User Manual - ads-tec
Contents
1. SIGNAL NAME DOH DIH GNDi GND Vcci DOL DIL Vcc Not connected o o Industrial PCs BPC1000 Sch 6 SOFTWARE amp DRIVER INSTALLATION The device will be delivered with a pre installed Windows operating system on request by the customer The drivers required for this are already installed and the operating system will be enabled by entering the licence information Should an initial installation be required please follow the following steps With a later operating system like Windows XP the network card and graphics card will properly be recognised during the initial installation so that only additional hardware cards must separately be installed Note If the hard drive was formatted the installation can be carried out by using the internal drives the USB interface or the network connection An external keyboard is required for installation 6 1 INSTALLING THE OPERATING SYSTEM If the device is not equipped with an integrated drive installing the operating system can only be carried out by using either a network connection or the USB interface In order to perform the installation by using the network the device must be able to access the CD ROM drive of another PC Procedure for installation Network Create a bootable DOS drive with access to the user specific network Boot the device by using the DOS drive and install a boot partition on the hard disk Copy the 1386 folder from the CD ROM to the2. d 3 2 ORDER OF INSTALLATION The BPC 1000 device may be installed by using the pre installed wall mount bracket The wall mount bracket allows installing the device on a wall or inside a switching cabinet The BPC 1000 installation at the intended location can be carried out by using both holes at the upper and lower edge of the wall mount bracket Dimensions and distances may be determined in detail from the figure Pe Ha 43 ra EO T O TADA E o ch O O A VS f a O A O N wi O L N A Y L L DETAIL A N SER L K J d l Ir v N b am DETAIL B 3 BU ads tec GmbH e Heinrich Hertz Str Le D 72622 N rtingen ET tec Industrial PCs BPC1000 14 4 COMMISSIONING The power supply connection and interfaces of this device are installed at the device front panel All supply leads and all required data leads have to be connected before starting commissioning Warning The device must be switched off before connecting or disconnecting any cables in order to prevent damage to the electronics The device may only be switched on after acclimatising to the ambient temperature in order to avoid condensate accumulation Make sure to meet the permissible voltage requirements for this device After switching off and before switching on you must wait for at least 5 seconds Note The screen of a data cable must always be connect
3. hard drive of the device Copy drivers from the supplied CD ROMs to the hard drive of the device USB The boot drive in the system Bios must be switched to USB in order to boot the device from the USB interface Restart the device and insert the Windows CD Install the required software and or the required drivers If Windows CE net or Windows XPe is used the entire operating system may be completely installed from the USB stick using the respective image ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 22 6 2 LOCK USB FUNCTION FUNCTIONAL SCOPE The Lock USB function allows locking of USB ports If the lock is switched on the USB ports will be disabled by the operating system Connected devices will not be recognised SYSTEM REQUIREMENTS The Lock USB function requires the Windows XP or Windows XP embedded operating system as a prerequisite INSTALLATION Note This tool and the related documentation is included on the supplied service CD ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 23 7 TECHNICAL DETAILS 7 1 COMPUTER DATA The device may be equipped with the following ads X modules ex factory according to VERSION 1 VERSION 2 Graphic memory Mass storage device Interfaces Network 7 2 GENERAL DATA External dimensions Weight Protection class Power consumption Max switch on current ads
4. provided solely by the partner company that supplied the device or unit 8 1 ADS TEC SUPPORT Das Support Team von ads tec steht f r Direktkunden von Montag bis Freitag von 8 30 bis 17 00 unter der unten genannten Telefonnummer zur Verf gung Tel 49 7022 2522 202 Fax 49 7022 2522 2602 E Mail support ads tec de 8 2 COMPANY ADDRESS ads tec GmbH Heinrich Hertz Str 1 72622 Nurtingen Germany Tel 49 7022 2522 0 Fax 49 7022 2522 400 E Mail mailbox ads tec de Home www ads tec de ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter
5. voltage 24V DC Note The typical power consumption of this device is indicated in the Technical details chapter 5 4 USB CONNECTIONS The USB interfaces are used for connecting peripherals with USB connection The interface complies with the USB 2 0 standard PIN NUMBER SIGNAL NAME VDC D D GND O N Note The USB interfaces may be locked using the Lock USB software tool You ll find the software and the documentation on the service CD 5 5 NETWORK CONNECTION RJ45 If the drivers required for functioning are installed on the device the control system may be integrated in an Ethernet network supporting the 10 100 1000 Mbit standard by using the Ethernet 10 100BaseT network connector Specifications of this network topology must be observed in this case You can install the drivers required for functioning from the enclosed service CD should they not be installed on the device ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 18 5 6 COM PORT The mini DIN interface in the device is used as a COM port PIN NUMBER SIGNAL NAME Data NC GND 5V Clock NC O OI woh ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET tec Industrial PCs BPC1000 19 5 7 DVIINTERFACE The DVI Interface is used to transfer analog and digital video signals A DVI I Cable is required to connect a digital display to the device lt is also possible to con
6. CVR 1 5 14 STV 3 81 e Wall bracket pre installed ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 10 2 OPERATING INSTRUCTIONS This device contains electrical voltages and extremely sensitive components User intervention is restricted to plugging in additional cards only The manufacturer or a service partner authorised by the manufacturer should be consulted if you plan to make further modifications For this type of work the device must be switched off at the mains and the power lead must be disconnected Suitable measures for avoiding electrostatic discharge towards parts of the components when touching the equipment must be taken If the device is opened by an unauthorised person hazards for the user might anse and any warranty claim will cease General instructions e All users must read this manual and have access to it at all times e Installation commissioning and operation may only be carried out by trained and qualified staff e The security instructions and the manual itself must be observed by all persons who work with this device e Atthe location of use the valid guidelines and regulations for accident prevention must be observed e The manual contains the most important instructions on how to use this device in a safe way e Appropriate storage proper transport installation and commissioning as well as careful operation are prerequisites for ensuring safe and proper
7. LED BICOLOURED Depending on the colour and type of flashing different device states are displayed by the SYS LED The following signals are displayed e LED lights green The device is ready for operation Power ON e LED flashes red Environmental temperature too high e LED is off The device is switched off POWER OFF 4 6 PLC LED TWO COLORS This LED indicates the status of a soft PLC A soft PLC has to be installed in order for this LED to display various signals Various device statuses are indicated by the colors and flashing patterns of the PLC LED ads tec GmbH e Heinrich Hertz Str 1 e D 72622 N rtingen ET Eiter Industrial PCs BPC1000 16 5 INTERFACES 5 1 DIGITAL INPUT PIN NUMBER SIGNAL NAME 4 24V DC GND Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 GO OO N O QO Bb Go N Input 7 Input 8 O Input 9 k mb Input 10 N Input 11 LA Input 12 h 5 2 DIGITAL OUTPUT PIN NUMBER SIGNAL NAME 1 24V DC GND Output 1 Output 2 Output 3 Ooo W N Output 4 ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 17 5 3 24V DC POWER SUPPLY The power supply voltage is supplied via a feed through clamp including screw connection figure shows socket in the device SIGNAL NAME 123 one 1 24V DC 2 PE 3 0 VDC Technical data of the power adapter e Power consumption Max 60 Watts e Input
8. Order of installation ee sein u a u ners eee enge 13 COMMISSIONING DE 14 AVallab Ee ele 14 Cable ECHTEN o e EE 14 Operational readiness Check eege 15 PEC SWE i u u ee ee ann plis 15 Status Co E E meena eeu ae 15 PEG LED ING COl0ISu uuu uu ia pecan uuu unu a una tern 15 LEE A 16 Bjfelir 1A a e E 16 eric EE 16 24 Y DE DOWERFSUPDDIN oe een REEERE na nn ee een ei seme eee eee 17 Jee IONS aie en ee u uuu sede uu 17 Network connection RJ45 J ennenen enen 17 COM DOT o AP A 18 o uuu E 19 o A 19 A A A 20 ads tec GmbH e Heinrich Hertz Str 1 e D 72622 N rtingen ET tec Industrial PCs BPC1000 4 6 Software amp driver installation 21 6 1 Installing the operating system 21 6 2 LOCK USB SI 22 7 ee e EC UE 23 7 1 RT SA 23 7 2 General Sn ennenen enen 23 8 Service and SUpport E 24 8 1 AGS Ten EEE 24 8 2 GOMDany FOC inicia 24 ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 5 ABOUT US ads tec GmbH Heinrich Hertz Str 1 D 72622 N rtingen Germany Phone 49 0 7022 2522 0 Fax 49 0 7022 2522 400 E Mail mailbox ads tec de Home www ads tec com ads tec GmbH
9. ages Note This Symbol indicates special notes terms and or conditions that strictly need to be observed to ensure optimised and or zero defect operations It also precedes tips and suggestions for efficient unit implementation and software optimisation 1 3 DATA IMAGES AMENDMENTS AND VARIATIONS The texts data and images herein are not binding The right to any subsequent amendment and or variation due to any technical and engineering progresses in the art whatsoever is hereby reserved 1 4 TRADEMARKS lt is hereby notified that any software and or hardware trademarks further to any company brand names as mentioned in this User s Guide are all strictly subject to the various trademark brand name and patent protection rights WINDOWS WINDOWS CE and WINDOWS CE net are registered trademarks of Microsoft Corp Citrix and ICA are registered trademarks of Citrix Systems Inc Intel and Pentium are registered trademarks of Intel Corp IBM PS 2 and VGA are registered trademarks of IBM Corp CompactFlash and CF are registered trademarks of SanDisk Corp Any further additional trademarks and or brand names herein be they domestic or international are hereby duly acknowledged ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 7 1 5 COPYRIGHT This User s Guide inclusive of all the images it contains is entirely proprietary and subject to copyright Any irregu
10. akr User Manual Industrial PCs BPC1000 ads the rugged world of IT Industrial PCs BPC1000 2 Product Portfolio Tablet PCs IT infrastructure Copyright ads tec GmbH Heinrich Hertz Str 1 D 72622 N rtingen Germany ads tec GmbH e Heinrich Hertz Str 1 e D 72622 N rtingen acis tec Industrial PCs BPC1000 3 INDEX About us vk k k k k k k OO JO Q GM 3 1 3 2 SE 5 e f o ER Eee Eee 6 Relevant device documentation J Q J 6 Description of the warning symbols used in this guide 6 Data Images Amendments and Variations J J J 6 Ree End H E E ee ae deuce everaedeveweaun 6 Eo A Pra 7 Environmental Til De E D Selale T e E 8 Ge UU en En EL TE 8 Scope of delivery EE 9 Operating instructions u 10 Operating ee u uuu E een nenn 10 Damages due to Improper Use Q J Q J J 10 Wasiy EE 11 Handling and proper disposal of lithium batteries 11 SEENEN 11 IN UE d Le EE 12 Layout for device installation ie 12
11. e unit warranty period any repairs thereto must strictly be conducted solely by the manufacturer or by service personnel that has been duly authorised by the manufacturer 2 3 HANDLING AND PROPER DISPOSAL OF LITHIUM BATTERIES Caution Danger of explosion and the release of toxic substances Lithium batteries should not be exposed to fire soldered recharged opened short circuited reversed or heated above 100 C and they should be disposed of properly as well as protected against sunlight moisture and condensation The lithium battery can only be replaced by the same type or a type recommended by the manufacturer The used lithium battery should be disposed of in accordance with local legal regulations 2 4 SAFETY INSTRUCTIONS Warning All unit assembly operations must be strictly conducted only under safe secure and zero potential conditions Special Note When handling parts and components susceptible to electrical discharge please accurately observe all the relevant safety provisions DIN EN 61340 5 1 DIN EN 61340 5 2 refers ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter r Industrial PCs BPC1000 INSTALLATION 3 3 1 LAYOUT FOR DEVICE INSTALLATION 274 240 OO O O O O e o O O O 89889800888 8 8 8 98 986 88 98900000 240 le tec ads tec GmbH e Heinrich Hertz Str 1 e D 72622 N rtingen Industrial PCs BPC1000
12. ed with the connector housing EMC Under the embedded operating system interfaces must explicitly be enabled and required drivers must be installed for being able to use them 4 1 AVAILABLE INTERFACES PC VERSION INTERBUS VERSION SERCOS VERSION Sercos LEDs Compact Flash i i Aufl sungs umschatlung 4 2 CABLE INSTALLATION The BPC 1000 interfaces are installed in the front of the device Install required data leads and secure them against slipping out ads tec GmbH Heinrich Hertz Str Le D 72622 N rtingen ET tec Industrial PCs BPC1000 15 4 3 OPERATIONAL READINESS CHECK e Connect the power cable to the power source e Check the device to determine whether damages have been caused by improper transport incorrect operation or storage conditions or improper handling e g smoke emission from the device etc If damages are found immediately shut down the device and protect it against unintentional startup 4 4 PLC SWITCH The PLC switch is located underneath the cover at the front of the device The PLC software can be controlled by using the PLC switch The function of individual switch positions may vary depending on the software and PLC version used Additionally you can read current status information by using the keys RUN PROG STOP MRESET EXAMPLE DESCRIPTION RUN PROG Run or programming status STOP PLC is stopped MRESET The PLC is reset 4 5 STATUS DISPLAYS SYS
13. ith the test regulations in accordance with EN 60068 2 27 shock test and EN 55011 class A Note A respective conformity declaration for the authority in charge is available on request from the manufacturer All connected components as well as cable connections must also meet these requirements for compliance with the EMC legislation For this reason screened bus and LAN cables including screened connectors must be used and installed according to the instructions in this user manual 1 8 EQUIPMENT VERSIONS The system is available in the following equipment versions BPC 1000 ZEPHE version Compact Flash memory A A HDD X ZEPHE module X UO X X Interbus X As an option NVRAM As an option As an option Sercos X Run stop switch X X ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 9 1 9 SCOPE OF DELIVERY Please check that all of the following components are contained in the packaging e 1 x device e Service CD including manual and drivers for Windows XP e 1x 3 pin COMBICON connector Vendor Phoenix Contact Part designation MC 1 5 3 STF 3 81 BD Note The COMBICON connectors in the following list are only included in the scope of delivery with the equipment version including I Os e 1x 6 pin COMBICON connector Vendor Phoenix Contact Part designation MCVR 1 5 6 STV 3 81 e 1x 14 pin COMBICON connector Vendor Phoenix Contact Part designation M
14. lar use of this Guide by third parties infringing copyright terms is thus strictly forbidden Reproduction translation as well as electronic and photographic image storage and or amendment processes are subject to prior written authorisation directly by M s ads tec GmbH Any violation and infringement thereto will be held liable for compensation of all damages 1 6 ENVIRONMENTAL CONDITIONS The device may be operated under the following conditions Failure to observe these specifications will terminate any warranty for this device Ads tec cannot be held liable for any damages arising due to improper use and handling e Environmental temperature In operation O 55 C incl CF and without HDD For storage 20 60 C e Humidity In operation 10 85 without any condensate For storage 10 85 without any condensate e Vibrations In operation 1G 10 150 Hz DIN EN 60068 2 6 e Shock resistance In operation 15 G with a half wave of 11 ms duration DIN EN 60068 2 27 ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 8 1 7 STANDARDS This device complies with the requirements and protective aims of the following EC regulations e This device complies with the test regulations according to EN 60950 and EN 6100 6 4 2001 e The device also meets the test regulation requirements in accordance with EN61000 6 2 2001 and EN 60068 2 6 sinus excitation e This device complies w
15. nect a VGA display by using a suitable DVI VGA adapter Notice The DVI Interface is a Single Link Interface The video signals are transferred analog and digital PIN NUMMER SIGNAL NAME 1 TMDS Data2 2 TMDS Data2 3 TMDS Data2 4 Shield 4 N C 5 N C 6 DDC Clock SCL 7 DDC Data SDA 8 Analog vertical sync 9 TMDS Datal 10 TMDS Datal 11 TMDS Data1 3 Shield 12 N C 13 N C 14 5V Power 15 Ground for 5V 16 Hot Plug Detect 17 TMDS Data0 18 TMDS Data0 19 TMDS Data0 5 Shield 20 N G 21 N C 22 TMDS Clock Shield 23 TMDS Clock 24 TMDS Clock C1 Analog Red C2 Analog Green C3 Analog Blue C4 Analog Horizontal Sync Analog GND Return analog R C5 G B 5 8 SWITCHING THE RESOLUTION The feature of switching the resolution allows manually changing the display resolution at the device Stages 0 2 are the predefined default settings you can find in the table Stages 3 7 are undefined defaults A resolution of 800 x 600 is used for output by default ads tec GmbH e Heinrich Hertz Str 1 e D 72622 N rtingen ET Eiter Industrial PCs BPC1000 zl O of Go M CH 5 9 INTERBUS RESOLUTION 800 x 600 1024 x 768 1280 x 1024 DEFAULT 800 x 600 DEFAULT 800 x 600 DEFAULT 800 x 600 DEFAULT 800 x 600 DEFAULT 800 x 600 20 DISPLAY This interface is integrated inside the device depending on the version PIN NUMBER O ON Oo Go M ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen
16. operation of the device Warning Any leads e g power leads interface cables may only be connected if the device is switched off in order to avoid damaging the device 2 1 OPERATING LOCATION The control system is designed for use inside a switching cabinet You must ensure compliance with the specified environmental conditions Using the device in non specified environments like e g onboard of ships in areas that might contain explosive gases or in extreme heights is prohibited Warning The device may only be switched on after acclimatising to the ambient temperature in order to avoid condensate accumulation The same applies if the device has previously been exposed to extreme temperature variations To avoid overheating The device must not be exposed to direct radiation by sunlight or any other light or heat source If the device is integrated in a panel casing or similar enclosures you must ensure that no heat accumulation builds up The maximum permissible environmental temperature must never be exceeded 2 1 DAMAGES DUE TO IMPROPER USE Should the service system have evident signs of damages incurred e g due to wrong operation or storage conditions or due to improper unit use the unit must be decommissioned or scrapped Ensure that it is safe from accidental re implementation ads tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen ET Eiter Industrial PCs BPC1000 11 2 2 WARRANTY REPAIRS During th
17. provides large enterprises and globally active corporations with cutting edge technology up to date know how and comprehensive services in the area of automation technology data processing technology and systems engineering AUTOMATION ads tec GmbH implements full automation solutions from planning to commissioning and is specialized in handling and material handling technologies DATENTECHNIK The data systems division develops and produces PC based solutions and offers a broad range of industrial PCs thin clients and embedded systems SYSTEMTECHNIK ads tec is specialized in modifying and optimizing embedded operating systems and develops software tools to complement its hardware platforms O ads tec GmbH Heinrich Hertz Str 1 D 72622 N rtingen ET tec Industrial PCs BPC1000 6 1 REMARKS 1 1 RELEVANT DEVICE DOCUMENTATION Consult the following documentation for information pertaining to device setup and operation USER MANUAL ON THE SERVICE CD THIS DOCUMENTATION Contains information pertaining to device mounting startup and operation as well as the technical data for the device hardware SERVICE CD Contains drivers user manual and installation instructions for installing drivers 1 2 DESCRIPTION OF THE WARNING SYMBOLS USED IN THIS GUIDE Warning The Warning symbol precedes warnings on uses or operations that might either lead to personal injury and or hazards or to any hardware and software dam
18. tec GmbH e Heinrich Hertz Str 1 D 72622 N rtingen customer requirements INTEL Celeron M 800 MHz ULV 256MB 2GB DDR RAM Intel 855 GME INTEL Pentium M 1 4 GHz 2MB Cache 256MB 2GB DDR RAM Intel 855 GME A max of 32 MB shared memory 1 x compact flash device 256MB 2GB under front cover external access AS AN OPTION 2 5 HDD incl at least 60GB of internal storage 1 x ZEPHE module with 1GB 4GB 1 x COM 1 on a mini RS232 DIN socket 1 x DVI I 3x USB 2 0 3 x Ethernet 1 x controller 82551QM switched on 2 RJ45 connectors 10 100 Mbit 1 x controller 82541ER 10 100 1000Mbit 72 mm x 240 mm x 174 mm W x H x D approx 2 3 kg IP 20 60 Watts typical 2 5 Amperes for 2ms Industrial PCs BPC1000 24 8 SERVICE AND SUPPORT ads tec and appointed partner companies offer you comprehensive maintenance and support services ensuring quick and competent support should you have any questions or concerns with regard to ads tec products and equipment ads tec products may also be provided and installed by partner companies Such devices may have customised configurations Should any questions arise with regard to such specific settings and software installations please contact the system supplier in question as ads tec will not be able to reply to such questions ads tec does not provide support services for any device or unit that was not bought directly from ads tec In any such case maintenance and support is
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