ALPHACallisto DI - User Manual 1.0.2 - LED
Contents
1. Eam k ampo i i i i DD E gi cn m amp x m Xe g _ fa Dr k c Dr En 2 ak 2 ap pop Lama appo ampop pumas 19 5 2 BCD and Binary IR Remote ALPHA up to 76 GPU messages Messaging Module can be programmed Sollwa Message Number decimali Message Humber Message File decimali Letter qo an de da m d cas ee nd en sf cm de i r3 C E m EEE om ig m Uu m m EB Operating Mode Mode 2 Mode 31 v 3 Hdi E Ho message A played sign Ho Message A displayed slan 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12. SEE E EET 14 S amp a MESSAGE NUMBERING Js een lore lines 19 5 1 DISCRETE FIXED AND MOMENTARY TRIGGERED csccscesceccsccscescesceccscescsceccsceecescescecessescscescssescescescssessescescuces 19 3 2eBG DANDIBINABY moie t luccm NEM IMS LA EM ID ADLER e AED NE 20 6 TECHNICAL CHARACTERISTICS 5 eee ee eteie cecces eeckvVau ces Fuvkos a eoa ces oe aae oe eoe a Uus 21 Orla Ab PHA POWER SUPPLY spianatoia 2l ALPHACOOL O MIU 21 ATIC QS TOA 21 Briana 21 CWS ro dde Ea taie dt dms cu Pa ooa tud re oops 21 MPI AN OEA 21 OPERATING CHARACTERS Saline ana eee 22 Date Rev Auteur Description 1 DI Step by step Install ALPHACallisto modules Set a distinct address on each module with 01 for master Set the operating mode on master module Connect ALPHACallisto to signs dry contacts and PWS Install software and driver Install ALPHANet PRO software v1 3 a or upper Connect ALPHACallisto to PC via USB or COM port Install driver if USB is used Download messages on signs Create your messages with ALPHANet PRO Download them on sign Page 3 ALPHACal
3. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Technical characteristics 6 1 ALPHACallisto power supply ALPHACallisto module Characteristics Value Nom DC voltage 5Vdc 10 consumption consumption ALPHACallisto adaptator Characteristics Value Nom AC voltage 90 264Vac Nom Max currant 200mA 400mA consumption Nom Max PWS SW 10W consumption 47 63Hz 6 2 Discrete inputs PWS input characteristics Characteristics Value voltage voltage currant Input characteristics Characteristics Value Input impedance Min Nom Max operating 12Vdc 24Vdc 36Vdc voltage Min Nom Max operating 1mA 5mA 9mA currant Refresh frequency EI Page 21 6 3 Operating characteristics Characteristics Value Humidity 10 gt 95 non condensate CEM standard Compliant EN 61000 6 2 01 EN 61000 6 4 01 EN 61000 3 2 00 EN 61000 3 3 94 A1 01 EN 300 220 1 ed 2000 EN 301 489 1 v1 4 1 Electrical security standard Compliant EN 60950 1 ed 2000 Siegfried Behrend Erfurterstra e 17 35039 Marburg Tel 05681 6185 Mobil 0171 7724187 Fax 05681 609189 E Mail behrend automaten t online de Page 22
4. User Manual ALPHACallisto Discrete Inputs ALPHACallisto Discrete Inputs UMSO ehe i Page 1 CONTENT 1 DESTEP BY deed BU oce e n 3 2 lt i TION Ec aaa M 4 2X GENFRABSYENOPIO Lolli 4 22 HARDWAREARCHITECIURE scialle 5 232 DISERETE INPUTS Sala es 6 J CONNECTION Q LED ela nali alia alain 7 Jale SYSTEM OVERVIEW LO fons elec ee OO lp rns ee e eL a LEE 7 DE S e tom ee OE emu M LL i Ba ee Er 7 3299 ON NEC DION PC TO MODULE ee ee ie 8 JA CONNECTION MODULE TO SIGN tete oae Seco te er cob Ua Eon eo teer one Rea leere een 8 CONNEC TION MODULE TO MODULE oeste eek 9 SOS STATS TES c te ae A Ce te aee tee DE 9 J DISCRETEINPUIS SETUP ille 10 ATSDR CONTACT TYPE see ee E re es E 10 IO ET NE Nenner Marseille AE 10 ZI ONEIN hoia e a a e 10 A RAe D A MODULE ENA AEE EE E I teen ened EEEE are 11 go SE CONAC IYO 11 22 AGNTESS amp VOC Sa ten Eae e is Lora M ARIA 11 Aas ALERHACAELISTONERVORE tile ee 13 IAN ae 13 Slave 13 OPEFATIE
5. de 5 Counter Mode 6 Binary variable Mode 7 BCD variable Only one of seven available operating modes can be configured on a same system Inputs 32 2525 24 gt 17 16 gt 09 08 gt 01 Discrete e Input pum zm 1 D 1 IE l Discrete e Input l Discrete i IL CR CPLUEGOEIOAIE eL Es Er an Terne l m mer rece Master Slave 1 Slave 2 Slave 3 Page 6 3 Connection amp LED 3 1 System overview e ALPHACallisto is connected to PC via USB or RS232 in order to configure module and to download messages on signs e Signs are connected to ALPHACallisto on a RS485 network e System manages up to 32 inputs by connecting 4 modules together e Discrete inputs are dedicated for low voltage application 12 to 36Vdc Vac 12 36Vdc Dry contacts ALPHANet PRO ALPHACallisto Supervisor System overview 3 2 Power supply The ALPHACallisto is powered by an adapatator 230Vac 5Vdc 1100 mA supplied by AMS The status LED PWS allows seeing if the module is powered Power supply Note In multi module operating only one module needs to be powered the master module most general Page 7 ALPHACallisto DI Manual 3 3 Connection PC to Module This connection allows downloading messages on sign with ALPHANet PRO and configuring Module with ALPHACallisto supervisor It can be ac
6. edge the associated sign message is displayed until a new message is triggered see Message numbering 0x03 Optional Modules PLU ui Value 0x31 MODE 4 Discrete Fixed Description Module configuration modules can be connected in any order DIP switches configuration for Master When an input I1 132 is high the associated sign message is displayed It is possible to have several messages running simultaneously on a sign see Message numbering 0x03 Optional Modules Value 0x41 Page 15 MODE 5 Counter Description In multi module operating each module embeds one counter and has the input configuration as describe below Count up 1 Count up 10 Count up 100 Count down 1 Count down 10 Count down 100 Clear counter Clear counter Counter 1 is refresh on sign in variable A Counter 2 is refresh on sign in variable B Counter 3 is refresh on sign in variable Counter 4 is refresh on sign in variable D Module configuration modules can be connected in any order 0x03 Optional Modules DIP switches configuration Value 0x51 16 MODE 6 Binary Variable Description The Binary value read at the inputs I1 I32 is sent to the signs and stored in variable A The number of modules is determined by the size of variable needed For example a 32 bit configuration 4 modules result in thi
7. ee RR OE hb u Bu ho RON eee eee eee ee Communication PC RS232 RS485 LL e gt 42 i Q gt S 12 gt Communication Sign RS485 Power Supply 5Vdc All configuration parameters are saved in FLASH memory They can be upgraded with ALPHACallisto Supervisor software at any time to reconfigure the system The ALPHACallisto interfaces can be plugged together up to 8 in order to increase the input number ability and function Page 5 ALPHACallisto DI Manual 2 3 Discrete Inputs The ALPHACallisto Discrete Input interface allows messages to be displayed on standard ALPHA electronic signs Indeed it is possible by using simple on off dry contacts to trigger messages and to refresh variables that have been stored in a sign Moreover the ALPHA Discrete Input Interface is designed for low voltage applications Messages to be displayed are stored in a sign using either e Infrared handheld remote control e Adaptive software such as ALPHANet PRO software see ALPHANet PRO manual By using one to four modules the ALPHACallisto can be connected up to 32 dry contact inputs As long as the ALPHACallisto Supervisor software is not upgraded for Discrete Inputs most common operating modes are only configurable by DIP switches see Operating Modes e Mode 1 Binary Mode 2 Binary Coded Decimal BCD Mode 3 Momentary Triggered Mode 4 Discrete Fixed Mo
8. has to be set see Operating modes e Sign and PC has to be connected to module 4 3 2 Master and slave configuration When 2 and more modules are used Master has to be configured with address 0x01 Slaves have to be configured with distinct address 0x02 to 0x08 Operating mode has to be set only on master module see Operating modes Sign and PC has to be connected to master module All slaves have to be linked together and with the master Only one adaptor plugged on master is need to powered the system Page 13 4 4 Operating modes Because the ALPHACallisto Supervisor software is not yet finished the operating modes are only configurable by dip switches In few months more functionalities will be available by software MODE 1 BINARY Description The Binary value read at the inputs T1 I8 determines the messages to run see Message numbering Module configuration DIP switches configuration Value Ox11 MODE 2 BCD Description The Binary value read at the inputs T1 I8 determines the messages to run see Message numbering Module configuration modules can be connected in any order DIP switches configuration Value 0x21 PULL Page 14 MODE 3 Momentary Triggered Description Module configuration modules can be connected in any order DIP switches configuration for Master When an input 1 132 goes to a high state i e rising
9. hieved by three bus type USB RS232 amp RS485 The status LED PC allows seeing if the module is communicating with the PC RS232 amp RS485 RS485 Connection PC to module Note In case USB is used driver installation is requested For an RS232 connection a crossed cable has to be used Note In multi module operating PC is only connected to the master 3 4 Connection Module to Sign This connection is only achieved trough a RS485 bus The status LED SIGN allows seeing if the module is communicating with the PC Note In multi module operating sign is only connected to the master Page 8 ALPHACallisto DI Manual 3 5 Connection Module to Module In case of a multi module application the slave and master ALPHACallisto modules are connected together via a RS485 bus available on HE 10 connector 5VDC PWS Master Connection Module to Module Note Only one module needs to be powered the master module most general 3 6 Status LEDs The status LEDs allows checking the system state LED Description LED PWS Module is powered LED DI 5 Input 5 is active LED DI 6 Input 6 is active LED DI 7 Input 7 is active LED DI 4 Input 4 is active LED DIS Input 8 is active Status LEDs Page 9 4 Discrete Inputs setup 4 1 Dry contact type 4 1 1 Sourcing PNP In this configuration the power supply 12 36Vdc is directly connected on the switches that pull the inputs up d
10. listo DI Manual 2 INTRODUCTION The ALPHACallisto product is a multipurpose interface that has been specially developed to answer the needs of the industry market It principle of working is to collect different data coming from PLC or from sensor dry contacts analog inputs temperature in order to activate messages and to refresh variables on ALPHA sign 2 1 General synoptic Daughter board Analog Inputs Discrete Inputs Industrial Relay Outp on PC via USB RS232 RS485 on sign via RS485 ock ynchronization abito Super x 1 7 Su pervisor Bm meter prince Erde Analogo I em eptiennallei installed E Communication Prameing USS EE GF eis Commission Secondare See e interface far A A C fado Harare Herlage Temes Poll CIC Buzzes Fl Teire PA Connexion Affiche Confezioni Bus Local lado aine ILA Horn Mea INTO ature S LITI ITER PARE Ei C wi Dun corre ber Actuale isr donn es ind Page 4 2 2 Hardware architecture The hardware architecture of interface consists of two parts The first one is the mother board that embeds all most common used functions and the second one the daughter board that embeds the specific function
11. s input to bit mapping Master I8 gt b31 Master I1 gt 525 Slavel_I8 gt b24 Slavel_I1 gt b17 Module configuration modules can be connected in any order 0x02 Optional Module DIP switches configuration Value 0x61 17 MODE 7 BCD Variable Description The Binary Coded Decimal value read at the inputs T1 132 is sent to the signs and stored in variable The number of modules is determined by the size of variable needed For example a 32 bit configuration 4 modules result in this input to bit mapping Master I8 gt b31 Master I1 gt 525 Slavel_I8 gt b24 Slavel_I1 gt b17 Module configuration modules can be connected in any order 0x02 Optional Module DIP switches configuration Value 0x71 PLU Page 18 5 Message numbering 5 1 Discrete Fixed and Momentary Triggered Operating Mode ALPHA i CPU M IR Remote uem Module Message Message Discrete Fixed Humber Moda 8 Number ode decimal decimal 1 closed contact Message A will be displayed until another Ho input message A displayed on sign message is triggered Then message A will not appear again 1 Message File Letter Momeniary Triggered Mode 1 1 rising edge pulse Sapp oy induj c Li E 5 E E i M cx E eo j e cn da Ku BS sali T
12. uring a push Inputs are active when contacts is closed 12 36VDC 4 1 2 Sinking NPN In this configuration the power supply 12 36Vdc Vac is connected on the module and switches pull the inputs down during a push Inputs are active when contacts is closed N N 12 36VAC N N PWS PWS 12 36VDC or Note When more than one module is used all PWS of each module have to be interconnected Page 10 Y DI me F ESSA a au fe Le pr MI 7 ui p LFFIAUCAdIllISTO LIL 4 2 Setup module 4 2 1 Dry contact type To setup the dry contact type e Open the enclosure of ALPHACallisto e Insert the DI configuration card in the corresponding way Source Sink DI configuration card 4 2 2 Address amp Mode The address of module is set on four first DIP switches located on motherboard The less significant bit is mapped on the first DIP switch Address Mode DIP switches configuration Page 11 0x01 Master address Binary variable Momentary Triggered Discrete Fixed Page 12 4 3 ALPHACallisto network According to the operating mode it is possible to connect several ALPHACallisto modules together 0x03 Optional Modules ALPHACallisto network 4 3 1 Alone configuration When only one module is used e Address module has to be 0x01 e Operating mode
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