Rittal PMC12 UPS – User Manual
Contents
1. Step 3 N C f UPS Manual 21 UPS Working Principle 5 UPS Working Principle Paragraph 5 2 5 7 below provide detailed de scriptions of the UPS operating principle 5 1 UPS System Block Diagram S Y RELAY EMI FILTER I AT CHA 5 2 When Mains is Available AC DC PFC CONVERTER AC OUTPUT AC INPUT BYPASS RELAY When Mains is available the AC source is rec tified to DC partially fed into the charger to charge battery and partially fed into inverter The inverter revert the DC to a cleaned and ig 5 1 BIRNEN pure AC to supply energy to the load con nected The rv W W2 LED s illuminated Figure 5 1 above illustrates the True On Line Double Conversion architecture of the UPS system The major modules consist of 1 An AC to DC power converter Rectifier with PFC control circuit 2 A DC to AC power high frequency inverter 3 An Intelligent Battery Charger 4 A bank of stationary maintenance free batteries 5 A DC to DC push pull converter control circuit 6 A Static Bypass Loop 7 Input amp Output EMI Filter The table below provide a summery guide to the UPS operating modes against the Utility AC Power Source conditions Utility UPS Operating LEDs Conditions Modes Display indications Rectifier convert AC to DC battery charging I We Inverter conver2. but no Output to power codes are Utility mode when connected device is turned UPS is unable to provide backup power source 1 1f any power 2 Verify if there is any damage If the backup time remains non satisfactory after 8 hours of charging please contact your local dealer for battery replacement If problem persist consult your local dealer for technical assistance 1 Do not use power strip 2 Replace the wall receptacle cable cord plug Immediately shut down the whole System Disconnect the power from the UPS and call for service Check that the battery connectors are fully engaged Allow the battery to recharge if the batter is weak If problem persist after recharging replace the battery If problem persist consult your local dealer Rittal or customer service for technical assistance UPS Manual Maintenance Guide Note When the Fault LED is illuminated the error code is shown in the LCD display Check the error code If there is no Error Code shown in the Display you can retrieve the Code by push the OFF button for not more than 2 seconds 25 Bundle Software Installation 6 2 Error Codes and their Descriptions Battery weak or faulty Output short circuited EPO mode UPS over temperature nverter overload Fans out of order Er18 EEPROM s data error Erza Ki Low lt 170V amp Battery Disconnect Bypass overload Note Does the
3. 0 ms Surge Protection 230V 300 joules Voltage 230V 230V adjustable to 220 230 240 Voltage Regulation lt 1 until low battery warning Frequency Synchroniz ed Range Frequency Battery Mode Current Crest Factor 3 1 Harmonic Distortion 3 THD Linear Load 7 THD Non Linear Load Efficiency Transient Output 3Hz or 1Hz setting by software INV mode 0 1 0 05 0 06Hz unless synchronized to line 5 Response ms poles load i 28 UPS Manual Technical Specifications TE SET ru o a a HEHE SEE 2 5ms Typical Zero By button of the panel or Software Control Load Level Battery Level Battery Mode Normal Mode Bypass Mode Self Test LED Weak Bad Battery Site Wiring Fault Fault Overload Programmable Outlet1 Programmable Outlet2 ON Button OFF Button Test Alarm Reset Button AC Mode lt 105 continuous gt 106 120 for 30 seconds transfer to bypass gt 121 150 for 10 seconds transfer to bypass gt 150 for immediately transfer to bypass Buzzer continuously alarms Overload Battery Mode lt 105 continuous gt 106 120 for 30 seconds shuts down gt 121 150 for 10 seconds shuts down gt 150 for immediately shuts down Buzzer continuously alarms UPS Manual 29 D O U v D 23 O 22 Bypass Mode lt 105 continuous gt 106 120 for 250 seconds shuts down gt 121 130 for
4. 4 3 Configuration of the programmable outlets 10 33 COMMUNICATION PORT EXPLANATION 11 LA True RS232 Port Descriptions 12 i ia USB Port DeSCTIPTIONS cccsececeeee 12 III EPO Emergency Power Off 12 4 INSTALLATION AND OPERATION u 12 4 1 UNPACKING sale 12 4 2 SELECTING INSTALLATION POSITION 12 4 3 EP ie esse 13 4 3 1 Tower Configuration Setup 13 4 3 2 Power Module Battery Module 13 4 3 3 Rack Mount Configuration Setup 13 4 4 OPERATION enna 14 4 4 1 Start Up In Normal Mode 14 4 4 2 Start up in Battery Mode Cold Start 15 4 4 3 Check Measured Values amp Figures delecled Dy UPS unsere 15 4 4 4 UPS Default Data and Special Function Execution 16 4 4 5 UPS default settings and their OCT OS nee 17 4 4 6 UPS is off due to unknown reason and is IFOUDLEAINOOUNS ee 18 4 4 7 SUNO esse een 18 4 4 8 Bypass Mode ana 18 4 5 STATUS amp ALARM BUZZER nn 19 4 6 BATTERY REPLACEMENT cccceseseeeeeeenene 20 5 UPS WORKING PRINCIPLE 22 5 1 UPS SYSTEM BLOCK DIAGRAM 0ce000 22 52 WHEN MAINS IS AVAILABLE 0 ceceeeeeees 22 5 3 WHEN MAINS IS ABSENT 2ccecceceecescecees 23 5 4 OVERLOAD CONDITION 2ccscecesceccsceceecs 23 5 5 INVERTER FAILURE ccscescecoscecescscseces 23 II Output Load short circuit when supply VIAVENTO 23 Dez Inverter
5. Internal Over temperature 24 39 3 Inverter Over current and Inverter Output Voltage out of tolerance 2200 24 6 MAINTENANCE GUIDE 24 6 1 TROUBLE SHOOTING cccecescescecceccecescecees 24 6 2 ERROR CODES AND THEIR DESCRIPTIONS 26 6 3 MAINTENANCE ccccaceneeeenensensnnsnnennnnenneneenenn 26 7 BUNDLE SOFTWARE INSTALLATION 2222000 22220002 26 Tal HARDWARE INSTALLATION ceccecescesceees 26 72 SOFTWARE INSTALLATION csesenneen 26 8 OPTIONAL COMMUNICATION CARD ccccccccsescccccssscccccessseceeeesseseees 27 8 1 SNMP ADAPTER 2 sccecsscocsscscescscesoecensece 27 8 2 INTERNAL SNMP ADAPTER 2cceceeeeees 27 9 CUSTOMER SERVICE 27 10 TECHNICAL SPECIFICATIONS 28 UPS Manual 3 Important Safety Instruction 1 Important Safety Instruction 1 1 Documentation Notes The audience for this guide is the technical specialist familiar with the assembly installation and operation of the PMC12 UPS System You should read this operating guide prior to commissioning and store the guide so it is readily accessible for subsequent use Rittal cannot accept any liability for damage and operational malfunctions that result from the non observance of this guide 1 2 Retention of the Documents This guide and all associated documents are part of the product They must be given to the operator of the unit
6. Novell NetWare Linux etc IEC EN 62040 1 1 IEC 60950 1 IEC EN 62040 3 IEC EN62040 2 Class A FCC Part 15 Subpart B Class A IEC EN55011 CISPR11 Safety U O Z O D S O R O g D D a 3 2 lo D o I0 O lt gt D O D D D so O D 3 p O O D a 3 w 77 D m MC IEC61000 4 2 3 4 5 IEC61000 2 2 IEC61000 3 2 3 CE WEEE lt se x ow 0 UPS Manual 1 extended Battery module 2 extended Battery module Technical Specifications fot toad nn 100 20 60 UPS Manual 31 This side is intentionally empty 32 UPS Manual
7. PMC12 show an Error Code that is not described in the above table please contact the Rittal Service 6 3 Clean the dust from the ventilation openings and intakes on the rear panel Maintenance 1 Turn off the UPS and wipe the casing with a damp cloth 2 Periodically unplug the power cord of the UPS from the wall receptacle to test the condition batteries The period should be determined by the user according to his requirements as well as surroundings 3 Be sure you have already saved your appli cation before you proceed the battery dis charging capability test 7 Bundle Software Installation 7 1 Hardware Installation 1 Connect the male connector of RS232 USB cable to the UPS communication port 2 Connect the female connector of the RS232 USB cable to a dedicated RS232 port of the Computer 3 For optional interface cards please refer to Chapter 8 for more details 3 Cv A900 INANI ov 9 LDS Yo Ko oy za N ae z L m 0 0 050 AH E gt 7 2 Software installation Please visit our website www rimatrix5 com and for download from UPS software www rimatrix5 com dl power htm 26 UPS Manual Optional Communication Card 8 Optional Communication Card The Simple Network Management Protocol SNMP is a worldwide standardized communi cation protocol It is used to monitor an
8. The selectable Voltage ranges are i Sensitivity Low 184 260V amp ii Sensitivity High 194 260V Intelligent temperature controlled fan may not only extend the life span but also reduce annoying noise because of sudden fan spin Your office remains quiet and comfortable as usual When the UPS is out of order you may read out the possible fault reason from the LCD screen directly which may reduce downtime The UPS is designed to comply with vari ous stringent international standards for Electromagnetic Interference amp protection EMC UPS Functional Descriptions 3 UPS Functional Descriptions 3 1 1 Symbols on the LCD a Panel 3 1 UPS Front Panel Display Item Symbol Description CIN Utility or Bypass LINE DO Battery Abnormal 1 2 gt Site Wiring Fault UPS Working Service Mode Ope a ae a D FE O Measurement Display Indicate the item D LCD Display desired a ar to be measured 2 Green LED steadily lights up to indicate that ee nn Battery Weak or the Utility input voltage is within the window Dead 160Vac 288Vac Output Short an Circuit 3 Green LED lights up to indicate there is Inverter Over an output available at the Programmable current Outlet 1 amp Programmable Outlet 2 UPS Overheat 5 Amber LED lights up to indicate the Bypass UPS Output Overloading Input is normal General Fault LED Er Other Error Code UPS On Alarm Silenc
9. 125 seconds shuts down gt 131 135 for 50 seconds shuts down gt 136 145 for 20 seconds shuts down gt 146 148 for 5 seconds shuts down gt 149 157 for 2 seconds shuts down gt 158 176 for 1 seconds shuts down gt 177 187 for 0 32 seconds shuts down gt 188 for 0 16 seconds shuts down Buzzer continuously alarms Bypass mode Input Fuse Input Breaker Normal Mode Output Breaker Electronic Circuit Battery Mode Output Breaker Electronic Circuit Battery ABDM EPO UPS shuts down immediately Short Circuit Normal Mode Battery Mode Over Transfer to Bypass Mode Temperature UPS shuts down immediately Battery Mode Sounding once every 1 5 seconds Low Battery Sounding once every 0 2 seconds Sounding once every 3 second O 2 lt C o 5 O D Q Continuously Sounding or Sounding once every 3 second Dimensions mm HxWxD 2U x440x 650 88 8 2U x440x 650 PMC12 Standard Design 88 2U x440x405 rn DIMENSIONS MANAR D 176 4U x440x420 176 4U x440x420 PMC12 compact Design nput Connection 10A IEC 320 014 10A IEC 320 C14 16A IEC 320 C20 l 230V 4 10A IEC 320 C13 Output Connection 6 10A IEC 320 C13 1 16A IEC 320 C19 0 40 lt 50 dBA 0 to 90 Without condensation Weights 15 7kg 34 5lb 29 4kg 64 7Ib 29 7kg 65 3lb Relative Humidity Interface Type SNMP 1 USB port 1 RS 232 port Power management from SNMP manager and Web browser Windows 95 98 NT 2000 XP Vista
10. F after AC failure 0 P 98 amp 2000 ME NT XP and Vista For other Turm outlet OM after UPS 1 on I Tum outlet ON alter AC recovery 0 Seconds 0 3600 applications such as Novell NetWare Unix Li C Tum eoe DFF whenbattey omer 50 2000 nux please contact your local dealer for suit ee able software Sa Uae wite setings All the communication ports including optional cards can be active amp use simultaneously to monitor the UPS status However only 1 com munication interface at any one time with the highest priority has the ability to command amp control the UPS The priority of these commu nication interfaces are as follow 1 Turn outlet ON after UPS is on select the time to automatically enable this outlet within the specified time when the UPS is powered on If 0 sec is selected the outlet will be EEE enabled once the UPS is powered on ighest Priority in descending order 1 EPO input port 2 Turn outlet OFF after AC failure select 2 Optional Interface Card this option to automatically disable the outlet within the specified time after utility outage 3 USB to shed the less critical loads to provide 4 RS232 longer battery back up time for the other more critical loads connected to the UPS 3 Turn outlet ON after AC recovery select this option to automatically enable the outlet within the specified time after the utility is restored UPS Manual 11 Installation and Operati
11. Rittal GmbH amp Co KG Auf dem Stutzelberg D 35745 Herborn Germany a ital com RITTAL Service Tel 49 0 2772 505 9052 a HEN Rittal PMC12 UPS User Manual 1phase UPS System with online double conversion technology Powerrange 1 3 kVA Art Nr 7857 430 7857 431 7857 432 7857 482 7857 483 RI 5 DRIVING IT PERFORMANCE CE FRIEDHELM LOH GROUP A 38333 13 IT 74e doc Microsoft Windows is a registered trademark of Microsoft Corporation Acrobat Reader is a registered trademark of Adobe Systems Incorporated Table of Contents 1 IMPORTANT SAFETY INSTRUCTION 000 0 0 eee 4 1 1 DOCUMENTATION NOTES 0 0cceececeeceeceees 4 1x2 RETENTION OF THE DOCUMENTS 00 A 1 3 USED SYMBOLS sun asien 4 1 4 SAFETY INSTRUCTIONS 02cecceeceececeeceececees 4 1 5 PROPER USE 2 2 0 5 1 6 STORAGE INSTRUCTIONS 0ecceccecceeceececes 5 2 PRODUCT INTRODUCTION 6 2 1 GENERAL CHARACTERISTICS cscceeceeceecees 6 RPA SPECIAL FEATURES ua 6 3 UPS FUNCTIONAL DESCRIPTIONS 2200022000222002200 7 3 1 UPS FRONT PANEL DISPLAY 0 c0eceeeeeee 7 3 1 1 Symbols on the LCD Display Panel 7 3 2 REAR PANEL DESCRIPTION PMC12 8 3 3 REAR PANEL DESCRIPTION PMC 12 COMPACT 9 3 4 OPERATING MODES amp UPS CONFIGURATION 10 3 4 1 System Configuration 10 3 4 2 Using the SOftWAr e oons 10 3
12. S Configuration Install the Rittal PMC12 UPS Software from the enclosed CD or download it from http www rimatrix5 com service support downloads asp Run the programm UPSMan Configuration The following Window appears UPSMAN Device Model PMCS Power WA ano Hold time m Load wal 2 Recharge time h eT Vouk 230 Date of Battery Installation DOMM erer 121 012 ike Device Port USB Address Licencekey TRIAL VERSION EXPI Location Listen Fort UPS ID Reset to Factory Settings 1395 2009 Generex GmbH Hamburg Germany Abbrechen System Configuration Advanced User 3 4 1 1 Select the UPS type and the number of battery packs you have connected The data in the lower part of the window will be filled in automatically 2 Name the location of the UPS 3 Choose the port on which the UPS is connected to your PC If you choose S122 you have to write down the IP address of the UPS System 4 If you did not write down a valid licence key during the installation you have the possibility to switch your 30 days trial version into a full version later by tipping in a valid key 5 The button Advanced User allows you to edit the before locked fields of the window This function should only be used by persons who have detailed knowledge about the UPS System Rittal takes no responsibility for system failure which is caused by false dat
13. S communication software with RS232 and USB cable 1 set of Tower Rack Accessories Kit 4 2 Selecting Installation Position Warning The UPS is heavy Select a location sturdy enough to handle the UPS weight To ensure proper operation and long operating life always position the UPS according to the following requirement 1 Keep minimum 20cm 8 inches distance clearance from the rear panel of the UPS to avoid any obstructions 2 Do not block the air flow to the ventilation louvers of the unit 3 Please ensure the installation site is free from excessive dust and the ambient tem perature and humidity should be within the specified limits 4 Do not place the UPS in a dusty or corrosive environment or near any flammable objects 12 UPS Manual Installation and Operation 4 3 2 Power Module Battery Module Step 1 er OOY pI mbELLELTEEN N A o a I Om FE Step 2 90 30 Relative humidity non condensation oe TEE K 5 This UPS is not des
14. The UPS Installation and Operation must be completely restarted to get back to Normal Mode LINE A si LOAD drawing H 4 4 3 Check Measured Values amp Figures detected by UPS If you would like to check the measured values amp messages please use scroll up and scroll down key pads When you use scroll down key pad the LCD display will illustrate in se quence from drawing E Input Voltage gt drawing J Input Frequency drawing K UPS Output Voltage gt drawing L UPS Output Fre quency gt drawing M UPS Output Load per centage gt drawing N UPS Battery Voltage gt drawing O UPS inner temperature LINE UPS LOAD A drawing J LINE UPS LOAD A drawing K LINE UPS LOAD A drawing L UPS Manual 15 Installation and Operation quency Synchronized Window drawing T Inverter Output Voltage gt drawing U1 UPS Operation Mode gt drawing V Output Voltage LINE I zu P Fine Tuning CD drawing M LINE UPS LOAD gt drawing N LINE un LOAD J drawing O 4 4 4 UPS Default Data and Special drawing R1 Function Execution 1 After UPS is turned on successfully use key 9 Chapter 3 1 pad to change the LCD Display screen to drawing P1 drawing R2 zu EEF drawing S drawing P2 2 Press G key pad to scroll down the LCD screen then check the UPS settings The LCD display will show in sequence drawing P1 b
15. a 6 To save the settings press OK To activate the configuration you have to restart the UPS System 3 4 2 Using the Software 1 Run the program UPSMonitor 2 Choose the connection on which the UPS is connected to the PC 3 After the connection was successful the main menu of the program will open There you have an overview about all parameters of the UPS The configuration of the UPS is finished i UPS Monitor File View Chart Functions Help PS Event Chart Event USY Status Normal Information Yerbindung zur USY hergestellt Input Volt V Autonomy Single Phase Time min LoadiCurr Single Phase 450 0 3 4 3 Configuration of the programmable outlets The UPS has 2 programmable outlets on which uncritical loads can be connected These outlets can be switched off and offer therefor a longer power supply to even more critical loads in case of a power fail or overload of the UPS Click in the upper side of the window on the button Functions gt Device Functions and then click in Extended Cmds Here you can manually switch the two outlets and initiate a restart or switch off the UPS The button Programmable Outlet Settings allows you to program the outlets 10 UPS Manual UPS Functional Descriptions Turn outlet OFF when battery lower select this option to automatically disable the outlet at the specified remaining battery power capaci
16. and must be stored so they are available when needed 1 3 Used Symbols The following safety and other notes are used in this guide Symbol for handling instructions e This bullet point indicates that you should perform an action Safety and other notes Danger Immediate danger to health and life Warning Possible danger for the product and the environment Note Useful features information and special 1 4 Safety Instructions 1 Assembly and installation of the UPS in particular for wiring the enclosures with mains power may be performed only by a trained electrician Other tasks asso ciated with the UPS such as the as sembly and installation of system com ponents with tested standard connec tors and the operation and configura 4 UPS Manual 10 11 12 13 tion of the PMC12 UPS System may be performed only by instructed personnel Observe the valid regulations for the electrical installation for the country in which the unit is installed and operated and the national regulations for accident prevention Also observe any company internal regulations work operating and safety regulations Do not open the case as there are no serviceable parts inside Your warranty will be void Do not try to repair the unit yourself contact your local supplier or your war ranty will be void If liquids are spilt onto the UPS or for eign objects dropped into the unit the warranty will
17. be null and void Do not install the UPS in an environ ment with sparks smoke or gas This UPS is equipped with an EMI filter To prevent potential leakage current hazard ensure that the AC main supply is securely grounded This UPS is designed to be installed and commissioned in a sheltered con trolled environment as follows Operating temperature 0 400 and 30 90 non condensing humidity Always avoid contact with direct sunlight Do not install the UPS in in flammable or hazardous envi ronment Dusty corrosive and salty envi ronments can do damage to any UPS Install the UPS indoors as it is not designed for installation out doors To prevent any overheating of the UPS keep all ventilation openings free from obstruction and do not place anything on top of the UPS Keep the UPS rear panel 20 cm away from the wall or other obstructions The battery will discharge naturally if the system is unused for any length of time Install the UPS away from objects that give off excessive heat and areas that are excessively wet Always switch off the UPS and discon nect the batteries when relocating the UPS lt should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void Important Safety Instruction When installed and being used the batteries will be automatically recharged and kept in top condition 14 Make sure that the AC Utility outlet is correctly
18. d 8 2 Internal SNMP Adapter A PL Pi t A ae T i 3 Sn a aa a al aa vr a th i ae 4 5 The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP man agement software For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to re ceive and execute a command issued by a re mote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Op erating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD 9 Customer Service lf you have any technical questions or ques tions concerning our product spectrum contact the following service address Tel 49 0 2772 505 1855 http www rimatrix5 com E mail info rittal de UPS Manual 27 Technical Specifications 10 Technical Specifications ee TEE Voltage Window 230V 120 140 160 288Vac Base on load percentage 0 33 33 66 66 100 OA ENG 230V 120 140 160Vac Transfer Voltage 230V 170Vac Range omenak ae 230V 288Vac Transfer High Line 230V 278V gt 0 99 at full rated linear load Typical Transfer Time
19. e UPS OFF Switch 9 Special functions log in out Go to next page D Go to previous page or change the setting of the UPS 2 To re confirm the change of UPS Setting UPS Manual 7 UPS Functional Descriptions 3 2 Rear Panel Description PMC12 230V USB Port RS232 Port Emergency Power Off EPO Dry Contact Signal inputs Communication Card Options Slot External Battery Connector AC power connection socket AC Outlets Two programmable outlets Utility Input fuse holder 10 Cooling Fans 11 Output fuse holders 12 Output fuse holders for two programmable outlets gt DIA 8 UPS Manual UPS Functional Descriptions 3 3 Rear Panel Description PMC12 compact OKVA OO 9D amp ED GE GE S aS a C O OC cus cc O O 3KVA CWO 12 D 9 amp o n b Tet COCO OOOO DV BEE ER EEE EEE GER S ES C O GE gt GE Em EEE ZZ Ss ED D CC CALLO O O USB Port 2 RS232 Port ee OONDOLA 10 11 12 Emergency Power Off EPO Dry Contact Signal inputs Communication Card Options Slot External Battery Connector AC power connection socket AC Outlets Two programmable outlets Utility Input fuse holder Cooling Fans Output fuse holders Output fuse holders for two programmable outlets UPS Manual 9 UPS Functional Descriptions 3 4 Operating Modes amp UP
20. espective solutions Should the problem persists please contact your local dealer for assistance Situation Check Items Solution UPS Fault A LED Read the code from the LCD display 24 UPS Manual 2 Overload 0 3 Er11 UPS Over Temperature 4 Site wiring Ground eit 5 Er14 Fans out of order 6 Other error codes error 1 Er05 Er25 1 Check battery connection if is properly done Measure Battery voltage to ensure batteries are charged or healthy Recharge batteries for 8 hours if necessary Simulate Utility outage to verify if UPS is able to provide DC back up Otherwise consult your local dealer right away Disconnect some non critical loads form the UPS output until overload ceases Check if there is any short circuit between cables due to broken cable insulator Replace the cables in necessary Remove any objects obstructing the ventilation louvers Verify if the cooling fans are working properly Contacts your local dealer to replace the fans if necessary Verify if the L amp N phase of the Utility AC source has been wrongly wired or if the Ground Neutral Voltage exceeded the limits Verify if the ventilating fans are functioning properly Do not attempt to replace the fans by yourself Contact your local dealer for replacement Consult your local dealer for assistance Situation Check Items Solution UPS is normal
21. ful the LCD dis play changes from drawing B to drawing C LINE UPS Loan cow d drawing C 5 In case of failure in self test the LCD display will illustrate as drawing D then an error code or error status will be shown on the screen 14 UPS Manual LINE UPS C drawing D a il V LINE UPS LOAD A C drawing E 1 L J ci 6 Your start up operation of the UPS is com pletely now as illustrated as drawing E Make sure the UPS is plugged onto the wall receptacle for charging at least 8 hours and the batteries of the UPS are fully charged 4 4 2 Start up in Battery Mode Cold Start 1 Make sure the UPS has already been in Stalled with batteries 2 Press the UPS ON switch to awake the UPS for approx 3 seconds and then the buzzer sounds twice The LCD display will illustrate from drawing A to drawing B LINE UPS Loan cow A drawing G 3 Press the UPS ON switch of the UPS again for approx 3 seconds till the LCD display il lustrates from drawing B to drawing G then the UPS will be in self test Mode The UPS may offer energy to the output in a minute and the LCD display illustrates as drawing H In case of failure in pushing the UPS ON Switch in 10 seconds the UPS will automati cally turn off Cr Note Was the UPS started in Battery Mode it will not switch to Normal Mode if the Utility is connected during the Initial phase
22. g The system is auto matically switched back into converter op eration when the overload state no longer exists 2 2 Special Features High Frequency Transformer less technology with rack tower convertible enclosure enables UPS Manual the UPS to integrate even in the most difficult of environments with space constraints 1 10 This UPS is equipped with fully digitalised control logic for greater functionality and enhanced high level of power protection Digital signal processing DSP also pro vides the UPS with powerful communica tion capability which enhances the flexibil ity for easy remote control and monitoring Wide input voltage tolerance from 160V 280V allows under voltage or over voltage correction without unnecessary battery drain and helps extend the battery life span The cold start function ensures the start up of UPS even during power outages see Section 4 4 2 Revolutionary battery management circuit analyses battery discharging status to ad just battery cut off point and extend the batteries life span Active Power Factor Correction PFC control function constantly maintains the UPS Input Power Factor PF at gt 0 99 for superb energy efficiency Fast Selectable Output Voltages 200 208 220 230 240 V to meet various voltage systems Selectable Bypass input voltage tolerance Sensitivity low high to prevent under or over voltage being supply to the loads at Bypass mode
23. ges recorded b Check to see Chapter 6 1 to trouble shoot the problem of the UPS otherwise consult your local distributor for service c Press key pad for 5 seconds and buzzer will sound twice d Turn off the Breaker of the Utility Input e The UPS lock problem is solved now 4 4 7 Shut Off 1 Press 8 key pad for about 5 seconds the Inverter output will be turned off then the output load is supplied by Bypass loop and the LCD screen shows as Drawing B 2 Turn off the input of the UPS 3 The UPS is turned off completely 4 4 8 Bypass Mode The PMC12 can be switched to Bypass Mode any time during online mode see 4 4 5 6 lt can be switched to bypass by pressing the button 7 ON and 11 UP together for approx 3 seconds A buzzer sound a the blinking of LED 5 shows that the UPS is in Bypass Mode The Display will show the bypass sign as shown in drawing Z The UPS can be switched back to Inverter Mode by repeating this action Again this will be confirmed by a buzzer sound and the display will get back to drawing E 18 UPS Manual Installation and Operation 4 5 Status amp Alarm Buzzer The following table helps to define some of the common UPS statuses with respect to their buzzer beep descriptions Re Buzzer Beep Status Definitions Descriptions UPS faulty Inverter shutdown All functions inhabited Long Continuous Beep UPS faulty loads Single successive continue to be suppl
24. grounded 15 Please ensure that the input voltage of the UPS matches the utility supply volt age Use a certified input power cable with the correct plugs and sockets for the appropriate voltage system 16 Use only genuine or recommended parts and accessories The use of other parts can void the liability for any re sulting consequences 1 5 Proper Use This UPS is designed for providing power to IT systems A use different from that described here is considered to be an improper use Rittal cannot accept any liability for damage resulting from the improper use or the non observance of this guide The guides for the used accesso ries may apply Rittal prohibits the use for life preserving appli cations such as the use in hospitals or the di rect patient care Rittal expressly does not sell its products for such applications Rittal will not accept any responsibility if a UPS is used in this area 1 6 Storage Instructions For extended storage in moderate climate the batteries should be charged for 12 hours at 3 month intervals by connecting the UPS to the utility supply and switch on input breaker lo cated at UPS rear panel Repeat this procedure every 2 months if the storage ambient temperature is above 30 C UPS Manual 5 Product Introduction 2 Product Introduction 2 1 General Characteristics True online technology continuously supplies your critical device with stable regulated tran sient free pu
25. ied beep with 2 sec via Inverter or Bypass interval Single short successive beep with 1 sec interval Very quick and short Successive beep confirm RS232 port 2 quick amp short receiving beeps 1 quick amp short service mode ok beep 2 successive quick UPS initial starts up with amp short beeps self test repeating per 2 sec interval UPS Manual 19 Installation and Operation 4 6 Battery Replacement PMC12 Step 1 Step 4 2K 3KVA Cr 20 UPS Manual Note Was the used battery of the UPS System removed during normal operation this will not immediately be recognized by the PMC12 because after the startup the UPS will check only sporadically approx every 60 min if there is a battery connected Danger Do not nip in the ups during a change of batteries Some parts can be under voltage Installation and Operation 4 7 Battery Replacement PMC12 Sep compact Step 1 Cr Note Was the used battery of the UPS System removed during normal operation this will not immediately be recognized by the PMC12 because after the startup the UPS will check only sporadically approx every 60 min if there is a battery connected Step 2 Danger Do not nip in the ups during a change of batteries Some parts can be under voltage
26. igned for outdoor use 4 3 3 Rack Mount Configuration Setup Step 1 4 3 Set up 4 3 1 Tower Configuration Setup AON WEA z mn m a on 13 UPS Manual Installation and Operation Step 2 be oe gY mo Op ee mo oo oe ooo poe bo Ge oo cee E on EG on on E B g d g z g af old P wer Step 3 mm i vv 9 wm mm mm mm mm mm 4 4 Operation 4 4 1 Start Up In Normal Mode 1 Make sure the voltage of Utility matches with the input voltage window of the UPS 2 Connect the UPS to the wall Receptacle of the Utility Turn on the UPS ON switch to start up the UPS LED Nr 2 and Nr 5 light up to indicate the Utility and the By pass are normal The LCD will illustrate from drawing A to drawing B LINE UPS LOAD A gt Com drawing A LINE wi LOAD O drawing B 3 Then the UPS is in Standby Mode now and it will proceed self test automatically If there is no abnormal message occurred it means the pre startup of the UPS is successful and the charger starts to charge the batteries 4 Press the UPS ON Switch for approx 3 seconds then the Buzzer sounds twice If the UPS start up is success
27. ing T means the acceptable Inverter Output Voltage of which voltage is 200V 208V 220V 230V or 240V for 220V AC system 6 Drawing U1 U2 and U3 mean the operation modes of the UPS of which alternative is Online fixed 50Hz Output or fixed 60Hz Output 7 Drawing V means the adjustments of the Inverter Output which may be calibrated as 0 1 1 2 2 3 or 3 When all the setting changes are done you have to press enter 4 key pad to save all the changes when the LCD screen shows as NO 00 UPS Manual 17 Installation and Operation drawing X All those changes will be acti vated only when the UPS is re turned on The LCD screen will be back to the original screen before setting drawing X 9 Turn off the UPS and the input breaker of the Utility 10 Your Setting changes are complete 4 4 6 UPS is off due to unknown reason and is trouble thooting 1 If there is a serious abnormal condition oc curred the UPS will lock itself in OFF posi tion as shown in the drawing Y and a abnor mal message will show in the LCD screen drawing Y 2 For some special conditions the UPS will lock itself however it is still allowed to have bypass output in most of conditions and the LCD screens will show as drawing Z and er ror message will be shown on the screen LINE UPS C drawing Z LOAD 3 To release the UPS lock please proceed the followings a Check those error messa
28. ly till battery is completely cut off The battery low protection of the UPS will cut off battery supply after a preset threshold to avoid the battery from over drain The A LED amp tew symbol in LCD will light up till the UPS is completely cut off The UPS will re start automatically when Mains is available 5 4 Overload Condition 1 Generally modern day electronics amp IT equipment generate an inrush current when switching on The amount of inrush current varies from equipment to equipment some can be as high as 6 times its rated capacity while others produce negligible inrush To prevent severe damage to its Inverter cause by the inrush produce by the loads the UPS is equipped with electronics overload protec tion feature as standard If the UPS loading is gt 105 120 of its capacity it will switch to bypass mode in 30 seconds to protect the In verter If overload condition is eliminated by reducing the load to lt 105 the UPS will switch back to Inverter mode automatically If the UPS is over 150 loading it inverter will shutdown immediately 2 The UPS Bypass loop is also equipped with overload protection Its overload capacity is illustrated by the graph amp table below UPS Working Principle 110 120 121 130 131 135 136 145 146 148 149 157 158 17 Delay Time 250 125 50 20 5 2 l Sec 120 12 130 135 140 145 150 Load in 166 176 Load in 5 5 Inverter Failure 5 5 1 O
29. on 3 5 1 True RS232 Port Descriptions The RS232 interface shall be set as follows Baud Rate 2400 bps Data Length top Bit Parity The Pin Assignments of the true RS232 port are illustrated as follows ajc Pin 3 RS232 Rx Pin 2 RS232 Tx Pin 5 Ground OD N OO 8900 0000 E a Mw FO e To be continually supplied via Bypass without shut down 3 5 2 USB Port Descriptions The USB communication protocol definition as below 1 Comply with USB version 1 0 1 5Mbps 2 Comply with USB HID Version 1 0 3 The Pin Assignments of the USB port 1 gt VCC 5V 2 gt D 3 gt 2D A gt Ground 3 5 3 EPO Emergency Power Off The Pin assignments of the EPO Input port are 1 gt EPO 2 gt Ground To enable the EPO function please short Pin 1 amp 2 4 Installation and Operation Warning Read the Safety Instruction guide page 5 to 6 before installing the UPS 4 1 Unpacking Inspect the UPS upon receipt The manufac turer designed robust packaging for your prod uct However accidents and damage may oc cur during shipment Notify the forwarder and dealer if there is damage The packaging is recyclable save it for reuse or dispose of it properly e Remove the UPS from the carton box e Check the package contents Standard content shall includes 1 set of User s Manual 2 pcs of IEC output cables for UPS with IEC sockets only 1 pc of AC Input Power Cord 1 set of UP
30. re sine wave AC Power 1 High efficiency 20 kHz PWM sine wave to pology yields an excellent overall perform ance The high crest factor of the inverter handles all high in rush current loads without the need to upgrade the power rating A fully digitalised control circuit provides a high level of protection and enables future upgrade In built communication capability enhances its ability for remote control and monitoring The multi functional LCD panel will display various status of the UPS The LCD dis play may show Input Output Voltage Fre quency Load Status Inner cabinet tem perature and Abnormal Phenomenon Should the output become short circuited the UPS holds the system and cuts the output automatically till the short circuit situation is removed manually Should the unit become overheated the internal thermal switch will detect the heat and switch to bypass mode and vice versa Maintenance free sealed type battery minimises after sales service The maintenance bypass switch provides easy and safe troubleshooting or mainte nance function when the utility is normal User friendly plug and play guarantees a simple installation As standard all sys tems up to 3 kVA are supplied with power supply cable and output connections To protect the system against overload the UPS is switched automatically within 30 seconds to bypass operation when the loading reaches a value of 105 120 of the rated loadin
31. t DC to AC and supply to loads with clean amp stable power Rectifier and charger stop operating Battery discharge via DC DC boost circuit and supply to Inverter Loads LED Nr 2 continue to receive off supply from Inverter Alarm buzzer beeps UPS now on battery mode Rectifier and charger stop operating Battery discharge via DC DC boost circuit and supply r LED off A to Inverter Alarm LED illuminated buzzer beeps with quick In LCD lights up LEDs remain illuminated Mains Available Mains Absent under or over voltage Mains Absent Battery low voltage amp short succession Low indicating battery power low and Inverter may stop supply soon 22 UPS Manual 5 3 When Mains is Absent The working principle of the UPS under Mains absent condition is illustrated as follows 1 When Mains absent the UPS will direct the battery energy automatically to the Inverter without delay and turn off the charger and AC DC converter The inverter revert DC to AC to supply energy to the output load con nected without interruption The Nr 5 LED only will be illuminated 2 When Mains is back to Normal the UPS will turn on the AC DC converter turn off DC DC converter and switch the charger to charging mode It has the same working principle as figure 5 2 3 During a Power outage the UPS will work as illustrated in figure 5 3 When Battery is low buzzer will beep continuous
32. ty during battery mode to Restart System Switch off shed the less critical loads to prolong RESTART will switch off UPS load offfon Sprech will suiteh ott UPS ne Ben battery back up time for the other more critical loads connected to the UPS l Configure the programmable outlets 9 Turn outlet OFF when UPS overload select this option to automatically disable the outlet during overload condition bypass mode to possibly allow the more critical loads Extended Commands UPS Remote Control Manual Outlet Switches Chitlet 1 Off lal On Outlet 2 a Cf a On HM command failed a Command executed 3 6 Click on Write settings to confirm the Programmable Outlet Settings configurations gt Programmable Outlet 1 Tum outlet ON after UPS ison O gegend SEN 3 5 Communication Port Explanation W tlet OFF after AC fail 0 5 ds 0 3600 i um outlet OFF after AC failure The UPS is equip with EPO dry contacts input M Tum outlet ON after AC recovery 0 Seconds 0 3600 true RS232 amp USB Communication port as Tutroutlet OFF when battery lower 50 20 80 standard to provide communication with bun T Tum outlet OFF when UPS overload Write settinas dled UPS monitoring software for remote monitoring of UPS status via PC r Frogrammable Outlet 2 The bundled software of the UPS is compatible E Seconds 0 3600 l with many operating systems such as Windows 7 Tum outlet OF
33. utput Load short circuit when supply via inverter If output load is short circuited while supply via Inverter the UPS will shutdown Inverter auto matically and stop supply to the loads The Fault LED lights up and the buzzer will beep continuously The UPS will not switch on auto matically after short circuit condition is elimi nated The UPS has to be re start manually refer to Start Up in Normal AC Mode UPS Manual 23 Maintenance Guide 5 5 2 Inverter Internal Over temperature If the UPS experiences internal over tempera ture when Utility is normal it will switch to by pass loop The UPS will switch back to inverter mode when the over temperature situation is eliminated If over temperature occurs when Utility is abnormal the buzzer will beep con tinuously and the Fault LED A will light up The UPS will cut off supply to the loads 5 5 3 Inverter Over current and Inverter Output Voltage out of tolerance lf the UPS inverter delivers over current and out of tolerance voltage to its outlets the UPS is out of order The UPS will switch to bypass loop when Utility is normal The Utility LED and Fault A LED will light up If these two fault conditions occur when Utility is abnormal the UPS will cut off the supply to its outlets and the Fault A LED will light up 6 Maintenance Guide 6 1 Trouble Shooting When the UPS becomes faulty or malfunctions during operation you may check the fault lists below for r
34. uzzer gt drawing Q1 self test gt drawing drawing T R1 Bypass Voltage gt drawing S Output Fre 16 UPS Manual Installation and Operation 3 Press scroll up 4 key pad you may exe cute special functions The functions include Buzzer ON as drawing Q1 or buzzer OFF as drawing Q2 Alarm silence for UPS warning and self test OFF as drawing Q2 UPS will execute battery test for 10 seconds if the self test is successful it show as drawing U1 drawing W otherwise it will show as drawing D amp error message at the same time LINE UPS LOAD drawing U2 drawing W 4 4 5 UPS default settings and their alternatives 1 Make sure the UPS is not ON yet which means it is not in Line Mode or Backup Mode Press on UPS ON Switch and drawing U3 scroll down key pads simultaneously for approx 3 seconds the buzzer will sound twice the LCD display screen shows as drawing P1 then the UPS is under setting mode now To scroll down the LCD screen you may re fer to Chapter 4 4 4 point 2 3 Except Buzzer as drawing P1 amp P2 and self drawing V test Q1 amp Q2 all the rest default settings may be changed by pressing scroll up key pad Drawings Ri and R2 mean the bypass input acceptable window it can be 176V AC 264V AC or 187V AC 264V AC for 220V AC system 4 Drawing S means the bypass frequency window of the inverter output the acceptable setting values are 3Hz and 1Hz 5 Draw
35. y device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal soft ware agent The operating system you are us ing must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and AL PHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N mod ules and return either global values which are consistent for the whole parallel system or specific values from the single modules External SNMP Adapter Internal SNMP Card 8 1 SNMP Adapter The adapter may be configured via Telnet HTTP Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilising the RCCMD send function for an automatic net work wide shut down or just for informing con nected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software con trolle
Download Pdf Manuals
Related Search