User Manual - MSR Electronic
Contents
1. 3475 n Pentane CsH12 0 100 LEL 3490 Toluene C7Hg 0 100 LEL 3448 Butyl acetate C6H1202 0 100 LEL 3415 Cyclohexane CgH12 0 100 LEL 3472 Cyclopentane CsH10 0 100 LEL 3420 Ethane C H 0 100 LEL 3465 Isobutane C4H10 0 100 LEL 3476 Isopentane CoH 12 0 100 LEL 3402 LPG LPG 0 100 LEL 3496 Petrol Vapours Petrol 0 100 LEL 3497 Styrene CsHg 0 100 LEL 3493 Xylene CsHio 0 100 LEL 3495 Acetylene C2H2 0 100 LEL C160 VOC VOC 0 2000 ppm 2189 Ethylene C H 0 1000 ppm 2125 Ammonia NH 0 3000 ppm 2053 Xylene CgHi9 0 300 ppm D184 Sulphur hexafluoride SFe 0 1000 ppm 1135 Bromine Br 0 2 ppm 1192 Nitrous oxide N O 0 2000 ppm 1183 Hydrogen cyanide HCN 0 100 ppm 1185 Formaldehyde CH 0 0 10 ppm 1188 Silane SiH 0 50 ppm 1189 Ethylene C2H4 0 200 ppm 1190 Ozone 03 0 200 ppm 1193 Chlorine CL 0 20 ppm 1196 Sulphur dioxide SO 0 100 ppm 1197 Hydrogen sulphide H S 0 200 ppm 1198 Fluorine Fy 0 2 ppm 1187 Phosphine PH3 0 5 ppm 1194 Hydrogen H 0 1000 ppm 1181 Chlorine dioxide clo 0 1 ppm 1147 Phosgene COCl 0 1 ppm 2066 R11 R11 ppm 2059 R12 R12 20 2000 ppm 2070 R22 R22 20 300 ppm 2061 R23 R23 20 2000 ppm 2060 R32 R32 ppm 2064 R123 R123 20 300 ppm 2077 R134a R134a 20 300 ppm 2063 R1234yf R1234yf ppm 2065 R125 R125 ppm PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 853 1 9004 54 www msr electronic de2. MSR sae ee GAGC06_E_0915 Specification subject to change without notice Printed in Germany User Manual PolyGard GC 06 MSR Page 31 y 2071 R401a R401a 20 2000 ppm 2072 R401b R401b 20 2000 ppm 2073 R402a R402a 20 2000 ppm 2074 R402b R402b 20 2000 ppm 2082 R403a R403a ppm 2078 R404a R404a 20 300 ppm 2083 R407a R407a ppm 2080 R407c R407c 20 300 ppm 2075 R408a R408a 20 2000 ppm 2076 R409a R409a 20 2000 ppm 2068 R410a R410a 20 300 ppm 2067 R411a R411a 20 300 ppm 2079 R416a R416a 20 300 ppm 2084 R417a R417a 20 2000 ppm 2081 R422d R422d 20 300 ppm 2062 R434a R434a 20 300 ppm 2069 R507 R507 20 2000 ppm EXT TempC TempC C EXT TempF TempF F EXT Humidity Hum RH EXT Pressure Press mbar EXT TOX TOX ppm EXT Comb Comb LEL EXT External EXT Digital 1 Different measuring ranges are possible but not listed here For details see the sensor datasheets Oxygen measurements Alarm at falling concentration 4 8 3 4 Measuring Range Definition The measurement range must be adapted to the working range of the connected gas sensor For additional control by the installer the settings in the controller must mandatorily match with the used sensors lf the types of gas and or measurement ranges of the sensor don t agree with the settings of the controller the error EEPROM configuration error is generated and the colle
3. 4 8 2 Menu Relay Parameter Reading and changing of the parameters separately for each relay Submenu 1 Submenu 2 Submenu 3 Selection of alarm relay 1 32 a B a Selection of signal relay 1 96 A gt E e Relay mode See 4 8 2 1 Changes only in code level priority 1 E Operation mode relay See 4 8 2 2 Relay function See 4 8 2 3 Definition horn function See 4 8 2 4 050 280 apa 0 e E Definition external operation ee See 4 8 2 5 a See 4 8 2 6 4 Y Delay time for relay OFF See 4 8 2 6 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 NS usr ELECTRONIC Page 23 y 4 Y 4 Y Fault OR operation See 4 8 2 7 Mainenance OR operation See 4 8 2 8 4 8 2 1 Relay Modus Definition of the relay mode Symbol Description Default Function A active Relay is registered on the controller active Mode aclive not active Relay isn t registere
4. A A A Alarm evaluation via average value of MP C C Alarm evaluation via current value of MP 40 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 80 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 100 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 80 ppm Alarm threshold 120 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 15 Hysteresis Gas concentration lt Threshold X Hysteresis Alarm X OFF X Alarm release at increasing concentrations N N a Alarm release at falling concentrations 4 8 3 6 Delay for Alarm ON and or OFF with Current Value Evaluation Definition of delay time for alarm ON and or alarm OFF The delay applies to all alarms of an MP not with average value overlay see 4 8 3 7 Symbol Description Default Function os CV Alarm ON 0 Gas concentration gt Threshold Alarm is only activated at the end delay of the fixed time sec 0 sec No delay os CV Alarm OFF 0 Gas concentration lt Threshold Alarm is only deactivated at the delay end of the fixed time sec 0 sec No delay 4 8 3 7 Average Overlay VDI 2053 Functionality The alarm evaluation of the operation mode Average is overridden by the current value if this exceeds the alarm threshold defined in the menu System Parameters AV Overlay see 4 8 4 4 The overlay is delayed by the time factor entered in the local menu The function of the average overlay is only eva
5. CO 0 2000 ppm 1130 Nitrogen dioxide NO 0 30 ppm 1129 Nitrogen monoxide NO 0 100 ppm 1195 Oxygen O 0 25 Vol 1125 Ammonia NH 0 300 ppm D164 Carbon dioxide CO 0 2000 ppm 164 Carbon dioxide CO 0 2000 ppm D164 Carbon dioxide CO 0 5 Vol 164 Carbon dioxide CO 0 5 Vol 1164 Carbon dioxide CO 0 100 Vol 3400 Methane CH 0 100 LEL 1400 IR Methane CH 0 100 LEL 1400 IR Methane CH 0 100 Vol 3480 Propane C3Hg 0 100 LEL 1480 IR Propane C3Hg 0 100 LEL 1480 IR Propane C3Hg 0 100 Vol 3440 Hydrogen H2 0 100 LEL 3408 Ammonia NH3 0 100 LEL 3485 Acetone CH3 2CO 0 100 LEL 3430 Benzene C H6 0 100 LEL 3425 Ethyl alcohol C H OH 0 100 LEL 3427 Ethyl acetate CH3COOC gt 3H 0 100 LEL 3410 Ethylene C2H4 0 100 LEL 3460 n Butane C4H0 0 100 LEL 3491 n Heptane C H16 0 100 LEL 3435 n Hexane CsH14 0 100 LEL 3445 Isopropyl alcohol CH3 CHOH 0 100 LEL 3498 JP8 JP8 0 100 LEL 3450 Methanol CH30H 0 100 LEL 3458 Methyl ethyl ketone MEK C HgO 0 100 LEL 3470 n Octane CgH1g 0 100 LEL PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking Fax 0049 0 8531 9004 54 www msr electronic de GAGC06_E_0915 Specification subject to change without notice Printed in Germany User Manual PolyGard GC 06 Page 30
6. Page 17 oe The fifth column gives the threshold of the first alarm in the sixth the assigned alarm relay In this way you can track which relay switches at what threshold The next column is for the second alarm threshold with the associated alarm relays and so on up to the forth alarm threshold If no relay is assigned to an alarm the corresponding column remains empty At every change of an alarm always all active alarms of the MP are written The reset of an alarm is documented by an empty column This shows how long the alarm has been active 4 6 5 Error Status inti Setting Symbol Description Stattus Function OFF Faults are not stored OFF Error status ORE ON Faults are stored Release of the fault recording for all active measuring points on the USB device in the common CSV file for alarms and faults Internal structure of the file The headlines are not written in the file Current time Source Error date time Error type 10_22_28 MP 79 03_30 10_20 MP79 error 13_48_28 MP 79 03_30 13_46 MP79 error The first column gives the current time the second one the error source The third column indicates the time and date when the error has occurred In the fourth column there is the type of error Error occurred Error acknowledged Every internal restart of the system system reset is also documented in the current day file Frequent reboots several times per d
7. Power On time in seconds is shown on the display Function XXX Definition of the power On time sec Default 30s Symbol 30s Description Power On time PolyGard is a registered trademark of MSR GAGCO6_E_ 0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Specification subject to change without notice Printed in Germany O Ba User Manual PolyGard GC 06 ms i LECTRONIC Page 36 y 4 8 4 6 Collective Fault Message Error Time Future option for use as a non secure devices with allowed error delay 4 8 4 7 Collective Fault Message Relay Duplication An additional relay can be defined in this item in order to use another relay contact on activation of the collective fault message The additional relay must not be used as SIL2 compliant collective fault signal The reason for this limitation is that only the main collective fault signal disposes of an additional independent monitoring function ensuring the correct fault state of the relay in the event of total failure of the processor The doubled signal isn t modified any more during this failure 4 8 4 8 GC Address GC module address for registration in the main bus operation for future extensions of the communication The description of the Main Bus interface can be read in a separate documentation Symbol Description Default Function 1 GC Address 1 0 255 GC
8. a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany
9. besides the current value The selection which value should be used for evaluation is defined separately for each alarm in the menu Alarm Threshold X In the average mode the average value is indicated in the menu Measuring Values next to the current value The alarm evaluation of the control mode Average Value is overlaid by the current value when the current value exceeds the alarm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu The average overlay function is only active for the gas type CO Symbol Description Default Function 120s 120s sec Delay time of average value overlay 120 ppm av Ove 120 ppm ppm Threshold for average overlay 900 s AV Time 900 s sec Time for calculating the average value 4 8 4 5 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted triggering of a pseudo alarm Therefore the Power On time is started at the Gas Controller after you have switched on the power supply While this time is running out the Gas Controller doesn t activate alarms or UPS relays The Power On status occurs on the first line of the starting menu Attention During the phase Power On the controller is in Special Mode and doesn t perform further functions beside the starting procedures A count down
10. only be opened via the code level priority 1 In the error memory the 50 first faults already acknowledged in the menu System Error are listed for the service technician in a power failure safe way Attention This memory should always be read during maintenance relevant faults should be tracked and entered in the service logbook and finally the memory should be emptied PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 MSR ELECTRONIC Page 10 4 1 3 System Messages and Errors The devices connected via the analog interface can only report their malfunction by signal underrange or overrange The reason for signal underrange mostly comes from bad wrong or missing signal wiring that is the error reason The following system error messages of the analog interface are detected are recorded AP 0X Overrange Current signal at analog input gt 21 2 mA Cause Short circuit at analog input analog sensor not calibrated or defective Solution Check cable to analog sensor make calibration replace sensor AP Underrange Current signal at analog input lt 3 2 mA Cause Wire break at analog input analog sensor not calibrated or defective Solution Check cable to analog sensor make calibrati
11. orange Flashes when alarm one or more alarms are active LED red Flashes when alarm two or more alarms are active LED yellow Flashes at system or sensor failure or when maintenance date exceeded or in voltage free status with the option power failure flashing light LED green Power LED 3 2 Setting Changing of Parameters and Set Points Open desired menu window Code input field opens automatically if no code is approved After input of valid code the cursor jumps onto the first position segment to be changed lt gt Push the cursor onto the position segment which has to be changed a y Set the desired parameter set point with the keys Save the changed value confirm storage ENTER Cancel storage close editing go back to next higher menu level ESCAPE function PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 MSR ELECTRONIC Page 7 3 3 Code Levels According to the regulations of all national and international standards for gas warning systems all inputs and changes are protected by a four digit numeric code password against unauthorised intervention The menu windows of status messages and measuring values are visible without entering a code The release of a c
12. without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ELECTRONIC Page 38 4 8 5 Test Function of the Alarm and Signal Relays Submenu 1 Submenu 2 Selection of alarm relay 1 32 eed E a Selection of signal relay 1 96 am ee e For changes password needed only possible in Special Mode Select function ManualON Relay manual ON Manual OFF Relay manual OFF Automatic Cancel manual operation The test function sets the target device selected relay in Special Mode and activates a timer that re establishes the normal measurement mode after 15 minutes and ends the test function Therefore the yellow LED on the controller is on in the manual ON or OFF status The external operation of the relays via an assigned digital input has priority to the manual test function in this menu item Symbol Description Default Function AR Status Relay Nr X X 1 32 Select alarm relay SR Status Relay Nr X X 1 96 Select signal relay OFF Relay OFF no gas alarm ON Relay ON gas alarm OFF Relay Status OFF Manual OFF Relay manual OFF Manual ON Relay manual ON Automatic Relay in automatic mode PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060
13. 0_12 0 20 20 28 0 0 29 0 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 m ELECTRONIC Page 16 wt The first column gives the time from the second column on the current values of all registered measuring points at this time are written Inactive measuring points within active measuring points are marked by a dash Values less than 0 stand for an error status of the measuring point e g 0x0100 Underrange of head measuring point e g 0x0200 Overrange of head measuring point e g 0x9000 Communication error of sensor board measuring point e g 0xB000 Communication error of head measuring point Each error is marked by the prefix Ox In this way the file keeps a fixed structure and can be evaluated with Excel and graphed according to the chronological sequence 4 6 3 CV Log Rate Setting of the time interval in which the current values of all registered MP are stored in seconds Symbol Description Setting Function a Stat _ OPOEeJqxPQPqppaaaa Time in Time interval between two entries in the CSV file 108 seconds ICs 10 9999 sec approx 2 7 h 4 6 4 Alarm Status Symbol Description Setting Function OFF Alarms aren t stored OFF Alarm status
14. 6 Delay Mode of Alarm Relay ccoooonoccccnonoccccconoccccnnnoncccnnnncncnnnoncncnnnn nn cn nnnnn nn cnn nn nc anna cnn nana nnccins 25 4 8 2 7 OR Operation of Fault to Alarm Signal Relay ooooonncconnnicinnccnnnccnnnconnnccnnnncccnnrn canon nann cnn 25 4 8 2 8 OR Operation of Maintenance to Alarm Signal Relay oooonncccnccnnnnicinnccnnccccconnnonananana conan 25 4 8 3 Menu MP Parametar S oroni cole clo cba tacts tabtsaethuseiailss A aAA pilas 26 4 8 3 1 Activate Deactivate MP rors aarin KEERA EEEREN TAEAE rre 28 4 8 3 2 Cock or Umock MEn e aE K A A ERO 28 4 8 3 3 Selection Gas Type with Unit cccceceeceeceeeeeeeeeeeeeeeeeaeeeeeee scenes seaeeeseaeeeeeeeeeeeessaeeeeeeseeeee 29 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 e a Page 3 O 4 8 3 4 Measuring Range Definition oooonnncicnnnnccnnnnnccconnnoncccnnnorccnnnnrc cnn cc 31 4 8 3 5 Threshold Hysteresis ecenin a ea 32 4 8 3 6 Delay for Alarm ON and or OFF with Current Value Evaluation oooooccccnnocccccononccccononnnnnnn 32 4 8 3 7 Average Overlay VDI 2053 Functionality ccceccceeeeeeeeeeeceeeeeceaeeeeeeeceeeeesaeeesaeeseeeessaees 32 4 8 3 8 Latching Mode Assigned to Alarm ceccceeeeeeeeeeeeeeceeeeeeeeeeeta
15. A 10 gas signal control 20 mA high sensitivity A Selection of A C Source is current value source A Source is average value Min Displays the minimum value of all assigned MP Select A Max Outputmod Max Max Displays the maximum value of all assigned MP p Average Displays the average value of all assigned MP PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ELECTRONIC Page 37 4 8 4 10 Relay Multiplication With the relay multiplication table it is possible in the GC 06 system to assign additional relay functions to an alarm This corresponds to one multiplication of the source alarm situation per entry in the end The additional relay follows the alarm status of the source but uses its own relay parameters to allow different needs of the doubled relay So the source relay can be configured for example as safety function in de energized mode but the doubled relay can be declared with flashing function or as horn function There is a maximum of 20 entries for IN relays and OUT relays Thus it is possible for example to expand one relay to 19 others or to double max 20 relays In the column IN source the relay assigned to an alarm in the menu MP Parameter
16. E 9 4 1 2 AEA I A e a PEPEE E TENET E EE E TE Sa AT E P NAE E T E 9 4 1 3 System Messages and Errors cc ccceeseeceeeeeeeeeeeeeeceeeeeceaeeeeeaeseeeeesaeeeeaaesseeeeseeeesiaeeseneeseeneess 10 AD Stats Al AEE E E E A A EE 11 4 3 Status Rela Yersen araea eaaa ad Aa Saaana EAr da DAA a ianei 12 4A Menu Measuring ValS ens EA ERE AE NES ERa eTEN EE AEE ENSERES EA TENN 12 4 5 Maintenance IMtormation uma rre rbd EEA TE TA 12 46 Menu Daa Log esa tirita 13 4 6 1 Data Logger Switch On Oficial att lina 15 46 2 SAN 15 AG EMO RR iii A A he E A A i 16 E AN 16 4 6 5 Error Status iii A a N A a adv iain 17 4 Display Parametros 18 4 7 1 Software Versions dra 18 4 7 2 o E O O 18 4 7 3 Service Phone NUMDE ccncccinncccnnncconocinnnoncnanncnnoncn nora 18 4 7 4 System Time System Date ooooncicinnicinnninnnccnnonncnconccnnnnnn nc nan 19 4 7 5 Error Time Delay cid io bedacpageeashdcs a de dacpagtusbed feeen a a 19 4 87 Paramotor A oa 19 4 8 1 SeNi E A A A iii 21 4 8 2 Menu Relay ParaMeter utorrent RA ANS AESA E AEEA ts 21 4 8 2 1 Relay MOS oii ith Min ee in i in tei dede 23 4 8 2 2 Relay Operation Mode neetan aai finden ate hia A en ete eA freee 23 4 8 2 3 Relay Function Static Flash ui ds 23 4 8 2 4 Horn Function not safe output circuit because resettable oooooninniccncnnnnnnnnncocccccnncnnnnnnns 23 4 8 2 5 External Override of Alarm Signal Relay via Dl oooonnnicinnicnnicnnnnncnnnccnoncccnornnnnrrnnnnaccnnnccnins 24 4 8 2
17. OFF ON Alarms are stored Release of the alarm recording for all active measuring points on the USB device into a separate CSV file for alarms and faults The name of the file structured as follows AEMMTT csv with MM standing for the current month and TT standing for the current day Every day a new file with the current date is generated This makes sure that the files won t be too big to be still edited by established PC programs Internal structure of the file The headlines are not written in the file Time MP Gas CV AV A1 A1R A2 A2R A3 A3R A4 A4R 09_49_47 MP 02 CO 84 40 RO1 80 RO2 09_49_ 47 MP03 CO 194 40 R01 80 R02 100 RO3 120 RO4 09_50_02 MP 02 CO 20 09_50_02 MP 03 CO 20 The first column gives the time the second the MP address and the third the gas type In the fourth column there is the measured value having caused the alarm activation The measured value is stored in dependence of the definition in the MP parameter menu as current or average value In case of average value overlay it is the current value that is stored PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 m ELECTRONIC
18. Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 MSR ELECTRONIC Page 39 5 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PolyGard GC 06 gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructions and recommendations must be followed Due to permanent product developments MSR reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or warranty is expressed or implied concerning the accuracy of these data 5 1 Intended Product Application The PolyGard GC 06 is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants 5 2 Installer s Responsibilities It is the installer s responsibility to ensure that all PolyGard GC 06 are installed in compliance with all national and local regulations and OSHA requirements All installation shall be executed only by technicians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 The equipotential bonding required also e g secondary potential
19. PolyGard GC 06 a ELECTRONIC Page 27 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ms m LECTRONIC Page 28 S Delay time for alarm ON See 4 8 3 6 Delay time for alarm OFF See 4 8 3 6 Average value overlay See 4 8 3 7 Definition of latching mode See 4 8 3 8 Assign MP fault to alarm See 4 8 3 9 Assign alarm to alarm relay See 4 8 3 10 Assign MP signal to analog output X or and Y See 4 8 3 11 4 8 3 1 Activate Deactivate MP Deactivation shuts the registered not registered sensor down in its function which means that there is no alarm or fault message at this measurement point Existing alarms are cleared with deactivation and associated errors can be acknowledged Deactivated sensors do not output a collective fault message Symbol Description Default Function Not active Measuring point activated at the controller ae METODOS active not active Measuring point not activated at the controller 4 8 3 2 Lock or Unlock MP In the temporary Lock Mode the function of the registered sensors is put out of service which means that there is no alarm or fault message at this measuring point Existing alarms are cleared with the locking and the
20. PolyGard GC 06 Digital Gas Controller Series User Manual September 2015 Germany Software Controller from version 1 00 07 PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de MSR ELECTRONIC GAGC06_E_0915 Specification subject to change without notice Printed in Germany User Manual PolyGard GC 06 IVISR ELECTRONIC Page 2 a 1 Application Intended for Use csseccseseeeceseeeeeeeseneeeeeseneeeensenneeeesenneeensenneesesenneesasenneesaseeneeseseeseees 4 A o EER AA ENa EEE 4 2 1 Norval Magenn na a T E E AR 4 2e ALAN MOOG ae a aE S a T AET 4 29 Special Status Modei iii piece cence ea ia dape ee 5 2 3 1 Fault Mode iii a Lg ei edd ee are tae ee ie lt 5 2 3 2 Restart Mode Warm Up Operation ccccceeeeseceeeeeeeaeeeeaee nac c ronca 5 23 3 Senice Mode irc iets arias the ei en ae ees ee tae eva bee eee 5 3 YOperating INS UCA cana 6 3 1 Function of the Keys and LEDs at the Keypad c ooooinoccccconococinonoccccnonononcnnnano cnn nnnn cnn nnnnn cnn rca nn 6 3 2 Setting Changing of Parameters and Set Points 0ooonnncinnnnnnnnncnnnccnnonnnnccnnnncc ronca 6 39 Code Levels iii etaa a aaa a aa pie ete ee 7 Menu OVGr View eitri cease Wina iaa Eana e iaa aeaa Ean amia adoa aSa aidaa 8 4 1 Faut M nagemont ni ida 9 4 1 1 Acknowledge a Faults eisni ceive tell ER
21. R Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany O Ba User Manual PolyGard GC 06 ms i LECTRONIC Page 12 aa LA1 Alar status LA1 Local alarm 1 active generated in the sensor module Al A1 Alarm 1 active generated in the central control 4 3 Status Relay Reading of the current status of alarm and signal relays The manual operation of the alarm and signal relays is done in the menu Parameters Main menu Submenu 1 Selection of the alarm relay 1 32 a vw Selection of the signal relay 1 96 4 4 Menu Measuring Values In this menu the display shows the measuring value with gas type and unit If the alarm evaluation is defined via the average the display shows the current value C and additionally the average value A Main menu Submenu 1 D hl sen DY Be En Symbol Description Default Function DX Measured value Measured value from bus sensor with MP address with X 1 96 AX Measured value Measured value from analog sensor at analog input with AX 1 32 CO Gas type See 4 7 3 ppm Gas unit See 4 7 3 A Average value Arithmetic average 30 measured values within the time unit C Current value Current value of gas concentration Al Alarm MP has triggered an alarm Maint info Device has exceeded maintenance date ConfigError MP configuration not compatible Error Fault MP Communication error or sign
22. address 4 8 4 9 Analog Output The Gas Controller Module as well as the EP modules 1 to 7 have got two analog outputs AO with 4 to 20 mA signal each The signal of one or more measuring points can be assigned to each of the analog outputs The assignment is done in the menu MP Parameter for each MP The measuring point sends the current value signal to the analog output Out of the signals of all assigned measuring points the Gas Controller determines the minimum the maximum or the average value and transmits it to the analog output The definition which value is transmitted is done in the menu Analog Output X To allow flexible air volume regulation of speed controlled motors the slope of the output signal can be adapted to the on site conditions and varied between 10 100 As an alternative to the activation via the controller defined by the number 1 the analog inputs can be assigned to the analog outputs of the same module EP menu in the EP module For this purpose the number 10 100 has to be entered on the EP module Symbol Description Default Function Analog Selection of i Output 1 channel Selection of the analog output 1 16 0 0 Analog output is not used therefore de activated response monitoring 1 Selection of 100 1 Local application not used in the central control o 10 100 output signal Selection of signal slope permitted range 10 100 100 gas signal control 20 m
23. al damage of the processor Replace device 0x10 Monitoring of the data storage reports an error Electrical damage of the memory or configuration error Check configuration replace device 0x20 Power ON or monitoring of the in outputs of the processor reports an error During restart electrical damage of the processor or of circuit elements Wait until Power On is over replace device GAGC06_E_0915 Fax 0049 0 853 1 9004 54 www msr electronic de Specification subject to change without notice Printed in Germany O Ba User Manual PolyGard GC 06 ms i LECTRONIC Pagell N hen DP 0X Overrange 0x200 Signal of sensor element at the sensor head is out of range Cause Sensor not calibrated correctly e g wrong calibration gas defective Solution Recalibrate sensor replace it DP 0X Underrange 0x100 Signal of sensor element at the sensor head is out of range Cause Wire break at sensor element input sensor drift too high defective Solution Recalibrate sensor replace it The controller monitors the communication between request and response If the reply is too late incomplete or incorrect the controller recognizes the following errors and reports them DP OX Error 0x1000 Communication error of head to DP 0X sensor 0x2000 Communication error of controller to DP 0X sensor Cause Bus line interrupted or short circuit DP OX registered at the controller but not addressed or wrong gas type or mea
24. al out of the measuring range Locked MP locked MP was temporarily locked by the operator not shown The information ConfigError has priority to maintenance information Alarm information is always displayed with even if ConfigError or maintenance information are active 4 5 Maintenance Information A control of the maintenance intervals required by law SIL or by the customer is integrated in the GC 06 system lt is implemented with two different maintenance types System maintenance message PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ms m LECTRONIC Page 13 S At commissioning or after successful maintenance the date battery backed for next due maintenance of the whole system has to be entered When this date has been reached the maintenance message is activated Sensor maintenance message Sensors need regular calibration for complying with the specified accuracy and reliability In order to avoid complex manual documentation the sensors store their operating time between the calibration intervals continuously and permanently If the operating time exceeds the sensor maintenance interval stored in the sensor a maintenance message is sent to the central contro
25. associated errors can be acknowledged If at least one sensor is blocked in its functionality the collective fault message is activated after expiry of the internal fault delay time the yellow fault LED is flashing and a message appears in the menu System Errors Symbol Description Default Function unlocked MP free normal operation unlocked Lock mode unlocked locked MP locked SSM collective fault message active PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 4 8 3 3 Selection Gas Type with Unit ds MSR saa ee Selection of the desired and connected gas sensor type connection possible as digital sensor cartridge SC SX or analog measuring signal MC2 The selection contains all necessary information for the controller and is also used for comparing the real digital data with the settings This feature increases the user and operating security There is an entry available per gas type for each unit at the moment there are 100 selection options Code __ Gas Type Formula Range Unit 1110 Carbon monoxide CO 0 300 ppm D110 Carbon monoxide CO 0 5 Vol D110 Carbon monoxide
26. ay may point to a technical problem Please consult the installer as soon as possible Info Date Time DGCO5 Reset 30_03_12 13 38 19 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ELECTRONIC Page 18 4 7 Display Parameter In the menu Display Parameter you can find the general security irrelevant parameters of the gas controller These parameters can be changed during the operation mode of the controller Main menu Submenu 1 A See 4 7 1 no intervention possible oy SN see 4 7 2 aw eee aw eer E See 4 7 4 a E E See 4 7 4 4 y Pew E See 4 7 4 M See 4 7 5 4 7 1 Software Version Symbol Description Default Function GCO06 Software ANZ XX Version XX Software Version 4 7 2 Language Selection of the menu language Symbol Description Default Function German English Dutch German Language German USA English French Swedish Spanish 4 7 3 Service Phone Number The service phone no can be entered individually in the next menu Symbol Description Default Function PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Spe
27. cification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ELECTRONIC Page 19 0853 Phone No Input of the individual service phone no 4 7 4 System Time System Date Input and correction of time and date Selection of time and date format Symbol Description Default Function EU Display of time and date in EU format US Display of time and date in US format Cc EU Time format E hh mm ss Input of the correct time EU format SS Time hh mm ss pm Input of the correct time US format TT MM JJ Input of the correct date EU format TEMMA Date MM TT JJ Input of the correct date US format 4 7 5 Error Time Delay Symbol Description Default Function Definition of a delay time when a communication s Delay 120s error is shown on the display 4 8 Parameters In the menu Parameters you can find the parameter functions of the gas controller Main menu Submenu 1 You can activate the following parameters only with Service ON Oy O See 4 8 1 password protected a a a a PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Prin
28. ction retains its functionality even for alarms in latching mode Symbol Description Default Function 0 Reset of the relay after time having run out via DI external or Recurrence ARS eUmodO 00 by pushbuttons 1 After reset of the relay time starts At the end of the set time the relay is activated again recurrence function Enter time for function automatic reset or recurrence function in s Time 120 f 0 no reset function DI 0 Assignment which digital input resets the relay PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Specification subject to change without notice Printed in Germany User Manual PolyGard GC 06 ms m LECTRONIC Page 24 emen Horn function resettable The activated horn can be permanently reset with this function The following possibilities to acknowledge are available for the alarm relay as horn relay e By pressing the left button ESC Only available in starting menu e Automatic reset at the end of the preset time active if value gt 0 e By an external pushbutton Assignment of the appropriate digital input DI 1 n After successful acknowledgment the horn remains permanently reset until all assigned alarms for this relay function are inactive again Only then it is triggered anew in case of an alarm Acknowledge the horn
29. ctive fault message is activated The range also affects the display of the measured values alarm thresholds and hysteresis For measuring ranges lt 10 three decimals places lt 100 two decimal places lt 1000 one decimal place are displayed For measuring ranges gt 1000 the display is without decimal place The resolution and accuracy of the calculation is not affected by the different measuring ranges PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany TS User Manual PolyGard GC 06 IVISR ELECTRONIC Page 32 a 4 8 3 5 Threshold Hysteresis For each measuring point four alarm thresholds are available for free definition If the gas concentration is higher than the set alarm threshold the associated alarm is activated If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is again reset In the mode Alarm at falling the corresponding alarm is set in case of falling below the set alarm threshold and reset again when exceeding the threshold plus hysteresis The display depends on the set measuring range see 4 8 3 4 Unused alarm thresholds have to be defined at measuring range end point in order to avoid undesired alarms Symbol Description Default Function Symbol A Evaluation
30. d on the controller 4 8 2 2 Relay Operation Mode Definition of the relay operation mode The terms energized de energized for this item come from the terms open circuit and closed circuit principle used for safety circuits Here however not the relay contact circuit is meant as a changeover contact optionally available in the two principles but the activation of the relay coil The LEDs attached to the modules show the two states in analogy LED off gt relay de energized Symbol Description Default Function De energ Relay and LED de energized if no alarm active De energ Mode De energ Energized Relay and LED permanently energized if no alarm active 4 8 2 3 Relay Function Static Flash Definition of the relay function The function flashing represents a connection option for warning devices to improve visibility If flashing is set this mustn t be used as a safe output circuit any more A combination of relay mode energized with flashing operation makes no sense and is therefore suppressed Symbol Description Default Function ON Relay function flashing at alarm time fixed 1 s ON Function ON impulse break 1 1 OFF Relay function static ON at alarm 4 8 2 4 Horn Function not safe output circuit because resettable The horn function is considered active if at least one of the two parameters time or assignment to digital input is set The horn fun
31. eeeeeeaeeeeeseaeeeeeseeeeeseeneaeeeeeeeaees 33 4 8 3 9 MP Fault Assigned to Alar Mision toc as botas ola tan 33 4 8 3 10 Alarm Assigned to Alarm Relay ooococonoccccnonoccccnononcccnnnoncccnnnncncnnno cnn cnnnn nc cn naar nc cc naar n nn cnn anni 33 4 8 3 11 MP Signal Assigned to Analog Output oocincccnncccononcononanoncccnonnconona nano n cnn cc corran rn 33 4 8 4 Menu System Parameters c ccccccceceeeceeseeeeeeeeeeeeeeceaeeeeaaesseeeeceeeeeeeaeseeaaesgeeeseaeessaaeseeneeseeeeess 34 4 8 4 1 System Information ooooncccnncconoccnnnccnnonccnnnnnnn nora 35 4 8 4 2 Maintenance sIntervall icon e ta tatiana iii 35 4 8 4 3 Maintenance Password i e codec td dde li a cli ae 35 4 8 4 4 Average FUNCION arina a ra e bd 35 4 8 4 5 ONIDA TIMO a EA 35 4 8 4 6 Collective Fault Message Error Time c cceeeceeeeeeeceeeeeeeeeeeeeeeeaeeeseaeeeeeeeseeeesaeseeaeeeeeeeee 36 4 8 4 7 Collective Fault Message Relay Duplication ooococcnnncinnnicinnccnncccnnonnnnccnnancccnnrn canaria crac 36 4 8 4 8 GC Address ici anoe il dae el i ee et 36 4 8 4 9 Analog Output eninin A ene ataa 36 4 8 4 10 Relay Multiplication ec ee eeceee ee eene ee eee ne ee eee ae ee teenie ee ee tage ee enna aeee ee eaaeeeeenaaeeeeesaeeeeenaeeeene 37 4 8 5 Test Function of the Alarm and Signal Relays cccscescsceceeeeeceeeeeeeeeeeeeeseeeeeseaeeseaeseeeeeeaas 38 5 Notes and General Information ccccccccseccesseeeeeeeeeeeeeesnaeeeseeeeneneeseaeeesa
32. em parameters security relevant See from 4 8 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ms m LECTRONIC Page 9 v 4 1 Fault Management The integrated fault management records the first 50 faults with date and time stamps in the menu System Errors Additionally a record of the faults occurs in the Error memory which can only be read and reset by the service technician A pending fault activates the fault indication relay The yellow LED Fault starts to flash and the fault is displayed in plain text with date and time in the starting menu In case of the fault of a connected sensor the alarms defined in the menu MP Parameter are activated in addition 4 1 1 Acknowledge a Fault Attention According to the directives of the gas measuring technique accumulated errors are allowed to be acknowledged automatically Acknowledgment of a fault is only possible after having removed the cause Select menu System Errors ELA Example Communication error DP01 Error Acknowledge the fault message Fault message acknowledged Fault acknowledged Cause not eliminated Reset not possible yet 4 1 2 Error Memory The menu Error Memory in the main menu System Error can
33. esaseeeeneeeeseaeseseaesnseeeeeseeeneas 39 5 1 Intended Product Application oooonoccccnnnoniccnnnoccccnanonnncnanonnnncnn cnn n nano aan KARAOA NAA rana rra 39 5 2 Installers Responsibilities ooooooonnnndnnnococncnnnnnnnnononconcnnnnnnnnnnocnnnnnnnnnnnnn nc nn cnn cnn nn nn cnn nn nn cnn nan 39 DIS MaINtOMaN CG EE AA N E LEE E TEEN ET E E E NE A ETTE 39 4 Limited W ananya Aeara a aE ARRAK ae AAEE E EE EAR AAEE ARAA eee Acad 39 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ms m LECTRONIC Page 4 Bg Digital Gas Controller GC 06 1 Application Intended for Use The PolyGard GC 06 Gas Controller is used for monitoring detection and warning of toxic and combustible gases and vapours in the ambient air The GC 06 Gas Controller fulfils the requirements according to the European Standard EN 50545 1 for the stationary monitoring of carbon monoxide CO nitrogen dioxide NOz and combustible gases in underground garages tunnels go cart race courses etc The GC 06 Gas Controller also meets the requirements according to EN 378 VBG 20 and the guidelines Safety requirements for ammonia NHs3 refrigeration systems The Gas Controller can be used as well for monitoring other gases and measurin
34. especting the parameter settings Static Flash and energized de energized Symbol Description Default Function a Dio External ON 0 As long as DI 0 is closed relay switches to ON Dio ExternalOFF O As long as DI 0 is closed relay switches to OFF PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 a 4 8 2 6 Delay Mode of Alarm Relay Definition of the switch on and switch off delay of the relays If the latching mode is set for this relay the respective switch off delay is without effect Symbol Description Default Function Switch ON Alarm Signal Relay is only activated at the end of the defined Os 0 Delay Time time 0 sec No delay Switch OFF Alarm Signal Relay is only deactivated at the end of the defined Os 0 E Delay Time time O sec No delay 4 8 2 7 OR Operation of Fault to Alarm Signal Relay Enables or disables the Fault OR operation of the current alarm signal relay If the OR operation for this relay is set to active 1 all device faults will activate the output in addition to the alarm signals In practice this ORing will be used if for example fans should run when equipment malfunctions or warning lights shou
35. g values The intended sites are all areas being directly connected to the public low voltage supply e g residential commercial and industrial ranges as well as small enterprises according to EN 5502 The Gas Controller may only be used in ambient conditions as specified in the Technical Data The PolyGard Gas Controller GC 06 must not be used in potentially explosive atmospheres 2 Description The Gas Controller is a measuring warning and control system for the continuous monitoring of different toxic or combustible gases and vapours as well as of Freons refrigerants The GC 06 is suitable for the connection of up to 96 digital sensors like the PGSB_03 series via the 2 wire bus Up to 32 analog inputs for the connection of sensors with 4 to 20 mA signal interface are available in addition The controller can be employed as pure analog controller as analog digital or as digital controller The total number of connected sensors however may not exceed 128 sensors Up to four programmable alarm thresholds are available for each sensor For binary transmission of the alarms there are up to 32 relays with potential free change over contact and up to 96 signal relays Comfortable and easy operation of the Gas Controller is done via the logical menu structure A number of integrated parameters enables the realisation of various requirements in the gas measuring technique Configuration is menu driven via the keypad For fast and easy configurat
36. ion you can use the PC based configuration software DGC EasyConf Prior to commissioning please consider the guidelines for wiring and commissioning of the hardware 2 1 Normal Mode In normal mode the gas concentrations of the active sensors are continuously polled and displayed at the LC display in a scrolling way In addition the controller continuously monitors itself its outputs and the communication to all active sensors and modules 2 2 Alarm Mode If the gas concentration reaches or exceeds the programmed alarm threshold the alarm is started the assigned alarm relay is activated and the alarm LED orange for alarm 1 red for alarm 2 n starts to flash The set alarm can be read from the menu Alarm Status When the gas concentration falls below the alarm threshold and the set hysteresis the alarm is automatically reset In latching mode the alarm has to be reset manually directly at the alarm triggering device after falling below the threshold This function is obligatory for combustible gases detected by catalytic bead sensors generating a falling signal at too high gas concentrations PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 MSR ELECTRONIC Page 5 2 3 Special Status Mode I
37. is set In the column OUT target the additionally needed relay is entered Note Manual intervention in the menu Relay Status or Override external ON or OFF by external DI do not count as alarm status so they do only affect the relay IN If this is also desired for the OUT relay it has to be configured separately for each OUT relay Number Description Default Status Function 0 30 IN AR Relay 0 0 Function off 0 96 IN SR Relay X Relay X should be multiplied information source 0 30 OUT AR Relay 0 0 Function off 0 96 OUT SR Relay X Relay X target should switch together with In Relay Example 1 3 relay contacts are needed with the same effect of relay 3 See assignment of the relays in chapter MP Parameter Entry 1 IN AR3 OUT AR7 Entry 2 IN AR3 OUT AR8 If relay 3 is activated via an alarm relays AR3 AR7 and AR8 switch at the same time Example 2 2 relay contacts each are needed from 3 relays for ex AR7 AR8 ARQ Entry 1 IN AR7 OUT AR12 Relay 12 switches at the same time with relay 7 Entry 2 IN AR8 OUT AR13 Relay 13 switches at the same time with relay 8 Entry 3 IN ARQ OUT AR14 Relay 14 switches at the same time with relay 9 This means that relay AR7 switches with AR12 AR8 with AR13 AR9 with AR14 The two examples can be mixed up too PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change
38. ith Windows safe removal of USB devices 4 6 2 Current values Setting Symbol Description Status Function OFF Current values of all registered MP are not recorded OPF Curent value OFE ON Current values of all registered MP are recorded Release of the current value recording of all active measuring points on the USB device in a CSV file The file name is generated by the system and can t therefore be determined manually The name of the file is structured as follows CVMMTT csv with MM standing for the current month and TT standing for the current day Every day a new file with the current date is generated This makes sure that the files won t be too big to be still edited by established PC programs Internal structure of the file The headlines and column numbers are only for easy explanation and aren t written in the file Column 1 2 3 4 5 6 7 8 9 10 etc Time MP1 MP2 MP3 MP4 MP5 MP6 MP7 MP8 MP9 MP10 Or time MP1 1 MP1 2 MP2 1 MP2 2 MP3 1 MP3 2 MP4 1 MP4 2 MP5 1 MP5 2 09_50_02 0 20 20 28 0 0 0 0 09_50_03 0 20 20 28 0 25 29 0 09_50_04 0 20 20 28 0 25 29 0 09_50_05 0 20 20 28 0 25 29 0 09_50_06 0 20 20 28 0 25 29 0 09_50_07 0 20 20 28 0 25 29 0 09_50_08 0 20 20 28 0 25 29 0 09_50_09 0 20 20 28 0 25 29 0 09_50_10 0 20 20 28 0 25 29 0 09 50_11 0 20 20 28 0 25 29 0 09 5
39. l The maintenance message is reset during calibration and the operating time is set to zero Device reaction with pending maintenance message The maintenance signal can be ORed to each of the active relays in the relay parameter menu In this way one or more relays can be activated with the maintenance With a pending maintenance message the phone no of the service company appears in the main menu instead of the time date information and the yellow LED on the display starts to flash The acknowledgment of the maintenance indication but not the maintenance message is possible by pressing the left ESC key If the maintenance isn t performed the message will reappear after one week in order to remind the operator of the due maintenance In order to distinguish between the sensor maintenance messages or the system maintenance message and to get a quick assignment of serviceable sensors the measured value in the menu item Measured Values gets the prefix for marking as maintenance sign As additional information a separate window displays the time in days when the next sensor is due for maintenance lf several sensors are connected the shortest time is always displayed The largest representable number is 889 days 127 weeks 2 5 years If the next maintenance is due in an even longer period the time display is still limited to 889 days Main menu Submenu 1 Information about the connected sensors Maintenance da
40. ld be activated when the fault message of the central control is not permanently monitored Note All errors of the measurement point are excepted because the MPs can be assigned to each alarm separately in the menu MP Parameters This exception is used to build up targeted zone related signaling with MP errors which should not affect other zones Symbol Description Default Function 0 No assignment 0 Alarm and or signal relay isn t affected if a device fault occurs Activated 1 assignment 0 Alarm and or signal relay turns on if a device fault occurs 4 8 2 8 OR Operation of Maintenance to Alarm Signal Relay Enables or disables the Maintenance OR operation of the current alarm signal relay If the OR operation for this relay is set to active 1 the output will be activated in addition to the alarm signals when at least one maintenance message is pending In practice this ORing will be used if for example fans should run when the sensor accuracy isn t ensured anymore because of missing calibration therefore pending maintenance message or warning lights should be activated as the maintenance information of the central control is not permanently monitored Note Resetting of the activated maintenance message is only possible by calibration of the sensors or by disabling this OR function Symbol Description Default Function Alarm and or signal relay isn t affected if a maintena
41. luated for the gas type CO and is activated here Symbol Description Default Function Yes Average overlay active for CO ves pe Ovenay No Average overlay not active PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 IVISR ELECTRONIC Page 33 e 4 8 3 8 Latching Mode Assigned to Alarm In this menu you can define which alarms work in latching mode Symbol Description Default Function Alarm 1234 0 No latching SBH 0000 LatchingMP 0000 1 atching 4 8 3 9 MP Fault Assigned to Alarm In this menu you can define which alarms are activated by a fault at the measuring point Symbol Description Default Function Alarm 1234 0 Alarm not ON at MP fault Fault 1109 Fault MP 1100 4 Alarm ON at MP fault 4 8 3 10 Alarm Assigned to Alarm Relay Each of the four alarms can be assigned to any physically existing alarm relay 1 to 32 or signal relay R1 to R96 Unused alarms aren t assigned to any alarm relay Symbol Description Default Function Al 0 0 A2 0 RX Assignment of the alarms A1 A4 to the signal relays R1 R96 A3 0 X Assignment of the alarms A1 A4 to the alarm relays 1 32 A4 0 4 8 3 11 MP Signal A
42. n the special status mode there are delayed measurements for the operation side but no alarm evaluation The special status is displayed on the display and it always activates the fault relay The controller takes the special status when faults of one or more active devices occur the operation starts up after return of voltage power on the service mode is activated by the user the user reads or changes parameters an alarm or signal relay is manually overridden in the alarm status menu or via digital inputs 2 3 1 Fault Mode If the controller detects an incorrect communication of an active sensor or module or if an analog signal is outside the admissible range lt 3 2 mA gt 21 6 mA or if there are internal function errors coming from the self control modules incl watchdog and voltage control the assigned fault relay is set and the error LED starts to flash The error is displayed in the menu Error Status in clear text After removal of the cause the error message has to be acknowledged manually in the menu Error Status 2 3 2 Restart Mode Warm up Operation Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the sensor signal can lead to an unwanted release of a pseudo alarm Depending on the connected sensor types the longest warm up time has to be entered as power on time in the controller This power on time is started at the Gas Con
43. nce message 0 No assignment 0 occurs 4 Activated 0 Alarm and or signal relay turns on if a maintenance message assignment occurs PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 Page 26 4 8 3 Menu MP Parameters For reading and changing measuring point parameters for each bus and analog sensor including registration of MP and assignment of the alarm relays Submenu 1 Submenu 2 Submenu 3 Selection of digital measuring point 1 96 Selection of analog measuring point 1 4 32 Changes only possible in code level priority 1 Activate or deactivate MP See 4 8 3 1 4 y Activation of a temporary blocking See 4 8 3 2 4 y Definition of gas type with unit See 4 8 3 3 Definition measuring range See 4 8 3 4 Definition alarm threshold 1 See 4 8 3 5 Definition alarm threshold 2 See 4 8 3 5 Definition alarm threshold 3 See 4 8 3 5 Definition alarm threshold 4 See 4 8 3 5 Hysteresis See 4 8 3 5 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual
44. ode level is cancelled if no button is pushed within 15 minutes The code levels are classified in order of priority Priority 1 has top priority Priority 1 code not changeable Code level priority 1 is intended for the service technician of the installer to change parameters and set points This password allows working on all settings For opening the parameter menus you must first activate the service mode after code release Priority 2 code not changeable With code level 2 it is possible to lock unlock transmitters temporarily This password is only given to the end user by the installer in problem situations In order to lock unlock the sensors you must first activate the service mode after code release Priority 3 code is settable in the system menu It is only intended to update the maintenance date To access to the menu maintenance date you must first activate the service mode Normally the code is only known by the service technician It can be changed individually via priority 1 Priority 4 password 1234 code not changeable Code level priority 4 allows the operator to acknowledge faults to set date and time to configure and to operate the data logger option after activation of the operation mode Service Mode to read all parameters to manually operate test function of the alarm relays functional test of the connected units to manually operate test function of the analog outputs func
45. on replace sensor Any device with microprocessor and digital communication such as digital heads sensor boards EP modules and even the controller is equipped with extensive self monitoring systems and diagnostic functions They enable detailed conclusions about the error causes and help the installers and operators to quickly determine the cause and or to arrange an exchange These errors can only be transmitted when the connection to the central or tool is intact DP 0X Sensor Element Cause Solution DP 0X AD Converter Cause Solution DP 0X Voltage Control Cause Solution DP OX Processor Error Cause Solution DP 0x EEPROM Error Cause Solution DP OX In Out Error Cause Solution PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking 0x01 Sensor element at the sensor head diagnostic function reports error Sensor pins broken mechanical or electrical damage Exchange sensor head 0x02 Monitoring of the amplifier and AD converter circuits at the input Device reports an error Mechanical or electrical damage of the amplifiers Replace device 0x04 Monitoring of the sensor and or process power supply Device reports an error Mechanical or electrical damage of the power supply Measure tension if too low replace device 0x08 Monitoring of the processor function reports an error Mechanical or electric
46. relay On Alarm 4 S Gas concentration higher lower than threshold Time E O Relay 4 n O A A Acknowledging On signal o l Reset command by timer or one of the operating keys Special function Recurrence of the horn relay After an alarm has been triggered the horn will remain active until a reset action is done After acknowledgment of the horn relay s clicking a button or via external input a timer starts When this time has run out and the alarm is still acting the relay is set again This process is repeated endlessly as long as the associated alarm remains active On Alarm 4 es Gas concentration higher lower than threshold Time Time gt lt pP O Relay 4 n Off Acknowledging On signal Of N N Quittierbefehl durch externen Taster oder eine der Bedientasten 4 8 2 5 External Override of Alarm Signal Relay via DI Manual operation of the alarm relays via DI does not trigger the special mode as this is a deliberate and configured functionality The use of the override should be used with caution particularly the function of setting external OFF Assignment of a digital input DI for the external switching on and off of the alarm relay This function has priority to gas alarm If External ON and External OFF are configured simultaneously to the same relay and both are active at the same time so in this state only the External OFF command is executed The relays work in this mode r
47. ssigned to Analog Output The measuring point signal current value can be assigned to one of the max 16 analog outputs The same assignment to different outputs generates a functional duplication This is often used to control remote devices in parallel supply fan in the basement exhaust fans on the roof Analog output see also 4 8 4 8 Symbol Description Default Function x MP Signal is assigned to analog output x x y Analog Output x y y MP Signal is assigned to analog output y 0 MP Signal isn t assigned to any analog output PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 4 8 4 Menu System Parameters Submenu 1 Submenu 2 wy yy aw w w 4 y PolyGard is a registered trademark of MSR Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking i EJ www msr electronic de Page 34 No intervention possible see 4 8 4 1 PRRI fon possible see 4 8 4 1 Definition of the maintenance interval See 4 8 4 2 Change of system password for mainten See 4 7 4 3 Definition of average overlay See 4 8 4 4 Definition of average time See 4 8 4 4 Definition of power on
48. suring range DP OX defective Solution Check line to DP 0X check sensor address or parameters replace sensor EP_06 OX Error 0x2000 Communication error to EP_06 0X module Cause Bus line interrupted or short circuit EP_06 OX registered at the controller but not addressed or addressed incorrectly EP_06 0X module defective Solution Check line to EP_06 OX check module address replace module Maintenance System maintenance is necessary Cause Maintenance date exceeded Solution Perform the maintenance DP XX locked AP XX locked This MP input is locked MP is physically present but cancelled by the operator Cause Operator intervention Solution Eliminate the cause of a possible fault and then unlock the MP 4 2 Status Alarm Display of the currently pending alarms in plain text in the order of their arrival Only those measuring points are displayed where at least one alarm is active The alarms are generated either in the controller alarm or directly on site in the sensor module local alarm Changes are not possible in this menu Main menu Submenu 1 Symbol Description Function AP X Measuring Point No Analog measuring point X 1 32 where an alarm is pending DP X Measuring Point No Digital measuring point X 1 96 where an alarm is pending PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MS
49. te only stored in the display after expiry only message in the display no other external reporting EJ 4 6 Menu Data Logger Connect an USB device at the USB cable to use the data logger function This USB device may be for example an USB stick version 2 0 not all types have been tested In this menu the parameters for the long term recording of the USB device are set Main menu Submenu E dd a perses ves i i PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 a See 4 6 5 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany A User Manual PolyGard GC 06 IVISR ELECTRONIC Page 15 J adt 4 6 1 Data Logger Switch On Off Starting the logger function a Setting Symbol Description Status Function OFF Data Logger function is turned off OEP dal OPE ON Data Logger function is turned on Note This function only works with an USB device If this function is active the USB device mustn t be removed otherwise data may be lost Like w
50. ted in Germany User Manual PolyGard GC 06 m ELECTRONIC Page 20 PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH W rdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 Page 21 4 8 1 Service Service and maintenance work mustn t be executed when the gas controller is in the normal measuring mode for it isn t sure that all response times and functions can be observed correctly For calibration and service work you first have to activate the special status mode on the controller Only then you are allowed to change the safety related parameters The special operating mode is activated by among others the function service ON Further parameters menu items are therefore only accessible in the service status ON The Service Status ON is automatically reset to normal operation mode after 15 minutes after the last key press or manually by the operator in the menu Sensors can t be switched into the special mode from the controller This can only be done by tool directly at the sensor Sensors in the special mode are not included in the alarm evaluation Symbol Description Default Function OFF No reading and changing of parameters OFF Service OFF ON Controller in Special status mode parameters can be read and changed
51. time in sec See 4 8 4 5 Definition of error time of the collective fault message in s See 4 8 4 6 Definition of an additional SSM relay See 4 8 4 7 additional serial interface Selection of analog output function See 4 8 4 9 Selection of the relay duplication See 4 8 4 10 GAGC06_E_0915 Specification subject to change without notice Printed in Germany User Manual PolyGard GC 06 sane Page 35 E 4 8 4 1 System Information Symbol Description Default Function XXXX Serial number Serial number XX XX XX Bale or Date of production production 4 8 4 2 Maintenance Interval The description of the maintenance concept is shown in 4 5 The maintenance interval of the controller is set here If 0 is set this function is disabled Symbol Description Default Function Maintenance Entry of maintenance interval between two services XXXX Interval in days 4 8 4 3 Maintenance Password Change of the code word for code level priority 3 With this code level the date of service can be reentered Symbol Description Default Function er Maintenance ake Definition of the individual 4 digit password Password maintenance 4 8 4 4 Average Function The Gas Controller calculates the arithmetic average value for each active measuring point out of 30 measurements got within the time unit defined in the menu AV time This average is available for alarm evaluation
52. tional test of the connected units PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 Page 8 4 Menu Overview The Gas Controller GC 06 is operated via a clear intuitive and logical menu structure The operating menu contains the following levels e Starting menu with date and time if no MP is registered otherwise scrolling display of the gas concentrations of all registered sensors in 5 second intervals If alarms are active only the values of the sensors currently in alarm status are displayed e Main menu e Submenu 1 to3 After 30 sec Starting menu Main menu Submenu 1 O Reading and reset of errors See from point 4 1 4 y Display of the status of actual alarms See point 4 2 Display of the alarm relays status Manual operation of the relays See from 4 3 4 Y Display of the signal relays status Manual operation of the relays See from 4 3 4 Y Display of measuring values See from 4 4 e EJ 1 Information about the connected devices See from 4 5 O Reading and change of the data logger parameters See from 4 6 General display parameters without safety relations See from 4 7 Reading and change of the relay measuring point if A oc O O and syst
53. to earth or grounding measures must be carried out in accordance with the respective project requirements It is important to ensure that no ground loops are formed to avoid unwanted interference in the electronic measuring equipment It is also essential to follow strictly all instructions as provided in the user manual 5 3 Maintenance We recommend checking the PolyGard GC 06 system regularly Due to regular maintenance differences in efficiency can easily be corrected Re calibration and replacement of parts can be realised on site by a qualified technician with the appropriate tools Alternatively the removable Gas Controller can be returned to MSR Electronic GmbH for services 5 4 Limited Warranty MSR warrants the PolyGard GC 06 against defects in material or workmanship for a period of one 1 year beginning from the date of shipment Should any evidence of defects in material or workmanship occur during the warranty period MSR will repair or replace the product at their own discretion without charge This warranty does not apply to units that have been altered had attempted repair or been subjected to abuse accidental or otherwise The above warranty is in lieu of all other explicit warranties obligations or liabilities This warranty extends only to the PolyGard GC 06 MSR Electronic GmbH shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard GC 06 PolyGard is
54. troller after switching on the power supply and or after the return of voltage While this time is running out the Gas Controller doesn t display any values and doesn t activate any alarms the controller system isn t yet ready for use The power on status occurs on the first line of the starting menu 2 3 3 Service Mode This operation mode includes commissioning calibration testing repair and decommissioning The service mode can be enabled for a single sensor for a group of sensors as well as for the complete system In active service mode pending alarms for the concerned devices are held but new alarms are suppressed PolyGard is a registered trademark of MSR GAGC06_E_0915 Phone 0049 0 8531 9004 0 Fax 0049 0 853 1 9004 54 Specification subject to change without notice MSR Electronic GmbH Wiirdinger Str 27 D 94060 Pocking www msr electronic de Printed in Germany User Manual PolyGard GC 06 ELECTRONIC Page 6 3 Operating Instruction The complete configuration parameterization and service are made via keypad user interface in combination with the LC display screen Security is provided via four password levels against unauthorized intervention 3 1 Function of the Keys and LEDs at the Keypad e Exits programming returns to the previous menu level m Enters sub menus and saves parameter settings a y Scrolls up 8 down within a menu changes a value lt gt Moves the cursor position LED
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