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USER MANUAL - Winter Holztechnik

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5. T gt ro H O L 5 V CO a A Bis a O S S DE KA26 Brake valve z O eo ON gt E Si u I 7 EN 3 144 an Oil E indicating lamp FR 63 S oms ES 143 H2 Working indicating lamp i E md LILIA es e es IKA25 Error indicating lamp FR8 We gp RM E emn Ss ti KAg7 Partition valve2 FR7 ed 4 8 TB an s 8s Send working signal S Sec po Som risp der m Over road protection Ss DO N aq 4 n J for motor 9 i E I ON 3 e Id I a gt O FR5 D 4 1 C 2 t artition operation a i selection CIS E Ge 5 a O M n feed check for m S chain conveyor fnX pe lkAg4s Partition valve E i E nal from aX 109 2 E 139 kA23 Retrace for main cylinder L FR3 o 1 1 Timber thrust out csl for roller conveyor PIES T er is 138 aan Forward for main cylinder Timber thrust in 4 for roller conveyor 2 eras T GE a B LER N imber thrust selection I 3 for roller conveyor Glas Te e x 137 IkA21 Lowering f
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8. Error indicating lamp for shaper2 Retrace va working IE a shaper2 I lve fi ki table Tor shape working Valve for glue roller lowering for shaper2 Valve for glue foller lowering for shaper2 1 Valve for butting saw for shaper2 1 C for release panel for shaper2 Side clip for release panel for shaper2 I ip fi 1 T eg a for shaper2 Top clip for release panel for shaper2 Top clip for panel hold down for shaper2 Motor of working table reverse running for shaper2 Motor of working table forward running ter shaper2 1 Roller conveyor for shaper2 Oil pump for shaper2 Butting scoring saw for shaper2 Y start for finger cutter for shaper2 start for finger cutter for shaper2 running for finger cutter for shaper2 Error indicating lamp for shaperl Timber thrust valve for shaperl etrace alve for working table for shaper1 Forward yalve for working table for shaperl Top clip for release panel Top clip for panel hold down for shaperl Side clip for release panel Side cl ip f
9. 0GX0G 0GX0G ap X0 021X001 0GIX0 bie VD 1 DIN o yo Eat L Fir Line TIC F I IG 7 FI n at NOMA dI NOMA dl al lJ JO 4 SANTO LA NO4 SANTO LA NNTHSAd dl 12 m vm toma FEN U A Y Li iL lt lt coal a U i O gt LL e lt Lid lt a Winter Holztechnik GmbH Pneumatic Page 43 SIITSO0c ON gt Il Ad V NIHUVIN E WVADVIG JOILVWIdNd CDERVSISTAXN NT AA ONVISONHA 900v 18 0008 IV E NES S e ce PELIS C61 V FeiSv r ley E VETSETOA MIIG8 ISA VHI88 194 VIIG8 TIA
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11. A E E E 0UGX0G 02 X0S 093 KOG VO JON sti 021x001 0OGTIX0 NOMAIAN USS v0l ge SG VOI M SANI SINIYA emul Vol ldadwv ji 18 31718 al J I dl J dll WINTER Automatic Finger Jointing Line EXPERT Winter Holztechnik GmbH MINH231Z1OH t ETT W 7 I SIIIS002 ON RD T a ES AS K NIHO DONITAJ A I A ONVIOON Page 44 gt gt NY YDY _ O D be
12. I position to connect the power and the POWER INDICTOR is brightening up e Press the oil pump start button to make oil pump start and press the oil pump stop oil pump stop e When press the AUTO START button and the button is brightening up the pressure boards clamp the timber automatically and the working table goes forward Winter Holztechnik GmbH Page 17 e Hold the PAUSE to make the working table stop e When press the emergency stop the whole machine must stop all moving parts and disconnect with power supply NOTE After the power of the machine is ON only when all the motors must be in stop condition the motors can start normally Main control panel lt SE O LU N TS E RELEASE WORK A x G e Press the SOURCE to connect the power e Rotate milling cutter button to the ON position cutter spindle motor start rotate butting saw button to the ON position the saw start rotate oil pump start button to ON position oil pump start e Press top saw to make top saw motor to start e Press bottom saw to make bottom scoring saw motor start e When press the auto run button and the button is brightening up the pressure board clamps the timber automatically and working table goes forward When working table gets to the tip of the rail the inducing switch installed on the pressure board received the signal and the pushing board will pu
13. N1439 0 1A DC 10 30 25 C EN60947 4 1 SWITCH TO 55C SWITCH TO 55C SWITCH 20 SB11 SELECTOR APT LA39 10A 660V AC 10W EN60947 5 1 CE SWITCH Winter Holztechnik GmbH Page 40 J O it N i W gt SN SYNBOL NAME MAKER SPECIFICATION STANDARD APP 6 KA26 27 REED RELAY IDCC RY4S U 5A 24VAC EN60947 4 1 CE CONTACTOR Fi RAE CONTACTOR rw Een Fer CONTACTOR CONTACTOR CONTACTOR CONTACTOR CONTACTOR wi T je a gon ef 80 C AC Z al Fu EE Ax 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W Winter Holztechnik GmbH Page 41 Sl e GIIIGO0Z EIN m us LA NIHJVM Sa AM ONIAJIMIBDEMA ONVIO Page 42 Wy SOS IN lt L e aa x 000p 18 A 000p A PES D Gla EE oE 61 V EA TS ISA TIC TOA
14. teeth of timber is too long or too short loosen the inlaid strip screws and adjust the adjusting lead screw by hand wheel to make the drag board forward or backward accord with the requirements The adjustment method for top scoring saw and bottom scoring saw are the same as hogger s Mainly as long as adjust top scoring saw and bottom scoring saw to 90 to hogger Winter Holztechnik GmbH Page 19 x T LLI N T U Adjustment for cutter spindle It consists of spindle Internal and outer sleeves lift lower hand wheel locking screw and motor motor base fix screw adjusting screw etc if the finger Joints uneven for its top and bottom surfaces loosen the locking screws of the outer sleeve and turn the lift lower hand wheel rise or descend the spindle until the finger joints smoothly and neatly Then lock the outer sleeve screw If the belt for spindle is too loose loosens the fix screw of motor base adjust screws with wrench move motor forward or backward to tense or loosen the belt After adjustment lock the fix screws When belt slides you can coat some belt glue on contact surface of it Adjustment for guide retainer for gantry frame Guide retainer is close relation with the angle of the finger of timber If any error occurs loosen the top and bottom fix screws on guide retainer of the gantry frame and adjust the guide retainer according to the angle error direction Ultra pressure pro
15. Brake valve L75 Y20 i KA24 Partition valvel AP L73 Y19 E KA21 Lowering valve for front retainer LTO Y16 Di KA20 _ Lifting valve for front retainer 169 Y15 KA19 Forward retrace valve for side clip2 L68 Y14 KA18 Retrace valve for side clip 167 Y13 KA17 Forward valve for side clip L66 Y11 KA1 Lifting valve for top cli en L65 Y10 S geg KA15 Lower valve for top clip L64 Y9 KA14 Forwar retrace valve L63 Y8 or timber thrust KA13 Lowering valve for middle retainer L62 Y7 KA12 Lifting valve for middle retainer L61 Y6 _ KA1 1 n Lifting lowering valve for sawing KA10 Hold down valve for sawing L59 Y4 KA9 Retrace valve for timber 158 Y3 thrust for roller conveyor 1 KAB Forward valve for timber L _ L57 Y2 thrust for roller conveyor NN KA 156 Y1 Retainer valve for roller conveyor lt lt 3 N Winter Holztechnik GmbH Page 28 _ 6 10709002 ON 6 OUST I AY Ly NIHO INIISEOM M ONVIOON Page 29 I NGON E d NIVW JI V096 la
16. IO MA EN OI AH OA ew NN OI ON ANTI GILGIS cld TILTIIS II OLLOIS OU 61 6S 64 8L 8S 8a LES ZA 9L 95 94 GL GS Gd VL VS VA A WNO VO Gaul V9 21 Vo 7 8 6 V9 MO ul V9 us T ek Gavel V6 9 V6 9 Hd od 8dd LUH 944 Gu Vd cld Gud IER J Wg zg e e EL a a N se e e e e e e e e ES w R 7d IS T4 e e e e e e e w ed a Mi N WWO Page 25 Winter Holztechnik GmbH
17. Month Year Maintenance nana n anana na nana nana naen nenen 21 Moro AA ein Sr 21 OUDIBSNOO A EE RA 22 zu AnS E SAS 24 Safety rules for electrical control system EE 24 ne PPP 25 Electrical Part List apetito 36 Pneurmatic Hydraulic Plone 42 WIN 42 A e 45 Winter Holztechnik GmbH Page 2 lt au O LLI N E LL SAFETY INSTRUCTION Any operator must be trained before operating the line and he must understand the structure and performance for the line thoroughly Before operation the operator must be familiar with the manual for the line and keep the safety essentials by heart Wear protective clothes before operation and in avoid occurring any accident from running parts This line only can be used within the designed applicable range It can t be used overload in avoid of effecting the useful life for motors and other parts During operation it s strictly forbidden to approach or touch the running parts of the line by hand without any protection in avoid occurring any accident Keep good light for working site and make sure there are no obstacles to affect the operator Don t leave any tools and material on the line Safety Regulation Make sure there is steady air pressure and power supply Otherwise electric appliance elements might be damaged seriously Work object This line only be used for process wood material and it s not
18. N i W gt SN SYNBOL NAME MAKER SPECIFICATION STANDARD APP 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W 6 YV17 VALVE KINGST DSG 3C4 N 02 A25 220V AC EN12266 2 YV18 VALVE KINGST DSG 3C4 N 02 A25 220V AC EN12266 2 ri Fer ell 80 C AC 10W Fer Zar ee 80 C AC 10W 80 C AC 10W OVERLOAD RELAY OVERLOAD RELAY OVERLOAD RELAY foo OVERLOAD RELAY OVERLOAD RELAY OVERLOAD RELAY OVERLOAD RELAY OVERLOAD RELAY OVERLOAD RELAY 15 6 Winter Holztechnik GmbH Page 38 J O it N i W gt AE A A RR a Teer fer kah AC 5C TO 40C Fe ae AC 5C TO 40 C dl rl sli a AC 5C TO 40C A ol a AC 5C TO 40C M Ter er Na AC SC TO 40C M a AC 5C TO 40C AC 5C TO 40C AA e AC 5C TO 40C 9 TC REEDSWITCH TENGEN BK300 180mA 380VAC EN60747 CE HL1 15 GS POWER SUPPLY OMRON S8JC 05024 1 0A 185 264V AC 50W EN60947 4 1 CE 25C TO 65C Winter Holztechnik GmbH Page 39 J O it N i W gt SN SYNBOL NAME MAKER SPECIFICATION STANDARD APP SWITCH CTODC 70C SWITCH CTODC 70C SWITCH CTODC 70C a marmr ja 20 C TO 80 5 ses asso en 20 C TO 80 C CTODC 70C CTODC 70C sqm eomm a rn Ei 20 C TO 80 C BEE dp HA Fi VE 20 C TO 80 C 10 PHS1 PHOTOELECTRIC SICK WT100 N1439 0 1A DC 10 30 25 C EN60947 4 1 CE SWITCH TO 55C 11 PHS2 PHOTOELECTRIC SICK WT100
19. NEN fe U LS N m Liar ur m y O E ON L x 3 gt d Ll _ ff gt i Lp I O BE A Na Cu Ke s LU Y MEN Z gt MEN lt _ N A N DO SE e x T SA 1 gt H O A A o Winter Holztechnik GmbH Page 12 x lt AR O LU Tas N TS E Lu lt Installation and Levelling Move the working table of finger shaper to the front Move belt conveyor and make its working table and the finger shaper s working table in a line then regulate the foundational screw to make the two tables in the same height Move working table of finger shaper to the machine and move the working table of the finger shaper to the front then make both of the tables in a line and regulate the screw to keep them at in the same height 31 7 37AM Move the working table both of finger shaper to the front of the machine and move the roller conveyor to the same line with the working table of the finger shaper then regulate the screw to make them at the same height Move the working table both of finger shaper to the front of the machine and move the roller conveyor to the same line with the working table of the finger shaper then regulate the screw to make them at the same height Move chain conveyor make its working table with the working table of roller feeding i
20. U SULIOMO JOT OI NIS JO SAJEN 9 10 SABA pigwi0d JO Dis 32N JEW yii ON ON WOO NO 00 10 SEVA 100 60 En 60 HS NO v9 G9 90 DI dds ON D ONO g H9 00 D 10 Ap 60 D 60 D VO 90 D D 90 D 10 D 80 60 D D 01 D I Page 33 as Q U A c lt O O E Ss O nus E vaovId AHd NIVW SVSIGE8XN ONDNOMEJIM ONVTSONDA Page 34 hzoqa NEON A0ZZOV AZ NOT D A086OV 07 Tl 0 A i 8N3 93 ZHOS OV Abc TET TT ZH0S OV ANC 191 ZHOS OV A08 uge MODE cnd ynj NWO l Gl NA l A08 ES cs H cl 9 Q IM T A as Q U A c Ka O O Ss O nus E J O LL N i W
21. USER MANUAL WINTER automatische Keilzinkenanlage Finger Jointing Line Typ EXPERT T O LU N FS E Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de lt au O LLI N E LL CONTENTS ss TT INI a s 3 Safety Regulation BE 3 W lli OQ PI Rm 4 STREET 5 A O RN KN ees eee 5 Machine NOlse u auqa o NETTES 5 PANGU ORONG IN ee ee ee 6 Legend of the Machine nn n anana nean nean een caian 7 Machine DIMENSIONS nee een 10 Installation A A WN 11 Safety Rules for Mache Move Meng u u u u WR uuu 11 Lifting the Machine Drawnd ee 11 Selection of eation Eee eese s s See 11 Installatig Drawing ME E ss EE nn coc 12 Installation and Levelling AR SO eect ccc ese eee ee 13 Bewer Supply Requiremeg MEET eee E 14 Connection of Power WIESEN LLL Eee 14 Pneumatic Power Suiggiaitonnecti omm AEN A 15 Hydraulic Pressure Supply Connection esses awanane nana nana nana na nana nean 16 Operdat 1 16 Control A A SAA 16 Emergency SG EE e 9 19 Adjustment for t Machine P RE V 19 METI TERT m SR 20 Day Week
22. We Ve V6 WI V09 E AE Tad 014b 640 B Sp F LI Sud pad Cp cum B Tad 9 9 2 zMNOI zg e bd e e hd e e zI el bd me es ZH 8 21 ra e m a n VI Ve9 m AZOd AECH ES 0CCOV A086OV Winter Holztechnik GmbH MINHOALZ IOH E L K D Ep i zi 5 8 Q Q O O N O Twen he A Panel hold down for shaper 2 me op z Auto stop for shaper 2 T ons ep E 9 mi lt Auto start fo
23. ch will affect the accuracy of the machine Machines need installed in such environment with well ventilation and dry Also the ground must be firm and flat And the machines must be horizontal level and fill up Clean all oil foul impurities and dust before operation after finishing installation Connect the main power supply and air supply passages as well as the lighting and lubrication etc Make sure all moving and running elements are in good condition before connecting the power and air supplies Guarantee that the hold down lock devices are firm and reliable without any obstacles Lifting the Machine Drawing When transiting the machine keep it balance Use a forklift with sufficient loading capacity to lift the machine Ask another person for help to guide the way when lifting the machine The forks of the forklift must protrude from the machine underside The forklift must only be driven by an experience forklift drive The cushion should be used between metal rope and machine Install the base of the machine on the ground then level the working table Selection of Location Please use the line in the following condition Ambience temperature 10 C 45 C no ICE Ambience temperature Below 90 RH NO DEW Depositary temperature 20C 65C Environment Indoor no causticity gas combustible gas oil gas etc Altitude Below 1000m Winter Holztechnik GmbH Page 11 NITI D A om o RES d mx FN Z lt K a
24. echnik GmbH Page 35 J O it N i W gt Electrical Part List SM SYNBOL NAME MAKER SPECIFICATION STANDARD APP SWITCH 25 C TO DC 70 C SWITCH 25 CTO DC 70 C SWITCH 25 C TO DC 70 C KM1 REED SWITCH NORGEN M150 LSU 2V 0 18A AC24 10W EN80947 4 1 CE LN RENE C E E Ka KM2 9 REED SWITCH NORGEN M150 LSU 2V 0 18A AC24 10W EN80947 4 1 CE LN NN E oe AR RAN CIE Fa d SWITCH 25 C TO DC 70 C SWITCH 25 C TO DC 70 C Fe Wer SWITCH 25 C TO 55 C A y e SWITCH 25 C TO 55 C SWITCH 25 C TO 55 C 18 PHS4 PHOTOELECTRIC SICK WT100 N1439 0 1A DC10 30 EN60947 5 1 CE SWITCH PO 5559 20 SB16 O LEN60947 5 1 CE Winter Holztechnik GmbH Page 36 J O it N i W gt EE AER SECCA O A EES 1 KA1 6 REEDRELAY IDCC RY4S U 5A 240V AC Ess er 2 KA7 21 REED RELAY IDCC RYAS USA240VAC _ 1E255 CE 3 KA22 23 REED RELAY IDCC RYAS USA240VAC 1E255 CE 6 KA26 27 REEDRELAY FUJI RY4S U5A240VAC 1E255 ICE 7 KM1 MAGNETIC FUJI SC 03 20A 380V AC AKW EN60947 4 1 CE CONTACTOR 8 KM2 MAGNETIC FUJ SC 03 20A 380V AC 4KW EN60947 4 1 ICE 9 KM3 MAGNETC _ FUIL EN60947 41 ICE 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W 80 C AC 10W PFA E f lt TO 80 C AC 10W ven BE G t TO 80 C AC 10W Winter Holztechnik GmbH Page 37 J O it
25. ed 6750rpm 8 Feeding motor 9 Hydraulic pump power 22w Hogger 238 30 20mm 12T Finger Joint Cutter 160 50 4 0mm 2T Bottom Cutter 160 50 10 0mm7 2T Machine Noise DECLARED NOISE EMISSION VALUES in accordance with ISO 7960 Idling Operating Declared A Weighted Sound Power Level 89 91 Lward in Db re 1 Pw Declared A Weighted Emission Sound Pressure Level 1pAd in dB re 20 uPa at 76 78 The operator s position Values determined according to specific test code ISO 3746 The figures quoted are emission levels and are not necessarily safe work levels Whilst there is a correlation between emission levels and exposure levels This can t be used reliably to determine whether or not further precautions are required Factors that influence the actual Winter Holztechnik GmbH Page 5 lt z au O LLI N E LL level of exposure of work piece in clued the duration of noise i e the number of other adjacent machines Also the permissible exposure levels can very from country to country The information however will enable the machine user to make a better evaluation of hazard and risk Function of the Line The line is mainly used for processing short timber short timber should be lengthened by glue spreading automatically in this way you can make a short timber into a longer one and made inferior timber as quality one the timber availability has been impro
26. inder Forward valve for main cylinder Motor of roller for llor conveyor Upright conveyor belt or roller conveyor Belt conveyor motor for chain Conveyor Rear motor for chain conveyor Front motor for chain conveyor Bottom hold down wheel ee eeding Top hold down wheel for feeding Sawing Oil pump M o WAR 20060401 3 gt Falda MHBISSUA L MAIN PUW WURKING W _ N YUNGU Winter Holztechnik GmbH Page 27 I O it N i W Pr AGR M NU 20060401 4 2 r Be MHBIoO6U0A L MAIN PUW WURKING KAL W a N NGG Y M gt lt N O i KS seele CON TI 9988 Kadis EE fi AHMOd m 8 _ lt KA27 Partition valve2 L76 Y21 EN KA26 _
27. m m2 DT N L firct el ya rT a y Py Lina VOLD VI W E A 4 1 L oma L C f Ly d J O 7 l N y C I LA KL Em MERIT C4 CIA 4 bo TICS SHP PS i 4 TA Installation Drawing a m Do Ee KE 097 1500 500 1210 320 x Il o Oi Z EN CU en E O 19 I 11 07 U a i H 4 ani ON ECH C SEN Ir v a d S y NO n a E 270 B e B J e E 4 i Bach LS x 3l m s A F a D
28. n a line and regulate the screw to make the two tables at the same height Winter Holztechnik GmbH Page 13 x lt SE O LU N TS O E y OR e r m A g 15 70 a d kvar en e E Y Ee pear E o hn L MET I o RS E SE Move the finger press and make its working table with the working table of chain conveyor in a line then regulate the screw to make them at the same height Power Supply Requirement The suitable power supply for this line is 380V 50HZ and air supply is 6kg cm2 8kg cm2 Connection of Power Wires Before connecting the power wires to your factory power supply reconfirm that the voltage of the line is the same as that of your power supply Connect the power wires to L1 L2 L3 and PE After the power wires have been connected make sure they are connected to the correct points Shown as follow e The line should be properly grounded to prevent the danger of electrical shock e All electrical connections should be performed by qualified operators Winter Holztechnik GmbH Page 14 AITID Mc nd e Po Ke ye TVNFTNT N VER HITA An a fir F ingar Iinintinr lina Y I SR INTER Automatic Finger Jointing Line EXPER p m BEA NUS 44 a Pneumatic Power Supply Connection
29. necklaces or chains while working on any electrical equipment Also do not wear any ring watch or bracelet while operating electrical equipment Winter Holztechnik GmbH Page 24 lt S E D amag S M Y Lu F 2115002 a Pd IVO9S 4 HN N HI JUN NVdJVIU aaf Ua NIVA AHHNIHOVM ONIMYOMAOOM ONVIO DNOA NAV J JHJ JAUAJIV ivoa EECH ANGEN I9 1042AU02 _i0eeoy 198LIdN Surp 10 Z10A9AU00 10A9AU00 1194 Zl0A9AU09 JOA9AU0O osym p od 8UID991 10 K J9 0J J9 0J SUID99 UIEUY uyo uojnq 994M DIOH ZULIOIS dundpyo HOLIMS JO JOJ IN JO JOJ NN JO A001 JO JO30 A JO 1010 N JO JOJOJA dot JO IOO Jo DO JO 1010iN NIMOd r lt y y ep D P y SC d SN IN oN en W en H IN MG AG D Ng AQ ng M A np AO AQ ng MG AG nc Ap Ap np AC ag ne NZ AZ nz AT AJ NT JI D Du D n n n MG C MMS c NU GN A SIM mu L
30. neumatic cylinders are fastened or not Day Week Month Year Maintenance Periodic m Everv da Linear guide Press the handle of the lubricating Guide oil SH TO361 block oil pump 1992 Every da non e M bin the hole of a ang OF cutter spindle 39 J machine tool spindle spindle varda Bearing of Make the lubricating oil spreading Normal gear oil yY linear guide the guide directly SH T0363 1992 Make lubricating oil spreading the Normal gear oil Lubrication cg mm x TT O LU N L O mm MXB3515B A MXB3515B B conveyor belt RC2X800 transmission chain Winter Holztechnik GmbH Page 21 EE bu C3000 Fluctuation wheel of feeding machine O i ws MHB1560B C N Feeding material press Side board rack Material pushing rack wheel am Lu Troubleshooting lt Power supply indicating 1 Power supply hasn t been 1 switch on power supply switch lamp doesn t light up switch on One or more fuse FU1 2 replace the burnt fuse FU2 FU3 FU4 FU5 FU6 FU7 has been out and machine doesn t start Working start indicating Air pressure is insufficient 1 Increase air pressure lamp flash and machine Overload protection FRI 2 press down reset button FR1 FR9 among them one or FR9 by hand and make the more act working thermal relay reset can t be started In the mode of auto CK1 release panel check Adju
31. or 1 I pa for shaperl No 2 retainer valve for conveyor No 1 retainer valve for conveyor Motor of working table reverse running Motor of working table forward running No 2 conveyor motor No 1 conveyor motor Oil pump for shaper xrunning for finger lt oO A A ddd S N d3IMOd 7 gt gt CN om gt KA39 HL KA38 L114 5 L113 Y19 KA37 R L112 Y18 KA36 Lili Y17 KA35 L110 Y16 KA34 L109 Y15 KA33 L108 Y14 KA32 L107 Y13 KA31 L106 Y12 KA30 L105 Y11 KA29 L104 Y10 KA28 L102 KM19 L103 KM20 KA27 L100 KM20 L101 KM19 KA26 L99 KA25 KM18 KA22 L98 KM17 195 KM14 KA21 193 KM11 L94 KM13 KA20 L91 KM12 L92 KM12 KA21 L90 KM11 KA20 KA19 L89 HL4 KA1 188 yg KA17 L87 Y8 KA16 L86 Y7 KA15 L85 Y6 KA14 L84 Y5 KA13 e L Y4 KA12 KA11 19 L81 Y2 KA10 L80 Y1 KA9 L78 KM9 L79 KM10 KA6 L76 KM10 L77 KM9 KAT Li KM8 KA6 L74 KM7 KA5 L73 KM KA3 6 L71 KM4 KA2 L69 KM2 L70 KM3 p 68 L67 KM3 KM2 e KA2 L66 KM1 KA1 Oo ei o O lt cutter for shaperl E i K F M 20060401 8 N amp B MAIN PUW E F JL150 9 MD IWURKING RY w u N NGG Y M Winter Holzt
32. or front retainer IF N part te TS o 3 H E C ikaz Lifting for front retainer eo Z Assembling work re set 01857 e 3 x 35 eg Forward retrace for side clip2 ON king selection aS ES IkA1g Retrace for side clip a 8 el ias me m a zs 33 KAt7 Forward side clip gt N Oil pump start SES 9c Tms Ons c5 EM Auto start dm GZ Ss PRE Lifting for top clip 1 Lowering for top cli Emergency stop El ET g p la Y SS Oil pressure check ads T E 130 Kana er timber thrust A Air pressure check TdS 77 S D Ld Butting check nx T 2 129 vu Lowering for middle retainer x O Pusa chent i me i Ds d Lifting for middle retainer gt 4 V am In feed check t IX t 6l Q x 197 KA11 Lifting lowering for sawing O gr B18 KA10 dy x ll R timber thrust co Bor PAM LIMI LI 125 KA9 ni er conveyor en F Bottom limit for cyN 91 s 9n ront retainer J a E Forward for timber thrust D q LU L24 KAS for roller conveyor co o 1 Retainer for Ren gw P E s Sha Kar ral nor 2 otor of roller for E 2 8 122 KA6 roller conveyor bar J p ken m aaa Rear limit for side clip 6X9 ZI T B Bf Rear limit for side clip 949 TI 21 Kas Feeding belt motor for chain conveyor Sl Front limit for side clip 0 0l 345 ea on KA4 Front motor for chain conve
33. permitted to process any metal or plastic material by this line Depositary It s strictly forbidden to keep this line outdoor and the places with high temperature and explosive easily It s not allowed to make operation until the complete line has been fixed on the ground Before operation ensure the oil pressure system is in good condition and the rotary direction for finger joint cutters and all of saw blades are correct and have been locked tightly otherwise it s not permitted to operate the line During operation in accord to avoid damage in human body it s strictly forbidden to put your hands on gantry of the conveyor belt saw blades cutters and working tables for timber thrusting Winter Holztechnik GmbH Page 3 In case any unusual noise occurs you stop the line immediately and find out the troubles Check the air regulator for the air supply system at any time If the pressure is insufficient you must adjust it It s consisted of two cups of air regulator one is to store water from air and the other is to add oil to lubricate the cylinder Warning Plates A ELECTRIC SHOCK ROTATION X z T O LU N Ge LUBRICATION ADD OIL DON T TOUCH EARTHING EMERGENCY STOP Winter Holztechnik GmbH Page 4 J O it N i W gt SPECIFICATION Specification SN Parameter LIpENPERT 6 Cutter spindle motor Cutter spindle spe
34. pply Connection OPERATION Control Panel Finger shaper station first and second lt SE O LU N TS E Lu Lef OLPMP 23m PANEL HOLD DOWN RELEASE WORK ua RIT 7 al wi Winter Holztechnik GmbH Page 16 e Press source to make the machine connect power e When press the auto Run button and the button is brighten up the press board clamp the timber automatically and the working tables go forward When working table get to the tip of the rail the inducing switch installed on the pressure board receives the signal and the material pushing board will push timber then working tables return to the start position automatically e Press the FWD TABLE to make the working table forward e Press the FEV TABLE to make the working table back off to the start position e Press the PANEL HOLD DOWN to make the panel clamp the timber e Press the RELEASE WORK to make the panel release the timber e Press the STOP to make the moving parts stop e Press the emergency stop to make the whole machine to stop and disconnect from the power NOTE after the power of the machine is on only if all motor must be in stop position the motor can start normally Finger jointing machine station 3 J FATIA d F kalka POWER CNTOR T O LU N TS I lt EMER GENCY BRAKE e Rotate POWER SWITCH button to the ON
35. r shaper 2 Tras m e Cu Manual working for shaper 2 T ge ee is 139 HL2 Working indicating lamp for ON U Auto working for shaper 2 76 s in saperi an Air pressure check for shaper 2 ZdS 16 E 138 Karat Error indicating lamp for shaperl o In feed check of roller F Che r C conveyor for shaper 3 Y L Receipt signal for 4 TS SE in feed check for shaper 2 g enx 66 a L36 Kaiz Top E panel hold down for un om p Sor Umie beuet ta m 87 S 135 Kato Timber thrust valve for shaperl a Timber shortage for shaper 2 op LE 3 134 KA15 wor mace Valve for x perl aa S Release check for shaper 2 op 9 u FE Om gt Retrace limit for shaper 2 T vos cc mb Sl e KA14 or Re fot paper h 4 Forward limit for shaper 2 c 7 lt I KA13 Side cli r Ss Safety check for shaperl ua ez S 131 KA12 a down for shaperl D PEER E S L I K xp V start ud shaperl ZI i WT TNT agr cover t Oil pump working for shaperl tras 07 el C KATON Acc ea ve TT s se m ve WEEN Butting scorin Lo Motor of working table saw Worn for Shaper 6dS 81 L27 KA8 forwar running Finger cutter working for shaperl ST n s a Ka 0 2 conveyor motor N Working table backward for shaperl Tas 9l es Sh i d Working table forward for shaperl 1 oe gi S sme nm GES No 1 conveyor motor Release panel for shaperl r e Cu emen Oil pump for shape
36. rl T Panel hold down for shaper1 LG sa s Auto stop for shaper Zu cl F ss Auto startfor shaperl T H a D Eu Butting scoring saw for shaperl laste ah 1 3 Y start for finger cutter for for m manua wor ing for shaper CR oT e V KA2 shaper C Auto working for shaperl T A 6 x 120 RAT Hanne tor inger I F cutter for shaperl 1 Air pressure check for shaperl Iz 8 9 1 gt In feed check for shaperl ym 7 zi Rear limit for pushing for shaper pp 9 S Front limit for pushing for shaperl 1 3 Send working signal from i p g p HN 5 gs BC2 XP1 B machineMHB1560B C Timber shortage for shaperl zn 7 3 O 9m E COM Release check for shaperl m rani A Retrace limit for shaperl Burn 7 Forward limit for shaperl me I ms oun ele e WIM Id S D 5 z Cu MEE E V som s E 8 5 E Y A N N Y C O e T lt N Q lt gt gt LU a gt O a O B O 8 N N N a EN SL Winter Holztechnik GmbH Page 30
37. ror AES Rear limit for pushing 949 6 eS a LI9 KA3 Top hold down wheel for feeding s Front limit for pushing GMO Wo S ER to l x Bottom limit f t ZS Sawi A mid le etaner_ LR L j 18 KA2 awing a OSE Top limit for 1 CL g 4 COM p middle retainer GR 9 a Oil pump En Bottom limit for sawing 9 9 ES L17 KAI CD Top limit for sawing NIA Y u D eo yi d Partition2 e Partition o A Length decision IN I 8 o o n lt e 2 2 n a S 8 Su lt e 3 a D a Bm m gt a S lt E 2 E NV AIR N o T et Se s gg V O 5 E N LL O gt 9 ce N N O lt De a xS O 220V AC Winter Holztechnik GmbH Page 26 J O LL N i W AC380V AC220V AC24V DC24V 220V AC KA25 KA23 Ss L72 o KA22 L71 KA6 E L55 KA5 L54 E KA5 M L53 M KA4 152 N KA4 L51 M KA3 L50 Bu KA3 149 KA2 148 KA1 147 L3 HL4 Y18 YAT KM9 KM8 KM7 Error indicating lamp Retrace valve for main cyl
38. sed by this line The suitable timber for this line Max 700 150 80mm Min 180 30 20mm L W H Dust collection system must be equipped for line Winter Holztechnik GmbH Page 6 Legend of the Machine Belt conveyor First automatic finger shaper T O LU N TS O E Winter Holztechnik GmbH Page 7 Second automatic finger shaper with glue applicator Roller conveyor lt O T N wi gt lt Winter Holztechnik GmbH Page 8 Chain conveyor for pre pressing Ak O LU N sal I lt Winter Holztechnik GmbH Page 9 WINTER Automatic Finger Jointing Line EXPERT Machine Dimensions mg ah SE OS ES _ Ql Z uH c a s n _ LE o o Il a u nr TT ES _ a N O q k am EN E k J F Winter Holztechnik GmbH Page 10 lt z au O LLI N E LL INSTALLATION Safety Rules for Machine Movement Pay special attention to carry the machine to avoid occurring any accident such as collision falling down and intense vibration whi
39. sh out the timber their working table return to the start position automatically e Press the FWD TABLE to make the working table forward Winter Holztechnik GmbH Page 18 J O it N i W e Press the FEV TABLE to make the working table back off to the start e Press the PANEL HOLD DOWN to make the panel clamp the timber e Press the RELESE WORK to make the panel release the timber e Press the stop to make the moving parts stop e Press the emergency stop to make the whole machine to stop and disconnect from the power NOTE After the power of the machine is on only if all motors must be in stop position the motor can start normally Emergency Stop Emergency stop is located on following locations e Station 1 e Station 2 e Station 1822 e Finger jointing assembler station3 e Finger joint system e Chain conveyor Function it to cut off the power and make the machines stop The total numbers of emergency stop are 10 pieces Adjustment for the Machine Parts Adjustment for conveyor belt It consists of table rotating roller motor chain conveyor belt adjust screws etc if conveyor belt moves towards left or right adjust the screws at two sides of roller until the conveyor belt fixed in the middle of table Adjustment for hogger butting saw It consists of motor saw blade moving drag board lead screw inlaid strip and screws etc if the length of
40. st the position for CK1 and Working motor can be occurs shift and signal has not make CK1 just can check out the started but it can t get been checked out by CK1 signal under the state of release into auto Working state panel indicating lamp on CK1 lights up Winter Holztechnik GmbH Page 22 x T LLI N T U In the mode of auto Timber can t be fed pass through C machine In the mode of auto Working the timber can t be fed pass through C machine Power supply indicating lamp finger joint machine lights up but can t enter into any working mode In the mode of auto Working feed hold down roller doesn t work Winter Holztechnik GmbH 1 C machine has not entered into auto Working start check protection without timber this machine memory feed has not received the working signal from B machine to clear F machine has not been started to work Overload protection FRI FR8 among them one or more act misadjust the ultra voltage protection switch and make the check of the machine occurs error Working start button has not been pressed down timber has been clamped and cant enter into trimming check position too much oil dirt on timber and trimming photoelectric cant check out its signal cylinder has not been retraced to its original position reset check switch of cylinder is loose and can t check out any signal rear limit switch for
41. sure to a higher value oil pressure is too low Once cylinder hold down 1 Oil pressure is too high adjust oil pressure to a lower the timber and machine misadjust extra pressure value protection switch for oil 2 re adjust extra pressure pressure system and protection switch 150kg cm machine protect ahead of time reaching finger joint pressure stop running automatically immediately ELECTRIC Safety rules for electrical control system Only operator who are properly trained and have adequate knowledge and skill should undertake all electrical Electronic troubles shooting and repair Do not alter or bypass protective interlocks Before operate this line operators must read and observe all warning labels When trouble shooting make sure the power source has been disconnected and main switches have been locked Take extra precautions in damp areas to protect you from accidental grounding Before switch on power supply for any unit of machines for this line the machine must be fixed steadily on ground Make sure there are no other people near the machine Do not open the electrical control panel unless it is necessary to check the electrical equipment It s not permitted to alter the electrical circuits without authorized by the manufacture When replacing electrical components make sure they conform to the manufacture s specifications including proper colour coding Do not wear metal frame glasses metallic
42. tection setting for oil pressure system According to the pressure relay Index to adjust the rated pressure close to 150ko cm2 and then start the oil pump In the middle of manual press down oil pressure button adjust pressure valve and make the oil pressure is just up to 150kg cm2 to stop machine for protection it has been set to 150kg cm2 when it is sent out of our factory Adjustment of cylinder pressure During operation the normal pressure should be 6kg cm2 8kg cm2 if the pressure is too low turn the pressure adjusting knob on air regulator until it is up to normal pressure The pressure has been set to 6kg cm2 when the machine is sent out of our factory Adjustment for side panel hold down for working table When side panel hold down is un smoothly you should adjust the rolling bearing for the working table or check the air passage whether there are some troubles for two double directional guiding valves If yes adjust or replacement Adjustment for conveyor belt If the conveyor belt is too loose or too tense it should adjust the screws at both sides of conveyor belt wheel MAINTENANCE Everyday check of the safety system before machine start Winter Holztechnik GmbH Page 20 e The emergency stops are available or not e The joint of hydraulic does have leakage of oil or not e The lubricating oil of air regulators are enough or not e The screw of the frequently moving parts is loosened or not e he nuts of p
43. thrust retainer is loose signal can t be checked out Thrust retainer has been blocked and can t retrace to its original position Bottom limit switch for sawing is loose and limit signal cant be checked 1 Start B machine and enter into auto Working start 2 Press down the working start for a long time 2 seconds and make protective reset 3 Press down working start for this machine for a long time 2 seconds to clear Start F machine to work Eliminate the cause of overload for motor press down the reset button by hand and make the protective thermal relay re set Reset ultra voltage protection switch to 150kg cm press down working start button move off clamped timber After stop running take off the timber with too much oil 4 reset the cylinder to its original position adjust the check position for cylinder adjust the check switch position for thrust retainer Clean off unusual substance and make thrust retainer retracing to its original to induced limit switch adjust sawing bottom limit switch and make it can be checked by signal adjust real limit switch for side clip and make it can be checked by signal switch Page 23 lt z au O LLI N E LL out rear limit switch for side panel hold down is loose and signal cant be checked out Jointed timber can t be Oil pump has not been Start the oil pump Adjust oil thrust out by cylinder started pres
44. ved efficiently and increased its utilization value The processes of comb tooth glue spreading and pressing have been realized automatically It decreases the labour efficiently and rectifies the defects in past such as redundant operation steps and artificial faults etc it stressed the advantages of working rapid and accurate The movement guide for working table adopts precise linear guide imported from abroad Its guide accuracy is high friction coefficient is low and with longer service life The automatic glue spreading not only can realize well distributed glue spreading but also can save glue and purify the environment Adjust the position switches for press machine and an ideal length can be obtained automatically Adjust the oil pressure according to different timber sorts and specifications This line should be operated by two operators One is in charge of letting off timber the other one is in charge of monitoring and controlling the timber condition from shapers to press machine Before processed by this line the timber should be processed by four side moulders The error of width cannot exceed 1 5mm so as to height The suitable power supply for this line is 380V 50HZ and air supply is 6kg cm2 8kg cm2 There must be an electrician who understands electric appliance diagrams This line is suitable for working timber only Timber with extra length or extra big size or too small or too short timber can t be proces

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