Home

USER MANUAL FOR F.I.O. INSTALLATION

1. nam Fiorentini User s Manual F I O USER MANUAL FOR F I O INSTALLATION F I O User Manual Ed 2 Rev 5 Page 1 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual Edition Revision Date 2 5 15 03 2012 Index 1 Introduction muu I A 3 2 Installation Of the single components wvscncciceniceccceiiececessesctesnenscctevidectenvevecusissewnstereusnstssbteesieeeewastesnsensneenens 5 21 Q kt 5 2 2 ECU Electronic Control Unit 7 2 2 1 Installation on board of the regulator 7 2 2 2 Installation on the pipeline or vertical circular support 8 A3 P kit 9 24 P amp CD Power amp Communication Device 10 3 COO CIION S TET D em 11 3 1 Pneumatic connections 11 3 2 Electrical connections 12 3 2 1 General connections 12 3 2 2 Connections P amp CD 230 Vac and P amp CD solar panel 12 3 2 8 Connections P amp CD external antenna 12 3 2 4 Connections ECU meter digital input 12 3 2 5 Connections ECU P amp CD and P amp CD solenoid valves of P kit 13 4 Startup of the electrical devices and preliminary tests 1 eee e eeeeee ee ereeeeeus 18 4 1 ECU Startup 18 42 P amp CD Startup 18 4 2 1 Battery operated 18 4 2 2 External supply 230 Vac 19 4 2 3 Power supply from solar panel 19 4 3 Test of solenoid valv
2. Alarm Event Modem init string Network registration string APN User name F I O User Manual Ed 2 Rev 5 Page 37 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual MAIN PAGE FIO status menu dd mmm yyyyiiii ENTER Enclosure A Settings Menu FIO FiveInOne n System Info FIO FiveInOne ENTER Structure of ECU Measurements menu Menu Current Situat ENTER Actual cond Pres SetPoint Menu Modul Pres Ob Base Flow Rate ENTER Press Step Up Dn Cg Flow Factor Displacement Pres SetPoint Maintenance menu FS Maint exit ENTER Pres Modul Impost Misure ENTER ee me ESC Flow Rate Thres Displacement The item with the message Maint exit is activated only when the machine is in maintenance status due to some previous operations performed in the menu Maintenance At the end of the maintenance activity to bring back the machine in normal working status visualize the message Maint exit and press Enter In any case after some hour the machine goes back automatically to normal operation Some activities in the menu Maintenance are protected by password To enter them press Enter enter the password by max 4 digits default is 0000
3. BARA pouas dn BANE A Diouajos NMOLU Page 14 53 F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice ii Fiorer t nam Fiorentini User s Manual 3 2 5 3 ECU B 2 stream version optional SAFE AREA AREA HAZARDOUS oe a um mm eO mm SSS M SO JN CONTROL PANEL l lz im IE i ics E d Jo p E I 1E 2m IF IEC I cC oo j amp poA i EXPLORER ECU FIO Pgsibien Ta aal Cable brt 5d Sqnn r Fa20H2R L ni g Ola n33 ition Tr air duc a ki pappa Bins See Be ee o op en eS E ae F I O User Manual Ed 2 Rev 5 Page 15 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice F I O User s Manual Pietro Fiorentini ENGLISH 3 2 5 4 Detail of connections on the P amp CD side e Battery version the wires must be connected directly on the card P amp CD Pict 1 Connections on the left serial connection between the devices ECU and the P amp CD Pict 2 Connections on the right digital inputs connected to the digital outputs of ECU The ECU through these low consumption digitals operates the energized repetition that goes to the solenoid valves from the P amp CD see 3 and 4 The w
4. Bmgnti2 NR 8 2801300 Junction box optional NR 9 2403957 Fitingi malegasfortube34 mm NRT 10 2403956 Fitingi 2 malegasfortbe21 mm NR 1 Fitting 1 female gas for tube 34mm NR 2 J Temindfotue34mm ONR ee 133 A J Temindfotube21mm J NR oe F I O User Manual Ed 2 Rev 5 Page 49 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual Terminal for tube 34mm NR 58 Ferminal for tube 2i mm a H 16 Y distibutorfromtubefrom341028 mm NR ne 17 ftngforjuncionoftube34d mm NR 18 Fitting for junction of tube 21mm 1 NBR n 19 Fitting for reduction from 34to2tmm TNR 20 Fitting for reduction from 28 to 21 mm INR s 21 J T distributor from tube 34 to 34 mm NR 22 T distributor from tube 34 to 28 mm INR su 23 Cable gland for tube 21 mm INR s 1 The code will be created according with length of cables and tubes quantity of fittings ADDITIONAL ELECTRICAL PARTS TO PROVIDE FOR THE INSTALLER Description Quantity UM Z Pipe holder clips for tube 34 mm 1 Em Pipe holder clips for tube 21 mm 1 2 m Cable ties different sizes EN Thermo reduction sheath
5. eh 8 2 38 UL eee feet weet A e eceeeen a ence oe ee E nete ah SONIS Se gs Kon om 28 l l l l l I 071 Sel SSZ Scl olz Gor cel Occ Gor IV 1 4 Soc v Loz ne 4 2 doccccculll2ecccecc M ere oe ea one oe ee ee l 2cccoclcctzloc Poe ope See el 4 On sg ww Z NOISNSNIG WU LO NOISNSWIG ww Ou NOISNSNIG Ww Zau NOISNAWIG WU algu NOISN3AI WU Aa NOISNAWIG ww Zyn NOISN3WIO WL LW NOISNSWIG WU Yu NOISN3IO ac EIS uuu 29 SNOISNANIG WW nOu 3NOISN3WIO WW Ou 3NOISN3MIO WW zd 3NOISN3MIO WW L8 SNOISNINIG WW 8 3NOISN3AIO WU ZY 3NOISNIN WW byu 3NOISNJNC Ww v SNOISNGWIG d EZ i NR AEE INMOA NI LIINE O s 00 007 SLOTd SNIMYYG TYNOISNINIG Se E ER OLVYOdYOONI AWMOA Ol 4 X 0OE 00Z LLOTld INBNOONI INOISN3HIQ f SR ccc ECCLE iL LC c ccc C C111 c c L C LL CC ccc LIE L EE z uu D S o vig MEME E IN E Se ie a muc 7o E nis n HEREN i 33H NN ri 2 see eg a ps Be ENE F ejz IPE E ae 1 h i E ee H EE jejo B2 c o im Q 0 IS she V Ez l oe Di a gt TEAN TH LJ SUY TH EC SEE WAN sere Ini up etro orent P KIT Page 46 53 F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorenti
6. During the first commissioning is suggested to start with the fixed set point When the correct behavior of the system is verified is possible to switch in Profiling or Pressure Compensation Hz Master Table Acquisition Alarm Event Tg Log 1 TE Log 2 TS Log 3 EA Flow Computer ECU Pressure modulation P d Flowrate measurement d Flowrate limitation P d Cust Disconnection Pressure compensation S Chg Modifications P d Counters Refresh Pietra Ficrerntini gt Local connected Remote Setpoint bara Made UP step duration rs DOW step duration ms Respo Timeout zec Sensibility 5 Max output pressure barg Min output pressure barg Velocity 2 Current Profile Activation Date Communication ON The Back pressure is a software control that stops the modulation in case of return of the downstream pressure from the net superior to the set point set on the ECU If the pressure which is controlled by another plant connected in loop with the regulator is greater than its set point the ECU suspends the modulation until the downstream pressure drops and is again controllable UP step duration duration of opening of the increasing solenoid valve minimum 100 ms If with 100 ms at each pulse the pressure raises too slowly it is possible to increase this time DOWN step duration duration of the opening of the decreasing solenoid va
7. From the top bar select File Import 5 Select the file name saved from old ECU see below 6 Press Open 7 Press the pushbutton Download complete Selezionare il file con i dati da importare Recent E config Qaddafi SECU config 070802 1 F SS ECU config_20070803 E ECU confg center Desktop es ECL confg qaddafi E PECD config 070802 1 E Pecd config 20070803 D acumenti 3a Rizorse del computer LP Home file config ECU Risorse di rete Tipo file Annulla Apri in sola lettura System In Maintenance Mode Call In Progress Download completo Download SESE F Fiorentini Locale disconnesso ag Communicazione OFF F I O User Manual Ed 2 Rev 5 Page 42 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual ENCLOSURE C PROCEDURE FOR THE REPLACEMENT OF THE MAIN P amp CD BOARD In case of up grade of P amp CD for example when the customer needs to replace the old P amp CD GSM modem with the newer P amp CD GPRS GSM modem is sufficient to replace only the main P amp CD board Pict 1 Pict 2 Pict 3 Pict 4 Pict 5 Pict 6 Pict 7 Pict 8 Pict 9 Turn off the switch Push up the metallic hook and release the SIM card Remove the SIM card Unscrew the n 4 screws for the fixing of the plate for support of
8. The triggering of the decrease solenoid valve tic should be heard 6 Press ESC to disable and exit 7 Exit from the menu Press Modul 8 Enter again in Maintenance to bring back the machine from the Maintenance status to normal status pressing Enter from the page Main Exit see Enclosure A Structure of the menu ECU 4 4 Serial communications configuration All the ECUs coming from the factory have the Modbus Address set to 0 default P amp CDs are set to 20 default This is the usual configuration on field of F I O Modbus Address ECU o0 0 ECU2 P amp CD Before connecting with ECU2 it is necessary to set it manually from the numeric pad the Modbus Address 10 For this modification it is necessary to reach the Menu Settings System Settings Modbus Adr and modify the address from 0 to 10 For the navigation through ECU menus see 5 1 The user can change as much as he likes the addresses of the equipment for example 1 11 21 2 12 22 etc on condition that he chooses in FioTerm the same address before launching the call 4 5 Serial communications test To test the serial connection just performs with the software FioTerm a connection with each equipment installed 1 Verify that jumper JP3 on the P amp CD is closed 2 Connect the cable with adapter RS232 USB on the connector of the P amp CD board 3 Connect the cable to the laptop 4 Start the software FioTerm 5 Open th
9. different sizes EN M Preinsulated terminals for wire connection EN Wrenches for electrical connections aM F I O User Manual Ed 2 Rev 5 Page 50 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice CE Pietro F I O ENGLISH Zum m Fiorentini User s Manual Code KITFOR JUCTION BOX TO BE FIXED ON PILOT OR ON TUBE N 5 md E ud A 1 LAE 1 4 AA 7 3 no Ss A 7 A E A EN UB y 3 Y J t x Codenr Description FM Quantity 2 Cable for connection of solenoid valvetojuncionbox NR 2 3 _ Preinsulated terminals for wire connection NR 4 pf OwlegandPGi 1 1 NR 1 6 Cable gland PG9 Codenr Description UM Quantity Solenoid valve 1 4 bspt pf BENED Internal obturator of solenoid valve o ring 3 Collofsolenoid valve Kit connection from solenoid valves to cable F I O User Manual Ed 2 Rev 5 Page 51 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice CE Pietro F I O ENGLISH mene O Fiorentini User s Manual Q KIT ELECTRICAL SPARE PARTS Coden Description UM Quantity Displacement transducer 50 mm Lt Displacement transducer 75 mm Lot Connection cable
10. on Master table Device identification the ID number of P amp CD matching with the one configured on DMS profile F I O User Manual Ed 2 Rev 5 Page 36 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice F I O ENGLISH User s Manual Pietro __ Fiorentini 7 2 1 Alarm configuration File Impostazioni Enter the IP address for the GPRS for ia example 151 8 135 75 or the telephone number for the GSM i e 3933576 of the Remote center that the P amp CD has to dial for the periodic or requested connection for the data download Phone number 1 has the higher priority Phone number 8 has the lower priority In case of no connection dialing Phone n 1 the modem of P amp CD will try to dial the Phone n 2 and so on Master Table Es Device Identification Es Date and Time Ez Digital Input 1 Ez Digital Input 2 Digital Output 1 z Digital Output 2 E ECU Comm E ECU Comm HHT Comm Ez GSM Comm Ez Power Supply strategy Type Number of Repetitians 1 5 Delay Between Calls 1 65535 min Delay Between Call Cycles 1 656536 min Phone Mumber 1 Phone Humber 2 Phone Humber 3 Phone Humber 4 Phone Mumber 5 Phone Mumber 6 Phone Number 7 Phone Mumber 8 Es SMS Alarm Configuration Ez Periodic Tas
11. Desktop PECD config 070602 1 E Pecd config 20070803 43 Hisorge del computer a Nome file contig ECU Save Risorse direte Salva come Annulla F I O User Manual Ed 2 Rev 5 Gestione periferiche m m g File Azione Visualizza Eg amp DP m rr Batterie dj Computer x Controller audio video e giochi amp Controller host bus IEEE 1394 SB Controller host Secure Digital amp 7 Controller IDE ATA ATAPI amp Controller SCSI e RAID amp NController USB Universal serial bus 3 DVSICD ROM drives Proli Mouse e al amp e periferiche di puntamento 3 Periferiche Bldgtooth 19 Periferiche di sist na Periferiche infrarossi Kil Portable Device Y Porte COM eT ic USB to Serial Comm Port COM2 MR Processori B Schede di rete m 1 o Page 41 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual B 2 2 Import of ECU configuration from laptop After the ECU replacement import on the new ECU the configuration of old ECU This operation is done with FioTerm 1 Connect the cable with adapter RS232 USB on the connector of the P amp CD board 2 Connect the cable to the laptop 3 Start the software FioTerm 4
12. I O ENGLISH Fiorentini User s Manual 7 1 2 ECU To start the connection with the ECU open the window Setup Communication V Communication Connection modality Local phone N not necessary Password of connection conn default Device and address select the device ECU1 entering the Modbus address default 0 or ECU2 default 10 see item 4 5 7 1 2 1 Master Table Here are displayed information relative to the equipment type firmware version logging status date and hour etc and the status of controls like Type Length pee zl Alarm Event battery status inputs status etc Bg Loa oe a ee B Lon Plant ID Clicking on Modify it is possible to set the El Log3 Loris Mealy number of the plant not to be confused with the il Flow Computer Status Modbus address that can be set only from the ECU Men Language Men Timellut Date and Time Day of Week Date Format start Lag Date Day Closing Hour keyboard of ECU the language of the ECU the day closing hour the password default 0 the date of start and end of daylight saving time hour Clicking on Set Date it is possible to set the date and hour Selecting immediate definition the new time is set immediately while selecting Progressive Setting it moves from the old to the new one progressively without letting gaps in the log It is possible to activate all the log configured simultaneously with St
13. P kit and ECU Refer to the following instructions Realize the electrical connection between P amp CD source 230 Vac or solar panel external antenna optional ECU flow meter optional digital input optional solenoid valves Refer to the following instructions The line has to remain vented during this step Note if one of these units is not provided don t consider the corresponding chapter 3 1 Pneumatic connections Pict 1 Screw the compression fittings on the ECU sensors Pict 2 Prepare the tubing for the upstream and downstream pressure measurement Connect on ECU Pict 3 Connect on the upstream line the tubing for the pressure measurement provide a needle valve for the isolation Pict 4 Connect on the downstream line the tubing for the pressure measurement provide a needle valve for the isolation Pict 5 Connect the sensing line on the pilot Pict 6 Connect the sensing line on the multiple take off don t insert needle valve through this line Pict 7 For REFLUX REVAL Connect the discharge tube on the upper head Pict 8 For APERFLUX APERVAL Connect the discharge tube on the pilot Pict 9 Connect the discharge tube on downstream don t insert needle valve through this line Only for REFLUX REVAL the discharge tube of the head can be connected in the same multiple take off of the sensing line F I O User Manual Ed 2 Rev 5 Page 11 53 The information contained in this document is confidential and the p
14. Pietro F I O ENGLISH Fiorentini User s Manual Dead band in 96 of the set point The modulation continues to increase or decrease the downstream pressure until it reaches the value represented by the set point the dead band In the figure above supposing that the pressure was initially at 1 bar the modulation activates the increasing solenoid valve until the downstream pressure reaches 2 bar 1 i e until it reaches the range between 1 98 bar and 2 02 bar The ECU considers reached the set point and the modulation stops Sensibility in 96 of the set point The ECU after reaching the dead band of the set point verify continuously that the pressure controlled by the regulator does not exit above or below the band of sensibility in the figure above the pressure must remain between 2 bars 2 5 i e in the range between 1 95 bar and 2 05 bar If the pressure exits from this range the ECU reactivates the modulation brings back the downstream pressure inside the dead band and stops Is suggested to set the sensibility same as the accuracy class AC of the regulator in order to reduce the number of interventions of the modulation Max output pressure max pressure over that is not possible to perform any intervention of increasing solenoid valve Enter the value agreed with the customer Min output pressure minimum pressure below that is not possible to perform any intervention of decreasing solenoid valve Enter the value agreed wi
15. appear BATT i 2 Press ENTER on the page where there is the value to modify the value moves to the left PW Sel 3 Write with the keypad the new value REM 4 Press ENTER 5 When all the selected values in that menu has been updated press ESC u 6 Press ENTER to save the modifications For the modifications of the other parameters in menu Settings and F I O Five in One Maintenance from the keypad 7 Press ENTER on the page where there is the value to modify 8 Type the requirred password default 0000 9 Press ENTER 10 Press ENTER again the value moves to the left 11 Write with the keypad the new value 12 Press ENTER 13 When all the selected values in that menu has been updated press ESC 14 Press ENTER to save the modifications F I O User Manual Ed 2 Rev 5 Page 22 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 5 2 Measurement of the flow rate with direct method The flow rate is measured acquiring the turbine impulses xplorer ECU FT has an input counter for the volume measurement that can be chosen between one of the two physical LF inputs on which it is possible to make also the correction of the turbine errors The pressure upstream or downstream depending where the turbine is installed must be measured by a certified sensor The temp
16. board P amp CD replacement enclosure C import on the new P amp CD the configuration of old P amp CD This operation is done with FioTerm 1 Connect the cable with adapter RS232 USB on the connector of the new P amp CD board 2 Connect the cable to the laptop 3 Start the software FioTerm 4 From the top bar select File Import 5 Select the file name saved from old P amp CD see below 6 Press Open 7 Press the pushbutton Download complete Selezionare il file con i dati da importare J Recent E config Qaddafi SECU config 070802 1 s ECU config 20070803 E ECU confg center Desktop E ECU confg qaddafi A PECD config 070802 1 tor E Pecd config_20070803 Document ga Rizorse del computer amp Mome file config P amp CD Risorse di rete Tipo tile Annulla Apri in sola lettura em FioTerm File Impostazioni Help A ri 79 7 xis fa Master Table Alarm Event 4 Not Configured Date Time Not Set System In Maintenance Mode Call In Progress Download completo Download SEES ueram F I O User Manual Ed 2 Rev 5 Page 40 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O Fiorentini User s Manual ENGLISH B 2 ECU B 2 1 Export of ECU configuration on laptop Before replace the ECU export on the lap
17. from displacement transducer to ECU i po Code nr Description UM Quantity Battery for ECU _ Battery 12v 7 2 Ah for P amp CD mains version EN Battery 12v 18 Ah for P amp CD solar version EE Battery alkaline for P amp CD battery version EN ED3480248 P amp CD internal antenna modem GSM GPRS included ATEX _ Ld Pf 6 ED3480247 P amp CD external antenna modem GSM GPRS included ATEX ss P amp CD power supply module board only main 230Vac solar L 8 ALMWAD55A Power supply 220V 12V for P amp CD mains version 9 MDXX12V6A Electronic regulator for P amp CD solar version NEN Optosender for ECU RENE od 12 NENNEN ACBTTDF82 2 Magnetothermic switch 2 x 2 A EE 12 ACABE221 00 Circuit breaker 16 A EN F I O User Manual Ed 2 Rev 5 Page 52 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH mene O Fiorentini User s Manual Coden Description UM Quantity 1 ED3480311 Antenna with magnetic base 2 meter cable only for P amp CD external antenna 3825110 Irdasender data interface Pf R200801066 Pulsimatic for pulse re transmission LM PFR200901446 Kit pulsimatic screws 5 16 LS DEVELOPER KIT FOR SCADA Codicenr Descrizione PFP201200124 FIO Developer kit for SCADA Kit sviluppo comunicazione F I O User Manual Ed 2 Rev 5 Page 53 53 The
18. information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice
19. is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 2 2 2 Installation on the pipeline or vertical circular support If there is no Q kit because the indirect measurement of the flow rate is not requested is necessary to fix the ECU in another position The position of the ECU can be selected according to the distance from the solenoid valves and the flow rate meter Pict 1 Fix the two brackets with the nuts Pict 2 Cut a piece of stainless steel band The length has to be measured as the circumference of the pipeline 150 mm 6 inch Pict 3 Pass one side of the stainless steel band in the endless head as shown in pict 3 Pict 4 Pass the opposite side of the band on the slits of the bracket as shown in picture 4 Pict 5 Pass the band around the pipe and then insert it inside the endless head screwing the endless screw Pict 6 Adjust the bracket in the proper position and then fix it definitively Pict 7 Prepare the screws with the nut on the bracket Pict 8 Install the ECU and fix the screws Ou p S PM e Pee F I O User Manual Ed 2 Rev 5 Page 8 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 2 3 P kit The pil
20. of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro __ Fiorentini 7 1 2 4 Event In the page Event clicking on Show Log it is possible to see all the events stored in the ECU 7 1 2 5 Log The Log is a configurable memory location where the selected variables of that Log are stored Clicking on Modify it is possible to set The name of the Log Log rate time between two consecutive acquisitions Circular if when it has filled the available memory it stores the most recent value and cancels the oldest one or Filling if when it has filled the available memory it stops the memorization of new data Buffer size is the max size of the Log Each record is an acquisition of the group of selected variables If for example we wish to accumulate data for 30 days with a Log rate of 3600 seconds 1 h we must set the buffer size at 24 h x 30 days 720 records Up to n 15 variables can be monitored pressures position flow rates volumes and F I O User s Manual ry Pd Downstream pressure tg Pu Upstream pressure gauc E Displacement a Counter Input 1 Digital Inputs Mapping Digital Output 1 FP Digital Output 2 E Alarm Pd Downstream pressure ig Pu Upstream pressure gauc ENGLISH Type Length Buffer Size records Buffer Management Start Heading Flag Record Pointer D ata Count Delete Count D
21. 1IA EAE Decoy S v722169 ESSA W GEEx jIC FIR ROS MATR 09X013 ROS MATR 09X013 ME oeat ME orc 3 SANI 3 BA SKOSSOTHINGIRO 5 WA sk0650T01M01R00 5 es ea EM uU nnm E M Qo mim V 722 169 V 1 G Ex ia C mezdo x x CNY65 Exi MATR 09X013 ME olea 1 9 M cuu 3 S94N9 3 ROS s s 4 s Ss c Ss e Ja e 5 oeg e MUTT iT J 9 CDU 13 F I O User Manual Ed 2 Rev 5 Page 44 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice a I un HERES T YZ j a Poo Poo PO OMEN EU MEM T ww Q NOISN3NQ i ENS Seems LE 009 J_d 9r er OOF NNNM Loar o NN PENNE o9 NEN MN p unu d INOISNINIO Z ww O NOISN3NIC Es Q ee 088 1 f oe MN TAN MEM Qe NEN os o ag i uuu Ju INOISNING r 4 d i H t ww 8 NOISNANIC I I Oz I OZ l Qz 1 NEN cz NEN ZZ METER 0g ee lt uuu B 3NOISN3WIC t 4 d H H t 4 ww Yu NOISNANIC Hse ip OI act dos e 6 LP S81 seers S81 eo Sgi RR S8 a ae _ UW syu INOISNANIG 8 XMISSY VATA a9 xnu3u WARY ww XFS VARY a XAYA C L c WARY XATI TARY 4 XAYA I Xni43M WASY Ol MSLIINSNVMIE NOILISOd SNIMVHO IVNOISN3MIG Po ccc LLL X i38 Wa O3 3NolZisod 3HOlILISWSVHI IHHNOONI INOISNINO aa j DISEGNO X INGOMBRI TRASMETTITORE DI POSIZIONE F I 0 REVAL REF
22. 7 Complete configuration with terminal FioTerm or with DMS PROCEDURE STEP 6 To proceed with the complete configuration is possible to choose to use either the FioTerm in local or the DMS remotely Do not use the FioTerm remotely In case of configuration with terminal FioTerm ONLY NO DMS utilization after commissioning Refer only to item 7 1 In case of DMS utilization after commissioning Alternative n 1 preliminary configuration with terminal FioTerm Verify and set the proper parameters of P amp CD set date and time SMS for alarm notification Verify and set the proper parameters of ECU set date and time set alarm events Refer to the following instructions on item 7 1 configuration parameter for GPRS GSM modem connection refer to item 7 2 create only the plant profile on DMS and then connect to it READ ON P amp CD AND ECU THE CURRENT CONFIGURATION IT WILL BE SAVED ON DMS following modification will be made only via DMS Alternative n 2 configuration parameter for GPRS GSM modem connection refer to item 7 2 create the plant and configure totally the parameters on DMS profile of the plant The parameters of configuration on DMS are equivalent of the parameters explained in item 7 1 connect with DMS to the plant WRITE ON P amp CD AND ECU THE NEW CONFIGURATION following modification will be made only via DMS In case of DMS utilization after commissioning all the subsequent variati
23. 7 1 2 9 F I O User Manual Ed 2 Rev 5 manth Acquisition able day Alarm able hour Event f Logi f Loa2 f Log3 iid Flow Computer ECU S Pressure modulation S Flowrate measurement P4 Flowrate limitation Cust Disconnection Future Compensation gt p P4 Pressure compensation l G Cin Mecifi abinn Current Compensation f Refresh Activation Date Pietro ini Local connected de Communication ON Pressure compensation Future configuration I You can modify the future configuration of the pressure compensation li 000 000 Flowrate Ranges Flowrate F5 Em3 h Pd setpoint 1 barg Pd setpoint 2 barg Pd setpoint 3 barg Pd setpoint 4 bara Pd setpoint 5 bara Pd setpoint 6 barg Pd setpoint 7 barg Pd setpoint 8 bara Pd setpoint 3 bara Pd s tpaint 10 barg 2 400 900 01 000 0 Sm3 h cit Page 35 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 7 1 2 13 Flow rate limitation The function Flow rate limitation if enabled ze always verifies that the flow rate is kept under the Jes limit set in this page When the flow rate starts to exceed the threshold the ECU starts to decrease e n i 3X9 the setting of the pilot activating the decreasing
24. Ed 2 Rev 5 Page 4 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 2 Installation of the single components PROCEDURE STEP 1 Before starting the operations close upstream and downstream ball or butterfly valves and discharge all the pressure in the line Installation of Q kit ECU P kit and P amp CD Refer to the following instructions Note if one of these units is not required don t consider the corresponding chapter There is also a video showing all these operations 21 Q kit The Q kit consists of a device for the acquisition of the displacement of the pressure regulator from the closing position It is necessary for the calculation of the flow rate with the indirect method It is composed on a resistive transducer supported by a suitable bracket and coupled to the stroke indicator of the regulator for the reading of the position The transducer is covered by an aluminum cylinder in order to ensure the protection against atmospheric events It is supplied already preassembled see picture on the right If it is an upgrade of an already installed regulator start from Pict 1 otherwise start from Pict 8 Pict 1 Disassemble the upper cover of the regulator Pict 2 Replace the upper flange with the flange supplied in the Q kit Pict 3 Replace the stroke indicator r
25. Enter 7 Disconnect the external source and remove the pressure from the lower chamber 8 Reconnect the original pipe 5 3 1 2 With monitor in line or incorporated 1 Pressurize the line see above instructions of PROCEDURE STEP 4 and create a small flow rate on the downstream side 2 Screw the spring of the pilot F I O to a value higher than the setting of the monitor 3 The monitor starts to operate and the regulator with F I O must reach a complete opening position Verify through the visual indicator 4 Enter in Menu Fio Five In One Maintenance Meas Setup FS Setup see Enclosure A Structure of the menu ECU 5 Press Enter after entering the password It shall be displayed the current value max 65536 When this value is stable press again Enter 6 Exit from the menu FS Setup and save by pressing again Enter 7 Unscrew the spring of the pilot F I O 5 3 2 Setting the zero of the regulator 0 1 Pressurize the line see above instructions of PROCEDURE STEP 4 if it is not yet pressurized 2 Perform all the required settings Slam shut valve relief valve monitor accelerator 3 Set as last the pilot F I O setting with a 1 2 ball valve on downstream side open at 45 discharging in atmosphere 4 Enter the Menu Fio Five In One Maintenance Meas Setup Zero Setup see Enclosure A Structure of the menu ECU 5 Press Enter after entering the password It is displayed the current valu
26. GLISH 7 1 2 12 Pressure compensation The function pressure compensation foresees to divide the max flow rate of the plant in 10 ranges and into each range it is assigned a set point The ECU changes the set point according to the range of flow rate passing through the regulator in that moment The changing of the range has a hysteresis of 50 i e the change of range in increase is made when exceeding the flow rates indicated in the example 100 200 300 Sm3 h while when decreasing the change in the previous range is made at 250 150 50 Sm h In the page Pressure compensation clicking on Modify it is possible to set facultative the period in which the function activates and a value of default for the periods not activated or let it always activated The ranges are programmed in the page Future Compensation Select The maximum flow rate it calculates automatically the 10 ranges of flow rate The desired set points matched to each range Not necessarily increasing it is also possible decreasing At the end of the insertion of all the set point click on Download Clicking on Current profile it is possible to visualize the programming inserted Clicking on Activation Date it is possible to choose if to activate the Pressure compensation immediately or at a certain date and hour However it must always be selected the Modulation mode in Pressure Compensation see
27. LUX DIMENSIONAL DRAWING POSITION TRANSMITTER F I O REVAL REFLUX Descrizione ka ELS y I Te BE LER RRS OT CEE DN ELON URBAN OLEATE Rov Y E PY Fiorentini UT A A 2 c o 2 im Q 0 ini etro orent NEST Page 45 53 does pea 27 05 10 TH421 10 FN N Z Aggiomato disegno con doppia lingua Updated drawing with bilingual 1 10 Eu d S o PE isegno est REV Rev Data comp Cont Descrizione delle modifiche vedi simbolo amp sul disegno F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice c ENCLOSURE D OVERALL DIMENSIONS Q KIT AND P KIT eB E N esl lat gt SIN UD __ RRR UR nnn sO gg EE E E E E E E E A SN A re ee E d EM Oe en en dn E AE Raa S i j j T 1 j T j l ond I ze le Oc ogl 0Sc G6 S81 082 081 ocg oie 10013V Soz v voe s E N f c I T o UE mum MELLON TOO a OO Loea TO n pe i o 1 SP IS p Qcl 091 i 089 i 6 olz L Sof i Sel 1 Occ a 6 2 io0lsv Soz V ZO a e a aa a a RM CQ M aaa a ne a re as 1 So s VAI 091 082 SSI O1Z Gos ie Gre 08 E EE PNE NE RENE E EM I EL S NEUES EE MEN RS MEE E NN LL RON MENS ES i00IMv SOZ V L0 5 3 Old oe 2s e OZI of 0SZ G6 Gel o8z OSI l 02z 04
28. NENT LIST F I O User Manual Ed 2 Rev 5 Page 3 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 1 Introduction This document is a USER MANUAL FOR THE EXPLANATION OF THE OPERATIONS TO BE PERFORMED ON FIELD AND REMOTELY FOR THE INSTALLATION AND COMMISSIONING OF THE F I O SYSTEM ALL THE OPERATIONS TO DO HAVE BEEN PRESENTED IN SEQUENTIAL ORDER SO IT CAN BE ASSUMED AS A PROCEDURE FOR INSTALLATION AND COMMISSIONING OF THE PLANT SEE GREEN COLOR INDICATIONS It describes the phases of installation of the single components pneumatic and electric wiring startup of the equipment and preliminary verifications manual configurations of unit on field ECU basic configurations with terminal FioTerm complete configuration with terminal FioTerm or remotely with DMS This manual does not replace the manuals of the single equipment It has been realized in order to provide to the installer a consultation tool for the connection among them of all the equipment that are included on the system F I O When the information gathered in this manual is not sufficient please refer to the manuals of the single equipment e FIO User Manual Explorer ECU e FIO SMS protocol e FIO User Manual P amp CD e User Manual FioTerm e User Manual DMS F I O User Manual
29. Pd curr profile end hour Pd curr profile end minute Pd Current Set Point bara Pd Current value bara Current Cg O Current flowrate Sm3 h Q limitation status Number of Q limitations Q limitation total time min C connection status nection programmed time Cus connection total time min Pressure channel for volume conversion Alarm mode Local connected ae Reset Diag Maintenance Communication ON Clicking Modify can be set Pressure channel for volume conversion side in which it the turbine is installed only in the case of direct measurement of the flow rate for the conversion of the flow rate measured according to the reference conditions Pu upstream Pd downstream Alarm mode set SMS In this mode the alarm interventions shall arrive via SMS according to the procedure indicated on item 7 1 1 3 F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Page 32 53 F I O ENGLISH User s Manual Pietro Fiorentini 7 1 2 8 Commissioning of the system PROCEDURE STEP 7 agree with the customer the fixed set point of pressure to be entered and the hypothetic range of the outlet pressure that will be performed from F I O in the future Agree also the minimum pressure of F I O that has to be higher t
30. and press again Enter F I O User Manual Ed 2 Rev 5 Page 38 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O Fiorentini User s Manual ENGLISH ENCLOSURE B PROCEDURE FOR THE EXPORT OF THE CONFIGURATION OF P amp CD AND ECU TO THE LAPTOP AND IMPORT FROM THE LAPTOP B 1 P amp CD B 1 1 Export of P amp CD configuration on laptop Before replace the board export on the laptop the current configuration of P amp CD so after the replacement will be possible to upload the current configuration on the new board This operation is done with FioTerm f 4 xl 8 3 gt B i t B a gt Connect the cable with adapter RS232 USB on the connector of the old P amp CD board Connect the cable USB to the laptop Start the software FioTerm Open the window Setup Communication Serial line Insert the COM used If necessary verify in the operating system of the PC on Peripheral management COM port the number of COM in use FioTerm permits to select COM from 1 to 7 The other parameters are 9600 8 none 1 Press OK Open the window Setup Communication Communication Connection modality Local phone N not necessary Password of connection conn default In Device and address select the device P amp CD entering the Modbus address defaul
31. art Log deactivate them simultaneously with Stop Log Before reactivating them clear the stored logs with Clear Log Loc Set by pressing PULT Button Loc Set bu P rd Remote Set Enable Level 0 Remote Set Enable Level 1 Battery Low General alarm Pd alarm Pu alarm T alarm Clock alarm Calibration Done Z factor calculation error Alarm max flow rate nam Power off ECU error Reset hardware IST Begin Day IST Begin Month IST End Day IST End Month Set Date Start Log Stop Log Clear Log Aggiorna e FioTerm File Impostazioni Download Help 7122 Acquisition Here it is possible to see information relative to 9 m Sg A 2 each analog or digital variable see the example M on the right related to the downstream pressure Ey p3 8 Here are also displayed the status of the alarm ES Master Table ADC Channel T Acquisition Offset Peter SB we vain bd Bowndtrcan pressure DEM Pu Upstream pressure gauc Unit Displacement Decimals Counter Input 1 Percent Value Digital Inputs Mapping Current Value Digital Output 1 Digital Output 2 Level max excursion I Alarm Level Fault High Event Level High High TB Log 1 Level High T Log 2 Level Low T Log 3 Level Low Low E9 Flow Computer Level Fault Low ECU F I O User Manual Ed 2 Rev 5 Page 29 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Techn
32. ber Modem Notification Flag 0 1 Alarm Phone Number 8 Event Notification Flag 8 0 1 T um EN 1 Master Table Type Ez Device Identification Length Date and Time Buffer Size records Digital Input 1 Butter Management Digital Input 2 Start Reading Flag Digital Outpt 1 Record Pointer Ez Digital Output 2 Alarm Count ECU Comm Delete Count Bes ECLIZ Comm Alarm Enable 1 gt HHT Comm System Reset GSM Comm System Mot Configured Ez Power Supply DateTime not Set Alarm Configuration System In Maintenance Mode SMS Alarm configuration Call In Progress Periodic Tasks GoM Field lt SU Modem Battery Low M Alarm External Supply Outage amp Event Hardware Failure ECU 1 UE ECU 2 Alarm ECU 1 Communication Error ECU 2 Communication Error Alarm Digital Input 1 Alarm Digital Input 2 Alarm Enable 2 gt ding error stem not configured Battery c Cold restart Digital counter 1 reset Digital counter 2 reset CPU on These are the minimum settings necessary for the startup of P amp CD The other settings are for an advanced use Further information are available in the manual P amp CD F I O User Manual Ed 2 Rev 5 Page 28 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F
33. d connect with ECU1 20 Exit from the connection pressing the red pushbutton with the X or File Close 21 Repeat the procedure eventually with ECU2 set on ECU2 the address ModBus default 10 see 4 4 4 6 Test of tele power supply To verify that the ECU on field is supplied by the P amp CD external supply 230 Vac or solar panel verify that on the display of the ECU appears the plug symbol d If this is not verify 1 That the selector inside the ECU is in Rem see 4 1 If no switch to REM If yes 2 Extract the first connector of ECU on the left and verify with a voltmeter if is coming from P amp CD the inlet voltage 5V 6 5 VDC 3 If the correct voltage is not measured verify the wiring connections F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Page 21 53 Pietro F I O ENGLISH Fiorentini User s Manual 5 Basic configurations on ECU PROCEDURE STEP 4 After the electrical devices and connections have been verified the first configuration has to be done on ECU In case of direct measurement of the flow rate set the parameters for the calculation Refer to the following instructions In case of indirect measurement of the flow rate set the full scale 100 and the zero 0 of the regulator Refer to the following instructions IMPORTANT After the f
34. e min 0 When this value is stable press again Enter 6 Exit from the menu Zero Setup and save by pressing again Enter we suggest to perform the zero setting with this small flow rate in order to be sure that the regulator is not working under lock up pressure In fact in lock up A B pressure case the zero would correspond to the position of the plug while it is penetrating in the rubber see example on the right case A The error that could be made in the indirect measurement of the flow rate would be with no doubt greater than the error generated when considering the zero in a condition of lamination very close to the rubber surface see example on the right case B F I O User Manual Ed 2 Rev 5 Page 24 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 6 Basic configurations with terminal FioTerm PROCEDURE STEP 5 After the configuration on ECU is possible to perform the basic configuration with terminal FioTerm for the setting of the type of the regulator that is assembled Refer to the following instructions Note if Q kit is not provided don t consider the following chapter Here below we shall see the basic parameters that are mandatory to configure locally Before starting the connection with the P amp CD and ECU it is suggested to set fr
35. e flow rate must remain between 1000 Sm h 10 i e between 900 Sm h and 1100 Sm 3 h If the flow rate exceeds this range the ECU brings back the flow rate inside the dead band and stops If the flow rate drops below it increases again the setting of the pilot activating the increasing solenoid valve until is reached again the downstream pressure to its set point Minimum pressure A value of minimum pressure under which the limitation of flow rate cannot lower the downstream pressure Flow rate verification time time between a verification of the flow rate and the following one is recommended the minimum of 30 sec It is possible to increase this time with multiples of 30 seconds 60 90 120 etc Limitation time out time within the flow rate must reach the dead band If not when the time out is reached the modulation is blocked and moved to the status of FAIL Max value 32000 seconds in multiples of 30 seconds 60 90 120 etc 7 2 Complete configuration with DMS For the remote programming through the DMS please refer to the DMS manual In case of GPRS communication is suggested to set the following parameters on P amp CD before starting the connection with DMS On Master table Date and time set the current date and time see item 7 1 1 2 On Master table Alarm configuration see item 7 2 1 On Master table Periodic tasks see item 7 2 2 On Master table Modem see item 7 2 3 Verify finally
36. e window Setup Communication Serial line F I O User Manual Ed 2 Rev 5 Page 20 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice F I O User s Manual Pietro Fiorentini ENGLISH 6 Insert the COM used If necessary verify in the operating system of the PC on Peripheral cles management COM port the number of COM in use gt m2 FioTerm permits to select COM from 1 to 7 IRE 7 The other parameters are 9600 8 none 1 pare Bx Press OK oS 9 Open the window Setup Communication Communication Y a art qe 10 Connection modality Local phone N not necessary Password of connection conn default ain ie dad 11 In Device and address select the device P amp CD entering the Modbus address default 20 Bo m 12 Press OK ate oH rdi 13 Press the pushbutton o gt or File Start connection E 14 Wait some seconds and it should connect with the P amp CD d iar 15 Exit from the connection pressing the red pushbutton with the X or File X Close H Z FEE scn coa D 16 Open the window Setup Communication Communication or 17 In Device and address select the device ECU1 entering the corresponding Modbus address default 0 18 Press the pushbutton BB or File Start connection 19 Wait some seconds and it shoul
37. ely from battery REM b On REM to the bottom if the apparatus is tele supplied 230 Vac or solar panel with without support of the battery in back up 3 Connect the lithium battery to its connector 4 Finally close the upper panel and accurately fix all the four screws in order to ensure the correct insulation from outside 42 P amp CD Startup The sequence changes according to the type of P amp CD 4 2 1 Battery operated Pict 1 Insert the SIM card into the slot Pict 2 Lower the metallic hook to block it Pict 3 Connect the battery pack into its connector CEDE i m m F I O User Manual Ed 2 Rev 5 Page 18 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 4 2 2 External supply 230 Vac First of all check that the connections of the back up battery are well fixed Pict 1 Insert the SIM card into the slot Pict 2 Lower the metallic hook to block it Pict 3 Lift the main switch Pict 4 Lift the switch for the card P amp CD and the optosender 4 2 3 Power supply from solar panel Pict 1 Insert the SIM card into the slot Pict 2 Lower the metallic hook to block it Pict 3 Lift the switch for the card P amp CD and the optosender In all the cases after the P amp CD has been supplied the 4 led of the card
38. er s Manual 7 1 1 3 SMS Alarm configuration Enter all phone number which you wish to send an SMS after the activation and restore of the alarms clicking on Modify Selecting the strategy Sequential it is sent an SMS to the first number of the list If the notification reply does not arrive on time it will send the same SMS to the second number and SO On Selecting the strategy Send to all it will send simultaneously the same message to all numbers 7 1 1 4 Alarms and events All the changing of status of controls indicated in Master Table are saved in the events It is also possible to enable them as alarms some of them are by default In this case they have a greater importance and can generate SMS e FioTerm Joey r File Impostazioni Help otv 7 9 5 m F3 t Master Table Strategy Type z Device Identification Alarm Notification Waiting Time 10 55535 z Date and Time Phone Number 1 z Digital Input 1 Notification Flag 1 0 1 z Digital Input 2 Phone Number 2 Digital Output 1 Notification Flag 2 0 1 Digital Output 2 Phone Number 3 ECU1 Comm Notification Flag 3 0 1 ECU2 Comm Phone Number 4 HHT Comm Notification Flag 4 0 1 z GSM Comm Phone Number 5 z Power Supply Notification Flag 5 0 1 Ez Alarm Configuration Phone Number B ES SMS Alarm Configuration Notification Flag 6 0 1 z Periodic Tasks Phone Num
39. er s Manual Stroke Of gt gt F I O User Manual Ed 2 Rev 5 Page 6 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 2 2 ECU Electronic Control Unit 2 2 1 Installation on board of the regulator This configuration is required in case of indirect measurement of flow rate The application Q kit includes the bracket and the screws necessary for the fixing of the ECU Furthermore it includes the cable for the connection of the displacement transducer to the ECU Pict 1 Prepare the screws with the nut screwed on the bracket Pict 2 Install the ECU and fix the screws Pict 3 Remove one of the small fairleads Bring the cable for the connection of the displacement transducer to the ECU There is a fairlead already assembled on it Remove the fixing nut of the fairlead Pass the white connector through the threaded hole Pict 4 Insert the fixing nut of the fairlead through the connector and fix the nut on the fairlead Pict 5 Insert the connector on the card Pict 6 From the other side of the cable screw the male connector on the female connection of the transducer L JL a Mi ID Op gt x dre a E F I O User Manual Ed 2 Rev 5 Page 7 53 The information contained in this document
40. erature probe installed near the turbine must be connected to the input PT100 Respecting all these conditions the converted volumes and the converted flow rates can be considered custody transfer Also the xplorer ECU has the input counter for the volume with the same characteristic of ECU FT but the pressure upstream or downstream where the turbine is installed is measured by a traditional sensor while the temperature can only be entered as a parameter of calculation using an average fixed value In this case the correct volumes and flow rates cannot be considered as custody transfer The main parameters to be configured on xplorer ECU FT and xplorer ECU are Menu Settings Calculation settings 1 Base references pressure and temperature at base conditions Is possible to select base pressure and temperature for Standard or Normal conditions Is also possible to set different user defined conditions In this case before proceed with next parameters follow this procedure select user defined then press ESC press ENTER to confirm press ENTER again and proceed to References see point 7 Than go back to Relative density point2 2 Relative density 3 References of relative density 4 Temperature measurement Only in case of xplorer ECU set manually the average value of temperature of the gas in the turbine In case of xplorer ECU FT the temperature has to be left to 0 enable T measurement with PT100 5 Z for
41. es 20 44 Serial configurations 20 4 5 Serial tests 20 4 6 Test of tele power supply 21 5 stieXeecue pfuaMdei c HS 22 5 1 Instruction for the navigation through ECU menus 22 5 2 Measurement of the flow rate with direct method 23 5 8 Measurement of the flow rate with indirect method 24 5 3 1 Setting the full scale of the regulator 100 24 5 3 2 Setting the zero of the regulator 0 24 6 Basic configurations with terminal FioTerm ee eee e ee ieeee reisen ene nennen nn nnn nhan anna 25 T Complete configuration with terminal FioTerm or with DMS eere 26 7 1 Complete configuration with terminal FioTerm 26 7 1 4 P amp CD 26 7 1 2 ECU 29 F I O User Manual Ed 2 Rev 5 Page 2 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH s s uz Fiorentini User s Manual 7 2 Complete configuration with DMS 36 7 2 4 Alarm configuration 37 7 2 2 Periodic tasks 37 7 2 8 Modem 37 ENCLOSURE A STRUCTURE OF ECU MENU ENCLOSURE B PROCEDURE FOR THE EXPORT OF THE CONFIGURATION OF P amp CD AND ECU TO THE LAPTOP AND IMPORT FROM THE LAPTOP ENCLOSURE C PROCEDURE FOR THE REPLACEMENT OF THE MAIN P amp CD BOARD ENCLOSURE D OVERALL DIMENSIONS Q KIT AND P KIT ENCLOSURE E OPTIONAL KIT AND COMPO
42. etail of the connections on the solenoid valves side For the connection of the wires to the prewired connectors of the solenoid valves use the suitable joints to crimp supplied Is also suggested to cover these junctions with some thermo shrinking sheathing Pict 1 Insert with force the connector until hearing a net trigger Pict 2 Couple the wires of the pre wired connectors to the wires coming from the P amp CD through a joint to be crimped Pict 3 Cover with thermo shrinking sheath F I O User Manual Ed 2 Rev 5 Page 17 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual Startup of the electrical devices and preliminary tests PROCEDURE STEP 3 After all the pneumatic and electric connections has been realized is possible to startup the electrical devices Switch on ECU and P amp CD devices Refer to the following instructions In order to avoid malfunctioning verify the connections between P amp CD ECU solenoid valves and serial connections Refer to the following instructions The line has to remain vented during this step 4 1 ECU Startup 1 Remove the four screws of the upper panel of the ECU 2 Select the source of power supply Set the SW1 PW Sel BATT a On BATT to the top if the apparatusis PuSel power supplied exclusiv
43. f solenoid valve until the flow rate is stabilized E around the threshold value When the flow rate Master Table decreases under the threshold the ECU increases Pe File Setup Download Help again the setting of the pilot activating the Alarm increasing solenoid valve until bringing back the Event an downstream pressure to its set point H ico ied de NN Ali TIERE l E loge Flowrate verification time sec Clicking on Modify it is possible to set By Log3 Limitation timeout sec If the limitation is enabled or disabled r la Computer The threshold of the flow rate that the system gf Pressure modulation has to limit Flowrake measurement Dead band in of the threshold of flow rate When the flow rate exceeds the threshold the Pea compchectan ECU decreases the setting of the pilot until the Cfo Modifications flow rate returns within the value represented by f Counters the threshold the dead band In the example supposing that the threshold is at 1000 Sm h Refresh the ECU activates the decreasing solenoid valve m ietro until the flow rate reaches 1000 Sm3 h 5 i e Mil Fiorentini Sees SULLA DN until it stays between 950 Sm h and 1050 om h in this range the ECU remains in limitation status Sensibility in of the threshold of flow rate The ECU after reaching the dead band controls if the flow rate of the regulator exits above or below the range of sensibility In the example th
44. han the pneumatic pressure already set and the maximum pressure of F I O according to the minimum of F I O variation range Consider that a higher distance between pneumatic setting and F I O minimum pressure permits a better modulation of pressure Enter these values on ECU via FioTerm enter with FioTerm the configuration of pressure modulation pressure profiling pressure compensation and flow rate limitation first activate the fixed set point modulation Remote or Remote back pressure Refer to the following instructions Before proceeding with the operations is necessary to connect the downstream part of the line to the network according to this procedure increase manually operating with the increment solenoid valve see 4 3 the pressure downstream the regulator up to the value of the pressure in the network has reached open slowly the downstream ball or butterfly valve To start the set point modulation exit from the Maintenance status if present See Enclosure A end of the manual A 7 1 2 9 Pressure modulation It is possible to configure and modify all the parameters related to the modulation of pressure Clicking on Modify you can set Fixed Set point of pressure Enter the value agreed with the customer Modality of modulation of pressure Remote fixed set point Profiling See 7 1 2 11 Pressure Compensation see 7 1 2 12 Each one can be selected with or without Back pressure
45. he solar panel g must be fixed in a max sun exposed zone according to the direction and inclination specifications provided by the manufacturer Each one of these versions can be supplied with internal antenna no activity required or with external antenna in this case by means of the incorporated magnet the antenna must be fixed in open space and the cable connected to the P amp CD through the connector Battery only version Pict 1 Fix the box on the wall with screws anchor External power supply version Pict 1 Mark the positions on the corners of the box see picture 1 Pict 2 Insert the brass supports on the four holes Pict 3 Beat using an hammer and a parallel pin in the center of the support in order to move the internal plate to the bottom position Pict 4 Fix the support with the screw in vertical position or Pict 5 fix the support with the screw in horizontal position Pict 6 Fix the box on the wall with screws anchor and close with the black covers z Pictro Fiorentini F I O User Manual Ed 2 Rev 5 Page 10 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 3 Connections PROCEDURE STEP 2 Once all the equipment have been installed is possible to connect them together pneumatically and electrically Realize the pneumatic connection of
46. ical data may undergo changes without notice Pietro Fiorentini F I O User s Manual ENGLISH 7 1 2 3 Alarm In the general page Alarm clicking on Show Log it is possible to see all the status changes of the alarms stored in the ECU In the page related to the variable to be monitored clicking on Modify it is possible to select 3 alarm levels for high limit High High High and Fault High and 3 alarm levels of low limit Low Low Low and Fault Low It is also possible to set a value of maximum excursion of the variable Max range Each intervention can be monitored as an event selecting it on Event enable it is only recorded in the memory of the ECU or as an alarm selecting it on Alarm enable in this case it is generated also an SMS Finally it is possible to display the current status of the thresholds Master Table A Pd Downstream pressure g 2 Pu Upstream pressure igang Displacement i Counter Input 1 i Digital Inputs Mapping Sp Digital Output 1 Pd Downstream pressure g Pu Upstream pressure igang Displacement Flowrate Qm Flowrate Qc Flowrate Ob Counter 1 Counter 2 Digital Inputs ES Event JE Log 1 IE Log 2 JE Log 3 EA Flow Computer ECU 4 Aggiorna E my Master Table m Acquisition Pd Downstream pressure g Pu Upstream pressure gauc Displacement Counter Input 1 D
47. igital Inputs Mapping Digital Output 1 Digital Output 2 Pu Upstream pressure gauc Displacement Flowrate Qm Flowrate Qc Flowrate Qb Counter 1 Counter 2 Digital Inputs A Event E Log 1 fl Log2 ql Log 3 iJ Flow Computer ECU Aggiorna F I O User Manual Ed 2 Rev 5 Identifier Level Fault High mbarg Level High High mbara Level High mbarg Level Low mbarg Level Low Low mbarg Level Fault Low mbarg Level max range mbarg Type Length Buffer Size records Buffer Management Start Reading Flag Record Pointer Alarm Count Delete Count Initial Modem String Telephone Num 1 Telephone Num 2 Telephone Mum 3 M Rietries Call Strategy Frame Timeout COM Strategy Receive Enable Policy ive Timeout 0 30 min amp ecutian call policy Offset call time D 480 min M Analog Input M Counter Input M Digital Input 4 Modifica Level max excursion Level Fault High Level High High Level High Level Low Level Low Low Level Fault Low Alarm Enable gt Level max excursion Level Fault High vel High High evel High evel Low evel Low Low evel Fault Low Status gt Level max excursion Level Fault High Level High High Level High Level Low Level Low Low Level Fault Low Page 30 53 The information contained in this document is confidential and the property
48. ires MUST NOT pass over the card laying on the components but laterally or lifted from the card of at least 6 mm from it Pict 3 Connector on the bottom left decrease solenoid valve Pict 4 Connector on the bottom right increase solenoid valve e External supply or solar panel version the wires from the field must be connected on the terminal board of the P amp CD on the bottom left Pict 1 Only in the case of the solar panel version connect the wires to the back up battery pay attention to the polarity Pict 2 Connect the wires of the external supply cable 230 Vac or of the solar panel Pict 3 Connect the wires coming from the field according to the drawing in the previous page Fi MODEL ETET c i a i Fi 7 ET s d a 1 p r x i E 1 s Tu S 1 7 LJ PAN d F I O User Manual Ed 2 Rev 5 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Page 16 53 Pietro F I O ENGLISH Fiorentini User s Manual 3 2 5 5 Detail of connections on the ECU side Pict 1 Extract the connector connect the wire and reinsert the connector Pict 2 Connect all the wires Finally close the bottom door accurately fix all the four screws and the fairlead in order to ensure the correct insulation from outside w we om 6 M g Kokon 3 2 5 6 D
49. irst modification made directly via keypad the ECU goes in Maintenance status In this status the ECU stops all the modulation activities so remember to bring back the ECU in Normal working status see Enclosure A at the end of manual At the end of the configuration of flow rate measurement parameters Pressurize the upstream line if it has not been done yet depending from the case with the spring of the P kit completely free and opening slowly the upstream ball or butterfly valve Leave the downstream valve closed s Screw the setting screw of P kit keeping a small flow rate from the downstream side to the atmosphere through the vent valve Increase the downstream pressure and set the spring of P kit at the pneumatic setting agreed with the customer When possible latch the SSV if present Note if one of these units is not provided don t consider the corresponding chapter 5 1 Instruction for the navigation through ECU menus For the visualization modification of variables from the keypad pressing ENTER is possible to go inside the next sub menu pressing ESC is possible to go back to the higher menu pressing the arrows A or W is possible to move inside the menu For the modifications of the parameters related to the direct measurement of flow rate in menu Settings from the keypad 1 Press the PROGRAM ENABLE botton on the board of ECU If this operation is forgotten the message Access denied remove seals
50. is document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice F I O Pietro Fiorentini User s Manual ENGLISH 7 1 2 6 Flow computer Here are all the variables relative to the Flow Computer section useful mostly in case of direct method measurements The parameters as composition of gas reference conditions etc can be set only from the keyboard of ECU For more information see the ECU manual Master Table is Displacement sf Counter Input 1 SS Digital Output 1 Bs Digital Output 2 Alarm Displacement k Flowrate Qm k Flowrate Qc Flowrate Qb Counter 1 Counter 2 Digital Inputs A Event T Log i T Log 2 7 1 2 7 ECU lt This page describes all the main functions of the o Aoma FLO Active functions Measurement mode of the flow rate EVCD E T Pu Upstream pressure gauc 5 Digital Inputs Mapping ECU FT Indirect direct from turbine direct EE Master Table from EVCD gam re Alarm Limitation of flow rate Event i 39 Logi Pressure modulation E _ f Log 3 Remote disconnection EB Flow Computer Diagnostics P ECU Pressure modulation Generic alarm ff Flowrate measurement S Flowrate limitation j Battery discharged f Cust Disconnection V d Pressure compensation S Cfg Modifications Pd Counters Status of pressure modulation Fai
51. isplacement Flowrate Qm Flowrate Qc Flowrate Qb 7 Counter 1 Counter 2 Digital Inputs Event E Log 1 E Log 2 T Log 3 fg Flow Computer ECU amp Master Table E Acquisition j Pd Downstream pressure g us Pu Upstream pressure gauc us Displacement us Counter Input 1 us Digital Inputs Mapping SF Digital Output 1 SF Digital Output 2 Alarm Pd Downstream pressure g Pu Upstream pressure gauc Displacement Flowrate Om Flowrate Qc Flowrate Qb Counter 1 Counter 2 Digital Inputs ql Loo3 id Flow Computer ECU lt gt gt Aggiorna Fu F3 Madifica Type Length Logger Status Record Pointer Record Count Command Log Name Log Rate Logging Strategy Buffer Management Buffer Size records Var ld 01 Var Id 02 Var Id 03 Var Id 04 Var Id 05 Var Id O6 Var Id OF Var Id 08 Var Id 09 Var ld 10 Varld 11 Var ld 12 Var Id 13 Var Id 14 Var ld tS Start Log Stop Log diagnostics Aggiorna Clear Log Each Log can be configured with different step size and variables N B Qm Vm flow rate volume measured Qc Vc flow rate volume corrected by the error introduced of the turbine if Known Qb Vb flow rate volume converted to the reference conditions F I O User Manual Ed 2 Rev 5 Page 31 53 The information contained in th
52. ks 3 z xij e FioTerm 7 2 2 Periodic tasks File Setup Help 2 m hi p Is possible to set the frequency of the download of the data to DMS the hour and the minute of P er Tbe akin the call Date and Time In this example the P amp CD will call the DMS E Digital Input 1 once a day at 17 30 SMS polling 10 65535 min Periodic DATA calls 1 365 days O disabled Number of retries 1 5 Pause between calls 1 65535 min DATA call at day 1 DATA call at hour 0 DATA call at minute 0 59 Digital Input 2 Digital Output 1 Ez Digital Output 2 ECU1 Comm jezz ECU2 Comm HHT Comm jgzz GSM Comm Power Supply iezz Alarm Configuration SMS Alarm Configuration Ez Periodic Tasks Arn eeoee eee e ee eeoeseenoseeceeeeend lez Modem Alarm Event 7 2 3 Modem 2 EJ e FioTerm File Setup Help IA A For the GPRS connection is necessary to enter the APN user name and password of the mobile E operator i Master Table z Device Identification z Date and Time Ez Digital Input 1 z Digital Input 2 Digital Output 1 z Digital Output 2 ECU Comm ECU2 Comm HHT Comm GSM Comm Power Supply z Alarm Configuration SMS Alarm Configuration Ez Periodic Tasks qeseneessenenemeesa CMM
53. led Excluded In progress Set point reached Maintenance status Status of back pressure Type of modulation Excluded Fixed Set Profiling Pressure Compensation Set point of outlet pressure Outlet Pressure Current time range of the profiling Coefficient of current flow rate Cg only with indirect method Current flow rate Status of limitation of flow rate N of interventions of the limitation of flow rate and duration Refresh Remote disconnection Pietro Ne Fiorentini Type Length Last Commad Status Command Formula Compress Factor Formulas 0 Formula Flow Formulas 5 P Constant Value UM T5 Temperature Pd Downstream pressure g Value Pu Upstream pressure qauc Ub P5 Pressure Value Ukl THS Temperature Value LM FEAR Pressure Value Uh CH4 Constant Value LM M2 Constant Value UM CO2 Constant Value L Ml i A Type Length Active functions gt EVCD function Indirect flow measurement Input from Turbine meter Input from EVCD Flow limitation Pressure modulation isconnection Diagnostic gt Generic alarm ECU Explorer Low Battery Pd Modulation FAIL Pd Modulation IDLE Pd Modulation RUN Pd Modulation SET POINT Device in Maintenance Back pressure activated Pd modulation mode Pd curr profile start hour Pd curr profile start minute
54. lve minimum 100 ms If with 100 ms at each pulse the pressure drops too slowly it is possible to increase this time Response time time between one step UP DOWN and the following minimum 30 sec If with 30 seconds the pressure increases or decreases too fast it is possible to increase this time with multiples of 30 seconds 60 90 120 etc Time out during the RUN condition is the time within the outlet pressure must reach the dead band of the set point If not when the time out is reached the modulation is blocked and moved to the status of FAIL It goes back to normal status only after receiving a new command This parameter must be set greater than the maximum time took from the modulation to cover the range from the minimum pressure to the maximum and vice versa Maximum value is 32000 seconds in multiples of 30 seconds 60 90 120 etc amp Pressure modulation d This Farm shows all general parameters you can modify all fields enabled Remote Setpoint barg Mode UP step duration ms DOWN step duration ms Response time sec Timeout sec Deadband 5 Sensibility Max output pressure barg Min output pressure barg Velocity 3 cave F I O User Manual Ed 2 Rev 5 gt ia w 100 000 Page 33 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice
55. ly for Reval DB regulator with silencer incorporated SB regulator with slam shut valve type SB incorporated H H Aqai VB regulator with slam shut valve type VB incorporated Piero rs Locale zu C icazione ON PM regulator with monitor incorporated d rers Flowrate measurement X X 4 Parametri generali si possono modificare i campi abilitati E Master Table Relative density Kg m3 Acquisition Kt Temperature coefficient Alarm Configuration setup Relative density Ka m3 0 62 Event P Regulator type e Tg Log 1 P Regulator id Kt Temperature coefficient 1 000 E Loa2 dg Log3 Configuration setup Indirect Measurement Z di Computer T ECU ic cai us AERE s cent f Pressure modulation P Regulator id 0 Flowrate measurement S Flowrate limitation S Cust Disconnection S Pressure compensation S Cfg Modifications P4 Counters Definizione parametri di regolazione Aggiorna Modifica E possibile selezionare il blocco di paramgjwtti configurazione Fiorentini Locale connesso IPS Communicazione ON Nome blocco REFREV 2 DE SB F I O User Manual Ed 2 Rev 5 Page 25 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual
56. mula 6 Gas composition CO2 N2 H2 if requested CO if requested 7 References only in case of user defined selection set the new base pressure and temperature 8 Q formula 9 Pulse weight 10 Unit STD Choose between Default m3 m3 h bar K S I m3 m3 h MPa K U S ft ftS h psi F Menu Settings Counter settings 1 Vm Meas Volume read the value in m or ft in the display of the turbine and set the same value in this location in order to align the ECU pulse counter to the turbine display Menu Settings System settings 1 Current date set the current date and time 2 Language set the preferred language For more details please refer to the user s manual of the Explorer ECU Pressurize the line see above instructions of PROCEDURE STEP 4 F I O User Manual Ed 2 Rev 5 Page 23 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 5 3 Measurement of the flow rate with indirect method The indirect measurement of the flow rate is based on the correlation between the position of the obturator of a Range specific regulator and the inlet and outlet pressures The position of the obturator is measured through the resistive max displacement transducer It has a measurement range greater than the stroke of the regulator So i
57. ni S p A Technical data may undergo changes without notice T Pietro F I O ENGLISH Fiorentini User s Manual ENCLOSUREE OPTIONAL KIT AND COMPONENT LIST P S Some of these components probably will not be used depending on installation or optional requested The code numbers below should be subsequently implemented or modified Please verify them time by time apie ES 7025130 PNEUMATIC CONNECTION FITTINGS KIT ISO 7 1 D Coden Description UM Quantity Compression fitting 1 4 GAS TUBO D 10 ISO 7 1 Compression fitting elbow 1 4 GAS TUBO D 10 ISO 7 1 Multiple take off Female 1 2 2X1 4 Male 1 2 ISO 71 INR 2 4 240078 J Pugt 2 ISO7A1 NR Plug 1 4 ISO 7 1 9 hd in iA 2 Coden Description Compression fitting 1 4 GAS TUBO D 10 NPT 2 2403338 Compression fitting 1 4 GAS TUBO D 10 ISO 7 1 Compression fitting elbow 1 4 GAS TUBO D 10 NPT 4 2402212 Compression fitting elbow 1 4 GAS TUBO D 10 ISO 7 1 Multiple take off Female 1 2 2X1 4 Male 1 2 NPT 6 2400077 Plug 1 2 NPT Plug 1 4 NPT F I O User Manual Ed 2 Rev 5 Page 47 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH mene O Fiorentini User s Manual 7025132 KIT FOR FIXING THE EXPLORER ECU ON TUBE 2 8 Coden
58. od with the longer one supplied in the Q kit Pict 4 Move the upper cover toward the lower cover paying attention that the base of the stroke indicator rod is correctly inserted into the groove Pict 5 Position correctly the upper cover and fix the screws Pict 6 Insert the visual indicator of position and push it up to the end Then insert the small glass Pict 7 Fix the nut with anti dust gasket Pict 8 Position the Q kit on the upper flange of the pressure regulator Pict 9 Insert the central screw Pict 10 Fix the central screw Pict 11 Couple with the suitable junction the position transducer with the extended rod of the pressure regulator Pict 12 Verify lifting manually the rod of the position transducer that it can move for a stroke at least equal to the stroke indicated on the small glass of the visual indicator In case the rod of the transducer is not able to translate enough loosen the 4 fixing screws of the transducer on the bracket and lift it as needed Fix again the 4 screws Pict 13 Push the rod of the position transducer to the bottom so that the coupling is well fixed Pict 14 Close the transducer with the cover Pict 15 Fixing it with the lateral screw F I O User Manual Ed 2 Rev 5 Page 5 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH a Fiorentini Us
59. om terminal FioTerm 1 The preferred language of the terminal from the menu bar select Setup Language 2 Initially FioTerm is protected against modifications of the configuration In order to make the terminal enabled to perform modifications enter the password from the menu bar select Setup Password default PF Click on Apply and OK 3 The unit of measurement for each variable from the menu bar select Setup Units of measurement Now you can start the connection with the ECU eventually review the procedure on item 4 5 CAUTION For the decimals numbers always enter the dot never enter the comma on FioTerm The ECU does not know yet on what type of regulator is being interfaced for the calculation of the flow rate To configure the regulator proceed as follows r 1 Select the page Flow rate measurement AS 2 Click Modify T puli Kt Temperere cefciont 3 Enter the average relative density d Pc siia boxe 4 Enter Indirect measurement P Regulator id g H Loa3 5 Click Adjust T 2 Flow Computer E HI ECU 6 Select the type of regulator with its configuration p ES from the list and save amp Flowrate measurement 2i s Flowrate limitation 7 The page Flow rate measurement must appear Cust Disconnection as in the example in bottom right eared aa List of regulators types Conters REFREV both for Reflux and Reval REFLUX only for Reflux REVAL on
60. ons of configuration must be performed only with the DMS in order to don t cause misalignments between the equipment and the control room because DMS always saves in its registers the configuration before sending it and it uses this save for its following modifications If after sending the configuration from DMS some modifications are made from terminal FioTerm it is created a misalignment between the real configuration and the saved one The following time that the configuration is sent from DMS the modifications performed from FioTerm will be overwritten and so cancelled The parameters of configuration that will be described below are mainly equivalent both for FioTerm and DMS 7 1 Complete configuration with terminal FioTerm 7 1 1 P amp CD To start the connection with the P amp CD open the window Setup Communication Communication Connection modality Local phone N not necessary Password of connection conn default Device and address select the device P amp CD entering the Modbus address default 20 see item 4 5 F I O User Manual Ed 2 Rev 5 Page 26 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual e FioTerm File Impostazioni omg P 7 1 1 1 Master Table Here are displayed the information relative to the P amp CD and the status of
61. operation type version of the firmware GSM field battery status etc No modifications to be performed Type Length Device Type Firmware Version Number of System tem Not Configured Date Time Not Set Maintenance Mode Battery Low External Supply Outage Hardware failure ECU2 Alarm Communication Error ECUT Communication Error ECLI2 Alarm Digital Input 1 Digital Input 2 System Sta 2 1 Consumption queue full ding error stem not configured CPU on Last Command Result ithium Battery Life Months Power Supply Connected Input 8 Input 2 5 Protocol Version Digital 1 0 H Year las Aggiorna GSM Field 0 moderm off B 7 1 1 2 Date and time Set the date and current time clicking on Modify The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice i Master Table Digital Input 1 Digital Input 2 Digital Output 1 Digital Output 2 ECLI1 Comm z ECLI2 Comm HHT Comm GSM Comm Power Supply Alarm Configuration Periodic Tasks Modem Alarm Event SMS Alarm Configuration Date and Time DST End Day DST End Month Contractual Day Start Hour F I O User Manual Ed 2 Rev 5 Page 27 53 Pietro Fiorentini F I O ENGLISH Us
62. ot P kit is installed if it the pressure modulation is requested If is an upgrade of a regulator already working first remove the traditional pilot Replace the traditional pilot with the new P kit Since there are several models of pilot the bracketing systems varies according to the applications The operations to be performed are the followings Pict 1 Fix the bracket on the regulator Pict 2 Prepare and connect the feeding tube to the pilot system Pict 3 Prepare and connect the tube of control pressure REFLUX REVAL F I O User Manual Ed 2 Rev 5 Page 9 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 2 4 P amp CD Power amp Communication Device e It must be installed in a safe area and it can be fixed on the wall The following versions are available 2 4 1 Power supply only from battery Inside card P amp CD a and battery pack b 2 4 2 External power supply Inside card P amp CD a back up battery b AC to DC power supply c main switch d switch for card P amp CD and optosender e optosender for remote supplying of ECU f 2 4 3 Power supply from solar panel Inside card P amp CD a back up battery b power supply controller c switch for card P amp CD and optosender e optosender for remote supplying of ECU f T
63. r Description UM Quantity Bracket for Explorer ECU Bracket for Explorer ECU top cover Nut M4 6 2321205 NutM5 8 2759990 Stainless steel band 14 mm 9 2759991 Endless head with endless screw 14 mm ADDITIONAL PNEUMATIC PARTS AND TOOLS TO PROVIDE FOR THE INSTALLER Codenr Description Tube stainless steel 10 mm Cutter tube stainless steel 10 mm Bender tube stainless steel 10 mm F I O User Manual Ed 2 Rev 5 Page 48 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH 2 B Fiorentini User s Manual Codenr Description ra Pu Cable n 3 wires x 2 5 mm i Bund Distance mains solar panel connection to P amp CD Shielded cable n 4 wires x 1 mm 2 3 20564 Distance solenoid valves to P amp CD distance meter optional to ECU1 distance ECU2 optional to P amp CD Shielded cable min n 8 wires x min 0 5 mm E 2404679 12x0 9 Distance P amp CD to ECUT uS Flexible tube in polyamide int diam 28 mm x ext diam 34 2403953 mm Distance P amp CD to ECU1 or junction box if present Flexible tube in polyamide int diam 16 mm x ext diam 21 mm Distance solenoid valves to ECU1 or junction box if pee present distance meter optional to ECU1 distance uu ECU2 optional to P amp CD distance mains solar panel connection to P amp CD 6 2409947 Ringnut NR 7
64. roperty of Pietro Fiorentini S p A Technical data may undergo changes without notice CE Pietro F I O ENGLISH Fiorentini User s Manual 3 2 Electrical connections 3 2 1 General connections ECU opz antenna opz M 8 conduit 15 cable min 3x0 5 cable 4x1 conduit 25 cable min 8x0 5 cable 4x1 conduit 15 cable 3x2 5 conduit 15 cable 4x1 4x1 cable n 4 wires x min section 1 mm shielded 12x0 5 cable min n 8 wires x min section 0 5 mm shielded 3x2 5 cable n 3 wires x min section 2 5 mm CONDUIT 25 flexible tube recommended for mechanical protection with a minimum internal diameter of 25 mm CONDUIT 15 flexible tube recommended for mechanical protection with a minimum internal diameter of 15 mm The connections of the displacement transducer are not mentioned in these drawing because the cable is already supplied with the Q kit The shield has to be connected to ECU side see ECU manual 3 2 2 Connections P amp CD 230 Vac and P amp CD solar panel In both cases optional the cable from the main supply or from the solar panel must be inserted in the box of the P amp CD through the fairlead on the right The terminal board of the power supply inside the box is in both cases in the lower right corner 3 2 3 Connections P amp CD external antenna The external antenna optional must be connected to the P amp CD through a connector positioned on the box 3 2 4 Connec
65. shall be ON in sequence After few seconds of self test the green led starts to fast blinking After a period of 10 to 60 seconds depend by field conditions the green led will be Fixed ON it indicates that the modem has a good sufficient field signal Blinking slowly it indicates that the field signal is insufficient but the remote communication is possible in any case Blinking fast it indicates that there is no SIM or that it has not been recognized by the provider F I O User Manual Ed 2 Rev 5 Page 19 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 4 3 Test of solenoid valves To check the correct wiring of the whole loop from the ECU to the P amp CD up to the solenoid valves manually force the intervention of each solenoid valve from the keyboard ECU with the following procedure 1 Verify that the jumper JP4 on the P amp CD is set on LOOP 2 Reach the Menu Fio Five In One Maintenance Press Modul Press Step Up Dn see enclosure A Structure of the menu ECU For the navigation through ECU menus see 5 1 3 Select Enabled with ENTER after entering the password 4 Press A for one single step of increase The triggering of the increase solenoid valve tic should be heard 5 Press Y for one single step of decrease
66. t 20 Press OK Press the pushbutton 65 or from the top bar File Start connection Wait some seconds and it should connect with the P amp CD From the top bar select File Export Type the file name and press Save see below Exit from the connection pressing the red pushbutton with the X or File Close Definire il nome del file di export x Salva in Configurazioni salvate amp tj ECU config 070802 1 ECU config 20070803 ECU_confg center ECU_confg qaddafi PECD config 070802 1 Pecd canfig 20070803 computer Nome file contia FP amp CD Save Risorse di rele Salva come ZH Annulla F I O User Manual Ed 2 Rev 5 Gestione periferiche JaJE3 File Azione Visualizza msema Computer Controller audio video e giochi Controller host bus IEEE 1394 EJ Controller host Secure Digital 04 Controller IDE ATA ATAPI amp Controller USB Universal serial bus DVSICD ROM drives Kil Portable Device Y Porte COM s RJ Prolific USB to Serial Comm Port COM2 3 88 Processori HH Schede di rete MAR os 1 mmama Page 39 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual B 1 2 Import of P amp CD configuration from laptop After the
67. t is necessary for trasd the ECU to know exactly the position of complete opening and complete closing of the regulator see example on the right on order to calculate by interpolation the intermediate position during the working operation After positioning the displacement transducer on its bracket and fixing correctly all the screws the regulator has to 45678 do the whole stroke inside the range of the transducer see 2 1 proceed as follows 65536 Full scale reg 100 Zero reg 12345 5 3 1 Setting the full scale of the regulator 100 us min 0 5 3 1 1 Without monitor trasd 1 With the line still discharged disconnect the steel pipe that connects the pilot with the lower chamber of the regulator loading pressure With Fail Open regulator is not necessary because it is already at 10096 2 Connect on the lower chamber an external pressure source for regulators type Reval 200 300 mbar are sufficient for regulators type Reflux 500 600 mbar are sufficient 3 Feed gradually the lower chamber with the pressure required and verify through the visual indicator that the regulator is totally open 4 Enter in Menu Fio Five In One Maintenance Meas Setup FS Setup see Enclosure A Structure of the menu ECU 5 Press Enter after entering the password It is displayed the current value max 65536 When this value is stable press again Enter 6 Exit from the menu FS Setup and save pressing again
68. th the customer Velocity parameter that automatically modifies the cadence of the steps in order to reduce if is set lower than 100 or increase if it is set greater than at 10096 the ramp of variation of the downstream pressure during the modulation 7 1 2 10 Emergency setting of Fixed Set point Pd min e Pd max from ECU In case of failure of laptop or trouble on serial connection is possible to change directly some parameters from the ECU 1 Enter in Menu Fio Five In One Maintenance Press Modul Pres SetPoint see Enclosure A Structure of the menu ECU It is displayed the current value of Set point 2 Press Enter after entering the password Write the new Set point and press Enter again 3 Exit from the menu Pres SetPoint and save pressing again Enter 4 Verify and eventually modify the Pd min e Pd max values 5 Exit from the menu Press Modul 6 Enter again in Maintenance to bring back the machine from the Maintenance status to Normal status pressing Enter from the page Main Exit see Enclosure A Structure of the menu F 1 O The F I O will work with these new setting up to new modification will be made manually via FioTerm or via DMS 7 1 2 11 Profiling Pressure Profiling Future configuration Clicking on Future profile menu Pressure modulation see 7 1 2 9 it is f res Aste CTI tL Hes eh BS ERECT possible to program many time ranges with a different set point for each one M
69. that come from the ECU Use a cable of 4 wires insert the cable in one small fairlead of the P amp CD Connect according to the instruction of the following figure and table 3 2 5 1 Battery version Explorer ECU EXPLORER tik LE a 4 M3 ECU A aper Terminal Cable Terminal wars 2 eima Gy wzo s Eson ers M o ses M7 3 TX E22 RXA evo P af 4 DOUT1 5 DOUT2 CNP wx 2 TX Connect the shielding of the cable Collegare la calza del cavo TX Seriale NS ECUA RX G TX TX Seriale GND ECUB Ry RX G TX Explorer ECU B EXPLORER ECU B TerminaiM8 M8 1 RX E21 TXA P amp CD M8 2 GND E23 GND M8 3 TX E22 RXA Connect the shielding of the cable Collegare la calza del cavo F I O User Manual Ed 2 Rev 5 Page 13 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice T un Q Z E P F T etro orentini ee E _ AlddnS H3MOd _ T doling e fT s uMog ing v ANAS e umog ing pu 3A1Y GION310S mogha 4 st SI dnia XH ajenas gt auaizeunula E THNVd TIOtLLNOO VHHV HAYS 3 2 5 2 Mains or solar panel version HHOXZHS uubs e Lxzxz age uzH0ZuJ uubs ge xzi aqe abides 1 We 2 id Uo gt dnp WH agga JAMPSUEJ POPI Old NOH HAAOIdXYA VddV SNOddUVZVH
70. the old P amp CD board on the box Release the connector of the antenna Pull the P amp CD board outside the box as much as possible and unscrew the n screws for the fixing of the board on the socket Disconnect one by one the wires from the old P amp CD board and connect on the new one in the same position To avoid mistakes after the disconnection of one wire from the old board it is suggested to connect immediately on the new one before disconnect the second wire follow the sequence below in Pict 7 Fix the new P amp CD board on the socket screwing the n 6 screws Fix the socket on the box screwing the n 4 screws Pict 10 Insert the SIM card Pict 11 Verify the orientation of SIM card Pict 12 Pull down the metallic hook to fix the SIM card Pict 13 Turn on the switch pu rae PG OCS FE PLOte gz Vll MEAE LAE gt 00 TOT le ele e CCC OC ere gt gt TEETH fe fe fe fe a leet COC CIC 1 Y f DM J69 ac A amado gt LA 3 594N9 03 b CNY65 Ex i M CO 1 GE EENIAS CNY65 Exi M Omia E WG EExiajic A MAE legado x 69P2Z2LA Y m uwbenniem m MATR 9X013 7s Ue pou mm 23 A F I O User Manual Ed 2 Rev 5 Page 43 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual ee mo T E D ndo SsoJo
71. tions ECU meter digital input The meter for the direct measurement of flow rate optional that can be a turbine or a rotary is interfaced with the ECU through low frequency pulse emitter LF Furthermore 2 digital inputs are available coming from the field Insert each cable through the small fairleads of the ECU External Digital OUT Serial Serial Digital Count Count B Ed F I O User Manual Ed 2 Rev 5 Page 12 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro F I O ENGLISH Fiorentini User s Manual 3 2 5 Connections ECU P amp CD and P amp CD solenoid valves of P kit The connecting cable between ECU and P amp CD allows to the user to communicate in local or in remote from the control room and to perform the functions of modulation control of the pressure and limitation of the flow rate through the energized outputs of the P amp CD Insert the shielded cable in the bigger metallic fairlead PG13 of ECU on the left and in the bigger fairlead of blue color in the P amp CD on the left Connect the shield of the cable to the fairlead of the ECU For the serial port connection the transmitter TX of the ECU must be connected to the receiver RX of the P amp CD and vice versa The energized outputs of the P amp CD to the solenoid valves of the pilot P kit act the commands
72. top the current configuration of ECU so after the replacement will be possible to upload the current configuration on the new ECU This operation is done with FioTerm 1 Connect the cable RS232 or the cable with adapter RS232 USB on the connector of the P amp CD board 2 Connect the cable to the laptop 3 Start the software FioTerm 4 Open the window Setup Communication Serial line 5 nsert the COM used If necessary verify in the operating system of the PC on Peripheral management COM port the number of COM in use FioTerm permits to select COM from 1 to 7 6 The other parameters are 9600 8 none 1 7 Press OK 8 Open the window Setup Communication Communication 9 Connection modality Local phone N not necessary Password of connection conn default 10 In Device and address select the device ECU entering the Modbus address default 0 11 Press OK 12 Press the pushbuiton EE or from the top bar File Start connection 13 Wait some seconds and it should connect with the ECU 14 From the top bar select File Export 15 Type the file name and press Save see below 16 Exit from the connection pressing the red pushbutton with the X or File Close Definire il nome del file di export Salva in C3 Configurazioni salvate amp jt cJ Fiecent si ECU config 070802_1 Ed ECU canfia 20070803 s ECL confg center es ECU confg qaddafi
73. ust be selected Day Period Default pressure bar The day of the week Monday f D D00 One of the 7 periods available every day Hour and minutes of start and hour and minutes of end start hour Clear The set point that you wish in that range Start minute Then save the range clicking Save and select the following one It must also be inserted the value of default relative to that day in case there are program gaps End minute Cancel At the end of the insertion of all ranges click on Download Set point barg Hu qu Clicking on Current profile menu Pressure modulation see 7 1 2 9 it is possible to visualize the programming already present sonent l Clicking on Activation Date menu Pressure modulation see 7 1 2 9 it is Ext End hour nu possible to choose if activate the Profiling immediately or when reaching a certain date hour Profiling Activation Date However it must always be selected the Modulation mode in Profiling see PV dd date and time to apply future pressure profiling 7 1 2 9 Date dd mm pyyy hh mm ss Activate immediatly Activate from the date F I O User Manual Ed 2 Rev 5 Page 34 53 The information contained in this document is confidential and the property of Pietro Fiorentini S p A Technical data may undergo changes without notice Pietro Fiorentini F I O User s Manual EN

USER MANUAL FOR F.I.O. INSTALLATION

Contents

Download Pdf Manuals

Related Search

Related Contents