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USER MANUAL - cnc

1. 2 2 1 Danger in Electrical Systems Electricity DANGER Risk of death by electrocution Contact with live electrical parts present an imminent danger to a person s health Damaged insulation or components can cause fatal electrocution if touched by a person Only qualified electricians are allowed to work on the electrical systems Incase of damage to the insulation disconnect the power supply immediately and arrange for repairs During all work on the electrical systems disconnect from the mains and verify that the disconnected parts are free of voltage These five rules apply Disconnect from main supply Secure against accidental reactivating Check for current Check earthing and short circuit Shield or disconnect any neighbouring machines Do not bridge or disable fuses When changing fuses observe correct amperage Protect live parts from moisture Moisture can lead to short circuiting 12 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Safety Stored electrical charge DANGER Risk of death by electrocution from stored energy Electrical charge may be stored in electrical components which could result in electrocution causing injury or death Before commencing work turn of the power and wait for 10 min before continuing to allow condensers time to discharge the stored current 2 2 2 Danger of Mechanical Parts Rotating tools WARNING Risk of in
2. 5 Use the spirit level to check that the table top is level in the x and Y directions 2010 10 06 61 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Installation and Commissioning MTIAENZ 6 3 Installation 6 3 1 Connecting the Computer The computer will be connected to the machine via a DSUB 25 pin parallel connection Fig 27 1 The other side will be connected to the computer via a parallel port connection Depending on the type of software used e g WinPCNC USB or WinPCNC Profi the connection to the computer may be via USB port or serial port Staff m Operator 1 Attach cable from computer to the controller Fig 27 1 2 Ensure that all cables have been screwed into their connectors securely Fig 27 Connection to Computer 6 3 2 Connecting the Stepper Motors CAUTION Risk of stumbling and resulting injury through cables lying around Cables lying around on the floor are a source for slipping and stumbling and can result in serious injuries Always cover any exposed cables lying on the floor Do not route cables across sharp edges or corners Avoid rubbing of cables on machine Always insure that cable channels are visible The stepper motor plugs and the controller are labelled Staff wm Qualified staff 62 2010 10 06 CNC Technik MEET yen We amp 2 Fig 28 controller 6 3 3 Installing Accessories RaptorX SL Series 3D CNC Milling
3. Always wear protective clothing in the work area 70 2010 10 06 CNC Technik HIEL Hack and Pinion Magnetic field radiation A A RaptorX SL Series 3D CNC Milling Routing machine Operation WARNING Risk of injury by moving rack and pinion gear While operating clothing hair or body parts could get caught in the rack and pinion leading to serious injury Never reach over rack and pinion when machine is switched on Maintenance may only be performed while the machine is turned off Always wear protective clothing in the working area DANGER Danger from magnetic field radiation Magnetic fields pose a danger to persons and property Persons with Pace Maker may should not work on or approach the machine The Pace Maker may be affected Persons with metal implants should not work on or approach the machine The implants may heat up or be pulled towards the machine Do not wear any jewellery like rings necklaces watches etc when operating the machine Do not place any electronic equipment near the magnetic fields as these may be damaged Do not place any data storage devices or credit cards etc near the magnetic fields as these may be wiped out 2010 10 06 71 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Operation MEEL Falling materials WARNING Risk of injury by falling materials While operating oif cut debris materials or tools may be ejected from the wo
4. Stored residual energies sharp edged parts spikes and corners on and in the machine or from the installed tools can cause injuries Prior to starting work ensure that there is sufficient space Handle sharp edged parts with care Pay attention to orderliness and cleanliness at the work place Loosely stacked or spread out parts and tools may cause accidents Disassemble components professionally Be aware of the heavy weight of the parts If necessary use hoisting devices Secure parts in order that they do not fall or tumble If in doubt consult manufacturer 2010 10 06 99 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Disassembling and Disposal MEEL 10 2 Disassembling Before beginning the disassembling u switch off machine and secure against restarting m Physically separate entire power supply from the machine discharge stored residual energy m Remove operating and auxiliary materials as well as remaining working materials and dispose of them according to the environmental standards Clean assemblies and components professionally and dispose of in accordance with the valid local labour and environmental protection regulations 10 3 Waste Disposal Provided that no agreement regarding return or disposal has been made recycle disassembled parts E Scrap the metals u Recycle plastic components E Dispose of remaining components according to the material characteristics
5. o 3 Rack The figure shows the X linear guides Fig 14 1 and the X rack Fig 14 2 on one side of the machine The second X axis with rack and guide is found on the other side of the machine Both the X rails form the X axis on which the Y bridge Fig 10 1 is traversed Fig 14 X Slide 2010 10 06 45 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Assembly and Commissioning MTIAENZ 4 3 4 Operating Software WinPCNC B el e z o DB 55 785 N A y Z wW F Sprida lt lt gt gt T Kullu U U fendo d psichem E F risen K Fig 15 Screenshot Mach3 Ban Bet D I Mach Fig 16a controlling software optional is also a Windows ER EER LE ET nn ET ng r VIr rm drr or gr Geass EE Fig 16a Screenshot 4 3 5 Controller Fig 17 Controller The machine is controlled by CNC CAM Software The CAM Software WinPCNC USB Fig 15 is Windows PC based software The Profi version optional contains plug ins to perform 3D scanning The WinPCNC USB is supplied with the machine O Further information is available in the software user manual supplied with the software disc based CAM program All machine settings are available for this soft ware package WinPCNC USB is supplied with the machine The controller controls the stepper motors for each axis The controller Fig 17 is connected to the PC by a parallel port c
6. 4 3 3 X Axis with Slide ees ee ee ek ee 45 4 3 4 Operating Goftware ese esse ee ee Ee 46 4 3 5 Oor OER gege 46 4 3 6 Accessory Holder 47 4 4 User Controls ccccccccccsscecsseeceseeceeeesseeeseeesseseseas 47 4 9 EE 48 4 6 Working and Danger Areas ese se ee Ee Ee ee 49 5 Transportation Packaging and Storage iss esse sees 51 5 1 Safety Instructions for Transportation 51 5 2 Transport inspection EE EE Ee RE RE ee 52 59 IACI FIG ek ee ee 52 5 4 Icons on the Packaging Rennen nn en en 53 5 5 Transportation uuusunenseeenenenennnnenenenennn nenne nenne ee 54 920 A E 55 6 Installation and CommissioniNg sesse RR RE RR RE RR EE 57 6 1 Safety Information for Installation and COMMISSIONING ee ee ek ER ek ee ee Ee ee ee 57 6 2 Hreparaton sesse see ee see ee R Ee ee ee Re ee ee ee ee 59 6 2 1 Placing Machine iese ee ee EA ee ee 59 6 2 2 Adjusting Table Top 60 6 MIST O E 62 6 3 1 Connecting the Computer 62 6 3 2 Connecting the Stepper Motors 62 6 3 3 Installing Accessories cccccceeeeeeeeee ees 63 6 4 Connecting to Power Guppiy esse sees ee AR nn 64 69 GOMMICSIONING ae 65 AN DERAUOM EE 67 7 1 Safety Instruction for Operation iese ee ee 67 7 2 Important Steps before Operation ese 67 7 3 Switching On Procedure issie ees ee Ee ee ee ee 68 2010 10 06 RaptorX SL Series
7. Dispose of the packaging material in an environmental ly friendly manner Observe the locally applicable disposal regulations If necessary contract a recycling company 5 4 Icons on the Packaging The following icons are found on the packaging These icons descrip tions must be observed during transportation Fragile Indicates items with fragile or delicate contents Handle container with caution do not drop or expose to collisions Do not stack Do not stack anything on top of the marked packages or containers Keep dry Protect packages or containers against moisture and keep them dry 2010 10 06 53 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Transportation Packaging and Storage MEEL 5 5 Transportation Attachment points Transportation of pallets with the crane Attaching Fig 22 Attach lifting straps Transportation of pallets with a forklift Transportation The machine may only be transported and attached on the frame Containers which are mounted on pallets can be transported with a crane under the following conditions Cranes and hoisting devices must be designed for the weight of the containers m The operator must be authorized to operate the crane or hoist Safety equipment M Safety helmet 1 Attach ropes belts or multi position hanger according to fig 22 and secure pallet against sliding 2 Check whether the containers are going to be damaged by
8. EE ER ER ee ee 57 62 CUNO AE ree 36 ES ee 42 D L Danger Areas 49 Latels ie Ee ER ER Ee ER ek Ee EER eek Ee ee ee 31 Damgers EE aaneren 12 Liability ec ceceeeccccseeccccesnecececseeeecesseeecseseeeeessaeeeeeses 9 Disassembling ii ee Ee ee ee ee 99 Limit switches as access control nee ar DiSPOSAl EE 99 Linear guides Drives X VIZ eek 37 2 Eain a VERS EE een eee 3 E Z AXIS ee nnna 37 8 6 i E 12 Lubricant IL 39 Emergency EEN 34 Lubrication ee ee ee 86 2010 10 06 103 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Index MEEL M ER N AR RR N AR OR OR OE N N 20 Mal io in ee oe oe ie oe ee ei in ee 46 Stepper Motore ie ee ee ee eek 2 43 d6 62 Mar ES MIE oe ee ee ee Ee 25 oe 0 ee 51 OG AMON RA N 25 Sub AssemblieS iese ee ee ee ee ee dd Maintenance iese ek ek ek Ee ee 79 81 HEES 61 MERE Ie LR EE N N ORE N 40 SwitcChing OF ee se EER ER ER RE ee ee 76 VET Ce see Ee RR ER ek ee ee ee 37 d2 SwitChiNG ON ee EER EER ER RE ee ee 68 Milling Spindle ie ee ee ee ee 101 T e e 40 Table Top 60 P Table Top Height iese sesse sees se ee se ee ee Ee ee 61 le tels Eraser 51 HEESE N een 39 Parameters T Groove Hate 102 POSITIONING Speed eie se Ee Ee ee ee ee 37 Tool MANO eg 74 Working Goeed ee ER ee ee 37 ele AE OE ee 43 lO C 48 Transportation ee ER Rennen ernennen 51 Power Supply sccccsecccseccsseeccseeccseeeeseeeeseeesaeeees 38 Trouble Shoo
9. Technik MEEL Safety Qualified Staff Qualified Staff with professional training knowledge and experience as well as knowledge of the relevant regulations that are in a position to carry out operations or tasks assigned to them and are able to de tect and avoid potential dangers independently Manufacturer Certain functions may only be carried out by qualified persons from the Manufacturer For information regarding the functions described please contact the Service centre 2 4 2 Training The staff has to be trained regularly by the operator For better trace ability the implementation of the training has to be recorded in writing Date of training Name of person trained Type of training given Name of the instructor Signature of trainer and trainee 2 5 Personal Protection Equipment While working the wearing of personal protection equipment is needed to minimize health hazards and risks of injury The personnel must wear the correct protective clothing and related equipment described here at all times Description of protective clothing Below is a list describing the required protective clothes and equip and equipment ment Protective Work Clothing Must be tight fitting work clothing with a low tensile strength narrow or tight sleeves and no protruding parts Chemical resistant gloves As protection for the hands against chemical irritants 2010 10 06 21 RaptorX SL Series 3D CNC Milling Routing mac
10. always wear gloves 5 Tool changes refer to separate user manual for milling spindle or other tools Fig 31 Tool holder 2010 10 06 15 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Operation MTIAENZ 6 After tool change loosen the screws Fig 31 1 on the vacuum protection Fig 31 2 on both sides and lower back down to the correct position in line with collet Fig 32 1 with new tool in stalled Fig 32 2 Switch on main switch to the I or On position Fig 32 Spindle collet 7 5 Switching Off Machine 1 Switch the main switch on the controller into the 0 or Off posi tion gt The controller will be switched off 2 Shut down the software on the computer 3 Switch off the computer 7 6 Important Steps after Operation Staff E Operator Safety equipment M Protective clothing E Safety shoes u Safety gloves 1 Turning off the machine Chapter 7 5 Switching Off Machine page 76 CAUTION Danger of injury from debris Chips or shavings can be sharp edged and can cause deep cut wounds Always wear protective gloves when removing debris from the machine 2 Clean the machine Chapter 8 4 1 Cleaning Machine page 83 76 2010 10 06 CNC Technik MEET 7 1 Emergency Stop Emergency stop RaptorX SL Series 3D CNC Milling Routing machine Operation In an emergency situation the movements of the machine must be stoppe
11. har nessing or lifting gear If necessary use other harnesses or belts 3 Ensure that the pallet cannot tip by incorrect centre of gravity 4 Start transportation Containers which are mounted on pallets can be transported with a forklift under the following conditions The forklift must be designed for the weight of the container E The container must be firmly secured to the pallet m The operator of the forklift must be authorized to use the equipment according to the local industrial regulations 54 2010 10 06 CNC Technik MEET Fig 23 Transportation with fork lift 5 6 Storage Storage of the containers RaptorX SL Series 3D CNC Milling Routing machine Transportation Packaging and Storage 1 Drive the forklift with the forks under the beams of the pallet 2 Insert the forks so far that they protrude the opposite side 3 Ensure that the pallet cannot tip by incorrect centre of gravity 4 Lift the pallet with the container and start transportation Store containers under the following conditions Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect from solar radiation Avoid mechanical agitation Storage temperature 15 to 35 C Relative Humidity max 60 During storage longer than 3 month the general condition of all parts and the packaging needs to be controlled regularly If necessary refresh or renew the preservation materials It is
12. in electrocution causing injury or death Before commencing work turn of the power and wait for 10 min before continuing to allow condensers time to discharge the stored current Fig 48 Secure main switch Open the controller using the square key supplied Fig 49 1 Open the door of the controller unit Change fuse Close and lock door with square key Switch on main power supply Fig 49 Controller 2010 10 06 97 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Trouble Shooting MEEL 9 4 Start up after Fault Repair After repairing a fault carry out the following steps to restart 1 Reset the emergency stop switches 2 Acknowledge the faults in the controlling software 3 Ensure that there are no persons in the danger area 4 Restart operating according to chapter 7 Operation page 67 98 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Disassembling and Disposal 10 Disassembling and Disposal When the end of the machines useful life span is reached the ma chine must be disassembled and disposed off according to environ mental standards m Only specially trained or qualified staff may carry out the disassembly m Only qualified electricians are allowed to perform work on the electrical system 10 1 Safety during Disassembling and Disposal Incorrect disassembling WARNING Risk of injury caused by incorrect disassembling
13. liquids and other potential hazards may not be recognizable Where this sign is displayed be sure to wear protective gloves before handling any items This phone may only be used in an emergency Before commencing fire fighting activities use the phone to alert the emergency services A conventional telephone may be used in an emergency to contact emergency services and alert responsible persons The following information will be required E Whois calling Nature of the emergency How many persons affected injured Where did the incident take place Respond to any questions asked Guideline for using fire extinguisher Before activating the fire extinguisher ensure that all persons are clear of the area and warn persons before commencing with extinguisher Only use fire extinguisher on fire 32 2010 10 06 CNC Technik MEET 2 10 5 Rescue Signs First Aid Emergency Exit Emergency Phone Escape Route RaptorX SL Series 3D CNC Milling Routing machine Safety This sign indicates a first aid kit placement If this sign is accompanied by any other signs i e Medic this will indi cate that a medic is on duty In an emergency use the contents of the kit to provide first aid to pa tients If any items are used in the first aid kit this must be noted and re placements provided In case of emergency use this exit to leave the area This phone may only be used in an emergency Use th
14. stumbling and resulting injury through dirt and debris lying around Dirt and debris lying around are a source for slipping and stumbling and can result in serious injuries Dirt and Debris in the Workplace Always keep work area clean Remove items no longer needed Mark potential stumbling spots with yellow black marker tape 2 3 Responsibility of the Operator Operator The Operator is the person using the machine for business or com mercial purposes directly or through a 3rd party who will carry the legal responsibility for the use of the machine 18 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Safety Responsibility of the Operator The machine is used in the commercial sector Therefore the operator of the machine is subject to the statutory requirements for operational safety In addition to the safety instructions mentioned in this manual the valid safety regulations and rules for accident prevention as well as the environmental protection law have to be observed In particular the following must be adhered to The operator has to be informed about the valid industrial safety regulations and an evaluation of possible additional dangers may need to be done to determine any further potential hazards in order to enhance the safety of working conditions at place of operation During the entire operating time of the machine the operator has to verify that the Standard oper
15. 010 10 06 73 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Operation MTIAENZ No special CNC programming skills are required to run the machine The work process is done by the CNC operating software and motor stepper controllers To reduce the wear and tear of components to not exceed 80 of the maximum traverse speed see Chapter 3 3 Power Usage page 37 For further information see user manual for the software installed Operation of the accessories will be explained in the user manual for the respective accessory used 7 4 3 Tool Changes Staff Operator Safety equipment M Protective clothing Safety shoes Safety gloves 1 Turn the main switch to the 0 or Off position Fig 29 Fig 29 Main Switch 74 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Operation 2 Lock the switch in the off position to prevent restart Fig 30 BN 3 Loosen the screw retaining the vacuum protection cover Fig 31 2 on both sides Fig 31 1 and push the vacuum protection cover upwards to expose the spindle collet from below Fig 31 3 4 Refasten the screws on both sides of the cover Fig 31 1 CAUTION Danger of injury from hot surfaces and sharp edges Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns or cuts to the skin from sharp chippings When changing tools
16. 2 2 Adjusting Table Top The table top optional must be sized according to the clamping area of the machine Raptor X SL Maximum length of Maximum width of Series table top in mm table top in mm S 1200 S15 1500 1700 S 1200 S20 1500 2200 S 2200 S15 2500 1700 S 2200 S20 2500 2200 S 3200 S15 3500 1700 S 3200 S20 3500 2200 60 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Installation and Commissioning The open frame allows for the adjustment of the height of the worktop support to be increased from 50mm to 850mm __ The work table will be placed on top of the table top support struts Fig 26 at whichever particular height is chosen N This will allow the bridge height to clear either 50 150 300 400mm When the table support struts are removed completely large work pieces may be mounted on the floor up to a maximum height of 850mm however with restriction in X axis movement Fig 26 table top support struts may be installed on 4 different heights Staff Qualified staff Safety equipment M Protective clothing Safety shoes E Safety helmet Table top height adjustment 1 Remove the table top from the support struts 2 Loosen Allan screws on each support strut using the correct Allan Key 3 Move support struts to the correct height and refasten bg d The supports struts may be inverted 4 Replace the table top on the support struts and refasten
17. 2 4 2 T ANN RE EE OE N 21 2 0 Personal Protection Edguipment iese sees sees ese ee 21 Pe all ES SIELE on EE EE EE Se 23 2 6 1 Description of the Installed Safety Devices 23 2 6 2 Safety Devices to be fitted by the Operator 26 2 Securing against Accidental Starting 27 2 8 Behaviour in case of Fire or Accident 28 2 9 Environmental Hrotechon ee ee ea ee AE 29 210 MAD CIS and Sys 30 2101 EE 30 2 10 2 Prohibitory Gugns Rene nene nenne 30 2 10 3 Warning Signs euueensnenenenennnenenenenennnnnnenen 31 2 10 4 Fire Protection Gomes 32 2 10 5 Rescue Gugns nennen 33 Technical Specifications uuu u00022000 n00nan0nn nennen 35 3 1 General Specifications ernennen 35 3 2 Power SUpply iii ee EE ER EE ER EE EER EE ER EE EER EE EER EER Re EE Re EE 37 33 Power Usage 37 3 4 Operating Reguirements iese ee ee ee AE 38 RaptorX SL Series 3D CNC Milling Routing machine 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine Inhaltsverzeichnis CNC Technik MEET 0 5 JEUDICANS EE EA N ee 38 906 El SONS ee EE Ee near 39 3 Name Me sega eee 39 4 Assembly and CommissioOnINg esse RR RE RR RE RR KEER 41 AN QV OTVICW sie asses ee EE BE EN Re Ge E 41 4 2 Short DescriDHON iese ee ee ER ER EE ee EE ee ee 42 4 3 Description of Sub AssemblieS iese ee Ee ee 44 4 3 1 EIERE 44 4 3 2 Z Axis with Side see EE ER 45
18. 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Safety 2 2 6 Danger from Chemical Compounds Cooling fluids WARNING Danger from exposure to toxic cooling fluids Exposure of the skin to toxic cooling fluids or emulsions can result in irritation or chemical burning Inspect the cooling fluids at regular intervals When working with coolants wear correct protective clothing and chemical resistant gloves Avoid direct contact between chemicals and unprotected skin Do not consume or store food or drinks in the work area CAUTION Health risk from exposure to toxic cooling fluids Contact with Toxic coolants can result in illness Avoid direct skin contact Wash skin immediately after contact with coolants Avoid breathing fumes or gases from the coolants Oil and Grease Caution Health risk from exposure to oils and grease Contact with Toxic coolants can result in illness Avoid direct skin contact Remove oil or grease from skin immediately Avoid breathing fumes or gasses from oils or grease 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety MIHEIZ 2 2 7 General Dangers in the Workplace REES WARNING Danger of damage to hearing from loud noise The noise levels in the work area can cause serious damage to hearing Always wear ear protection Avoid exposure to noise where possible CAUTION Risk of
19. 3D CNC Milling Routing machine CNC Technik OMHELS Inhaltsverzeichnis 7 4 Important Steps during Operation iese ee 68 7 4 1 Clamping of Work Pieces or Materials 68 7 4 2 Operating of the Machine 69 7 4 3 TOONA ee 74 7 5 Switching Off Machine nennen 76 7 6 Important Steps after Operation ees ee Ee ee 76 7 Emergency Stop 77 8 Maintenance seek R KEER RE RR EE RR RE RR KEER KERR EE RR RE RR KERR KEER KEER RE 79 8 1 Safety during Maintenance iese ees ee ee ee 79 82 Spare Paris SA GE RR 81 8 3 Maintenance Schedule iese ee ee Ee RE ek Ee 81 8 4 Maintenance Procedures sesse ea ea ee ee nnen 83 8 4 1 Cleaning Machine ese see ee ee Ee 83 8 4 2 Protection Cover Inspection or Hepniacement sesse ee RE Re ee 84 8 4 3 Machine Lubrcaton ees ee ee ee ee 86 8 5 Steps to be taken after Maintenance Procedure 91 9 Trouble HOG NG E 93 9 1 Safety during Trouble Ghooimg ees ees seek ee 93 92 able ol Faul SE EE Ie EE 95 93 PFaultRepalF sesse sees see ee ee ee ee ee ee ee ee ee ee 96 9 3 1 Releasing the Emergency Stop Switch 96 9 3 2 Changing the Electrical Fuse 96 9 4 Start up after Fault Hepnar sies see see ee ee ee 98 10 Disassembling and Disposal sesse REKE RR EE RR EER RR EER Re 99 10 1 Safety during Disassembling and Disposal 99 10 2 Disassembling sesse EER EER ER RA Ee RE ee ee 100 10 3 Waste
20. Ampere Driver will be required to run the 4 axis Accessories for the working table EE um T groove plate bed The T groove plates Fig 53 are extruded aluminium and will be used to form a working surface where work pieces can be clamped easily and precisely using t groove nut clamping system Fig 53 T groove plates example E Vacuum table The vacuum table Fig 54 together with a vacuum pump can be used to hold down sheet materials up to about 15mm thickness Clamping tools and accessories Fig 54 Vacuum table example 102 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MAE AZ Index 12 Index Emergency Stop sccccsecccsseccseeeceeseneessneessnees 77 A Emergency Stop Switch 23 ACCESSONIES nennen 47 63 101 102 Emergency Zewiiches sesse RR ER 24 Accessory Holder 41 47 Environment Accident 28 EE 30 Appropriate H nn m Gearbox OS 30 Assen 41 Ebene N N 30 C Environmental Protection iese see seek ee 80 Cable channel 41 E Wee 47 ee 43 F CLAMPING T 68 E N N N N N N 95 Cleaning EE 63 Fire EE ririn nn rnn 28 COMMISSIONING en 41 57 65 EE 28 COMPUTES ENEE 62 Leide 43 Connection FUSE S ee ee ee 96 HEF SPICE eege 48 ER el ie ee 48 G Y MOO AE 48 Grease pen 88 VA 1 0 oe 48 H ele 46 HE Side 38 101 Controlling software 43 COCONINO SYSIE nennen 37 l COPYTIOPE ee 10 ICONS a EE EEEE EE EA 53 Customer Support 10 Installation ee ER
21. CAUTION Environmental damage caused by incorrect disposal By incorrect disposal waste may present a danger to the environment Electrical components lubricants and other materials are special hazardous waste and may only be disposed by licensed specialists The local authority or specialized waste management companies can provide information about environmen tally correct disposal 100 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Accessories 11 Accessories The below mentioned accessories are optional and available from the manufacturer If more information is required see Chapter 1 5 Customer Support page 10 ie Vacuum pump example iw The industrial vacuum pump Fig 50 has a 6000 Watt motor and includes 8 meters of tubing and a tube guide Several different power output levels are available up to J a maximum of 6000 Watt Fig 50 Vacuum pump example Milling spindle example Elte HF induction drive spindle with inverter Fig 51 arrow Power 1 05kW Revolutions 5000 24000rpm Fig 51 Milling spindle example 2010 10 06 101 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Accessories MEEL Rotating axis example bah The rotating axis Fig 52 forms the 4 axis of the machine and can t be used for rotational work Fig 52 Rotating axis example 4 channel for the controller unit 8 2
22. Disposal sees ee EE RE ER RR EE ER Ee RE ee ee 100 11 ee EER WEE AE EE ER EK IE ee ei le 101 12 det ER Ee 103 2010 10 06 5 CNC Technik MEET 1 General RaptorX SL Series 3D CNC Milling Routing machine General 1 1 Information about this Manual This manual enables you to safely and efficiently handle this machine The guide is part of the machine and has to be kept close to the ma chine accessible to the staff at any time Before starting any work the operator needs to have read and understood this manual Basic con dition for a safe operation of the machine is the compliance with all safety rules and instructions given in this manual In addition the local accident prevention regulations and general safe ty rules must be applied during the operation of the machine Illustrations or graphical representations in this manual serve the fun damental understanding and may differ from the actual construction of the machine In addition to these Instructions the instructions in the annexure of the assembled components apply accordingly 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik General MTIAENZ 1 2 Explanation of Symbols Safety instructions Safety instructions in this guide are marked by symbols The safety instructions are initiated by key words which show the degree of the danger Safety precautions have to be observed strictly and cautious action has to be taken in order
23. Plasma burner and engraving Description Value Unit Voltage 380 V Frequency 50 Z Power consumption maximum 8 kW Description Value Unit Current maximum 16 A Power consumption maximum 3600 W Description Value Unit Voltage 220 V Max Current per Plug Point 8 A The relay driven plug points are found on the controller box and on the Z axis bridge Chapter 4 5 Connections page 48 2010 10 06 3 RaptorX SL Series 3D CNC Milling Routing machine Technical Specifications Drive motors X Y Z Description Max current per Motor Holding Torque CNC Technik MEET Value Unit 95 A 9 33 Nm The rotational axis and tangential knives are available optionally 3 4 Operating Requirements Environment Duty Cycle 3 5 Lubricants Lubricant Light machine grease Description Temperature range Max Humidity Description Max run time without stopping Rest period required to next run Type Amount OKS 425 Synthetic Long life Grease 20 Value Unit 16 30 C DU Value Unit 100 h Unit Gram per Ball Nut 38 2010 10 06 CNC Technik UL FAE_1 3 6 Emissions 3 Name Plate HYLEWICZ CNC Technik CNC Fr s und Graviermaschine Anlagentyp Baujahr 20 Serien Nr ETE Raptor Hylewicz CNC Technik Siemensstrasse 13 15 D 47608 Geldern Tel 0049 0 2831 133236 www cnc step de Fig 9 Name Plate RaptorX SL Series 3D CNC Milling Routing machine Technical Spec
24. Routing machine Installation and Commissioning Connect the connector plugs in the correctly labelled plug point on the controller Fig 28 Stepper motor X axis in connection X Stepper motor Y axis in connection Y Stepper motor Z axis in connection Z Stepper motor C or A axis in connection C optional Stepper motor oscillating knifes in connection Cutter optional Emergency Stop and Reference Switches in connection ST Fasten connectors with a screw driver if required The installation of the accessories must be done according to the relevant accessory instruction manual Power may be supplied by the two relay controlled plug points Chapter 4 5 Connections page 48 WARNING Risk of injury due to incorrectly mounted accessories Incorrectly mounted accessories may fall off or cause object to be ejected during operation causing injuries to persons Always mount the accessories safely and correctly 2010 10 06 63 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Installation and Commissioning MEEL 6 4 Connecting to Power Supply Connecting the machine to the i CAUTION power supply Risk of stumbling and resulting injury through cables lying around Cables lying around on the floor are a source for slipping and stumbling and can result in serious injuries Always cover any exposed cables lying on the floor Do not route cables across sharp edges or corners Avoid ru
25. Routing machine CNC Technik Safety MEET 2 4 Staff Reduirements 2 4 1 Qualifications This section describes the various actions and dualifications reduired by the operator designated to operating the machine WARNING Risk of injury in case of insufficient user training Improper use or handling can result in significant injury or damage to persons and property Therefore Operations to be carried out by qualified staff Unqualified personnel are to remain clear of the working area Only persons whose work performance is reliable may be considered as staff Persons whose ability to perform is influenced or impaired by drugs alcohol or pharmaceuticals are not to be considered The manual requires the following staff qualifications for different are as of operation User Staff that has been trained by the operator about the operations as signed to them and about the potential danger in case of improper or incorrect usage Electrician Qualified Tradesmen Electrician that due to their professional train ing knowledge and experience as well as their knowledge of the rele vant standards and regulations and are in a position to work on elec trical equipment and are able to detect and avoid potential danger independently The electrician is trained for his specific area of operation and knows the relevant standards and regulations 20 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC
26. USER MANUAL RaptorX SL Series 3D CNC Milling Routing machine REITZ DOK ID H E 13564 DE Please read the user manual carefully before using the CNC machine Name Hylewicz CNC Technik Siemensstra e 13 15 Gewerbegebiet Weseler Stra e D 47608 Geldern Phone 49 0 2831 13 32 36 Fax 49 0 2831 13 32 37 E Mail info cnc step com Internet www cnc step de H E 13564 DE This instruction manual was written by Kothes Technische Kommunikation GmbH amp Co KG Internet www kothes de Hylewicz CNC Technik 2010 2010 10 06 CNC Technik MEET Table of contents Inhaltsverzeichnis EE N 7 1 1 Information about this Manual 7 1 2 Explanation of Symbols esse se ee Ee Ee Ee ee 8 1 3 Limitatiemot LIBRI Verena 9 1 4 EHNEN 10 1 5 Customer Gupport iese see ee ee Ee ee Ee ee ee ee ee 10 GT LE TE nnmnnn nnnm 11 2 1 Appropriate Uee se se ee EE ER EE RE ee EE ee ee ee Ee ee Ee 11 22 Ba l RT et 12 2 2 1 Danger in Electrical Systems 12 2 2 2 Danger of Mechanical Parts 13 2 2 3 Danger due to High or Low Temperatures 15 2 2 4 Danger of EIE nenne 16 2 2 5 Danger of Radiation cccccseceseeeeeeeeeees 16 2 2 6 Danger from Chemical Compounde 17 2 2 General Dangers in the Workplace 18 2 3 Responsibility of the OperatOF iss es Ee eenno 18 2 4 Staff Requirements iese ee ee ee ee ee ee ee ee 20 2 4 1 EE uer ENS Ee eere 20
27. achine Operation 7 3 Switching On Procedure CNC Technik MEET Staff M Operator 1 2 Switch on the computer and launch the software Clamp work pieces Chapter 7 4 1 Clamping of Work Pieces or Materials page 68 Ensure that the correct tools have been installed in the tool hold er amp Chapter 7 4 3 Tool Changes page 74 Ensure that no other work pieces or equipment is in the working areas of the machine Ensure that there are no persons inside the working area Ensure that the correct accessories have been switched on Turn the main switch on the controller to the I or On position gt The machine controller will be energized Perform a reference run in the software Start the cutting process 7 4 Important Steps during Operation 7 4 1 Clamping of Work Pieces or Materials Examples of clamping flat and complex work pieces Staff E Operator Safety equipment Protective clothing E E Safety shoes E Safety goggles E Safety gloves In the event of working with spray cooling a waterproof table top must be installed Mill the surface of the worktable flat Install the t groove plates on the plane surface of the table top or directly mount the work piece on the table top with clamps or SCrews 68 2010 10 06 CNC Technik MEET RaptorX SL Series 3D CNC Milling Routing machine Operation Mounting flat materials or materials to be engraved Staff E Ope
28. ating procedures SOP prepared by him or his company are in accordance with the current regulations and adjust them if necessary m The operator has to clearly define and regulate the responsibilities for installation operation maintenance and cleaning E The operator has to ensure that all staff who deals with the machine have read and understood the instruction manual In addition the staff must be regularly trained and informed about the dangers u The operator has to provide the necessary protective equipment for the staff E The operator is responsible for installing circuit breakers on doors or any other movable devices Limit switches have to be installed on any movable safety devices as well as on any doors and they must be integrated into the control system Only after this has been completed can we supply a CE Declaration instead of the manufacturer s declaration If a security fence or protection has been installed as per the instruction manual a CE certificate may be supplied with the machine in place of a manufacturer s declaration The operator is responsible for ensuring that the machine is always in perfect technical condition therefore the following applies E The operator has to ensure that the maintenance intervals are kept as described in this manual E The operator has to check and test all safety equipment regularly for functionality and completeness 2010 10 06 19 RaptorX SL Series 3D CNC Milling
29. bbing of cables on machine Always insure that cable channels are visible Staff m Electrician 1 Compare the power supply available with the requirements of the machine and connect only if the values match 2 Before connecting power to the machine ensure that the supply has been switched off from the main distribution 3 Use the correct 5 pole 3 phase plug from the main power supply and on the machine 4 Once cables have been connected the main power supply may be switched on 64 2010 10 06 CNC Technik MEET 6 5 Commissioning RaptorX SL Series 3D CNC Milling Routing machine Installation and Commissioning Staff Qualified Staff 1 Ensure that the machine has been levelled as required in Chapter 6 2 1 Placing Machine page 59 2 Ensure that all of the connections from the motors have been correctly plugged in see amp Chapter 6 3 2 Connecting the Step per Motors page 62 3 Ensure that the computer has been connected to the controller see amp Chapter 6 3 1 Connecting the Computer page 62 4 Ensure that the accessories have been installed and plugged in correctly 5 Ensure that the software has been installed on the PC and is working correctly 6 Ensure that all plugs are seated properly The initial movements of the axis may be performed using the JOG function in the controlling software to test the movements of the ma chine The Components of the machine will
30. chnik MEEIT positioning speed maximum Working Speed depending on form and ramp maximum Steps X Y Z Reverse direction correction Position Error Reference Limit switches Work Area Monitoring Linear guides X Y Z Drives X Y Z Drive type X Y Z Spindle Clamp Cooling system Optional Axis RaptorX SL S 1200 RaptorX SL S 2200 RaptorX SL S 3200 15 20 15 20 15 20 X axis 1200 mm 1200 mm 2200 mm 2200 mm 3200 mm 3200 mm Y axis 1510 mm 2010 mm 1510 mm 2010 mm 1510 mm 2010 mm Z axis 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm Z axis optional 600 mm extension available Other Parameters Parameter Description 40 000 mm min with WIN PC NC USB 20 000 mm min depending on form complexity and ramp speed 0 0213 0 0113 mm ca 0 0045 mm Can be calibrated 3x Magnetic contactless on all axis software Controlled HIWIN 20 mm Pre tensioned with 4 slides per axis Stepper Motor 9 4 Ampere 9 3 Nm holding Torque Low back lash precision planetary gears with 110 Nm output torque 43 H7 Euro neck or HF Spindle adaptors Spray cooling with soluble cooling emulsions 36 2010 10 06 CNC Technik MEET Workable materials 3 2 Power Supply Electrical total 3 3 Power Usage HF Spindle optional Relay Plug Points RaptorX SL Series 3D CNC Milling Routing machine Technical Specifications Plastic Wood Non ferrous metals Aluminium Brass etc Glass Ceramic etc Steel Stainless steel etc
31. d The machine is intended for implementation in a plant and does not have a separate control There is no operating staff necessary during operation Appropriate use also includes the adherence to all information in this manual as well as the instructions pertaining to the components Any use exceeding or differing from the appropriate use is considered misuse and can lead to dangerous situations WARNING Danger resulting from misuse Misuse of the machine can lead to dangerous situations Use of the machine outside of the given specifications Disabling or removal of any safety switches Modification or changing of the machine resulting in changes to the working area or operational parameters Operation of the machine with flammable coolants Machining of metals like Magnesium Aluminium and Titanium without extraction or correct procedures Operation of the machine with a technical fault Operating the machine in an explosive environment Any claims resulting from misuse or incorrect handling of the machine will not be entertained 2010 10 06 11 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety HEEL 2 2 Basic Dangers In the following section remaining risks are listed which have been identified on the basis of a risk assessment The safety instructions and warnings given in the other chapters of this manual have to be observed to reduce health risks and to avoid dangerous situations
32. d as quickly as possible and the power supply must be switched off In the event of a dangerous situation act as follows 1 Press emergency stop immediately 2 lf there is no danger for your own health rescue persons out of the danger area If necessary start first aid measures Alert fire and rescue service Inform person in charge of location Switch off machine and secure against restart Clear access roads for emergency vehicles Sr N NP N AR Instruct emergency vehicles 2010 10 06 17 CNC Technik HIEL 8 Maintenance 8 1 Safety during Maintenance A Moving parts Electrical system A RaptorX SL Series 3D CNC Milling Routing machine Maintenance WARNING Risk of injury by moving parts Rotating and or linear moving parts may lead to serious injuries Prior to maintenance work switch off machine and secure against restart Wait till all parts came to a complete standstill Wear tight fitting protective clothing with low tensile strength in the danger area DANGER Life threatening danger by electrocution Contact with live or electrified parts can present a life threatening danger Activated electrical components can cause uncontrolled movements and can cause serious injuries Before starting work switch off the power supply and secure against restart 2010 10 06 19 RaptorX SL Series 3D CNC Milling Routing machine Maintenance Incorrectly done maintenance w
33. dged parts with care Pay attention to orderliness and cleanliness at the as sembly place Loosely stacked or spread parts and tools may cause accidents Mount components correctly Comply with required bolt torques Secure components to ensure that they do not fall Before commissioning the following steps must be ad hered to Ensure that all installation steps have been followed according to the instruction manual Ensure that no persons are inside the working area of the machine CAUTION Damage caused by incorrect tightening of bolts All screws on the CNC milling station have been tightened to the correct torque Additional tightening of bolts can lead to unwanted tension within the CNC milling station and can Cause inaccurate machining of work pieces Therefore Do not retighten screws on the machine 58 2010 10 06 CNC Technik MEET 6 2 Preparation 6 2 1 Placing Machine Inadequate load bearing structures Uneven surface Setting up machine Levelling of the machine Staff RaptorX SL Series 3D CNC Milling Routing machine Installation and Commissioning Qualified staff Safety equipment M Protective clothing Safety shoes Safety helmet WARNING Danger to persons due to inadequate load bearing structures Overloading of floors could lead to serious injury or death as well as damage to property If the machine is installed on a suspended floor the dynamic load capabilities must be
34. e phone to alert the emergency services The following information will be required E Who is calling m Nature of the emergency E How many persons affected injured u Where did the incident take place u Respond to any questions asked In an emergency use the escape route to leave the area The escape routes must always be kept clear and free 2010 10 06 33 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEET Technical Specifications 3 Technical Specifications 3 1 General Specifications Machine General x lt gt JB Fig 8 Machine Top View Description RaptorX SL S 1200 RaptorX SL S 2200 RaptorX SL 3200 15 20 15 20 15 20 Length X 1500 mm 1500 mm 2000 MM 2000 MM 3500 mm 3500 mm Width Y 2220 mm 2720 mm 2220 mm 2 20 mm 2220 mm 2 20 mm Height Z 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm 1700 mm Weight without ca 780 ca 820kg ca 900 kg ca 1040 kg ca 1020 ca 1160 kg work table kg kg Clamping area 1500 x 1500 x 2500 x 2000 x 3500 x 3500 x LxB 1700 mm 2200 mm 1700 mm 2200 mm 1700 mm 2200 mm Bridge clearance Bottom of bridge and milling spindle adaptor to table top support struts 50 400 mm 50 150 300 400 mm depending on the table top support struts When raw material mounted on the floor up to 850mm Caution Limited x axis travel 2010 10 06 35 RaptorX SL Series 3D CNC Milling Routing machine Technical Specifications Cutting area CNC Te
35. eep access roads clear for emergency vehicles Trigger Emergency Stop immediately Rescue persons from the danger area when it is safe to do so Start first aid measures if necessary Alert rescue services In case of fire if there is no immediate danger to life use fire extinguishers to control the fire until fire services arrive Inform the responsible persons immediately Keep access roads clear for emergency vehicles Direct rescue services onto the premises 28 2010 10 06 CNC Technik MEET RaptorX SL Series 3D CNC Milling Routing machine Safety 2 9 Environmental Protection Lubricants Gearbox Oils Coolants NOTE Danger to the environment from incorrect handling Incorrect handling of environmentally hazardous substances particularly incorrect disposal can cause significant damage to the environment Observe instructions below Take appropriate action immediately if environmentally hazardous substances enter the environment accidentally When in doubt inform the competent local authority about the damage The following environmentally hazardous substances are used Lubricants such as greases and oils contain toxic substances These must not enter the environment The waste disposal has to be done by a specialized waste company Gearbox oils contain toxic substances These must not enter the envi ronment The waste disposal has to be done by a specialized waste company Coolants may conta
36. erials may be processed Plastic Wood Non ferrous metals Aluminium Brass etc Glass Ceramic etc Steel Stainless steel etc Plasma burner and engraving 42 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Assembly and Commissioning Description The machine will require some accessories which must be installed before the machine will be ready for cutting Controlling software the machine is controlled by means of software e g WinPCNC Mach3 USB CNC on a Window PC which connects to the machine via a RS232 serial port Tools for cutting or working the materials or work pieces E Accessories e g Tool holders spindles vacuum systems etc These may be seen here Chapter 11 Accessories Page 101 The work piece will be clamped onto the working table Fig 10 4 The milling spindle will be mounted in the tool holder Fig 10 8 All the movements the tool will perform are controlled via the controlling soft ware Fig 10 6 Tool changes are performed manually The machine consists of a steel frame construction that is open to be able to mount large work pieces The bridge clearance is between 50 400mm from the milling spindle adaptor to the table top support struts 50 150 300 400mm strut heights are available as accessories When large work pieces are mounted on the floor up to a maximum of 850mm the X axis travel will be restricted Controlling software The file
37. fault table contact customer support see amp Chapter 1 5 Customer Support page 10 For trouble shooting of accessories refer to the respective user manual 2010 10 06 95 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Trouble Shooting MTIAENZ 9 3 Fault Repair 9 3 1 Releasing the Emergency Stop Switch Staff m Operator 1 Establish the cause of the fault and repair 2 Release the emergency stop switch by twisting Fig 45 Fig 45 Emergency stop switch If the emergency stop switch on the controller Fig 46 arrow is pressed it will need a double unlocking action Fig 46 controller 9 3 2 Changing the Electrical Fuse Staff Electrician Special tool Square key DANGER Risk of death by electrocution The controller is not protected by any safety devices If the main power supply is on there is danger of touching electrified components causing injury or death Always switch off the main power supply and secure against accidental switching on before working on the controller unit 96 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Trouble Shooting 1 Turn the main switch to the 0 position Fig 47 Fig 47 Main switch 2 Secure against restarting by using a padlock Fig 48 DANGER Risk of death by electrocution from stored energy Electrical charge may be stored in electrical components which could result
38. g serious injury to face or eyes Always wear face and eye protection gloves and safety shoes Inthe event of an injury contact the medical personnel Uncontrolled restart WARNING Uncontrolled restart can cause serious personal Injury or death The machine could move unexpectedly or change direction unexpectedly resulting in injury Keep body parts away from the machine working area Secure work area against accidental access 14 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Safety Tool CAUTION Risk of injury by incorrect handling of tools The incorrect handling of tools may result in injuries Handle tools carefully and correctly When transporting tools be aware of the weight of the equipment Wear proactive gloves and safety shoes Sharp edges and corners CAUTION Danger of injury from edges and corners Sharp edges and corners can cause skin abrasions and cuts be cautious when working near sharp edges or corners f necessary wear protective gloves 2 2 3 Danger due to High or Low Temperatures Hot Surfaces CAUTION Danger of injury from hot surfaces Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns to the skin When operating the tools or work pieces always wear heat resistant clothing and gloves Before starting work ensure that all surfaces ha
39. h off and secure against restart Inform the person in charge about the fault 4 Depending on the nature or the type of fault either qualified staff or the operator may clear the fault The following table of faults shows who may clear the fault 94 2010 10 06 CNC Technik MEEL 9 2 Table of Faults Fault Smoking control unit Machine is not starting Crackling or scraping noise when driving the axis Hardlock fault Real Time module blocked Machine runs for a short time and stops abruptly Possible cause Control unit defective Emergency stop activated Blown fuse PCl Interface defective USB Dongle not found WinPCNC Economy Other programs running in the Windows background USB Dongle is not installed correctly or is absent WinPCNC Economy RaptorX SL Series 3D CNC Milling Routing machine Trouble Shooting Troubleshooting Repair by Switch off main power sup Manufacturer ply immediately and contact the manufacturer Release emergency stop Operator switch amp Chapter 9 3 1 Releasing the Emergency Stop Switch page 96 Change fuse Electrician Chapter 9 3 2 Changing the Electrical Fuse page 96 Stop working and contact Manufacturer manufacturer Ensure that the USB Operator Dongle is installed correctly Close any other programs Operator which are running in Win dows Ensure that the USB Operator Dongle is installed correctly If the fault is not listed in the
40. hanging or suspended loads When lifting loads life threatening danger exists by falling or uncontrolled swinging of objects Therefore Never step under hanging or suspended container or loads Only move loads under supervision Use only approved hoisting devices and sling gear with sufficient carrying capacity Do not use torn or damaged ropes or straps Do not fasten ropes and straps at sharp edges and corners do not knot or twist them When leaving the work place ensure that the load has been put down Off balance centre of gravity WARNING Falling hazard by load off balance or centre of gravity Containers can be harnessed off the centre of gravity In correct harnessing can tip the container and cause life threatening injuries Therefore Pay attention to the markings on the container Attach the hoists hook that it is above the centre of gravity Lift carefully and observe if the load starts tipping over If necessary modify or move the sling or harness 2010 10 06 51 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Transportation Packaging and Storage MEEL Inappropriate Transportation 5 2 Transport Inspection 5 3 Packaging About Packaging CAUTION Damage caused by inappropriate transportation Inappropriate transportation can cause significant material damage to property Therefore Take care while unloading the container on delivery and internal transpo
41. have different expansion coefficients At an ambient temperature of 20 25 the machine will perform correctly Operating outside of the required ambient temperature may result in loss off accuracy 2010 10 06 65 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Operation 7 Operation 7 1 Safety Instruction for Operation Incorrect operation WARNING Risk of injury by incorrect operation Incorrect operation can cause severe injury to persons and damage to property Carry out all operating steps according to the details in this instruction manual Before using the machine check the following points Ensure that all covers and safety devices are installed and work properly Ensure that no persons are inside the working area of the machine Never disable or bridge safety devices 7 2 Important Steps before Operation 1 Ensure that all covers have been installed and fastened properly Check that all plugs and sockets are securely mounted Ensure that all emergency stop switches have been released Ensure that the controller door is securely shut ae DM Check ambient temperature The Components of the machine will have different expansion coefficients At an ambient temperature of 20 25 TC the machine will perform correctly Operating outside of the required ambient temperature may result in loss off accuracy 2010 10 06 6 RaptorX SL Series 3D CNC Milling Routing m
42. hine Safety CNC Technik MEE Ear protection As a protection against hearing damage due to noise Safety helmet Industrial safety helmet to prevent possible head injuries from falling items or other risks Protective Goggles To protect the eyes from flying debris and liquid splashes Protective Gloves As protection for the hands against friction abrasion grazing or cuts as well as possible contact with hot surfaces Hair Net To protect the hair from being caught in machinery or rotation tools Safety Shoes As a protection against heavy falling objects and to provide traction on slippery surfaces 22 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Safety 2 6 Safety Systems WARNING Danger of injury or death by non functioning safety systems Safety is only ensured with fully functioning safety devices Before start of work verify that the safety devices are functional and installed properly Never disable safety devices Ensure that safety devices such as emergency stop buttons interrupt switches or emergency trip switches are accessible 2 6 1 Description of the Installed Safety Devices Emergency Stop Switch By pressing the emergency stop button an emergency stop is trig gered and the drive motors are physically disconnected preventing any movement After the emergency stop button has been pressed it must be un locked by tw
43. ifications Description Value Unit Sound emissions without Spindle ca 50 dB A Sound emissions with Spindle gt 70 dB A The name plate is attached to the frame of the machine next to the controller box and contains the following information E Manufacturer E Type Model u Year of Manufacture i Serial Number 2010 10 06 39 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Assembly and Commissioning 4 Assembly and Commissioning 4 1 Overview E H d EX S E Fig 10 Raptor overview 1 Y Axis with slide Y Bridge amp Chapter 4 3 1 Y 6 Operator station with software 6 Chapter 4 3 4 Axis with Slide page 44 Operating Software page 46 2 Cable channel 7 Controller amp Chapter 4 3 5 Controller page 46 3 Z Axis with slide 6 Chapter 4 3 2 Z Axis with 8 Accessory holder on Z Axis Movable Chapter Slide page 45 4 3 6 Accessory Holder page 47 4 Working table 9 Frame 5 X Axis with slide amp Chapter 4 3 3 X Axis with Slide page 45 2010 10 06 41 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Assembly and Commissioning MTIAENZ 4 2 Short Description Intended use of Machine Materials This machine may be used for the following applications 2D und 3D Milling 2D und 3D Engraving Cutting Drilling Laser Water Jet Dispensing Measuring Welding Plasma cutting The following mat
44. in toxic substances such as Glycol These must not enter the environment The waste disposal has to be done by a specialized waste company 2010 10 06 29 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety MEET 2 10 Labels and Signs The following symbols and signs will be visible in the work space These will be relevant to the area where the symbol or sign is dis played WARNING Risk due to illegible signs or symbols Over time labels signs and symbols might become un readable or obscured resulting in risk of injury due to hazards not recognized in the absence of a legible warning sign Regularly maintain all labels signs and symbols so they are clearly visible and legible Replace any damaged or illegible labels or signs 2 10 1 Advisory Signs Refer to User Manual Use the machine only once the described signs and symbols have been understood by referring to the user manual 2 10 2 Prohibitory Signs Persons with Pace Makers prohibited No persons with a Pace Maker are allowed to approach the area where this sign is displayed There is a danger of electromagnetic radiation which may disrupt the function of a Pace Maker resulting in death Persons with metal implants prohibited Persons with metallic implants should avoid the area where this sign is displayed Radiation may cause implants to heat up causing bodily harm 30 2010 10 06 CNC Technik MEET Operati
45. ion of linear guides and Staff Qualified staff racks Safety equipment M Protective clothing E Safety shoes E Chemical resistant gloves 1 Switch off machine and secure against restarting Caution Health risk from exposure to oils and grease Contact with Toxic coolants can result in illness Avoid direct skin contact Remove oil or grease from skin immediately Avoid breathing fumes or gasses from oils or grease Grease both sides of the X axis linear guides Fig 37 1 and racks Fig 37 2 with a light machine grease using a lint free cloth 86 2010 10 06 CNC Technik MEE Fig 38 Y axis Bees cae tf d d UI Fig 39 Y axis Fig 40 Z axis RaptorX SL Series 3D CNC Milling Routing machine Maintenance 3 Grease the linear guides Fig 38 1 of the Y axis with light ma chine grease using a lint free cloth Grease the rack Fig 39 2 of the Y axis with a light machine grease using a lint free cloth 5 Grease the linear guides Fig 40 1 and the rack Fig 40 2 of the Z axis with a light machine oil using a lint free cloth 2010 10 06 87 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Maintenance MTIAENZ Applying grease through the Staff Qualified staff grease DIDIS Safety equipment M Protective clothing Safety shoes E Chemical resistant gloves Special tools E Grease gun Grease nipple on the X axis 4x 1 Switch off machine and
46. isting so that restarting is possible WARNING Danger to life through uncontrolled restart Fig 1 Emergency Stop Switch Uncontrolled restart can cause serious personal injury or death Before restart ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Only unlock the emergency stop button if there is no further danger 2010 10 06 23 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety MTIAENZ Location of the Emergency Fig 2 Shows the location of the Emergency Stop Switches Switches This symbol indicates an Emergency Stop Switch x e b o EE Fig 2 Position of the Emergency stop switches Top view 2 1 Emergency stop switch on left front of machine 3 Emergency stop switch on right back of machine 2 Emergency stop switch on Controller box The emergency stop button on the controller housing Fig 2 2 und Fig 3 Arrow has to be unlocked twice Fig 3 Emergency stop switch on controller box 24 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Safety Main Switch with Emergency Function The main switch is also an emergency stop button By turning the main switch to the O position the power supply is immediately di
47. jury by rotating parts The milling tools clamped in the spindle motor can cause serious injury to persons or damage to property Before start of work verify that the safety devices are functional and installed properly and that the required covers are closed During operation do not touch the rotating tools Before changing tools always secure machine against an accidental restart or uncontrolled movements Moving Axis WARNING Risk of injury by moving axis Collisions between persons and machine Y Axis Moving parts Rotational axis Tools may lead to serious injuries Keep clear of moving parts and their end stops Never reach between the machine and rails Only perform maintenance on linear guides when machine is switched off Always wear protective clothing in the work area 2010 10 06 13 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety HEEL Hack and Pinion WARNING Risk of injury by moving rack and pinion gear While operating clothing hair or body parts could get caught in the rack and pinion leading to serious injury Never reach over rack and pinion when machine is switched on Maintenance may only be performed while the machine is turned off Always wear protective clothing in the working area Falling materials WARNING Risk of injury by falling materials While operating off cut debris materials or tools may be ejected from the work area causin
48. ll information and instructions in this manual have been made under consideration of the applicable standards and regulations the state of technology as well as our long standing knowledge and experience The manufacturer assumes no liability for damages due to Failure to comply with the instructions in this manual Non specified use Operations by un qualified staff Unauthorized alterations or modifications Technical changes Use of unauthorized spare parts For special designs additional ordering options or due to some late technical modifications the actual delivery may not necessarily corre spond to the presented explanations and descriptions General terms and conditions as well as the delivery terms of the manufacturer as agreed on the delivery contract and all legal provi sions valid at the time of the contract fulfilment will apply We reserve the right to implement technical changes and amendments to the manual and machines as part of the improvement program of the per formance and further development of the platforms 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine General 1 4 Copyright Protection 1 5 Customer Support CNC Technik MEET This manual is copyrighted and designed exclusively for internal pur poses Release of the manual to third parties reproductions of any type or form extracts or parts thereof and communication of the contents are not permitted without the written permis
49. n open or turn off the machine if opened while running the machine Fig 6 Limit Switch Extraction Machining of metals like Magnesium Aluminium and Titanium re quires an extraction system amp Chapter 11 Accessories page 101 26 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Safety 2 Securing against Accidental Starting WARNING Danger to life through uncontrolled restart Uncontrolled or un authorized restart can cause serious personal injury or death Before restarting ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Observe the following instructions to prevent un authorized starts Securing Main Switch 1 To turn off the power supply move the switch to the 0 position 2 Lock the switch with a Pad Lock Fig 7 3 Keep the pad lock key in a secure area to prevent un authorized access Fig 7 Securing main switch 2010 10 06 ol RaptorX SL Series 3D CNC Milling Routing machine Safety CNC Technik MEET 2 8 Behaviour in case of Fire or Accident Preventative measures Measures In case of accident or fire Always be prepared for accidents or fire Keep first aid equipment first aid kit blankets etc and fire extinguisher within reach Familiarize staff with accident reporting and first aid equipment as well as rescue facilities K
50. ng while wearing jewellery prohibited Operating while wearing neckties prohibited Operating with long hair is prohibited 2 10 3 Warning Signs Electrical Current Automatic Start RaptorX SL Series 3D CNC Milling Routing machine Safety Wearing jewellery which may get caught in the workings of the ma chine possibly causing injury or death is prohibited in the areas dis playing this sign Persons wearing a neck tie are prohibited from entering the area dis playing this sign The neck tie may get caught in the workings of the machine causing injury or death Persons with long hair are prohibited from operating the machine un less they are wearing a hair net or hair protection The hair may be caught in the working parts causing injury or death Only qualified electricians are allowed to work on the electrical sys tems displaying this sign No un authorized persons are allowed to open doors with this sign and should keep clear of the area The signals a flashing light or acoustic siren denote the automatic starting of production line machines At this point all work in the area must be complete After the signal clear the area immediately Avoid any moving parts that may cause injury 2010 10 06 31 RaptorX SL Series 3D CNC Milling Routing machine Safety Hot Surfaces 2 10 4 Fire Protection Signs Emergency Phone Fire Extinguisher CNC Technik SEL Hot surfaces tools
51. observed CAUTION Damage resulting from installation on uneven surfaced An installation on an uneven surface may cause deformation within the CNC machine This leads to inaccurate machining of work pieces and can cause damage to the machine Install the CNC machine on a plane and level surface The machine must be installed with the prescribed method of attachment on a level vibration resistant and fully hardened foundation or floor In doubt have all of the required loads checked by a qualified building engineer Remove all transportation equipment and packaging on the ma chine at the place of installation 2010 10 06 59 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Installation and Commissioning MTIAENZ A precision spirit level capable of 0 02mm accuracy Fig 24 is in cluded in the scope of delivery Use the supplied spirit level to level out the CNC machine correctly Adjustments can be made on the feet found on each corner of the machine Fig 24 machine spirit level Loosen the lock nut Fig 25 2 with a 17mm spanner Adjust height by using 17mm spanner on adjusting nut Fig 25 1 turn clockwise to lower table u turn anti clockwise to raise the table Use the spirit level to check the accuracy and if required repeat step 2 Fig 25 adjustable foot 4 When done secure the lock nut Fig 25 2 with a 17mm spanner 5 Check that all axis are free to move 6
52. on nection RS232 It is possible to connect the PC directly to the con troller via parallel port if one is using WinPCNC Economy WinPCNC Profi has an axis controller and will connect to the control ler via serial port or USB connection The controller has a main switch Fig 17 arrow for turning the ma chine on or off and the controller box may be opened with the supplied Key 46 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Assembly and Commissioning 4 3 6 Accessory Holder The optional accessories like spindle motor tool holder tools vacuum system etc are mounted on the accessory holder Extractor Vacuum System optional Milling motor optional Vacuum attachment holder Tool holder milling spindle optional Protective cover Z Height adjustment screws for manual tool change OO OO BOON A 4 4 User Controls The machine does not have any controlling systems and all com mands are given by the controlling software installed on a PC Further information is available in the software user manual supplied with the software disc 2010 10 06 47 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Assembly and Commissioning MTIAENZ 4 5 Connections Connections on the controller Connection computer with software Connection emergency stop switch andr reference switches Connection Y motor Connection C A axis or other opti
53. onal accessories Connection Z motor O OO POND Connection X motor Connection HF spindle optional Relay controlled plug points connected to plug points available on Z axis Fig 21 Power supply 380 V Fig 20 controller front view Plugs The plug points are located on the Z axis The plugs are 220V supply relay controlled by the software Fig 21 1 and 2 48 2010 10 06 CNC Technik RaptorX SL Series 3D CNC Milling Routing machine JUL FAR L Assembly and Commissioning 1 Plug cooling vacuum 2 Plug milling spindle a budget er z ES D BZ Ae me ry H 2 D dr H gt EE MET SEI K d 2 Fig 21 plugs 4 6 Working and Danger Areas Working areas PC not supplied Inside the clamping area while the machine is switched off E Inside the cutting area while the machine is switched off Danger areas Complete machine while it is in operation 2010 10 06 49 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Transportation Packaging and Storage 5 Transportation Packaging and Storage Users and service staff of the operator should be informed about the handling of packaging when installing equipment and during further usage It is absolutely necessary to pay attention to the following information 5 1 Safety Instructions for Transportation Hanging or suspended loads N WARNING Danger to persons through
54. ork Environmental protection CNC Technik MEET WARNING Risk of injury by incorrectly done maintenance work Incorrectly done maintenance work can cause severe damage to person or property Prior to start working ensure that there is sufficient space for the assembly work Pay attention to orderliness and cleanliness at the assembly place Loosely stapled or spread out parts and tools may cause accidents If parts have been removed ensure correct re assembly re install all fastening elements and observe torque specification for screws and bolts Before restarting observe the following Ensure that all maintenance work has been done according to user manual and has been completed Ensure that there are no persons in the working area of the machine Ensure that all covers and safety switches are installed and working properly Observe the following details for environmental protection during maintenance work E Remove any excess grease and dispose of it in accordance with the applicable local regulations E Collect exchanged oils in an appropriate container and dispose of it in accordance with the applicable local regulations 80 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Maintenance 8 2 Spare Parts WARNING Risk of injury due to the use of incorrect spare parts The use of incorrect spare parts can result in injury to persons or damage to pro
55. perty or incorrect functioning of the machine Only use original spare parts from the manufacturer or parts authorized by the manufacturer lf any uncertainty exists please contact the manufacturer Loss of Guarantee The use of incorrect spare parts may result in the loss off guarantee on the machine Spare parts may be ordered from the manufacturer or the agents For contact details see page 2 A complete parts list is available on request When ordering spare parts please quote the following Model Serial No Amount Description Preferred delivery method Sea o r Air freight post courier etc Delivery address Any spare parts ordered without the above mentioned details will not be processed If the method of shipment has not been stated this will be decided by the supplier 8 3 Maintenance Schedule In the following section the maintenance work to be done is described to ensure the optimum and break down free operation of the machine In the event that by regular inspection and increased wear and tear is noticed pleas shorten the maintenance intervals If uncertain please contact the manufacturer see contact details on page 2 2010 10 06 81 RaptorX SL Series 3D CNC Milling Routing machine Maintenance Interval Daily 10 operating hours 50 operating hours When necessary Maintenance Work Clean machine Chapter 8 4 1 Cleaning Ma chine page 83 Check protective plastic cover
56. possible that there are instructions for storage on the packages which override the aforementioned requirements Comply with them accordingly 2010 10 06 55 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Installation and Commissioning 6 Installation and Commissioning 6 1 Safety Information for Installation and Commissioning Hanging or suspended loads h WARNING Danger to persons through hanging or suspended loads When lifting loads life threatening danger exists by falling or uncontrolled swinging of objects Therefore Never step under hanging or suspended container or loads Only move loads under supervision Use only approved hoisting devices and sling gear with sufficient carrying capacity Do not use torn or damaged ropes or straps Do not fasten ropes and straps at sharp edges and corners do not knot or twist them When leaving the work place ensure that the load has been put down 2010 10 06 57 RaptorX SL Series 3D CNC Milling Routing machine Installation and Commissioning A Incorrect installation and commissioning Torque wrench for screws CNC Technik HIEL WARNING Risk of injury caused by incorrect installation and commissioning Incorrect installation and commissioning can cause serious personal injuries or property damage Therefore Prior to starting installation ensure that there is suffi cient space for the assembly work Handle sharp e
57. ptorX SL Series 3D CNC Milling Routing machine Maintenance 3 e u NE at j gi eg A ra hb e t D e Y LU M H N un j di e CN sch N di Fig 44 position of the grease nipples without the cover on the Z axis CNC Technik MEE There are four grease nipples Fig 44 1 two on each side of the Z axis In the cover plate of the Z axis Fig 44 1 there is a hole on each side The Z axis must be positioned so that the grease nipples are visible through the two holes O o UR St SS 10 11 Switch off machine and secure against restarting Position Z axis so that the grease nipples are aligned with the holes in the cover Fig 43 arrow Remove protective caps from the grease nipple of the Z axis Fig 44 1 if present Q If there are no protective caps on the grease L nipples clean the nipples before using Attach grease gun to the grease nipple Press the grease gun once or twice Remove the grease gun Replace the grease nipple cap Perform the same on the other side of the Z axis Repeat steps 5 7 Position the Z axis so that the second set of grease nipples are aligned with the holes in the cover Fig 43 arrows Repeat steps 4 7 with the second set of nipples 90 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Maintenance 8 5 Steps to be taken after Maintenance Procedure After completion of maintenance work and before res
58. rator Safety equipment M Protective clothing E Safety shoes u Safety gloves 1 In the event of working with spray cooling a waterproof table top must be installed 2 Mount a flat sacrificial piece of material on the surface of the table top 3 When engraving an engraving depth regulator optional may be used to ensure a constant engraving depth over uneven materi als 7 4 2 Operating of the Machine Staff Operator Safety equipment Protective clothing Safety shoes Safety goggles Safety gloves Ear protection Hairnet 2010 10 06 69 RaptorX SL Series 3D CNC Milling Routing machine Operation Rotating tools Moving Axis CNC Technik MEET WARNING Risk of injury by rotating parts The milling tools clamped in the spindle motor can cause serious injury to persons or damage to property Before start of work verify that the safety devices are functional and installed properly and that the required covers are closed During operation do not touch the rotating tools Before changing tools always secure machine against an accidental restart or uncontrolled movements WARNING Risk of injury by moving axis Collisions between persons and machine Y Axis Moving parts Rotational axis Tools may lead to serious Injuries Keep clear of moving parts and their end stops Never reach between the machine and rails Only perform maintenance on linear guides when machine is switched off
59. rior to maintenance work switch off machine and secure against restart Wait till all parts came to a complete standstill Wear tight fitting protective clothing with low tensile strength in the danger area 2010 10 06 93 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Trouble Shooting MEEL Incorrect repairs WARNING Risk of injury caused by incorrect repairs Incorrect repairs can cause serious personal injuries or property damage Therefore Prior to starting repairs ensure that there is sufficient space for the assembly work Pay attention to orderliness and cleanliness at the as sembly place Loosely stacked or spread parts and tools may cause accidents Mount components correctly Comply with required bolt torques Secure components to ensure that they do not fall Before restarting the machine the following steps must be adhered to Ensure that all installation steps have been followed according to the instruction manual Ensure that no persons are inside the working area of the machine Ensure that all covers and safety devices have been properly installed and are functional Steps to be taken in case of fault Asa general rule occurrence RE 1 In case of faults which present an imminent danger to persons or property activate the emergency stop switch immediately 2 Determine the cause of malfunction 3 Ifthe fault repair requires work in the danger area switc
60. rk area causing serious injury to face or eyes Always wear face and eye protection gloves and safety shoes Inthe event of an injury contact the medical personnel Uncontrolled restart WARNING Uncontrolled restart can cause serious personal injury or death The machine could move unexpectedly or change direction unexpectedly resulting in injury Keep body parts away from the machine working area Secure work area against accidental access Highly flammable materials WARNING Danger of fire through flammable materials Organic dust from wood or coal and inorganic dust from Magnesium Aluminium Zink or Titanium may start combusting which may result in serious injury or death Do not smoke near the working or danger area and avoid open flames or other potential fire risks Always have a fire extinguisher near the machine When working with Magnesium Aluminium Zink or Titanium an extraction system is required and caution must be observed In case of fire stop working and evacuate the area Activate the fire alarm 72 2010 10 06 CNC Technik MEET Cooling fluids A RaptorX SL Series 3D CNC Milling Routing machine Operation CAUTION Health risk from exposure to toxic cooling fluids Contact with Toxic coolants can result in illness Avoid direct skin contact Wash skin immediately after contact with coolants Avoid breathing fumes or gases from the coolants 2
61. rt and obey the symbols or icons and markings on the packaging Use only intended attachment points Remove packaging only shortly before assembling Check the delivery immediately after receipt for completeness and transport damage In case of visible damage proceed as follows E Do not accept the delivery or accept only under reservation M Record the extent of the damage on the delivery note of the transporter or forwarding agent Initiate a customer complaint Complain about any deficiency once it is detected Damage claims can be asserted only within the applicable time lim its The individual containers are packed according to the expected trans portation conditions Only environmentally friendly materials are used for the packaging The packaging is intended to protect the individual components from transport damage corrosion and other damage Therefore do not destroy the packaging and remove only shortly before assembly 52 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Transportation Packaging and Storage Dealing with packaging material Dispose of packaging material in accordance with the currently valid legal regulations and local provisions CAUTION e Environmental damage caused by inappropriate dis posal Packaging materials are valuable raw materials In many cases these may be used further or can be sensibly re used and recycled Therefore
62. s for damage change if damaged Chapter 8 4 2 Protection Cover In spection or Replacement page 84 Check machine for damage or wear Lubricate linear guides and rack 6 Chapter 8 4 3 Machine Lubrication page 86 Grease the machine through the grease nipples Chapter 8 4 3 Machine Lubrication page 86 Clean the outside of the machine with a soft dust free cloth CNC Technik MEET To be done by Operator Operator Oualified staff Oualified staff Oualified staff Operator The maintenance of the accessories is referred to in the respective user manual 82 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik ZE L Maintenance 8 4 Maintenance Procedures 8 4 1 Cleaning Machine Performing regular maintenance on the machine will prevent any moving parts from sticking Staff Operator Safety equipment M Protective clothing Safety shoes Safety gloves 1 Turn off the machine amp Chapter 7 5 Switching Off Machine page 76 2 CAUTION Danger of injury from debris Chips or shavings can be sharp edged and can Cause deep cut wounds Always wear protective gloves when removing debris from the machine Clear the machine of any debris 3 Clean and grease the rack and linear guides amp separate user manual 2010 10 06 83 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Maintenance MEEL 8 4 2 Protection Cover Inspec
63. s that will be run on the machine will be created in a CAD or graphic design program The drawing or text will be saved in either HPGL dxf Al etc formats This data will be opened in the CNC controlling software e g WinPCNC optional to be run on the ma chine All operational parameters can be set up in the software to control feed rates cutting depths scale etc The motion commands are given from the software to the CNC stepper motors to perform the required movements The four stepper motors X Y Z and 4 axis will receive respective commands from the software and perform the movements via the gearing 2010 10 06 43 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Assembly and Commissioning MTIAENZ 4 3 Description of Sub Assemblies 4 3 1 Y Axis with Slide 1 Linear Guides 2 Rack The two linear guides Fig 11 1 and the rack Fig 12 2 are found on the Y bridge Fig 10 1 and form the Y axis on which the milling spin dle optional with tools are moved u d Z Ek ie ITS d CL am d CU d UI Fig 12 Y Rack 44 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MTIAENZ Assembly and Commissioning 4 3 2 Z Axis with Slide 1 Linear Guides 2 Rack _ The two linear guides Fig 13 1 form the Z Axis on which the milling spindle optional will be moved in the Z direction Fig 13 Z Slide Top View 4 3 3 X Axis with Slide 1 Linear Guides
64. scon nected and an emergency stop is triggered WARNING Danger to life through uncontrolled restart Uncontrolled restart can cause serious personal injury or death Before restarting ensure that the cause for the emergency stop has been eliminated that all safety devices have been reassembled and are functional Only turn the main switch to the I position when it is safe to do so Abb 4 Main switch Location of the Main Switch The Main switch is located on the controller box Fig 5 Arrow Fig 5 Controller box 2010 10 06 25 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Safety MEET 2 6 2 Safety Devices to be fitted by the Operator The operator must install the following safety devices which are available as optional accessories Safety Fences and Covers The Machine is to be installed as part of a system Before using the machine ensure that all safety fences or covers are installed and connected to the main controller on the safety circuit Covers serve to protect against debris dust or parts that may eject from the working area Fences serve to protect the working area from intrusion while machine is running Use the correct entrance to access the machine and never turn on power while persons are in the working area Limit switches as access control Limit switches are installed as accident prevention devices on doors and maintenance accesses They prevent starting whe
65. secure against restarting Caution Health risk from exposure to oils and grease Contact with Toxic coolants can result in illness Avoid direct skin contact Remove oil or grease from skin immediately Avoid breathing fumes or gasses from oils or grease 2 Remove protective cap from the grease nipple of the X axis Fig 41 1 if present If there are no protective caps on the grease nipples clean the nipples before using Attach grease gun to the grease nipple Foar Greas node Xai Press grease gun once or twice Remove grease gun Replace grease nipple cap N O p P O ORA p Repeat steps 2 6 for all grease nipples 88 2010 10 06 CNC Technik MEET Grease nipple on the Y axis 4x 1 Fig 42 Grease nipple on Y axis Grease nipple on the Z axis 4x e 5 Fig 43 Grease nipples Z axis arrows N PD oF Ga p RaptorX SL Series 3D CNC Milling Routing machine Maintenance Switch off machine and secure against restarting Remove protective cap from the grease nipple of the Y axis Fig 42 1 if present Q If there are no protective caps on the grease J nipples clean the nipples before using Attach grease gun to the grease nipple Press grease gun once or twice Remove grease gun Replace grease nipple cap Repeat steps 2 6 for all grease nipples The grease nipples on the Z axis are found behind the cover plate on the Z axis Fig 43 1 2010 10 06 89 Ra
66. sion of the manufacturer ex cept for internal purposes Any breach of this obligation shall result in liability for damages The right to any further claims remains reserved For technical support contact our customer service centre Address Telephone Telefax E Mail Internet Hylewicz CNC Technik Siemensstra e 13 15 D 47608 Geldern 49 0 2831 13 32 36 49 0 2831 13 32 37 info cnc step com www cnc step de Furthermore our company is always interested in new information and experiences which result from the use of the machines and may be valuable for the improvement of our products Please do not hesi tate to contact us with suggestions or other information 2010 10 06 CNC Technik HIEL 2 Safety RaptorX SL Series 3D CNC Milling Routing machine Safety This section provides an overview of all important safety aspects for optimal protection of the staff as well as a safe and trouble free opera tion Failure to follow the operating procedures and safety instructions listed in this manual may lead to significant dangers 2 1 Appropriate Use The machine is designed and constructed to be used only in ac cordance with its intended purpose as described in this manual The CNC milling machine milling machine is exclusively designed constructed and to be used for engraving drilling milling cutting lasing dispensing mixing measuring and plasma cutting Only water soluble lubricants may be use
67. tarting the ma chine carry out the following steps 1 Check that all screws and bolts have been replaced and tight ened 2 Check if all removed safety devices and covers have been re placed and are functional 3 Ensure that all used tools materials and other equipment has been removed from the work area 4 Clean work area and remove any spilled liquids working materi als tools etc 5 Ensure that all safety devices are working properly 2010 10 06 91 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik MEEL Trouble Shooting 9 Trouble Shooting The following chapter describes possible causes for faults and the actions to be taken to rectify the fault If the fault occurrence Increases shorten the maintenance intervals according to the actual load In the event of faults which cannot be cleared by the following instruc tions contact the manufacturer contact details see page 2 9 1 Safety during Trouble Shooting Electrical system DANGER Risk of death by electrocution Contact with live electrical parts presents an imminent danger to persons and may also caused uncontrolled movements of the machine which may lead to serious injury Before beginning work turn off the main electricity supply to the machine and secure against being turned on accidently Moving parts WARNING Risk of injury by moving parts Rotating and or linear moving parts may lead to serious injuries P
68. ting 2 2222022200200202000000020 Ren 93 Protection Cover 84 U Protective Cover 47 User CGontrole nennen nennen 47 R V Ee 86 Vacuum SYSteM ees ee ER Ee ee ee ee 47 Eed EE 34 l l VaCUUM EEN 102 EENEG 102 W S Mee 100 ale EA 8 11 57 67 79 93 99 Woch 46 Safety SysteMS eek ek ek ee 23 26 l Working Area 49 ENEE seen 40 ES EE eee en ee 31 X ONO een 44 Ke 41 45 EE EE 81 y PACA TE ee 35 oa VAXS cccsccccsssscsssssesssssesssssesesssestsssesesseceessee 41 44 SONO een 37 Spindle Camp 37 Z Spirit Level E 60 EE E R 41 45 104 2010 10 06
69. tion or Replacement Check protective cover for damage Staff Operator Safety equipment MH Protective clothing E Safety shoes 1 Turn the main switch to the 0 or Off position Fig 33 Fig 33 main switch 2 Check the protective cover optional vacuum system Fig 34 arrow for damage Ifthe protective cover is damages replace it see L Chapter 8 4 2 Protection Cover Inspection or Replacement page 84 Fig 34 protective cover 84 2010 10 06 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik UL FAE_1 Maintenance Replace protective cover u Ensure that the main switch is in the 0 or Off position Fig 35 Fig 35 main switch CAUTION Danger of injury from hot surfaces and sharp edges or tools Tools work pieces and chippings may heat up to high temperatures Contact with these surfaces could result in severe burns or cuts to the skin from sharp chippings Ensure that the tools or tool holder have cooled to ambient temperature When changing tools always wear gloves Fig 36 protective cover Remove four screws Fig 36 1 3 Remove protective plastic cover Fig 36 arrow gt Install new cover with four screws Fig 36 1 2010 10 06 85 RaptorX SL Series 3D CNC Milling Routing machine CNC Technik Maintenance MTIAENZ 8 4 3 Machine Lubrication Information on lubricants 6 Chapter 3 5 Lubricants page 38 Lubricat
70. to avoid any accidents as well as damages to persons or property objects DANGER Indicates an imminently dangerous situation which may Cause serious injury or death if ignored WARNING Indicates a potentially dangerous situation which could lead to serious injury or death if ignored CAUTION Indicates a potentially dangerous situation which could lead to minor or mild injury or damage to property if ignored ATTENTION o The symbols or a combination of symbols highlight potential dangers that can result in injury to persons or damage to property if ignored Important safety symbols To draw attention to special dangers the following symbols are used in the safety instructions DANGER A combination of this symbol and warning indicate danger of potential electrocution which could result in personal injury or death if ignored 8 2010 10 06 CNC Technik MEET Tips and Recommendations Other symbols and icons 1 3 Limitation of Liability RaptorX SL Series 3D CNC Milling Routing machine General NOTE highlights useful tips and recommendations as well as information for an efficient and trouble free operation The below mentioned symbols are used to indicate further information relating to the correct use of the machine Symbol Description Step by step instructions gt Results by specific actions Reference to appendix or other parts of the manual u List without a specific order A
71. ve reached ambient room temperature 2010 10 06 15 RaptorX SL Series 3D CNC Milling Routing machine Safety 2 2 4 Danger of Fire CNC Technik MEEIT Danger of fire through flammable materials Highly flammable materials WARNING Organic dust from wood or coal and inorganic dust from Magnesium Aluminium Zink or Titanium may start combusting which may result in serious injury or death 2 2 5 Danger of Radiation Do not smoke near the working or danger area and avoid open flames or other potential fire risks Always have a fire extinguisher near the machine When working with Magnesium Aluminium Zink or Titanium an extraction system is required and caution must be observed In case of fire stop working and evacuate the area Activate the fire alarm Danger from magnetic field radiation Magnetic field radiation N DANGER Magnetic fields pose a danger to persons and property Persons with Pace Maker may should not work on or approach the machine The Pace Maker may be affected Persons with metal implants should not work on or approach the machine The implants may heat up or be pulled towards the machine Do not wear any jewellery like rings necklaces watches etc when operating the machine Do not place any electronic equipment near the magnetic fields as these may be damaged Do not place any data storage devices or credit cards etc near the magnetic fields as these may be wiped out

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