User Manual - SDE Elektronik
Contents
1. IAI 7 y 7 Schmitt Degenhardt Elektronik GmbH SDE Visualisation Ramscheider Str 5 D 57413 Finnentrop Tel 49 0 2724 682 Fax 49 0 2724 8232 Email sde elektronik t online de Internet www sde elektronik de Datum 1990 2008 by SDE 16 09 2008 nar un Bar VEE EE 2 Je SDE Schmitt Degenhardt Elektronik GmbH 1 Introduction 1 1 Preamble 1 2 Abbreviations and symbols 2 Main menu 2 1 Overview 2 2 Button functions right side 2 3 Button functions left side 3 Operate the system 3 1 General functions 3 2 Manual operation 33 Buffer Memory 3 4 Data Service 3 5 Measuring area 3 6 Infeed I7 Centring in front of Chipper 3 8 Chipper 3 9 Band saw 3 10 Board Separator BS 3 11 Area behind band saw 3 12 Cant return 3 13 Cross Conveyor in front of Chipper 4 Parameters 4 1 PLC Parameter 4 2 PC Parameter 4 3 Offset 4 3 1 Offset Chipper Canter 4 3 2 Offset Saw 1 4 3 3 Offset Saw 2 4 5 IO Test 5 1 Submenu I O Test 3 2 Interbus gt Topology Interbus 6 Measuring Module 6 1 Main menu of the measuring module 6 2 Parameter 6 3 Diagnostic Version 1 0 vom 11 07 08 Seite 2 von 16 zur We m SDE Schmitt Degenhardt Elektronik GmbH Seite 3 von 16 1 Introduction 1 1 Preamble We thank you for choosing this SDE application During the development phase of the entire system SDE was paying particular attention to an easy oper2. Infeed distance lateral roller 2 closed 5cm Infeed distance lateral roller 3 closed 5cm Infeed distance lateral roller 1 open 5cm Infeed distance lateral roller 2 open 5cm Infeed distance lateral roller 3 open 5cm Infeed distance pressure roller 1 5cm Infeed distance pressure roller 2 5cm Infeed distance pressure roller 3 5cm Infeed distance pressure roller 1 up 5cm Infeed distance pressure roller 2 up 5cm Infeed distance nressure roller 3 un Sem 7 zi mm Sm amp p read parameter save parameter print exit Image 4 n 2 P C P a r a m e t er PLC parameter PC parameter ic M mechanic Offset hand ech an IC Kerf width 1 40mm Offset left chipper 1 10mm Ke rf widt h E nte r WI dt h of Ke rf chipper overrun dimension 1 10 mm Offset right chipper 1 10mm Saw 1 2 overrun dimension 1 10 mm Offset saw 1 1 10mm Saw 3 4 overrun dimension 1 10 mm Offset saw 2 1 10mm Offset saw 1 1 10mm Offset saw 1 1 10mm Chipper overrun dimension Saw overrun When a cant runs through the saw line chipper and saw blades kept this distance to the cant It should een be save that the blades do not thought the cant rother Offset hand en See Offset Log g ap i save parameter print exit Definition of gap between each log Image PC Parameter Miscellaneous Printer connected
3. If there is a tick in this box the program will send all printer jobs to the printer interface Otherwise the print information will be shown on the screen Check password If the submenu Parameter is called the system will ask for a password Without activation this option the operator can only read the parameter recommended Version 1 0 vom 11 07 08 nar un Bar VEE EE La m SDE Schmitt Degenhardt Elektronik GmbH Seite 14 von 16 4 3 Offset This step is necessary to calibrate the saw line This values are defined during the start phase of the saw line by SDE and should not be changed later 4 3 1 Offset Chipper Canter Enter the set point width of the cant for the first run Than measure the with of the cant and fill it in box actual Press correct the computer system calculates the correction value This value appears at pc parameter gt offset hand If necessary this value setsizd 1000 110mm can be defined manually 1 Offset chipper canter actual 1000 110mm correct Image Offset Chipper canter 4 3 2 Offset Saw 1 2 Offset saw 1 After the second run please measure the with of o 10mm both cants left and right and fill in at actual actual 4000 1000 110mm correct Image Offset saw 1 4 3 3 Offset Saw 2 4 Enter a realistic dimension width for tree cants you want to get after a third run 2 Offset saw 2 4 Run the cant through the saw
4. Seite 4 von 16 Mechanical switch Centring Roller Measuring device Prick roller oS Je SDE Schmitt Degenhardt Elektronik GmbH Schmett Degenhardt lektronik GmbH 2 Main menu 2 1 Overview By using the lt ESC gt bottom the user can terminate any part of the program at any time With lt F1 gt you can switch from user language German to English The key combination lt Strg gt lt F3 gt generates test logs in order to test the functionality of the program The following submenus can be chosen Field for error messages cur no cant flog width1 width2 width 3 width 4 width 5 eloIni Jelaln manual operation length _hejgh_ bon eC CC 400 M chipper a EEE Fi Fee Fa Peet Pee Pee Pee PRE Pe Pe Pe FEN PE Pee ee SE anc EU 10 Test Buffer Memory Image Main Menu Version 1 0 vom 11 07 08 Seite 5 von 16 Area behind saw Box 1 m data service I test aktiv 0 Cutting depth saw 0 Cutting depth canter serviceposition get log from scanner Acceptlog input cant cant log ESC exit Ounnno a lt a888 un e SDE Schmitt Degenhardt Elektronik GmbH Seite 6 von 16 2 2 Button functions right side Automatic es Release Input Saw Log Cant Roller 1 8 Roller 1 8 Transport Chipper ifo Chipper behind saw Conveyor 1 interval interval forward Function ON OFF OPen close up down ON OFF up
5. manual operation or log data will be sent from the en En m er 8 log 50 0 50 0 60 0 50 0 9 10 program Pattern Optimization this buffer is filled with 500 relevant log data This buffer is working according to first in first out principal cant 50 0 50 0 60 0 50 0 50 0 cant 50 0 40 0 40 0 40 0 50 0 log 50 0 50 0 60 0 50 0 50 0 cant 50 0 50 0 60 0 50 0 50 0 cant 50 0 40 0 40 0 40 0 50 0 After passing the chipper the current log position will disappear from the lower section After passing the band saw the position will also disappear from the upper section 3 4 Data Service Image Data Service With the help of the menu to check resp impact particular data service functions of the system re test aktiv Test active Cutting height saw Simulation of saw line operation the computer program will assume that saw and chipper run Cutting height saw Cutting height canter Cutting height canter Service position Components of the saw line like band saw and chipper go into a parking position in Get log from scanner EN Dimension of last log will be put in the optimization again nn A Accept log Compare Chapter 3 6 R31 Accent Input canter Compare Chapter 3 6 R32 a Cant Log Compare Chapter 3 1 R22 cant log Version 1 0 vom 11 07 08 un HE La JE SDE Schmitt Degenhardt Elektronik GmbH Seite 9 von 16 3 5 Measuring area No Button Image Measuring
6. Infeed P iced alee ON OFF Control of hydraulic pump for servo Cano plunger of the band saw horizontal L5 Hydraulic movement ON OFF Automatic Cant return brings cants back into main ie a line automatically ON OFF Logs will be fed into main line u er automatically ON OFF Activation of the horn P RONN 2 function light test light test Ramp up of all drives computer Automatic program will start all components L9 Start Up ZR successively ON i AN Automatic Immediate Stop of all drives within the 110 Start Up saw line OFF er Control Activation of the Control Voltage of one 115 Voltage part of the saw line partition ON Delete Reset after the occurrence of an error L16 Error Version 1 0 vom 11 07 08 nar un Bar VEE EE La JE SDE Schmitt Degenhardt Elektronik GmbH Seite 8 von 16 3 2 Manual operation Image Manual Operation Normally the log data that is coming from the program manual operation Pattern Optimization The operator has the option to key Sant I wrem2 1 wars wid aS in particular data manually The data of one log will be er transmitted by pressing the active button to the buffer length heigh box men 300 200 3 No tick on box Chipper active Chipper is not active and Der ast will ignore the incoming logs 3 3 Buffer Memory Image Buffer Memory The buffer memory field is separated into two sections Every time when the operator presses the button active for
7. ability of the computer program Also the expandability with respect to future develooments was considered Primary this system was engineered in order to produce timber The basic configuration consists of the measuring unit the optimisation Personal computer including a VGA Monitor and a printer In case of maximum configuration a second personal computer for process visualization will be included in the system All computers can be implemented in a network structure This enables the user to access topical data without affecting the production process Installation The installation of the SDE optimization system is carried out by the SDE GmbH itself During the installation and ramp up phase of the saw line we require a electrician and a mechanist provided by customer in order to carry out all installation activities in particular the fixation of measuring frame and pulse encoder Further information will be provided in the project engineering phase Maintenance In the general our PC s are maintenance free From time to time keyboard monitor and printer should be cleaned from dust with a soft and dry tissue Occasionally the cooling unit fan must rotate should be checked A failure of the cooling unit results in a overheating of the PC Normally the Power supply unit will be destroyed in such cases Update of the Computer programs Customization of our programs is an enormous strength of all SDE computer programs Modification accordin
8. and measure the real dimension Enter the real dimension at actual and press correct set size 240 1000 240 actual 240 1000 240 Image Offset saw 2 4 correct Version 1 0 vom 11 07 08 BURGESS a 8888 un aaa Same E E B SDE Schmitt Degenhardt Elektronik GmbH Seite 15 von 16 5 IO Test 5 n 1 Su b m e n u O Te st TO Test Interbus Topologie Interbus DEC HEX This I O Test offers the opportunity to valances of all bytes of are a the PLC 0000000 00000000 0000 00000000 00000000 60000000 00000000 00000000 00000000 00000000 Input und Output bytes ST Lu Input and Output words mr 5000000339090053 Marker words Counter timer my gt oooooooooooooo0o00o00 0lWV Let Le be Let el belt ele ajajeln e g o N w gt gt 90099059900095090090N8 a gt ooooo oo oo5oo0o0o0o00900000 SS The valances can be shown in Dual Decimal and Image O Test Hexadecimal code The data blocks 120 121 and 122 are also displayed in this submenu They are important fort he m Seay e internal data exchange Fe fehlerhafte Station E This submenu is a useful support during the ramp up phase of the saw line It can also be used for the troubleshooting purpose 5 2 Interbus This Submenu is needed for trou
9. area This function controls the conveyor of Meas the Measuring area By using the key i Area a an ransport function R1 the conveyor will go Forward backwards key combination for 2 Backward function 3 6 Infeed No Button Image Infeed This function sets an automatic Input of Automatic Cants and logs There is no need for a Input Log Cant manual intervention ON OFF Activation of the conveyor of the Infeed oo niee Transport ON OFF The Infeed conveyor is moving as long R35 Infeed as the operator is tipping this button In forward Exactly one log will be fed into the main R12 line log Acceptation of one of the cutting pattern R31 proposal compare program Pattern Optimization Input of Cant manual intervention The Centre arms go in position close as long as the button is pressed The cant resp logs will be centred Activation of Prick Rollers log an be a olier turned open close 3 7 Centring in front of Chipper No Button Image Centring of front of Chipper This unit has a conveyer that can be R15 Release switched on off separately with this en ransport ras button ON OFF Lifting Lowering the pressure rollers of Centring the centring r Pe lie in front of chipper up down Open Close of the pressure rollers unit Centring in front of chipper open close rs tie gt gt Version 1 0 vom 11 07 08 un HE 3 8 Chipper Conveyor t
10. bleshooting if the field bus system is not working anymore It is not relevant fort he operator and his work Image Interbus 9 3 Top ol 09y Interbus mar Interbus Topologie Interbus This submenu shows the Interbus Topology of the system Te This system is responsible fort he data communication between the PC and all final control elements e g Input sensors relays valves etc Image Topologie Interbus Version 1 0 vom 11 07 08 6 Measuring Module 6 1 Main menu of the measuring module This measuring module starts automatically when the computer system is ramped up It is working in the background during the entire working process of the saw line The operator can use this menu in order to monitor momentary values during the measuring process of a log This can be helpful in case of troubleshooting 6 2 Parameter This submenu contains the parameter of the measuring module Theses parameters have to be set in a way that the saw line is working properly These parameters are defined during the installation phase and should only be changed by skilled persons 6 3 Diagnostic The program shows the length und diameter profile of the current log SDE Schmitt Degenhardt Elektronik GmbH Seite 16 von 16 4 RH ermessung Mounter 1 00 vom 10 07 2008 c SDE GmbH Vermessung measuring De mm diameter mm cm length e
11. down eT Te a ae a eT ee ee ae ee ae Release Conveyor Meas Area Cant Cant Centring behind BS Transport ror Transport Transport Forward Forward p Belt 1 ON OFF backward backward behind saw forward Chipper Chipper Release CC ifo Cant Centring Centring Infeed chipper Transport Unit Unit Transport Impulse Belt 2 open forward Centring Centring Centre in frontof in front of ae arms Cant l i Roller separator Conveyor 2 chipper chipper Infeed up down open close close OPen close ifo Chipper forward Line back Hydraulic Hydraulic Infeed Hydraulic running ON OFF ON OFF ON OFF ON OFF ON OFF light test Control Automatic Automatic Voltage partition ON Version 1 0 vom 11 07 08 aay eee Son aed SDE Schmitt Degenhardt Elektronik GmbH Seite 7 von 16 3 Operate the system In order to have a quick access to all sections of the system there are several hardware buttons ready to be used 3 1 General functions No Button Image Complete saw line Activation of the 2 function double 2 aaa unction assignment The entire line from the Infeed to the Entire end area behind saw runs with speed R6 Line slow slow Line Entire saw line starts and stops R21 START STOP Interaction with computer program Een nn c Land 0g Optimization Entire Entire saw line back R36 Line back Main Control of main hydraulic pump L3 Hydraulic ON OFF Hydraulic Control of hydraulic pump for the
12. g to customer s wishes can be carried out easily after issuing a quotation It is part of our philosophy to improve our programs continuously Clues and Proposals that are coming from field experience are welcome anytime and will be evaluated accurately Important Information SDE GmbH disclaims liability for damages which originate from the use of the described device or the described programs or from instructions given in writing or orally The contents of this user manual as well as the function of the described programs can be changed any time without previous announcement The buyer will get updated program versions on request from SDE These updates are free of charge unless other agreements have been made before There is no obligation of SDE to notify the customer if a new program version is being released All rights on this edition are reserved to the publishers Without written approval of the company SDE it is not allowed to copy this manual or parts of this manual or making hard copies on microfilm or any other form The same is valid for the right of the public reproduction The content of this manual is published without considering that there might be a patent protection Brands are used without guarantee unlimited use Version 1 0 vom 11 07 08 Saar EE as Bm SDE Schmitt Degenhardt Elektronik GmbH Block conveyor Frame red Conv Not running Frame green is Board Separator In front of Version 1 0 vom 11 07 08
13. hat is going through Chipper and Intermediate Control Unit can be switched ON OFF Lifting Lowering of Roller direct at the exit of the Chipper Chipper and all rollers open completely Opening of Chipper Centring Unit Closing of Chipper Centring Unit Close Turn ON OFF of Chipper unit 3 9 Band saw This image shows the main band saw with all blades The position of the blades is given in the red box upper box set point lower box actual value No R5 R11 R23 R24 No SDE Schmitt Degenhardt Elektronik GmbH Button Release Saw Transport ON OFF Roller behind Chipper up down Chipper Open Chipper Centring Unit Open Chipper Centring Unit close Chipper ON OFF Button Saw is running Image Chipper and Chipper Centring Unit Image Band saw 3 10 Board Separator BS Upper rollers of board separator will be opened resp close 2 function Side rollers of this board separator are located on the left side of the conveyor This function opens resp closes the side roller 3 11 Area behind band saw Cross conveyor behind band saw is put in mode interval The CC is moving only in particular time frames Conveyor behind BS left side can be switched ON OFF Cant separator behind saw is moving No No Button BS Upper roller 1 8 open close BS Side roller 1 8 up down Button CC behind saw interval Conveyor behind BS Forward Backwa
14. m y Programmende exit Parameter parameter Teststamm Create test log Diagnose diagnose Zyklus pro 100ms HWy Z hlerstand cycles 100ms HWy counter y Zyklus gesamt 32 Bit Z hlerstand cycles total SHS 32 Bit counter Richtung direction Reset Zyklus reset cycles Diagnose diagnose Parameter ermessung parameter measuring ee mm m Testfunktionen aktivieren correcting of length mm m 000 fi 000 Y Testfunction aktiv Minimaldurchmesser Vermessung mm Auf die SPS zugreifen Minimum diameter mm s0 Soft PLC aktiv Mindesweg LY frei bis Stamm g ltig cm Lichtvorhang deaktivieren Minimum distance light barrier free to log valid cm 5 Scanner deaktiv er an SPS Zyklen Duration of signal to PLC cycles 2000 BEE mm Abbruch ohne Speichern Diameter addition scanner mm 0 exit kee Ende mit Speichern save date and exit Image Parameter of Measuring module Diagnose Yermessun g diagnose measuring 750 700 650 600 550 500 450 400 ll l 23 amp L ngelem gt gegl ttet mm length cm gt Smoothened mm L nge em gt gemessen mm length cm gt measured mm m L nge gegl ttet length smoothened gaben Abbrechen exit Image Diagnostic Version 1 0 vom 11 07 08
15. rds Cant separator behind saw Image Board Separator BS Image Cross conveyor behind saw Version 1 0 vom 11 07 08 Seite 10 von 16 aay eee ae va a a Sen nnn Schmtt Degenhardt lektronik GmbH 3 12 Cant return SDE Schmitt Degenhardt Elektronik GmbH No Button Cant R10 Conveyor 1 forward Cant Transport Belt 1 forward R20 Cant Transport R30 Belt 2 forward Version 1 0 vom 11 07 08 Seite 11 von 16 Image Cant return del EEE ete nar un zur We m SDE Schmitt Degenhardt Elektronik GmbH Seite 12 von 16 3 13 Cross Conveyor in front of Chipper No Image Cross Conveyor in front of Chipper Cross Conveyor is moving only in particular time frames interval Cross Conveyor is moving to the next stop position chipper Impulse Tip Normally one cant Log is taken for Cant separator ifo Chipper the Cant conveyor 2 Cant conveyor 2 is moving forward 2 forward Version 1 0 vom 11 07 08 un gt gt aaa Pr IT 7 Se Se BE BURGESS a 8888 SDE Schmitt Degenhardt Elektronik GmbH Seite 13 von 16 4 Parameters 4 1 PLC Parameter ee These Parameters are defined during the start and ee introduction phase by SDE and should not be infeed distance sped soley open em changed later on 16 infeed time spikedroller closedatum Infeed distance lateral roller 1 closed 5cm
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