ASA Industrial Electric Screwdriver User's Manual (for full - asa-tool
Contents
1. After use Storage and maintenance when the unit is to be stored for a long period remove the power supply and bit open the carbon brush cover and blow out any accumulated carbon brush dust with compressed air and wipe the exterior clean Then store the screwdriver carefully in a dry dust free place away from direct sunlight Store the bit in grease To ensure continued serviceability periodically check and maintain the screwdriver Troubleshooting If the screwdriver does not work properly check the list below If you cannot solve the problem do not open the unit Contact one of our authorized agents as soon as possible If the screwdriver does not run Check that the power supply is outputting power e Check that the power supply plug is inserted properly and that output plug terminals No 1 and NO 4 show 30VDC approximate between them If no output is shown change the power supply e Check for a open or short circuit in the 5p 5p or 6p 6p cord connecting the screwdriver to the power supply If an open or short circuit is found change the cord or plug use plug type 2G2021 5p or 2G2022 6p or purchase equivalent type e check that the fuse is intact Caution when changing the fuse unplug the power supply check that the carbon brush is undamaged that the carbon brush guide cord with the rotor to become too small Anyone of these factors could cause the screwdriver to stop rotating or rotate abno2. 43 4 Kgf cm 1bf in Torque accuracy 3 No load speed rpm 700 1000 1000 550 1000 700 1000 500 650 Torque setting Stepless m Sz Machine SCTEW 3040 0 12 0 16 3 0 5 0 0 12 0 20 3 5 5 0 0 14 0 20 3 5 5 5 0 14 0 22 4 0 6 0 0 16 0 24 6 mm in T M ao 1 m Machine SCTEW 263 5 0 10 0 14 2 6 4 0 0 10 0 16 3 0 4 0 0 12 0 16 3 0 4 5 0 12 0 18 3 5 5 0 0 14 0 20 mm in Weight g 1b 670 1 47 740 1 6 PS Length mm in 265 10 4 269 10 6 PS Available bit shank 5 5mm hex shank gt 1 4 hex shank Power consumption 60 Available power APS 30 APT70 5P ASA 7000 8000 gt APS 30U APS 70S 6P ASA 7500 8500 9000 supply Clutch impact Just one time when torque up JOutline this drawing applies only to 1 4 hex bit shank screwdrivers 91 BONNET LABEL HANER TRIGGER S F ES POWER SWITCH SNS RING I Lever start E in me Wi TORQUE REGULATING HANDLE chan CARBON BRUSH 269 FWD OFF REV SW Accessories This product comes supplied with a pair of carbon brush and two bits AN i vr ET 05 1 I Ci 733 VIEN 1 LE Hos Bele IT Bits one set per screwdriver Bit specifications 5 5mm Hex shank PS series 1 4 Hex shank Available Tip Tip Tip Scre
3. the total screws 7000pcs 8hours don t over our operational frequency suggest and avoid the inside parts of screwdriver serious damage If everyday work 8hours upward please use two screwdriver by turns protect the life of screwdrivers Changing the carbon brush Open the carbon brush cover by turning it counterclockwise with a coin or standard screwdriver width5 7mm Remove the used carbon brush and insert a new carbon brush of the same specifications in the empty space To complete the operation close the carbon brush cover tightly by turning it clockwise Then remove the carbon brush fastener Note When changing the carbon brush first unplug the screwdriver Use a factory specification carbon brush The notch on the carbon brush surface must face into the direction of the rotor rotation ARBON SOTTED HA 3RU SH CRE IVE COVER IA i MENN GUIDE NOTCH IN GUIDE NOTCH af Ae A CONVEX POINT CONVEX POINT i k EL iG AARG 2 MOTOR x RECEPTACLE RECEPTACLE SCREWDRIVER SIDE SCREWDRIVER SIDE y P2 d ld o A APS 30 APT 70 APS 30U APT 70S UNIT M M DATE NAME VANE ASA 7000 7500 8000 N REVISED 2 25 06 L I C TRAN Ne RC disassenble graphic SYM DESCRIPTION DATE SIGN CHECKED ASA ENTERPRISE CORP on re TEL 02 8751 0
4. 022 10 Line DWG NO MI 0035 om S T WO Le Q Q Q APT 70S UNIT M DATE NAME NEW DESIGN NUE ASA 8500 9000 A REVISED 1 2707 L I C DRAWN 2005 06 01 J J Y disassemble graphic SYM DESCRIPTION DATE SIGN CHECKED ASA ENTERPRISE CORP APPROVED Sui UNO Fae TEL 02 8751 0022 10 Line DWG NO MI 001 Q SM i O eA 6 geo go W o ooo APT 70S APS 30 APS 30U APPROVED 2001 12 03 T Ke TEL 02 8751 0022 10 Line pwc No M100 ONTA ASA NEF TOOOPS ng N REVISED b1 09 07 L I C DRAWN 2006 03 16 C C Y disassemble graphic SYM DESCRIPTION DATE SIGN CHECKED ASA ENTERPRISE CORP 36 fim ox o by APT 708 RO en IS DR Mr e g s ae dodo NS gt a Y l o 0 A wa A X O Aa 3 9 DP gt aS M Bas 3 Oe FG p 6 lt lt a AMP 30 oy S DL gre Sq lt Q yu gs x as SN 8 eX Q8 UNIT M DATE NAME NEW REVISED pi 2007 L 1 C DESIGN ME ASA 8500PS 9000PS disassemble graphic SYM DESCRIPTION DATE SIGN i APPROVED 2002 03 17 T Ke TEL 02 8151 0022 10 Line Sy j D DRAWN 2002 03 17 Huang CHECKED SA ENTERPRISE CORP DWG NO M1 00 1 9
5. Differences in size between the bit tip and screw slot lengths can cause slopping Change to a suitable bit tip The brake circuit may be damaged or the sensor switch may have shifted this repair must be performed by one of our authorized agents Warranty We provide a one year free repair service warranty with this product The warranty is good for one year from the date of purchase entered on the Product Information Form The retailer s stamp must appear on the form to confirm the date However the following circumstances we will charge the user for any parts and labor cost associated with repairs For repairs involving normal wear to parts including carbon brushes bits and power cord and also to the exterior surface If the screwdriver was connected to a power source of the incorrect voltage If there was inappropriate use or an attempt to repair the unit by the user After the period of the guarantee or if the user cannot present the manual with stamped Product Informatio Retailer s Stamp Specifications and design may be changed without notice for improvement A 4 Feature Serial ASA Industrial Electric Screwdriver User s Manual for full automatic models low volt DC motor with controller A Word of Thanks to Our Customers Thank you for choosing lightweight a
6. nd powerful electric screwdrivers In order to insure maximum performance and product life please read through this manual before using your screwdriver No Our screwdrivers are designed for use with precision torque locking screws It can be used for assembly of large range items such as home appliances computers furniture and car industry etc Low vibration low noise meets environmental protection demands Low voltage electronic braking circuit for precision torque control low breakdown rate and long product life Low voltage DC motor for safety and prevention of electric shocks Design features separation of screwdriver and control for low repair costs and higher serviceability rate Switching power supply plugs directly into screwdriver and supplies stabile voltage provides more accurate torque and longer motor life Right angel 90 head adapter attaches easily to screwdriver for use in small spaces 260mm operates smoothly Optional Screwdriver can be provided with a pistol grip for added safety and convenience Optional Ergonomically designed exterior reduces work fatigue and increases productivity Specifications 7000 7000S 8000 8000S 8500 8500S 9000 9000S Model 7500 7500PS 7000PS 7000S PS 8000PS 8000S PS 8500PS 8500S PS 9000PS 9000S PS Power source 30VDC Tongue EEE 7 20 6 1 17 4 7 30 6 1 26 0 12 30 10 4 26 0 12 0 40 0 10 4 34 7 20 0 50 0 17 3
7. nual and determine the correct voltage Only plug the unit into a power source of the correct voltage Determine the appropriate torque range choose the correct screwdriver for the torque you will require To lengthen product life avoid long term high torque use Make sure the screwdriver is undamaged If the power code is scraped or damaged it should be immediately unplugged and replaced to avoid electric shocks or a short circuit that could result in fire Use in an appropriate work environment To ensure safety do not use in high temperature high humidity environments or near flammable materials Keep the power cord away from tools or equipment that might scrape or melt it When plugging in or unplugging the power cord hold the plug firmly Never pull on the cord Method of operation and important points Brace fastened objects securely Before operation refer to torque settings item to determine the appropriate torque and adjust the screwdriver to the appropriate torque Make sure that the fastend objects are securely braced and then begin operation This procedure will avoid hazardous rapid rotation of the fastened objects due to excessive torque or insufficient bracing Driving and removing screw Before operation set forward reverse switch properly To drive a screw set the switch to the forward FOR position To remove a screw set it to the reverse REV
8. position Press the screwdriver onto the screw perpendicularly to being operation Note Don t operate the FWD REV switch when the motor is running Torque settings Use the regulating handle or torque reaction ring ASA 8500 9000 only to set the torque Turning it in a clockwise direction into the screwdriver will increase the torque Turning it counterclockwise out of the screwdriver will decrease the torque Note The engraved markings on the engraving ring are for reference only and do not indicate torque output Torque output can only be determined by repeated testing with a torque meter or hand held spanner torque meter To prevent your torque setting from being changed we can provide a torque cover optional which covers and secures the regulating handle Bit insertion Use your finger to depress the slide sleeve into the screwdriver and insert an appropriate bit When the slide sleeve is released the bit will be automatically engaged Note Do not hammer the bit in or pull it out forcibly Secure screwdriver during operation During operation hang the screwdriver up securely as from balancer in order to prevent it from being knocked down and suffering external cracking internal damage or a snapped power cord Start and stop For lever start type The motor begins running when the lever is depressed and stops when it is released For push to start type When the screwdriver is pressed onto a screw perpendicularly inwards pressu
9. re from the screwdriver bit engages the power switch and the motor begins running When the pressure on the screwdriver is released the bit and power switch revert to their original positions and the motor stops running When the selected torque is reached This product features an internal clutch assembly When a screw is driven and the selected torque is reached the clutch assembly will automatically disengage and a click will be heard At this point even if the trigger lever or depress force is not released the power to the motor will be automatically cut off Note When driving screw grasp the screwdriver firmly in order to prevent upwards recoil generated by the clutch release from forcing the screwdriver bit edge form the screw slot and damaging slot When removing screws when a previously driven screw cannot be removed using the same torque that it was driven with raise the torque setting After the screw is removed return the regulating handle to its original setting To simplify this operation note the number click sounds generated as the regulating handle is turned When removing a screw if the required torque is higher than the screwdriver s output torque the clutch may not disengage causing the user s hand and arm to be twisted In this case immediately set the forward reverse switch to STOP to cut the motor power and prevent injury Operational frequency suggest the operational frequency 1 4 ON OFF second
10. rmally Inspection method open the carbon brush cover and use a non conductive insulated rod to gently press the brush If the screwdriver resumes rotating the carbon brush has reached the end of its useful life and must be replaced immediately Check that the rotation direction switch are working properly If no click is heard when a trigger is depressed it is not working and must be replaced make sure to perform this check in a quiet place If the screwdriver is not rotating normally There is a protective circuit within the power supply Power is only supplied normally from 3 to 5 seconds after current flow begins Tf the motor only runs intermittently during Forward operation try Reverse operation or rotate the anvil 90 degrees until a click is heard then re attempt Forward operation Long term use causes the motor s commutator to wear down In this case it must be replaced this repair must be performed by one of our authorized agents If the bit falls out easily or wobbles check that the bit matches our specifications If not change the bit to one that does Tf the bit tends to wobble remove the bit rotate it 60 or 180 degrees and re insert it If the screwdriver does not stop when the selected torque is reached An excessive torque setting can cause the screw to strip the threads with the result that the clutch does not activate Lower the torque to a level that does not cause stripping
11. wdriver Tip Dia P TB Dia PH En Dia PH Model No No No d d d 1 50 TW3844 1 Smm TW5848 1 04 5 7W6744 ASA 7000 PS 2 59 7W3864 2 5mm TW5868 2 6 0 7W6964 ASA 7000S PS 2 56 7W3864 2 5mm 7W5868 2 pas 7W6764 ASA 7500 PS 5 4 2 6 0 6 ASA 8000 S 0 TW386 5mm TW5868 Q 6 7W6964 ASA 8000S PS 2 96 0 7W6964 ASA 8500 PS T n A ASA 8500S PS 2 6 0 7W6964 ASA 9000 S ASA 9000S PS Power supply optional Dimension mm Operation Output Model L wlu volt volt bs Approval ee Packing AC DC 100 120V 30V 5P ASA 7000 APS 30 154 84 52 620 1 36 UL cUL CE ASA 8000 Together 220 240V constant With 110 120V 30V 6P APS 30U 154 84 52 220 240V constant 620 1 36 Pending ASA 7500 Driver 115V ASA 7000 APT 70 220 118 96 230V 30V 5P 3700 8 1 UL cUL CE ASA 8000 Separated 115V ASA 7500 From APT 70S 220 118 96 230V 30V 6P 3700 8 1 Pending ASA 8500 Driver ASA 9000 APS 35A APS 35E are switching circuit power supplies They are light and small consume little electricity and supply stabile voltage e Stabilizer accessories 2 locking ties 2 pieces of double sides tape only for APS 35A APS 35E Before use read the following Use the correct voltage Carefully check the voltage shown on the power supply and this ma
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