User manual MINI LEVER HOIST
Contents
1. s p Av lsn q Bunupio4sasyeylsydissqguag s p YORU ap nm Bunynid ai SLIWWON USBUNYJEWEET 159 leuonoun pue uoljoedsul lensiA 105 1 1 10PedsuIi JO 9WeN USPUdJNIg OWEN ynsay punjog rayeq uunyeq pun 1U91S 159 IEUOHOUDL pue uoljoedsul lensiA Bineu IS yUyos o un Oyo dsul JO HWEN USPUSINIT ynsay punjog rayeq uunyeq pun 1U91S 159 IEUOHOUDL pue uoloedsul lensiA Bineu IS yUyos o un 10PedsuI JO HWEN USPUSINIT WeN ynsay punjog rayeq uunyeq pun WoIS 159 jeuolJoun pue uono dsul lensiA unad suolpiun i Bineu ISs yUyos s un JOJOOdSUI JO HWEN USPUSINIT S P WeN ynsay punjog rayeq uunyeq pun UO 159 Ileuonoun pue uoljoedsul lensiA 192 1 11 05 1 10 09 JO S P ynsay punjog rayeq uunyeq pun UO 159 leuonoun pue uono dsul lensiA Bineu IS yUyosJo UN JOJOOdSUI JO HWEN USPUFINIT S P ynsayy punjog rayeq uunyeq pun UO 159 leuonoun pue uono dsul lensiA 104 1 11 05 1 1 JOJOOdSUI JO S P ynsay punjog rayeq uunyeq pun 1124 159 jeuolJoun pue uoloadsu2. Also hang a new and oiled original chain of the same size in the laterally open chain link and retract e Do not install the chain twisted e Ensure the chain links are aligned e Attach the chain to the end attachment 14 www carlstahl lifting com CarlSitahl 11 Inspection 11 1 Recurring inspections Regardless of the regulations in the individual countries the functional reliability of the lifting devices must be inspected at least once a year by a competent person or an accredited competent person in the case of cranes 11 1 1 Parts to be checked The following must be checked e Dimensions of the load chain load hook retaining catches screws locking wheels and brake pads These must be compared with the dimensions in the table e Visual inspection to check for deformities wear cracks and corrosion On reaching the relevant wear limit the part must be replaced with a new original part Daily 1st main Inspection Inspection commis inspec tenance mainte mainte sioning after nance nance If the upper or lower thresholds are breached for one or more dimensions or if cracks or corrosion are found the parts must be replaced with original spare parts www carlstahl lifting com 15 11 2 Inspection load chain pursuant to DIN EN 685 part 5 L11 pitch increase over 11 chain links L11 L1 pitch increase over 1 chain link SS er ne ne omer dm average link thickness Figure 10 Ch
3. 23 www carlstahl lifting com 3 1 Information The products fulfil the European Union requirements especially those established by the EC Machinery Directive Our entire company is certified to the quality assurance system ISO 9001 The production of individual parts is subject to ongoing strict interim checks After installation the products are subjected to a final inspection with overload In Germany lifting operations are subject to the national provisions established by the accident prevention regulations among other provisions The stated performance of the devices and the validity of any warranty claims are subject to compliance with all information in these instructions The products are duly packaged but you should still check them for transport damage upon receipt Please notify the transport company immediately of any complaints This manual enables the quick and efficient use of the device Figures in the manual are provided to enable a general understanding and may differ from the actual design gt NOTE Please take note of the tests inspections that are required prior to the device s initial and subsequent uses as well as the regularly recurring tests inspections In countries other than Germany the applicable national regulations must also be observed 2 Safety 2 1 Warnings and icons Risks and information are classified and presented as follows in this document Indicates a hazard with a high level of risk wh
4. Observe the German accident prevention regulations UVV During use outside Germany observe the relevant national regulations Building walls ceilings floors or structures to on which the devices are attached or suspended must be sufficiently stable In the event of doubt always consult a structural engineer After a prolonged period of non use of the device conduct a visual inspection of all components that affect its functioning and replace any damaged components with new original spare parts Never use a faulty device listen for abnormal operating noises In the event of faults immediately stop work and eliminate the fault Immediately report damage or faults to a responsible person Warn people in the immediate vicinity when using the device Observe the provisions on load suspension equipment established in the UVV on the positive and non positive slinging of loads The sling or load must be securely hung in the load hook and positioned on the base of the hook e The safety catches on hooks must be closed e The housing must not lie against anything Stop lowering the load if the lower block or load has been set down or is prevented from being lowered any further e The load chain must not be twisted e Twisted chains must be untwisted before the load is hung The weld seam indicates that the chain links are running correctly www carlstahl lifting com T 3 1 e The chain links must always be aligned in a single direction 2
5. 102 21 9 1 LO User manual Lift MINI LEVER HOIST CLLMOOSF CLLMOOSF CLLMO75F CLLM150F The following information does not claim to be exhaustive Further information about lever hoists should be taken from the relevant employers insurance association and state regulations Intended use For anchoring and lifting loads only VVVVVV Car stahl lifting com del 1 3 NOTE For incomplete machines the assembly installation instructions can be found in the Assembly section by Carl Stahl GmbH Tobelstr 2 D 73079 Suessen Germany www carlstahl com The original operating manual is in German Versions in other languages have been translated from the German original A copy can be requested in writing from Carl Stahl Subject to modifications Contents IA e a E 4 LA 4 Warnings and ee E 4 Operator duties Of Care ma aad 5 Requirements to be met by operating Dersonnel 6 SIC Safely FS aS m Bi amala sili 7 Transport and 8 EE eege 8 Securing TOF transportation EE 9 Ee 9 DESETIBUON WEEN 9 Leier Tee ET E 9 eeneg O A 9 F NIENOMALOESEHPLONE E 9 INPOrL SINE COM ele nennen nee 10 Specifications E 10 Main Be een e E 10 USA ON E 11 OSEAN OM E 11 Devices with a working load limit of 250 1500 n
6. be met by operating personnel Only persons who are suitably qualified trained and familiar with the devices may independently operate them They must be instructed to operate the devices by the contractor Personnel must have read the operating manual especially its Safety instructions section before starting work This particularly applies to personnel who only work on the device occasionally e g during its set up maintenance or servicing DANGER To prevent the most serious injuries the following must be observed when using the device e Use personal protective equipment e Tie back long hair e Do not wear rings chains or other jewellery e Do not wear loose clothing e The permissible working load limit of the devices must not be exceeded The only exception to this rule is in the case of a potential load test by an accredited competent person prior to initial use e The permissible ambient temperature when operating the devices is 20 C 50 C or 20 C 40 C for all motorised devices e Faulty devices and load suspension equipment may only be used again once they have been repaired Only original equipment spare parts may be used Non compliance with this stipulation will void the warranty e Independent modifications to the devices by the operator will void liability and warranty claims e Vertical lifting and lowering as well as dragging and tensioning of loads t must be possible to align the device to the loa
7. volves planning these measures and checking their implementation The operating manual should be supplemented with further instructions including supervisory duties and duties to communicate information in consideration of special operational features e g with regard to the organisation of work workflows or the personnel used The operator must in particular ensure that e the device is solely used as intended e the device is solely operated in a fault free fully functional condition and in particular that the functioning of the safety equipment is regularly checked e necessary personal protective equipment for the operating maintenance and repair staff is available and used e the operating manual is always available in a legible format at the place where the device is used e only qualified and authorised personnel operate service and repair the device e these members of personnel receive regular training on all relevant matters relating to occupational health and safety and environmental protection and they comply with the operating manual and in particular the safety instructions this contains e any safety and warning notices affixed to the device are not removed and remain legible e devices specially designed for explosion protection must be grounded on site with a conductive resistance to earth of lt 10 Q Design modifications to the device are prohibited www carlstahl lifting com 5 2 3 Requirements to
8. 2 A4SI9Q0L HOWE lyes HED E VM A d D L A y b A 4 4 3 3433434343 r b 15 Seng S Z Z S 1SIOH 49197 MOOI0 ulpu jooym nds nzyssjey Enzu uoselpe u ns uaqey jYyoeiqle essiuqebiy auf sojswiyeusne ueb UNjNd ssep pun puls YNIdEb Sejjid UBUEqeLIyYOSEBIOA Jap Bunpusmuy Jan UJRA Auopejsiyes ase y Jo IS pue Sanel AJBUIYOe PSUISOUOD UA SCOUEDIOOOE UI u 5iqnel6 q ya lluaeyo uoa BunpusmueN Jeun PUN YOI puNIH ueulyosey An peol 1s PepuIWEe ep aid ay Aq lA p p zuoune UUM pue p o dsul Aly noJoy us unww nNseg Usp pu y ds u WI IIIe 4 u q 94 Jo salynoe pue zis y 1241 SI 5141 pun u Bunss ulqy rp ssep 4 l l u s q 114 o N 1S L pue uono dsui JO uoe Hunbiulsyoseqjynig pun ilonuoyi www carlstahl lifting com 972 se deyn 006 001 AND eoueunsy 1u piooy jenos pue OS Dag uonenbay Ajayes eLISNPU UELLLSE jeuoeu v o usaq sey uon dsul out Lynja ysunp g z dey 00S 001
9. 500 technical specifications DGUV regulations 52 and 54 Industrial Health and Safety Ordinance Person authorised Michael Baumann to compile the Carl Stahl GmbH Declaration of Conformity D 73079 S en S en 26 01 2015 Michae Baumann CE agent Namg position and signature of the agent 24 www carlstahl lifting com UOI EJUSLUNDOG JO lqisuods ki uuewneg Lyo S nyeu s JOySIUOMLUEISASUONE USWINYog uuewneg seys yy YUuyas ay n OSr6 Peo 1891 1SElinid 0069 46900 HT19 U ns HAWY 4819 HEO 0922 peo 1891 3sehnud OOSL 4051 9211 peo s l 1581 4 097 4820 0087 peo 1891 1SElinid 0022 44200 11 OSZE peo 1891 1SElinid 0052 45200 HT19 y 0072 peo 1891 1SElinid 0091 49100 HT19 0032 peo Isa 1SElinid 000S 4090 8919 y OOSr peo 1891 1SElinid 0002 4060 8210 0522 peo 1891 1SElinid 00S1 4510 4212 032 peo 1891 3SElinid 00S 4500 W110 GZE DEO1 Iesel 3SEln d y 0051 peo 1891 1SElinid 0001 40100 HT19 0021 peo 1891 1SElinid 0051 peo 1891 1SElinid 0001 4010 8919 092 peo 1891 198 124 092 4600 008 48000 HT19 00S 4900 99719 IUIN 49019 UIEU 4ndS 1SIOH 19497 lulu BnZusYyose 4 Hnzyos ey IyeIs ey MMM usgns 6208
10. AH a Figure 1 e To prevent overloads when using the device for rigging we recommend using devices with a slipping clutch e Motorised operation is not permitted The following are prohibited Lifting a load that exceeds the devices nominal load Manipulating the slipping clutch Continued use of worn out or damaged chains Immediately replace worn chains with new original chains Using the load chain to encircle a load and placing the chain over an edge or dragging it Reshaping damaged load hooks e g by hitting them with a hammer They must be replaced with original hooks Operating the device by stepping on the lever Using a lever extension Attaching loads to the tip of the load hook exception versions with a ship hook Conducting welding or cutting work on attached loads Swinging the load Using the load for earthing purposes while welding Using the device if it makes abnormal noises Operating the lever without a rubber handle Leaving the hoisted load unattended for a prolonged period Transport and storage Transport activities must only be conducted by qualified personnel No liability is accepted for damage caused by improper transportation or storage Transport The devices are inspected and where applicable duly packaged before delivery e Do not drop or throw the devices e Use suitable means of transport The form and means of transport are based on the local conditions www carlsta
11. CASTROL KLUBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 0 00 Stabylan 5006 Optimol Kl beroil Viscoleb 1500 4UH 1 1500 12 7 Range of lubricants for the food industry optional Load hook Pulleys FM Grease HD2 Mobilegrease FM 222 Sprockets Drive pinion 13 Faults In the event of faults the follovving must be noted e Faults must only be eliminated by qualified personnel Safeguard the devices against accidental start up Use a vvarning sign to indicate that the device is not ready for operation Secure the action area of the moving device parts Read the General safety instructions section Troubleshooting information can be found in the table belovv To eliminate faults contact our service department Faults caused by vvorn or damaged components such as ropes chains chain wheels axles bearings brake parts etc must be eliminated by replacing the respective parts vvith original spare parts 20 www carlstahl lifting com Carl Stahl 14 Troubleshooting Check the lever hoist by listening for noises When lifting move the lever backwards and forwards it should click When lowering only move the lever backwards not forwards it should click EE Reduce the load to the nominal load Load stuck Release the load Brake pads worn Conduct maintenance and replace the brake pads Load chain twisted Straighten out the load chain Faulty chain gear unit or chain wheels Condu
12. a slipping clutch NOTE The best way to prevent malfunctions when the device is subject to extreme ambient conditions is to use it regularly www carlstahl lifting com 9 4 4 Important components e Gear unit Gear unit parts are made from premium quality materials Load pressure brake For holding the load in any position According to DIN 13157 the service life is 1500 work cycles lifting lowering processes with a 300 mm stroke under a nominal load e Housing Made from aluminium e Load chain Pursuant to EN 818 7 T in special grades All individual components are precisely aligned Only use original chains e Load hook Forged steel Pivotable thereby preventing the chain from twisting during attachment With hook locking mechanism e Chain free run For pulling through the chain without a load Specifications Working load limit Number of chain legs 7311 7311 7311 7311 CLLM 03 CLLM 05 CLLM 075 CLLM 150 5 1 Main dimensions Working load limit in t D A DS Type 7311 7311 7311 1 2 1 CLLM 003 CLLM 005 CLLM 075 CLLM 150 Kr 2 a v ins Dh 2 hs Le G b gt Load chain dimensions elei ik Figure 3 www carlstahl lifting com 7 1 74 1 CarlStahl Installation The following instructions must be observed in order to avoid personal injury and damage to property e Read the Safety section e When using the device with a load ensure the hook is securel
13. ain dimensions Chain size ome If the table dimensions are reached due to wear or deformation the chain must be replaced 11 3 Inspection load hook 4 Load hook X measuring distance hook mouth width Y measuring distance from hook no 6 H hook basic thickness Figure 11 Dimensions for load and suspension hooks Enter the measure Dimensions ment data before Working load limit in t initial use T Tr l m l If the hook mouth width dimensions are exceeded by 10 due to deformation or the minimum hook base thickness is breached by 596 due to vvear the hook must be replacedl www carlstahl lifting com Carl Stahl 11 4 Inspection retaining catch A vel TA vm Li lm lm 7311 0 25 1 5 14 5 13 8 V m Hera 11 5 Inspection brake system Locking wheel A and 2 x brake discs B 16 e 17 gt 7 EN 7311CLLM075 2 2 11 6 Inspection suspension and load hook bolts 7311CLLM003 7311CLLMO005 www carlstahl lifting com 17 12 Maintenance 12 1 Load chain Chain wear in the link points is usually caused by insufficient chain maintenance To ensure the optimum lubrication of the links the chain must be lubricated at regular intervals tailored to the usage e Use penetrative lubricant e g transmission oil to lubricate the chain e Always lubricate the chain without a load so that the oil can moisten the links subject to wear It is not sufficient
14. ation Load hook bearing FUCHS plain bearing bushings RENOLIT FEP2 are maintenance free As required 12 months Regular lubricant checks are required Clean and re lubricate the teeth after approx 3 years We recommend using a class EP2 lubricant or similar products Shorter maintenance intervals are required for tougher operating conditions e g dust permanent use with nominal load etc 12 5 Threaded load actuated brake The brake pad wear is checked during the inspection Replace the brake pads if the wear limit is reached at any point on the pad as may be the case if the pads are un evenly worn The brake pads must be free from cracks Oil grease dirt and moisture on the pads should be avoided wherever possible as this causes increased wear The brake pad has been tested for the entire service life of the device under intended use and should only be replaced in the event of unusual wear www carlstahl lifting com 19 gt NOTE According to EN 13157 the service life is 1500 work cycles lifting lowering processes with a 300 mm stroke under a nominal load and normal conditions As harsher working conditions can shorten the service life the brake pad thickness must be checked more than once a year in such situations The lever hoist with the brake pad must in all events be replaced if the wear limit is reached or the pad has clearly become worn on one side 12 6 Range of lubricants FUCHS SHELL ESSO MOBIL TOTAL
15. ct and replace parts Load sags if the switch knob is set Missing or faulty chain springs Conduct maintenance and replace faulty to free run parts with original spare parts Faulty chain gear unit or chain wheels Conduct maintenance and replace faulty parts with original spare parts Retaining catch spring missing or faulty Conduct maintenance and replace faulty Load lifted intermittently parts with original spare parts Hoist does not lower the load www carlstahl lifting com 21 15 Decommissioning To prevent damage to the device or life threatening injuries when decommissioning the device the following points must be observed Always conduct the steps to decommission the devices in the following order e Secure a work area of an adequate size Read the Safety instructions section De installation occurs in the reverse order to installation Dispose of the equipment in an environmentally sound manner 15 1 Temporary decommissioning e Measures as previously e Read the Storage and Transport sections 15 2 Final decommissioning disposal 16 22 e Measures as previously e Following de installation dispose of devices in an environmentally sound manner based on the substances contained Documents on request Installation instructions brake system This work must only be conducted by competent persons www carlstahl lifting com 17 CarlStahl Spare parts list Top hook f
16. ct maintenance and replace faulty parts with original spare parts if necessary Switch knob incorrect setting Select the correct setting Reduce the load to the nominal load Retaining catch spring missing Conduct maintenance and replace faulty parts with original spare parts Load difficult to lift Dirty chains gear unit or chain wheels Conduct maintenance lubricate chains gear unit and chain wheels Hoist will not lift without a load Conduet maintenance ara replace faulty parts with original spare parts Hoist does not lift over the whole Hook tilted chain twisted Move the hook and chain into the correct distance positions The load has been removed from the Re attach the load lower the load Brake remains closed clamped shut lever hoist without being lowered detach the load The load hook has been pulled against Release the hook re attach the load the housing and clamped shut there lower the load detach the load Brake too tight Set the switch knob to v or DN Move the lever while simultaneously pulling on the load side chain leg Rust has stopped the brake from working Conduct an inspection and replace rusty parts k m Se one Foreign bodies between the brake parts Remove foreign bodies clean the area Do not grease Brak issing i tly install i Load saus wheiniawere Se 77 missing incorrectly installed Replace or correctly install the brake pad Switch knob does not work Faulty or deformed Inspe
17. d DANGER Lever hoists with ship hooks must only be used for tensioning purposes Only in this case may the tip of the hook be subjected to a load The lever hoist is classed as a ready to use device according to the valid national regulations with an appropriate CE declaration of conformity gt NOTE If the devices are not properly used their safe operation cannot be guaranteed The operator bears sole responsibility for any personal injuries or damage to property arising as a result of improper use 6 www carlstahl lifting com Cari Stahl DANGER The following are prohibited in particular Use for towing stationary loads or angled pulling if the device cannot be aligned to the load Use in potentially explosive environments Use to transport people Use in entertainment and production sites for scenic representations Use if people are under the suspended load Use as a motorised drive Use if the loose chain end is blocked Use if the loose chain end is subjected to a load Use for dragging loads with motorised devices 2 4 Basic safety measures Observe the installation operating and maintenance manuals Observe warning notices on the devices and in the manuals Observe safety clearances Ensure clear visibility during work Only use the devices as intended The devices are solely intended to be used to move goods People must never be transported Never exceed the specified permissible working load limit
18. ennen 11 Brake and retaining catch WEE 12 sl tam le rel e 12 www carlstahl lifting com Carl Stahl 5 GOMMISSIONING a 13 8 1 C cc Mei OT 13 6 I daaa aaa damal aa al aba Da ni 13 9 Safety IHSDeC Le WEEN 14 10 Ormimnun s ee 14 10 1 General information EE 14 Rene e Le E 14 10 3 Replacing the bad Cnain nee een 14 11 INSDEELON E 15 11 1 Recunming Wee Le een NEEE nee 15 l 1D eecht 16 12 gt ee 01 10 NOOK ne ee 16 11 4 Inspection retaining catch aa asa urd ama 17 11 5 Inspection brake system nee 17 11 6 Inspection suspension and load hook Dote nenne nenne nnnnnnn 17 12 Mainlenance ii EE 18 LEAG Be e CHA EE 18 EE 19 323 DIL HOON EE 19 DATEN E 19 12 5 Threaded load actuated Drake EEN 19 126 Range of UDICA 20 12 7 Range of lubricants for the food industry optional 20 10 ABS se 20 14 TrOUDIESNOOUNG EE 21 15 DeCOMmMISSIONIRG eenegen 22 15 1 Temporary decommissioning BEE 22 192 Final decommissioning disposal anna een 22 16 Documents on request u00a200an0nan0nannnnnnnnnunnnnnanunannnnnnnununnnnnannnunnnnnnnanunnnnnanen 22 17 Spare parts list 2 52 2 222 2
19. erson means a person who has the technical knowledge necessary for inspecting the work equipment because of his her vocational training professional experience and current activity on the job Definition of an accredited competent person formerly accredited expert An accredited competent person means a person who has knowledge in the field of the work equipment to be inspected and is familiar with the applicable national regulations on occupational health and safety employers insurance association regulations and generally acknowledged technical standards because of his her specialist training and experience This competent person must regularly inspect and provide expert evaluations on work equipment in line with the model and provisions The accreditation is issued by authorised monitoring bodies Load chain e The load chain must be correctly positioned and oiled before its initial use e Remove the warning sign and fixing wire from the chain Do not use grease to lubricate the load chain The liability and warranty shall become void without lubrication gt NOTE Consistently good lubrication vastly extends the chain service life www carlstahl lifting com 13 9 Safety inspection The following must be checked before the initial use and prior to subsequent use e Any mounting screws are tight and pins linchpins and safety fittings are present and secured e The chains are correctly positioned oiled and in a
20. good condition 10 Servicing 10 1 General information The purpose of all monitoring maintenance and servicing work is to ensure that the device operates safely and reliably It must therefore be conducted carefully e Only allow work to be conducted by competent people e Only conduct work when the device is not subject to a load e Keep a written record of all inspection results and any measures taken 10 2 Monitoring The monitoring and maintenance intervals specified apply to normal conditions and single shift operation In the case of tougher usage conditions e g frequent use under full load or certain ambient conditions such as heat dust etc the intervals must be accordingly shortened 10 3 Replacing the load chain The chain must be replaced in the event of visible damage but in all events by no later than upon reaching the discard stage i e if e g one or more dimensions shown in the table are reached when inspecting the chain or if the chain has become corroded or malleably elongated Whenever the chain is replaced the chain wheels must also be inspected and replaced if necessary Procedure e Only retract the new chains without a load and exactly as the existing chains in the device e Loosen the chain from the end attachment and hang a laterally open chain link on it e To create a laterally open chain link simply grind out a piece The opening must have the same thickness as the chain link Figure 9
21. greater than 30 kg for working load limits of up to 1000 kg and more than 3 of the working load limit for devices over 1000 kg DANGER Never use force to try and activate the chain free run under load www carlstahl lifting com 11 7 2 7 3 Chain free run ON e Turn the switch knob to the central position e Turn the free run wheel anti clockwise tug on the loose chain leg if necessary T T Chain free run OFF Figure 6 e Turn the free run wheel clockvvise tug on the loose chain leg if necessary e Chain free run is switched off e The chain can no longer be pulled through and the vvork process can continue e The chain can be pulled through in both directions Figure 7 Brake and retaining catch The brake remains closed clamped shut if e the load is removed from the lever hoist without being lowered this is possible e g in the case of vertical lifting lowering if the load is transferred or in the case of horizontal dragging tensioning e the load hook is pulled against the housing and becomes clamped shut there The chain does not move and the load cannot be released Troubleshooting e Re subject the lever hoist to a load e Release the brake by setting down the load e Alternatively set the switch knob to the lower mark and release the hand lever by forcefully jerking it in the v direction Transferring loads In work processes such as the transferral of loads the device from whic
22. h the load has been transferred cannot be used for lifting or lowering as the brake was not closed during the transfer In such instances please proceed as follows e Use device A to lift the load e Hang the load in the hook on device B and lift it until it hangs securely in the hook but has not yet been removed from device A e Continue the lowering process with device A until device B supports the entire load e The load has now been removed from device A and the brake is open again www carlstahl lifting com 8 1 8 2 Carl Stahl Commissioning General information Use in the Federal Republic of Germany Observe the valid national accident prevention regulations Use in other countries Inspections as above Observe the national regulations and the information in this manual gt NOTE Devices with a working load limit of up to 1000 kg and without motorised transport or lifting drives must be approved by a competent person before their initial use Devices with a working load limit of over 1000 kg or with more than one motorised crane movement e g cross travel in addition to lifting must be approved by an accredited competent person before their initial use Ready to use devices according to the valid national regulations with an appropriate CE declaration of conformity are exceptions in this regard Definition of a competent person formerly expert A competent p
23. hl lifting com 3 2 3 3 4 1 4 2 4 3 Carl Stahl Transport locks gt NOTE On devices with a transport lock this must be removed before the device is used for the first time Storage e Store the device in a clean dry place e Use a suitable cover to protect the device against dirt moisture and damage e Protect chains hooks ropes and brakes against corrosion Description Application areas Wherever possible the devices should be installed in a room with a roof When installing the devices outdoors they must be protected against influences that can cause weathering e g rain snow hail direct sunlight dust etc We recommend using a weather protection roof in the park position In damp environments with major temperature fluctuations the formation of condensation poses a risk to the functioning of the device Ambient temperature of 20 C 50 C for all motorised devices 20 C 40 C Humidity 100 or less but not under water DANGER A in potentially explosive atmospheres is prohibited Structure CARL STAHL lever hoists are compact devices vvith a suspension hook for stationary use Q Functional description O Figure 2 The load is lifted lowered or tensioned by operating the lever A load pressure brake prevents the load from automatically lowering NOTE Undefined forces can occur during overhead work and rigging In such situations we recommend using a device with
24. ich if not avoided will result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided could result in death or serious injury Indicates a hazard with a low level of risk which if not avoided could result in slight or moderate injury or damage to the product or its environment Indicates user advice and other useful information gt NOTE 4 www carlstahl lifting com CarlStahl N nisk of electric shock Are in potentially explosive atmospheres 2 2 Operator duties of care The device has been designed and built under consideration of a risk assessment and following the careful selection of the harmonised standards as well as other technical specifications to be observed It is therefore in line with the latest tech nology and guarantees optimum safety The interface of our scope of delivery is the complete device from the suspension point to the load hook and control unit if this is included in the order Other equip ment tools slings and main energy supply systems must be installed in accordance with the appropriate regulations and directives For devices protected against explo sions all of these parts must be approved and suitable for explosion protection Responsibility for this rests with the operator However the high level of safety can only be achieved during operations if all of the necessary measures have been met The operator s duty of care for the device in
25. lensiA Bineu IS yUyos o uN JOJOOdSUI JO HWEN USPUFINIT S P ynsay punjog rayeq uunyeq pun u91S 159 leuonoun pue uono dsul lensiA Bineu IS yUyos o uN yo dsul JO HWEN USPUFINIT S P ynsay punjog rayeq uunyeq pun u9IS 159 leuonoun pue uono dsul lensiA Bineu IS yUyos o uNn JOJOOCSUI JO HWEN USPUSINIT S P WeN ynsay punjog rayeq uunyeq pun UO 159 leuonoun pue uono dsul lensiA Bineu Is yUuyosis un JOJOOdSUI JO HWEN USPUSINIT S P WeN ynsay punjog rayeq uunyeq pun u9IS 159 leuonoun pue uono dsul lensiA 192 8 110053 1 1 Oyo dsul JO S P ynsay punjog rayeq uunyeq pun u9IS Dun Jenuew 40 uono dsu s Bn z q upueH s p Bunysemusqn INZ si su puymd www carlstahl lifting com 26 Carl Stahl Notes www carlstahl lifting com 27 Carl Stahl GmbH Tobelstr 2 D 73079 Suessen www carlstahl lifting com
26. or lever hoist 7311F4187250401 CLLM 0 25t 7311F4187330401 CLLM 0 5t 7311F4187400401 CLLM 0 75t 7311F4187500401 CLLM 1 5t Hook locking mechanism for lever hoist 7311F4187250402 CLLM 0 25 t 7311F4187330402 CLLM 0 5 t 7311F4187400402 CLLM 0 75 1 7311F4187500402 CLLM 1 5t Bottom hook for lever hoist 7311F4187250404 CLLM 0 25 t 7311F4187330404 CLLM 0 5t 7311F4187400404 CLLM 0 75t 7311F4187500404 CLLM 1 5t www carlstahl lifting com 23 sz Carl Stahl We hereby declare that the machine equipment indicated below in its design and construction and in the version that we market conforms to the fundamental safety and health requirements of the EC Machinery Directive 2006 42 EC and the harmonized and national standards and the technical specifications below Any modification to the machine equipment that the manufacturer has not authorized voids this declaration This declaration shall also become invalid if the machinery equipment is not used in line with the intended use illustrated in the user manual and if the regular inspections required in accordance with the Industrial Health and Safety Ordinance and DGUV regulation 100 500 are not conducted Description Mini lever hoist CLLMOOSF CLLMOOSF CLLMO75F CLLM150F Manufacturer Carl Stahl GmbH Tobelstr 2 D 73079 S en Applied harmonized standards DIN EN ISO 12100 DINEN 13157 DIN EN 818 7 Applied national standards and DGUV regulation 100
27. to simply lubricate the chains externally as this does not ensure that a film of lubricant forms in the link points The adjacent link points must always have a film of lubricant as increased chain wear otherwise occurs n the case of a constant chain travel length particular attention must be paid to the deflection point of the lifting and lovvering movements e Carefully lubricating the chain extends its service life to about 20 times that of a dry non lubricated chain e Use petroleum or a similar cleaning agent to clean dirty chains never heat the chain e n the case of ambient influences that promote wear e g sand a rock lubricant such as graphite powder should be used e When lubricating the chain also check its wear status Si Transmission oil E g FUCHS Load chain RENOLIN PG 220 3 months or chain lubricant Do NOT use grease Do not use grease to lubricate the load chain The liability and warranty shall become void without lubrication 18 www carlstahl lifting com Carl Stahl 12 2 Pulleys Recommendation Xara RA d a FUCHS l Pulleys NAN O J aa As required 12 months 54 Sex RENOLIT FEP2 12 3 Load hook e Check the load hook and pulleys once a year e Clean the hook bearings and pulleys once a year and lubricate them with grease e Plain bearing bushings are maintenance free f the bearings or plain bearing bushings are worn the entire pulley must be replaced 12 4 Gear unit Recommend
28. y fitted The hook locking mechanism must be closed e Ensure that the attachment position cannot be changed by either the load or other influences Operation Lifting devices and cranes must only be operated by people who have been suitably trained They must be instructed to operate the device by the contractor The contractor must ensure that the operating manual is provided with the device and accessible to the operating personnel Devices with a working load limit of 250 kg to 1500 kg Before starting work ensure that the chain free run is switched off Violent pulling can potentially close the brake and stop the chain being transported Set the switch knob to the lowering position DN conduct several lowering processes and then re start the lifting process Lifting or dragging Turn the switch knob to the UP mark A Chain button indicated on the rating plate for lifting B Switch knob or dragging and move the load by C Lever ratcheting the hand lever Lowering or releasing Turn the switch knob to the DN mark indicated on the rating plate for lowering or releasing and move the load with the hand lever Figure 4 Chain free run When the device is used properly and as intended it is not possible to accidentally activate the chain free run function while subject to a load The brake system can be released with only a low load this is not a malfunction The brake system functions automatically if the load is
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