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User manual deltawaveC-P

1. 45 Picture 18 Example of the V or W mode with spacer 46 Picture 19 Example of the V mode mount with fabric reinforced tensioning tapes for large pipe diameters 46 Picture 20 Mounting of ultrasonic transducers 2 4T Picture 21 Mounting of ultrasonic transducers in Z mode using mounting 47 Picture 22 Example of Z mode installation with fabric reinforced tensioning tapes for large pipe diameters 48 Picture 23 Layout of ultrasonic 1 nnne nnne annee 49 Picture 24 Proper application of the acoustic gel on the sensing face of the ultrasonic transducer 49 Picture 25 Positioning the ultrasonic transducers by means of spacer bar grid 51 Picture 26 Securing the ultrasonic transducers types F10 and F20 by means of stainless steel tensioning chain 51 Picture 27 Attaching plastic template nnn nnne nsn nnns nsn nsns nnns 52 Picture 28 Attaching plastic template 2 52 Picture 29 Pipe with first mounting line for first
2. 53 Picture 30 Measure required distance given by flow transmitter cccccccceeeeceeseeeeeeeeeeeeseeeeeeseeeeesaaeeeeeseeeeeeseeeeeeas 53 Picture 31 Set up the template to mark the mounting position of the second 54 Picture 32 Auxiliary NEN EDLUNEERFEETEUNEENNUNEERETE FHEHREBLHFERRICHENEEEFOREEEERTRENDHENPEREUETERELNUNEFERRREUETHEE FEREEREREUREHEECFNEUFRERER 54 Picture 33 Determining the mounting position for transducer us 44400444sennenne nennen nennen nnennnnnnnnne 55 Picture 34 Right mounting of transducers in Z mode 56 Picture 35 Block diagram of heat measurement 64 Picture 36 Mounted temperature sensor PT 100 u00444400B04nne 65 Picture 37 Display of deltawaveC P when connected to PC 2u00222400Rnennnn nenne nennen nennen nennen nenne nnne nnne 83 Picture 38 Windows 5 u u a eine 83 Picture 39 Log file opened by text 84 Picture 40 Data imported into MS EXCell ccccccccccecccseececeececeeeeceeeeseececeeceeaeeeeseeceseeeessaeessueeeseeeesseaeceseueessueessueeesneeesees 85 Picture 41 Part of back side of deltawaveC P
3. white Clamp 2 systec Controls Mess und Regeltechnik GmbH 91 139 www systec controls de deltawaveC P User manual SySIEC The relay has a NO normally open contact The contact is N only closed when triggered by a parameterized function The contact will retain its open state on power failure and with low rechargeable battery You do not have to observe the polarity of the wiring since it is potential free How to access the Analog output menu In the primary measuring window Flow 1 Select SETUP CMPL SETUP In the main menu select gt I O Setup gt Relay Zeit 15 77 45 50 Speicher 1 98GB Akku full Das interne Relais Parametrierung Relais schaltet in einem vorher definierten Bereich einer unterstehenden Gr e W hlen Sie die Gr e Fliessgeschwindigkeit Diff Temperatur Temp PT100 1 Temp PT100 2 SD Karte 5peicher 13x Akku 10 Funktionsfehler Schallgeschwindigkeit 4 el om ocn RI Choose value lower limit for activation of relay Relay will be activated when measured value fall below the limit Zeit 15 77 45 50 Speicher 1 98GB Akku full Relais Parametrierung Min max Schaltpunkt definiert den Bereich in welchem das Relais eingeschaltet wird 2 Hinmaler Schaltpunkt 0000 00 mn EHTER ESC i In addition to parameterized variables such as flow your deltawaveC P applies the corresponding unit that is selected in the Units
4. 100 12 4 POMS MAN ee pale Tm 101 12 9 gie ING nee T UT Um mS 102 12 6 mo 86 m 102 12 7 5 SUNNY pe tet 103 12 8 System Setup gt System information 103 12 9 OIE Al SO M T 104 13 MOUNES NODL ING Mene 106 13 1 Integrated sensor test 107 14 00 ee ee En Eee ee 109 14 1 Diagnostic menu of deltawaveC P 112 14 1 1 Oscilloscope 112 14 1 2 Diagnostic 127 14 2 I e gt 1 RETE NE E E E ETE NNNM 131 15 Media properties ee 134 16 ee ee ee 138 systec Controls Mess und Regeltechnik GmbH 3 139 www systec controls de V 1 13 deltawaveC P SYS t E EC User manual CONTROLS Table of figures Picture 1 Measuring Principles en Bean 8 Picture 2 deltawaveC P With mounted ultrasonic transducers bottom and flow transmitters 10 Picture deltawaveC P flow transmitter 11 Pictu
5. nenn 104 Picture 42 OSGi window send Signal une ea 107 PICTURE 43 Test cuius see seele 108 Picture 44 Osci window send and receive signal u00444400B0ennnnnnnnn nennen nennen nenne nnne e nnne nnns nennen 108 Picture 45 Signal DON AG AON euere ea reset 112 mile Ys olei Nae EE D mE NO aan 113 Picture 47 Signals in Z mode 114 Picture 48 Measuring window nnne nnne nnne nsns rina nnne nnns einn nns 115 Picture 49 Oscilloscope menu showing desired 116 Picture 50 Oscilloscope menu showing good SIGMAIS cccsecccecseeeeeseeeeeeeeeeeeeeeeeeeseeeeeeseeeeeseaeeeeseeeeesegeeeesseeeeesaeeees 117 Picture 51 Oscilloscope menu showing noisy 5 90 1 nnns 118 Picture 52 Sharpness Dr Signals ee ran 120 Picture 93 DI USE e 012 E ee ee ee een le 121 Piet re 53Inlerfenngsignals ee seien 123 ict ure 55 Separated Signals 2 2 a a a a TET 125 List of Tables Table 1 Data in main menu 1 en nnne nnne nnne nnn nnns nnns 70 Table 2 Additional content of menu flow2 2220022200020nuenennonennennnnnnnnnnonnnnenenne nano nnnnnnnnnennnnnnnnnnnennnnnnnnnnenennennn
6. 14 1 1 Oscilloscope Auto Window 14 1 1 1 Signal propagation deltawaveC P offers sophisticated diagnostic menus allowoing experienced users to optimize challenging measurements at harsh conditions To use the diagnostic menu as a powerful tool for troubleshooting a background in Signal propagation is provided by this chapter Picture 44 illustrates which signals do occur and how they progagate at your pipe Picture 44 Signal propagation The UP transducer mounted at upstream position emits the send or desired signal This signal propagates within the pipe wall pipe signal as well as in the fluid The signal propagating in the fluid is reflected a couple of times at the pipe walls Z Mode signal V mode signal W mode signal The signal which represents the desired signal depends on systec Controls Mess und Regeltechnik GmbH 112 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE mounting mode E g when mounted in V mode the V mode signal is the desired signal The other signals Z mode W mode pipe wall are also there and might disturb seldomly this signal see below The corresponding transducer is mounted in V mode as standard but also Z mode and W modes are possible This transducers receives the signals and return another signal to UP transducer The time the signals needs from one transducer to the corresponding transducer run time depends on path length distance speed
7. 31 7 3 MOUNTING ultrasonic transducers un nenne 33 7 3 1 MINOR 33 7 3 2 UN NO E c 34 1 3 3 LR ct 34 8 Measuring with deltawaveC P nenne nnn nsns nnns nnns nnns 35 8 1 FANS VS MZ OM P TETTE 36 8 2 What needs to be parameterized ccccccccceeccceeccceeeeeceecece cece cesseeeeseeeeseaeessaeessaeeeseusessaeessaeessageeeseeeseas 36 8 3 Parameterizing with Quick Setup 38 8 4 Mounting distance RENANP HERcEo n 45 8 4 1 vV mode wen ee 45 8 4 2 Z MOUE een rear ne ee ar P 47 8 4 3 Introduction in ultrasonic transducer mounting uss4sss0nennnennenenne nenn nnennenennenennennnnnnennnnennensnnnnenn 48 8 4 4 Mounting in V mode or 50 8 4 5 Fix transducers at pipe USING mounting chains 51 8 4 6 Mounting the ultrasonic transducers based on the Z 52 8 5 EO ESPERE 56 8 6 SUN R T 60 8 6 1 Zero calibration starting Fl
8. ew oon eo deltawaveC P SySIEC User manual CONTROLS Enter the kinematic viscosity of the medium Time 15 22 45 5D Memory 1 986B Accu full User Fluid Viscosity Please enter raus kinematic 000 000 6 m s ENTER BACK j we T Enter the thermal capacity of the medium Time 15 22 45 50 Memory 1 0868 Accu full User Fluid Heat Capacity Please enter heat capacity 00 000 ku kok ENTER 4 1 Enter the density of the medium Time 15 22 45 50 Memory 1 986B Accu full ser Fluid Density Please enter Density ENTER e 00000 00 kg m systec Controls Mess und Regeltechnik GmbH 42 139 www systec controls de deltawaveC P User manual SySIEC v Select a suitable ultrasonic transducer 2 11 15 22 45 50 Speicher 1 98GB Akku full Wandlerauswahl W hlen Sie den Ultraschall Wandlertyp XUC PW F21 KUC PW F20 XUC PW F10 XUC PW FO05 Y For information on suitable transducers for specific pipe dimensions refer to chapter deltawaveC P and components select a suitable mounting mode Time 15 22 45 50 Memory 1 986B Accu full Mount Type Setup Please select sensor mounting V Z 1 Y Mode amp Z Mode 3 W Mode For information on suitable transducers for specific pipe dimensions refer to chapter deltawaveC P and components systec Controls Mess und Regeltechnik GmbH 43 139 www systec controls de del
9. txt which allows easy and quick export into office software like Microsoft Excel or similar 9 6 2 Time controlled data logging Your deltawaveC P supports time controlled data logging to the internal oD memory card systec Controls Mess und Regeltechnik GmbH 76 139 www systec controls de deltawaveC P SySIEC User manual CONTROLS Please note that the time controlled data logging uses the internal system time which needs to be set by user If you N use current time at data logger when having completely different system time data logger might not be activated In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP Data logger You can now edit the log files or parameterize the data logger Navigate to the Data logger parameters field and confirm your entry with NEXT reit 13 22 45 50 Speicher 1 98 GB instellungen Datenlogge Bitte w hlen Sie aus 1 Edit Logger Dateien Param Datenlogger Navigate to the Data logger parameters field and confirm your entry with NEXT Assign a file name min 4 characters Use the arrow keys to select the letters or delete a letter by means of DEL Accept the letter with ENTER Select DONE and press ENTER to conclude data input Time 15 22 45 5D Memory 1 986B Accu full OT Hame M HOPORSTUVUWKY2 abcdefoghi jklm noparstuvuxyz 1234567890 _ DONE DEL systec Controls Mess und Regeltechnik GmbH 77 139 www systec con
10. temperature of the medium within permitted limits Did you select a suitable ultrasonic transducers for the application with regard to the pipe dimensions Once again verify that you selected the correct ultrasonic transducer and that it is parameterized 8 A Which transducer mounting mode did you select otandard is the V mode If you selected the W mode you should first try the V mode 9 A You selected the proper transducer distance Take the measurements at the transducer faces When using a spacer bar check the number of holes between the transducer mounting positions acc to chapter 7 3 10 A Does the piping have a thick paint coating If yes try to remove the paint at the position where you are planning to install the ultrasonic transducers e g using sand paper You can never take any measurements on piping insulation no matter what type of material is involved 11 A Did you apply an appropriate film of acoustic coupling gel Magnalube to the transducer faces Small transducers types XUC PW 10 and 20 need approx 3 cm whereas the large transducer XUC PW 05 requires approx 6 cm of coupling gel precisely aligned along a common axis on the piping 14 A Are there any sources of strong disturbance such as transformers or electrical drives or sources of vibration in the immediate area of measurement 14 A Use the Z mode for installation if all of your efforts did not yield a satisfactory result Parameterize you
11. Flow column in one of the three measuring window to determine whether or not the flow rate is going down You should not perform a zero calibration until a settled value is output to the flow display A stop valve is not available at all positions of the piping The tolerances that develop during installation including tolerances of the ultrasonic transducers and pipe data will lead to a certain zero offset error in the measuring equipment Provided meticulous care was taken during installation the flow velocity error should stay within the range from 0 00 m s to 0 03 m s The zero offset error is reduced in proportion with increasing pipe size systec Controls Mess und Regeltechnik GmbH 62 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 Heat measurement The integrated heat measurement function enables you to determine the heat and cooling flow in your application using PT100 temperature sensors 8 1 Introduction The PT100 no 2 is installed in the warmer while PT100 no 1 is installed on the cooler section of the circuit The PT100 are numbered on the cable You can position the ultrasonic transducers at the warmer or colder section However you are well advised to install the transducers in the cooler section as it is unlikely that they will be operated beyond their permissible temperature limit in these sections deltawaveC P displays the thermal output and the accumulated heat quantity
12. Systec CONTROLS systec Controls GmbH Puchheim berman Number of software uuu systec controls de Deltalavel Revision 1 0 7 Production Date Now 79 2011 When using software version 1 0 3 or higher can upgrade your deltawaveC P by yourself by using update files provided by systec on request When using software lower than 1 0 3 please send your deltawaveC P to systec Controls for update systec Controls Mess und Regeltechnik GmbH 131 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 14 2 2 Unpack update file Systec provides update files which are usually zipped The file name represents the version of software E g V1 0 6c SYSCTRL_V106c Please unpack the file You will get two files readme txt and sysctrol hex README ih 06 10 2011 14 47 all SYSCTRL hex 1 166 KB HEX Datei 06 10 2011 11 56 The file readme contains information of how to update your deltawaveC P and also information about the new functions changes to be made by this update 14 2 3 Performing the update 6 steps to update your deltawaveC P 1 Connect deltawave to power supply 2 Switch on deltawaveC P 3 Connect deltawaveC P to PC using USB cable deltawaveC P should be detected as mass storage from your PC Depending on your PC operating system you might need to format deltawaveC P the SD card If you get this prompt from your system you need to do this in order to use th
13. The flow transmitter processes the signals and makes the measurement results available to the user 4 2 Ultrasonic transducers The ultrasonic transducers are mounted onto the piping and transmit and receive the ultrasonic signals that are used in the flow transmitter to calculate the volumetric flow rate Ultrasonic transducer XUC PW F21 2 MHz RED housing Pipe diameters DN10 DN100 Operating temperatures 40 C to 150 C systec Controls Mess und Regeltechnik GmbH 11 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS Ultrasonic transducer XUC PW F20 2 MHz RED housing Pipe diameters DN10 DN100 Operating temperatures 40 C to 150 C The ultrasonic transducer XUC N PW F20 is replaced by model type XUC PW F21 Ultrasonic transducer XUC PW F10 1 MHz BLUE housing Pipe diameters DN32 to DNAOO Operating temperatures 40 C to 150 C Ultrasonic transducer XUC PW F5 0 5 MHz GREEN housing For pipe diameters from DN200 to DN6000 Operating temperatures 40 C to 80 C 150 C optional on request systec Controls Mess und Regeltechnik GmbH 12 139 www systec controls de deltawaveC P User manual SYS teEc CONTROLS 4 3 Mounting material and accessories 4 3 1 Signal cables Picture 4 signal cables 4 3 2 Spacer bar for transducer mountin The ultrasonic transducer models XUC PW F10 and XUC PW 20 are just used in combination with space bar long 40
14. Time 15 22 45 50 Memory 1 986B Accu full System Setup SYSTEM SETTINGS 1 TIME and DATE 2 DISPLAY BACKLIGHT 3 LANGUAGE 4 SYSTEMTEST 2 INFO FLOW MODUL SYSTEM RESET Enter the time in the following notation Hour hh Minute mm Second ss Enter the date in the following notation Day dd Month mm Year YYYY systec Controls Mess und Regeltechnik GmbH 26 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Time 13 22 45 50 Memory 1 98 GB Date 19 05 7011 Set Time and Date Accu Voltage 17 68 V New Time E 22 45 Hew Date 19 5 2011 6 1 4 The status bar The status bar is located in the uppermost row of the display Time 15 22 45 50 Memory 1 9868 Accu full Time Displays the current time This is also the system time A time stamp that is derived from the system time will be applied to the measurement data you subsequently log SD memory Displays the free space on the internal SD memory card of the device standard is 2 GB Backup battery Provides information about the status of the rechargeable battery e g Load The device is powered using the power adapter while the battery is charged The empty battery needs a charging time of approx 5 hours Full The battery is in charged state The device any be operated for a time of approx five hours when the display backlight is switched off and for approx three hours when it is
15. Using ZOOM ZOOM buttons you can scale up scale down the measuring window decrease increase the time the window is open Using arrow buttons you can move window to left or to right opens earlier later Please note that deltawaveC P only uses signals within the window If you move window that way that signal will disappear you might get wrong no measurement You get information about starting point delay of measuring window see Picture 48 In this picture window starts at 154 yu Sec Using arrow buttons will change this starting time systec Controls Mess und Regeltechnik GmbH 116 139 www systec controls de deltawaveC P SySIEC 14 1 1 3 Signal analysis using oscilloscope The oscilloscope allows quick check of signal quality This helps when you do not get measurement or instable measurement Good signal to noise ratio and sharpness of signals are important to get good results Signal to noise ratio SN SN indicates the difference of amplitudes between the desired signal and the noise The higher the SN the better the signal processing Picture 49 shows good signals with very good SN Picture 49 Oscilloscope menu showing good signals There is almost no noise at all and a clear and distinguished signal systec Controls Mess und Regeltechnik GmbH 117 139 www systec controls de deltawaveC P SySIEC coNTROLS Picture 50shows a noisy signal with lower SN You can see no
16. valuwird 11 5 Calibrating the PT100 For more information on PT100 calibration refer to the chapter 8 7 3 Heat measurement systec Controls Mess und Regeltechnik GmbH 97 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE 12 Systems Settings e How to access the System settings menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to System Setup in the main menu Time 15 22 45 60 Memory 1 98GB Accu full Sustem Setup SYSTEM SETTINGS 1 TIME and DATE 2 DISPLAY BACKLIGHT 3 LANGUAGE 4 SYSTEMTEST 3 INFO FLOW MODUL 6 SYSTEM RESET 12 1 Editing the time and date How to access the Time and date menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select System Setup gt Time and date Time 15 22 45 50 Memory 1 986B full Date 19 05 2011 Set Time and Date Accu Voltage 17 68 V Heu Time MEE 22 45 Hew Date 19 5 2011 systec Controls Mess und Regeltechnik GmbH 98 139 www systec controls de deltawaveC P User manual SYSIEC Enter the time with the notation hh hour mm minutes ss seconds Enter the time with the notation dd day mm month yy year 12 2 Modifying the display backlight How to access the Backlight menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select System Setup gt B
17. 0 00 m POWER 0 00 mu HEAT 0 00 mun 9 6 3 Cancel active data logdin If you want to quit an ongoing data logging before the defined stop time please go to main window Flow Choose SETUP gt COMPL SETUP gt DATA LOGGER systec Controls Mess und Regeltechnik GmbH 79 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS The following window appears Time 15 22 45 5D Memory 1 986B Accu full Stop active Logger and create new Logger Interval Os rem duration Od Oh 12min ID E If you want to cancel data logging please press YES If you cancel data logging the already stored data will be still available on the SD card File name TEST Start Time 05 11 2011 12 00 0 systec Controls Mess und Regeltechnik GmbH 80 139 www systec controls de C yore SySIEC eo The primary measuring window Flow 1 Select SETUP gt CMPL SETUP Save load parameters Your deltawaveC P provides functions for saving and loading the parameter data This will save time if you are taking measurements at different locations 9 6 4 Save load edit parameters To save the parameters use the arrow keys to select the memory space and confirm your entry with NEXT Time 15 22 45 50 Memory 1 98GB full Choose file to save File Management delete or load parameter FILES empty 3 empty 4 empty 3 empty 6 empty empty 8 empty Your currently parame
18. 1001 Chlorobenzene 20 68 1 1042 1289 Glycerin 20 68 1 2613 1923 Acetic acid 20 68 1 0495 1159 Methyl acetate 20 68 0 928 1181 Ethyl acetate 20 68 0 900 1164 Cyclohexane 20 68 0 779 1284 Dithionic acid 20 68 1 033 1389 Heavy water 20 68 1 1053 1388 Carbon tetrachloride 20 68 1 5942 938 Mercury 20 68 13 5955 1451 Nitrobenzene 20 68 1 207 1473 Carbon disulfide 20 68 1 2634 1158 Chloroform 20 68 2 8904 93 n propyl alcohol 20 68 0 8045 1225 n pentane 20 68 0 6260 1032 n hexane 20 68 0 654 1083 Light oil 25 71 Transformer oil 32 5 91 Spindle oil 32 90 Petroleum 34 93 Gasoline Water 13 5 56 1460 Sea water salinity 3 5 16 61 1510 T Temperatur p Density V speed of sound systec Controls Mess und Regeltechnik GmbH 134 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS Speed of sound to change mel yaa in water V m s 16 1550 17 154958 18 1549 19 1548 20 1548 T Temperatur V Speed of sound systec Controls Mess und Regeltechnik GmbH 135 139 WWW Systec controls de deltawaveC P User manual SySIEC CONTROLS Dynamic Viscosity coefficient of various liquids Name of liquid TU Acetone 0 7905 Aniline 1 0216 Ether 0 7135 Ethylene glycol 1 1131 Chloroform 1 4870 Glycerin 1 2613 Acetic acid 1 0495 Methyl acetate 0 928 Ethyl acetate 0 900 Heavy water 1 1053 Carbon tetrachloride 1 5942 Mercury 13 5955 Nitrobenzene 1 207 Carbon disulfide 1 2634 n
19. 3 7 cable tor relay iPUlS E een ee ee 16 4 3 8 Power adapter 100 240V 47 63HZ 1 16 4 4 Interfaces or deltawaveC P 1 uasa utenku he 17 4 5 Scope of supply basis 19 4 6 NIU DEI EM 20 5 Secun C 21 5 1 011 eg ee ee ee E S 21 5 2 gie aeu ciis AS TTC 22 6 ET gt NR RIPE ECR c 23 6 1 Basic settings main menu 1 23 6 1 1 Semo language a 23 6 1 2 Navigation in main menu flow 1 24 6 1 3 Setting the time and date 26 6 1 4 OAM TrcE 27 T Preparing tor measurement Wo Do oo mom 29 7 1 Regduired straight NUNS a Mr 29 7 2 Mounting positions for transducers 31 7 2 1 Basics the mounting of ultrasonic transducers cccseeceecseeeeeeeeeeeeseeeeeeaeeeeseeeeeeaeeeeeseeeesseeeeesaaeses 31 7 2 2 Mounting ultrasonic transducers on horizontal
20. 986B Accu full zero Setup Please select 1 Set Zero Delete Zero e Stop flow of media closing a valve e Select Set Zero systec Controls Mess und Regeltechnik GmbH 61 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 6 3 Deleting the zero value In the main menu select Zero Setup Zero Delete zero This action deletes your zero calibration and resets the device to factory settings i Once the zero offset has been set it will remain in the system until it will be deleted or a new zero offset will have been set Please consider this for your next item We recommend to make new Zero setting at each new measurement when possible In the course of zero calibration with closed pipe valves your deltawaveC P calculates the transit time differential that may develop between the transducers and any residual flow This calculated time including zero is automatically included for subsequent calculations during flow measurement This method enhances the precision of your flow measurements If it is not possible close the pipe valves delete the zero value that may have been set previously If anything prevents you from performing a zero calibration you will have to take the corresponding imprecision into account in your measurements The zero setpoint is retained in device memory until it is overwritten with a new zero setpoint If it was possible to close the pipe valves check the
21. EHTER save offset FT100 calibration READ calculate oftset T2 T1 RESET set offset back to zero PT100 1 0000 000 C PT100 2 0000 000 C Offset 0000 000 C ESC systec Controls Mess und Regeltechnik GmbH 66 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 4 Absolute thermal output measurements absolute measurement with PT 100 The device supports the alignment of the displayed temperature with a reference thermometer for each PT100 used This functionality can be useful for example for heat measurements Example The resistance thermometer installed in the pipe displays 80 C However the resistive contact thermocouple PT100 T1 of your deltawaveC P displays only 78 5 C deltawaveC P also supports manual adjustment of the offset In this case specify a setpoint of 80 C The setpoint is an absolute value and not an offset Proceed as follows In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt CALIBRATION SETUP PT100 T1 Time 13 22 45 50 Memory 1 88 GB Calibration 5etup Enter the absolute setpoint for T1 Caution The setpoint is an absolute value and not an offset in terms of the temperature displayed You can select RESET to delete the setpoint for PT 100 T1 In this case PT100 will indicate the actual temperature systec Controls Mess und Regeltechnik GmbH 67 139 www systec controls de deltawaveC P SySIEC User m
22. The parameter files are stored into an internal data logger an not in the SD card The SD card is reserved for data log files only If you perform software reset also stored parameter files will be deleted systec Controls Mess und Regeltechnik GmbH 82 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 10 Reading data on the computer When connected via USB port to a computer please use USB cable supplied by systec running one of the operating systems XP WIN2000 Vista Windows 7 or MAC OS X x your deltawaveC P is automatically detected as mass storage medium like a USB stick Your deltawaveC P is equipped with a USB 2 0 interface When succesfully connected to a PC display will show message USB ON in the main menu Flow1 Picture 36 Display of deltawaveC P when connected to PC deltawaveC P s SD card will be detected from Windows Linux and can be accessed in order to rename delete or copy files ee had M Computer rganisieren Systemeigenschaften Programm deinstallieren oder andern Het verbinden Systernsteuerung ffnen i O Favoriten 4 Festplatten 2 BE Desktop Raid Verbund C 55D Vertex G d d 173 TE fri von 8 TB 91 4 GB frei von 107 GB Durs a Ger te mit Wechselmedien 2 Nem l DELTAWAVE C ER p 950 ME frei von 3 75 GE al Musik Picture 37 Windows Screen systec Controls Mess und Regeltechnik GmbH 83 139 www systec controls de
23. deltawaveC P 5 yst PB User manual BDNTEDLS 10 1 Exporting data in MS Excel Data logs are saved to a file with txt extension on the SD Card The data can be imported directly to a standard data processing software such as Microsoft Excel Introduction Please copy the desired file to your PC This guide shows basics of exporting the files into MS Excel Of course working with the data logs is not restricted to Excel and is possible with basically each common office software The log file will look like this Each line represents the data from one measuring point The different values are separated by semicolon DEMO LOG TXT Editor Datei Bearbeiten Format Ansicht File name TEST10 txt Start Date 18 11 2011 Start Time 13 23 51 Duration O days 0 hours 2 minutes 0 seconds Interval 0 hours 0 minutes 1 seconds s at Mwh T1 C T2 C T2 T1 C 2011 10 26 10 22 35 24 0 5 0 1521 7 614 7 2 0 a 12011 10 26 10 22 38 Me do Op basinal 602 0 2 5 a a zu fy A a E 7 a 12011 10 26 10 22 44 24 4 5 2 1520 1 0 0 559 0 3 4 60 8 81 3 20 5 2011 10 26 10 22 47 24 4 5 1 1518 7 0 0 518 9 3 9 62 0 81 1 19 1 2011 10 26510222250 24 4 5 0 1518 0 295 424 43 62 8 81 0 18 1 2011 10 26 10 22 53 24 5 5 1 1518 7 0 0 446 8 4 7 64 5 80 9 16 4 2011 10 26510222256 24 5 5 1 1518 3 0 0 423 2 5 1 65 3 80 8 15 5 Picture 38 Log file opened by text edit
24. filled piping The ultrasonic transducer can be operated in any mounting position However conformation with the mounting positions shown below is mandatory The drawing shows the side view of the piping 7 2 2 Mounting ultrasonic transducers on horizontal piping Pipe may not be filled with liquid Air collecting a Ed Pipe may di WN not be filled TAN with liquid Good ge Pump Good Picture 10 Preferable mounting positions for ultrasonic transducers 1 On horizontal piping it is recommended to mount the transducer with an offset of approx 45 to the horizontal plane This is based on the fact that there is a risk of the accumulation of bubbles in the upper section and sedimentation in the lower section of the pipe systec Controls Mess und Regeltechnik GmbH 31 139 www systec controls de deltawaveC P 5 E f User manual CONTROLS Air nes Deposits of sludge Picture 11 Preferable mounting positions for ultrasonic transducers 2 deltawaveC P uses the cross section of the pipe to calculate the flow The cross section is calculated from the parameterized inner diameter user setting If you have sedimentation in your pipe which decreases the real inner diameter you might get a usually very small uncertainty Same happens when inner diameter is not known estimated If you usually want to measure pipes with unknown undocumented wall thicknesses we would recommend to use a wall
25. if power unit was setup in KWh same unit is used automatically as impulse counter unit systec Controls Mess und Regeltechnik GmbH 95 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Calibration Your deltawaveC P provides a calibrating function that can be used to calibrate the flow It may also be used to calibrate the analog outputs and PT 100 temperature sensors How to access the Calibration menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Calibration Setup in the main menu Time 13 22 45 5D Memory 1 98 GB Calibration Setup Please select 2 PTIO T2 TI 3 PTIOO TI 4 P00 T2 11 4 Calibrating flow Select Flow from the calibration menu Time 15 22 45 SD Memory 1 986B Accu full Please calculate the percental offset accordin our Comparison standard Please enter the percental flow offset 00 00 x systec Controls Mess und Regeltechnik GmbH 96 139 www systec controls de deltawaveC P User manual SYStec CONTROLS Enter an offset percentage that is relative to your calibration reference i To calibrate your deltawaveC P it is recommended to take measurements at different flow velocities and then calculate the mean value of the results systec Controls calculates the mean value based on five different flow velocities The flow offset is retained in device memory until it is overwritten with a new
26. loading and managing 76 9 6 1 T Eee 76 9 6 2 Time controlled data logging 76 9 6 4 Save load edit parameters 002220022400222000nnno nenn nenne nenne nnnnnnnnnn nenne nenne nnnnnnnnnnennnnensnnennnnnnensnnennnnnn 81 10 Reading data on Ne cHompUler un sinne oem 83 10 1 Exp rling data n MS EXeel u ee eisen 84 11 Par meterize O M 86 11 1 Parameterizing the 4 mA to 20 mA current outputs uuesssessssnenesnennennnnennnnnennnnnnennnnennennnnnnenenenne nennen 86 11 2 micro mm 91 Color coding of the relay output nennen nnne 91 11 3 Parameterize the Impulse Output 94 11 4 AN AUN E 96 11 5 Calibrating the 1 97 12 ee ee E 98 12 1 Editing the tme and ade een 98 12 2 Modifying the display backlight 99 12 3 Change TANG 32 e gt
27. m Funkion Designation i FLUID VELOCITY Displays the actual flow velocity 0 00 m s Table 2 Additional content of menu flow2 Change to the primary measuring window Flow 1 Change to measuring window Heat 9 3 Measuring window Heat How to open the primary measuring window Heat systec Controls Mess und Regeltechnik GmbH 71 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE Starting in the primary measuring window Flow 1 Select Flow 2 gt Heat The Heat measuring window outputs concise information that is important for your heat measurements Time 15 22 45 5D Memory 1 986B Accu full Heat Vs 0 0 m s Ti O O C Status i T2 O O C LOG AKTIV FLOW u SETUP 0 00 m s A POWER 0 00 mu HEAT 0 00 muh DIFF TEMPERATURE 0 00 c mE POWER Displays the actual thermal output 0 00 HEAT Displays the actual heat quantity 0 00 mun DIFF TEMPERATURE Displays the differential temperature between the 0 00 c connected PT100 T1 and PT100 T2 temperature sensors Table 3 Data in menu heat Change to measuring window Flow 2 9 4 Selecting the physical units How to access the Units Setup menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Units Setup in the main menu oelect the variable at which you want to change the physical unit systec Controls Mess und Regeltechnik GmbH 72 1
28. m h l s l min IZh gallon s gallon min gallon h systec Controls Mess und Regeltechnik GmbH 74 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS i The physical unit gallon is a metric unit 9 5 1 Selecting the physical unit for thermal output How to access the physical unit submenu Thermal output In the primary measuring window Flow 1 Select SETUP gt SETUP In the main menu select Units Setup gt Power Select the physical unit Time 15 22 45 50 Memory 1 98GB Accu full 9 52 Selecting the physical unit for heat quantit How to access the physical unit submenu Heat quantity In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select Units Setup gt Heat select the physical unit systec Controls Mess und Regeltechnik GmbH 75 139 www systec controls de deltawaveC P Tui SySIEC Time 15 22 45 60 Memory 1 98GB Accu full Please select Heat Unit 9 6 Saving loading and managing data e 9 6 1 Logging data The term data logging denotes the recording saving of measured value data on the internal SD Memory Card All measurement data like time amp date flow velocity totalizer and thermal output heat quantity and temperatures when using temperature sensors If temperature sensors should not be in use these values are shown as 0 in the log files The data is stored in a text file
29. means only values above the set value will be displayed gt Cutotf flow 000 00 m s systec Controls Mess und Regeltechnik GmbH 102 139 www systec controls de deltawaveC P User manual SySIEC CONTROLS 12 Zero Setting In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to System Setup gt Damping CutOff Zero gt Zero For more information refer to chapter 8 6 12 8 System Setup gt System information In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to System Setup Info Flow Module Here you can check e g version of your software to check whether update might be available or not Time 15 22 4d5 5D Memory 1 98 GB Info Flow Modulis Class 1 Type 1 Firmware 1 3 Descript MUS Modul Ser Hum 012345 Date 0 0 ESC Append MUS Modul systec Controls Mess und Regeltechnik GmbH 103 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 12 9 Software Reset You have two different types of resets Hardware Reset Software Reset Hardware Reset LUNG _ x USB Reset Down Power 18 5 VDE Picture 40 Part of back side of deltawaveC P The hardware reset can be activated by pressing the button behind enclosure by putting a small srew driver or a paper clip into the small hole on the back side of deltawaveC P Har
30. of sound of materials and fluid and of course on flow velocity Depending on mounting mode the signals might look as shown in Picture 45 tlw Amplitude P T ii time Picture 45 Signal images At t 0 the UP transducer starts signal transmission After time T tp you can see the pipe wall signal which reaches the corresponding transducer first because of shorter distance and usually faster propagation cause by higher speed of sound of pipe material After that at time T t1v the V mode signal reaches the transducer single reflection at opposite pipe wall After t1w ca 2x t1p the W mode signal is being detected Usually when having pipe materials highly conductible for ultrasonic signals metals and small pipes the pipe wall signal has high amplitude which is similar to amplitude of V mode signal When having sound absorbing materials plastic concret and or coating the pipe wall systec Controls Mess und Regeltechnik GmbH 113 139 www systec controls de deltawaveC P SYStec User manual CONTROLS signal is usually weak indicated by low amplitude The V mode signal is usually stronger than the W mode signal The time between the different signals might be significantly higher or lower depending on pipe sizes and speed of sound of involved materials A different situation occurs when measuring in Z mode Amplitude time Picture 46 Signals in Z mode Beside the send signal only the desired sig
31. order You can reach your personal contact partner on the Internet at WWW Systec controls de or at the phone number 49 0 89 80 90 60 4 6 Saftey instructions C e flow transmitter may not be operated outside the temperature range from 20 C to 60 C e The ultrasonic transducers are sensitive to mechanical stress such as impact and vibration You should always safeguard the transducers against strong vibration or impact Irreparable damage or destruction must be expected if you unintentionally drop the transducer e The plug in power supply is suitable for operation in closed rooms only e The plug in power adapter or the 230 V IEC power cable must be replaced completely in the case of mechanical or electrical damage e Information on operation in ATEX protected zones The flow transmitter is generally not approved for operation in Ex ATEX protection zones The standard ultrasonic transducers are not approved for operation in Ex protection zones Optional ultrasonic transducers for operation in ATEX protection zones are expected to be available towards the mid of 2012 The ultrasonic transducers may not be operated outside their specified media temperatures systec Controls Mess und Regeltechnik GmbH 20 139 www systec controls de deltawaveC P Tui SystBELr ONTROLS 5 Operating 5 1 Control Buttons 1 switches the device and Off To shut down the device press the b u n for a duratio
32. pentane 0 6260 n hexane 0 654 Spindle oil 0 905 1324 15 7 Pr 7 0 803 1250 0 4 to 0 5 Water 1835 1 1460 1 004 20 C T Temperatur p Density V Schallgeschwindigkeit v Dynamic Viscosity systec Controls Mess und Regeltechnik GmbH 136 139 www systec controls de User manuel SYSIEC Speed of sound of various pipe materials Material Iron Steel Ductile cast iron Cast iron Stainless steel Copper Lead Aluminum Brass Vinylchloride Acrylics FRP Mortar lar epoxy Potyethylene Teflon V Speed of sound systec Controls Mess und Regeltechnik GmbH 137 139 www systec controls de deltawaveC P User manual SYS teEc CONTROLS 16 Specifications Operating voltage 100 240 V AC DC input 18 V max 2 22A Power consumption 10 W Operating temperatures 20 C to 60 C Degree of protection flow transmitter IP54 Battery time with new battery fully charged With enabled backlight approx 3 h With disabled backlight approx 5 h Flow transmitter weight 1 5 kg Display LCD 320x240 dimmable backlight Flow transmitter dimensions 1 x b x t 265 x 190 x 70 mm Display LCD 320x240 dimmable backlight Measuring range 30 30 m s oignal attenuation O to 100 sec variable Flow transmitter weight 1 5 kg I Os 2 x BNC impedance 50 ohm ultrasonic transducer Analog outputs 2 x 4mA to 20 mA selectable active or passive mode active 24V DC with factory default short circuit proof Digi
33. signals should be aspired systec Controls Mess und Regeltechnik GmbH 121 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS If there are problems the sharpness can be increased by Choose different signal sequence described later Use other mounting mode Use different transducer Pipe surface Remove painting and or rust Make sure to use sufficient amount of coupling grease Magnalube Alignment of transducers Make sure that transducers are mounted as suggested by deltawaveC P Please also make sure that center of transducers touches the pipe sufficiently might be problem at very small pipes You can check the oscilloscope while mounting the transducers Make sure that transducers are not blocked e g by welding seams Choose a different location for your measurement Time 15 22 45 50 Memory 1 98GB Accu full Diagnosis Ti 0 0 C 0 0 C 0 0 m s 0 0 m s 0 typ 75 0 0 Reynolds 0 0 SendCode To select a different signal sequence please enter the diagnostic menu Diag and press button on the right of parameter SendCode Usually the signal sequences 3 Barker 5 or 4 Barker 7 are expected to bring best performance You can try different sequences and check influence in diagnostic data SigQ see chapter 14 1 2 as well as visually in oscilloscope systec Controls Mess und Regeltechnik GmbH 122 139 www systec controls de deltawaveC P SYS tec User manual CO
34. systec Controls Mess und Regeltechnik GmbH 63 139 www systec controls de deltawaveC P SySIEC User manual BETRDLS ru Heat flow heat quantity Flow Volume Feed temperature PT100 Nr 2 Return temperature PT100 Nr 1 T HON Tate Picture 34 Block diagram of heat measurement deltawaveC P shows heat KWh and thermal output KW Calculating thermal output The cross sectional area of the pipe s inner diameter A is multiplied by the flow velocity and specific thermal capacity of the medium c as well as the differential temperature of both PT100 T hot T cold The product defines thermal output Q in W units Q Theis O W kW systec Controls Mess und Regeltechnik GmbH 64 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Calculating heat quantity The heat quantity is derived as a function of thermal output over time 8 2 Installing the PT100 The PT100 temperature sensors can be mounted on your piping using a metal strap photo mounting chains or a fabric reinforced tape strap which is standard when buying deltawaveC P package Install the PT100 on the pipe as follows for example Picture 35 Mounted temperature sensor PT 100 The measuring method deployed for the PT100 is a relative measurement This means that the measured temperature values with absolute reference may devi
35. 1515 9 0 208 6 6 73 80 7 7 6 2011 10 26 10 23 17 24 4 5 1516 5 0 161 4 6 8 74 8 80 7 5 9 23 2011 10 26 10 23 20 24 4 5 1516 4 0 139 5 6 9 75 7 80 8 5 1 2 25 IR Picture 39 Data imported into MS Excel systec Controls Mess und Regeltechnik GmbH 85 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS 11 Parameterize I O How to access the I O setup menu In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the complete setup menu select I O Setup Time 15 22 45 50 Memory 1 98GB full Setup Analog Output Relay 1 Analog Output 4 Y BACK 11 1 Parameterizing the 4 mA to 20 mA current outputs Your deltawaveC P provides two 4 mA to 20 mA current outputs These outputs can be assigned different measured values The outputs are set actively by default This means that your deltawaveC P always provides a voltage at these outputs Any connection of an active 4 mA to 20 mA analog output N of deltawaveC P with an external device that also provides a voltage at its inputs will cause fatal damage to your deltawaveC P and external device Before you interconnect both devices always verify that your external recording PCS system is set to passive state systec Controls Mess und Regeltechnik GmbH 86 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS The outputs of your deltawaveC P are work in active mo
36. 39 www systec controls de deltawaveC P SySIEC User manual DNTERDLE Time 15 22 45 60 Memory 1 98GB Accu full Please select which unit should be changed Total Flow Power Heat Fluid Velocity 9 4 1 Selecting the flow unit How to access the physical unit from submenu Flow1 In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Units Setup in the main menu and then select Flow oelect the parameter you want to change the unit Time 15 22 45 60 Memory 1 98GB Accu full Units Setup Please select which unit should be changed Total Flow Power Heat Fluid Velocity systec Controls Mess und Regeltechnik GmbH 73 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE Time 15 22 45 5D Memory 1 986B Accu full Please select Flow Unit m min m3 h 175 I h gallon s gallanZmin e 3 d 5 Imin 7 9 gallon fh Now select the desired unit H The physical unit gallon is a metric unit 9 5 Selecting the physical unit for the totalizer How to access the physical unit submenu Totalizer In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP gt Navigate to Units Setup in the main menu and then select Total Flow oelect the physical unit 2011 12 34 05 SD Speicher 8 DMB Akku load Einheiten Einstellung 2 2 Bitte w hlen Sie die Durchflusszahlereinheit m s
37. ETUP The complete setup function enables access to all options and expert settings 8 2 What needs to be parameterized The pipe s outer diameter or circumference The wall thickness of the pipe The material and thickness of the pipe lining if such lining exists The pipe material medium of ultrasonic transducers mounting mode for the ultrasonic transducers i Ultrasonic measurement is based on the signal transit time process The ultrasonic signals penetrate the piping and the medium In order to calculate the signal transit time each medium piping material and existing lining will be assigned a sonic speed value as well as the pipe diameter or circumference value The tabular database of deltawaveC P systec Controls Mess und Regeltechnik GmbH 36 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS specifies the sonic speed values for the materials and media The sonic speed for materials not listed in the tables has to be entered manually Tables that list additional sonic speed parameters for different materials are available in the annex to these operating instruction systec Controls Mess und Regeltechnik GmbH 37 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE 8 3 Parameterizing with Quick Setup How to access the parameterization dialog After power on Select Setup gt Quick Setup within the start sequence In the pr
38. GmbH 15 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS The clamp on temperature sensors enable acquisition of temperature data in heating and cooling circuits This data is then used to calculate heating and cooling quantities 4 3 6 4 20mA analogue output cable The analog output cables can be used for example to connect an external data logger or recorder to your deltawaveC P flow transmitter for the transmission of measured values such as flow rates or thermal output 4 3 cable for relay ipulse The relay connecting cable can be used for example to trigger alerts e g when exceeding a certain flow rate 4 3 8 Power adapter 100 240V 47 63Hz 1A systec Controls Mess und Regeltechnik GmbH 16 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS The power adapter is normally used to charge the battery Your deltawaveC P of course supports permanent operation on mains by using the power adapter 4 4 Interfaces of deltawaveC P a ss dp Te Sen gm E M i E d mE us amp md f i Ue a 9 1 i L4 ii i ah T a 1 N i 4 i i P 1 1 9 t 1 _ n _ d 4 4 A h N D 2 k LE UT A ER 22 1 TEH e USB Reset Up Relais Impulse T1 T2 Analog Out Power 18 5 VDC C deltawaveC P systErc Picture 7 Back side
39. NTROLS 14 1 1 5 Separating signals small pipes When measuring at small pipes lt 50mm the distances between the received signals become smaller In worst case signals might interfere as shown in Picture 53 Interfering signals S S S 5 2 Q S X Q N Amplitude Picture 53 Interfering signals Here there are not only the desired signal within the measuring window but also the interfering pipe wall signal and also a part of the W mode signal systec Controls Mess und Regeltechnik GmbH 123 139 www systec controls de deltawaveC P SYS teEc User manual CONTROLS i deltawaveC P uses sophisticated algorithms to separate desired signals from interfering signals These algorithms are mainly applied when having the auto window function activated But especially when measuring at very small pipes interference might occur anyway In that case the user can separate signals in order to filter out the desired signal manually in the oscilloscope mode If interference does occur you can try to Use W Mode rather than V mode first counter measure e Use Z Mode rather than V mode when W mode does not work e Deactivate Auto Window see chapter 14 1 1 6 and use ZOOM function shift function arrow buttons to kick out disturbing signals of the measuring window e Use different signal sequence see previous chapter e g 3 Barker5 or 1Puls rather than 4 Barker 7 e Use transducer
40. Setup setting and appended to the respective variable that is displayed in a measuring systec Controls Mess und Regeltechnik GmbH 92 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS window Example If you selected the physical unit m for flow variables the values of the switching points are also parameterized in cubic meter select the upper limit value for the relay Relay will be activated when measured value exceeds the maximum limit eit 13 72 45 5D Speicher 1 98 5B Relais Parametrierung Min max Schaltpunkt definiert den Bereich in welchem das Relais eingeschaltet wird Maximaler Schaltpunkt 2 0000 00 msn Example A pump is operated in an application and the discharge volume of this pump is measured The pump has a maximum discharge volume of 6000 m h and there is a risk of damage to the pump when the discharge volume drops to less than 150 m h The objective is for deltawaveC P to shut down the pump as soon as the value drops below a point at which damage to the pump can be expected So in that case lower limit has to be set to 150m3 h upper limit to 6000m3 h Relay will be activated if flow falls below 150m3 h or exceeds 6000m3 h The physical unit cubic meter must have been assigned to the flow variables in the physical unit settings The minimum activation point must have been parameterized systec Controls Mess und Regeltechnik GmbH 93 139 www systec controls de
41. acklight Time 13 22 45 5D Memory 1 98 GB Set Display Adjust the display brightness by setting value 0 no backlight 100 maximum brightness systec Controls Mess und Regeltechnik GmbH 99 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 12 3 Change language e Switch on the device Within the start sequence press the multifunctional key next to the SETUP field Selbsttest Systempr fung Bitte warten oder SETUP w hlen Systec v lt CONTROLS sustec Controls GmbH Pucheim bei M nchen uiuu systec cantroals de DeltaWaveCl Revision Seriennummer e Confirm the SETUP LANG button Time 15 22 45 5D Memory 1 986B Accu full Help For a fast Setup of the basic i rs choose QUICK SETUP else choose Setup EDER dist 0 0 mm BAR index 0 e Use the arrows in the next window to select the dialog language Confirm your entry with Enter and exit the menu with SETUP systec Controls Mess und Regeltechnik GmbH 100 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE Time 15 22 4d5 5D Memory 1 98 GB Set Language German 3 Chinese simplified The language setting changes the language used in the menus The language in the fields next to the multifunctional button remains more or less unchanged 12 4 Miscellaneous C C How to access the Miscellaneous menu In the primary measuring window Flow 1 Selec
42. anual ONTROLS Time 15 22 45 50 Memory 1 0868 Accu full Enter the correct PT100 calibration temperature value for PT1OU Ho 1 Enter value for T1 gt 000 000 lt ESC Same procedure is applicable for second temperature sensor In this case please choose PT100 T2 in calibration menu systec Controls Mess und Regeltechnik GmbH 68 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 9 Measuring windows of deltawaveC P 9 1 The main display flow1 The flow1 menu ts the main menu which shows the current measured values like flow thermal output etc How to open the central measuring window Flow 1 After power on Wait approx five seconds for the display of the start screen The deltawaveC P automatically opens the central measuring window Flow 1 Starting in the main menu Select ESC gt MEAS The Flow 1 measuring window provides concise information that is important for your flow and heat Time 15 22 45 50 Memory 1 9868 Accu full vs 0 0 m s T1 0 0 C Status Sigf T2 0 0 C LOG AKTIV FLOW SETUP 0 00 m s TOTAL FLOW 0 00 m POWER 0 00 mu HEAT 0 00 mun OSC FLOW 0 00 m s Displays the current flow rate TOTAL FLOW Totalizer flow rate counter Displays the actual flow 0 00 m rate value Displays the actual heat quantity systec Controls Mess und Regeltechnik GmbH 69 139 www systec controls de deltawaveC P SYStec User ma
43. ate from this measuring equipment e g compared to submersion thermometers It is of importance to set up a relation between both PT100s The ideal differential temperature between the PT100 temperature sensors should amount to zero degrees prior to installation on the piping systec Controls Mess und Regeltechnik GmbH 65 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 3 Zero setup of temperature sensors From main menu flow1 Press button SETUP gt COMPL SETUP gt CALIBRATION SETUP gt Select PT100 T2 T1 Time 13 22 45 5D Memory 1 98 GB Calibration 5etup 3 10 T1 4 10 T2 The differential temperature between both PT100 should amount to approximately zero degrees prior to installation of the transducers on the piping You should avoid touching the transducers in the preliminary phases To equal both PT100s you can e g put them in a glass of water for a couple of minutes o check the temperature of both transducers use the values displayed in the Heat quantity measuring window that is described in the following chapte select READ OFFSET Now deltawaveC P automatically calculates the 2 to T1 offset On completion of this calculation the differential temperature T1 to T2 should amount to approximately zero degrees Use the Reset Offset command to reset the calculated differential temperature to zero Time 15 22 45 50 Memory 1 986B Accu full
44. cm Distance between two boreholes is 15mm Ultrasonic transducer XUC PW F5 will be mounted on the pipe without space bar by using the textile band clamps opace bar long is not compatible with ultrasonic transducer model XUC PW F21 15mm Mt O O O O O O O O O O O O O O O O O O O O O O O 0 0 0 0 400mm Picture 5a space bar long 40cm systec Controls Mess und Regeltechnik GmbH 13 139 www systec controls de deltawaveC P SySIEC User manual CONTROLS The ultrasonic transducer model XUC PW F21 is just used in combination with space bar short 25cm Distance between two boreholes is 7 5 mm A Space bar short is not compatible with ultrasonic transducer models XUC PW F20 and XUC PW F10 7 5mm O00000000000000000000000000000 250mm Picture 5b space bar short 25cm 4 3 3 Mounting chains for transducer mounting T di Me A PGR ED par en ee me peat 2172 2d fi T Picture 5 Spacer bar for transducer types XUC PW 10 und XUC PW 20 systec Controls Mess und Regeltechnik GmbH 14 139 www systec controls de User manual deltawaveC P 5 yst PB ONTROLS Picture 6 Transducer PWO5 500 KHZ for large pipes Mounting with textile belt 4 3 4 Coupling grease The ultrasonic coupling gel is applied between the ultrasonic transducer and the piping in order to optimize signal input 4 3 5 PT100 Temperature sensors systec Controls Mess und Regeltechnik
45. dT Corr SHR Indices Max Ampl 1 Max Ampl 2 Quality systec Controls Mess und Regeltechnik GmbH 128 139 www systec controls de deltawaveC P User manual SySIEC Theta Angle between ultrasonic path and flow vector Path length Length of acoustic path Depends on pipe size and on choosen installation mode of transducers Represents the time when the measuring window starts Distance between the two transducers Bar index Mounting positions when using spacer bar Gain The required amplification gain of the signals is automatically set continously 0 represents no amplification not applicable while 255 represents the maximum amplification The lower the gain the better the signal transmission Very high gain might indicate a disturbed signal gas particles wrong mounting dT Corr Time shift of signals created by zero setting Quality The quality parameter represents the thoughness of the internal filter Filter means that deltawaveC P checks each signal if plausible or not using the quality parameter When choosing quality there will be no filtering That means that each signal is used for measurement even the bad and maybe wrong ones Filtering of 100 would mean that filtering is very strict Both values 0 100 are not recommended Typical values are 50 75 When not getting measurement it might be useful to set quality lower e g set to 20 Table 5 Data in diagnostic menu 2 systec Co
46. de in factory state That means that the flow transmitter provides the required voltage to run the outputs The inputs of the external device are connected directly to your deltawaveC P Outputs are activated factory setting Activ 1 deltawaveC P 24VDC Color coding of the 4mA to 20 mA output cable black M je Dieses I4A output 1 _ red I1B output 1 green IZA output 2 white I2B output 2 Current output 1 I1A B Current flow is directed from I1B to I1A Current output 2 I2A B Direction of the current flow is directed from 12 to I2A How to access the Analog output menu systec Controls Mess und Regeltechnik GmbH 87 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select gt I O Setup gt Analog outputs oelect the analog output to be used Time 15 22 45 60 Memory 1 98GB Accu full Analog Ouput Setup Select 4 70mA Analog Output clamp CH1 red black CH green white 1 Analog Output 1 Analog Output 2 Specify the variable to be output at the analog output Time 15 22 45 50 Memory 1 98GB Accu full Analog Ouput Setup Choose the measurement result which Should be given out Define Metering Output Fluid Velocity Diff Temperature T2 T Temp PT100 T1 Temp PT100 2 Power Sonic Velocity D v s
47. deltawaveC P User manual SySIEC CONTROLS 11 3 Parameterize the Impulse Output deltawaveC P which have been shipped from January 2013 are equipped with one impulse output The impulse output is an open collector output It is possible to allocate different volume values to impulse output heat volume The impulse output is ex works passive the deltwaveC P hardware design offers no possibility to set the impulse output in active mode For impulse output operation it is mandatory to supply it with an external voltage The external voltage must lay between 3 30V DC How to access the impulse output setup In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu select gt I O Setup gt Impulse Output Please choose between volume or power as output 06 22 45 Setup Analog Output Relay 7 Impuls Output ut Relay Setup Impulse Setup Digital Input Time 06 77 45 Select Impulse Length Output Impulse Output Setup systec Controls Mess und Regeltechnik GmbH 94 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Define impulse counter value 06 22 45 Impulse Ouput Setup Define counter impulse value gt 000 o The unit for the impulse counter value for volume and power will be automatically used from the value which was setup under unit setup for total flow and power For example
48. deltawaveC P sys t En User manual ONTROLS User manual deltawaveC P portable Ultrasonic flow measuring systec Controls Mess und Regeltechnik GmbH 1 139 www systec controls de V 1 13 deltawaveC P SYS t E E User manual CONTROLS Table of content Table of content See eee 2 1 ADOULENIS a ee ee er ee re ee er 5 2 hisce 6 3 Measuring Principle een eier ee 8 4 deltawaveC P and components ccccceecccececeeeeeeeececeeeeceucesseeeseeeeseueeseaeesseeeeseeeeseusessaeessueesseeeessaeeeseeeesans 10 4 1 deltawaveC P flow transmitter ccccccceseccceescecceescecseneeeceuscecceuscecseueeeceeeecseueeessuueeessuesesseneeseesseesessaeees 11 4 2 Ultrasonic WANS OUCC TU ee ee 11 4 3 Mounting material and 13 4 3 1 Selge CaDIES ee Um Lm 13 4 3 2 Spacer bar for transducer mounting nennen nene e nnne nn ner nna nenn 13 4 3 3 Mounting chains for transducer mounting 14 4 3 4 COUPIING si E E TO 15 4 3 5 PT100 Temperature sensorsS 220022400200020n0 anno nenn anne nano nnne nnn nnne nnne nnne nnne sanas rsen su sanas esas 15 4 3 6 2 s4ne eei qelueiges MW 16 4
49. dware reset is only necessary when deltawaveC P hangs up and can not be operated any longer by using the buttons Data stored internally or on the SD card will not be deleted Software reset Please use software reset in all other cases like getting inplausible measurements or reading on the display Data stored on SD card will not be deleted Data stored in internally parameter files will be deleted There are different possibilites to make a software reset Immediately after switching on press RESET SYS at the starting screen systec Controls Mess und Regeltechnik GmbH 104 139 www systec controls de deltawaveC P Tui SYSIEC coNTROLS System Check Please wait or select SETUP SYStec CONTROLS systec Controls GmbH Puchheim Germany uuu systec controls de Deltalavel Revision 1 0 7 Production Date Now 79 2011 From the main menu flow1 please choose SETUP gt COMPL SETUP gt SYSTEM gt RESET SYS After software reset you need to set date amp time again gesetzt Parametrierung Datenlogger etc Parameter files will be deleted systec Controls Mess und Regeltechnik GmbH 105 139 www systec controls de deltawaveC P SYStec User manual CONTROLS 13 Troubleshooting Use the following check lists for troubleshooting and check all items listed If the error that prevents you from taking proper measurements persists after you completed the check contact your systec delater
50. e SD card later Please select FAT not NTFS or others from the format menu All data stored on the SD card will be deleted when systec Controls Mess und Regeltechnik GmbH 132 139 www systec controls de What if deltawaveC P is not detected from your PC deltawaveC P SYS tec User manual CONTROLS formatting the SD card 4 Copy the file Sysctrl hex to deltwaveC P must be copied to root directory 5 Switch off deltawaveC P P 6 Switch on deltawaveC P P During start the update will start automatically This might require some minutes After update it will restart automatically You can now check version in the lower most line of the start screen If you should face any problems while copying update files from PC to your deltawaveC P hang up an update might fail since a part of the required file is missing Please contact your systec dealer in that case Attention Please make software reset see chapter reset after update To make software reset you can press button RESET SYS at start screen systec Controls Mess und Regeltechnik GmbH 133 139 www systec controls de rh SySIEC 000 opeed of sound and temperature of various liquids Name of liquid 18 15 Media properties Acetone 0 7905 1190 Aniline 20 68 1 0216 1659 Alcohol 20 68 0 7893 1168 Ether 20 68 0 7135 1006 Ethylene glycol 20 68 1 1131 1666 n octane 20 68 0 7021 1192 o xylene 20 68 0 871 1360 Chloroform 20 68 1 4870
51. ero Setting C It is advisable to run a zero calibration before you start measurements possible Prerequisite for error free zero calibration is the complete N parameterization of the device proper installation of both ultrasonic transducers on the pipe as well as their electrical interconnection with the flow transmitter Also there should be really zero flow It is recommendable to wait some minutes after stopping process shut off pipe to allow the flow to calm down 8 6 1 Zero calibration starting in Flow1 menu e Close the valves of the piping e Navigate to the Setup window as follows using either of three options After power on Select Setup within the start sequence In the primary measuring window Flow 1 Select Setup and Zero Setup Select Set Zero Time 15 22 45 50 Memory 1 986B Accu full dero Setup Please select 1 Set Zero Delete Zero The following window opens on completion of zero calibration systec Controls Mess und Regeltechnik GmbH 60 139 www systec controls de deltawaveC P Tui SySIEC ONTROLS Durchfluss 0 0 m s Warmeleistung 0 0 S H Indizes 0 0 Max Ampl 1 a Your deltawaveC P displays the calculated correction value for the signal transit time on completion of zero calibration 8 6 2 Zero calibration using the main menu In the main menu select damping cutOff Zero gt Zero calibration Time 15 22 45 50 Memory 1
52. iliary marks systec Controls Mess und Regeltechnik GmbH 54 139 www systec controls de deltawaveC P SySIEC User manual ONFROLE e Mount the first transducer Its face is positioned on the axis of the first line drawn The transducer face not the transducer is centered onto the first crosshair Now calculate half of the pipe s outer circumference 2 mr Radius of pipe including wall thickness outer radius Example Radius outer 250mm U 2 3 1415 250mm 2 785 4mm e Position the zero line of the measuring tape onto the center of the second crosshair drawn on the pipe at same level as first transducer Measure the previously calculated distance half circumference You should now have located the precise position opposite to the first transducer Draw a third onto the pip at this position Picture 32 Determining the mounting position for transducer e Mount the second transducer Its face is positioned on the axis of the second line drawn The transducer face is centered onto the third crosshair The transducers are now mounted precisely opposite to each other and are prepared for measuring in Z mode systec Controls Mess und Regeltechnik GmbH 05 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Picture 33 Right mounting of transducers in Z mode 8 5 Edit parameters You can also parameterize the system using the complete setup menu However this meth
53. imary measuring window Flow 1 Select Setup gt Quick Setup Start Specify whether to enter the pipe circumference or outer diameter Time 15 22 45 60 Memory 1 986B Accu full Pipe Dimension Setup Please select one of the known value Circumference Time 15 22 45 5D Memory 1 98GB Accu full Time 15 22 45 50 Memory 1 986B Pipe Setup Diameter Pipe Outside Circumference Enter Pipe Outside circumference 0 000 0 mm Enter the outer diameter Enter the diameter systec Controls Mess und Regeltechnik GmbH 38 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS V Enter the pipe s wall thickness Time 15 22 45 50 Memory 1 986B Accu full Pipe Wall Thickness gt Enter pipe wall thickness 000 0 mm EHTER ESC It is advisable to use a wall thickness meter if you do not know this parameter Choose pipe material Time 15 22 45 50 Memory 1 0868 Accu full Pipe Material Setup Please select Pipe Material 1 Database User Time 15 22 45 50 Memory 1 9868 Accu full Time 15 22 45 50 Memory 1 9866 Accu full Fipe Material Data Base ser Pipe Material Sonic Speed Flease select Material Fipe Material 1 C Steel 2 S Steel 3 Copper Please enter sonic speed 4 Ductile Iron from the pipe material s Titanium 6 Aluminium Glass B PVC 0000 m s 9 PE HD PELD systec Controls Mess und Regeltechnik GmbH www sy
54. ise around the signal which reaches about 20 40 of signal TI e LE A 11 dat ds ia m eh g F m ll li ET ry As id FINT Y Picture 50 Oscilloscope menu showing noisy signal deltawaveC P is capable to handle noisy signals thanks to its sophisticated signal processing But of course a high SN should be approached by user to have some leeway in case of additional interferences systec Controls Mess und Regeltechnik GmbH 118 139 www systec controls de deltawaveC P User manual SySIEC CONTROLS If there are problems with your measurement SN can be improved by Surface of pipe Remove painting or rust Coupling grease Use sufficient coupling grease Magnalube Alignment of transducers Make sure that transducers are mounted as suggested by deltawaveC P Please also make sure that center of transducers touches the pipe sufficiently might be problem at very small pipes You can check the oscilloscope while mounting the transducers Make sure that transducers are not mounted e g on welding seams e Make sure to remove air from your liquid deareate e Choose another mounting position e g vertical pipe e Make sure to provide sufficient straight run e sure that signal cables are not disturbed by power cables e Especially pumps and motors with frequency inverters generate electric noise and should be avoided to be nearby e Use Z mode rather than V mode to
55. late to mark the mounting positions The example shows how to mark the positions using a plastic template e Wrap the plastic template once around the pipe at the mounting position of the first ultrasonic transducer transducers face has to be in line with the line to be drawn e Using a felt tip pen draw a line on the pipe along the template corresponds with the pipe circumference Picture 26 Attaching plastic template Draw line Picture 27 Attaching plastic template 2 systec Controls Mess und Regeltechnik GmbH 92 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Picture 28 Pipe with first mounting line for first transducer e On successful completion of parameterization your deltawaveC P displays the axial distance between the ultrasonic transducers transducer distance Measure the transducer distance based on the value displayed on your deltawaveC P starting from the first line drawn to the position at which the second line is to be drawn mounting position for face of the second transducer Picture 29 Measure required distance given by flow transmitter systec Controls Mess und Regeltechnik GmbH 53 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Picture 30 Set up the template to mark the mounting position of the second transducer e Draw two crosshairs on the same axis centered on the lines drawn with the help of the template Picture 31 Aux
56. ls t1 t2 The electronic circuit of deltawaveC P measures the transit time differential of the ultrasonic signals t1 and t2 that that travel upstream and downstream These signals are accelerated t1 or retarded t2 The difference that develops between both signal transit times is proportional to flow velocity and is used on combination with the piping geometry data for precise calculation of the volumetric flow rate v L Q L T2 T1 T2 T1 D T1 T2 2cosa T1 T2 2cosa 4 calculation of flow velocity m s X calculation of flow rate m3 s systec Controls Mess und Regeltechnik GmbH 8 139 www systec controls de deltawaveC P Tui SYS teEc CONTROLS The flow transmitter uses a sophisticated cross correlation to detect signals This ensures a reliable detection of signals even in case of harsh circumstances like gas and or particle load systec Controls Mess und Regeltechnik GmbH 9 139 www systec controls de deltawaveC P y3 f je User manual ONTROLS 4 deltawaveC P and components Picture 2 deltawaveC P With mounted ultrasonic transducers bottom and flow transmitters Your deltawaveC P essentially consists of the ultrasonic transducers and the flow transmitter that are mounted onto your piping systec Controls Mess und Regeltechnik GmbH 10 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 4 1 deltawaveC P flow transmitter Picture 3 deltawaveC P flow transmitter
57. ly filled 2 A Can you exclude gas load on the medium Is a pump close by If there is gas load e Are the transducers installed at the 10 AM or 2 PM position on the horizontal pipe e If there is gas load on the medium is there an option of mounting the transducers to a vertical pipe If yes mount the transducers to a vertical pipe 4 A Are you absolutely certain of the wall thickness Check the piping for the presence of engraved information that may be of relevance Hot water piping is subject to the formation of lime deposits that may propagate the deposit of solid particles of media with high content thereof Use a wall thickness meter You can lease or purchase a wall thickness meter from systec Controls check the wall thickness entry on the device 5 A Did you enter the outer diameter of the pipe or its circumference Check the corresponding values once again Please make sure that you did not mix it up 6 A Have you selected the correct piping material You are certain that the piping is not lined When taking measurements on a pipe made of concrete you must presume that this piping does not have sound conducting properties Check the parameterized values once again A Does the ultrasonic transducer match the application with regard to pipe dimensions and medium temperature Is the systec Controls Mess und Regeltechnik GmbH 109 139 WWW Systec controls de deltawaveC P SySIEC User manual DNTERDLE
58. n of approx 3 seconds and then release it switches the backlight On and Off 3 Multifunctional buttons Use this button to select the function that is displayed next to it on the screen systec Controls Mess und Regeltechnik GmbH 21 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS 5 2 How to navigate Use the corresponding multifunctional buttons A v 4 gt Arrow buttons for navigation Confirms your entry rm rm z rm e Confirms your entries and opens the next window BACK Returns you to the previous window Increases the value Reduces the value Y Triggers the XYZ function variable depending on the application IMOHWE No function systec Controls Mess und Regeltechnik GmbH 22 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 6 Get started 6 1 Basic settings main menu navigation 6 1 1 Setting language Switch on the device During the start sequence press the multifunctional button that is located next to the SETUP field System Check Please wait or select SETUP SYStec CONTROLS systec Controls GmbH Puchheim Germany Ssystec controls de DeltaWaveCl Revision 1 0 7 Production Date Hov 29 2011 Time 15 22 45 5D Memory 1 986B Accu full Help For a fast Setup of the basic im rs choose QUICK SETUP else choose Setup ADCR dist 0 0 mm BAR index 0 sy
59. nal Z signal is visible The Z signal reaches the receiving transducer after T t1z 14 1 1 2 Oscilloscope menu of deltawaveC P With the oscilloscope menu you can analyse signals and even manipulate them in order to handle very challenging applications systec Controls Mess und Regeltechnik GmbH 114 139 www systec controls de deltawaveC P SySIEC User manual ONTROLS i deltawaveC P sets all necessary parameters for the signal processing When manipulating signals these settings will change This might result in a loss of signals and or failure in measurement The changes done in the oscilloscope menu might remain valid even when leaving the menu To get settings from deltawave the site should be parameterized again deltawaveC P only works with the signals within the measuring window The measuring window represents a certain period of time which is analysed by deltawave about signals The measuring window can be moved back and forth by using the arrow buttons tlw Amplitude Zoom Window Zoom Zoom Picture 47 Measuring window Normally deltawaveC P tries to set the measuring window that way that only the desired signal e g V mode signal when using V mode as installation Other signals Interfering signals are out of window systec Controls Mess und Regeltechnik GmbH 115 139 www systec controls de deltawaveC P syst PB User manual CONTROLS Picture 48 Oscilloscope menu showing desired signals
60. nal or downstream signal depending on connection of cables 2 Signal run time of back signal 2 Upstream signal or downstream signal depending on connection of cables dT Measured difference between T1 and T2 minus Zero offset if applicable dT is proportional to flow Measured velocity Vs systec Controls Mess und Regeltechnik GmbH 127 139 www systec controls de deltawaveC P SySIEC User manual HEROES Measured speed of sound of media Depends e g on temperature SigQ Number of valid signals in percentage deltawaveC P makes a lot of measurements per second and automatically filters out unreliable signals The number of measurements in relation to valid measurements is SigQ The achievable number is related to the choosen quality see parameter quality below The higher the quality the lower usually the SigQ When setting quality to O there is basically no filtering of signals and all signals are used for measurement with the risk of using bad signals K Factor Factor which compensates the influence when measuring laminar flow Re lt 8000 When measuring in that area a small additional uncertainty might occur Reynolds The number of Reynolds automatically affects the choosen compensation factor The used signal sequence Table 4 Data in diagnostic menu 1 Diagnostic menu 2 3 Time 15 22 45 50 Memory 1 98GB Accu full Diagnosis Path Length Delay ADCR dist BAR index Gain
61. nennnnnn 71 Table 3 Data 1 menu Neat H H 72 Table 4 Data in diagnostic menu 1 ceceedccdsccccnedecadasstneveneseendaststesedacecencactsaasnacsecesdenesueceucssenetiedsasstcsedeasdeesecodens 128 Table 5 Data diagnostic MENU H 129 Table 6 Data in diagnostic menu 3 zuu02us0ssnnnnnnennnonennnnnnennnonnnnnnnnennnennnnnnnnennnennnnnnnnennnensnnnnnnennnnennnensnnnnnnennnensnnnnnnn 130 Table 7 List of available ultrasonic transducers cccc cece ceececeeeeeeeeeeseeeeceeceseecesaueeeaeeceseeceseeesseeesseaaeessueeeseeeeseneesaaees 138 systec Controls Mess und Regeltechnik GmbH 4 139 www systec controls de V 1 13 deltawaveC P SYS t E EC User manual CONTROLS 1 About this manual You don t have much time for reading Use the beacon You are a Newcomer Advanced user Professional The chapter headings are appended red orange or green spots These will help you in getting started with deltawaveC P inno time at all Professional You already have professional knowledge of ultrasonic measuring systems gt Set out with the deltawaveC P Getting Started separate attachment gt You may also want to read the chapters that are marked with the green dot Advanced user You occasionally had the opportunity to handle ultrasonic measuring equipment gt Start with chapter 8 3 Quick setup Start wi
62. ntrols Mess und Regeltechnik GmbH 129 139 www systec controls de deltawaveC P User manual SySIEC Diagnostic menu 3 3 Time 15 22 45 5D Memory 1 986B Accu full Diagnosis 0 0 m 5 1 0 0 0 0 MU T2 0 0 Ti rau value 0 0 ps 2 rau value O Ops dT raw value 0 0ns ADCR Delay us C Pipe Delay 0 0 ps Coating Delay 0 0 ps ap 0 0000 LambdaCorr 0 Delay Corr 0 00 ps T1 T2 raw Signal run times along complete signal path including pipe wall and transducer enclosure dt raw Measured time difference of T1 T2 raw XDCR DCR Transducer Signal run time within transducer Pipe delay Signal run time within pipe wall therefore changes in speed of sound of fluid Coating delay Delay in signal run time generated by coating if applicable Lambda Corr Delay can be manually edited not recommended only for maintenance by multiples of wave length of signal Delay Corr Shows Lambda Corr in useconds Table 6 Data in diagnostic menu 3 systec Controls Mess und Regeltechnik GmbH 130 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 14 2 Software update 14 2 1 Check current software version Before making an software update please check version of your software Switch off deltawaveC P and restart it During start you can find version at the bottom of start screen e g 1 0 6c or similar Please note this value System Check Please wait or select SETUP
63. nual CONTROLS POWER B 0 00 Mu Displays the actual heat quantity HEAT 0 00 mun Displays the actual heat quantity Returns the sonic speed of the mediums Specifies the signal quality in Outputs the actual temperature of the connected PT100 temperature sensors Signals the measurement status Signalisiert den Status der Messung LOG Indicates deactivated data logging INACTIVE LOG ACTIVE Indicates ongoing data logging USB ON Indicates USB connection to PC Table 1 Data in main menu Flow1 Resets the Totalizer flow rate counter to zero e Change to the diagnostics windows Only necessary for information or if you do not receive any measurement results Change to measuring window Flow 2 providing further information asc Change to oscilloscope menu where you can watch signals systec Controls Mess und Regeltechnik GmbH 70 139 www systec controls de deltawaveC P pessime SySIEC 9 2 Measuring window Flow 2 How to open the central measuring window Flow 2 Starting in the primary measuring window Flow 1 Select Flow 2 Flow measuring window 2 provides concise information that is important for your flow measurements without heat measurement The window also provides additional flow velocity data Time 15 22 45 50 Memory 1 986B Accu full Flow 2 LES 0 0 m s 0 0 C Status 5100 0 T 0 0 C LOG AKTIV FLOW FLOW 1 SETUP 0 00 m3 s FLUID VELOCITY 0 00 m s TOTAL FLOW 0 00
64. o be set up using a measuring tape When using a spacer bar in the so called V mode you can position the transducers conveniently by means of the spacer bar 8 4 1 V mode and W mode Mounting distance Picture 16 Example of the V or W mode without spacer bar systec Controls Mess und Regeltechnik GmbH 45 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Picture 17 Example of the V or W mode with spacer bar I E Sl a Dt e P se 27 m Ee gt E DM L ur pnm Dc 1 ww s f S of a Picture 18 Example of the V mode mount with fabric reinforced tensioning tapes for large pipe diameters systec Controls Mess und Regeltechnik GmbH 46 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS 8 4 2 Installation at Z Mode Distance Transducer 1 Transducer 2 Picture 19 Mounting of ultrasonic transducers Z mode Picture 20 Mounting of ultrasonic transducers in Z mode using mounting chains systec Controls Mess und Regeltechnik GmbH 47 139 www systec controls de deltawaveC P SySIEC ONTROLS Picture 21 Example of Z mode installation with fabric reinforced tensioning tapes for large pipe diameters 8 4 3 Introduction in ultrasonic transducer mounting Basic structure of the ultrasonic transducer The ultrasonic transducer F10 and F20 consists of a transducer carrying element and the actual ultrasonic t
65. od is less convenient as it does not offer a step by step guide to parameterization It is therefore recommended to use the main menu only in situations that require editing of an individual parameter You have direct access to the parameters of the piping and medium as well as to the dialogs for selecting the ultrasonic transducers and mounting mode If you only want to change the mounting mode from V to Z simply select Transducer parameters and change it without having to run a complete Quick Setup session This document provides only a brief overview of parameterization and main menu in the form of structure diagrams that help you to identify the functions grouped in the respective menu The basic parameterization sequence is similar to a complete parameterization using the Quick Setup tool We therefore do not elaborate in closer detail on this topic Navigate to the main menu In the primary measuring window Flow 1 Select Setup gt CMPL SETUP systec Controls Mess und Regeltechnik GmbH 06 139 www systec controls de deltawaveC P User manual SYSIEC Select the parameters to edit e g Pipe parameters Medium parameters or Transducer parameters Time 15 22 45 50 Memory 1 98GB Accu full Select one of the Complete Setup submenus to parameters or press ESC to leave complete Setup SELECT SUBMEHU ipe Setup 3 Fluid Setup 4 Transducer Setup 1 0 Setup Logger Setup System Setup Unit
66. of deltawaveC P with connections 1 Power Input This jack is used to connect the plug in power adapter that is included with your deltawaveC P package 2 USB Interface Mini USB Typ B Enable access to the integrated SD memory card from a PC This card is used to store process tag data and measurement data LOG files Windows XP or later versions detect the internal SD Card as mass storage medium This means that you do not need to install additional drivers systec Controls Mess und Regeltechnik GmbH 17 139 www systec controls de deltawaveC P Tui SYSIEC CONTROLS Hardware Reset Please use a small screw driver or paper clip to press the reset button You can find additional information about using the reset in chapter 12 8 3 BNC Inputs for ultrasonic transducers Jacks for the ultrasonic transducers 4 Relay output Impulse output 4 Pol Mini DIN Electrically isolated output with NO normally open contact This internal NO contact is open unless an actuating signal is generated This means that you can assign alarm or threshold limit functions to this output Impulse output with open collector passive 5 Inputs for temperature sennsors PT 100 6 Pole Mini DIN Receptacles for the optional temperature sensors that enable the use of the internal heat measurement function of your deltawaveC P 6 4 20mA Analogue outputs 5 Pol Mini DIN These outputs can be assigned variables
67. or systec Controls Mess und Regeltechnik GmbH 84 139 www systec controls de deltawaveC P 5 Ef PB User manual CONTROLS Microsoft Excel he 3 i Arial 10 v rm Mappel oy E P Extras Daten Fenster a part File Iname TEST10 txt 2 Start Date 18 11 2011 3 Start Time 13 23 51 4 5 Duration 0 days 0 hours 2 minutes 0 seconds 6 Interval 0 hours 0 minutes 1 seconds Date TimeStamp Flow m h FluidVel m s SonicVel m s TotalFlow m Power MW Heat MWh T1 C T2 C T2 T1 C 8 2011 10 26 10 22 35 24 5 1521 7 0 614 7 2 58 7 81 7 23 9 12011 10 26 10 22 38 24 5 1520 7 0 602 2 5 592 81 7 22 5 10 12011 10 26 10 22 41 24 2 5 1 1520 5 0 573 3 3 60 2 81 5 21 3 11 2011 10 26 10 22 44 24 4 5 2 1520 1 0 559 3 4 60 8 81 3 20 5 12 2011 10 26 10 22 47 24 4 5 1 1518 7 0 518 9 3 9 62 81 1 19 1 13 2011 10 26 10 22 50 24 4 5 1518 0 492 4 4 3 62 8 81 18 1 14 2011 10 26 10 22 53 24 5 5 1 1518 7 0 446 8 47 64 5 80 9 16 4 15 12011 10 26 10 22 56 24 5 5 1 1518 3 0 423 2 5 1 65 3 80 8 15 5 16 12011 10 26 10 22 59 24 4 5 1 1517 8 0 373 5 4 67 80 8 13 7 2011 10 26 10 23 02 24 5 5 1 1516 1 0 347 4 AT 67 9 80 7 12 8 18 12011 10 26 10 23 05 24 4 5 1515 8 0 300 2 6 69 6 80 6 11 19 12011 10 26 10 23 08 24 4 51 1515 6 0 271 1 6 2 70 4 80 7 10 2 20 12011 10 26 10 23 11 24 5 5 1 1515 4 0 229 9 6 4 72 1 80 6 8 4 21 12011 10 26 10 23 14 24 5 5
68. or the systec Controls Hotline at 49 0 89 809 06 O Please make sure to have the following information at hand for your support request Pipe material Pipe outer diameter Wall thickness Medium medium temperature Type length of the intake discharge circuits Type of transducer used i Simply print the deltawaveC P troubleshooting information chapter 15A for troubleshooting by means of step by step elimination of all items This procedure helps you in remaining cool calm and collected when troubleshooting an application that is possibly rather complex and in locating the fault systematically systec Controls Mess und Regeltechnik GmbH 106 139 www systec controls de deltawaveC P SySIEC ONTROLS 13 1 Integrated sensor test function Your deltawaveC offers the possibility to check the ultrasonic transducers in combination with sensor cables For example If there are no measurement results during a measurement than a sensor test makes sure that the ultrasonic transducers works in a proper way Thus a non possible measurement is caused not by the instrument but possibly from the application To perform a sensor test following described steps are necessary 1 Open OSCI window It is possible to open the OSCI window from the DIAG window or one of the three measurement windows From that screens the OSCI window is reached by the press on the OSCI button A prompt with the question to apply autowindow f
69. ow1 menu nennen nennen nn nnn 60 8 6 2 Zero calibration using the main menu nennen enne nenne nennen nnn nnne anna sn nnn 61 8 6 3 Deleting the zero VANS Tr 62 8 7 Heat me ASUS MEN nenne ee ee ee een ee 63 8 7 1 a rare u ea 63 8 7 2 hehe 65 8 7 3 Zero setup of temperature sensors ccccecccseececeececeeeeaeececeeeeeseeeseeeeseeceseeeesseeeeseeeeseueesseeessneeeetseeeas 66 8 7 4 Absolute thermal output measurements absolute measurement with PT100 67 9 Measuring windows of deltawaveC P 69 9 1 IIT E HET ECIAM 69 9 2 Measuring E T TT 71 9 3 Measuring window Heat a en 71 9 4 Selecting the physical uni anna aussah rennen 72 9 4 1 Selecting ihe HOW UNI ee eier 73 9 5 Selecting the physical unit for the 1 74 9 5 1 Selecting the physical unit for thermal 75 9 5 2 Selecting the physical unit for heat quantity 2uuss244000nenneennennnennnnnn nennen nennen nennen 75 systec Controls Mess und Regeltechnik GmbH 2 139 www systec controls de V 1 13 deltawaveC P SYS t E EC User manual CONTROLS 9 6 Saving
70. r device accordingly You might also try to test your equipment on a different piping section that is close by in order to find out whether or not you can perform a measurement Check all measuring leads for damage systec Controls Mess und Regeltechnik GmbH 110 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS B Imprecise measurement results 1B Did you observe the corresponding upstream and downstream distances The quality of measurements will deteriorate in proportion to shorter upstream and downstream distances 2 B Did you perform a zero calibration while after having closed a stop valve on piping 3 B Once again check the parameterized values with regard to the Pipe outer diameter Wall thickness Piping material Transducer distance What measures can you take if the piping is not filled completely If you cannot simply separate the piping because it is plastic piping for example or if the application is in the planning or installation phase it is recommended to use a siphon to compensate for partially filled piping The gradient of the siphon is calculated based on the expected flow flow velocity and contamination load Contact us for support if it is necessary to install a siphon for your application svnho systec Controls Mess und Regeltechnik GmbH 111 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS 14 1 Diagnostic menu of deltawaveC P
71. ransducer The ultrasonic transducer is made of plastic PEEK that has a beige colour and is protected by means of a metal sheath The transducer is secured by means of a knurled screw that is passed through the transducer support This support can be shifted in axial direction blue arrow with the help of the knurled screw A The ultrasonic transducer type F05 consists only of the sensor sheath and the actual ultrasonic transducer Sheath Ultrasonic transducer systec Controls Mess und Regeltechnik GmbH 48 139 www systec controls de deltawaveC P SySIEC User manual TROLS Knurled screw A Transducer face Transducer support er Picture 22 Layout of ultrasonic transducer Before you mount the ultrasonic transducer onto the piping the beige transducer surface has to be brought into the position underneath the bottom edge of the transducer support srew transducer into support Picture 23 Proper application of the acoustic gel on the sensing face of the ultrasonic transducer systec Controls Mess und Regeltechnik GmbH 49 139 www systec controls de deltawaveC P User manual SystBEL 8 4 4 Mounting in V mode or W mode Once you have completed parameterization of the measuring point the flow transmitter displays the distance between the transducers in mm face to face see Picture 22 units and as number of grid holes for use of the spacer bar ultrasonic transducer
72. re 4 signal CNS seca t T E esd aes 13 Picture 6 Spacer bar for transducer types XUC PW 10 und 20 14 Picture 7 Transducer PWO05 500 KHZ for large pipes Mounting with textile 15 Picture 8 Back side of deltawaveC P with nnne nenne nnn nnn 17 Picture 9 deltawaveC P in the hard shell nennen nnne nnns nnn enn 19 Picture 10 Straight run 30 Picture 11 Preferable mounting positions for ultrasonic transducers 1 31 Picture 12 Preferable mounting positions for ultrasonic transducers 2 32 Picture 13 Mounting of transducers V Mode 33 Picture 14 Mounting of transducers in W mode hannes nnns nnn 34 Picture 15 Mounting of transducers in Z mode nennen nenne nennen nn 34 Picture 16 Mounting of ultrasonic transducers V mode sss nnne nnn 45 Picture 17 Example of the V or W mode without spacer
73. reduce path length and therefore to increase signal strength e Use V mode rather than W mode e Use stronger transducers e g F05 instead of F10 or F10 instead of F20 systec Controls Mess und Regeltechnik GmbH 119 139 www systec controls de deltawaveC P SYsStec CONTROLS 14 1 1 4 Sharpness of Signals deltawaveC P uses coded signals to ensure to detect signals also in case of noise Coded means that deltawaveC P makes phase shifts within a signal package Picture 51 shows a sharp signal You can see ca 5 waves followed by a phase shift and another waves 1 d m Fi H 4 WE B Phase shift pa 1 zl A i E 5 L 5 Lo uw3GaA 73 z z a L J D Picture 51 Sharpness of signals systec Controls Mess und Regeltechnik GmbH 120 139 www systec controls de deltawaveC P SySIEC User manual 2eit 22 20 30 SD Speicher 1 986B Akku Durchfluss 6 13 m h 0 0 C Warmeleistung 0 0 T 0 0 ze Verz gerung us 203 0 Gaint Signal Sensor 1a aqu how A signal Sensor Mi 1 DOWN Picture 52 Diffuse signals Picture 52 shows diffuse signals There is basically no phase shift This might result in misdetection of signals Thanks to it s sophisticated signal processing deltawaveC P is able to handle diffuse signals until a certain limit Nevertheless sharp
74. s Setup Calibration Setup Damping LCut ff Zern systec Controls Mess und Regeltechnik GmbH 57 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE Direct access to the pipe parameters Pipe Setup Outer diameter 4 or gt Outer Circumference Enter Outer Circumference Enter Outer diameter hi fi Enter wall thickness Y User defined pipe material or Pipe material from data base Enter speed of sound of your pipe material pipe material v v Select from data base 1 Steel 2 Stainless Steel Does pipe have internal coatina v YES gt NO Enter thickness of coating Material of coating Choose from data base customized coating Select Enter speed of 1 Rubber sound of your 2 coatina 4 Me 00 systec Controls Mess und Regeltechnik GmbH 58 139 www systec controls de deltawaveC P SySIEC User manual ONTROLS Setup fluid data or Choose from data base Set user defined fluid Select from data base oet speed of sound of user defined fluid 1 Water 20 Degree 2 sas Enter kinematic viscosity Enter heat capacity Enter density Direct access to selection of ultrasonic transducer and mounting mode Transducer Setup v Choose transducer Choose mounting mode v systec Controls Mess und Regeltechnik GmbH 59 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 6 Z
75. s type F10 and F20 Grid number 5 for example is equivalent to the number of grid holes between the ultrasonic transducers plus the position at which the knurled screw of the opposing transducer has to be mounted Install the transducers on the spacer bar as shown in the figure Secure the transducers on the spacer bar using the knurled screws B Knurled screw B Example Grid number 5 If the wrong space bar short or long is applied the measurement fails or the measurement will have wrong values systec Controls Mess und Regeltechnik GmbH 50 139 www systec controls de deltawaveC P SySIEC User manual Picture 24 Positioning the ultrasonic transducers by means of spacer bar grid 8 4 5 Fix transducers at pipe using mounting chains Knurled screw A Picture 25 Securing the ultrasonic transducers types F10 and F20 by means of stainless steel tensioning chain Fix the ultrasonic transducers using the stainless steel chains with or without spacer bar Attach the chains to the hooks on the transducers while keeping them under only slightly tension Approach the ultrasonic transducers to the pipe by adjusting the knurled screw A until the transducer is pressed slightly onto the pipe systec Controls Mess und Regeltechnik GmbH 51 139 www systec controls de deltawaveC P Tui SySIEC 8 4 6 Mounting the ultrasonic transducers based on the Z method Use a plastic or paper temp
76. st to keep to deactivate Auto Window PLE sue Scan You should see distinguished signals UP and DOWN in the oscilloscope as described in previous chapter If you want to activate auto window please press DIAG and OSZ again Answer with YES Please check if position of ultrasonic signals have been changed Please also check if value for delay has been changed If yes please use auto window for your measurement once you choose YES auto window is activated also when you leave oscilloscope mode To de activate auto window you have to enter oscilloscope mode again and answer with NO systec Controls Mess und Regeltechnik GmbH 126 139 www systec controls de deltawaveC P Tui SystBEL ONTROLS 14 1 2 Diagnostic menu The diagnostic menu shows a lot of parameters which are mainly readable for experienced users The diagnostic data are also suited for troubleshooting Diagnostic window 1 3 Time 15 22 45 60 Memory 1 98GB Accu full Diagnosis 35 Ti 0 0 C T 0 0 C kHz 0 00 Us 0 00 PS 0 00 ns 0 0 m s 0 0 m s 0 typ 75 0 0 Reynolds 0 0 SendCode Frequency Shows the signal frequency which depends on the selected transducer Basically there are three different transducer using different frequencies SOOkHz 1000kHz 2000kHz Signal Shows the type of signal code deltawaveC P uses coded signals to allow reliable detection of signals T1 oignal run time signal 1 Upstream sig
77. stec Controls Mess und Regeltechnik GmbH 23 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Use the arrows in the next window to select the dialog language Confirm your entry with Enter Exit the menu with SETUP Time 13 22 45 5D Memory 1 98 GB Set Language German 3 Chinese simplified The language setting changes the language used in the menus The language in the fields next to the multifunctional button remains more or less unchanged 6 1 2 Navigation in main menu flow 1 The Flow rate 1 measuring window is automatically opened with a delay of a few seconds after power on of the deltawaveC P and display of the start screen The Flow 1 measuring window provides an overview of all data that is necessary for flow and heat measurements Select Setup Time 15 22 45 50 Memory 1 98GB Accu full 5 0 0 m s Ti 0 0 C Status Sig 0 T2 0 0 C LOG AKTIV FLOW SETUP 0 00 m s TOTAL FLOW 0 00 m POWER 0 00 Mu HEAT 0 00 Mun systec Controls Mess und Regeltechnik GmbH 24 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Select COMPL Setup once you can see the window Time 15 22 45 50 Memory 1 9868 Accu full Help For a fast un of the basi parameters choose OMPL SETUP COMPL Sai SETUP erup C bg UICK SETUP else choose SDCR dist 0 0 mm BAR index 0 You are now in the main menu You can select all necessary f
78. stec controls de sor manual SYSIEL v CONTROLS Does the pipe have a lining YES NO Time t5 22 45 50 Memory 1 986B Accu full Pipe Coating Pipe with Coating Enter the thickness of the lining Time 13 22 45 5D Memory 1 98 GB Coating Thickness Enter pipe coating thickness 000 0 mm Select the database or user input if a material is not listed in the database systec Controls Mess und Regeltechnik GmbH 40 139 www systec controls de deltawaveC P SySIEC User manual CBNTEDLS Choose lining material Enter speed of sound fom data base of user defined coating Time 15 22 45 50 Memory 1 986B Accu full Time 15 22 45 50 Memory 1 986B Accu full Pipe Coating Data Base User Pipe coating Sonic Speed Please select Coating Material mec 3 Email Please enter coating sonic 2 IN Jo amp 0000 m s Select the medium Time 15 22 45 50 Memory 1 986B Accu full Fluid Setup Please select Fluid 1 Database User Time 15 22 45 50 Memory 1 986B Accu full Time 15 22 45 50 Memory 1 986B Accu full Fluid Data Base User Fluid sonic Speed Please select Fluid 1 Water 70 Cdeg Water 50 Cdeg Water 100 Cdeg Please Ri fluid sonic Aceton ed Glycol Water Glycol 23x Water Glycol 38 Water Glycol 54 0000 0 m s Gycerin e EATER Lube Dil systec Controls Mess und Regeltechnik GmbH 41 139 www systec controls de
79. such as the flow rate and return a current that is proportional to the value of the variables The outputs operate in active power provided by flow transmitter 2 wire mode systec Controls Mess und Regeltechnik GmbH 18 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS e deltawaveC P provides a Hardware Reset function that 1 resets the device to a defined initialized state You trigger Hardware Reset by actuating the pushbutton switch through the Reset opening on the deltawave for example using a paper clip 4 5 Scope of supply basis package f A Picture 8 deltawaveC P in the hard shell case e Hard shell case systec Controls Mess und Regeltechnik GmbH 19 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS e deltawaveC P flow transmitter e Plug in power adapter including an IEC appliance power cable e Signal cable e Ultrasonic transducer as ordered by the customer e Spacer bar for the ultrasonic transducers e Cable for the 4 mA to 20 mA analog output Mini DIN alligator clips e Digital output cable for the relay output Impulse output Mini DIN alligator clips e Stainless steel mounting chains up to DN400 e Getting Started Quick start manual e CD with operating instructions e Ultrasonic coupling grease Other ultrasonic transducers for smaller or larger pipe dimensions as well as clamp on temperature sensors are available on separate
80. switched on Percentage display Displays the charging state of the battery systec Controls Mess und Regeltechnik GmbH 27 139 www systec controls de deltawaveC P SySIEC ONTROLS The times specified apply to a new battery The factual operating load cycles may deviate from the specified time values systec Controls Mess und Regeltechnik GmbH 28 139 www systec controls de deltawaveC P SYStec User manual CONTROLS The following section elaborates on essential aspects that must be taken into account for successful flow rate measurements f Preparing for measurement 7 1 Required straight runs The selection of the mounting location has a significant impact on measurement quality Particularly the charge and discharge area listed in the following table should be taken into account systec Controls Mess und Regeltechnik GmbH 29 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS More than More than 10D 1 LN Flow control valve exists on downstream side Picture 9 Straight run requirements systec Controls Mess und Regeltechnik GmbH 30 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 7 2 Mounting positions for transducers 7 2 1 Basics the mounting of ultrasonic transducers The pipe always has to be filled completely at the mounting positions of the ultrasonic transducers It is not possible to take measurements on partially
81. t SETUP gt CMPL SETUP In the main menu navigate to Damping CutOff Zero menu Time 15 22 45 50 Memory 1 98GB Accu full Damping Cutoff Zero Setup Auto Window Please select 1 Damping Flow 2 Cut Off Flow 3 FO 4 Auto Window systec Controls Mess und Regeltechnik GmbH 101 139 www systec controls de deltawaveC P Tui SYSIEC CONTROLS 12 5 Flow Damping In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to Damping CutOff Zero gt Damping Flow You can specify an attenuation of signal output in this dialog Enter a damping time It is a T63 damping That means after damping time the displayed value has reached 63 of real change Example Damping time 5 seconds Flow change from 1 m3 h to 2 m3 h Display Shows 1 63m3 h after 5 seconds 1 93 m3 h after another 5 seconds 10 seconds in total Typical values are 5 30 seconds The higher the damping the slower the measurement but the smoother the measurement curve 12 6 Flow Cut off In the primary measuring window Flow 1 Select SETUP gt CMPL SETUP In the main menu navigate to System Setup gt Damping Cut off Zero Cut off Flow Only the flow velocities that are greater than the parameterized Cut off will be displayed Lower velocities will be considered and displayed as O Time 15 22 45 50 Memory 1 986B full Cutoff Flow Setup Cut off flaw
82. tal output 1 x relay NO electrically isolated Impulse output open collector passive USB Mini jack Type B 2 x PT100 3 wire Available ultrasonic transducers Typ Pipe Size Temperatur XUC PW F21 2 MHZ DN10 DN100 40 150 C XUC PW F10 1 MHZ DN32 DN400 40 150 C XUC PW F05 500 kHz DN200 DN6000 40 80 C 150 C a A Table 7 List of available ultrasonic transducers systec Controls Mess und Regeltechnik GmbH 138 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS Notes Contact systec Controls Mess und Regeltechnik GmbH LindberghstraBe 4 82178 Puchheim Germany Telefon 49 89 80 90 6 0 Fax 49 89 80 90 6 200 eMail info systec controls de systec Controls Mess und Regeltechnik GmbH 139 139 www systec controls de
83. tawaveC P SySIEC User manual DNTERDLE Output of the distance between the ultrasonic transducers Time 15 22 45 SD Memory 1 98GB Accu full elp For a fast Setup of the basic rameters choose QUICK SETUP else choose MPL SETUP Setup ADCR dist 0 0 mm Mounting Bar Setup T pe SHORT 7 5mm BAR index 0 Before you start measuring we highly recommend a zero setup How to perform a correct zero setup is written in chapter 8 6 Attention Please pay attention which space bar type is displayed Long distance between two boreholes is 15mm Short distance between two boreholes is 7 5mm The space bar type short can only be used in combination with ultrasonic transducer type XUC PW F21 The space bar type long can only be used in combination with ultrasonic transducers type XUC PW F20 and XUC PW F10 END The distance between transducers is specified in millimeters N and always measured between the faces of transducers 1 and 2 These dimensions are independent of the selected mounting mode systec Controls Mess und Regeltechnik GmbH 44 139 www systec controls de deltawaveC P SystBEL User manual BNTEDLS 8 4 Mounting distance The distance between the ultrasonic transducers is always measured between their opposing surfaces in all mounting modes Once you have completed the parameterization of the measuring point the flow transmitter displays the distances that have t
84. terized data is displayed Enter a file name Use the arrow keys to select the letters or delete a letter by means of DEL Accept the letter with ENTER Select DONE and press ENTER to exit data input Time 15 22 45 5D Memory 1 986B Accu full SAYE current parameter RENAME file name LOAD parameter from file DEFAULT Transducer OPE aL C CP F 2 zo DELETE ount Type Signal Frequency o kHz Sample Rate o kHz Humber of Samples Send Code Barker 7 Fluid Material Water 20 Deg Speed Sound 2 0 m s Kin Viscos 0 0 E 6 meis Heat Cap DSH JE Density Thickness O Omm Speed Sound Doms oelect SAVE to save the parameter data systec Controls Mess und Regeltechnik GmbH 81 139 www systec controls de deltawaveC P SySIEC User manual CONTROLS 2 11 15 22 45 SD Speicher 1 98GB Akku full Wandler Tee DUDEG ontageart W Mode LOAD Medium Material Wasser 20 C Schallgeschwindigkeit 1456 m s Kin Viskosit t 1 2 E 6 m s Diete kn 418 kg m Rohr Material S Stahl Durchmesser 85 2 mm Wandst rke 2 6 mm Schallgeschwindigkeit 309 0 m s Rahrauskleidun BACK Material Aust i id ng St rke mm Schallgeschuindigkeit 2030 m s select LOAD to load a parameter set from memory Select RENAME to rename the stored file Select Delete to delete the choosen parameter file Please use button 4 to scroll through the details of the stored parameter file
85. th the chapters that are marked with an orange spot You may also want to continue reading the chapters with the green spot Newcomer You have never worked with an ultrasonic meter before Start at the first chapter You will receive a step by step introduction to ultrasonic measuring technology The fields identified with an exclamation mark contain important information that relates to the basic data and operation of the device The fields identified with the letter i contain supplementary and helpful information systec Controls Mess und Regeltechnik GmbH 5 139 www systec controls de V 1 13 deltawaveC P SYS tec User manual CONTROLS Key aspects of deltawaveC P deltawaveC P is a portable clamp on ultrasonic flow meter for measuring liquids in filled piping systems deltawaveC P operates by the ultrasonic transit time differential method Heat measurement is included as standard application Optional clamp on PT100 temperature sensors are available deltawaveC P can be operated in cordless mode as well as on a power adapter for operation with 100 duty cycle The device supports measurements on piping with diameters from DN10 to DN6000 depending on the sensor used The media to measure may have a temperature range from 40 C to 150C depending on the transducer used You can save the measuring data to the internal SD card read the data via USB port and import this data using an office software such as MS E
86. thickness gauge to precesily measure the wall thickness systec is offering the wall thickness gauge deltawaveC P WD Please ask you systec dealer for further information or visit us at www systec controls de systec Controls Mess und Regeltechnik GmbH 32 139 www systec controls de deltawaveC P E yst PB User manual CONTROLS 7 2 3 Ultrasonic transducers on non planar surface You should never mount the transducers on non planar surfaces such as welding seams or deformations You should always try to remove thick and uneven protective paint coating from the piping area where the ultrasonic transducers are to be mounted 7 3 Mounting ultrasonic transducers This chapter informs you of the options for mounting the ultrasonic transducers The V mode is standard for most applications 7 3 1 V Mode Transducer 1 Transducer 2 Picture 12 Mounting of transducers in V mode In the so called V mode both ultrasonic transducers are mounted onto the same side of the pipe This mode is the standard for small and medium pipe dimensions The ultrasonic signals are reflected from the pipe wall systec Controls Mess und Regeltechnik GmbH 33 139 www systec controls de deltawaveC P y3 f mm User manual DENTEDLS 7 3 2 W Mode Transducer 1 Transducer 2 Picture 13 Mounting of transducers in W mode The W mode is a special method for mounting the ultrasonic transducers This method is usually employed on small to
87. trols de deltawaveC P User manual SySIEC CONTROLS Continuous data logging Example You want to log the data generated from May 25 20YY 3 00 PM to May 26 20XX 4 00 PM The data is to logged at cyclic intervals of 60 seconds to the SD Card Start 15 00 Stop 16 00 25 05 20YY 26 05 20YY 27 05 20YY Zl e Enter the start date May 25 20XX e Enter the start time 3 00 PM e Enter the duration in 001 01 00 00 format e Enter the interval in 00 00 60 format Time 15 22 45 50 Memory 1 98GB Accu full Continous Logging Please enter date time for continous logging Duration 000 00 00 DDD HH MM SS Interval 00 00 00 HH MM 55 ENTER The data logger does not make average over the cycling period Always the current values are stored If you choose interval of 10 seconds the current values each 10 seconds are stored not the average over last 10 sec systec Controls Mess und Regeltechnik GmbH 78 139 www systec controls de deltawaveC P pecie SYStEC To delete or to rename existing log files please connect your deltawaveC P to your PC using the USB cable Then you can access the log files directly at the SD card Message LOG ACTIVE is being shown at the display while data logging is going on If there is no data logging display shows LOG INACTIVE Time 15 22 45 5D Memory 1 986B Accu full Vs 0 0 m s Ti 0 0 C Status Sig _0 T2 0 0 C LOG AKTIV FLOW SETUP 0 00 m s TOTAL FLOW
88. unction is shown To perform a sensor test it is necessary to proceed with 2 To get to the send signal the arrow button on the right side of the window 1 has to be pressed several times until the displayed delay time 2 indicate 0 0 At the beginning of the y line there are two signal packages 3 That packages are the both send signals Picture 41 Osci window send signal 4 Proceeding with the test procedure there must be a little acoustic coupling grease on one of the two transducers systec Controls Mess und Regeltechnik GmbH 107 139 www systec controls de deltawaveC P 5 yst PB User manual UTEDLS 9 By pressing both ultrasonic transducers slightly together as shown in the picture below the test can be preceded Picture 42 Test of transducers 6 If the ultrasonic transducers are working in a good condition a second signal package is measured after the send signals This signal packages are the receiving signals 1 The post pulse oscillation 2 depends on the type of ultrasonic transducer and could differ from the example photography below Post pulse oscillations are not in relation of good working ultrasonic transducers Picture 43 Osci window send and receive signal systec Controls Mess und Regeltechnik GmbH 108 139 www systec controls de deltawaveC P quisi SYSIEC coNTROLS 14 Troubleshooting A No measurement at all 1 A Are you absolutely certain that the piping is complete
89. unctions of the device in this menu Time 15 22 45 50 Memory 1 986B Accu full Select one of the Complete Setup submenus to parameters or press ESC to leave complete Setup SELECT SUBMEHU 1 Save Load Site Param Pipe Setup Fluid Setup Transducer Setup 1 0 Setup System Setup Units Setup Calibration Setup e 3 4 a 6 Logger Setup T 9 Damping Cut ff Zero To return to the measuring window proceed as follows Select ESC gt MEAS in the next window You have now learned the fundamentals for operating your deltawaveC P i You can accelerate access to the main menu after power on by way of a simple trick select the start sequence SETUP directly after power on of the deltawaveC P Select KOMPL SETUP in the next window systec Controls Mess und Regeltechnik GmbH 25 139 www systec controls de deltawaveC P SySIEC User manual DNTERDLE 6 1 3 Setting the time and date Once you selected the dialog language the setup menu of the device will be opened select the System Setup menu command using the arrow keys Time 15 22 45 50 Memory 1 986B Accu full Select one of the Complete Setup submenus to parameters or press ESC to leave complete Setup SELECT SUBMENU 1 Save Load Site Param Pipe Setup Fluid Setup Transducer Setup 1 0 Setup Logger Setup System Setup Units Setup Calibration Setup Damping Cut ff Zern Zu ew oon i
90. urnout time defines the delay after the 4 20 mA output will be switched into error mode Please enter Burnout time CH 2 ESC When do you have an error situation If limits of the values previously assigned to the 4 mA and 20 mA outputs were exceeded on expiration of a specific time burnout Signal loss Example You expect a maximum flow rate of 100 m3 in your application and assigned this rate the 20 mA value You also set the following defaults for the error mode If an error is pending the 4 mA to 20 mA output enters the error mode and outputs 4 mA on expiration of a delay time of 20seconds In practical operation you may have a flow rate of 130 m in the piping for a duration up to fwo minutes In this case your deltawaveC P would output 20 mA for the duration of 20seconds and then enter the error mode and output 4 mA on expiration of a timeout of 20seconds After the flow rate has dropped again systec Controls Mess und Regeltechnik GmbH 90 139 www systec controls de deltawaveC P SYStec User manual CONTROLS 11 2 Parameterize the Rela C e Your deltawaveC P is equipped with a relay output This output can be assigned a function or a range Example of an external circuitry Alarm Voltage supply You link an alarm beacon with the output to signal that the flow rate has undershot the lower threshold limit Color coding of the relay output cable yellow Clamp 1
91. very small piping 7 3 3 Z Mode Transducer 1 Transducer 2 Picture 14 Mounting of transducers in Z mode The Z mode is a special method for mounting the ultrasonic transducers In comparison to the V and W mode the signal is transmitted across a shorter distance with this installation method It is normally used for systec Controls Mess und Regeltechnik GmbH 34 139 www systec controls de deltawaveC P User manual SYSIEC measurements in large scale piping systems or where the system is filled with heavily contaminated or gas loaded media Measuring with deltawaveC P In 5 steps to flow measurement Look for a suitable location for mounting the ultrasonic transducers Parameterize your deltawaveC P Mount the ultrasonic transducers onto the piping Perform zero calibration Start the flow measurement systec Controls Mess und Regeltechnik GmbH 35 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS 8 1 Parameterization 8 1 1 Fundamentals of parameterization The Parameterization chapter defines the input of all data that is necessary for flow measurement e QUICK SETUP The Quick Setup guide offers step by step instructions on the essential tasks you have to complete for deltawaveC P parameterization This Quick Setup is quite sufficient for handling most applications and gets you started with fast and efficient parameterization in no time at all e CMPL S
92. working at higher frequence F20 rather than F10 to get sharper signals When using F20 2MHZ instead of F10 1MHZ the signals become half as wide half of time which makes it easier to separate signals systec Controls Mess und Regeltechnik GmbH 124 139 www systec controls de deltawaveC P SYS tec User manual CONTROLS Amplitude time Zoom _ indow Zoom 3 Zoom icture 54 Separated Signals If you de activate the auto window e g in order to separate signals manually please always check the measured speed of sound of the separated signal When having the separated desired signal within the measuring window the speed of sound parameter vs in diagnostic menu should be within 20 of the expected speed of sound e g when measuring water at 20 C speed of sound should be within 1400 1500 m s If vs exceeds the expected values you most likely have separated the wrong signal e g pipe wall signal then vs is showing speed of sound of pipe material systec Controls Mess und Regeltechnik GmbH 125 139 www systec controls de deltawaveC P User manual SySIEC CONTROLS 14 1 1 6 Activate Deactivate Auto Window When being in main menu flow1 please choose OSZ to enter the oscilloscope menu You now have to choose if you want to use auto window or not In case of problems with your measurement we recommend to try without auto window first Choose NO Auto Window Please choos s ye
93. xcel The device is equipped with an electrically isolated relay output as well as two 4mA to 20mA current outputs that can be operated in active and passive mode Approvals CE Ce deltawaveC P is compliant with the following European Directives and Standards Test specifications DIN DIN DIN DIN DIN DIN DIN EN 61000 EN 61000 4 6 10 2008 EN 61000 4 8 12 2001 EN 55011 B 11 2007 EN 61000 4 2 61000 4 3 61000 4 4 07 2005 4 5 DIN EN 61000 4 11 02 2005 systec Controls Mess und Regeltechnik GmbH 6 139 www systec controls de deltawaveC P User manual SySIEC Test requirements DIN EN 61000 6 1 10 2007 DIN EN 61000 6 3 09 2007 systec Controls Mess und Regeltechnik GmbH 7 139 www systec controls de deltawaveC P User manual SySIEC coNTROLS 3 Measuring Principle Signal cable _ 7 41020 mA Relay USB interface Flow measurement according to the ultrasonic transit time method precise and reliable Picture 1 Measuring Principle deltawaveC P employs the precise ultrasonic transit time differential method This method involves installation of two ultrasonic transducers on the surface of the piping and their interconnection with the electronic evaluation system The ultrasonic transducers operate in alternating mode as transmitter and receiver with cyclic exchange of ultrasonic signals Measurements cover the transit times of the upstream and downstream signa
94. ystec Controls Mess und Regeltechnik GmbH 88 139 www systec controls de deltawaveC P User manual SySIEC CONTROLS Select the value to be assigned to the 4 mA output Example Flow Time 15 22 45 50 Memory 1 98GB Accu full Analog Ouput Setup DEFINE 4mA OUTPUT 0000 00 mh ENTER 4 1 select the value to be assigned the 20mA output The analog outputs at your deltawaveC P only support unidirectional flow Time 13 22 45 5D Memory 1 98 GB Analog Ouput Setup a DEFINE Z0mA OUTPUT 0000 00 mn i deltawaveC P can only provide positive flows to the outputs The flow display must return positive values What happens if the value exceeds the parameterized high or low limits Example You expect a flow rate of 100m h and assigned this rate a value of 20 mA However the flow rate may reach 130 m This means that a value of 20 mA will also be output for flow rates higher than 100 m3 s select the error response of the analog output systec Controls Mess und Regeltechnik GmbH 89 139 www systec controls de deltawaveC P User manual SySIEC ONTROLS Time 15 22 45 50 Memory 1 98GB Accu full Error management define dal di BU El the analog outputs in case of an error 1 FAULT max 2 FAULT min dmA HEAT ql Select the time that expires before deltawaveC P switches to the fault mode Time 15 22 45 50 Memory 1 98GB Accu full Analog Output Setup B

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