User Manual - Rittal GmbH & Co. KG
Contents
1. 8 2 e E E a e Bias 48 7 5 2 Relay interface Option nono nono nonnnon conocio 48 8 Appendix esessrssnssonssnssnnesnnssnnssnessunssnssnnsnonsnnnsnnssnnssnnssnnssnnssnnssnnssnnssnnssnnsanne 26 27 List of Figures Figure 1 Operating and display panel rea 33 Figure 2 Slide buttons to select output voltage eee 35 Figure 3 Attaching the stabiliser to RITTAL PMC UPS 6KVA 37 Figure 4 Connection diagram for RITTAL PMC UPS 6KVA neeese 38 Figure 5 Connection of battery extensions to RITTAL PMC UPS OVA ratico 40 Figure 6 Circuit diagram of relay interface rea 49 Figure 7 Front and back view of RITTAL PMC UPS 6KVA nennen 51 Figure 8 Back view of battery extension for RITTAL PMC UPS OVA inte di 52 28 1 Introduction The Rittal PMC UPS 6kVA Series is an uninterruptible power supply incorporating double converter technology It provides perfect protection specifically for Novell Windows NT and UNIX servers The double converter principle eliminates all mains power disturbances A rectifier converts the alternating current from the socket outlet to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a sinusoidal AC voltage which permanently supplies the loads Computers and periphery are thus powered entirely independently of the mains voltage In the event of power failure2. the maintenance free batteries power the inverter This means an end to the switchover times from mains to battery operation which cannot be avoided on other systems 29 2 Safety Instructions PLEASE READ THROUGH AND FOLLOW THE USER MANUAL AND THE SAFETY INSTRUCTIONS BEFORE INSTALLING THE UNIT AND STARTING IT UP Transport e Please transport the UPS system only in the original packaging to protect against shock and impact Set up e Condensation may occur ifthe UPS system is moved directly from a cold to a warm environment The UPS system must be absolutely dry before being installed Please allow an acclimatisation time of at least two hours e Do not install the UPS system near water or in damp environments e Do not install the UPS system where it would be exposed to direct sunlight or near heat e Do not block off ventilation openings in the UPS system s housing Installation e Please note the special installation aspects for the permanently connected units Rittal PMC UPS 6kVA in Chapter 4 Installation and Start Up e The building wiring socket outlet shockproof socket outlet must be easily accessible and close to the UPS system 30 Please use only VDE tested CE marked power cables to connect the loads to the UPS system Do not connect domestic appliances such as hair dryers to UPS output sockets Do not connect appliances or items of equipment which would overload the UPS system e g las
3. be unscrewed adequately on both sides so that the castors are not contacting the ground 3 Please ensure that the incoming feeder is isolated and secured to prevent it from being switched back on again Set the I P and the O P switch on the back panel to position OFF 4 Connect the UPS system to the mains at the screw terminals as shown in the diagram below 38 UPS power section I P O P switch switch ires PEN L E N PE Input Output Figure 4 Connection diagram for RITTAL PMC UPS 6KVA 5 Connect your computer to the screw type terminals of the UPS system as shown in the above diagram Caution Do not connect equipment which would overload the UPS system e g laser printers Do not connect domestic appliances to the UPS system 6 Set the I P switch on the back panel to position ON Note Load capacity LEDs first light up simultaneously then one after the other After a few seconds the INVERTER LED lights up and the BYPASS LED turns off 7 Fully charge the batteries of the UPS system by leaving the UPS system connected to the mains for 1 2 hours You can also use the 39 UPS system directly without charging it but the stored energy time may then be shorter than the nominal value specified 8 Setthe O P switch on the back panel to position ON 9 Press the On button I on the front panel Note The INVERT
4. cable though system is connected to I P switch has been Set the I P switch to ON mains power disconnected supply When battery voltage gt 12VDC per unit then clear warning signal BATTERY Battery voltage LED blinks lt 12VDC per unit LINE LED Input power and or i blinks and frequency are out of Check input power source BATTERY tolerance and inform dealer if LED lights up necessary LINE LED and BYPASS LED light up even Inverter not switched though the on power supply is available Press On button T 43 INVERTER LED lights up warning tone at intervals every 1 or 4 seconds INVERTER LED lights up warning tone in intervals 1 to 4 seconds mains power supply available FAULT LED lights up warning tone once a second FAULT LED lights up permanent warning tone Emergency supply period shorter than nominal value Mains power supply has failed VP switch disconnected Overload UPS mistake Batteries not fully charged batteries defective 44 Not necessary battery operation warning tone at intervals of 1 second means battery is almost empty Set the I P switch to ON If the problem persists please inform your dealer Reduce number of users at UPS output Notify dealer Charge the batteries for at least 1 2 hours Check capacity If the problem still persists consult your dealer Please have the following information at hand be
5. the UPS system load if the battery mains power is available normal operation capac ty Ist LED 1 35 LED 2nd LED 35 55 3rd LED 55 75 4th LED 75 95 Sth LED 95 100 2 In the case of battery operation the LEDs indicate the capacity of the batteries Ist LED 1 35 2nd LED 35 55 3rd LED 55 75 4th LED 75 95 5th LED 95 100 3 2 Back Panel Slide buttons on the back panel allow selection of the outgoing voltage ofthe UPS system This can be changed only when the UPS system is switched off 21 mi 2 1 111 208 111 220 y 230 vt 240 Figure 2 Slide buttons to select output voltage 36 4 Installation and Start Up 4 1 Permanently connected unit RITTAL PMC UPS 6kVA The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations When installing the electrical wiring please note the nominal amperage of your incoming feeder UPS gt 6000 VA are not suitable for 16 A sub distribution boards 1 Inspect the packaging carton and its contents for damage Please inform the transport agency immediately should you find signs of damage Please keep the packaging in a safe place for future use 2 Fit the supplied stabiliser as shown in the illustration below before installation 37 Supports O O Figure 3 Attaching the stabiliser to RITTAL PMC UPS 6KVA The supports must
6. ER LED lights up after 10 seconds The BYPASS LED then goes out and the ventilation system switches on The UPS system is now operating correctly 10 Test the function ofthe UPS system by either pressing the On button I or disconnecting the input ofthe UPS system from the power supply Caution The output sockets of the UPS system may still be electrically live even if the power supply system has been disconnected or if the I P switch is in position OFF 40 4 2 Battery extension External battery extensions are available for the UPS model In order to connect them to the UPS system proceed as shown below 1 Disconnect the UPS system from the mains power supply and the load from the UPS system 2 Connect the battery extensions to the UPS system with the included cables according to the following instructions Figure 5 Connection of battery extensions to RITTAL PMC UPS 6KVA 41 3 The UPS system can now operate normally Note Operating the system with external battery extensions prolongs charging to 24 hours with one battery extension and to 48 hours with two battery extensions after total discharge 42 5 Troubleshooting Ifthe UPS system does not operate correctly please attempt to solve the problem using the table below No indication Check building wiring no warning tone No input voltage socket outlet check input even
7. IN assignment Battery mode normally open UPS shut down in case of battery operation Battery capacity 5 normally low open 50 PIN 2 is shorted to PIN 4 ground if the mains power supply fails or is out of tolerance If in the case of battery operation a positive signal level 5 V to 12 VDC is applied for 500 ms the UPS system shuts down PIN 5 is shorted with respect to PIN 4 if batteries have become discharged to such an extent that the remaining emergency supply period at full load is less than 2 minutes Normal mode 3 normally PIN 3 is shorted to PIN 4 closed during normal operation and opened if the mains power supply fails or is out of tolerance 51 8 Appendix 5 0 8 4 08 5 9 U 0 5 4 0 0 8 T SESH RECA REBABE 0 AS 276 Er fas 28 a E AE REF AA DDDDODODODODODO AA Y ALR A EET a 0 0 0 0 0 0 0 0 0 gt Figure 7 Front and back view of RITTAL PMC UPS 6KVA 52 Figure 8 Front and back view of RITTAL PMC UPS 6KVA BatteryPack
8. User Manual Rittal PMC UPS 6kVA Germany Rittal GmbH amp Co KG Auf dem St tzelberg D 35745 Herborn Tel 49 27 72 5 05 0 Fax 49 27 72 5 05 23 19 Internet www rittal de 26 Contents A AAA sonesdsnshesuess eseis SE soste 29 2 Safety Instructions cccsccssssscssssssscssscssssssssssssrsesssessssesssssessssessseseneesoeees 30 3 Indicators and Operating ControlS sursoussonssonssnnssnssnnssnnssnnssnnssunssnnsannnanne 33 3 1 Front Panel iii A A ay 33 3 27 Back Panel iaa A td 35 4 Installation and Start UP usseessnsssessssssonssonsnonsnnnsnnssnnesnnesnnssnnssnnssunssnnssnnsanne 36 4 2 Permanently connected unit RITTAL PMC UPS 6KVA ue eee 36 4 3 AS 40 5 Troubleshooting ssossssossssonsssnnssnnnsssnnssnnnsssnnnsnnnsssnnnsnnnssnnnsnnnsssnnnsnnnssnnnene 42 6 Maintenance suessesssesssessonssonsnonsnnssnnssnnssnnssnnssnessunssnnsnnsnnnsnnnsnnnsnnssnnesnnssnnssnnnne 45 6 1 Opt A eua 45 6 2 Stora sara So os vais ae en e Bere nee er satus re sheets Salon et 45 7 Technical data essersonssonssonssnnssnnssnsssusssessonssonsnonsnnnsnnssnnssnnssnnssnnssnnssenssenne 46 7 1 Electrical specifications assis rare Ram as dais 46 7 2 Typical stored energy time Battery mode 47 73 Dimensions and Weights c c ccccceessssscescessceseceeeeesecaeceecaeeeseeeneenseeneeeas 47 TA Operating environment esses sisere dd wim eee 47 7 5 Port CoOMMect Sueca rc dd sen 48 7 5 1 RS232 mterf ce u
9. er printers to the UPS outlet socket Place cables in such a way that no one can step on or trip over them Operation Do not disconnect the mains cable on the UPS system or the building wiring socket outlet shockproof socket outlet during operations since this would cancel the protective earthing of the UPS system and of all connected loads The UPS system features its own internal current source batteries The UPS output sockets may be electrically live even if the UPS system is not connected to the building wiring socket outlet In order to fully disconnect the UPS system first press the Standby switch then disconnect the mains lead or on the permanently connected unit Rittal PMC UPS 6kVA isolate the incoming feeder Ensure that no fluids or other foreign objects can enter the UPS system Maintenance servicing and faults The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel 31 Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring socket outlet components inside the UPS system are still connected to the battery and are still electrically live and dangerous Before carrying out any kind of servicing and or maintenance disconnect the batteries and verify that no current is present Only persons adequately familiar with batteries and with the required precautionary measures may exchange batte
10. fore calling the After Sales Service Department 1 Model number serial number 2 Date on which the problem occurred 3 Detailed description of the problem 45 6 Maintenance 6 1 Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be exchanged In this case please contact your dealer 6 2 Storage If the batteries are to be stored in temperate climatic zones they should be charged every three months for 1 2 hours see Chapter Installation and Start Up You should shorten the charging intervals to two months at locations subject to high temperatures 46 7 Technical data 7 1 Electrical specifications Model number 6kVA INPUT Volt a 230 VAC 160 276 VAC 3 Frequency 50 60 Hz 5 automatic detection Current maximum 29 6 A OUTPUT Power rating 6000VA 4200 W Voltage 220 230 240 VAC 0 5 synchronized Frequency 50 60 Hz 0 5 free wheeling Wave form Sinusoidal BATTERIES Number and type 20 x12V 7Ah The units bear the CE mark and comply with the following standards limit value class B EN 60950 1992 8 EN 50091 1 1994 4 prEN 50091 3 1994 4 EN 50081 1 1992 2 EN 50082 1 1992 2 IEC 801 2 Level 4 IEC 801 3 Level 3 IEC 801 4 Level 4 IEC 801 5 Level 2 47 7 2 Typical stored energy time Battery m
11. ode Typical values at 25 C in minutes Model 100 50 Load Load RITTAL PMC UPS 6KVA 8 3 RITTAL PMC UPS 6KVA 1 38 88 battery extension RITTAL PMC UPS 6KVA 2 60 141 battery extensions 7 3 Dimensions and weights Dimensions Net Gross Model WxHxD Weight Weight k mm kg ght Kg UPS 6KVA Battery extension for RITTAL PMC 260 x 710 x 555 125 145 UPS 6KVA 7 4 Operating environment Temperature 10 C to 40 C Installation height lt 1500 m 0 C to 35 C Installation height 1500 m to 3000 m Relative humidity 20 to 90 no condensation 48 7 5 Port connectors A computer can be connected to the port connectors RS232 interface on the back panel ofthe UPS system This allows the UPS system to be monitored the mains system to be monitored data to be backed up the computer to be switched off and the UPS system to be switched off There are various software packages for implementing these functions Please consult your dealer for further details 7 5 1 RS232 interface The 9 pin Sub D connector socket makes an RS232 interface available Description of the PIN assignment Pin 7 5 2 Relay interface Option The 9 pin Sub D connector socket makes a relay interface available 49 Battery mode AO Normal mode Battery capacity em low NY UPS shutdown N Y GT DB 9 female Figure 6 Circuit diagram of relay interface Description of the P
12. ries and supervise operations Unauthorised persons must be kept well away from the batteries Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Before touching please verify that no voltage is present Batteries may cause electric shock and have a high short circuit current Please take the precautionary measures specified below and any other measures necessary when working with batteries remove wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries install the same number and same type of batteries Do not attempt to dispose of batteries by burning them This could cause battery explosion Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS system 32 3 Indicators and Operating Controls 3 1 Front Panel 7 N Fault LED Standby Button ER and On Button atterycapacity LED Bypass LED Inverter LED Line LED gt INVERTER Battery LED BATTERY Figure 1 Operating and display panel ON Switch 1 Turn on UPS system By pressing the ON Switch I the UPS system is turned on 2 Deactivate acou
13. stic alarm By pressing this switch an acoustic alarm can be deactivated 33 Standby The UPS system switches to Standby mode when the Switch Standby button is pressed It is then switched to Bypass and the inverter is off The output sockets are supplied with voltage via the bypass if the mains power supply is available LINE LED The green LINE LED lights up if mains voltage is applied to the UPS input LINE LED blinks when the phase and neutral conductor have been reversed at the input of the UPS system If LINE LED and BATTERY LED light up the mains power supply is out of tolerance BATTERY The orange coloured BATTERY LED lights up when LED the mains power supply has failed and the inverter is being powered by the batteries BYPASS The orange coloured BYPASS LED lights up when LED the UPS system is supplying voltage provided by the mains power supply system via the bypass INVERTER The green INVERTER LED lights up if the inverter of LED the UPS is operating and supplying the UPS output with energy FAULT The red FAULT LED lights up and an acoustic LED warning signal is issued every second when the UPS is overloaded load exceeds the maximum power of the UPS The red FAULT LED lights up and an acoustic warning signal is issued when the UPS system is in fault condition Press the Standby switch in order to turn off the warning tone 34 35 Load and 1 These LEDs signal
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