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VHF1400A - USER MANUAL

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1. VHF 1400 Sub D 15 SIN 4 i SIN SIN 11 Twisted 4 SIN COS 3 Twisted COS cos 10 1 COS REF 2 Twisted REF REF 9 REF 1 Twisted wires oat 5v 115 AWG 24 22 io 0 25 0 34mm2 E 7 ov OV SHIELD 8 n p SHIELD VHF 1400 ae Motor VHF1400 ENCODER VHF 1400 Sins Shield _ A 7 L A a 14 Twisted A E Py N Be 8 Twisted C B pi z O A B Twisted I D NS E a l E DB l 5V Twisted R ov VHF 1400 Motor n2ONO 2Z7M The shielding of the connection must start at the sensor have no interruption 600 gb 0330 and be grounded at both ends User Manual VHF1400AA Page 15 48 The control TERMINAL BLOCK X2 Terminals description Our digital inputs are not galvanic insulated You must take care that no external potential 24 VDC is applied to those inputs before our own internal auxiliary power supply 25 VDC has been built up Non respect of this process could lead to major damages to the motor and or the drive Danaher Motion S A CH 1029 Villars Ste Croix Term Short Description How to activate No Name 1 2 Pre set speeds value 1 Apply 25VDC 2 2 Pre set speeds value 2 Apply 25VDC 3 27
2. cccccceeeeeeceeeeeeeeeeeeeeenaeeeeeeeeeeeeeeees 38 Menu E reversing from KEYPAD 0 ccccceeeeceeeeeeeeneeeeeeneeeeeeaeeeeeesaeeeeeeaeeeeeeaeeeseeneeeesenaeeeeneaaes 39 Menu F Setting a new speed using the KEYPAD 000 cccceeeeeeeeeeeeneeeeeeeneeeeeenaeeeeseenaeeeentnaeeeeneaaes 39 Menu G Selection of the display block 0 0 22 eccceeeecteeeeeeeeeeeeeeenneee testes eeecaeeeessnaeeeeeeniaeeeeeeaaes 39 Menu H Display of the last 8 failUres ee cece eeeeee ee eeenaeeeeeeeaeeeeeeeeaeeeeeeaeeeeetaeeeeeeneeeeenas 39 Menu RESET tics ea oeta aa aeaaea a aa a anions eet iene ee 39 Menu J Save the last speed reference as default eccceecccceceeeeeeeeneeceeeeeeeseeseeeaaeeeeeereeeeees 39 Menu L Setting up the feedback cece eeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeseeaaeeeeesdaeeeseeiaeeeseeneeeeeeeas 40 Fine tuning the orientation 4 0 eens ag eiedieedetsag i aieadaid eae geese g ead EE oeaiei i 41 Menu M Auto tuning of the Motor ececeeeeeneeeeeenneeeeeenneeeeeeeaeeeeesaeeeeeeceeeessieeeeesenaeeeeneaes 42 Fine tuning of the speed loop paramete rs ccccceceeeseeeceeeeeeeeeeeeeeceeeeceeeeeeeseeeeeeisaeeeeeeeeeeeeed 43 VHF1400A List of Error messages ccccceesenneeeeeeeeeeeeeeneeeneeeneeeeeneeeeeeeseeneeeaseeneeeaseeneeenseeenentes 44 Assistance and Trouble shooting ccceceecceeeeneeeeeeneeeeeeeeeeeeseeeeeeeseeeeeeaseeneeeaseeeeeeaseeneeenseeneeeneees 45 VHF 1400A The programmed
3. 9 Index Ninverted_ When the connector is plugged in the 5V of pin 15 are applied to pin 1 confirming the presence of the closed loop signals In the cable connector you must put a bridge between terminals 15 and 1 15 5V resp 25 V See 100 mA comment S600 gb 0330 User Manual VHF1400AA Page 13 48 Danaher Motion S A CH 1029 Villars Ste Croix The integrated interface for sin cos sensors Usually the sensors used deliver two sinusoidal waves 1 V peak to peak electrically shiffed by 90 it s why it is called a sin cos sensor Additionally an index signal must be available is the application need to orient the shaft of the motor Those sensors have normally an output frequency limitation around 200 kHz Take car of it when selecting the number of teeth of the gear For example a gear with 256 teeth can be used without problem up to 45 000 rpm Exact value 256 teeth 45000 rpm 60 s 192 kHz Those sensors deliver for each channel 2 signals the direct one and its inverted value The interface takes care of the offsets compensation of the signals as well as their possible amplitude distortions The setup process is automatic and is describe in the menu L Setup of the Feedback When the motor speed is higher than 10 of the maximum speed we check if the feedback signals are available If not the drive will be tripped and the error message Sensor Problems will be displayed For speed and positioning con
4. Motor partition No During the programming process you have to Enter now the Partition No to which the following parameters are related During the operating process you will select at this step the active partition e Having selected KEYPAD control for the partition selection by entering 0 at the previous step you can now input the partition No by just entering its numerical value 0 to 7 The first partition is No O the last one No 7 Having selected TERMINAL BLOCK control for the partition selection by entering 1 at the previous step the selection will be done by applying 25 V to the terminals 35 36 37 of the TERMINAL BLOCK X2 As source for the 25V you can use any of the 25V terminals the closest one is on terminal 38 The sequence of the partition selection using the TERMINAL BLOCK X2 is the following e Partition No 0 default value in TERMINAL BLOCK mode if no selection is applied to terminals 35 36 37 Partition No 1 terminal 35 Partition No 2 terminal 36 Partition No 3 terminals 35 36 Partition No 4 terminal 37 Partition No 5 terminals 35 37 Partition No 6 terminals 36 37 Partition No 7 terminals 35 36 37 Asynchronous Motor You preset here if you are working with an asynchromous or 0 OK 1 Change synchronous motor e Enter 0 for an ansynchronous motor e Enter 1 if you want to change to a synchronous motor Synchromous Motor You confirm here the choice of the previous step 1 OK 0 Change e Ent
5. The PTC motor temperature protection sensor will be connected between terminal X2 16 and X2 17 This input is not protected against overvoltage Page 20 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix The digital and analog programmable outputs and Inputs X2 They are two ways to activate a digital input T The first is using our internal 25VDC which will bas 12 POS be applied to the corresponding input 13 25V o 5V using a simple contact 22KQ The second is using an external 25VDC source 25 VDC from 12 Ai coming either from a CNC or a PLC In CNC or PLC this case the electronic ground of both systems must be linked together 4 7kQ In our drive the internal circuitry is providing a divider to get 5 V out of the AGN 25VDC supplied The potential free relay contacts Digital outputs No 1 2 3 4 and 5 Contact rating 25VDC 100 mA RE1 NC Output relay 1 contact normally closed RE1 COM Output relay 1 middle point RE1 NO Output relay 1 contact normally open Terminals 18 19 20 relay No 1 Terminals 48 49 50 relay No 2 Terminals 21 22 23 relay No 3 Terminals 51 52 53 relay No 4 Terminals 24 25 26 relay No 5 Pre set speed selection The selection of the pre set speed is made using BCD coding The sequence of the selection using the TERMINAL BLOCK X2 is the following e Pre set speed No 1 Apply 25VDC to terminal 1 Pre set speed No 2 Apply 25VDC to ter
6. ACOMEL A Flux Vector Drive with integrated e Auto tunning e Shaft orientation e Line regen For use with induction or synchronous motors High frequen vector Drive roD o VHF1400A USER MANUAL Danaher Motion S A La Pierreire CH 1029 Villars Ste Croix Telephone 41 21 631 33 33 Telefax 41 21 636 05 09 E mail info danaher motion ch www danaher motion ch 22 07 03 MOTION S600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix This page is intentionally not used Page 2 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix TABLE OF CONTENT Safety instructions eissccecvesscccetevccteceeecticeeeeseedteesseatvecssebeteesstens teed Gece aA ENEA ENEDA S eaa ANEKA TAA 5 Information on the Operating Manual cccceeeeeeeeeeeeneeeeeeeeneeeeeeeeeeeeeaeeesesaeeeeeeeiaeeeeeeneeeeeeaes 5 The Basic Safety Rules osain aisit i ariana Trayi E ANECA ERE AEAN EA ENN E 5 Working INStrUction oireisiin nnii a i a cena decal EAEE ENAN AENEAN ENE A 5 Overspeed protection secsec nan ren lat a en a aati bene a abe een a aaaea aa a aa 6 Proper installation nnii e e a a a a ean a Ea ee ec 6 RESPONSIDINIY e e E E I E E E E c eesndde tia 6 A comprehensive range Of Product ccccceesceeeeeeeeeeeeeeeseeeeeeeeeeeeeeeaeeeeeeseeesaseeaaneeeeseeeseseseaneneesees 7 lioo Uo DASICS EAE E E E AN A ENE A 7 Maim technica dala e e E A ania ea alta eet eee 7 Current and Power ratings o ra ae
7. Menu B Part 1 Operation related parameters continued Freq Ctrl source At this step you can set if you want to control the output frequency of the drive respectively the motor speed using the KEYPAD or the TERMINAL BLOCK X2 e Enter 0 for the KEYPAD control You will here set the speed using the function 2ndF F followed by the value of the frequency in Hz or the speed in RPM depending on your setting of the displayed unit see Speed display units above Enter 1 for the TERMINAL BLOCK control The speed control input signal defined under Freq Ctrl 1 to Freq Ctrl 5 will be applied to TERMINAL BLOCK X2 The connections are described in paragraph The Speed Reference Input pages 18 19 Freq Ctrl 1 If you want to control the drive output frequency respectively the motor speed using an analog signal coming from a potentio meter or from an other source like a PLC or a CNC you have the possibility here to define the type and level of this signal Frequency or speed reference input signal e Enter 1 if your signal is 0 10 V e Enter 0 for other you will jump to next step Freq Ctrl 2 Freq Ctrl 2 e Enter 2 for 10 V e Enter 0 for other you will jump to next step Freq Ctrl 3 Freq Ctrl 3 e Enter 3 for 0 20 mA e Enter 0 for other you will jump to next step Freq Ctrl 4 Freq Ctrl 4 e Enter 4 for 4 20 mA e Enter 0 for other you will jump back to step Freq Ctrl 1 If you have entered 0 at this step either
8. If you have access to the Menu M by closing the Menu B with 2ndF ENTER e Only 1 can be entered as the auto tuning has not been done earlier with the same motor parameters Position rigidity You can here enter the factor of the position stiffness i e the dynamical reaction of the position regulation loop Value between 0 and 70 higher is the factor higher is the stiffness If this factor is to high the system can become unstable In this case just reduce this factor until you reach a satisfactory rigidity Position window The positioning time is in relation with the position window Smaller is this window longer will be the time required to get the output signal Position reached The corresponding digital output will be activated only once the position inside of this window e Enter the position window in degree Priority STOP time Set here the minimum deceleration time to be used when the input s X2 29 is activated This time defined by the spindle manufacturer is the shortest possible STOP time without damaging the spindle The braking current is limited to the max programmed overload Dynamic Factor For Engineering Fine Tuning use Default value 100 Can be set between 10 and 300 See instruction page 43 Filter factor of the Enter here a filtering factor between 2 32 analog speed reference Higher is the factor higher is the filtering of the analog input this input will avoid speed variations due to noise pulses on you anal
9. voltage slip will automatically connect you to the Menu M to process to the auto tuning of the system The auto tuning process will calculate the inertia of the motor and its attached load if present and based on the result determine the regulation factors and gains for the speed and position loops The induction motors being large inertia motors it is not necessary to have the load attached for the auto tuning except if the load is a large inertia one and can impacts the total result In case of a high speed spindle this process will set the motor speed at 2 of the maximum speed and then accelerate to 12 of the maximum speed If a standard 50 or 60 Hz motor is connected this process will be done between 2 and 52 of the maximum speed This process will be repeated 3 times The calculated loop regulation parameters will be recorded separately for each motor partition Caution the motor will turn during this process and it will turn in the opposite direction than the correct rotation of the motor During the Auto Tuning process first the correct phase sequence of the motor connection is checked If required you will be asked to reverse two phases incase the motor would run in the wrong direction versus the encoder signals Display PASSWORD To be able to enter this menu key in here the correct access password which is 616 Auto tuning You have access to the Menu M by entering 2ndF M e Enter 0 if you want to go to next step
10. 3 for Italian 4 for Spanish Mains voltage Enter here the nominal value in V of the voltage of your power supply Set Point Mode The VHF1400A can be controlled in Speed or in Torque Mode The parameters settings describe in this section are valid for the Speed Mode Control only and you must key in here e 0 for Speed Mode Control START STOP Definition of the START and STOP mode If you enter e 0 for KEYPAD control you will be operating the drive using the 2 push buttons on the keypad If you enter e 1 for TERMINAL BLOCK control you will be operating the drive using the terminals 7 8 and 9 of the terminal block X2 The type of contacts used impulse or permanent will be set at the next step Note The STOP function is not linked to this choice Both the KEYPAD Stop and the TERMINAL BLOCK STOP are in serial and always active 600 gb 0330 User Manual VHF1400AA Page 27 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 1 Operation related parameters continued START STOP Term Set up of the type of contacts used for START and STOP This Block control step is shown only if you have entered 1 at the previous step Connections to terminals 7 8 and 9 of the terminal block X2 are shown in the paragraph START STOP functions page 13 Just key in and enter e 0 for impulse contacts e 1 for permanent contact Speed display units Here you pre set the displayed units for the speed e
11. Activation of the STOP position through terminal 12 X2 Page 34 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor related parameters continued Setting stop position 1 Having selected TERMINAL BLOCK control for the stop position selection by entering 1 at the previous step in the programming process you must here enter your first stop position If you want to use the recorded value in teach in mode this position has to be entered as a stop position e Enter Stop position 1 as xxx x degree s referred to the zero position of the sin cos sensor or encoder In operating mode the selection is made when no 25V is applied to one of the terminals 31 32 or 33 Setting stop position 2 Enter Stop position 2 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminal 31 Setting stop position 3 Enter Stop position 3 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminal 32 Setting stop position 4 Enter Stop position 4 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminals 31 and 32 Setting stop position 5 Enter Stop position 5 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminal 33 Set
12. Comments on the allocated function one of the digital outputs Alarm converter Relay No The heatsink of the converter is equipped temperature heatsink with a temperature sensor A first alarm 70 C will be given when the temperature of the heatsink reaches 70 C and the allocated relay will be switched This is just an alarm the converter will continue to operate without any limitation in time Alarm converter Relay No If the temperature of the heatsink temperature too high continues to rise a second alarm level will be issued when the temperature reaches 80 C and the allocated relay will be switched The converter will be turned down 5 s after this alarm has been given Converter temperature too Relay No The allocated relay switches if the high heatsink gt 80 C heatsink temperature exceeds 80 C respectively 5 s after the above temperature alarm has been given Tolerance between 200VAC 15 and 480V 10 i e between 170 V and 530 V Programmable analog Relay No Voltage applied to analog input 1 will be input AN1 compared to a reference threshold level set in the next step Threshold level AN1 Xxx V Enter here the value of the analog input 2 for which the allocated relay will be activated Value 0 10 V Enter a delay to activate the relay link to threshold 1 Value 0 60 s Programmable analog Relay No This input is allocated to the torque mode input AN2 Voltage applied to analog input 2 will be
13. E teak AE doivent dee E deveedeaee 7 Type Parn NUM Deg aa a N ca e aara aN ae ees eee ter ee 8 Connecting the VHF drive using a transformer cece cece ee eeeeee eee teeeaeeeeeeeeeeeseeeaeeeeeeaaeeeteeenaeees 8 Motor protection ChOKeS 2 tice e nia e a tans odin aide be eevee at setae eee N a 9 Output power and heat dissipation cece ceeeeece cece ee eeeeecaeceeeeeeeeeececaaeeeeeeeeesensnaeeeeeeeeesensaceeeeess 9 The dimensions and weight of the VHF1400A ceeeceeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeseneaeeeseeaaeeeeeenaees 9 Cabinet enclosures E E cent gait de E E A ae edit aed ceed EE 9 VHF 1415A VHF1430A Drive Overview cccsseecee cece ee eeeeeeee ee ee ee eeeeeaaeeeeeeeeeeeeseesseaeeeseeeeneeeeees 10 VHF 1440A to VHF1490A Drive OVerVieW cccccesseereseseeeseeeseeseseeneeseeeeneeseseseeeseenesnenseseeneneneesenees 11 VHF 1400A Terminals description 0 ccccceceeeseeseeeeeeeeeeeeeeeeeeeeeeeeeneeeeaeeeeeeeeeseaeeaeaneeeeeeeeseeeees 12 The power terminal block A T ean ett Aen ei ee eae aiid 12 The 25VDC Auxiliary Power Supply 0 cccceeeecceceee ener eeeeeeeneeeeeeeneeeeeeaeeeeeeaeeeeeesaeeeeeeieeeesenaes 12 CN2 The D Sub connector of the speed position feedback input cceeeeeeteeeestteteees 13 The integrated interface for SiN COS SENSOIMS cceceeeeeneeeeeeeeeeeeeeeneeeeeeaeeeeeeenaeeeeesnaeeeeeenaeeeeeeaaes 14 Selecting the voltage of the feedback sensor pow
14. H followed by time Converter temp to high The temperature of the heatsink exceed 75 C Converter temp As above Displayed after 2ndF H followed by time Motor temperature Overheating of the motor detected by the PTC to high Motor temp As above Displayed after 2ndF H followed by time External External interlock circuitry open interlocks See TERMINAL BLOC X2 39 X2 40 Ext interlocks As above Displayed after 2ndF H followed by time Converter Displayed in case of short circuit at the output or high current overloaded peak exceeding the capacity of the drive or one input phase is missing Conv overloaded As above Displayed after 2ndF H followed by time Page 44 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix VHF1400A List of error messages cont Messages Explanation Defect auxiliary supply In case of problem with the auxiliary power supply 24 15 or 5 VDC Def aux supply As above Displayed after 2ndF H followed by time Mains out of tolerance Displayed if your mains voltage is lower than 170 VAC respectively higher than 530 VAC Any value in between is considered being within the tolerances Mains out tol As above Displayed after 2ndF H followed by time Speed sensor is No Speed sensor missing and 15 in the D Sub connector CN2 is missing
15. Motion S A CH 1029 Villars Ste Croix VHF1400A The programmed parameters of the Menu A B C and M ASYNCHRONOUS MOTORS Menu A Converter data Display Max current Software version Delivery date S Serial number i O Menu B Operation Motors Display CT FS cs 0 F 12GB 2 D 3 1 42E 1 Mains voltage 400 Set Point Mode OO START STOP OO START STOPTB Jof Speed display units J41 Motor reversing O NO o Motor reversing 1 B8 1f Stop bydefault_ O Coast_ 0 Delaytime ts OT Freq Ctrlsource OO Freq Ctl1 Freq Cta2 OT Freg Cti3_ Sof Freg Ctri4_ Sof Motor partition select of Motor partition No Jof Asynchronous motor _ Jof Prec encoder No of pulses_ 256 Shape signal sensor O sin_ 0 Acceleration time 10 Deceleration time 10 Nom motor voltage 1 p frequenc Number of poles 2 Nominal current of motor 140 Admissible overload 40 Base speed lt max speed 0 Basespeed ss 0 Motor power at break point 0 Nominal power of motor 0 Nom speed at nom power 14 Default frequency 40 Motor current ref Itip 4140 Prohibited frequency 0f Skip frequency4 of Skipbandwidth1 of Skip frequency2 O Skip bandwidth2 OO Skip frequency3 o Skip bandwidth3 of Pre set freque
16. Nominal speed at Enter here the nominal speed of the motor in RPM This is the nominal power speed at nominal power in fact the theoretical speed less the slip This value is shown on the motor plate and or in the motor Auto tuning required data sheet Modification of this parameter will require to proceed to a new auto tuning A S y n C h r o n 0 u S m o t o i Display Description __ S O Nominal power of motor This is the motor rated power in Watts at nominal motor speed and rated voltage This value is shown on the motor plate and or Auto tuning required in the motor data sheet Modification of this parameter will require to proceed to a new auto tuning Field weakening Confirm here if the motor is running without or with field 0 no 1 yes weakening at higher speed e Enter 1 to confirm e Enter 0 if you don t use the field weakening Note the maximal field weakening ratio is 2 1 this for safety reason in case of power failure Speed field weakening Using the field weakening feature you have to enter at which begin speed this process should start With the above max ratio of 2 1 this speed must be gt 50 of the max speed of the motor Demagnetizing current Enter the requested demagnitizing current at full speed i e max A speed of the motor 730 O3 ATORI OIU Page 32 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor rel
17. RE2 NO Output relay 2 contact NO Contact will close 51 RE4 NC Output relay 4 contact NC Contact will open 52 RE4 COM Output relay 4 common When relay is energized 53 RE4 NO Output relay 4 contact NO Contact will close 54 At Encoder channel A 55 A Encoder channel A inverse 56 B Encoder channel B Encoder outputs 57 B Encoder channel B inverse For external use 58 Index channel Signals TTL level 59 l Index channel inverse 60 NC Not connected 61 Al1 Analogue input 1 0 10 VDC signal 62 AGND Analogue ground 63 Al2 Analogue input 2 0 10 VDC signal 64 NC Not connected X2 Terminals location CN1 RS422 485 Serial link for keypad output CN3 D Sub connector Sin Cos sine waves S600 gb 0330 User Manual VHF1400AA CN2 D Sub connector Feedback input sin cos sensor or TTL encoder Page 17 48 Danaher Motion S A CH 1029 Villars Ste Croix Compulsory Connections Some of the connections are optional depending on what functions are required and whether these functions are to be accessed in digital mode from KEYPAD or from the TERMINAL BLOCK X2 For further information refer to the block diagram Even to control the drive through the user interface PC580 the following connections are compulsory e Mains input terminals L1 L2 L3 and PE e Converter outputs U V W and PE e STOP terminals X2 8 X2 9 must be strapped together if the STRAT STOP is made using the PC580 key
18. V max converter output current 3 Motor torque 10 V nominal torque overload factor 4 Active power 10 V nominal power overload factor 5 Slip 10 V nominal slip x Allocation of one of the internal parameter to the analogue output SAN2 Menu D The parameters accessible in START mode Access allowed in START mode The following parameters have been described in the menu B For complete information please refer to Menu B Reset to default value when the drive in turned ON Reset to default value when the drive in turned ON Keypad 0 Terminal block 1 source Offset compensation Allow to compensate for an offset on the analogue speed reference input This step appears only if an analog speed reference input is used 0 F 1 GB 2 D 3 I 4 E Selection of the user language Page 38 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu E reversing from KEYPAD 2ndF E will reverse the rotation direction of the motor but only if 0 has been programmed in the corresponding step of the Menu B part 1 If reversing from the TERMINAL BLOCK X2 has been selected the following message will be displayed Reversing assigned to T Block Menu F Setting a new speed using the KEYPAD 2ndF F will allow to change the speed of the motor but only if 0 has been programmed in the corresponding step of the Menu B part 1 Following messages can be displayed Display Descript
19. field of one of the pair of pole versus the index of the sensor Used orientation Here you set if you want to work with the orientation found 0 Autom 1 man by the auto tuning process or if you want to use a corrected value entered manually Enter 0 To use the automatic calculated value 1 To use a corrected value Note Any time you power up the drive at the first START a new orientation will be calculated and the new Automatic value will be stored and used untill the next power down of the drive Desired manual Enter a value which is slightly different of the above The orientation optimal value can be determined by the fine tuning process Note After the automatic orientation which is done at the first START after a new power up the automatic value will be replaced by the manual one you have previously keyed in S y n C h r O n O U S m O t o r Page 40 48 User Manual VHF1400AA S600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu L Setting up the feedback continued Following steps will appear only if the feedback has been set as Sin Cos in Menu B Auto tuning sensor If you want to auto tune the Sin Cos sine waves sensor enter here 0 no 1 yes e 0 if you don t want to proceed to the test e 1if you want to proceed Amp amp Offset sensor The program contains preset default values for the amplitudes and Default 0 ok 1 no offsets factors Key in e 0 if you want to keep and operate with
20. parameters have to be entered in the menu B before to be able to start your motor using the KEYPAD The actions to be done are in bold Use the W and M to progress inside of the menu and press the ENTER key to confirm an input Page 26 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix The programmable parameters Menu A Inverter Related Parameters Access in STOP mode only by entering 2ndF A Display the maximum output current of the VHF1415A 23 A inverter This parameter is related to the drive VHF1430A 45 A rating and is used to protect the drive in overload VHF1440A 63 A conditions as well short circuit between phases VHF1455A 83 A and phase to ground VHF1472A 110 A VHF1490A 136 A Software version Release number of the installed software In case of programming problems please indicate this number when calling our customer support The software version No is printed on the Program EEPROM see control board left our manufacturing plant in Switzerland Serial number Specific to each unit The first 4 digits V14xx are V14xx related to the power rating of the units The are related to our internal codification The Menu A is a read only The customer can t modify those information Menu B Part 1 Operation related parameters Access in STOP mode only 0 F 1 GB 2 D 3 I 4 E Selection of the user language Enter e 0 for French 1 for English 2 for German
21. parameters of the Menu A B C and M cceeeeeeeeeeeees 46 DECLARATION OF CONFORMITY cccccessseeeceseeeeeneeeneeeeseeeeeenseeeeesaseseeeeeeaeseeeeasseneeseasseeneesesnenens 47 Limit of validity This user manual match with the software versions e 37011d30 std standard units 36204d30 std keypad any version or latest issues TECHNICAL MODIFICATIONS RESERVED Villars Ste Croix February 2002 Page 4 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Safety instructions Information on the Operating Manual This operating manual applies to the VHF 1400A frequency inverter family It describes the connections and basic functions of the standard models CAUTION Danger of death by electrocution CAUTION Absolutely essential FORBIDDEN Incorrect operation may lead to damage The Basic Safety Rules First read the user manual Before installing and commissioning it is important for such personal to read carefully the operating instructions and safety warnings Electric drives are potentially dangerous e Electrical voltages gt 230 V 460 V High voltages may still be present up to10 minutes after the power has been cut off Therefore you must always check for presence of power and voltages In STOP mode the drive remains active and the motor terminals are at a potential of 300 VDC against the ground e Rotating parts e Hot surfaces Your qualification e In or
22. voltage between 200 and 480 V CAUTION If you need to match the nominal voltage of the motor with the line voltage respectively the output voltage of the drive the transformer must be inserted BETWEEN the drive and the motor and NOT in the front of the drive A mismatching of the line voltage and the motor voltage can leads to motor damages This is mandatory to e Safely regen into the line during the deceleration without tripping the drive with the message Mains out of tolerances e Protect the input rectifier from voltage peaks When regenerating direct into the mains the impedance of the power supply network is very low and no increase of the input voltage can be seen Using a line transformer in front of the drive will completely change the behavior of the system During the regenerative process the input voltage of the drive respectively the secondary voltage of the transformer will increase due to the impedance represented by the transformer inductance Voltage increases over 20 has been measured and the input over voltage protection of the drive was activated The software input protection accept as being within the tolerances any input voltages between 200 V 15 and 480 V 10 i e any voltage between 170 VAC and 530 VAC Only if the input voltage is outside of this range the drive will trip and the message mains out of tolerances displayed Nevertheless if the input voltage is higher than 480 V or the insta
23. will be obvious at any load change the system will need longer to compensate the change and the speed drop increase will be larger Don t do a new auto tuning with a modified Corrective Factor If you need or want to redo your Auto Tuning set first the Corrective Factor at 500 600 gb 0330 User Manual VHF1400AA Page 43 48 Danaher Motion S A CH 1029 Villars Ste Croix VHF1400A List of Error messages Messages Explanation No communication Fatal error No communication between the KEYPAD PC580 and the drive Check connecting cable Not allowed in STOP You tried to reverse direction in STOP Please go through menu B One or more motor parameters requesting a new Auto Tuning have been modified and the confirmation to the last step of Menu B not entered See Datas menu B ok yes gt 2ndF ENTER Reversing assigned on T Block The direction reversing function has been assigned to TERMINAL BLOoc X2 in menu B and you try to reverse direction from the KEYPAD Freq ctrl assigned on T Block The speed control function has been assigned to TERMINAL BLOC X2 in menu B and you try to change the speed from the KEYPAD Motor reversing forbidden Direction reversing has been locked in the menu B Wrong direction change U and V After Auto Tuning if the rotation direction of the motor doesn t match the connection of the sensor Wrong direction As above Displayed a
24. you have not found a value corresponding to your speed control signal or you have just jumped over the correct setting before If you did not found your control signal please contact your supplier Motor partition select At this step you decide the way you want to select the active partition using either the KEYPAD or the TERMINAL BLOCK X2 e Enter 0 for KEYPAD control At the next step you will have to enter the partition No you want to be active The first partition is No 0 Enter 1 for TERMINAL BLOCK X2 The selection of the active partition will be made using the terminals 35 36 and 37 of the TERMINAL BLOCK X2 PASSWORD To be able to read and or modify the content of the available 32 partition you have to enter here the correct access password which is 616 600 gb 0330 User Manual VHF1400AA Page 29 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor related parameters This section of the menu B related to parameters that are linked to a specific partition Eight partitions can be entered and recorded They can be different motors or specific values for the same motor for example if you want to limit the maximum torque or the maximum speed at a lower value for reverse operation you enter a new partition and specify the torque or the speed you want For the reverse operation you select then this specific partition So remember the following parameter group of the menu B can be entered eight times
25. 430A 223 557 265 7 4x M6 199 537 29 VHF 1440A to VHF1490A 308 645 318 9 4 x M8 279 625 41 Cabinet enclosure 1 The cabinet size and or cabinet fan cooling heat exchanger air conditioning must be sized according the power dissipation shown on the table Output power and heat dissipation above 2 The minimum distances between cabinet walls and the drive left right top and bottom as well between drives mounted side by side are 100 mm S600 gb 0330 User Manual VHF1400AA Page 9 48 Danaher Motion S A CH 1029 Villars Ste Croix VHF1415A VHF1430A Drive overview Page 10 48 User Manual VHF1400AA The KEYPAD PC580 Display with 2 lines of 20 characters Serial link RS422 485 to control board The keypad is mandatory to operate the drive The control board CN3 D Sub 9 poles connector left Parallel output of the sin cos sine waves of the speed sensor Only active if sin cos sine waves on CN2 CN1 D Sub 9 poles connector right RS422 485 serial link for Keypad CN2 D Sub 15 poles for sin cos sine waves 1 V peak or encoder TTL input The control signal TERMINAL BLOCK X2 The switching power supply The 3 current sensing modules The IGBT s drivers The 2 paper capacitors of the intermediate DC bus The 3 phases input rectifier with inverter function for the line reaeneration The 3 phases output inverter The input circuit breaker Power terminal block X1 3 phas
26. 50 time the nominal current This value is limted by the maximal current of the inverter 600 gb 0330 User Manual VHF1400AA Page 31 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor related parameters continued Base speed lt max speed If the motor has a straight P F characteristic from speed to full speed enter here 0 If the motor has a base speed lowest speed at nominal voltage which is lower than the max speed the P F characteristic has a break point In this case enter here 1 Base speed You have entered a 1 at previous step Now you have to enter speed at break point here your base speed i e the speed at full voltage receptively break point Input in RPM This value is shown on the motor plate and or in the motor data sheet Modification of this Auto tuning required parameter will require to proceed to a new auto tuning Motor power at break As you have a break point in your voltage speed characteristic point input here the nominal power of the motor at the base speed respectively break point in Watts Modification of this Auto tuning required parameter will require to proceed to a new auto tuning Nominal power of motor This is the motor rated power in Watts at nominal motor speed and rated voltage This value is shown on the motor plate and or Auto tuning required in the motor data sheet Modification of this parameter will require to proceed to a new auto tuning
27. Enter 0 for Hz e 1 for RPM the number of poles of the motor will be taken into consideration automatically Motor reversing If you want to lock any reversing of the rotating direction of the enable O NO motor you can do it here Enter 1 YES 0 Reversing forbidden 1 Reversing according assignment either from KEYPAD or TERMINAL BLOC X2 Motor reversing Motor reversing means changing the direction of the rotation This function can be allocated to the KEYPAD or to the TERMINAL BLock Enter e 0 for KEYPAD e 1 for TERMINAL BLOCK The reversing function will be performed by e closing a cpntact over terminals 41 and 42 or e crossing the 0 V with an 10 V analogue speed reference For safety reason the factory setting is 1 to avoid KEYPAD reversing by mistake pushing key E instead of F after 2ndF Stop by default For all non destructive failure where the STOP can be 0 Coast 1 Stop monitored like Converter temperature External Interlocks We can choice between 2 ways of stopping the motor 0 Coast to rest 1 Braking down using the deceleration s ramp Delay time For all non destructive failure where the turn off can be delayed s like Converter temperature External Interlocks Motor temperature a delay time of 0 to 5 s can be input here This function is to allow the CNC to monitor the machine motion before the converter trips Page 28 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix
28. Feedback input missing Displayed if the bridge between pin 1 As above Displayed after 2ndF H followed by time Indexing function not available Displayed when you try to do a positioning and the position index of the feedback is missing Indexing funct As above Displayed after 2ndF H followed by time No errors recorded Displayed after 2ndF H if the memory of failure is empty Assistance and Trouble shooting All our products are manufactured in accordance with an accurate quality process Before delivery they are checked for many hours under power The quality system and production process guarantee that all products are shipped free of default The respect of the installation procedure describes in this manual and a correct definition of the application should avoid any commissioning problems Should you meet some problems during installation or commissioning of the frequency inverter our technical staff are available for assistance Please contact your local supplier or the local DANAHER MOTION subsidiary Please includes following information BROWN In case of emergency 600 gb 0330 Description of the application Default or problem you met Copy of the programmed parameters Wiring diagram Danaher Motion S A La Pierreire CH 1029 Villars Ste Croix Tel 41 21 631 33 33 Fax 41 21 636 05 09 E mail info danaher motion User Manual VHF1400AA Page 45 48 Danaher
29. Line input 3 phases 200 V to 480 V U V W Motor output High Voltage inputs and outputs bA VHF1404A to VHF1490A Motor output terminals U V W In STOP mode the drive remains active and the motor terminals are at a potential Ye of 300 VDC against the ground Before any intervention on the drive make sure that the power supply has been removed DC bus voltage Large capacitors are installed on the intermediate DC bus voltage Please wait at least 3 min before to remove the cover of the terminal bloc and to access to the internal part of the drive The 25VDC Auxiliary Power Supply On the control terminal block X2 they are a number of terminals where the 25 V internal power supply is available This power supply is only available for the inputs and outputs of the VHF1400A no other device must be connected The 25VDC outputs are short circuit protected by an internal PTC If this protection has been activated you have to wait until the PTC has cooled down to get the auxiliary power supply back The total load must not exceed 400 mA Page 12 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix CN2 The D Sub connector of the speed position feedback input The control boad HB7370 CN3 Sin Cos output SIN SIN COS COS N N GND GND CN2 gaia 6 ChannelB ENCODER _ Ce lov snad I
30. Pre set speeds value 4 Apply 25VDC 4 25VDC 25VDC auxiliary power supply Available for input activation 5 KEY Locking key Apply 25VDC 6 25VDC 25VDC auxiliary power supply Available for input activation 7 START Start input Apply 25VDC 8 25VDC 25VDC common to Start and Stop 9 STOP Stop input stop the drive if open 10 RST Reset input Apply 25VDC 11 25VDC 25VDC auxiliary power supply Available for input activation 12 POS Position activation input Apply 25VDC 13 25VDC 25VDC auxiliary power supply Available for input activation 14 Pot 10 VDC To connect an external pot 15 Pot 10 VDC For speed reference input 16 PTC Terminal for motor PTC Activated when motor 17 AGND Electronic Ground temperature too high 18 RE1 NC Output relay 1 contact NC Contact will open 19 RE1 COM_ Output relay 1 common When relay is energized 20 RE1 NO Output relay 1 contact NO Contact will close 21 RE3 NC Output relay 3 contact NC Contact will open 22 RE3 COM __ Output relay 3 common When relay is energized 23 RE3 NO Output relay 3 contact NO Contact will close 24 RE5 NC Output relay 5 contact NC Contact will open 25 RES COM _ Output relay 5 common When relay is energized 26 RES NO Output relay 5 contact NO Contact will close 27 AO1 Analogue output 1 Internal programmable 28 AO2 Analogue output 2 parameters 0 10 V 29 PSTOP Priority Stop Apply 25VDC 30 25VDC 25VDC auxiliary powe
31. VDC to terminal 32 e Pre set position No 3 Apply 25VDC to terminal 31 and 32 e Pre set position No 4 Apply 25VDC to terminal 33 and so on until Pre set position No 7 Selecting the motor partition The selection of the motor partitions is made using BCD coding They are 8 pre programmed motor partition available The sequence of the selection using the TERMINAL BLOCK X2 is the following e Motor partition No 0 default value in TERMINAL BLOCK mode Motor partition No 1 Apply 25VDC to terminal 35 Motor partition No 2 Apply 25VDC to terminal 36 Motor partition No 3 Apply 25VDC to terminal 35 and 36 Motor partition No 4 Apply 25VDC to terminal 37 and so on until Pre set position No 7 External Interlocks When this circuit is open a converter error condition is generated This interlock is used for monitoring external functions such as spindle X2 eo 39 EXT lubrication safety door etc 40 25v Reversing from the terminal block e oO 41 ISR External motor reversing contact This function must be set for terminal block mode 42 25v Page 22 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix The Analog Outputs AO1 and AO2 Each analog output is O 10 V Maximal load 10 mA not protected Terminal X2 27 analog output 1 a6 AGND Terminal X2 28 analog output 2 Use one of the 0 V electronic ground on the terminal block X2 for the return T
32. aeaeceeeeeeecgaacaeceeeeeeaseeacaeeeseeeseseesinaeeeeees 21 The access koy ciestnn deed cn nned inicio teindeeel add eeiviages ATATEN ECEE TEA a giae adnate 21 The RESE T oeiia inae ERAEN NENK AEEA EEEE EAEE EAE EA TAER E 21 Activating the shaft orientation cc ccceeeeneeeeeeente eect entree ee eaeeeeeeaeeeeeeeaeeeeesaeeeeeeaeeeeesnaeeeeeeaas 22 The priority Stopien a aa lanes tag euad needs usa nance deere aie ane 22 Selecting the STOP poSition nessieira ari inoia NE EAEE EEE AE 22 Selecting the motor partition 0 0 cece eeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeseeeeaeeeseeeaeeeseeeaeesseeaeeesiaaees 22 External NtenlOcks 0c aca vibe a aa a peeve cae ered a a Ea den seein ieee 22 Reversing from the terminal block ccceccceeeeee etter erent ee ee ene ee ee enieeeee tees eeseeeeesiieeeeeseaeeees 22 The Analog Outputs AO1 and AO2 ou eccceee cent ee ente ee ee enie ee ee eaeeeeetaeeeeeenaeeeeeenaeeeeeeneeeeneaes 23 The Analog Inputs Al1 and Al2 oo cece eeeeneeeeeene ee eeeaeeeeeeeaeeeseeaaeeeeeeaaeeeseeaeeeeeeeiaeeeseeneeeeeeas 23 The Encoder Signal OUtpUts 0 ee cece eeeeeee erence ee eeeeaeeeeeeeaeeeeeeeaeeeeeeaeeeeeeeaeeesesnaeeeeeenaeeeeeaas 23 The Sin Cos signal outputs ON ON3 c eee ee eeee eee eene ee erent teste eater ee eaeeeeeeaeeeseenaeeeeeeeaeeeeneaes 23 600 gb 0330 User Manual VHF1400AA Page 3 48 Danaher Motion S A CH 1029 Villars Ste Croix Programming the VHEI400A i i cc c200i cccceececdecdacesti
33. ated parameters continued Default frequency In case of selection of the Freq ctrl source selection from the KEYPAD frequency control the value entered or shown here will be taken as speed reference input when the inverter is being turned ON In programming mode you can change the value just by entering a new one Here again the input must be in Hz input in RPM is not allowed and will lead to a mis setting In operating mode you can record here the last input made by 2ndF F using the quick recording process 2ndF J Motor current ref Itrip Enter here your motor reference current in A Value between 0 A and max motor overload Exceeding this limit can be allocated to a relay in Menu C Prohibited frequency With the VHF1400A is possible to define up to three prohibited operating frequency fields This feature can be used to avoid to have the system running at speeds where a vibration resonance area exist or may exist Any speed reference inside of the prohibited area will run at the closest lowest or highest limit of the area e Enter 0 if you don t want to use this feature e Enter 1 if you want to activate it The three prohibited area middle values and bandwidths will be defined in the next 6 steps Here again the input must be in Hz input in RPM is not allowed and will lead to a mis setting Skip frequency 1 Prohibited area 1 based frequency e Enter first prohibited frequency in Hz This value is the middle of the band
34. compared to a reference threshold level set in the next step Threshold level AN2 Xxx V Enter here the value of the analog input 2 for which the allocated relay will be activated Value 0 10 V Enter a delay to activate the relay link to threshold 1 Value 0 60 s Motor overload Im gt Itrip Relay No This relay will be activated if the motor current exceed a limit value entered in the next programming step Motor current reference xxx A The current displayed here is the value Itrip programmed in the active partition in the menu Caution changing this value here will modify the one recorded in the partition Enter a delay to activate the relay link to the motor overload Value 0 60 s Failures with inverted function relay pulls if no failure can be allocated to the same output but never be combined with other information 600 gb 0330 User Manual VHF1400AA Page 37 48 Danaher Motion S A CH 1029 Villars Ste Croix The analog outputs are output No 1 terminal 27 output No 2 terminal 28 Functions to allocate to Allocation Comments on the allocated function one of the analog outputs Speed 10 V maximum Output No The allocated analog output will reach 10 V speed N when the motor speed is equal to the maximum speed defined in the corresponding partition Allocation of one of the internal parameter to the analogue output SAN1 1 Speed 10 V maximum speed of the motor 2 Motor current A 10
35. der to prevent personal injury and damage to property only personnel with electrical engineering qualifications may work on the device e According to IEC364 DIN VDE0100 the qualified personnel must be familiar with the User Manual e Have knowledge of national standards and accident prevention regulations BIE Working instruction During installation observe the following instructions e Always comply with the connection conditions and technical specifications e Comply with the standards for electrical installations such as regarding wire gauges grounding lead and ground connections 600 gb 0330 User Manual VHF 1400AA Page 5 48 Danaher Motion S A CH 1029 Villars Ste Croix The converter control board uses a large number of CMOS Composite Metal Oxide Semiconductor which are highly sensitive to electrostatic discharges To avoid any damages to the control board e wear a grounding strap and always handle the board by the frame e make sure you are working on an earthen anti static floor e use anti static packing material only Overspeed protection If an overspeed protection is required it must be provided by the motor manufacturer as this function is not integrated in the drive Proper installation Inverter drives are components that are intended for installation within electrical systems or machines The inverter may not be commissioned or put into operation until it has been established that the machine as a unit complie
36. eeseeciecdsctceiencececteresneceecdsanctd cues eciecdusnscersesacenetae 25 The MODU S e a aaa a lene a a a a sabiatauad cd a Aaa a a ar eae hehsesberdeteatd ae feel aii 25 The Wser Interface PCS8 Orein a a eea a a aa Ea e E a ae Daa aE nase 25 Before t START the drive isce ranana tien cect nasa E meae raaes aa Eea eraa aan EEEE AAE Aaa a Aae eedan EEEE ECEE aaa Ei 26 Tt GOMPUISOFY CONNMECHONS aserria E E A REAR AEO E T RO RA 26 2 Sin Cos sensor and encoder CONNECTIONS ececeecce cece eeeeeeeeeceeeeeeetecececacaeeeeeeesetsnnieaeeeeeess 26 3 The characteristic Voltage Frequency or Power FreQuency cccceeeeeeeeeceeteeeeeeeneeeeeeaas 26 4 The input of the parameters cccccecceeeeeceeeeeeeceeaeaeeeeeeesesaaeaeeeeeeesecnaaeeeeeeeeeseeesenanaeees 26 The programmable parameters ccceceeeeeeeeeeeneeeeeeeeneeeaneeseeeeesensceaneeseeeeeeseaeseaneeseeeseseeseeanes 27 Menu A Inverter Related Parameters ccccecceceeeeeeeeeeeeeeceeeeeeeseceeaaeeeeeeeeeseeeesciaeeeeeeeeeeeeea 27 Menu B Part 1 Operation related parameters ccceeeeeecceceeeeeeeeeeneeeeeeeeeeeeeeecciaeeeeeeteeeeeee 27 Menu B Part 2 Motor related parameterS ccccccceeeeeecceececeeeeeseeeeeeeeeeeeeseeeenueeaeeeeeeeeteeeed 30 Menu C Allocation of the digital and analog OUtDUt eee ee eeeeeeeeeeteeeeeenneeeeettaeeeeeetnaeeeeeeaaes 36 Menu D The parameters accessible in START MOdEC
37. equency e Enter pre set frequency 1 e In operating mode the selection is made applying 25V to terminal 1 of TERMINAL BLOCK X2 e Enter pre set frequency 2 e In operating mode the selection is made applying 25V to terminal 2 of TERMINAL BLOCK X2 e Enter pre set frequency 3 e In operating mode the selection is made applying 25V to terminals 1 and 2 of TERMINAL BLOCK X2 e Enter pre set frequency 4 e In operating mode the selection is made applying 25V to terminal 3 of TERMINAL BLOCK X2 e Enter pre set frequency 5 e In operating mode the selection is made applying 25V to terminals 1 and 3 of TERMINAL BLOCK X2 e Enter pre set frequency 6 e In operating mode the selection is made applying 25V to terminals 2 and 3 of TERMINAL BLOCK X2 e Enter pre set frequency 7 e In operating mode the selection is made applying 25V to terminals 1 2 and 3 of TERMINAL BLOCK X2 Position control As we have the possibility to select up to eight stop positions source we have to define the control source of those positions e Enter 0 for KEYPAD control The active stop position is the one entered at the programming step Position set point KP or Teach in operation described above To use the recorded teach in position as stop position you must here select the KEYPAD position control source Enter 1 for TERMINAL BLOCK X2 the selection is done by selecting the active stop position by applying 25V to the terminals 31 32 33 of TERMINAL BLOCK X2 e
38. er 1 to confirm e Enter 0 if you want to go back to previous step Prec feedback No of For the speed respectively the position feedback our VHF 1400A pulses accept signals coming from a Sin Cos sensor or an encoder The feedback connect to the drive using the D Sub CN2 e Enter the number pulses per revolution i e if you use a gear it is the number of teeth if you have an encoder it is the number of lines e Minimum value 64 You have the possiblity to test if the number of teeth entered here matches the installed gear How to proceed see Menu L Shape sensor s signal You define here the type of feedback signal 0 sinus 1 square e Enter 0 if you use a Sin Cos sine waves sensor e Enter 1 if you use a TTL encoder To auto tune the cos sin feedback see menu L Page 30 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor related parameters continued Acceleration time The acceleration time is set in seconds between 0 1 to 255 This is the acceleration time needed to reach the full speed of the motor If the set speed is the half of the full speed the time to reach this speed will be the half of the acceleration set time The minimum acceleration time is limited by the maximum available current i e the programmed overload factor respectively set by the spindle manufacturer to avoid spindle damages In the menu D this time can only be increased Deceleration time The dece
39. er Supply ccceeeeeeeeeeeeeteeeeeeteeeseeneeeeeeeaaes 14 Connecting the feedback i i 3 tch cs teniacinhmihia EE 15 The control TERMINAL BLOCK X2 vccccccccssctslacececusuesscecdeeeevecteascncedieceedeueseccocneeseeedussedueceeeerevereaeecucdaer 16 Terminals descriptiones ee a ae evi cade edad E Eea ENa L aa AET a eE aRt 16 A2 Terminals lOGAUOM an ea e a a R AO AAE PEA eds ast aaea eee ates 17 Compulsory Connections Sirrini n aee ia aAa KE A aaRS AA ae EAR REAA a ARA ASTARA TARERE 18 The STARTAS TOP FUNCIONS access ea aeea AA A a AEEA AE ORA EE EAR ar ae eee ene 18 The Speed Reference Input using an external potentiometer cccceceeeeeeeeeeeeeeeeeetteeteees 18 The Speed Reference Input using an external analog Signal ccccceeeeeeeeeeeeeeeeeeeeeneeeeeeeaes 19 Compensation of a analogue reference OffSet ce ceeccceeeeeeeeeeeneeeeeeeeaeeeeeeaeeeeeeaeeeseeenaneeeeeaaes 19 The Speed Reference Input using the PC580 KEYPAD ccceceeeeeeeeeeeeeeeeeseeeeneesaeeeeeeeeeneees 20 Connecting the PTC motor temperature protection 0 cccccceeceeeeceeceeeeeeeeeceneneeeeeeeeeteeesnnaees 20 The digital and analog programmable outputs and INPUtS cccssseeeceseseeeeeeseeeeeeeeeeeneneseneneees 21 The potential free relay CONTACHS ee ee eeee ee eeeete ee eeeeaeeeeeeaaeeeeeeeaeeeeeeeaaeeeeeeaeeeeeeaeeeseenaeeeeeeaas 21 Pre set speed selection 02 0 2 cc ceceeccccececeee eee eeeeeaeceeeeeeecca
40. es line input 3 phases motor output and ground terminals Connecting cables strength relief and shielding grounding clamps 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix VHF1440A to VHF1490A Drive overview The KEYPAD PC580 Display with 2 lines of 20 characters Serial link RS422 485 to control board The keypad is mandatory to operate the drive The control board CN3 D Sub 9 poles connector left Parallel output of the sin cos sine waves of the speed sensor Only active if sin cos sine waves on CN2 CN1 D Sub 9 poles connector right RS422 485 serial link for Keypad CN2 D Sub 15 poles for sin cos sine waves 1 V peak or encoder TTL input The input circuit breaker The control signal TERMINAL BLOCK X2 Power terminal block X1 3 phases line input 3 phases motor output and ground terminals Connecting cables strength relief and shielding grounding clamps The switching power supply The 3 current sensing modules shape are different on VHF1490A The IGBT s drivers The paper capacitors of the intermediate DC bus VHF1440A 1455A 3 ea VHF 1472A 1490A 5 ea The 3 phases input rectifier with inverter function for the line reaeneration The 3 phases output inverter 600 gb 0330 User Manual VHF1400AA Page 11 48 Danaher Motion S A CH 1029 Villars Ste Croix VHF1400A Terminals description The power terminal block X1 VHF1415a and VHF1430A PE Earth terminals L1 L2 L3
41. fter 2ndF H followed by time Start programmed through T Block START function is allocated to TERMINAL BLOC X2 and you tried to start using the KEYPAD Start programmed through keypad START function is allocated to KEYPAD and you tried to start using the TERMINAL BLOC X2 Stop circuit open When you try to START Range coding through T Block Partition selection is allocated to TERMINAL BLOC X2 and you want to select it using the KEYPAD Access forbidden during WORK The drive is in START mode and you try to access to Menu B or C using the KEYPAD Access locked The access to Menu B and C is locked by the KEY function on TERMINAL BLOC X2 5 AND X2 6 Do a STOP first then This message is displayed when you try to do a RESET after a one RESET failure with the START contact still closed and the START STOP function is made using a permanent contact Error still Displayed after a RESET if the cause of the failure has not been present removed Current too low Displayed when entering the motor current in the Menu B and this motor current is lt 10 of the maximum current of the drive Motor overload Im gt lref The converter tripped because the motor current was higher than the programmed reference current This function is programmed in menu C and a relay will be allocated to it A time delay can be allocated too Motor overload As above Displayed after 2ndF
42. he Analog Inputs Al1 and Al2 Each analog input is 0 10 V Input Al1 terminal X2 61 Input Al2 terminal X2 63 100kQ The analog input Al2 is allocated to the Torque Mode Control in Torque Mode Modus This modus is not described in this manual The input Al1 is not yet allocated to a specific functions The Encoder Signal Outputs The VHF drive provides on the terminal block a parallel output of the encoder signals LPL _ e Incase of sin cos feedback the two sine wave signals are i A first converted into encoder signals 5V TTL level based on T an interpolation of 4 over the number of teeth of the gear JUEL L e The encoder outputs are for external use only i LIETI s e Index channel correspond to A B i i The Sin Cos signal outputs on CN3 The signals are identical to the ones coming from the sensor itself i e they are affected with the same offsets and amplitudes variations as the original signals The signals were not electonically treated 600 gb 0330 User Manual VHF 1400AA Page 23 48 Danaher Motion S A CH 1029 Villars Ste Croix This page is intentionally not used Page 24 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Programming the VHF1400A The Menus e MenuA Inverter parameters e MenuB Part 1 Operation related parameter Part 2 Motor related parameter e MenuC Allocation of the digital and analog outputs e MenuD The parameters accessib
43. hed in the saturation in both directions Vary manually the orientation angle until the speeds in both directions are identical e Set the magnetizing current back to the specified value If the motor has no field weakening area check with the motor manufacturer which is the max over speed mechanically accepted Then set the max speed equal to this value and process as above e At the end of the process don t forget to set the max speed back to the one specified for this motor 2 Fine tuning using the current This process is done under load and compares the currents for various orientation angles under a constant load e The process consists to find out the lowest current for a given load 3 When do I have to fine tune e The first time the motor is powered up e After rework of the motor e After disassembling of the feedback senor and or gear Note As the orientation angle has been manually keyed in at the end of the fine tuning process they will remain recorded even after the drive has been powered down 0O oS nooso7tmTosa lt D 600 gb 0330 User Manual VHF1400AA Page 41 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu M Auto tuning of the motor The inputs made in the Menu B Part 2 motor related parameters must be at the end confirmed by entering 2ndF Enter This inputs as well any modification of the basic motor parameters the Auto tuning required parameters nominal current power speed
44. her Motion SA La Pierreire 2 CH 1029 Villars Ste Croix declare under our sole responsibility that the products of the family VHF1400A are exclusively designed for incorporation in an other machine The operation of the product is submitted to the conformity of the complete equipment following the provisions of the directive 89 392 EEC The conformity of the above specified products with the provisions of the Directive 73 23 EEC is supported by the respect of the standards CEI IEC 1010 1 If the mounting and connecting instructions of the installation s manual have been respected this product will be conform to the standards EN50081 1 and EN50082 1 relating to the EMC directive 89 336 EEC Mounting instructions related to the EMC directive 89 336 EEC The frequency converter must be mounted in a closed metal cabinet The power connection between converter and motor must be MADE using shield cable The control connection must utilize shielded cables The shield of the cables must be grounded at both ends Power connections and control connection must be placed in separated canals A line filter must be installed The machine manufacturer has the option to use a single filter for all of his equipment In this case the correct definition and sizing of the filter is his responsibility If the option of a separate filter is selected this filter will have to match the following specification OJAN Driveunit Filter
45. ible System Constant and keep as Dynamic Factor the one corresponding to this lowest System Constant value NOTES 1 The lowest System Constant area is rather flat and modification of the Dynamic Factor in this area will not have a major impact of the System Constant The Dynamic Factor you will keep should correspond to the middle of this area During this iteration process you should notice a change of the behavior during the auto tuning Lower is your system Constant more dynamic should the auto tuning be and the motor should run better less vibration and less nervous You should even be able to hear a difference Fine tuning step 2 Once you have completed the above fine tuning and only afterwards if your motor is still nervous you can proceed to the second step of the fine tuning as follow Go into menu M and read the System Constant value Go back one step to the Corrective Factor and key in 616 ENTER this will allow you to change this factor Make it first equal to the System Constant and check the behavior of the motor i e its dynamic regulation If the motor doesn t run to your satisfaction reduce the Corrective factor step by step checking each time if the researched running smoothness has been reached As soon you reach an acceptable running smoothness stop to decrease the Corrective Factor Be aware that reducing the Corrective Factor will reduce the dynamic of the regulation This
46. ined by the selection of the circuit category in accordance with prEN 954 Safety of machines Safety related parts of controls Page 6 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix A comprehensive range of product Product basics e The VHF1400A is a Flux Vector Drive designed for application up to 1400 Hz The VHF1400A family consists of 6 models with a peak output rating of 15 to 90 kVA e The KEYPAD PC580 control unit can be integrated on the front panel or supplied as a separate remote control unit e The drive is equipped with a RS485 serial link e All units are standard with line regeneration e Easy adaptation to the motor s parameters using the Auto Tuning process e The VHF1415A and VHF1430A are UL certified e UL certification of the VHF1440A 1455A 1472A 1490A is in process Main technical data Input voltage all units 3 x 200 V to 3 x 480 V auto ranging no line transformer Output voltage Vams 0 Un Output frequency range 0 1400 Hz Ambient temperature 40 C Continuous current overload 120 without time limitation Max current overload 150 for 1 min 10 min Short circuit protection suitable for use on a circuit capable of delivery not more than 5000 Arms symmetrical Amperes 480 V maximum Current and Power ratings Model Output Current Armus Typical motor power __ Nominali Continuous Peak kw 3x400V_ Input cables Minimum secti
47. ion New frequency Hz If frequency has been selected as unit in Menu B Part 1 See Speed display units See Speed display units Block See Motor reversing To enter the new speed just type in the desired value of the frequency in Hz or the speed in RPM and confirm with ENTER Menu G Selection of the display block Allow to select between 2 blocks of information to be displayed Any time you enter 2ndF G you will switch to the next display block Block 1 Default block Stop Mode Inom G Inom nominal of motor Partition No F STOP F reference speed for next START Start Mode lm G lmn current of the motor Fs START F actual speed Block 2 lw P Active current and power in W M S Torque in Nm and Slip in Menu H Display of the last 8 failures Allow to display the last 8 failures recorded in a FIFO table Menu I RESET 2ndF I will RESET the drive and allow to start again if the cause of the failure has been removed Menu J Save the last speed reference as default In the KEYPAD operation this instruction allows a fast save of the last inputted speed reference value without to go through the all Menu B 600 gb 0330 User Manual VHF1400AA Page 39 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu L Setting up the feedback Caution the motor will turn during this process and it will turn in the opposite direction than the correct rotation of the motor In case
48. ion S A CH 1029 Villars Ste Croix The Speed Reference Input using an external analog signal Control signal Input 0 10 V 0 10 V CMD1 Reversing through terminal block CMD1 or user interface PC580 KEYPAD Control signal Differential input 10 V 10 10 V CMD1 Reversing of direction when crossing 0 V L44 CMD1 Reversing contact on TERMINAL BLOCK X2 must be open AGND Control signal 45 0 20 mA Current loop as speed reference input 0 20 mA He reat Reverse the direction of rotation only with the PC580 KEYPAD Q Compensation of a analogue reference offset Depending on the length of the analogue speed reference cable its routing through the machine the possible induced voltage the quality of the grounding of the shielding as well other environmental influences the analogue speed reference signal delivered by the CNC will be affected by noise and or by an voltage offset which will affect the precision of the set speed Using a 10 V signal with reversing of the rotation direction when crossing 0 V the offset could even be different for each direction When an accurate speed is needed and if speed difference when reversing the direction with a bipolar signal can be the source of problem this offsets need to be compensated HOW TO PROCEED 1 In START mode give an analogue speed reference of 2 of Fmax from the CNC 2 Using either the true speed value displayed on the KEYPAD PC580 or the CNC display com
49. le in START mode e Menu E Reversing from PC580 e MenuF Speed or torque reference input e Menu G Display block selection e Menu H Display of the last 8 failures FIFO e Menu RESET e Menu J Memorized the last speed reference as default speed e Menu K N A e MenuLl Setting up the feedback e MenuM Auto tuning and positioning functions To access to the desired Menu press 2ndF followed by the corresponding letter Example 2ndF B for menu B The User Interface PC580 Note To operate the VHF1400A the User Interface PC580 must be connected even after the unit has been fully programmed and the Auto Tuning processed 600 gb 0330 User Manual VHF 1400AA Page 25 48 Danaher Motion S A CH 1029 Villars Ste Croix Before to START the drive 1 Compulsory connections Check that all compulsory connections according page 18 have been done 2 Sin Cos sensor and encoder connections The VHF 1400A is able to check if the wiring of the feedback is correct as well to proceed to an auto tuning of the signals in case of use of a Sin Cos sin waves sensor e Power up the drive e Turn the motor shaft by hand in both directions In one direction the led LD3 located to the right of the terminal 64 on terminal block X2 must turn green in the other direction the led must remain off e f not check the connection of the various channels e For the auto tuning of the Sin Cos sensor see description in the menu L 3 The characteristic Voltage Fre
50. leration time is set in seconds between 0 1 to 255 This is the deceleration time needed to reach zero speed from the full speed of the motor If the set speed is the half of the full speed the time to stop will be the half of the deceleration set time The minimum acceleration time is limited by the maximum available current i e the programmed overload factor respectively set by the spindle manufacturer to avoid spindle damages In the menu D this time can only be increased the motor plate and or in the motor data sheet Max motor operating This is the maximum motor operating frequency in Hz If the frequency characteristic U P F is linear this value is identical to Fy This frequency has to be inputted in Hz Modification of this parameter will require to proceed to a new auto tuning Auto tuning required Number of poles This is the number of poles and not the number of pairs It must be an even number This value is shown on the motor plate and or in the motor data sheet Nominal current of motor This is the motor nominal current in A at nominal power This value is shown on the motor plate and or in the motor data sheet Modification of this parameter will require to proceed Auto tuning required to a new auto tuning Admissible overload Referred to the nominal current value entered at the previous step you can define here the maximum admissible overload factor for your motor e Enter a number between 0 50 to 1
51. llation requires a galvanic insulation in front of the drive following rules must be respected e Don t use an auto tranformer but only a transformer with separated windings e The output voltage of the transformer should not be higher than 400 V to secure a proper operation of the line regen Page 8 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Motor protection chokes For enhanced performances of the VHF 1400A and the driven induction motor it is strongly recommended to use line chokes between the drive and the motor to protect the motor from high current peaks Suggested choke values For synchromous motor a higher value is required Please consult the motor manufacturer for optimal selection 60 uH 30 uH for the VHF1415A 1430A 1440A and 1455A for the VHF1472A and 1490A Output power and heat dissipation Model Output current Arus Heat dissipation Nominali Continuous Peak Watts VHF1040A 40 48 6 1000 VHF1055A 60 72 8 1300 VHF1072A 73 9 10 1800 VHF1090A 90 108 135 150 2200 The dimensions and weight of the VHF1400A i gt A E U AAAA AAA LAA AAAA m e7 7 Uie prea fL ale Type Overall dimensions Mounting screws location Weight Width Height Depth Slot Width Height kg Amm Cmm B mm F mm Emm D mm VHF1415A VHF 1
52. minal 2 Pre set speed No 3 Apply 25VDC to terminal 1 and 2 Pre set speed No 4 Apply 25VDC to terminal 3 and so on until Pre set speed No 7 The access key X2 The access to the programming menus B motor parameters 5 KEY and C inputs and outputs set up can be locked using the terminal 6 25V X2 5 The access is locked when 25VDC is applied The RESET X2 a 10 RST In case of failure applying 25VDC to the terminal X2 10 can reset the drive 11 25v 600 gb 0330 User Manual VHF1400AA Page 21 48 Danaher Motion S A CH 1029 Villars Ste Croix Activating the shaft orientation X2 Applying 25VDC to the terminal X2 12 activates the shaft orientation A POS function The positioning will be activated only after 2 complete 12 revolution of the motor shaft The system will test correct index and 25V number of pulses of the sensing system The priority Stop X2 Opening this input will STOP the motor using the fastest possible braking ramp but maximum with 150 of the nominal current In this eo 29 PSTOP case the deceleration time will be ignored and the motor will be braked 30 25v down using the programmed overload current respectively torque Selecting the STOP position The selection of the pre set STOP position is made using BCD coding The sequence of the selection using the TERMINAL BLOCK X2 is the following e Pre set position No 1 Apply 25VDC to terminal 31 e Pre set position No 2 Apply 25
53. ncy by TB _ 0 Pre setfrequency1 410 Pre setfrequency2 410 Pre setfrequency3 140 Pre setfrequency4 140 Pre setfrequencyS 140 Pre setfrequency6 140 Pre setfrequency7 10 Please copy Menu A data Page 46 48 User Manual VHF1400AA Display CT FS cs Position controlsource 0O Position reference 0 Position setpoint KeyPan 10 Teach in operation Setting stop position 4 10 Setting stop position 2 140 Setting stop positon3 10 Setting stop positon4 10 Setting stop position 10 Setting stop positione 1 0 Setting stop position 7 1 0 Setting stop position 8 1 0 DataMenuBOK Menu C Inputs Outputs Programmable analog Rel No input AN1 Threshold level 1 Time delay PS s Programmable analog Rel No input AN2 SAN1 1 N Speed 2 Im Motor current 3 T Motor torque 4 Pw Active power SAN2 1 N 2 Im 3 T 4 Pw 5 Fr Menu M Auto tunning Display FS cs Position rigidit fa Position window Priority STOP time s 1 10 Corrective Factor 500 System Constant 500 DynamicFactor Filterfactor 2 FS Factory setting CS Customer setting 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix DanaherMotion DECLARATION OF CONFORMITY We Dana
54. of a high speed spindle this process will set the motor speed at 2 of the maximum speed and then accelerate to 12 of the maximum speed If a standard 50 or 60 Hz motor is connected this process will be done between 2 and 52 of the maximum speed This process will be repeated 3 times The calculated offsets and amplitudes parameters will be recorded separately for each motor partition This auto tuning will not affect the calculated and recorded parameters of the motor auto and fine tuning as per menu M Display PASSWORD To be able to enter this menu key in here the correct access password which is 616 Test nb teeth revol You can here test if the number of teeth for a gear or lines for an 0 no 1 yes encoder you entered in menu B is correct Enter here e 0 if you don t want to proceed to the test e 1 if you want to proceed Note Make sure that the number of poles entered for the motor is correct if not the result will be wrong This test will count the number of teeth or lines with a maximum error of 2 If the result matches your input by 2 your input is correct Number of teeth revol At this step the system return the number found found If the result doesnot match your input by 2 check the your input Note Make sure that the number of poles entered for the motor is correct if not the result will be wrong SYNCHRONOUS MOTOR Found Orientation Display a value representing the orientation of the magnetic Auto tune
55. og input line Page 42 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Fine tuning of the speed loop parameters The fine tuning the VHF drive is required to get the best performances out of the motor Basically what we do is to repeat the auto tuning process varying the value of the Dynamic Factor parameter in the Menu M looking for the lowest possible System Constant value How to proceed 1 PON 0 00 Or OF After having completed the parameters in the Menu B and proceeded to the first Auto Tuning the program jump direct to the System Constant of the menu M Note the value of the System Constant Go to the next step Dynamic Factor using Arrow Down The Dynamic Factor which will be used to fine tune the regulation parameters is by default set to 100 and can be set between 10 to 300 Input a value of 90 confirmed by ENTER The program jump to the start of menu M Auto Tuning Confirm with ENTER A new Auto Tuning is completed and the program jump to the System Constant Note the value of the System Constant Did it decrease If YES repeat steps 3 to 9 above continuing to decrease the Dynamic Factor until you get the lowest possible System Constant and keep as Dynamic Factor the one corresponding to this lowest System Constant value If NO repeat steps 3 to 9 above increasing first the Dynamic Factor to 110 then continuing to increase it until you get the lowest poss
56. on 6 mm resp AWG 10 Use copper conductors 75 C onl Overload protection An external overload protection is required Model Output Current Arms Typical motor power Nominal Continuous Peak _ kW 3 x 400 V VHF1440A 40 48 VHF1455A 55 6e Input cables Minimum section 16 mm resp AWG 6 Use copper conductors 75 C onl Overload protection An external overload protection is required 600 gb 0330 User Manual VHF1400AA Page 7 48 Danaher Motion S A CH 1029 Villars Ste Croix Model Output Current Arms Typical motor power Nominali Continuous Peak kw 3x400V_ vHF1472A 73 9 110 4A fk VHF1490A 90 1o 135 Input terminals 35 mm Input cables Minimum section 25 mm resp AWG 3 Use copper conductors 75 C only Overload protection An external overload protection is required Type Part Numbering VHF 14xxA1 xxx With PC580 on front cover VHF 14xxA0 xxx With PC580 on remote position customer mounted VHF y1400A2 xxx Drive integrated in IP54 cabinet PC580 on front door y U fan cooling V Heat exchanger air air W heat exchange air water Q air conditioning NOTE The versions without KEYPAD PC are not available xxx available to define customer specific version Connecting the VHF drive using a transformer The VHF Flux Vector Drive with line regeneration has been design for direct connection to any 3 phases
57. pad e Priority STOP terminals X2 29 X2 30 must be strapped together Opening this contact will stop the motor with a braking current of 150 of the nominal current of the motor as long this current doesn t exceed the peak current of the converter e External interlocks terminals X2 39 X2 40 must be strapped together if the external interlocks are not used e Motor temperature probe PTC terminals X2 16 X2 17 must be strapped together if the motor has no temperature probe UL requires an External Motor Overload Protection e Encoder or sin cos sensor connections The START STOP functions START command with impulse or permanent contact to be defined in the menu B The START remains active until the STOP circuit between terminals 8 and 9 is interrupted START STOP command using a single permanent contact Caution If the permanent start contact is closed when the inverter is powered up the motor will start automatically Note With the START STOP allocated to the keypad don t forget to strap together the terminals X2 8 X2 9 The Speed Reference Input using an external potentiometer Input 0 10 V Reversing through terminal block or user interface PC580 KEYPAD depending on the assignment made in the menu B Differential input 10 V Reversing of direction when crossing 0 V Reversing contact on TERMINAL BLOCK X2 must be open Page 18 48 User Manual VHF1400AA 600 gb 0330 Danaher Mot
58. pare your reference speed with the true speed If you have a speed difference either it is variable and your reference signal is affected by noise in this case you better carefully check your wiring and shielding grounding or the speed difference is constant and your reference is affected by an offset in this case proceed to the offset compensation as follow Enter to menu D using 2ndF D see programming section Using arrow down go to menu step Offset compensation Using either the Arrow UP and Arrow DOWN or the numerical key of the PC580 input the number of RPM you want to compensate To key in a negative number use the key e decimal point to key in the minus Confirm compensation with ENTER The maximum offset compensation is limited to 2 of Fmax This compensation will be then used over the all speed range for the set rotation direction Repeat steps 4 and 5 if necessary 7 If you are using a 10 V signal with reversing when crossing 0 V reverse you speed reference signal from the CNC 8 Repeat steps 4 to 6 for the reversed direction oR O S600 gb 0330 User Manual VHF1400AA Page 19 48 Danaher Motion S A CH 1029 Villars Ste Croix The Speed Reference Input using the PC580 KEYPAD X2 Reversing the direction using the PC580 KEYPAD OPEN es CMD1 Reversing the direction using the TERMINAL BLOCK X2 In addition see page 22 Reversing from terminal block Connecting the PTC motor temperature protection
59. quency or Power Frequency For optimal performances of the motor and its flux vector control it is important that this characteristic has been correctly inputted 4 4 Fu gt Fmax Fax Left a typical linear characteristic In this case the maximum operating frequency speed of the motor Fmax is identical to Fy In the corresponding step of the menu B we input the power corresponding to this point Right a typical characteristic with a break point In this case the base speed Fy is lower than the maximum operating frequency speed of the motor Fmax We have to input here the maximum operating frequency Fmax as well as the base speed Fy and the power at this frequency Caution the value of Fmax is set in Hz and the speed Fy in RPM Depending if the drive is used with an induction or a synchronous motor the parameters to input are slightly different In the case of a synchronous motor with having a power speed characteristic with a break point the drive will operate in field weakening in the upper area The ratio maximum speed to base speed is limited to 2 1 and the demagnetizing current at full speed will have to be input in the corresponding step of the menu B 4 The input of the parameters This is done using the keys of the KEYPAD PC580 The drive is delivered which pre programmed default values selecting operation with the user interface PC580 acceleration and deceleration of 10 s etc Only a few number of
60. r supply Available for input activation 31 27 Pre set stop position value 1 Apply 25VDC 32 2 Pre set stop position value 2 Apply 25VDC 33 27 Pre set stop position value 4 Apply 25VDC 34 25VDC 25VDC auxiliary power supply Available for input activation 35 2 Motor partition selection value 1 Apply 25VDC 36 2 Motor partition selection value 2 Apply 25VDC 37 27 Motor partition selection value 4 Apply 25VDC 38 25VDC 25VDC auxiliary power supply Available for input activation 39 EXT External interlock Apply 25VDC Drive stop when open 40 25VDC 25VDC auxiliary power supply Available for input activation 41 ISR Reverse the rotation direction Apply 25VDC 42 25VDC 25VDC auxiliary power supply Available for input activation 43 CMD1 HIGH level of differential speed reference input Used to connect 10 V or 44 CMD1 LOW level of differential speed 10 V from the CNC reference input 45 CMD2 Speed reference input 0 20 mA Use to connect a current 46 AGND Electronic Ground speed reference input Page 16 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Term Short Description How to activate No Name 47 25VDC 25VDC auxiliary power supply Available for input activation 48 RE2 NC Output relay 2 contact NC Contact will open 49 RE2 COM Output relay 2 common When relay is energized 50
61. s with the provisions of the EC Machinery Directive 89 392 EEC as well with the standard EN 60204 Safety of machines If the frequency inverter is used for special applications the specific standards and regulations for this environment must always be observed Repairs may only be carried out by authorized repair workshops Unauthorized opening and incorrect intervention could lead to physical injury or material damage The warranty provided by DANAHER MOTION would thereby be void Responsibility Electronic devices are fundamentally not fail safe The company setting up and or operating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device fails The standard EN 60204 1 DIN VDE 0113 Safety of machines in the section on Electrical equipment of machines stipulates safety requirements for electrical controls The requirements to comply with are intended to protect the integrity of personnel and machines and to maintain the function capability of the machine or plant The function of an emergency off system does not necessarily have to cut the power supply to the drive To protect against risk of injury it may be more beneficial to maintain individual drives in operation or to initiate specific safety sequences The emergency stop process may be assessed by means of a risk analysis of the machine or plant including the electrical equipment to EN 1050 Part of this analysis is determ
62. those values e 1 if you want operate with the auto tuning results Default values each factor is set to the numerical value of 8192 This value represents an average and is not directly linked to a physical dimension i e volts Note If you selected 0 to keep the Default values the next 4 sets will be read only and will just display those defaults In the opposite if you have entered 1 the auto tuning values will be displayed and if you wish you can modify them Offset of sensor sin Display the auto tuning value of the offset of the sinus signal A value higher than 8192 means that the measured offset is greater than the average a value smaller than 8192 that the offset is smaller Offset of sensor cos Display the auto tuning value of the offset of the cosines signal Amplitude of sensor Display the auto tuning value of the amplitude of the sinus signal sin Amplitude of sensor Display the auto tuning value of the amplitude of the cosines signal cos Fine tuning the orientation The orientation found during the auto tuning process can slightly differ from the ideal one This variation will impact the torque current performance of the motor They are two empiric methods to fine tune this orientation value 1 Fine tuning using the speed This process is easy to be done if the motor is using the field weakening capability Set the demagnetizing current to zero Set the speed at max value Check the speed reac
63. ting stop position 6 Enter Stop position 6 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminals 31 and 33 Setting stop position 7 Enter Stop position 7 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection is made by applying 25V to terminals 32 and 33 Setting stop position 8 Enter Stop position 8 as xxx x degree s referred to the zero position of the sin cos sensor or encoder Selection made by applying 25V to terminals 31 32 and 33 Position reference If you know the zero position of you sin cos sensor or encoder input you are able to enter the stop position referring to this zero position e Enter 0 for KEYPAD operation If you want to record the position at which your spindle has been placed e Enter 1 for teach in operation KEYPAD enter the stop position xxx x in degree and confirm it with ENTER Teach in operation You have entered at the previous step 1 for teach in operation now you have to record the stop position To do it e Turn the motor shaft until the desired stop position is reached You must do at least 5 complete rotation in the same direction before to stop to the position to be recorded The system will be testing for index location and number of teeth e Confirm recording of the displayed stop position with ENTER Data Menu B OK If the data input of the menu B part 1 and part 2 are correct
64. trol we use the feedback signal with an interpolation of 4 this values is fix and cannot be modified As we use the positive and negative crossing of the 0 V line by both signals sin and cos we have a factor 4 number of polarity changes for both channels over the number of pulses per revolution and channel For example a gear with 256 teeth will give 4096 increments per revolution 256 teeth 4 polarity changes 4 interpolation or to make it simplle just take the number of teeth 16 Selecting the voltage of the feedback sensor power supply A bridge on the control board allows to select the supply voltage of the speed position feedback sensor This voltage is present on PIN No 15 CN2 On JP1 a jumper between the 2 upper points corresponds to 25 VDC between the 2 lower points to 5 VDC 7 25 VDC JP1 b ds VDC Caution Factory setting is 5 V A wrong setting can cause destructive damages to the sensor Grounding of the shielding of the encoder sin cos sensor connections is very important a bad ground could lead to system failure or non performances Page 14 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Connecting the feedback 15 14 13 12 11 10 NOU AOON OO0O0000 00000000 Twisted wires AWG 24 22 0 25 0 34mm2 VHF1400 SIN COS sensor
65. type Nom A VHF1415A FMAC 0932 2510 VHF1430A FMAC 0934 3610 VHF1472A_ FMAC 0937 8010 80 Supplier Timonta Mendrisio Switzerland Villars Ste Croix July 2002 The Engineering Manager A Schwendener S600 gb 0330 User Manual VHF1400AA Page 47 48 Danaher Motion S A CH 1029 Villars Ste Croix Page 48 48 User Manual VHF1400AA 600 gb 0330
66. verter is in START mode Position reached Relay No The allocated relay contact will switch as soon the position of the motor shaft is inside of the Position Window see Menu M Relay No This function is an inverted one In failure free status the allocated relay is powered on The relay will fall down for any failure External interlocks Relay No The allocated relay contact will switch as soon the external interlock circuitry is open Terminals 39 40 of the TERMINAL BLOCK X2 If this function is not used a strap must be placed between terminals 39 and 40 Converter overload Relay No The allocated relay contact will switch if the output current exceeds the maximum current of the converter This current value is shown in the Menu A Auxiliary power supplies Relay No The allocated relay will pull as soon as out of tolerances one of the auxiliary voltages 24V 15V and 5V is out of tolerance Motor temperature PTC Relay No The allocated relay contact will switch if the motor temperature is to high respectively is the resistance of the circuitry between terminals 16 and 17 of the TERMINAL BLOCK X2 exceed 3000 Q If this function is not used a strap must be placed between terminal 16 and 17 Page 36 48 User Manual VHF1400AA 600 gb 0330 Danaher Motion S A CH 1029 Villars Ste Croix Menu C Allocation of the digital and analog output continued Functions to allocate to Allocation
67. width set in the next step Skip bandwidth 1 Prohibited area 1 frequency bandwidth e Enter bandwidth in Hz Prohibited area 2 based frequency e Enter first prohibited frequency in Hz This value is the middle of the bandwidth set in the next step e Enter bandwidth in Hz Prohibited area 3 based frequency e Enter first prohibited frequency in Hz This value is the middle of the bandwidth set in the next step Prohibited area 3 frequency bandwidth e Enter bandwidth in Hz 600 gb 0330 User Manual VHF1400AA Page 33 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu B Part 2 Motor related parameters continued Pre set frequency If you have selected the Freq ctrl source from the TERMINAL control by terminal BLock in the Menu B Part 1 you have the possibility to define block up to seven pre set speeds The selection of one of those pre set speeds will be done applying 24V to the terminals 1 2 or 3 of the TERMINAL BLOCK X2 If this feature has been activated and no selection made through terminals 1 2 or 3 the analog reference input will be active e Enter 0 if you don t want to use this feature e Enter 1 if you want to activate it Here again the input must be in Hz input in RPM is not allowed and will lead to a mis setting Pre set frequency 1 Having selected to activate the pre set speeds feature by entering 1 at the previous step in the programming process you must here enter your first pre set fr
68. you confirm their validity by entering no 2ndF ENTER Note Any modification of one or more of the parameters with Auto tuning required will automatically call now the menu M for Auto tuning and the only input accepted at the first step of the auto tuning menu will be 1 It will not be possible to run the system without having proceeded to the auto tuning For more information see Menu M Auto tuning 600 gb 0330 User Manual VHF1400AA Page 35 48 Danaher Motion S A CH 1029 Villars Ste Croix Menu C Allocation of the digital and analog output Access in STOP mode only The digital outputs are relay RE1 output No 1 terminals 18 19 20 relay RE2 output No 2 terminals 48 49 50 relay RE3 output No 3 terminals 21 22 23 relay RE4 output No 4 terminals 51 52 53 relay RES output No 5 terminals 24 25 26 The digital outputs are located on the TERMINAL BLOCK X2 To allocate one or more of the available functions just put the corresponding relay No 1 to 5 after the displayed Relay No Functions to allocate to Allocation Comments on the allocated function one of the digital outputs Reached _ Relay No The allocated relay pull as soon the speed of the motor is higher than 95 of the set value ieee Speed Relay No The allocated relay contact will switch as soon the output frequency of the converter is lower lt 0 07 of Fmax This function is only active in STOP mode soon the con

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