Home

D-MAX Series Web Guiding System User Manual

1. 13 JOB SETTINGS bereit terere vetere teste Celo pee 13 Guidepoint Offset een err e eie ee ee e ele 13 Auto deed edited ufi 13 Gallice ois oe rois emet ertet qu eae 13 dato sen er eiie 13 PIG etiem 14 ASG uiia ciet verc dem de cent aet deste p oe Dee dto de 14 Deadbarid 4 cate E M 14 enm 14 Nice PEERS 14 Actuator Speed noni eere dt UR eo tae awe dir eee eae 14 Job Settings Menu 15 SG TINGS aces sna at ath a 16 OMS CU E 16 mG GAIN m 16 o C Polarity 16 SC Settings Menu 16 HARDWARE TOS ruit tive ie HR 17 Sensor e ete diesen trip age et euet staan baeo 17 Actuator X4 or X10 n e ote 17 m 17 Digital Outputs 17 Hardware lOs Menu
2. Status 5 Hardware lOs XX 5 1 XX 5 1 1 S 01 X5 1 XX 5 1 2 S 02 5 2 XX 5 1 3 S 03 X9 1 XX 5 1 4 S 04 X9 2 XX 5 1 X 1 Calibration Move the web strip to the XX 5 1 X 1 1 o Value Lower ower limit location then press ENTER to continue Move the web strip to the XX 5 1 X 1 2 iE Value Upper er limit location then press ENTER to continue XX 5 1 X 1 3 3 Result XX 5 1 X 3 Dimension XX 5 1 X 3 1 Use the arrow keys to adjust XX 5 1 X 4 XX 5 1 X 4 1 ON Recalibration Required XX 5 1 X 4 2 OFF XX 5 1 5 Line Speed 1 Set Set the Line Speed Input to the value representing the a Minimum minimum line speed then press the ENTER key Speed 2 Set Set the Line Speed Input to the value representing the XX 5 1 5 2 maximum line speed then press the ENTER key XX 5 1 5 3 3 Result Contrast is displayed Press the ENTER key to save Continued on next page 05 04 2009 Page 18 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Continued from previous page XX 5 1 7 Encoder X3 or 7 XX 5 1 7 1 Calibration XX 5 1 7 1 1 XX 5 1 7 1 2 XX 5 1 7 1 3 XX 5 1 7 1 4 XX 5 1 7 1 5 XX 5 1 7 1 6 XX 5 1 7 2 Dimension XX 5 1 7 2 1 XX 5 1 7 3 Point X
3. 66 VIBRATION AND SEIOGI itte reete eerta ie oe lice A hv i pee ve eto 66 INPU TS AND OUTBUNTS ctt Deep a ae rd eh 67 MAXIMUM GABEE EENGTZT EIS iiic ioci Dae crecen a ttim e mass 68 DN DEX DEEP 69 05 04 2009 Page V of Vi Figure Sheet 1 886 E E A Maxcess 1 Internationa Company 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL This page is intentionally blank Page Vi of vi USER MANUAL Figure Sheet 1 886 E WITH OPERATOR INTERFACE PANEL E D MAX WEB GUIDE CONTROLLER Maxcess Internationa USER MANUAL GENERAL INTRODUCTION _ TTE DEFINITION OF TERMS 1 PY 10 11 12 13 14 15 16 17 18 RGPC Remote Guide Point Control This is a remote control for the Guidepoint Offset 20 21 22 Actuator The device that provides movement in the system motor hydraulic cylinder etc ASC Automatic Sensor Control A window comparator which triggers when the strip web moves out of the window range of the sensor bandwidth Guiding is suspended when ASC is active The comparator window is adjustable ASC is active in Automatic mode only Automatic Mode In this mode guiding is provided in response to sensor signal input Auto Setup Automatic adjustment of System Gain Polarity and Guidepoint Controller The electronics processing uni
4. E ws B ad 05 04 2009 Page 61 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa U Company USER MANUAL RETURN SHIPMENT INSTRUCTIONS If it is necessary to return the D MAX to Fife Corporation for service care must be taken to properly package the unit to prevent damage during shipment If possible use the original shipping containers 05 04 2009 Page 62 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL MOTORIVALVE LIST INDICATION el BRENT NOEL GEN MOTORIVALYE Br 1 3A MTR ENC IDO 13A 24 VDC 201015 001 Motor Encoder Serial ID 00 DS 25 2 0 ID1 20A 24 VDC 201015 002 Motor Encoder Serial ID 01 DS 70B 3 MTR ENC 102 33A 24VDC 201015 003 Motor Encoder Serial ID 02 DAB 1 3 3A MTR ENC ID3 33A 24 VDC 201015 006 Motor Encoder Serial ID 03 DLAB 3 6 0 8A MTR ENC ID4 0 8 A 24 VDC 201015 004 Motor Encoder Serial ID 04 DPT 200 4 0A MTR ENC ID5 40A 24 VDC 201015 005 Motor Encoder Serial ID 05 DAG 3 Tachless Symat 25 Tachless Symat 0 6A NO TACH 2 05K 0 6A 48 VDC 92308 001 Motor Tachless 2 05K 1 3A NO TACH 3 48K 1 3A 48 VDC 92309 001 Motor Tachless 3 48K 0 6A MOTOR 6 81K 0 6A 48 VDC 534740 001 Motor 6 81K 0 6A MOTOR 8 6
5. 18 CONTROL OPTIONS tee aa nt 21 Lure dario LE 21 J b Enable citirane r ore uei idet s Maan tele 21 JOG ci etd 21 Remote ettet et en 21 Length Unite ti edt eei tee pie 21 05 04 2009 Page Iii of vi Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess USER MANUAL Hardlock te iet Ret 21 Control Options Menu 22 CONEIG RATION tren rte o a RR neut t eR AEDEM 24 24 Setial N mb6t 24 24 SW ES 24 Distributed ete eec ve ate tes 24 p 24 bini E 24 Configuration Menu 25 NETWORK tdmen endete tede queste icta 26 teilte iuret rent tarte he talent a Beda 26 EM 26 Meis RM 26 n ii dota eet tata a e et Dot tee aut metes c 26 Network Menu Structure 26 idol E 27 MEASURING POINTS 27 SET DIGITAL OUTPUTS t at tete ite b debi e tapes 27 ERRORS WARNINGS ab
6. 05 04 2009 Page 63 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa Company 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL This page is intentionally blank Page 64 of 70 USER MANUAL Figure Sheet 1 886 E E A Maxcess 1 Internationa GENERAL Input Voltage Range Controller and Operator Interface Power consumption Controller Control power input Power consumption Controller Drive power input Power consumption Operator Interface Internal Fuses Controller Internal Fuse Operator Interface Maximum Actuator Output Operating Ambient Temperature Controller Operating Ambient Temperature Operator Interface D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL SPECIFICATIONS 24 48 VDC nominal 21 51 VDC min max Proper earth grounding is required Power supply must have an SELV output such as Puls 5 241 1 510 241 51 510 481 5120 113 or 5120 112 or equivalent 50 W 200 W max 24 VDC or 400 W max 48 VDC 20 W max 5 A slow blow Control power input 10 A slow blow Drive power input 2 5 A slow blow 4 0 drive 0 to 60 C 32 to 140 F with proper heat sinking in most applications 0 to 60 C 32 to 140 F CAUTION Exposing the keypad to temperatures above 45 C for an extended period of time may result in degradation of the key em
7. Applications Filtering If desired the names of the Devices and or Drives may be assigned 1 Once filtering is properly setup and enabled the items in the List of Devices are formatted as follows Application ID Drive Name or Application Name An example of the entry in the list is 7 Chill where 7 is the Application ID Number and Chill is either the Drive Name or the Application Name The Application ID Number determines the order in the List of Devices 2 Change the Drive Name of the Primary Device the Device with its Sub Function set to 0 to the desired name for the Application This changes the Application Name for all Devices with the same Application ID This can be seen in the List of Devices on the All Devices screen when filtering is enabled 3 If desired the Drive Name of the other drives in that Application may be changed to something that describes their function in the Application This step is not necessary when All Applications filtering is being used because the Drive Name is not shown in the List of Devices when filtering is enabled Assigning Names For Selected Applications Filtering If desired the names of the Devices and or Drives may be assigned 1 Once filtering is properly setup and enabled the items in the List of Devices are formatted as follows Application ID Sub Function Application Name Drive Function D1 D2 Gateway etc An example of the entry in the List of Devices is 5 3 Chill
8. Internationa USER MANUAL 2 To configure a D MAX Operator Interface Gateway use the following procedure If desired refer to Operator Interface Gateway Menu Structure in this User Manual a Operator Interface press the Screen Select A key to select the desired Gateway From the Gateway Screen press the ENTER key to enter the Gateway menus Select Configuration and then press the ENTER key Select Distributed System and then press the ENTER key Select Application ID and then press the ENTER key Use the arrow keys to set the Application ID number and then press the ENTER key to store the change Select Sub Function then press the ENTER key Use the arrow keys to set the Sub Function number as desired and then press the ENTER key to store the change i Press the ESC key until the Gateway Screen is reached The next step is to configure the Operator Interface unit s that will be communicating with the above configured Devices by performing the appropriate following procedure 1 Ifthe Operator Interface is to communicate with a Primary Device s in all Application Groups perform the following procedure a From Home Screen press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the OI Menus In the OI Menus select Control Options and then press the ENTER key Select Application Filter an
9. Jogs or No Action The Automatic mode default is Guidepoint Shift In Servo Center and Manual modes the Jog Keys can be configured for either Jogs or No Action The Servo Center mode default is No Action The Manual mode default is Jogs Use the up and down arrow keys to select the desired mode then use the left and right arrow keys to enable disable the Jog Key action as desired A highlighted selection indicates that selection is enabled Press Enter to store the change or press ESC to abort the change The settings in the Jog Enable menu do not affect the operation of the digital input commanded jogs In the Jog Direction menu the direction of actuator travel in relation to the Jog Keys may be set The settings in the Jog Direction menu do not affect the operation of the digital input commanded jogs In the Jog Speed menu the speed of the actuator during Jog Mode may be set This setting affects both local and remote commands The default Jog Speed is 50 of the full speed Remote Control Use these menus to enable or disable ON OFF control from remote devices Length Unit Use these menus to set the units mm or inch that are displayed and used in various menus if required These menus are available in Manual Mode only Hardlock Use these menus to enable or disable ON OFF this feature and or modify the Gain or Hardlock Polarity When a motor encoder or an auxiliary encoder is installed on the a
10. Maxcess 1 Internationa L Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL D MAX Outfeed Automatic D MAX OPERATOR INTERFACE Home Screen is shown D MAX CONTROLLER 05 04 2009 2007 Fife Corporation All rights reserved Figure Sheet 1 886 E This is intentionally blank 05 04 2009 2007 Fife Corporation All rights reserved Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL COPYRIGHT NENNEN COPYRIGHT All of the information herein is the exclusive proprietary property of Fife Corporation and is disclosed with the understanding that it will be retained in confidence and will be used only for the purpose intended Any reproduction of this User Manual in any form in whole or in part requires the prior written consent of Fife Corporation The information given in this User Manual is subject to change without notice Periodically there will be updates to this manual The latest version is available at www fife com or by calling Fife Corporation This User Manual has been compiled with the greatest possible care and attention however the possibility of error cannot be completely excluded Fife Corporation accepts no legal liability for incorrect information given and the consequences arising there from Copyright 2009 Fife Corporation All rights reserved 05 04 20
11. 1 X5 2 Center of Line K ch x9 Sensor2 X9 2 Center of Line L x5 Sensor X5 1 Edge of Line M xo Sensor2 X9 1 Edge of Line 05 04 2009 Page 4 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess USER MANUAL The period to the right of the second character represents the first level into the menu structure The number to the right of this period represents the current selection in the list of entries of the first level menu The second period represents the second level into the menu structure The number to the right of the second period represents the current selection in the list of entries of the second level menus If a letter is also displayed after the second period it indicates the current Job Selection If there are additional periods in the Status Number they represent subsequent menu levels The number to the right of each period represents the selected entry for that menu KEY DEFINITIONS A Screen Select Key This key is used to scroll through the devices that exist on the network If the key is held for at least two seconds a list of the devices is displayed B F1 Key F1 In the Home Screen this key initiates the Automatic mode Correction is applied B to the web in response to the selected sensor s output In other levels this key is defined by the graphics located next to it in th
12. 2 1 3 1 Data IN Consume 2 1 3 1 1 Data IN can be selected for viewing 2 1 3 2 Data OUT Produce 2 1 3 2 1 Data OUT can be selected for viewing 2 1 4 Anybus CC Parameter Visible only if an Anybus Module is installed 2 1 4 1 Gateway Type Anybus Gateway Type is displayed 2 1 4 2 Anybus Firmware Number Anybus FW Number is displayed 2 1 4 3 Anybus Serial Number Anybus Serial Number is displayed 2 1 4 4 Device Address Visible only when applicable 2 1 4 4 1 Use the arrow keys to edit 2 1 4 5 Baud Rate Visible only when applicable 2 1 4 5 1 125K Use the arrow keys to select 2 1 4 5 2 250 the Baud Rate then press the 2 1 4 5 3 ENTER key to save the 2 1 4 5 4 IAUTO change 2 1 4 6 TCP IP X7 Visible only when applicable 2 1 4 6 1 IP Address X7 Use the arrow 2 1 4 6 1 1 keys 1o dit 2 1 4 6 2 Subnet Mask X7 Use the arrow 2 1 4 6 2 1 keys inedit 2 1 4 6 3 Gateway XT Use the arrow 2 1 4 6 3 1 kaye 2 1 4 6 4 DHCP X7 2 1 4 6 4 1 ON 2 1 4 6 4 2 OFF Continued on next page 05 04 2009 Page 33 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Continued from previous page 2 1 6 EthernetlP Paramet Visible only if the Ol is configured for internal EthernetlP 2 1 6 1 Consume Assembly Instance 2 1 6 2 Use the arro
13. maximum combined cable length between the Controller and the Motor is 15 m 49 ft If a longer length is required cables with a combined length of up to 30 m 98 ft may be used However with the combined length of 30 m 98 ft it must be recognized that there will be a drop in power to the motor of approximately 10 The combined cable length should never be more than 30 m 98 ft 05 04 2009 Page 68 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa U Company A Actuator 1 17 Administration 42 Anybus Module 32 ASC 1 45 49 60 Auto Setup 1 Automatic Mode 1 Calibration Encoder 17 Motor Encoder 17 Sensor 17 Clear Encoder Limits Encoder 17 Motor Encoder 17 Controller 1 Deadband 1 14 Device 1 DHCP 26 29 32 Digital Inputs 17 Digital Outputs 17 27 Dimension Encoder 17 Motor Encoder 17 Sensor 17 Drive 1 Encoder Limit 60 Encoder Limits 17 E Stop 1 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL EthernetlP 32 External Commands 13 External Lock 1 2 13 55 G Gain 1 13 Guidepoint 1 13 Guidepoint Offset 1 H Home Screen 1 7 1 IP Address 32 J Jog Direction 21 Jog Enable 21 Jog Speed 21 L Limit Switches 2 Line Speed 17 52 Lockout Tagout 2 12 55 Loop Gain 27 MAC Address 1 MAC ID 1 26 32 Manual Mode 1 MAXNET 1 MAXNET Address 10 26 32 Page 69 of 70 USER MANUAL INDEX Op
14. 2 Controller 05 04 2009 Page 39 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL AT USER MANUAL Application Filtering Example 3 Operator Operator Operator Interface 1 Interface 2 Interface 3 D MAX 1 D MAX 2 D1 ID 3 SF 0 D1 ID 8 SF 0 D2 ID 9 SF 0 ID Application ID SF Sub Function Operator Interface 1 e Filter Type is set to Selected Application Select Application is set to 3 e This Ol controls the D MAX 1 Controller only Operator Interface 2 e Filter Type is set to Selected Application e Select Application is set to 8 e This OI controls Drive 1 of the D MAX 2 Controller only Operator Interface 3 e Filter Type is set to Selected Application e Select Application is set to 9 e This OI controls Drive 2 of the D MAX 2 Controller only 05 04 2009 Page 40 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL PASSWORD PROTECTION Overview e The D MAX Operator Interface may be configured to restrict access to some or all menus All Operator Interface units OI B and OI N can be configured independently for password protection Each Operator Interface supports up to five levels of password protection User defined passwords may be used for each level Password entries are limited to any combin
15. Company Continued from previous page D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL 1 X 3 Display Settings 1 X 3 1 Contrast 4X344 Use the arrow keys to adjust 1 3 2 Background Color 1X324 Black Use the arrow keys to select the background color then press 1 X 3 2 2 ENTER to save the change 1 X 4 Configuration 1 X 4 1 Serial Number The OI Model Number and Serial Number are displayed 1 X 4 2 FW Number The OI Firmware Number is displayed 1 X 4 3 SW Number The OI Software Number is displayed 1 X 5 Network X2 X6 1 X 5 1 TCP IP X2 X6 1 X 5 1 1 IP Address 2 6 1 X 5 1 1 1 Use the arrow keys to edit 1 X 5 1 2 Subnet Mask X2 X6 1 X 5 1 2 1 Use the arrow keys to edit 1 X 5 1 3 Gatewa X2 X6 1 X 5 1 3 1 Use the arrow keys to edit 1 X 5 1 4 DHCP X2 X6 1 5 1 4 1 1 5 1 4 2 OFF 1 X 6 Service 1 X 6 1 Measuring Points 1 X 6 1 1 Power 1 X 6 1 1 Input Voltage 1 X 6 1 2 22V 1 X 6 1 3 Temperature Celsius 1 X 6 1 4 Temperature Fahrenheit 1 X 6 1 5 48V to 12V 1 X 6 1 6 45V 1 X 6 1 7 3 3V 1 X 6 1 8 2 5 1 X 6 1 9 1 8V 1 X 6 1 10 1 2V OI N only 1 X 6 1 11 1 5V OI N only 05 04 2009 Page 31 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess AA Internationa USER MANUAL OPERATOR INTERFACE
16. D MAX device adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating properly all D MAX devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address GATEWAY NOTES 1 In the Gateway screen the F5 key may be used as a shortcut to the Device Address or IP Settings of the Gateway that is enabled 2 Ifthe Operator Interface that contains the Gateway has an Anybus Module as the Gateway the Network X2 X6 menus may be accessed from the Gateway Screen on another Operator Interface on the same network to change the IP Settings of the Operator Interface that contains the Gateway 05 04 2009 Page 32 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL Gateway Menu Structure From the Home Screen press the SELECT A key to display the Gateway screen or press and hold the SELECT A key highlight the Gateway entry then press the ENTER key to display the Gateway screen Press the ENTER key to enter the Gateway Menus Note These menus are available only when a Gateway is enabled Status 2 Gatewa 2 Sepe 2 1 1 Gateway Type Gateway Type is displayed 2 1 2 Gateway State Gateway State is displayed 2 1 3 Gateway Data
17. Motor Encoder X4 or X10 visible If connected XX 9 1 3 Digital Inputs Status of the inputs is displayed XX 9 1 6 Network XX 9 1 6 1 IP Address of each device in the network is displayed XX 9 1 6 1 1 Upadate Time ms XX 9 1 6 1 2 Message Not in Time XX 9 1 6 1 3 Message Delayed XX 9 1 6 1 4 Message Outside 5ms XX 9 1 6 1 5 Message Lost XX 9 1 6 1 6 Device Reconnected Continued on next page 05 04 2009 Page 27 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Continued from previous page XX 9 1 7 Power XX 9 1 7 1 20 Input Voltage 9 1 7 2 Motor Voltage XX 9 1 7 3 Temperature Celsius 9 1 7 4 Temperature Farhenheit XX 9 1 7 5 12V Accessories XX 9 1 7 6 Sensor 12V 9 1 7 7 Sensor 5 9 1 7 8 5V 9 1 7 9 12 9 1 7 10 12 9 1 7 11 7 5 9 1 7 12 5 9 1 7 13 3 3V 9 1 7 14 2 5 9 1 7 15 1 8V 9 1 7 16 1 2 9 1 7 17 Line Speed XX 9 1 7 20 POE 9 1 7 21 POE Ground XX 9 1 7 22 POE Current XX 9 1 7 23 Tachometer XX 9 1 7 24 Motor Current 9 1 7 25 ISCT Input XX 9 1 7 26 Motor ID 9 1 7 27 RCAL XX 9 1 8 Loop Gain After pressing the ENTER key XX 9 1 8 1 press the F2 key to calculate the Loop Gain XX 9 2 Set Digital Outputs XX 9 2 1 Digital Ou
18. are complete exit the menu by pressing the ESC key or if the user prefers to Log Out select Log Out then press the ENTER key ci cm COEM Changing Password Levels If it is desired to run with a password level other than the Current Level use the following procedure 1 From the Home Screen press and hold the Select A key for about 2 seconds to open the All Devices screen 2 Ifthe Current Level is Level 4 press the Log Out F5 key to Log Out If the Current Level is not Level 4 the Log Out procedure is optional Press the Ol Menu F6 key to enter the OI Local Menus Select Control Options and press the ENTER key Select Log In and press the ENTER key to open the Password Dialog Box Using the F1 F6 keys enter the correct password for the desired level and press the ENTER key If an error is made during the entry of a password press the Left Arrow key to delete the previous character A message will be displayed briefly indicating a valid sequence and listing the current Password Level The dialog box will then close automatically 7 Press the ESC key repeatedly to return to the Home Screen if desired Entering Password Protected Menus During usage of the Operator Interface if a menu is selected that is protected at the Current Level a Password Dialog Box will open displaying the Required Level and the Current Level for the selected menu If it is not ne
19. following is only checked if POE is on POE not within 2V of input voltage POE will always be lower than input voltage POE current 450mA FN LED Not used off OPERATOR INTERFACE Power LED Green if OK Flashes green if one or more of the following is true Input power is 21V Temperature is 85C 5V is lt 4 75V or gt 5 25V 12V is 8V or 12V 3 3 is lt 3 135V lt 3 465V 22 is lt 23 9V or 20 9V 2 5V is 2 375V or 2 625V 1 8V is lt 1 71V or 1 89V 1 2Vis lt 1 14V or gt 1 26V 1 5V is 1 425V or 1 575V 05 04 2009 Page 58 ot 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa amp Company USER MANUAL Network LED Green if Ethernet network is detected the OI N a connection on any port counts as connected Otherwise the LED is OFF Ethernet connector LED s on the OI B Yellow indicates an Ethernet packet collision Green is link up blinks on reception of packet Off if no network is detected Ethernet connector LED s on the OI N Yellow indicates an Ethernet packet receive error Green is link up blinks on reception of packet Off if no network is detected 05 04 2009 Page 59 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL STATUS ICONS The following icons are dis
20. for one hour in each of three Controller and Operator Interface mutually perpendicular axes Vibration Random Non operating 06g Hz from 20Hz to 500Hz 5 36 da Controller and Operator Interface En E JM 2 sine 30g 11msec 3 times in both IEC 68 2 27 Shock operaning positive and negative directions in Controller and Operator Interface each of 3 orthogonal axes 10g 6msec 1000 times in both IEC 68 2 29 SNO Transp oration HIR positive and negative directions in Controller and Operator Interface each of 3 orthogonal axes 05 04 2009 Page 66 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa U Company INPUTS AND OUTPUTS Communication Port Electromechanical Actuator Hydraulic Servo Valve MPA With MPA Lockout Signal Servo Center Sensor Input 4 2 connectors Individually Programmable Parallel port Supply to Accessories 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL Ethernet Based 100 Mbps Maximum 4 A drive 50 mA With or without Lockout Valve Up to 200 W depending on input supply voltage 10 mA Analog Inductive type Max Input x20 mA 0 to 10 mA Preferred Six Digital Inputs Low Level 0 0 9 V High level 3 6 24 V max 6 mA Two outputs switchable to either high source or low sink High source 10 3 V at 200 mA open collector Low sink 500 mA at 1 0 V open collector to GND
21. is used by the D MAX Controller to detect the speed of the Process Line If it is desired to use this feature the Line Speed Input must be calibrated to the Process Line Speed This is accomplished by reading the signal on the Line Speed Input during minimum Line Speed and maximum Line Speed conditions If a D MAX 2 Controller is being used either drive may be selected during Line Speed Input Calibration Calibration Line Speed Input To calibrate the Line Speed Input Port use the following procedure on an Operator Interface Refer to Line Speed Input Calibration Menu Structure below if desired 1 Verify that the Operator Interface is communicating with the desired Controller 2 From the Home Screen of the Ol press the key to place the Drive in Manual Mode dual drive D MAX Controller D MAX 2 is being used place both Drives in Manual Mode Press the ENTER key to access the Controller menus Use the up and down arrow keys to select Hardware IOs then press the ENTER key Select Sensor Setup then press the ENTER key Select the Line Speed then press the ENTER key Follow the directions on the screen as follows a 1 Set Minimum Speed Apply the proper signal level to the Line Speed Input that represents the desired minimum Machine Line Speed then press the ENTER key Keep the signal level stable until the next step is indicated b 2 Set Maximum Speed Apply the proper signal level
22. on an Operator Interface Refer to Sensor Calibration Menu Structure on the previous page if desired 1 Verify that the sensor is mounted properly and connected to the D MAX Controller 2 Verify that the Operator Interface is communicating with the desired Controller 3 From the Home Screen of the Ol press the F3 key to place the Drive in Manual Mode If a dual drive D MAX Controller D MAX 2 is being used place both Drives in Manual Mode 4 Verify that Center Of Line Job is selected If it is not selected press the F4 key to select it If this Job is not available see Job Enable in the Control Options menus to enable it 5 Press the ENTER key to access the Controller menus 6 Use the up and down arrow keys to select Hardware IOs and then press the ENTER key 7 Select Sensor Setup and then press the ENTER key 8 Select the proper Sensor Input Port 5 02 for Sensor1 X5 2 or 5 04 for Sensor2 X9 2 and then press the ENTER key 9 Select Calibration then press the ENTER key 05 04 2009 Page 48 ot 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess AA Internationa USER MANUAL 10 Follow the directions on the screen as follows a 1 Reference Value Lower Limit Move the web or sensor so that the line is positioned in one half of the sensor light spot Light Spot that provides the left most reading on the bar graph and then lin pr
23. the total stroke length of the actuator may vary between actuators it is necessary to calibrate the actuator stroke in relation to the counts of the Position Feedback Encoder This is accomplished by reading the count from the attached encoder when the actuator is located at each end of the desired stroke Before these counts be accurately read a Home Position must be established Calibration Position Feedback Encoder To calibrate the stroke of the actuator use the following procedure on an Operator Interface Refer to Encoder Calibration Menu Structure on the next page if desired 1 Verify that the Operator Interface is communicating with the desired Controller 2 Verify the correct drive is selected the OI 3 From the Home Screen of the Ol press the F2 key to place the Drive in Servo Center Mode 4 Verify that the actuator moves to the Home Position of the actuator If the actuator moves away from the Home Position press the key to set Manual mode then refer to SC Polarity in the SC Settings menus to reverse the Polarity of the Servo Center or if the actuator stalls or moves very slowly press the key to set Manual mode then refer to SC Gain in the SC Settings menus to increase the Gain of the Servo Center then press the F2 key to set Servo Center Mode and verify that the actuator moves to the Home Position Press the key to place the Drive in Manual
24. to the Line Speed Input that represents the maximum capable Machine Line Speed then press the ENTER key Keep the signal level stable until the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level If Successful is displayed press the ENTER key to save the calibration values If Failed was displayed press the ESC key once verify the bar graph is moving as the signal applied to the Input Port is varied then repeat the calibration 8 Press the ESC key repeatedly to return to the Home Screen NOOR Line Speed Input Calibration Menu Structure From the Home Screen press the ENTER key to enter the menus select Hardware IOs then press ENTER Status Xx 5 Hardware lOs Set the Line Speed Input to the value representing the minimum line speed then press the ENTER key Set the Line Speed Input to the value representing the maximum line speed then press the ENTER key Contrast is displayed Press the ENTER key to save 05 04 2009 Page 52 ot 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL DIGITAL INPUT OUTPUT MATRIX DIGITAL INPUT MATRIX The default matrix is shown MODE EXTERNAL LOCK Inputs 4 amp 5 are used to command Jogs while in Manual mode and RGPC fun
25. 09 Page I of Vi Figure Sheet 1 886 E This is intentionally blank 05 04 2009 Page of vi Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess USER MANUAL TABLE OF CONTENTS _ COPYRIGH pee PM i TABLE QF CONTE pc en iii GENERAL INTRODU C TIO 1 DEFINITION OE TERMS lt nt 1 D MAX GENERALE INFORMATION 2 CAUTIONS AND 6 2 1 3 DISPLAY DEFINITIONS 3 STATUS NUMBER DEFINITION reu e topi ntt eaa perenne e e 4 KEY DEFINITION S cT 5 OPERATION NOTES eu n e Heer us 7 GETTING ESTE 9 CONNECTIONS OPERATOR INTERFACE 9 CONNECTIONS OPERATOR INTERFACE NETWORK 9 CONNECTIONS 9 POWER CONNEC TION eaa 10 NETWORK COMMUNICATION sss e enne enne eri 10 BASIC SYSTEM SETUDB t idt teneret ettet uei eR MAIS 11 Lys Uc ED 13 REMOTE CONTRO t aint ettet 13 Remote Control Menu
26. 0mm ai voce Drive power fuse 10A T Type T SLO BLO 5x20mm To access the Operator Interface fuse remove the rear panel Follow standard ESD Precautions when accessing the printed circuit board After the fuse replacement re install the rear panel mI 2200 seen 58 osoo ecce LIII aoe mnl eeec IIIJ ee sr em 5 PE Power fuse Um 2 5A Type e ff j SLO BLO mm 5 20 HM mi Cs sente eris al xo 1 inuguuuguucuugcu nunummmsmmmmummumm v m TUUUUUUUUUTUUUUU 8 ri om ge
27. 6K 0 6A 48 VDC 534736 001 Motor 8 66K Symat 25 AG 11 or AB 12 and VTB 60 8 0 MOTOR 11K 8 0A 48 VDC 546055 002 Motor 11K 534738 001Motor 1 3A MOTOR 14K 1 3A 48 VDC 85626 001 Motor 14K Symat 50 GAB 1 GAG 2 PT 200 GAB 1 GAG 2 PT 200 0 4 MOTOR 20 5K 0 4A 24 VDC 66356 001 002 Motor 20 5K Symat 25LT 534737 001 Motor 2 0 MOTOR 24 9K 2 0A 48 VDC 85627 002 Motor 24 9K GAG 3 2 6A MOTOR 30 1K 2 6A 48 VDC 573160 001 Motor 30 1K LAB 10 44591 001 Motor AB 1 3 5A MOTOR 36 5K 3 5A 48 VDC 85626 002 Motor 36 5K LRA 65315 001 Actuator 1 0A MOTOR 44 2K 1 0A 48 VDC 65316 001 Actuator 44 2K NarroWeb 50 50mA HYDR 64 9K 50 mA 24 VDC Hydraulic Servo Valve 64 9K 1 3A MOTOR 14K 1 3 48 VDC 85627 001 14 1 6 MOTOR 16 9K 1 3 A 48 VDC 534734 001 Motor 1 6 A 16 9K Hydraulic Servo Valve and 48 V Lockout Valve Hydraulic Servo Valve and 24 V Lockout Valve 10mA MPA 287K 10 mA 24 VDC MPA Motor Amplifier 287K MPA 01 02 30 CUSTOM MTR 825K Custom Motor 825K Non Fife Motor Display Indication may be viewed in the Actuator Menu under Hardware IOs The Voltage supplied to the D MAX Controller may be up to a maximum of 51 VDC The D MAX Controller will regulate the voltage to the proper level required by the attached motor valve 1 3 is applied to the 1 6 A motor 48V LVALVE 78 7K 0 6A 48 VDC 78 7K 24V LVALVE 95 3K 1 2A 24 VDC 95 3K
28. ANEL Maxcess 1 Internationa U Company USER MANUAL CONFIGURATION To view or modify any of the Configuration Settings follow the Configuration Menu Structure shown on the next page Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Configuration Menus are as follows Names Use these menus to view or modify the Device and Drive names of the selected Controller Serial Number The Model Number and Serial Number of the Controller Device are displayed FW Number The number of the Firmware installed in the Controller Device is displayed SW Number The number of the Software installed in the Controller Device is displayed Distributed System Use these menus to view or modify the Application ID and Sub Function See Application Filtering under Specific Procedures in this User Manual Backup Use these menus to create a backup of the user settings If a previous backup is stored the old values will be over written with the new values Restore Use these menus to restore a copy of the user settings that were previously stored If a Backup has been previously performed two options will be displayed Restore from previous backup will restore the values that were sto
29. ATOR INTERFACE PANEL Maxcess 1 Internationa amp Company USER MANUAL If the Current Level is not Level 4 use the following Menu Structure From the Home Screen press and hold the SELECT A key to obtain access to the Operator Interface Local Menus Then press the F6 key to enter the Ol Menus Status 1 X F6 1 X 2 Control Options 1 X 2 4 Log In to Level 4 1 X 2 4 1 Level 4 Current 1 2 4 2 These menus are 1X2 A available only if the TA 2AA User is Logged In at 1 X 2 4 5 1 2 4 6 1 2 4 7 Access Restrictions 1 2 4 7 1 Passwords 1 2 4 7 2 Passwords OFF If the Current Level is Level 4 use the following Menu Structure From the Home Screen press and hold the SELECT A key to obtain access to the Operator Interface Local Menus Then press the F6 key to enter the Ol Menus Status 1 X F6 1 X 2 1 X 2 5 Administration 1 2 5 1 Level 4 gt gt Current 1 2 5 2 These menus are 1 2 5 3 available only if the 0294 User is Logged In at 1 X 2 5 6 1 2 5 7 Access Restrictions 1 X 2 5 7 1 Passwords ON 1 X 2 5 7 2 Passwords OFF 05 04 2009 Page 44 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL SENSOR CALIBRATION EDGE SEN
30. D MAX Web Guide Controller The Home Screen Status Number is XX depending on Mode and Job Selection MAC Address Media Access Control This is the factory assigned hardware address of a D MAX device MAC Address is also referred to as MAC ID Manual Mode In this mode no guiding is provided Left and right arrow keys are used for jogging the actuator if enabled All menu selections may be accessed in this mode MAXNET This is the Fife proprietary serial protocol that is used for communications between D MAX devices This is a deterministic protocol Therefore the MAXNET network must be isolated from other Ethernet networks that do not follow this protocol Operator Interface The electronics enclosure used to send commands to and receive statuses from one or more Controllers which are connected to it via an Ethernet network Also the Operator Interface may contain a Gateway Polarity The direction of movement in response to a command or error signal Servo Center Mode In this mode the guiding structure is moved to the center of the stroke or another position as defined by the position of the Servo Center Sensor if installed SGC Speed Gain Control Line speed influence on System Gain SGC is selectable for each job Strip Web The user s material that is being guided 05 04 2009 Page 1 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess AA Internationa
31. DIGITAL INPUT OUTPUT MATRIX 53 INPUT MATRIX co indus sa ter pad re Ente ith era danda 53 DIGITAE QUTPUT MAT RIS beber edo e ta beca 53 SYSTEM NOTES drink me ient EE Ua ve ad abr wg So c v epp eoo ca Dn s S E a x e a 55 TROUBLEESHOOT ING au an a ie aa rc n c n Rr ER n kp ER E a 57 FAULT DIAGNOSTICS FAULT 57 LEDANDIGA TIONS eor Macias a aA 58 ENCED 58 PWR 58 AN TED 58 Power CED 5 58 59 Ethernet connector LED s on the 59 Ethernet connector LED s on the 59 STATUS ICONS 555 mtl ese tee vei tet 60 FUSE REPEAGEMENT tive ta tad deua bc Tuer 61 RETURN SHIPMENT INSTRUCTIONS 20 62 ots roe rene Latet rer cedo boe eMe Y Lee CERA 63 mec 65 GENERALS e LER ee cre ced Ee Rd ero egere pete e bere eu E Ns 65 CERTIFICATIONS AND ENVIRONMENTAL
32. ERI RM eR Maia ae Me PU PEE 35 APPEIGATION FIETERING e AER ine t hh Ree RERO tla ERR RR ERR 35 OVERVIEW 35 Configuring the System for Application 2 35 Assigning Names For All Applications 37 Assigning Names For Selected Applications 37 Filtered All E5 KGy 2 iier Lee ERR Rin ha et Re RO Rx Ee RR Re 37 Disable Application 37 Application Filtering Example 41 38 Application Filtering Example 2 39 Application Filtering Example 83 ener 40 PASSWORD PROTEGTIGON 7 3 itp eei er tte d Hen d Oe ER eu bre 41 eM MM 41 Initial Eritry of Passwords des 42 05 04 2009 Page IV of vi Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess iterations USER MANUAL Changing Password Levels 42 Entering Password Protected 42 Disable Password Protectior rr tse ie tert eit cnr 43 Reset Passwotds csse va 43 Passwo
33. GATEWAY MENUS To view or modify any of the Gateway Settings of the Operator Interface follow the Gateway Local Menu Structure shown on the following page These menus are accessed from the Gateway Screen only if a Gateway is enabled Anybus menus are visible only if an Anybus Module is installed EthernetIP menus are visible only if the Ol is configured as an EthernetIP Gateway Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change All settings that are accessible in the Gateway Menus are stored in the Operator Interface unit The Gateway Menus are as follows Gateway Settings Use these menus to view the Gateway Type State and Data Consume and Produce These menus may vary depending on the type of Gateway that is installed The Data may be displayed in HEX DEC or DEC To select the desired data type press the F4 key while the Data is displayed Use the F5 key to toggle between groups of Data If the Operator Interface is configured to use an Anybus Module as the Gateway the module s Type Firmware Number and Serial Number may be viewed Also if applicable the Anybus Module Address Baud Rate and DHCP may be viewed and or set If the Opera
34. Lockout Tagout procedures be used 05 04 2009 Page 55 ot 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa Company 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL This page is intentionally blank Page 56 ot 70 USER MANUAL Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL FAULT DIAGNOSTICS FAULT RECTIFICATION USER MANUAL TROUBLESHOOTING An incorrect setting on the D MAX is often the cause of incorrect or undesirable guiding characteristics Faults and the procedures for rectifying the faults are described below FAULT DESCRIPTION PROBABLE CAUSE REMEDY REFERENCE Actuator does not move in Automatic mode System Gain set too low Increase the System Gain 1X 3 X3 Gain or 3X 3 X3 Gain Actuator is unstable in Automatic mode System Gain set too high Cable connectors are loose Decrease the System Gain Tighten all cable connectors 1X 3 X3 Gain or 3X 3 X3 Gain Actuator moves the wrong direction in Automatic mode Guide Polarity is set incorrectly or Incorrect sensor mode selected then verify the correct sensor mode is selected If necessary press the SENSOR key to select the correct sensor mode Change Guide Polarity Select MANUAL mode 1X 3 X8 Polarity Actuator does not move in Servo Center mode Servo Cente
35. Maximum 30 VDC applied to output 12 V available to port for input reference 12 V 596 600 mA 12 V 596 150 mA 5 V 5 800 mA available for one line sensor lamp Page 67 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL MAXIMUM CABLE LENGTHS Power Cable D MAX Controller 14 AWG 18m 59 ft OI Panel 18 AWG 75m 246 ft Sensors Except SE 26 26A 50 165 ft SE 26 26A Sensor 25m 82 ft Parallel Port 50 165 ft Servo Center 50 165 ft Servo Valve 50m 165 ft Lockout Valve 50 165 ft Actuator 14m 46 ft 1 RGPC 50 and 2 RGPC 51 60 198 ft 1 RGPC 50 and 1 or no RGPC 51 100 330 ft Ethernet 100 m 330 ft The Ethernet cable must be the type that includes a shield The minimum bend radius of the factory supplied Ethernet cable is 38 1mm 1 5 inch VTB 60 15 49 ft combined cable length Two cables are required between the Controller and the VTB 60 These two cables must be of equal length within a maximum length difference of 5 The minimum and maximum lengths of these two cables are 1 m 3 3 ft and 14 m 46 ft respectively These two cables are considered to be connected in parallel Therefore the length of only one of these two cables is to be considered in any combined length calculation An additional cable is required between the VTB 60 and the Motor The recommended
36. Mode Press the ENTER key to access the Controller menus Use the up and down arrow keys to select Hardware IOs then press the ENTER key Select Sensor Setup then press the ENTER key Select Encoder if a discrete encoder is used or Motor Encoder if a motor with an integrated encoder is used Motor Encoder will not be displayed if only a discrete encoder exists then press the ENTER key 10 Select Calibration then press the ENTER key 11 Follow the directions on the screen as follows a 1 ENTER to SC Press the ENTER key to command the actuator to move to the Servo Center position This will establish the Home Position of the encoder b 2 for SC Wait while the actuator is moving to the Home Position c 3 Jog to First Limit Using the left or right Arrow Key move the actuator to the desired limit location in one direction Once the desired location is reached press the ENTER key to advance to the next step d 4 Jog to Opposite Limit Using the left or right Arrow Key move the actuator to the desired limit location in the opposite direction Once the desired location is reached press the ENTER key to advance to the next step e 5 Enter Distance Optional If this is not required leave the value at zero then press the ENTER key to advance to the next step If the application requires accurate position shifts use this menu entry to enter the measured le
37. NECTION Power connections to the D MAX Controller and Operator Interface 1 System requirements dictate the voltage required from the power supply Refer to the System Drawings for information on power supply requirements 2 The D MAX Controller is designed with a split rail power system The power connector contains two power inputs a common power ground and an earth ground One input powers the control circuitry The other input powers the drive circuitry The D MAX Controller must always have a proper Earth Ground connection When driving an electro mechanical actuator both inputs must have power applied for complete system operation To provide an E Stop condition when using an electro mechanical actuator remove power from the drive input and then connect this input to power ground This prevents any power getting to the electro mechanical actuator The earth ground should always be connected to a valid earth connection to ensure EMI RFI compliance 5 When using the hydraulic outputs of the D MAX to control a current source device the drive input must always be powered for proper operation of the Lock signal outputs The hydraulic valve driver output is not affected by the removal of power from the drive input When a Lockout Valve is used the drive input may be used to control the Lockout Valve for an E Stop condition For the power requirements of the Operator Interface see Specifications in this User Manual The D MAX Op
38. OPERATOR INTERFACE PANEL Maxcess AA USER MANUAL K Down Arrow Key This key is not used in the Home Screen In the Menu Levels this key is used to scroll down the list of menu entries and also to edit values L Left Arrow Key In the Home Screen this key is used to move the actuator or shift the Guidepoint In Manual mode the actuator jogs in the negative direction In Automatic mode the Guidepoint is shifted in the negative direction These are configurable In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values M Right Arrow Key In the Home Screen this key is used to move the actuator or shift the Guidepoint In Manual mode the actuator jogs in the positive direction In Automatic mode the Guidepoint is shifted in the positive direction These are configurable In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values N Enter Key In the Home Screen this key is used to enter the Menus for configuring or monitoring the guiding system N In the Menu Levels this key is used to enter a menu or initiate the action that is selected in the displayed list It is also used to save a change 05 04 2009 Page 6 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Ma
39. PT1 where 5 is the Application ID 3 is the Sub Function Chill is the Application Name and PT1 is the Drive Function In the case of the Device with the Sub Function set to 0 zero the Sub Function is blank and the Drive Function is blank 2 If desired change the Drive Name of the Primary Device the Device with its Sub Function set to 0 to the desired name for the Application Refer to Names in the Configuration menu in this User Manual This changes the Application Name for all Devices with the same Application ID This can be seen in the List of Devices on the All Devices screen when filtering is enabled 3 If desired change the Drive Name of the other Devices in that Application to something that describes its function in the Application Note Sub Function 0 must be assigned to the Primary Device of each application for the Application Name to show up in the List of Filtered Devices If the Sub Function number of the Primary Device is not 0 will be displayed for the Application Name in the List of Devices Filtered F5 Key When Application Filtering is properly setup and enabled this key is available to select the contents of the List of Devices on the All Devices screen From the Home Screen press and hold the Screen Select A key for at least 2 seconds On the All Devices screen the Filtered All F5 key may be used to toggle the filtering status between Filtered
40. SORS Overview Since the contrast between full web and no web conditions may vary with the material being guided the D MAX Controller should be calibrated to the actual contrast level for optimum guiding performance This is accomplished by reading the signal from the attached Edge Sensor s during no web and full web conditions If more than one sensor is being used each Sensor Input Port must be calibrated independently If a D MAX 2 Controller is being used either drive may be selected during Sensor Calibration Calibration Guiding To The Edge Of A Web To calibrate the Sensor Input Port s use the following procedure on an Operator Interface Refer to Sensor Calibration Menu Structure on the next page if desired 1 Verify that the Operator Interface is communicating with the desired Controller 2 From the Home Screen of the Ol press the key to place the Drive in Manual Mode If a dual drive D MAX Controller is being used place both Drives in Manual Mode 3 Press the ENTER key to access the Controller menus 4 Use the up and down arrow keys to select Hardware IOs and then press the ENTER key 5 Select Sensor Setup and then press the ENTER key 6 Select the desired Sensor Port Refer to Sensor Input Port Selection Chart on the next page for a list of the Sensor Input Ports and the associated Job Selections used in Edge Guiding and then press the ENTER key 7 Select Calibration and then press th
41. USER MANUAL D MAX GENERAL INFORMATION The instructions contained in this User Manual are written to support operation of the D MAX Web Guide Controller using a D MAX Operator Interface Panel If another means is used to control the D MAX Web Guide Controller instructions for that interface should be used and then these instructions should be used for reference only The D MAX Web Guide Controller is another Fife advancement in technology that provides superior guiding performance It also provides real time status feedback of guiding parameters Communication with the Controller is a proprietary Ethernet protocol Other protocols are available as gateways The D MAX Controller is able to operate in a variety of sensor modes such as Fixed Sensor Center Guiding or Edge Guiding from either edge Edge of Line and Center of Line Guiding are also supported The D MAX Controller is designed to control one or two motors up to and including one 8 0 Amp motor with optional VTB 60 provided by Fife Corporation The D MAX Controller is designed with a split rail power scheme The power connector has one input for control circuits and another input for drive circuits When controlling electro mechanical actuators this scheme allows the drive input to be switched from the positive output of a DC power supply to the ground of the power supply to disable the drive output of the Controller when an E Stop condition is desired This prevents any power
42. X 5 1 7 3 1 Recover Reference XX 5 1 7 3 2 XX 5 1 7 3 3 XX 5 1 7 4 XX 5 1 7 4 1 Clear Encoder Limits XX 5 1 8 Motor Encoder if connected X4 or X10 XX 5 1 8 1 Calibration XX 5 1 8 1 1 XX 5 1 8 1 2 XX 5 1 8 1 3 XX 5 1 8 1 4 XX 5 1 8 1 5 XX 5 1 8 1 6 XX 5 1 8 2 Dimension XX 5 1 7 8 1 XX 5 1 8 3 Point XX 5 1 8 3 1 Recover Reference XX 5 1 8 3 2 XX 5 1 8 3 3 XX 5 1 8 4 XX 5 1 8 4 1 Clear Encoder Limits XX 5 2 XX 5 3 XX 5 3 1 Actuator Actuator type is displayed XX 5 3 2 5 3 3 5 3 4 5 3 5 active XX 5 3 6 Status of the Digital Inputs is displayed Highlighted indicates Continued on next page 05 04 2009 Page 19 of 70 USER MANUAL 1 ENTER to SC 2 Wait for SC 3 Jog to First Limit 4 Jog to Opposite Limit 5 Enter Distance Optional 6 Save Settings Use the arrow keys to adjust 1 ENTER to SC 2 Wait for SC 3 Save Settings Press the ENTER key to Clear the Limits 1 ENTER to SC 2 Wait for SC 3 Jog to First Limit 4 Jog to Opposite Limit 5 Enter Distance Optional 6 Save Settings Use the arrow keys to adjust 1 ENTER to SC 2 Wait for SC 3 Save Settings Press the ENTER key to Clear the Limits Figure Sheet 1 886 E E A Maxcess 1 Internati
43. actual contrast level for optimum guiding performance This is accomplished by reading the signal from the attached Line Sensor s during on line and off line on background conditions Fife s Line Sensor s contain two outputs which are present on separate pins of the connector X5 1 or X9 1 pin 8 is for Edge of Line Guiding and X5 2 or X9 2 pin 5 is for Center of Line Guiding Depending on the type of guiding to be used one or both of the Sensor Input Ports of the Sensor Connector s will require calibration Refer to Sensor Input Port Selection Chart on the previous page for a list of the Sensor Input Ports and the associated Job Selections used in Line Guiding If guiding to the center of a broken line both Sensor Input Ports of Sensor Connector must be calibrated If more than one sensor is being used each Sensor Connector s Input Port s must be calibrated independently If a D MAX 2 Controller is being used either drive may be selected during Sensor Calibration Determine the type of guiding to be used and then follow the appropriate procedure s below Calibration Guiding To The Center Of A Continuous Line To calibrate the Sensor Input Port use the following procedure on an Operator Interface Refer to Sensor Calibration Menu Structure on the previous page if desired 1 Verify that the sensor is mounted properly and connected to the D MAX Controller Verify that the Operator Interface is communicating with the desired Controll
44. al Menus Select Control Options and press the ENTER key Select the Administration menu and press the ENTER key Select the Access Restrictions menu and press the ENTER key Select Passwords OFF and press the ENTER key This will disable all password protection Exit the menu by pressing the ESC key or if the User prefers to Log Out select Log Out and then press the ENTER key 8 Ifit is desired to re enable Password Protection return to the Access Restrictions menu select Passwords ON and press the ENTER key The previously stored passwords will be used Reset Passwords If it is desired to clear all of the passwords and disable the Password Protection the Current Level must be Level 4 If the Current Level is Level 4 use the following procedure If the Current Level is not Level 4 first use the Changing Password Levels procedure listed above to change the Current Level to Level 4 then use the following procedure Refer to Password Administration Menu Structure below if desired 1 From the Home Screen press and hold the Select A key for about 2 seconds to enter the All Devices screen Press the OI Menu F6 key to enter the OI Local Menus Select Control Options and press the ENTER key Select the Administration menu and press the ENTER key Select the Reset Levels menu and press the ENTER key User Settings Reset will be displayed briefly and then the pr
45. and When Filtered is selected only the Devices that meet the Application Filtering requirements are displayed in the List of Devices When is selected all Devices found on the network are displayed in the List of Devices Disable Application Filtering If it is desired to disable Application Filtering in an Operator Interface perform the following procedure 1 From the Home Screen press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the OI Menus In the OI Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select All Devices and then press the ENTER key to store the change Press the ESC key until the Home Screen is reached CD OT EO FO 05 04 2009 Page 37 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa amp Company USER MANUAL Application Filtering Example 1 Operator Operator Operator Interface 1 Interface 2 Interface 3 D MAX 1 D MAX 2 D1 ID 3 SF 0 D1 ID 9 SF 0 D2 ID 9 SF 1 ID Application ID SF Sub Function Operator Interface 1 e Filter is set to Selected Application e Select Application is set to 3 e This Ol controls the D MAX 1 Controller
46. arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Control Options Menus are as follows Mode Enable Use these menus to enable disable the desired operation modes Manual mode cannot be disabled Use the up and down arrow keys to select the desired mode then use the left and right arrow keys to enable disable the selected mode A highlighted selection indicates that selection is enabled Press Enter to store the change or press ESC to abort the change These menus are available in Manual Mode only Job Enable Use these menus to enable disable the desired jobs Use the up and down arrow keys to select the desired job then use the left and right arrow keys to enable disable the selected job A highlighted selection indicates that selection is enabled Press Enter to store the change or press ESC to abort the change These menus are available in Manual Mode only Jog Keys Use these menus to enable disable the Jog Keys direction of travel in relation to the Jog Keys and speed of travel in Jog Mode These menus are available in Manual Mode only In the Jog Enable menu the Jog Keys may be enabled or disabled as desired in each operation mode In Automatic mode the Jog Keys can be configured for Guidepoint Shift
47. ation of the F1 F6 keys on the Operator Interface The Password can be 1 to 12 characters in length e Five levels of Password Protection have been established These levels apply to all drives in the D MAX Controller The factory assignment of these levels to each menu is configured and stored in the D MAX Controller The selection of the levels of Password Protection is configured and stored in the D MAX Operator Interface The level is selected using a Log In procedure Each Operator Interface may be configured as desired All D MAX Operator Interface units are shipped from the factory with Password Protection disabled and no passwords stored e When setting up Password Protection on a new system the Level 4 password must be configured first and then password usage must be enabled Level 4 is intended for Administrator access This level allows access to all menus when password usage is enabled e Once the Level 4 password is configured passwords may be assigned to other levels as desired e Five Levels 0 4 of Password Protection have been established in the D MAX Controller If Password usage is enabled but no user is Logged In the system defaults to Level 0 which prevents access to all menus A Password cannot be assigned to Level 0 Level 4 is the Administrator Level which allows full access to all menus Levels 1 2 amp 3 allow access to various menus which are defined in the matrix that is stored in the D MAX Control
48. bossing Keypad functionality and features other than the embossing are not affected by temperatures below 70 C Dimensions Controller Dimensions Operator Interface Approximate Weight Controller Approximate Weight Operator Interface 05 04 2009 Height 60 mm 2 36 Width 87 mm 3 43 Length 184 mm 7 24 without cables attached Height 88 mm 3 46 Width 145 mm 5 71 without cables attached Length 194 mm 7 64 1 0 kg 2 23 Ibs 0 87 kg 1 85 Ibs Page 65 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa U Company CERTIFICATIONS AND ENVIRONMENTAL COMPATIBILITY Product Certifications Protection Class Controller Protection Class Operator Interface D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL TUV Rheinland of North America to UL61010 1 and CAN CSA C22 2 No 61010 1 and CB Certificate to 61010 1 IP 54 IP 54 front panel and bezel when mounted in a panel IP 30 mounted in a wall bracket VIBRATION AND SHOCK TEST STANDARD TEST DESCRIPTION TEST LEVELS 59 10Hz to 500Hz 1 octave minute IEC 68 2 6 LN 10 sweeps in each of three mutually Controller only perpendicular axes 1g 5Hz to 500Hz 1 octave minute 68 2 6 2 2 sweeps in each of three mutually Operator Interface only perpendicular axes 02g Hz from 20Hz to 500Hz 3 1 IEC 68 2 64 Grms
49. cessary to enter this menu press the ESC key to remove the dialog box If it is necessary to enter this menu use the F1 F6 keys to enter the correct password for the Required Level or any higher level and press the ENTER key If an error is made during the entry of a password press the Left Arrow key to delete the previous character A message will be displayed briefly indicating a valid sequence and listing the current Password Level The dialog box will then close automatically The selected menu will then be displayed Caution Once the Password Level has been changed it remains at that level until Logging Out and or Logging In has changed it to another Level 05 04 2009 Page 42 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Disable Password Protection If it is desired to temporarily disable the password protection the Current Level must be Level 4 If the Current Level is Level 4 use the following procedure If the Current Level is not Level 4 first use the Changing Password Levels procedure listed above to change the Current Level to Level 4 and then use the following procedure Refer to Password Administration Menu Structure below if desired 1 From the Home Screen press and hold the Select A key for about 2 seconds to enter the All Devices screen Press the Ol Menu F6 key to enter the Ol Loc
50. ctionality and features other than the embossing are not affected by temperatures below 70 C WARNING The D MAX Web Guide Controller is remotely controlled via a network connection As with any network controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent personal injury it is recommended that Lockout Tagout procedures be used 05 04 2009 Page 2 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa Company DISPLAY DEFINITIONS D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL OPERATOR INTERFACE The display is divided into three areas 1 row along the top of the display contains the following information a The numbers at the left end of the row represent the currently selected device and drive The number located to the left of the slash is the MAXNET Address of the selected device The number located to the right of the slash is the selected drive of the device 1 drive 1 2 drive 2 3 lsaGraf Control if installed b The characters near the middle of the row represent the names of the currently selected device and drive The device name is located to the left of the period and the drive name is
51. ctions while in Automatic mode drive 1 only 0 LOW 1 HIGH IGNORE DIGITAL OUTPUT MATRIX The default matrix is shown OUTPUTS STATUS LOSS OF NULL AUTOMATIC MODE CENTERED SERVO CENTER MODE Digital outputs are active low default 1 ACTIVE IGNORE 05 04 2009 Page 53 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa Company 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL This page is intentionally blank Page 54 ot 70 USER MANUAL Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL SYSTEM NOTES Disconnect power from the D MAX before connecting disconnecting any cables 2 All cable connectors must be tightened sufficiently to provide the required connection for the cable shielding 3 Job selection changes are allowed in Manual and Servo Center modes only 4 Automatic and Manual modes the bar graph in the LCD Display indicates the signal level of the selected sensor s 5 n Servo Center mode the bar graph in the LCD Display indicates the signal level of the Servo Center sensor 6 When any valid command is detected from the Digital Inputs an asterisk is displayed on line 1 of the LCD Display next to the Status Number 7 When any Setup Menu is entered any Remote Control Commands for Operation Mode and Sensor Mode are disabled t
52. ctuator this feature will prevent the actuator from moving in Manual Mode except for when jog keys are pressed The Hardlock feature is independent for each drive on a dual drive D MAX If the Hardlock Polarity is set incorrectly the actuator may drift in Manual mode if Hardlock is enabled If Hardlock is enabled but no encoder is connected the actuator may drift in Manual mode Encoder calibration does not affect Hardlock operation and is not required for Hardlock operation If a motor encoder is connected as the default this encoder is used as the source for the actuator position feedback for the Hardlock feature If a legacy motor and a legacy encoder are connected the legacy encoder is used for Hardlock The Hardlock menus are available in Manual Mode only 05 04 2009 Page 21 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Control Options Menu Structure From the Home Screen press the ENTER key to enter the menus select Control Options then press ENTER Status XX 6 Control Options XX 6 1 Mode Enable XX 6 1 1 Automatic Use the left and right arrow keys to enable disable XX 6 1 2 Servo Center Automatic mode or Servo Center Mode Manual XX 6 1 3 Manual mode cannot be disabled XX 6 2 Job E
53. current state of the Digital Inputs on the Parallel Port When the menu Digital Inputs X1 is selected the combined value of the six Digital Inputs is displayed in the upper half of the display Press the ENTER key to display the individual Digital Inputs A highlighted menu entry indicates the input is active Digital Outputs X1 These menus are used to display the current state of the two Digital Outputs on the Parallel Port and to revise the settings of the Digital Outputs Use the up and down arrow keys to select the desired output In the upper half of the display the current status of the selected output is displayed as either 05 04 2009 Page 17 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL E A Maxcess 1 Internationa amp Company USER MANUAL CLEARED not active or SET active The level of the signal 1 V 210 3 V Open circuit is also displayed If desired press the ENTER key to access the Delay Set and Cleared settings Select the desired entry in the list and press ENTER to allow revision of the setting The range of the Delay is 0 to 65535 ms 65 535 seconds The default settings of the States are Set State lt and Cleared State Open Circuit Hardware 10 Menu Structure From the Home Screen press the ENTER key to enter the menus select Hardware IOs then press ENTER
54. d fill in the rectangle indicates this function is active Hatching in the rectangle indicates the key is available for use hatching in the rectangle blank indicates that a remote device is controlling this function and this key is disabled iv If no small rectangle is visible this indicates that this key is not available for use disabled b While in any menu level the lower portion of the display contains the selections that are available in the current menu level In specific menus key graphics are also displayed in this area STATUS NUMBER DEFINITION The Status Number is located in the upper right corner of the display An example of the Status Number is 1A 3 C8 This number is defined as follows The left most character indicates the operation mode 1 Manual 2 Servo Center 3 Automatic In the second character position the letter indicates the current job selection as listed in the following table Other job selections may be available STATUS JOB INPUT PORT NUMBER ENTRY SELECTION CONNECTOR TITE OF CURING A S1 Sensor1 X5 1 Single Edge B S2 Sensor1 X5 2 Single Edge C S3 Sensor2 X9 1 Single Edge D S4 Sensor2 X9 2 Single Edge E S1 S2 Sensor1 X5 1 amp 2 Center Guiding or Chasing 3 4 Sensor2 X9 1 amp 2 Center Guiding or Chasing Sensor1 X5 1 amp G 1 3 Sensor2 X9 1 Center Guiding or Chasing H 2 4 Center Guiding or Chasing J
55. d then press the ENTER key Select Filter Type and then press the ENTER key Select All Applications and then press the ENTER key to store the change Press the ESC key until the Home Screen is reached Repeat this procedure on other Operator Interface units as desired 2 Ifthe Operator Interface is to communicate with all of the Devices a specific Application Group Application ID perform the following procedure a From the Home Screen press and hold the SELECT A key for at least 2 seconds to obtain access to the Operator Interface Local Menus and then press the F6 key to enter the OI Menus In the OI Menus select Control Options and then press the ENTER key Select Application Filter and then press the ENTER key Select Filter Type and then press the ENTER key Select Selected Application and then press the ENTER key to store the change Next select Select Application and then press the ENTER key Use the arrow keys to set the number to match the Application ID that is desired for this Operator Interface to control and then press the ENTER key to store the new selection Press the ESC key until the Home Screen is reached Repeat this procedure on other Operator Interface units as desired s o o2o0c 05 04 2009 Page 36 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Assigning Names For
56. e ENTER key 8 Follow the directions on the screen as follows a 1 Reference Value Lower Limit Remove the web from the sensor field of view and then press the ENTER key Keep E 4 Web the web out of the sensor field of view until the next step is Sensor indicated b 2 Reference Value Upper Limit Place the web fully covering the sensor field of view and then press the ENTER lt key Keep the web fully covering the sensor field of view until sensor the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level Press the ENTER key to complete the process If Failed was displayed verify the correct Sensor Input Port is selected and then repeat the calibration 9 Press the ESC key repeatedly to return to the Home Screen 10 If more Sensor Input Ports are to be calibrated repeat this procedure for each Port Note If it is desired to accommodate tearouts in the web that is being guided use the ASC Function to ignore the tearouts during guiding Verify that the correct Job is selected before enabling the ASC See in the Job Settings menus located in this User Manual to enable and or configure the ASC Function 05 04 2009 Page 45 ot 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Sensor Input Port Sel
57. e Panels are shipped from the factory with Password Protection disabled and no Passwords stored To enter passwords in an OI that has no passwords stored use the following procedure 1 From the Home Screen of the Ol press and hold the Select A key for 2 seconds to enter the Device List Screen 2 Press the F6 key to enter the OI Menus 3 Select Control Options and press the ENTER key 4 Select Log In and press the ENTER key A Choose a password dialog box will appear on the Display 5 Enter the desired Level 4 password 1 to 12 characters using the F1 F6 keys and then press the ENTER key to continue If an error is made during the entry of a password press the Left Arrow key to delete the previous character 6 Re enter the same password and then press the ENTER key to save the password The dialog box will disappear automatically and if the two password entries match a menu will be displayed that will allow entering of passwords for the other levels and also for setting Access Restrictions to ON or OFF See Password Administration Menu Structure later in this section To enter a password for another level 1 3 select the desired level and press the ENTER key Enter and then re enter the desired password for the selected level To enable or disable Password Protection select Access Restrictions and press the ENTER key 0 Select Passwords ON or Passwords OFF and press the ENTER key 1 When settings
58. e display C F2 Key F2 In the Home Screen this key initiates the Servo Center mode The actuator is centered in its travel in response to the Servo Center sensor output In other levels this key is defined by the graphics located next to it in the display D F3 Key F3 In the Home Screen this key initiates the Manual mode No correction is applied D to the actuator In other levels this key is defined by the graphics located next to it in the display E F4 Key F4 In the Home Screen this key is used to select the desired job The operation mode must be Manual or Servo Center to enable this key In other levels this key is defined by the graphics located next to it in the display F F5 Key F5 This key is not used in the Home Screen F In other levels this key is defined by the graphics located next to it in the display G F6 Key F6 This key is not used in the Home Screen In other levels this key is defined by the graphics located next to it in the display H ESC Key ESC This key is not used in the Home Screen In the Menu Levels this key is used to abort a change or to exit menu levels Holding the key or repeated key presses will return to the Home Screen J Up Arrow Key This key is not used in the Home Screen In the Menu Levels this key is used to scroll up the list of menu entries and also to edit values 05 04 2009 Page 5 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH
59. e ei qas tait 27 SERVICE Menu m 27 OPERATOR INTERFACE LOCAL 5 7 enne nnns 29 uet iaceret ene tta 29 eret erc peti etae P i na aT ae 29 Application E 29 Connecton start eie fa e bee dete beet ee 29 LOG In i te eret ers led eve el eee eed ee ree ees 29 Administration iere a dede ee Ede ie eee dedu ee dee aee dena anes 29 Contrast soe eee aA 29 Background Color eed in winded dos 29 eade dee nadie neh e 29 Network 2 X0 aede o Eee 29 de latem vel 29 Operator Interface Local Menu Structure 30 OPERATOR INTERFACE GATEWAY MENUS sees 32 Gateway Settings a 32 e ions dec roter Be b ndo Cnt n pb bec ingen kien fi tcn da es 32 Network X2 XO ide nei ptite RASA 32 Gateway Menu Structure EEE Ee EER EAR nnne emen nennen nnne nnns 33 SPECIFIC PROCEDURE S i 22 tne
60. e polarity of the guiding loop of the selected job This is normally set automatically by the Auto Setup function This menu is available in Manual Mode only SGC Speed Gain Control Use this menu if available to set the influence of line speed on system gain to ON or OFF This feature is a factory configured option When the SGC option is available it uses the Line Speed Input as the factor in determining the SGC effect on the System Gain Therefore the Line Speed Input must be calibrated before using the SGC See Line Speed Input Calibration under Specific Procedures in this User Manual Max Actuator Speed Use this menu to set the maximum speed of the selected actuator in all operation modes within the selected job This menu is available in Manual Mode only 05 04 2009 Page 14 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Job Settings Menu Structure From the Home Screen press the ENTER key to enter the menus select Job Settings then press ENTER Status Job Settings XX 3 X1 Guidepoint Offset XX 3 X1 1 Use the arrow keys to adjust Use the F4 key XX 3 X2 to toggle the Job XX 3 X2 1 Press the ENTER key to initiate Selection if XX 3 X3 Gain desired XX 3 X3 1 Use the arrow keys to adjust 3 4 if ava
61. e that should be sending the MAXNET data is either not connected or is not powered pi 2000 This icon is displayed when the selected drive is expecting data from a Gateway but no data is being received because no data is being received at the Gateway 4000 procedure is in progress the selected drive This icon is displayed from the time the first button on the RCAL 20 26 is pressed until the second button is pressed 05 04 2009 Page 60 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL FUSE REPLACEMENT CAUTION The printed circuit boards in the D MAX Controller and Operator Interface are Static Sensitive Devices All standard ESD Precautions must be followed when touching or handling the printed circuit boards These fuses should be replaced by qualified personnel only Follow the appropriate explanation shown below for fuse replacement To access the Controller fuses remove the four screws securing the power end cover assembly to the enclosure Then carefully remove the end cover assembly Follow standard ESD Precautions when accessing the printed circuit board When re installing the power end cover assembly ensure that all connectors are engaged properly then install the four screws EET E Control power fuse 5A Type T SLO BLO 5x2
62. ection Chart SENSOR JOB SENSOR TYPE OF CONNECTOR SELECTION INPUT PORT GUIDING Sensor1 X5 1 pin 8 51 S 01 X5 1 Edge Sensor1 X5 2 pin 5 52 S 02 X5 2 Edge Sensor2 X9 1 pin 8 S3 S 03 X9 1 Edge Sensor2 X9 2 pin 5 S4 S 04 X9 2 Edge Sensor1 X5 1 pin 8 5 S 01 X5 1 Edge of Line Sensor1 X5 2 pin 5 ys S 02 X5 2 Center of Line Sensor2 X9 1 8 xo S 03 X9 1 Edge of Line Sensor2 X9 2 pin 5 04 X9 2 Center of Line Sensor Calibration Menu Structure From the Home Screen press the ENTER key to enter the menus select Hardware IOs then press ENTER Status XX 5 Hardware 105 XX 5 1 XX 5 1 1 XX 5 1 2 XX 5 1 3 XX 5 1 4 5 1 1 Move the web strip to the XX 5 1 X 1 1 1 Reference Value Lower ower limit location then press ENTER to continue Move the web strip to the 5 1 1 2 upper limit location then press ENTER to continue XX54X43 Press the ENTER key to save 05 04 2009 Page 46 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL SENSOR CALIBRATION LINE SENSORS Overview Since the contrast between a line and the area surrounding the line background may vary with the material being guided the D MAX Controller should be calibrated to the
63. el it is recommended that standard Lockout Tagout procedures be used 05 04 2009 Page 12 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL MENUS REMOTE CONTROL This menu is visible only when a remote device is controlling the D MAX Controller To set the Remote Control to ON or OFF follow the Remote Control Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level If a change is made press the ENTER key to save the setting or press the ESC key to revert back to the previous setting CAUTION If Remote Control is set to OFF all External Commands are disabled Remote Control Menu Structure From the Home Screen press the ENTER key to enter the menus select Remote Control then press ENTER Status XX 2 Remote Control 2 1 2 2 OFF JOB SETTINGS To set any of the following Job Settings follow the Job Settings Menu Structure shown on the page following the feature descriptions All of these settings are independent for each Job selection Press the F4 key to select the desired job If the desired job is not listed see Job Enable in the Control Options menus Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the
64. er 3 From the Home Screen of the Ol press the F3 key to place the Drive in Manual Mode If a dual drive D MAX Controller D MAX 2 is being used place both Drives in Manual Mode Press the ENTER key to access the Controller menus Use the up and down arrow keys to select Hardware IOs then press the ENTER key Select Sensor Setup then press the ENTER key Select the proper Sensor Input Port S 02 for Sensor1 X5 2 or S 04 for Sensor2 X9 2 then press the ENTER key Select Calibration then press the ENTER key Follow the directions on the screen as follows a 1 Reference Value Lower Limit Move the web or sensor so that the line is positioned in one half of the sensor light spot Spot that provides the left most reading on the bar graph and then Line press the ENTER key Keep the line at this position until the next step is indicated b 2 Reference Value Upper Limit Move the web or sensor so that the line is located in the half of the sensor light spot Light Spot opposite of that in the previous step which provides the right Line most reading on the bar graph and then press the ENTER key Keep the line at this position until the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level Press the ENTER key to complete the process If Failed was displayed verify the correct Sensor Input Port
65. erator Interface 1 Over Temperature 55 60 P Parallel Port 27 Password 41 Polarity 1 13 RCAL 60 Recover Reference Point Encoder 17 Motor Encoder 17 RGPC 1 S Sensor Supervision 17 Servo Center Mode 1 SGC 1 60 Speed Gain Control 1 14 60 Status Number 3 4 7 Strip 1 Subnet Mask 32 T TCP IP 29 32 VTB 60 68 Web 1 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL 2 gt MAXCESS INTERNATIONAL COMPANIES GUIDING INSPECTION TENSION CONTROL SLITTING WINDING FIFE CORPORATION 222 W Memorial Road Oklahoma City OK 73114 2317 USA Post Office Box 26508 Oklahoma City OK 73126 0508 USA Phone 405 755 1600 800 639 3433 Fax 405 755 8425 E mail fife fife com Web www fife com 05 04 2009 Page 70 of 70 Figure Sheet 1 886 E
66. erator Interface must always have a proper Earth Ground connection NETWORK COMMUNICATION Network Communication Settings in the D MAX Controller and Operator Interface 1 Address of each D MAX Device in a network must be unique All Devices are shipped from the factory with the same IP Address 2 See Network in the Menus section of this User Manual for setting the IP Address of the Controller 3 See Network under Operator Interface Local Menus in the Menus section of this User Manual for setting the IP Address of the Operator Interface 4 MAXNET is Fife s proprietary protocol used to communicate between D MAX Controllers and D MAX Operator Interfaces 5 The MAXNET Address of the Controller must be unique to each Controller in the network Address 1 31 The address must not be 0 zero 6 The MAXNET Address of the Operator Interface is set at the factory It is normally set to 0 zero except when the Operator Interface is configured as a Gateway 05 04 2009 Page 10 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa U Company USER MANUAL BASIC SYSTEM SETUP NOTE Any and all supplementary documents supplied with the system supersede these instructions These instructions refer to a system with one Controller and one Operator Interface If more than one Controller is networked in the system each Controller must be
67. erial Number Firmware Number and Software Number of the local Operator Interface Network X2 X6 Use these menus to view or edit the TCP IP settings IP Address Subnet Mask or Gateway of the Operator Interface OI N X2 X6 connectors and OI B X2 connector Also use these menus to enable or disable ON OFF DHCP CAUTION If DHCP is set to ON and the DHCP Server is not connected or operating at the time the D MAX is powered up after 30 seconds the D MAX device adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating properly all D MAX devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address Service Use these menus to view the current values of various power points in the Operator Interface including the incoming power The 1 2V and 1 5V apply to the OI N only 05 04 2009 29 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa amp Company USER MANUAL Operator Interface Local Menu Structure From the Home Screen press and hold the SELECT A key to obtain access to the Operator Interface Local Menus Then press the F6 key to enter the Ol Menus Status 1 X F6 1 X 1 Langua
68. ess the ENTER key Keep the line at this position until the next step is indicated b 2 Reference Value Upper Limit Move the web or sensor so that the line is located in the half of the sensor light spot Light Spot opposite of that in the previous step which provides the right Line most reading on the bar graph and then press the ENTER key Keep the line at this position until the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level Press the ENTER key to complete the process If Failed was displayed verify the correct Sensor Input Port is selected and then repeat the calibration 11 Press the ESC key once to return to the Sensor Input Port Selection Screen 12 Select the proper Sensor Input Port S 01 for Sensor1 X5 1 or S 03 for Sensor2 X9 1 and then press the ENTER key 13 Select Calibration and then press the ENTER key 14 Follow the directions on the screen as follows a 1 Reference Value Lower Limit Move the web or sensor so that the line is at the position which provides the left most reading on the bar graph inside or outside the sensor light Spot spot and then press the ENTER key Keep the line at this Line position until the next step is indicated b 2 Reference Value Upper Limit Move the web or sensor so that the line is located in the positi
69. evious menu will be displayed 6 Press the ESC key to return to the Screen RON Password Administration Menu Structure Password Protection has five User Levels that gives a User different rights and restrictions for accessing the Password Administration Menus The User Levels rights and restrictions are listed below Level 4 ADMINISTRATOR Full Administrative access Allows all Passwords to be reset Level 3 ENGINEER Restricts resetting Passwords Level 2 SERVICE Restricts Auto Setup Menu restrictions Filter Type and Select Applications Level 1 OPERATOR Restricts Service Polarity Contrast BMP Orientation Menu restrictions Filter Type and Select Applications Level 0 UNNAMED Will not allow you to enter the menu OI Menu Will only allow you to change Language Background Color and Network There are two methods to navigate to the Password Administration Menus depending on the User s Current Level Level 4 is required to obtain access to the Password Administration Menu 1 Ifthe Current Level is not Level 4 use the first menu structure shown on the next page to Log In to Level 4 and gain access to the Administration Level Menus 2 Current Level is Level 4 access to the Password Administration Menus is provided in the Administration menu See the second Menu Structure shown on the next page 05 04 2009 Page 43 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPER
70. ge 1 X 1 1 English 1 X 1 2 Use the arrow keys to select the desired 1 X 1 3 language then press ENTER to save the 1 1 4 change 1 X 1 5 1 X 2 Control Options 1 X 2 1 BMP Orientation 1 X 2 1 1 Device Drive The numbers and names of these entries 1 2 1 2 may vary Use the up and down arrow 1 2 1 3 keys to select the desired Device and 1 X 2 1 4 Drive then press ENTER to save the 1 2 1 5 Device Drive 1 2 1 1 0 Select the desired 1 2 1 2 90 bitmap rotation 1 X 2 1 X 3 180 then press ENTER 1 X 2 1 X 4 270 to save the change 1 X 2 2 Application Filter 1 X 2 2 1 Filter Type 1 X 2 2 1 1 All Devices Select the desired 1 X 2 2 1 2 All Applications setting then press 1 X 2 2 1 3 Selected Applications ENTER to save 1 2 2 2 Select Application 1 X 2 2 2 1 Use the arrow keys to edit 1 X 2 3 Connect on start 1 X 2 3 1 the first found Select the desired setting then press 1 X 2 3 2 ENTER to save the change 1 X 2 4 Log In Password Entry 1 X 2 5 Administration Visible only when logged in at Level 4 1 X 2 5 1 Level 4 gt gt Current 1 X 2 5 2 Level 3 1 X 2 5 3 Level 2 1 X 2 5 4 Level 1 1 2 5 5 Reset Levels Clears all Passwords 1 X 2 5 6 Log Out 1 X 2 5 7 Access Restrictions 1 X 2 5 7 1 Passwords ON 1 X 2 5 7 2 Passwords OFF Continued on next page 05 04 2009 Page 30 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp
71. getting to the electro mechanical actuator The control circuitry will remain powered This feature is also available when driving hydraulic lock valves Mounting The D MAX Operator Interface can be either panel mounted or wall mounted with optional mounting bracket The D MAX Controller can be either mounted under the guide DS XX guides wall mounted with optional mounting bracket or mounted to a Pro Trac 200 with optional mounting bracket CAUTIONS AND WARNINGS CAUTIONS The optional External Lock command is used to temporarily disable actuator movement On electro mechanical systems no motor movement is issued while the External Lock command is present On hydraulic systems no servo valve drive is issued while the External Lock command is present External Lock is not to be used as an E Stop If Remote Control is set to OFF all configured external commands including External Lock and Limit Switches are disabled If DHCP is set to ON and the DHCP Server is not connected or operating at the time the D MAX is powered up after 30 seconds the D MAX device adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating properly all D MAX devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address Exposing the keypad to temperatures above 45 C for an extended period of time may result in degradation of the key embossing Keypad fun
72. his bitmap affects the polarity of the jog keys The selections 0 90 and 270 provide standard jog key polarity whereas 180 provides inverted jog key polarity Application Filter Located under Control Options these menus are used to configure the filtering of the network device list in the Operator Interface The Ol can be configured to communicate with specific Controllers depending on their Control Group numbers See Application Filtering under Specific Procedures in this User Manual Connect on start Located under Control Options these menus are used to select which device is displayed on the screen when the unit is powered up the first found or the last connected last displayed Log In Located under Control Options these menus are used to select the desired Password Protection Level See Password Protection under Specific Procedures in this User Manual Administration Located under Control Options these menus are used to configure the Password Protection feature See Password Protection under Specific Procedures in this Manual This menu is available only if the Current Level of the Password Protection is level 4 Contrast Located under Display Settings these menus are used to adjust the contrast of the display Background Color Located under Display Settings these menus are used to set the background color of the display Configuration Use these menus to view the Model Number S
73. ilable XX 3 X4 1 OSC Control Screen is displayed On Hold Amplitude Slope Flat XX 3 X5 PIC if available XX 3 X5 1 PIC Control Screen is displayed Mode KP KA XX 3 X6 ASC XX 3 X6 1 ASC State XX 3 X6 1 1 ON XX 3 X6 1 2 OFF Use the F4 key XX 3 X6 2 Threshold 1 Pos to toggle the Use the _ Job Selection if JOUET keys to adjust desired XX 3 X6 3 ASC Threshold 2 Neg Use the arrow 92530 keys to adjust XX 3 X7 Deadband XX 3 XT 1 Use the arrow keys to adjust XX 3 X8 Polarit XX 3 X8 1 Positive Use the F4 key XX 3 X8 1 Negative to toggle the Job XX 3 X9 SGC Selection if XX 3 X9 1 ON desired XX 3 X9 1 OFF XX 3 X10 Max Actuator Speed XX 3 X10 1 Use the arrow keys to adjust 05 04 2009 Page 15 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa U Company USER MANUAL SC SETTINGS To set any of the following Servo Center Settings follow the SC Settings Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change These menus are not available in Automatic Mode The Servo Center Settings Menus are as follows SC Offset Use this menu to adjust the p
74. in certain applications only If the entry of the travel length is not required the entry must be set to zero The default value is zero The Recover Reference Point menu under Encoder is used to recover a lost Reference Point The Clear Encoder Limits menu under Encoder is used to clear the existing Encoder Limits The Calibration menu under Motor Encoder is used to calibrate the integrated motor encoder to the stroke of the actuator and to establish a reference point at the SC position This menu is available only if a Motor Encoder is connected to the selected drive port See Encoder Calibration under Specific Procedures in this User Manual The Dimension menu under Motor Encoder is used to enter the total travel length of the actuator This is required in certain applications only If the entry of the travel length is not required the entry must be set to zero The default value is zero The Recover Reference Point menu under Motor Encoder is used to recover a lost Reference Point This menu is available only if a Motor Encoder is connected to the selected drive port The Clear Encoder Limits menu under Motor Encoder is used to clear the existing integrated motor encoder limits This menu is available only if a Motor Encoder is connected to the selected drive port Actuator X4 or X10 This displays the type of the currently connected actuator Refer to Motor Valve List in this Manual Digital Inputs X1 These menus are used to display the
75. is desired to have an Operator Interface communicate with only a specific Device in multiple applications the Primary Device in each Application that are to be controlled by the Operator Interface must have the Sub Function set to 0 zero The Sub Function number for the other Devices on the network must be set to a number other than zero 1 4 The first step is to configure the Application Filtering parameters of each Device in the network by performing the appropriate following procedure 1 To configure a D MAX Controller use the following procedure If desired refer to Configuration Menu Structure in this User Manual From an Operator Interface select the desired D MAX Device and Drive From the Home Screen press the ENTER key to enter the Controller menus Select Configuration and then press the ENTER key Select Distributed System and then press the ENTER key Select Application ID and then press the ENTER key Use the arrow keys to set the Application ID number and then press the ENTER key to store the change Select Sub Function then press the ENTER key Use the arrow keys to set the Sub Function number and then press the ENTER key to store the change i Press the ESC key until the Home Screen is reached j Repeat this procedure on other Drives and or Devices as desired 92979 ae 05 04 2009 Page 35 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess
76. is selected and then repeat the calibration 11 Press the ESC key repeatedly to return to the Home Screen 12 If a second Sensor is to be used repeat this procedure to calibrate the Sensor Input Port for the second sensor 05 04 2009 47 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Calibration Guiding To The Edge Of A Continuous Line To calibrate the Sensor Input Port use the following procedure on an Operator Interface Refer to Sensor Calibration Menu Structure on the previous page if desired 1 Verify that the sensor is mounted properly and connected to the D MAX Controller 2 Verify that the Operator Interface is communicating with the desired Controller 3 From the Home Screen of the Ol press the F3 key to place the Drive in Manual Mode If a dual drive D MAX Controller D MAX 2 is being used place both Drives in Manual Mode 4 Press the ENTER key to access the Controller menus 5 Use the up and down arrow keys to select Hardware IOs and then press the ENTER key 6 Select Sensor Setup and then press the ENTER key 7 Select the proper Sensor Input Port 5 01 for Sensor1 X5 1 or 5 03 for Sensor2 9 1 and then press the ENTER key 8 Select Calibration and then press the ENTER key 9 Follow the directions on the screen as follows a 1 Reference Value Lower Lim
77. it Move the web or sensor so that the line is at the position which provides the left most reading on the bar graph inside or outside the sensor light Light Spot spot and then press the ENTER key Keep the line at this Line position until the next step is indicated b 2 Reference Value Upper Limit Move the web or sensor so that the line is located in the position opposite of that in the previous step inside or outside of the sensor light spot which m Spot provides the right most reading on the bar graph and then Line press the ENTER key Keep the line at this position until the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level Press the ENTER key to complete the process If Failed was displayed verify the correct Sensor Input Port is selected and the sensor is mounted properly and then repeat the calibration 10 Press the ESC key repeatedly to return to the Home Screen 10 If a second Sensor is to be used repeat this procedure to calibrate the Sensor Input Port for the Second sensor Calibration Guiding To The Center Of A Broken Line When guiding to a broken line both outputs of the Line Sensor are being used Output 1 for sensing breaks in the line and Output 2 for guiding Therefore both Sensor Input Ports of the Sensor Connector must be calibrated To calibrate the Sensor Input Ports use the following procedure
78. ler e During operation if a menu is encountered that is restricted in the Current Level a dialog box will pop up requesting the required password for that menu The required Level is displayed in the dialog box If the proper password for the required Level is entered access to that menu is allowed If the proper password is not entered access to that menu is denied and the dialog box disappears Once a User has Logged In to a Level the system remains at that User Level therefore all menus allowed by that Level are accessible If it is desired to change to another Level the User must Log In to the desired Level using the Password for that Level A User may Log Out at any time by using the Log Out F5 key which is located on the All Devices screen If the User Logs Out but does not Log In to another Level the system defaults to Level 0 which prevents access to all menus e Password Protection may be disabled even though passwords are still stored This allows full access to all menus with no restrictions ALevel 4 User may reset the Password Protection to the factory default settings by selecting the Reset Levels menu The default settings are Password Protection is disabled and all passwords are deleted 05 04 2009 Page 41 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Initial Entry of Passwords New Operator Interfac
79. located to the right of the period These names can be edited c The characters at the right end of the row make up the Status Number that represents the current mode selection sensor selection and menu level See Status Number Definition in this User Manual for a description of these characters 2 The upper portion of the display located below the top row is the Information Area This area contains the following information compound bitmap which contains a representation of the web and sensors that are connected to the currently selected device and drive In Servo Center mode the compound bitmap is not displayed 05 04 2009 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL b The currently selected operation mode c A bar graph indicating the signal level of the currently selected sensor if in Automatic or Manual mode If in Servo Center mode the bar graph indicates the signal level of the Servo Center sensor d While in a menu this area contains text and or graphics pertaining to the menu currently selected e Status Icons if applicable 3 The lower portion of the display is the Input Area This area contains the following a While in the Home Screen Graphics that identify the active Function Keys F1 F6 are displayed A small vertical rectangle near the Function Keys indicates the functional status of each key i Soli
80. nable XX 6 2 A 51 XX 6 2 B B S2 XX 6 2 C S3 XX 62 D D 54 Use the left and right XX 6 2 E E S1 52 arrow keys to XX 6 2 F F 3 4 enable disable the XX 6 2 G G S1 3 desired jobs and then XX 6 2 H H S2 S4 press the ENTER key XX 6 2 J J X5 Line Center to store the change 6 2 X9 Line Center The contents of this XX 6 2 L L X5 Line Edge list may vary XX 6 2 M M X9 Line Edge XX 6 2 N N OSC S1 XX 6 2 0 O PIC S1 XX 6 3 Jog Keys XX 6 3 1 Jog Enable XX 6 3 1 1 Automatic GP shift the left and right arrow XX 6 3 1 2 Automatic keys to change the setting XX 6 3 1 3 Servo Center Highlighted is enabled XX 6 3 1 4 Manual Press ENTER to save XX 6 3 2 Jog Direction XX 6 3 2 1 Standard XX 6 3 2 2 Inverted XX 6 3 3 Jog Speed XX 6 33 1 Use the arrow keys to adjust XX 6 4 Remote Control XX 6 4 1 ON XX 6 4 2 OFF XX 6 5 Length Unit XX 6 5 1 mm XX 6 5 2 in Continued on next page 05 04 2009 22 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL Continued from previous page XX 6 6 XX 6 6 1 XX 6 6 1 1 XX 6 6 1 2 XX 6 6 2 XX 6 6 2 1 XX 6 6 3 XX 6 6 3 1 XX 6 6 3 2 Hardlock Hardlock State Hardlock Gain Hardlock Polarit 05 04 2009 Page 23 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE P
81. ngth of the actuator travel from one limit to the other then press the ENTER key to advance to the next step f 6 Save Settings Press the ENTER key to save the new encoder limits 12 Press the ESC key repeatedly to return to the Home Screen 05 04 2009 50 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company Encoder Calibration Menu Structure Status XX 5 XX 5 1 Hardware lOs Sensor Setup XX 5 1 X XX 5 1 X 1 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Encoder or Motor Encoder Calibration XX 5 1 X 1 1 XX 5 1 X 1 2 XX 5 1 X 1 3 XX 5 1 X 1 4 XX 5 1 X 1 5 XX 5 1 X 1 6 XX 5 1 X 2 Dimension XX 5 1 X 2 1 XX 5 1 X 3 Recover Reference Point XX 5 1 X 3 1 XX 5 1 X 3 2 XX 5 1 X 3 3 XX 5 1 X 4 Clear Encoder Limits XX 5 1 X 4 1 05 04 2009 Page 51 of 70 USER MANUAL 1 ENTER to SC 2 Wait for SC 3 Jog to First Limit 4 Jog to Opposite Limit 5 Enter Distance Optional 6 Save Settings Use the arrow keys to adjust 1 ENTER to SC 2 Wait for SC 3 Save Settings Press the ENTER key to Clear the Limits Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa U Company USER MANUAL LINE SPEED INPUT CALIBRATION Overview The Line Speed Input
82. o prevent interference with the setup process 8 Poweris available for only one SE 26 line sensor If two line sensors are required use an SE 26A for the second line sensor or a separate lamp supply is necessary for a second SE 26 sensor 9 The External Lock command is used to temporarily disable all motor valve commands If External Lock is commanded while in Automatic mode when the External Lock command is removed the System reverts back to normal guiding operation If External Lock is commanded while in Servo Center mode when the External Lock command is removed the actuator will move if it is not at the Servo Center home location The External Lock command is not to be used as an E Stop 10 The D MAX Controller contains an internal temperature sensor If an Over Temperature condition occurs the drives in the Controller shut down and an error icon is displayed on the Operator Interface that is currently communicating with that Controller WARNING The D MAX Web Guide Controller is remotely controlled via a network connection As with any network controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard
83. o save the change or press the ESC key to abort the change The Hardware IOs Menus are as follows Sensor Setup Use the following menus to independently configure and calibrate the sensors and encoders that make up the system These menus are not available in Automatic Mode The Calibration menu under S 01 through S 04 is used to calibrate the selected sensor to web strip See Sensor Calibration Edge Sensors or Sensor Calibration Line Sensors under Specific Procedures in this User Manual The Dimension menu under S 01 through S 04 is used to enter the bandwidth of the selected sensor This is required in certain applications only If the entry of the bandwidth is not required the entry must be set to zero The default value is zero The Sensor Supervision menu under S 01 through S 04 is used to set this feature ON or OFF This feature is used to detect a loose or missing connection between the Sensor and the Controller The Line Speed menu is used to calibrate the Line Speed Input Port in the Parallel X1 connector See Line Speed Input Calibration under Specific Procedures in this User Manual The Calibration menu under Encoder is used to calibrate the encoder to the stroke of the actuator and to establish a reference point at the SC position See Encoder Calibration under Specific Procedures in this User Manual The Dimension menu under Encoder is used to enter the total travel length of the actuator This is required
84. o the left of the list of menu entries indicates the menu level currently selected The number of columns of bars will match the number of periods contained in the Status Number located in the upper right corner of the display 7 While in the menus the selected entry is surrounded by a rectangular box and is also displayed in the information area of the display If the selected entry can be enabled disabled highlighting indicates enabled 8 If at any time the Operator Interface screen is blank when power is applied press the Screen Select A key to select the next available screen 05 04 2009 Page 7 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa Company 05 04 2009 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL This page is intentionally blank Page 8 of 70 USER MANUAL Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL A Maxcess 1 Internationa U 1 USER MANUAL GETTING STARTED CONNECTIONS OPERATOR INTERFACE BASIC CONNECTIONS OPERATOR INTERFACE NETWORK CONNECTIONS CONTROLLER N 1 2 D MAX 1 AND 2 05 04 2009 Page 9 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess AA Internationa USER MANUAL POWER CON
85. oint in the Servo Center sensor at which the guiding structure is centered while in Servo Center mode SC Gain Use this menu to adjust the Gain of the Servo Center control loop Adjust this setting only if necessary SC Polarity Use this menu to set the Polarity of the Servo Center control loop When this setting is correct the actuator will move to the center of stroke when Servo Center Mode is selected if the Servo Center Option is installed on the actuator guide This menu is available in Manual Mode only SC Settings Menu Structure From the Home Screen press the ENTER key to enter the menus select SC Settings then press ENTER Status XXA SC Settings SC Offset 4 1 1 4 2 4 2 1 XX 4 3 XX 4 3 1 1X 4 3 2 Use the arrow keys to adjust Use the arrow keys to adjust SC Polarity 05 04 2009 Page 16 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL HARDWARE 105 To perform any of the following Setups of the Hardware 10 or to view any of the menu entries follow the Hardware lOs Menu Structure shown on the following pages Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key t
86. on opposite of that in the previous step inside or outside of the sensor light spot which m Spot provides the right most reading on the bar graph and then Line press the ENTER key Keep the line at this position until the next step is indicated c 3 Result Either Successful or Failed will be displayed along with the Contrast Level Press the ENTER key to complete the process If Failed was displayed verify the correct Sensor Input Port is selected and the sensor is mounted properly and then repeat the calibration 15 Press the ESC key repeatedly to return to the Home Screen 16 If a second Sensor is to be used repeat this procedure to calibrate the Sensor Input Port for the second sensor Note When guiding to a broken line it is necessary to use the ASC Function to ignore the breaks in the line The ASC Function uses the Edge Of Line output of the Line Sensor to monitor the line for brakes If a break in the line is detected guiding is suspended no actuator movement until the line re appears in the Sensor s Field Of View See in the Job Settings menus located in this User Manual to enable and or configure the ASC Function Verify the correct Job is selected before enabling the ASC 05 04 2009 Page 49 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL ENCODER CALIBRATION Overview Since
87. ona amp Company Continued from previous page D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL Digital Outputs XX 5 4 1 Digital Output A XX 5 4 1 1 Dela Output A XX 5 4 1 1 1 Use the arrow keys to adjust XX 5 4 1 2 Set State Output A XX 5 4 1 2 1 1V Select the desired XX 5 4 1 2 2 gt 10 3V setting then press XX 5 4 1 2 3 Open circuit ENTER to save XX 5 4 1 3 lt Cleared gt State Output A XX 5 4 1 3 1 lt 1V Select the desired XX 5 4 1 3 2 gt 10 3V setting then press 5 4 1 3 3 Open circuit to save XX 5 4 2 Digital Output B XX 5 4 2 1 Delay Output B XX 5 4 2 1 1 Use the arrow keys to adjust XX 5 4 2 2 Set State Output B XX 5 4 2 2 1 1V Select the desired XX 5 4 2 2 2 10 3V setting then press 5 4 2 2 3 Open circuit ENTER to save XX 5 4 2 3 lt Cleared gt State Output XX 5 4 2 3 1 1V Select the desired XX 5 4 2 3 2 gt 10 3 setting then press 5 4 2 3 3 Open circuit ENTER to save 05 04 2009 Page 20 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL CONTROL OPTIONS To view or modify any of the following Control Options follow the Control Options Menu Structure shown on the next page Use the up and down
88. only Operator Interface 722 e Filter is set to Selected Application e Select Application is set to 9 e This Ol controls Drives 18 2 of the D MAX 2 Controller Operator Interface 3 e Filter is set to All Applications e Select Application should be set to zero It is not used with Applications e This Ol controls the D MAX 1 Controller and Drive 1 of the D MAX 2 Controller 05 04 2009 Page 38 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa amp Company USER MANUAL Application Filtering Example 2 Operator Operator Operator Interface 1 Interface 2 Interface 3 D MAX 1 D MAX 2 D1 ID 3 SF 0 D1 ID 9 SF 0 D2 ID 3 SF 1 ID Application ID SF Sub Function Operator Interface 1 e Filter Type is set to Selected Application e Select Application is set to 3 e This Ol controls the D MAX 1 Controller and Drive 2 of the D MAX 2 Controller Operator Interface 722 e Filter is set to Selected Application e Select Application is set to 9 e This Ol controls Drive 1 of the D MAX 2 Controller only Operator Interface 3 e Filter is set to All Applications e Select Application should be set to zero It is not used with Applications e This Ol controls the D MAX 1 Controller and Drive 1 of the D MAX
89. p will automatically determine the proper polarity and gain for the system and set the guide point to the center of the sensor bandwidth Switch the system to Automatic Mode by pressing the F1 key on the Operator Interface This initiates the guiding function of the system If it is desired to shift the Guidepoint press the left or right arrow key on the Operator Interface to move the web strip to the desired position An arrow will appear under the bar graph located on the Operator Interface to indicate the new position of the Guidepoint Holding the arrow key will ramp up the speed of the Guidepoint shift To remove the Guidepoint shift press both the left and right arrow keys simultaneously The arrow under the bar graph will disappear and the Guidepoint of the web strip will return to the center of the sensor bandwidth To stop the guiding function of the system press either the F2 key or the F3 key to change the mode of the system to Servo Center Mode or Manual Mode respectively WARNING The D MAX Web Guide Controller is remotely controlled via a network connection As with any network controlled device when remote control of the device is implemented there is the possibility of movement of the guiding structure when remote commands are issued Therefore any time personnel are near the guiding structure it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personn
90. played in the upper area of the Operator Interface display if the condition is true The value for each icon shown below in brackets is displayed in the left half of the first line of the display 0001 Error indication This icon is displayed when an error is detected on the selected drive This includes an Over Temperature condition in the Controller Refer to the Errors Warnings menu in the Service Menu Structure 0002 motor detected s 0004 Motor power is out of range 0008 Speed Gain Control SGC is active This icon is displayed when the SGC function is enabled on the selected drive and the drive is in Automatic Mode If the Line Speed Input is not zero this icon is steadily on If the Line Speed Input is zero this icon flashes 8000 Hardlock is active B 0100 Motor is locked 0006 Motor overload amp un 0010 ASC is active This icon is displayed when the ASC function is active on the selected drive z in 0030 ASC is triggered This icon is displayed when the function is active and triggered on the selected drive The Motor Locked icon is also displayed when this condition is true 0200 Encoder Limit has been reached 8 0400 Oscillator Function is active 0800 PIC Function is active A 1000 This icon is displayed when the selected drive is expecting MAXNET data from a device but no data is being received The devic
91. power points in the Controller The Motor Encoder menu is visible only if the Motor Encoder is connected The Loop Gain menu is used to perform a Loop Gain Test During the Loop Gain Test the actuator will move the web back and forth in the sensor field of view SET DIGITAL OUTPUTS Use this menu to temporarily toggle the two Digital Outputs on the Parallel Port X1 Once this menu is entered normal control of the outputs is disabled and the outputs are set to inactive off A Caution window will open Press the ESC key to remove the Caution window or wait for it to timeout Use the up and down arrow keys to select the desired output Then use the left and right arrow keys to change the state of the selected output A highlighted menu entry indicates the output is active Caution Use standard safety precautions to prevent injury when controlling the Digital Outputs from these menus To return to normal control of the outputs exit this menu ERRORS WARNINGS Use these menus to view any errors or warnings that have occurred Service Menu Structure From the Home Screen press the ENTER key to enter the menus select Service then press ENTER Status XX 9 Service XX 9 1 Measuring Points XX 9 1 1 Sensor XX 9 1 1 1 S 01 X5 1 we 1 2 T Normalized sensor XX9414 S04 X92 8 are displayed XX 9 1 1 5 XX 9 1 2 Encoder XX 9 1 2 1 Encoder X3 or X7 XX 9 1 2 2
92. previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change These menus are not available in Servo Center Mode The Job Settings Menus are as follows Guidepoint Offset Use this menu to shift the point in the sensor at which the web strip is guided If an edge sensor is being used the edge of the web strip is typically the Guidepoint If a line sensor is being used the edge or center of a line printed on the web strip is typically the Guidepoint Auto Setup Use this menu to perform an Automatic Setup of the system which sets the Polarity Gain and Guidepoint The Guidepoint is set to the center of the bandwidth of the sensor The actuator will move slightly during this procedure This menu is available in Manual Mode only If External Lock is active or if no motor is detected Auto Setup will fail if attempted If this occurs correct the cause and then perform Auto Setup Gain Use this menu to adjust the System Gain for tuning the system if desired OSC Use this menu to access the Control Screen for the Internal Oscillator which allows control of the On Hold Amplitude Slope and Flat features of the Oscillator The OSC feature is a factory option therefore this menu is available only if a job that is factory configured for OSC is selected While in 05 04 2009 Page 13 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxce
93. r Gain is set too low Increase the Servo Center Gain 2X 4 2 Servo Center Gain or 1X 4 2 Servo Center Gain Actuator is unstable in Servo Center mode Servo Center Gain is set too high Decrease the Servo Center Gain 2X 4 2 Servo Center Gain or 1X 4 2 Servo Center Gain Actuator moves to either end of the stroke in Servo Center mode 05 04 2009 Servo Center Polarity is set incorrectly Change the Servo Center Polarity Page 57 of 70 2X 4 3 Servo Center Polarity Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess 1 Internationa U Company USER MANUAL LED INDICATIONS The LED Indications for the Controller and Operator Interface are as follows CONTROLLER All controller LEDs light momentarily on power up EN LED Off when no Ethernet connection detected Green when Ethernet connection detected Blinking green when Ethernet connection detected and this device is PTP master PWR LED Green when all OK Yellow when only motor rail voltage is missing or too low 21V Red when one or more of the following conditions are detected Input voltage Control Power 21V or 51V Temperature 85C 5V lt 4 5V gt 5 3V 3 3 lt 3 1V or gt 3 5V 2 5V 2 3V or 2 7V 1 8V 1 6V or 2 0V 12V 10 78V or 13 19V 12V Sensor lt 13 19V gt 10 78V 5V Sensor 4 5V or 5 3V The
94. rd Administration Menu 43 SENSOR CALIBRATION EDGE 45 Cea 45 Calibration Guiding To The Edge 45 Sensor Input Port Selection 46 Sensor Calibration Menu eene 46 SENSOR CALIBRATION LINE SENSORS 47 cbe o 47 Calibration Guiding To The Center Of A Continuous 47 Calibration Guiding To The Edge Of A Continuous 48 Calibration Guiding To The Center Of A Broken 48 ENCODER CALIBRATION ees D pe UV Vie e ee 50 50 Calibration Position Feedback 50 Encoder Calibration Menu 51 LINE SPEED INPUT 52 OVSrVie Wooten i tot 52 Calibration Line Speed 52 Line Speed Input Calibration Menu Structure 52
95. red during the most recent Backup Restore factory settings will restore the values that were stored at the factory If a previous backup is not stored only the option to Restore factory settings will be displayed 05 04 2009 Page 24 of 70 Figure Sheet 1 886 E E A Maxcess 1 Internationa amp Company Configuration Menu Structure D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL From the Home Screen press the ENTER key to enter the menus select Configuration then press ENTER Status 7 Configuration XX 7 1 Names XX 7 1 1 Device XX 7 1 1 1 Use the arrow keys to edit XX 7 1 2 Drive XX 7 1 2 1 Use the arrow keys to edit 7 2 Serial Number The Controller Model and Serial Numbers are displayed 7 3 FW Number The Controller Firmware Number is displayed XX 7 4 SW Number The Controller Software Number is displayed 7 5 Distributed System 7 5 1 Application ID 7 5 1 1 Use the arrow keys to edit 7 5 2 Sub Function 7 5 2 1 Use the arrow keys to edit 7 7 Backup 7 7 1 Replace previous backup Press ENTER to continue XX 7 8 Restore 7 8 1 Restore from previous backup Visible if a backup is stored 7 8 1 1 Restore and restart XX 7 8 2 Restore factory settings 7 8 2 1 Restore and restart 05 04 2009 Page 25 ot 70 Figure Sheet 1 886 E E A Ma
96. s XX 8 XX 8 1 Network TCP IP XX 8 1 1 XX 8 1 1 1 IP Address Use the arrow keys to edit XX 8 1 2 XX 8 1 2 1 Subnet Mask Use the arrow keys to edit XX 8 1 3 XX 8 1 3 1 Gatewa Use the arrow keys to edit XX 8 1 4 XX 8 1 4 1 DHCP ON XX 8 1 4 2 OFF XX 8 2 MAXNET XX 8 2 1 XX 8 2 1 1 MAXNET Address Use the arrow keys to edit XX 8 3 FieldBus XX 8 3 1 XX 8 3 2 XX 8 3 3 XX 8 3 3 1 FieldBus Type FieldBus State FieldBus Data Type is displayed State is displayed Data In Consume XX 8 3 3 1 1 XX 8 3 3 2 Data Out Produce XX 8 3 3 2 1 XX 8 4 MAC ID 05 04 2009 Controller MAC ID is displayed Page 26 of 70 Data In is displayed Data Out is displayed Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL E A Maxcess 1 Internationa amp Company USER MANUAL SERVICE To view any of the Service Menus follow the Service Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level Press the ESC key to revert back to the previous menu level The Service Menus are as follows MEASURING POINTS Use these menus to view the current values of the Sensors Encoders Digital Inputs Network statuses and various
97. set up separately 1 Connect the system according to the System Block Diagram which was supplied with the system For proper power connections refer to the Installation Instructions Figure sheet 1 885 and the System Block Drawing supplied with the system An example of a two drive system with one Basic Operator Interface is shown here SENSOR PARALLEL 1 CONTROL OPERATOR ACTUATOR INTERFACE 1 D MAX CONTROLLER X3 X10 7 21 51 VDC ACTUATOR 2 SENSOR NOT 2 USED 2 Apply the proper power to the system Refer to the System Block Diagram for the DC voltage required by the system 3 the Controller has two drives select the desired drive using the Screen Select A key on the Operator Interface Each drive must be configured and calibrated independently 4 Verify the system is in Manual Mode by pressing the F3 key on the Operator Interface 5 Determine the proper Job Selection required for the application Press the F4 key to select the desired job Refer to Job Enable and Job Settings in this User Manual to configure the Job s 6 Move the actuator to the center of its stroke by either placing the system in Servo Center Mode by pressing the F2 key on the Operator Interface if the Servo Center Option is installed or by jogging the actuator using the left and right arrow keys while in Manual Mode If switching to Servo Center Mode when the Servo Center Option is installed causes the actuator to move
98. ss Internationa USER MANUAL the OSC Control Screen press ENTER to access the OSC Setup menus Refer to Figure Sheet 1 896 for instructions on setup and operation of the OSC PIC Use this menu to access the Control Screen for the PIC Function which allows control of the PIC Mode KP and KA features of the PIC The PIC feature is a factory option therefore this menu is available only if a job that is factory configured for PIC is selected While in the PIC Control Screen press ENTER to access the PIC Setup menus if desired Refer to Figure Sheet 1 897 for instructions on setup and operation of the PIC ASC Automatic Sensor Control Use this menu to enable or disable the ASC by setting the ASC State to either ON or OFF respectively This menu also provides adjustment of the upper and lower window settings at which the ASC will trigger These settings are labeled ASC Threshold 1 Pos and ASC Threshold 2 Neg The default values are 90 for each threshold While the is enabled if the guided point of the web strip moves out of the ASC window portion of the sensor bandwidth guiding action is halted When the guided point of the web strip returns to the area within the ASC window guiding resumes ASC is active in Automatic mode only Deadband Use this menu to adjust the Deadband window in which guiding is inactive The default Deadband is 096 zero This menu is available in Manual Mode only Polarity Use this menu to set th
99. t that controls and drives the actuators that are attached to it in response to position feedback from the sensors Deadband A defined window symmetrical about the center of the sensor bandwidth in which no guiding occurs Device The name of the Controller which is currently selected by the Operator Interface Drive The name of the drive within the Controller which is currently selected by the Operator Interface External Lock This is a command that temporarily disables the guiding loop while in Automatic Mode The command must be maintained for this feature to be active Once the command is removed the system returns to active guiding No motor drive or servo valve drive is allowed while the External Lock command is present E Stop This is a condition in which the electro mechanical drive is disabled by removing power from the actuator drive circuitry This is obtained by removing the DC Power from the drive input and then grounding this input This prevents any power getting to the electro mechanical actuator This feature is not available for hydraulic drive systems Gain The System Gain which controls the tightness of the control loop for guiding or centering of the guide structure Guidepoint Guidepoint Offset An offset to the default Guidepoint which is then used for guiding Home Screen As indicated on the front page of this User Manual this is the top level screen that is normally used by the operator of the
100. ther of the two following types of filtering as defined in the Operator Interface Filter Type menu 1 The Filter Type All Applications allows communication with the Primary Device in multiple Application Groups in an existing network These Devices must have their Sub Function number set to 0 2 The Filter Type Selected Application allows communication with all Devices in a specific Application Group These Devices must have a common Application ID Refer to the Application Filtering Examples on the pages following these procedures Configuring the System for Application Filtering To configure the system for Application Filtering the Application ID number and Sub Function number must be assigned to each Device in the network from an Operator Interface that has filtering turned off All Devices selected in the OI Filter Type menu The Application ID Number represents an Application Group of Devices An Application may be made up of one or more Devices It may consist of just one Drive of one D MAX 2 Controller Devices in an Application Group must have a common Application ID number Each Application Group must have a unique Application ID number The Application ID is used to determine the order that the Devices are displayed in the List of Devices on the All Devices screen The Sub Function Number represents the function of the Device in an Application The default setting for the Sub Function is 0 zero If it
101. to one end of the stroke instead of the center of the stroke place the system back in Manual Mode and then refer to SC Settings in this User Manual to reverse the Servo Center Polarity 7 Thread the web strip through the system and pull proper tension if possible 05 04 2009 Page 11 of 70 Figure Sheet 1 886 E WITH OPERATOR INTERFACE PANEL E D MAX WEB GUIDE CONTROLLER Maxcess Internationa USER MANUAL 10 11 12 13 Perform Sensor Calibration on the sensor that will provide position feedback for this web strip Refer to Sensor Setup in the Hardware IOs section of this User Manual Once the menu is entered complete the Sensor Calibration by following the instructions displayed on the LCD Display For a detailed procedure see Sensor Calibration Edge Sensors or Sensor Calibration Line Sensors under Specific Procedures in this User Manual Performing Sensor Calibration is required each time the web strip is changed to a material in which the sensor sees a different opacity or contrast Place the web strip in the proper position and then position the sensor to align the center of the sensor bandwidth with the desired guide point of the web strip to be guided Examples of the guide point are the edge of the web strip or the edge center of a line printed on the web strip depending on the type of sensor being used Perform Auto Setup Refer to Job Settings in this User Manual Auto Setu
102. tor Interface is configured to use it s internal EthernetlP Gateway the following parameters are available for viewing Consume Assembly Instance Produce Assembly instance Communication Type Connection IDs and Actual Packet Interval Configuration Use these menus to view the Operator Interface Serial Number Firmware Number and Software Number Also the Distributed System menu may be used to configure Application Filtering for the Gateway See Application Filtering under Specific Procedures in this User Manual Network X2 X6 Use these menus to configure the internal Gateway EthernetlP or Modbus TCP of the Operator Interface if enabled The internal Gateway connections are X2 X6 If an Anybus Module is being used as the Gateway instead of the internal Ol Gateway these menus apply to the IP settings of the Operator Interface not the Gateway settings In these menus the TCP IP settings IP Address Subnet Mask and Gateway may be viewed and or set Also DHCP may be set to ON or OFF See CAUTION below The Anybus Gateway Module connection is X7 The MAXNET Address of the Operator Interface may be viewed and or set The MAC ID of the Operator Interface is displayed If an Anybus Module is being used as the Gateway see Anybus CC Parameter menu in Gateway Settings shown above CAUTION If DHCP is set to ON and the DHCP Server is not connected or operating at the time the D MAX is powered up after 30 seconds the
103. tput A Use the left and right arrow keys XX 9 2 2 Digital Output B to toggle the desired output XX 9 3 Errors Warnings XX 9 3 1 ErrorsW arnings Actual XX 9 3 1 X Errors Warnings are displayed XX 9 3 2 Errors W arnings Complete XX 9 3 2 X Errors Warnings are displayed 05 04 2009 Page 28 of 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess AA Internationa USER MANUAL OPERATOR INTERFACE LOCAL MENUS To view or modify any of the Local Settings of the Operator Interface follow the Operator Interface Local Menu Structure shown on the following page Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change All settings that are accessible in the Operator Interface Local Menus are stored in the Operator Interface unit The Operator Interface Local Menus are as follows Language Use these menus to select the desired language for the Operator Interface BMP orientation Located under Control Options these menus are used to orient the angle of the bitmap image in the upper portion of the display Select the desired Device and Drive from the displayed list then press the ENTER key to access the direction list The orientation of t
104. w keys to 2 1 6 3 Communication Type the Parameter to be 2 1 6 4 Connection IDs 2 1 6 5 2 2 Configuration 2 2 2 Serial Number Ol Serial Number is displayed 2 2 3 FW Number Ol Firmware Number is displayed 2 24 SW Number Ol Software Number is displayed 2 2 5 Distributed System 2 2 5 1 Application ID 2 2 5 1 1 Use the arrow keys to edit 2 2 5 2 Sub Function 2 2 5 2 1 Use the arrow keys to edit 2 3 Network X2 X6 2 3 1 TCP IP X2 X6 2 3 1 1 IP Address 2 6 2 3 1 1 1 Use the arrow keys to edit 2 3 1 2 Subnet Mask X2 X6 2 3 1 2 1 Use the arrow keys to edit 2 3 1 3 Gateway X2 X6 2 3 1 3 1 Use the arrow keys to edit 2 3 1 4 DHCP X2 X6 2 3 1 4 1 2 3 1 4 2 2 3 2 2 3 2 1 MAXNET Address is displayed 2 3 2 1 1 Use the arrow keys to edit 2 3 3 MAC ID X2 X6 is displayed 05 04 2009 Page 34 ot 70 Figure Sheet 1 886 E D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess Internationa USER MANUAL SPECIFIC PROCEDURES __ APPLICATION FILTERING Overview If desired the D MAX system may be configured so that an Operator Interface Ol will communicate with only specific Devices in an existing network In the case of a D MAX 2 Controller each of the two Drives is considered a Device An optional Gateway is also considered a Device The system can be configured for ei
105. xcess AA Internationa USER MANUAL OPERATION NOTES 1 While at the Home Screen Operator Level pressing the Screen Select A key once will switch control to the next device that is connected to the network The MAXNET Address of each device determines the order of the devices 2 While at the Home Screen Operator Level pressing and holding the Screen Select A key for at least 2 seconds will display a list of the devices connected to the network The up and down arrow keys can then be used to select the desired device and drive Pressing the ENTER key will switch the Ol to the selected device drive and then the display will return to the Home screen Operator Level Pressing the ESC key instead of the ENTER key will abort the selection change and return the display to the Operator Level 3 While at the Home Screen Operator Level pressing the ENTER key will enter the menus Each subsequent pressing of the ENTER key will enter the menu that is selected in the displayed list 4 setting or value change is made in a menu pressing the ESC key will abort the change or pressing the ENTER key will store the change 5 While in any of the menus pressing the ESC key will switch to the next higher menu level The top level is the Operator Level If the ESC key is pressed and held the menu level will continue switching until the Operator Level is reached 6 While in any of the menus the column of bars located t
106. xcess 1 Internationa amp Company D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL USER MANUAL NETWORK To view or modify any of the D MAX Controller Network Settings follow the Network Menu Structure shown below Use the up and down arrow keys to scroll through the list of items in a menu level Press the ENTER key to advance to the next menu level or press the ESC key to revert back to the previous menu level If a change is made press the ENTER key to save the change or press the ESC key to abort the change The Network Menus are as follows Use these menus to view or edit the Ethernet IP Address Subnet Mask or Gateway Also use this menu to enable or disable ON OFF DHCP CAUTION If DHCP is set to ON and the DHCP Server is not connected or operating at the time the D MAX is powered up after 30 seconds the D MAX device adopts the currently stored IP Address so that the system can initialize Once the DHCP Server is connected and operating properly all D MAX devices configured for DHCP must be power cycled to allow the DHCP Server to assign a new IP Address MAXNET Use these menus to view or edit the MAXNET Address FieldBus Use these menus to view the FieldBus Type State and Data MAC ID Use this menu to view the Controller MAC ID Physical Address Network Menu Structure From the Home Screen press the ENTER key to enter the menus select Network then press ENTER Statu

D-MAX Series Web Guiding System User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents