User Manual - Sütron electronic GmbH
Contents
1. User Manual HMI Linkbox HLO1 DP MPI Part Number 80860 603 Version 1 Date 07 05 2005 Valid for HLO1 DP MPI S sutron ELECTRONIC GMBH Version Date Modifications 1 07 05 2005 First edition This manual including all illustrations contained herein is copyright protected Use of this manual by any third party in departure from the copyright provision is forbidden No part of this manual may be reproduced trans lated or electronically or photographically archived or altered without the express written consent from S tron electronic GmbH Violations shall be cause for damage liabilitv S tron electronic reserves the right to make any changes that contribute to technical improvement 6 SUTRON ELECTRONIC GMBH Overall Table of Contents Overall Table of Contents 6 SUTRON ELECTRONIC GMBH 1 Importo ni Notes i ee nee en ee ee eae 1 1 1 1 SIMBOLI iss N 1 1 1 1 1 General SYMDOIS is sis EE e een 1 1 1 1 2 Specific Symbols ann nanna 1 1 1 2 Notes sa ala l 2 1 3 Intended Use na ein 1 2 1 4 Target Group EE N B ee 1 2 2 INFOGUGION ER E ED 2 3 3 Installation and COMMISSIONING esse ee ee RR ee ee ee ee ee ee ee 3 1 3 1 Unpacking the Device ee ee ek ee AA ee Re ee ee ee ee ee 3 1 3 2 Identification Ee 3 1 3 3 Mountingthe Device anne 3 2 3 3 1 Front VIEW iii i i RE RE TUE 3 2 3 3 2 Mounting VIEW EE een 3 3 3 4 Connecting the Device nanna 3 4 3 4 1 Connec2. Gland M16 x 1 5 with blind plug for optional connection of command devices Device connector Retaining device for dust cap of device connector Screwed cable gland M16 x 1 5 PROFIBUS DP IN Screwed cable gland M16 x 1 5 PROFIBUS DP OUT N OU fF WD ii S sutron ELECTRONIC GMBH Installation and Commissioning 3 3 2 Mounting view Mount the device on a level surface while the cover is unscrewed and removed 160 mm 6 299 Figure 3 3 Mounting view S sutron ELECTRONIC GMBH Installation and Commissioning 3 4 Connecting the Device 3 4 1 Connection Diagram The following connection diagram illustrates how the linkbox is connected with all of the components that may be used HMI Linkbox HLO1 DP MPI Terminal block Terminal block for Terminal block repeater ed ler stop button p pushbutton ore X56 X1 X2 AA A Y AA A 2 2x 1 5 PROFIBUS y Emergency stop 2x1 5 3x 1 5 Emergency stop Supply voltage 3x1 5 4x0 75 i Supply voltage _ _ fil Command devices 4x075 Message Device connected Stop pushbutton pressed 2x 0 75 not used Operating device with optional command device 2 ey PROFIBUS Figure 3 4 Connection diagram RISK OF SERIOUS INJURY OR DEATH A The lin
3. 1 Not connected X5 2 Not connected X5 3 Not connected X5 4 Message Operating device connected make contact X5 5 Message Stop button pressed make contact Table 4 9 Terminal block X6 Connection terminal in Signal HMI linkbox X6 1 Message Stop button pressed make contact X6 2 Message Operating device connected make contact 5 SUTRON ELECTRONIC GMBH Interfaces of the Device Table 4 9 Terminal block X6 Connection terminal in Signal HMI linkbox X6 3 Not connected X6 4 Not connected X6 5 Not connected 4 3 PROFIBUS DP MPI The bus is looped though in the linkbox and also connected to the operating device bv means of a repeater with direction reversal The operating device is connected to the repeater as a segment The connecting cable for the TesiMod hand held operating device must NOT exceed 10 m 32 808 ft in length if a baud rate of 12 MBit s is used 4 3 1 Termination The bus line is terminated in the linkbox With a point to point connection you must always activate the termination With a multi point connection you only need to activate the termination at the cable end With a spurline you must always deactivate the termination Termination of the segment cable must always be activated in the linkbox and in the operating device The switch positions for ON or OFF are printed onto the termination switch Only the specifi
4. finely stranded conductors with a minimum cross section of 0 75 mm and a maximum cross section of 2 5 mm must be used for the voltage supply Hazardous voltages can exist inside electrical installations that can pose a danger to humans Coming in contact with live parts may result in electric shock Do the following to connect the device to the supply voltage 1 Strip approx 30 mm 1 181 off the outer sheath of the cable and approx 5 mm 0 197 off the wires 5 mm 0 197 see 30 mm 1 181 Figure 3 5 Preparing the cable 2 Attach wire end ferrules to the wires 3 Insert the cable through the gland into the device 4 Connectthe wires to the terminal block If shielded connecting cables are used in the supply voltage area the shield should be connected to pin 1 5 Secure the cable in place with a screwed cable gland land to prevent it from slip ping out A separate conductor must always be provided for the protective grounding at the terminal block The conductor must have a minimum cross section of 1 5 mm and must be kept as short as possible S sutron u ELECTRONIC GMBH Installation and Commissioning 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 Interfaces of the Device A 4 1 Round Connector RISK OF SERIOUS INJURY OR DEATH S tron electronic GmbH assumes no liability if customers undertake to assemble the male connector of the operating device themselves If the p
5. 1 CNTR Direction reversal for repeater 12 PE Low noise ground for operating device 13 RxD TxD N PROFIBUS DP MPI RxD TxD N green 14 RxD TxD P PROFIBUS DP MPI RxD TxD P red 15 Jumper in device connector to pin 5 16 Emergency stop channel 1 break con tact Contact must be leading 17 Optionally used by command devices X6 4 24 V 500 mA at maximum 18 DGND Reference potential for repeater 19 Optionally used by command devices X5 2 24 V 500 mA at maximum 4 2 Terminal Blocks The arrangement of the terminal blocks in the linkbox is displayed on a label inside the cover Termination BUS HT Belegung optional reserviert f r K3 RD GN RD GN Befehlsger te im HT Profibus DP KA Relais KI bis K4 optional best ckt HLO1 DP MPI Figure 4 2 Arrangement of the terminal blocks vi S SGTRON ELECTRONIC GMBH Interfaces of the Device 4 2 1 X1 to X4 Table 4 2 Terminal block X1 Connection terminal in Signal HMI linkbox X1 1 Low noise ground x1 2 Supply voltage 0 V DC X1 3 Supply voltage 0 V DC X1 4 Supply voltage 24 V DC X1 5 Supply voltage 24 V DC X1 6 Emergency stop channel 1 break contact X1 7 Emergency stop channel 2 break contact Table 4 3 Terminal block X2 Connection terminal in Signal HMI linkbox X2 1 Emergency stop channel 2 break contact X2 2 Emerg
6. Degree of Pollution 1 Overvoltage Category Il Standards and Guidelines Interference Immunity EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 6 2 EN 61131 Part 2 Emitted Interference EN 55011 Class A EN 55022 Class A EN 61000 6 3 Tab A1 EN 61000 6 4 Equipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EWG Including all Applicable Amendments Degree of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 2 6 1 S SUTRON ELECTRONIC GMBH Technical Data Standards and Guidelines Cont Sinusoidal Vibrations EN 60068 Part 2 6 Corrosion Protection EN 60950 Climate DIN EN 60068 2 1 DIN EN 60068 2 2 DIN EN 60068 2 14 DIN EN 60068 2 30 IE This is a class A device This device mav cause radio interference in residential ar eas In this case the user mav be required to introduce appropriate countermea sures and to bear the cost of same Enclosure and Front Panel Enclosure Polvcarbonate 80 mm x 160 mm x 85 mm H x W x D 3 150 x 6 299 x 3 346 Degree of Protection IP65 Total Weight Approx 650 g 6 SUTRON ELECTRONIC GMBH Index A Index C CONN GCHIAG ss sees EEN EER SE VERA euler EE ee ee ee ke Eb 3 4 F Firmware revis
7. ed switch positions are allowed Table 4 10 Termination switch S1 S2 s3 S4 Function Bus HT l Bus termination is switched ON Bus termination is switched OFF Legend for table Switch ON Switch OFF S sutron ELECTRONIC GMBH Interfaces of the Device 4 6 5 SUTRON ELECTRONIC GMBH Maintenance and Servicing 5 Maintenance and Servicing 5 1 General The HMI Linkbox is maintenance free You should use a damp cloth to remove any dirt from the device S sutron d ELECTRONIC GMBH Maintenance and Servicing 5 2 5 SUTRON ELECTRONIC GMBH Technical Data 6 Technical Data Electrical Data Supply Voltage 24 V DC SELV in Accordance with DIN EN 61131 Residual Ripple 20 Maximum Minimum Voltage 19 2 V Maximum Voltage 28 8 V Power Consumption 0 2A Connected Load 5W Fuse Semiconductor Fuse Self resetting Protection Against Polaritv Reversal Integrated Connection Svstem Circular Connector with Bavonet Lock 19 Pin Spring Cage Connectors FFKDS V 1 5 08 Environmental Conditions Temperature During Operation 25 C to 70 C 13 F to 158 F Temperature During Storage Transport 25 C to 70 C 16 F to 158 F Relative Air Humidity for Operation and Storage 10 to 95 Non Condensing Application Area
8. encv stop channel 1 break contact X2 3 Supplv voltage 424 V DC X2 4 Supply voltage 24 V DC X2 5 Supply voltage 0 V DC X2 6 Supply voltage 0 V DC X2 7 Low noise ground Table 4 4 Terminal block X3 Connection terminal in Signal HMI linkbox X3 1 PROFIBUS MPI RxD TxD P red incoming X3 2 PROFIBUS MPI RxD TxD N green outgoing Table 4 5 Terminal block X4 Connection terminal in Signal HMI linkbox X4 1 PROFIBUS MPI RxD TxD P red outgoing X4 2 PROFIBUS MPI RxD TxD N green outgoing 6 SUTRON ELECTRONIC GMBH Interfaces of the Device 4 2 2 Table 4 6 Terminal block X5 X5 to X6 for operating device with consent switch Connection terminal in Signal HMI linkbox X5 1 Consent switch left 1 make contact X5 2 Consent switch right 2 make contact X5 3 Not connected X5 4 Message Operating device connected make contact X5 5 Message Stop button pressed make contact Table 4 7 Terminal block X6 Connection terminal in Signal HMI linkbox X6 1 Message Stop button pressed make contact X6 2 Message Operating device connected make contact X6 3 Not connected X6 4 Consent switch left 2 make contact X6 5 Consent switch right 1 make contact 4 2 3 X5 to X6 for operating device without consent switch Table 4 8 Terminal block X5 Connection terminal in Signal HMI linkbox X5
9. ic Danger Explosive Danger Fire Danger Infrared Light Danger Electrostatic Charge S sutron n ELECTRONIC GMBH Important Notes 1 2 Safety Notes Read this manual carefully before using the operating device Keep this manual in a place where it is always accessible to all users Proper transportation handling and storage placement and installation of this product are prerequisites for its subsequent flawless and safe operation This user manual contains the most important information for the safe operation of the device The user manual in particular the safety notes must be observed by all person nel working with the device Observe the accident prevention rules and regulations that apply to the operating site Installation and operation must only be carried out by qualified and trained per sonnel 1 3 Intended Use The device is designed for use in the industry The device is state of the art and has been built to the latest standard safety re quirements However dangerous situations or damage to the machine itself or other property can arise from the use of this device The device fulfills the requirements of the EMC directives and harmonized Euro pean standards Any modifications to the system can influence the EMC behav ior 1 4 Target Group All configuration programming installation commissioning operating and mainte nance work in connection
10. ins are not properly assembled this may result in failure of the bus system and or emergency stop circuit A 19 pin circular connector with a bayonet lock is used to connect an operating de vice To prevent a break in the emergency stop circuit the male connector of the hand held operating device being connected must be equipped with leading contacts for the emergency stop circuit Figure 4 1 Looking onto pluggable side of female connector on HLO1 DP MPI The pin assignment for the 19 pin connector is as follows Table 4 1 Pin assignment for HLO1 DP MPI Pin Designation Function Terminal Block 1 OVHT Supply voltage for operating device 24 V 2 A at maximum 2 24 V HT Supply voltage for operating device 24 V 2 A at maximum Jumper in device connector to pin 4 Jumper in device connector to pin 3 Jumper in device connector to pin 15 OO BR CO Optionally used by command devices X5 1 24 V 500 mA at maximum 7 e Emergencv stop channel 2 break con tact Contact must be leading 8 Emergency stop channel 2 break con tact Contact must be leading 9 Emergency stop channel 1 break con tact Contact must be leading S sutron ii ELECTRONIC GMBH Interfaces of the Device Table 4 1 Pin assignment for HLO1 DP MPI Pin Designation Function Terminal Block 10 Optionally used by command devices X6 5 24 V 500 mA at maximum 1
11. ion level ss 3 1 identification p ee 3 1 Intended USE 1 2 M Maintenance nanna 5 1 MOUNTING ss ER EE sted 3 2 N NET Te ER EO N 3 1 Normen EE Kaea 6 1 S Safety NOTES AE EE i 1 2 ie EO EE 5 1 Supply voltage 24 V ii 3 4 Symbols Gener le ika EE EE EE ERENS N 1 1 el ei a EO 1 1 T Target Group i 1 2 Technical data 6 1 Termination nn 4 5 U diete RR EE N EE 3 1 6 SUTRON ELECTRONIC GMBH Index ELECTRONIC GMBH 6 SUTRON ELECTRONIC GMBH S tron electronic GmbH Kurze Stra e 29 D 70794 Filderstadt Phone 0049 711 77098 0 Fax 0049 711 77098 60 E mail doku suetron de Internet www suetron com 5 SUTRON ELECTRONIC GMBH
12. kbox with order number 81214 300 must NOT be used together with an oper ating device with an emergency stop button and with a stop pushbutton In this linkbox the emergency stop circuit is only looped through Sw The connecting cable for the TesiMod hand held operating device must NOT exceed 10 m 32 808 ft in length if a baud rate of 12 MBit s is used 3 4 2 24 V Supply Voltage The supply voltage is supplied through terminal block X1 The device is equipped with another terminal block X2 which you use to loop through the supply voltage to further components To prevent overload an external fuse protection must be installed e g fusible cut 1 The maximum continuous current allowed to flow from terminal block X1 to X2 is 2 A out The device has reverse polaritv protection In case of wrong polaritv the device will not operate This is a protection class device For safe operation safety extra low voltage SELV in accordance with DIN EN 61131 must be used for the supplv voltage 6 SUTRON ELECTRONIC GMBH 3 4 Installation and Commissioning Connector in the operating device 3 pin Phoenix COMBICON MSTBV 2 5 3 GF con nector Table 3 1 Pin assignment supply voltage Pin Designation Function 1 2 Low Noise Ground 2 OV Supply Voltage 0 V 3 24 VDC Supply Voltage 24 VDC A suitable female connector strip of the type Phoenix COMBICON MSTB 2 5 3 STF is supplied A cable with
13. llation and Commissioning 3 Installation and Commissioning 3 1 Unpacking the Device Unpack all parts carefully and check the contents for any visible damage in transit Also check whether the shipment matches the specifications on your delivery note If you notice damages in transit or discrepancies please contact our sales depart ment immediately 3 2 Identification The device can be identified by means of the nameplate www suetron de Tel 49 711 77098 0 1 LOO010J EN arr ei Un 24 VDC In 0 8 A A 200404210133 Figure 3 1 Nameplate example Order number Firmware revision level when device is initially supplied Voltage and current specification Serial number DON S SGTRON ELECTRONIC GMBH Installation and Commissioning 3 3 Mounting the Device To ensure the required degree of protection you must check that all empty PG glands are filled with sealing plugs and all PG glands containing cables are screwed tight You must also ensure that all ofthe screws used to secure the cover have been tightened evenly If you wish to ensure the required degree of protection do not use screws with a countersunk head to mount the device gt gt 3 3 1 Front View 6 5 4 Figure 3 2 Front view with PG glands Gland M16 x 1 5 emergency stop and outgoing supply voltage Gland M16 x 1 5 emergency stop and incoming supply voltage
14. tion Diagram nr 3 4 3 4 2 24 V Supply Voltage i 3 4 4 Interfaces of the Device EIE ase a a a ee es ee kie 4 1 4 1 Round Conne tot RE EE EE ER 4 1 4 2 Terminal Blocks ne een 4 2 4 2 1 KW Bao RE a EE EE EE OER OE 4 3 4 2 2 X5 to X6 for operating device with consent switch essees 4 4 4 2 3 X5 to X6 for operating device without consent switch 4 4 43 PROFIBUSDP MPI iii 4 5 4 3 1 Termination ii ii Ar e N EE 4 5 5 Maintenance and Servicing coreana ee ein 5 1 5 1 enerali RE AR a ni 5 1 6 Technical Dalai EIE EA ide ae da WARE bk DAD Ke ea AR AA EE 6 1 A WNUK SEE EE RO da l 1 1 Overall Table of Contents 6 SUTRON ELECTRONIC GMBH Important Notes 1 Important Notes cla adi ai gt aaa 1 1 Symbols The symbols in this manual are used to draw your attention on notes and dangers 1 1 1 General Symbols Danger This symbol is used to refer to instructions which if ignored or not carefully followed could result in personal injury Note This symbol indicates application tips or supplementary notes Reference to source of information This symbol refers to detailed sources of information on the current topic 1 1 2 Specific Symbols The following symbols indicate specific dangers which could result in damage to equipment or personal injury or even up to the death of the operator Danger Electric Shock Danger Corrosive Danger Tox
15. with the automation system must be performed by trained personnel only e g qualified electricians electrical engineers etc The configuration and programming personnel must be familiar with the safety con cepts of automation technology The operating personnel must have been trained in handling the controller and be familiar with the operating instructions The installation commissioning and maintenance personnel must have an education which entitles them to work on automation systems 1 2 6 SUTRON ELECTRONIC GMBH Introduction 2 Introduction The HMI linkbox HLO1 DP MPI is designed for use in particular when you have to connect or disconnect hand held operating devices during operation to an active PROFIBUS DP or MPI bus The HMI linkbox HLO1 DP MPI prevents any disruption to an existing emergency stop circuit and to bus communication The connection is set up using an internal repeater with direction reversal Terminating resistors fitted on the device enable it to terminate the bus You can switch on these terminating resistors with DIP switches inside the HLO1 DP MPI if required The hand held operating device is connected using a 19 pin circular connector with a bavonet lock The maximum length of the cable connecting the hand held operat ing device is 10 meters 32 808 ft with a baud rate of 12 MBit s S sutron ELECTRONIC GMBH Introduction 2 4 5 SUTRON ELECTRONIC GMBH Insta
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