esse ee ee ee ee ee Ee ee AE Re ee 3 2 F Firmware version 2 8 Function Keys 3 5 dil 5 1 Identification nenn 2 8 Intended USE i ee ee ee ee Re RE Ee ee 1 2 Interface CAN X2 1 X2 2 sss 4 9 DeviceNet X2 1 X2 2 nenn 4 12 INTERBUS X2 1 X2 2 4 15 INTERBUS OPC LWL 4 18 MPI CO 4 21 PROFIBUS DP ON 4 24 RS232c X3 SERT1 ees ese ee ee ee 4 7 RS232c X8 SER2 ee ee ee ee 4 8 RS485 GC GERT 4 5 TTY 20 mA X3 SERT 4 3 K Key Acknowiecdge AAA 3 4 Cursor down 3 4 Cursor home iese sees ee ee EE ee 3 4 Cursor left 3 3 Cursor right ee 3 3 Cursor up 3 4 Data telease ves Ee Ese EE EE Ee ee 3 4 SE N EE NE N en 3 4 ele NE EE NE EE N 3 4 Minus essen 3 3 Page JOWN NEEN 3 4 ele CET EE erde 3 4 SIE 3 3 PRES C 3 5 6 SUTRON ELECTRONIC GMBH Le een 3 1 L LcdBackLigh ses re 3 8 Led ontrast sees eek AA Re ee ee 3 8 M Maintenance 5 1 Maintenance interval see ee ee ee 5 1 Memory card sees ee ee Re ee Re ee 4 27 ea oe RE RE AE 2 1 N Nameplate EE tnn 2 8 O Ordering data
30. lay Area Hx W 90 mm x 120 mm 3 543 x 4 724 90 mm x 120 mm 3 543 x 4 724 90 mm x 120 mm 3 543 x 4 724 Electrical Data Supply Voltage 24 V DC SELV in Accordance with DIN EN 61131 Residual Ripple 10 Maximum Minimum Voltage 19 2V Maximum Voltage 30 2 V Power Consumption Field Bus Device STN Display 0 4 A TFT Display 0 5 A Connected Load STN Display 10 W TFT Display 12 W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated 6 SUTRON ELECTRONIC GMBH Technical Data Standard Interfaces Variable Baud Rates and Data Formats X3 SER1 TTY 20 mA According to CL 2 and DIN 66 348 T1 Transmission Length 0 1000 m 3280 84 ft Twisted Pair Shielded Electrically Isolated X3 SER1 RS485 According to DIN 66259 4 Transmission Length 0 1200 m 3937 01 ft Twisted Pair Shielded Electrically Isolated X3 SER1 RS232c X3 SER2 RS232c According to DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m 49 21 ft Layer stranded Shielded X3 SER1 Electrically Isolated X3 SER2 Not Electrically Isolated Field Bus Interfaces Variable Baud Rates and Data Formats X2 1 X2 2 CAN Bus According to ISO 11898 Electrically Isolated X2 1 X2 2 DeviceNet According to ISO 11898 Electrically Isolated X2 1 X2 2 INTERBUS Elect
31. ly allows one of the three interface standards to be used Depending on the device variant several interfaces are available to you Table 4 1 Device variants Order number Available interfaces AE ES 3 cine BEG 5 8 ode d olge 5mm m N N a a e Oo o LL SESI EE Els EIS e Eelolal Z Z S a BTxxEx 23xxxx X X a see EN N ETER BTxxEx 2bxxxx X Se as Im yan lr BTxxEx 39xxxx X IK ome dem aou BTxxEx 21xxxx X l2 SEER BTxxEx 26xxxx X zr ei l GEN KE BTxxEx 24xxxx X sc e ds eX BTxxEx 22xxxx X DEENEN ER X S SGTRON li ELECTRONIC GMBH Interfaces of the Device 4 1 Standard Interfaces a D e EE optional Observe Precautions ES ES es em re for Handling Electrostatic Sensitive Devices 70794 Fidersodi BO Fax 60 13 m ma KR ES DEE 8 0711 77 Typ Eject Compact Flash Card C 11 i L v vo v ma aa j Xl 8 Xl A A oy sade A oy oam 1 2 3 1 23 D 1234 e e W 000000000000000 900900000006 F E TDRD UserMode BootMode Reset 2 Figure 4 1 Rear view TTY RS485 RS232c i S SGTRON ELECTRONIC GMBH Interfaces of the Device Termination Switch X3 SER1 RS485 Female Connector X3 TTY RS485 RS232c User Mode Switch C
32. nd X can be entered when configuring the Shift or ShiftCase system variables The key 3 and YZ is used for changing data in the editor The characters Y Z and 96 can be entered when configuring the Shift or ShiftCase system variables The key 4 and JKL is used for changing data in the editor The characters J K and L can be entered when configuring the Shift or ShiftCase system variables 6 SUTRON ELECTRONIC GMBH Control and Display Elements MNO POR ABC DEF GHI The key 5 and MNO is used for changing data in the editor The characters M N and O can be entered when configuring the Shift or ShiftCase system variables The key 6 and POR is used for changing data in the editor The characters P Q and R can be entered when configuring the Shift or ShiftCase system variables The key 7 and ABC is used for changing data in the editor The characters A B and C can be entered when configuring the Shift or ShiftCase system variables The key 8 and DEF is used for changing data in the editor The characters D E and F can be entered when configuring the Shift or ShiftCase system variables The key 9 and GHI is used for changing data in the editor The characters G H and can be entered when configuring the Shift or ShiftCase system variables The key Decimal point and is used for changing data in the editor The charac ters and can be entered when configuring the Shift or ShiftCase system vari
33. nterference EN 50081 1 Tab A1 BT22bM EN 55022 BT22ES BT22ET EN 55022 Limit Class Value A Equipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degree of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 Corrosion Protection IEC 60068 3 This is a class A device This device may cause radio interference in residential ar eas In this case the user may be required to introduce appropriate countermea sures and to bear the cost of same S SGTRON ELECTRONIC GMBH Technical Data Enclosure and Front Panel Enclosure Steel Sheet Galvanized Front Panel Aluminium Anodized 300 mm x 260 mm x 4 mm H x W x D 11 811 x 10 236 x 0 197 Front Panel Cover Polyester Foil Seal Circumferential Foam Seal on the Rear Mounting Cutout 264 mm x 224 mm H x W 10 394 x 8 819 Mounting Depth Standard Device Approx 49 mm 1 929 without Connec tor Field Bus Device Approx 65 mm 2 559 without Connec tor Field Bus Device INTERBUS Optical Fibre Approx 85 mm 3 346 Degree of Protection At the Front IP65 At the Rear IP20 Total Weight Approx 1950 g 6 SUTRON ELECTRONIC GMBH Ordering Data 7 Ordering Dat
34. on 1 nc Not Connected 2 nc Not Connected 3 RxD TxD P Received Data Transmitted Data Plus 4 CNTR P Repeater Control Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 6 SUTRON ELECTRONIC GMBH 4 25 Interfaces of the Device 4 2 6 2 Cable IL Any PROFIBUS DP approved cables specified in the EN 50170 as cable type A can be used Impedance 136 to 165 Ohm Capacitance lt 30 pf m Loop resistance 110 Ohm km Wire gauge 0 64 mm The maximum cable length depends on the baud rate DIN EN 19245 Part 3 Table 4 25 Baud rate PROFIBUS DP Baud Rate Cable Length 187 5 kBit s 1000 m 500 kBit s 400 m 1500 kBit s 200 m 3000 to 12000 kBit s 100 m 4 2 6 3 Diagnostic A diagnostics LED is located on the rear of the operating device The LED shows a state of the bus system eo OO OOO Figure 4 23 Arrangement of the PROFIBUS DP diagnostics LED The diagnostics LED on the operating device has the following function Table 4 26 Function of the PROFIBUS DP diagnostics LED Color State Function Green On Communication Active S SGTRON ELECTRONIC GM
35. on 3 eo NE ee coun 17 eoo ES T EM T 16 4 os so i ul y SerNr JW a SH e je e Wis Ere 1 1 2 3 THESES iun dolor ne a 060006 m 2 25 14 000908000900 I o 000000 3 Figure 4 16 Rear view INTERBUS OPC LWL S SGTRON ELECTRONIC GMBH Interfaces of the Device Optical Fibre Interface DO2 Remote Bus Out Female Connector X3 SER2 RS232c Optical Fibre Interface DI2 Remote Bus Out Optical Fibre Interface DI1 Remote Bus In User Mode Switch Optical Fibre Interface DO1 Remote Bus In Connector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key Baud Rate Switch CompactFlash Inserted on the Side Diagnostics LEDs OMAN OU BOON ch i mi mk mk mk mk mk mk mk ON OU BOON AO Never look directly into the open end of an optical fiber cable Infrared light can cause damage to the retina of the eye Fit the open ends of an optical fiber cable and the connections with protective caps Wear protective goggles The sending and receiving units can be rendered unusable by dirt accumulation For this reason place protective caps onto the connections when the units are not used or are transported Wear protective goggles 4 2 4 1 Connector Pin Assignment The optical fiber interface is designed as a FSMA type 905 Table
36. onal sourc es of heat beneath the operating device may result in heat accumulation Make sure to allow sufficient heat dissipation Comply with the allowable temperature range listed in the technical data for the use ofthe operating device To maintain the specified degree of protection make sure the seal is evenly seated gt on the installation surface and the hexagon nuts are tightened uniformly Ensure that the maximum torque of 1 2 Nm is not exceeded The operating device can be easily and quickly mounted from the rear of the operat ing device This is particularly recommended for mounting in switchboards with a plate thickness of approx 1 mm to 10 mm 0 039 to 0 394 1 Insert the operating device from the front through the mounting cutout 2 Fasten the operating device using hexagon nuts S SGTRON d ELECTRONIC GMBH Installation and Commissioning 2 2 1 Front Panel Dimensions D SUTRON BT 22 dr a E a 300 0 mm 11 811 F mno Fear 260 0 mm 10 236 Figure 2 1 Front panel dimensions di S SGTRON ELECTRONIC GMBH Installation and Commissioning Mounting Cutout 2 2 2 5 5 mm 0 217 75 0 mm 2 953 75 0 mm 2 953 224 0 mm 8 819 75 0 mm 2 953 N S E E o Q 22 0 P6E OL wu 0 792 260 0 mm 10 236 Gazr o uu Oe rag ww 026 EG6 Z uu o g7 962 uu O GL ALZZ
37. onnector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key CompactFlash Inserted on the Side OMAN OA BOND ch dk ak mk mk on AO 4 1 1 TTY 20 mA Current Loop X3 SER1 Depending on the wiring it is possible to connect the interface either as an active or passive current loop The transmit line and the receive line are each provided with a separate 20 mA power source The compliance voltage is approx 24 VDC The 20 mA power should be supplied by the transmitter unit This decreases crosstalk on the signal lines considerably In idle state signal logic 1 a 20 mA current loop can be measured in the cable Signal Logic 1 Current Flow 20 mA Signal Logic 0 Current Flow Interrupted 4 1 1 1 Pin Assignment 13 1 OOOOOOOOOOOOO OOOOOOOOOOOO 25 14 Figure 4 2 25 pin D SUB female connector strip Connector in the terminal 25 pin D SUB female connector strip Table 4 2 Pin assignment TTY 20 mA passive Pin Designation Function 10 T Transmitted Data Positive Polarity 13 R Received Data Positive Polarity 14 R Received Data Negative Polarity 19 T Transmitted Data Negative Polarity S sutron i ELECTRONIC GMBH Interfaces of the Device Table 4 3 Pin assignment TTY 20 mA active Pin Designation Function 10 T Transmitted D
38. onnector strip is the same Table 4 13 Pin assignment CAN bus Pin Designation Function 1 nc Not Connected 2 CAN L CAN L Bus Line Dominant LOW 3 CAN GND CAN Ground 4 nc Not Connected 5 nc Not Connected 6 CAN GND CAN Ground 7 CAN H CAN H Bus Line Dominant HIGH 8 nc Not Connected 9 nc Not Connected All signal lines are looped through from X2 1 to X2 2 The connecting cables should be connected to every pin including the reserved pins In this way the cables can still be used in case of future bus specification extensions The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 S SGTRON is ELECTRONIC GMBH Interfaces of the Device 4 2 2 2 Cable ILZ A DeviceNet certified cable must be used Table 4 14 Data line DeviceNet Cable type Loop resistance Surge impedance Capacitance per unit length 2x1 1mm lt 22 6 Ohm km 120 Ohm lt 39 4 pf m 2x0 6 mm lt 91 8 Ohm km 120 Ohm lt 39 4 pf m The maximum length allowed for spur lines connected to the bus cable is 6 meters The overall length of the bus cable including all spur lines is not to exceed the max imum length listed in the table below The maximum cable length depends on the baud rate and the cable type used Table 4 15 Baud rate DeviceNet Baud rate Cable type Cable length 125 kBit s 2x1 1 mm 50
39. ot Connected 2 nc Not Connected 3 RxD TxD P Received Data Transmitted Data Plus 4 CNTR P Repeater Control Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus 3 The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 S sutron ELECTRONIC GMBH Interfaces of the Device 4 2 5 2 Cable Any cable that conforms with the following parameters can be used Loop resistance 110 Ohm km Capacitance 30 nF km Surge impedance 150 Ohm The maximum length of one segment is 50 m which cannot be exceeded This 50 m applies from the first node to the last node in the segment For further information on the installation please refer to the Siemens manual SIMATIC S7 400 and M7 400 Programmable Controllers Hardware and Installation GES7498 8AA03 8BAO 4 2 5 3 Termination The bus line is terminated at the connector For point to point connections always activate the termination For multi point con nections only activate the termination at the cable end For spur lines always deac tivate the termination 4 2 5 4 Diagnostic A diagnostics LED is located at the rear of the operating device The LED shows a state of the bus system eO OO OOO Figure 4 20 Arrangement of the MPI diagnostics LED The diagnostics
40. programming software s help topic How do specify the contrast brightness setting for the operating device In the programming software enter the following values as lower and upper limits for the representation type Table 3 3 Values for representation type System Variable Lower Limit Upper Limit Default Setting LcdContrast 0 31 16 LcdBackLight 0 15 8 If you do not configure the system variable LedContrast or LcdBackLight the de fault setting is used when the device is initialized If you did set up the system variable you can set the contrast brightness as follows Enter the mask where you set up the system variable and 1 Press the contrast brightness button 2 Enter a new value for the contrast brightness To do so use the keyboard shown on the screen 3 Confirm with Enter The new contrast brightness setting becomes effective immediately after the Enter key is pressed If necessary repeat the steps two and three until you are satisfied with the contrast brightness 3 8 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 3 2 Default Contrast Brightness Setting If the contrast brightness setting is such that it is no longer possible to read the masks you can use the user mode switch to reset the contrast brightness to the default value For the table with the switch positions of the user mode switch see chapter User Mode Switch
41. r triggering a function in the controller The function of the soft keys is freely assignable The function keys can be used ei ther as direct keys for menu control or for triggering a function in the controller 3 1 4 1 Function Key Arrangement F21 F22 F23 F24 mM mie e e e e _ Fi F2 F3 Fa F5 F6 F7 F8 F9 F10 Fit F12 F13 F14 F15 F16 F17 F18 F19 F20 Figure 3 2 Arrangement of the function keys S surRoN T ELECTRONIC GMBH Control and Display Elements 3 1 4 2 Slide in Identifications Strips for the Function Keys The identifications strips can be replaced when the operating device is removed In serting the strip from the rear side of the front plate does not influence the specified seal of the operator terminal A set of identification strips is supplied with the operator terminal For the labeling use Single pieces prototypes Label with a water resistant pen Small series Copying foil thickness lt 70 pm with laser print Large series Customer specific labeled identification strips Figure 3 3 Position of the slide in identifications strips Figure 3 4 Set of slide in identifications strips D S SGTRON ELECTRONIC GMBH Control and Display Elements PP 3 2 User Mode Switch The user mode switch is installed at the rear of the operating device The switch positions for ON or OFF are shown on the user mode switch Table 3 1 User mode switch Si S2
42. rically Isolated DO1 DH DO2 DI2 INTERBUS OPC Optical Fiber Electrically Isolated X2 MPI Electrically Isolated X2 PROFIBUS DP Electrically Isolated Central Unit Central Unit 32 bit RISC CPU Clock Frequency 74 MHz Other Characteristics Watchdog Timer Real Time Clock Temperature Compensa tion of the Display Battery Monitoring Memory Application Memory STN Display 3 MByte Flash TFT Display 7 MByte Flash RAM 512 KByte Static CMOS RAM Battery Backed Memory Card CompactFlash Card 6 2 6 SUTRON ELECTRONIC GMBH Technical Data Connection System D SUB Female and Male Connector Strips 9 Pin and 25 Pin Female and Male Connector Strips Phoenix COMBICON 3 Pin Connection FSMA Type 905 Environmental Conditions Operation 0 C to 50 C 32 F to 122 F Storage Transportation STN Display Monochrome 20 C to 60 C 4 F to 140 F STN Display Color 25 C to 70 C 13 F to 158 F TFT Display Color 25 C to 70 C 13 F to 158 F Relative Humidity for Operation and Stor 10 to 95 No Condensation age Application Area Degree of Pollution 1 Overvoltage Category II Standards and Guidelines Interference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 Emitted I
43. strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 4 28 S SGTRON S ELECTRONIC GMBH Interfaces of the Device 4 1 2 2 Termination For point to point connections always activate the termination For multi point con nections only activate the termination at the cable end T B R A R B Figure 4 4 Block diagram termination RS485 Table 4 5 Resistance values termination RS485 Designation Value R1 R3 510 Ohm R2 150 Ohm R4 120 Ohm The switch positions for ON or OFF are printed onto the termination switch Only the specified switch positions are permitted Table 4 6 Termination switch S1 S2 S3 S4 Function Transmitter Receiver l l Termination is ON Termination is OFF Legend for table Switch ON Switch OFF 4 6 6 SUTRON ELECTRONIC GMBH Interfaces of the Device JE 4 1 3 RS232c X3 SER1 The interface is suitable to establish a point to point connection 4 1 3 1 Pin Assignment 13 1 OOOOOOOOOOOOO OOOOOOOOOOOO 25 14 Figure 4 5 25 pin D SUB female connector strip Connector in the operating device 25 pin D SUB female connector strip Table 4 7 Pin assignment RS232c Pin Designation Function 6 TD Transmitted Data 15 CTS Clear to Send 17 RTS Reguest to Send 18 RD Received Data 25 SGND Signal Ground The
44. ters as the Start up mask appears on the display The Start mask is displayed for 5 seconds This is a fixed time setting After this time has elapsed the Main mask or the mask defined in the language parameters as the Main mask appears on the display This is the first mask of the operator guidance When you push any button while the Start mask is displayed the Setup mask ap pears In this mask you define the parameters for the interfaces and the operating device 2 5 Identification You can identify the operating device by the nameplate on the rear pe EER Figure 2 8 Nameplate example POND Order Number Firmware Version Version on Delivery Voltage and Current Serial Number Ph ON mk Depending on the size of the display you will be able to read various types of infor mation as the operating device is initialized clock freguency application memory size current firmware version TSwin version project name time date number of compilation runs and a random number Because the initialization mask is visible only for a few seconds there is a possibility to represent this mask for a longer time period 1 Hold down an arbitrary key at the operating device to generate an error message 2 Read the firmware version now 3 Release the key to complete the initialization procedure of the operating device 2 8 6 SUTRON ELECTRONIC GMBH Control and Display Elements 3 Control
45. tgoing Optical Fiber Path Not OK 2 Off Outgoing Optical Fiber Path OK S SGTRON ELECTRONIC GMBH Interfaces of the Device 425 MPI X2 The device can be integrated into a Siemens MPI bus structure using the interface available for Siemens MPI connections 1 2 3 4 5 Battery inside GEN Observe Precautions for Handling A EE ES Sensitive AUR Dos S S sumon Kurze SoBe 29 D 70794 Filderstadt Tel 0711 770980 Fax 0 we 6 uL 7M S7 MPI SerNr sin o E 3 Fetter Zonen 4 CNIRE X1 8 X1 A RE LS T o oam A oy sac iae es 14 13 11 Eed Compact Flash Cord Inc 1 2 12 4 Figure 4 18 Rear View MPI S SGTRON T ELECTRONIC GMBH Interfaces of the Device Female Connector X2 MPI Female Connector X3 SER2 RS232c User Mode Switch Connector X1 A Supply Voltage Threaded Bolt for Protective Grounding Cable Fastener for Battery Seal Front Panel Warning Mounting Bolt Nameplate Reset Key CompactFlash Inserted on the Side 14 Diagnostics LED o ON OU BOON ch zech ak mk mk on AO 4 2 5 1 Pin Assignment Figure 4 19 9 pin D SUB female connector strip Connector in the terminal 9 pin D SUB female connector Table 4 22 Pin assignment MPI Pin Designation Function 1 nc N
46. the death of the operator Danger Electric Shock Danger Corrosive Danger Toxic Danger Explosive Danger Fire Danger Infrared Light Danger Electrostatic Charge S SGTRON ELECTRONIC GMBH Important Notes 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always accessible to all users Proper transportation handling and storage placement and installation of this product are prereduisites for its subseguent flawless and safe operation This user manual contains the most important information for the safe operation of the device The user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior This is a class A device This devic
47. y voltage is supplied via connector X1 A The device can optionally be equipped with an additional connector X1 B In this case X1 A is looped through to X1 B and can be used to provide power supply to other components e g bus node The pin assignment is the same for both connec tors The maximum continuous current allowed to flow from connector X1 A to X1 B is 5 A To avoid an overload an external protection must be installed e g fusible cut out The device has reverse polarity protection In case of wrong polarity the device will not operate This is a protection class device For safe operation safety extra low voltage SELV in accordance with DIN EN 61131 must be used for the supply voltage Connector in the operating device 3 pin connector Phoenix COMBICON MSTBV 2 5 3 GF Table 2 1 Pin assignment supply voltage Pin Designation Function 1 2 Low Noise Ground 2 OV Supply Voltage 0 V 3 24 VDC Supply Voltage 24 VDC A suitable female connector strip of the type Phoenix COMBICON MSTB 2 5 3 STF is supplied 3 Cables with finely stranded conductors with a minimum cross section of 0 75 mm 18 AWG and a maximum cross section of 2 5 mm 14 AWG must be used for the supply voltage Hazardous voltages can exist inside electrical installations that can pose a danger to humans Coming in contact with live parts may result in electric shock Use the following procedure to connect the devi
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