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User manual - SIPOS Aktorik

1. The indication is without color signal if the actuator is not in REMOTE but in local or local param one of the fault signals below is present Fault signals E without color signal There is no fault present Ld red An error is present gt action required to solve problems see below InitParams fault The factory programming of the actuator is missing or the EEPROM is defective gt Replace electronics or gt Contact SIPOS service service sipos de Check end position The indication may have the following reasons End position adjustment has not yet been performed End position was passed due to hand wheel operation Friction coupling of the signaling gear was twisted or the signal gear ratio was changed or Cut off type was changed e g from torque dependent to travel dependent gt Perform end position adjustment once again Y070 024 GB Page 53 SaN eA UBIIND pue SJoJOWeIed 10 SJOOYS qe fay User manual 7 Tab sheets for parameters and current values COM SIPOS Check parameters The indication may have the following reasons No complete commissioning or Fault while saving commissioning data caused by main power fault gt Check settings and change if required Commissioning local Commissioning via local control unit is active In this case no remote parameterization is possible gt Wait for termination of local commissioning Handwheel pressed Indica
2. Error remote source Here you can program the response to a detected open circuit All inputs of the current remote control source analog binary or fieldbus are monitored The possible settings are e keep position Stay in current position e move to em pos Move to parameterized EMERGENCY position e keep process act value The current actual process value is retained process controller only e move to fixed proc The fixed process setpoint is approached and retained with setp process controller only Emergency position When the emergency command is active or open circuit is detected if the Error remote source parameter is set to move to em pos the actuator automatically moves the valve to this position Close tightly If within an end position range of the remote control command in direction of this end position is activated the internal travel command remains activated until torque dependent cut off has been effected or until a remote control command in the opposite direction has been given The close tightly function is only possible in conjunction with the torque dependent cut off mode IEY If the internal positioner PosCntr or process controller ProcCntr is used in conjunction with travel dependent cut off the control pulse is also extended until the end position 0 100 is reached in the same way as with the Close tightly function Move again Automatic ret
3. Failure behavior e not active Connection to the DCS is ok e active move to active is indicated once a fault at the control source has em pos occurred e g for open circuit behavior see Security tab under Error remote source active keep process act value e active move to fixed proc setp Process actual value Actual process value in Motor temperature Indicates the current motor temperature in C C Motor temperature warning e active Indicates that the motor warning temperature has been exceeded e not active Indicated until the parameterized motor warning temperature has been reached see Security tab Motor temperature warning at C D C link voltage The supply voltage applied is first rectified and smoothed The V resulting voltage is the DC link voltage supply voltage x 1 41 1 phase or x 1 35 3 phase Current DC voltage link current in A Electronic temperature Indicates the current electronics temperature in C C Analog input Tab sheets for parameters and current values s 4 Analog inputs for PROFITRON HiMod input current in mA are displayed independent of their use This helps during commissioning and troubleshooting e g normalization of analog signals disturbed signals wiring check Binary input Binary inputs states Low High are displayed independent of their use This helps during commissioning and troubleshooting e g
4. gt Check connection voltage and gt Check mains voltage for variations Low voltage Mains voltage outside the tolerance 10 gt Check connection voltage and gt Check mains voltage for variations Moved too far Position of the central wheel is too near to the mechanical end stop of the signaling gear The end positions have been exceeded by hand wheel operation or the friction coupling in the signaling gear was twisted or the signaling gear ratio was changed gt Recommissioning of limit positions is necessary Page 54 Y070 024 GB User manual COM SIPOS OpCirc position indicator OpCirc motor temperature indicator Converter temperature Error analog input Al2 Setpoint input error Al1 Readback error OpCirc binary input Bus communication fault Blocked in move Y070 024 GB 7 Tab sheets for parameters and current values Cable to potentiometer or magnetic travel sensor interrupted gt Check cables and contact points electronics gear refer to the following PIN configuration drawing and gt Check cables for separate installation Connection to the temperature indicator PTC thermistor interrupted gt Check cables pins within the round plug see PIN configuration overview below Temperature in the frequency converter too high Sluggishness of the MOV or an excessive number of starts or excessive ambient temperature might be a possible reason IE For firmware version 2 2
5. 1Xx OJU 8 S HBAUOD feo For each actuator the data is shown in a separate column xl a ee ASCILxls Kompatibilitatsmodus Microsoft Excel Start Einfugen Seitenlayout Formeln Daten berpr fen Ansicht Entwicklertools Acrobat Ausschneiden PO mee T Thi Courier New 110 iA a yr Zeilenumbruch Standard X Fg Standard Gut 23 Kopieren x oy e F ZU Q Ary BBB amp Z l a Verbinden und zentrieren 000 9 399 Bedingte Als Tabelle Bere F Format bertragen ios EEST ar pee 3 2 700 gt 20 Formatierung formatieren Zwischenablage Schriftart Ausrichtung Zahl a Format Al v fe SIPOS 5 Flash ASCll Dateien lesen txt Read SIPOS 5 Flash ASCIl file txt Page 62 2 3 M STE Dateien 10GACi3AA101 txt M STE Dateien 99AZ00ZA001 txt M STE Dateien 600675600106 txt 5 ACTUATOR TAG AKZ 10 GAC13 AA101 99AZ00ZA001 MRV 55 6 DATE DATUM gt 15 04 2008 lt gt 28 11 2014 lt gt 01 07 2013 lt 7 TIME UHRZEIT gt 14 17 lt gt 17 20 lt 211123 lt 8 COM SIPOS VERSION gt 2 14 lt gt 2 22 lt Sree lt 9 ORDER NO BESTELLNUMMER 2SA55210CD103AA4 2SA58212CD204AB4 25A55312CD104AA4 10 WORKS NO WERKSNUMMER gt 6300055000101 lt gt 6900233200101 lt gt 600675600106 lt 11 FIRMWARE VERSION 237_241106 266 221014 265 260213 12 REMARKS ANMERKUNGEN 13 PROFIBUS IDENT NR 0x0000 0x0000 0x0000 14 SIGN_GEAR MELDEGETRIEBE o 16 o 15 WARN_MOTOR__
6. 9 pin Sub D RS232 with quick disconnect coupling to the 9 pin SUB D round plug connector at actuator and the serial interface USB port using a USB serial adapter to the laptop 3 Select the Firmware upload direct a xi command in the Actuator menu o e actuator must be equipped with firmware version 2 40 respectively press File button and select desired firmware J 2 53 or higher It is not useable with ECOTRON actuators The bootstrap 2 slide has not to be moved It is not allowed to disconnect the actuator e g PR V266c bin for PROFITRON and while the firmware upload is running HiMod actuators see Fig j Firmware upload File C Program Files x86 COM SIPOS Flash Firmware PR_v26 IE The desired firmware must be located in PR_vxxx bin for PROFITRON actuator a directory which can be accessed via socal laptop l sf Read in the firmware file 4 Click Start button in the dialog window Start e E EO A E ors f Read in the version of the FW inside the actuator button is locked for the duration of the data f 2 66 22 10 14 gt Upload is available transfe r s Delete the flash memory of the actuator gt Upload the firmware into the actuator IE Available firmware version in the actuator E iimware upload Firmware upload is running FW 2 40 or 2 53 and higher is checked The firmware upload will be aborted if the Class firmware version is not correct Fig Upload f
7. E g it is possible to test the signal actuator in end position CLOSE without effectively moving the valve to the CLOSE end position PROFIBUS telegram In the PROFIBUS telegram simulation mode the output data of the actuator telegram can be set independent of the actuator status Thereby you can check the evaluation of the telegram in the DCS E The correct transmission of binary and analog control system output signals to the actuator can be checked in the C M tab sheet and the fieldbus status of the actuator can be checked on the State of bus tab sheet see chapter 7 8 or 7 10 E The simulation mode is supported by firmware version 2 35 and above 8 1 Start simulation File Edit View Actuator Interface DE EN CZ PL CN RU ma w Read parameter Actuator Tagna ead PROFIBUS q94 00F 4001 Write PROFIBUS Ordering data equipment utput Security Bus Ott 93470044001 Actuator Compare ECOTRON settings B O Valve 86 End positi a ne SOR ES position adjustment Display deviation of poti oL inputi Time 10 5 Replacement niP cj Security ee oe H Bus Ot Factory parameter H E Options ee a ne Oo 65877 2CO20 wo Torque Pifmware upload ber H E CHM Firmware upload direct H State of i Sim actuator outp State of Original moker Start of the simulation mode must be confirmed xi Q Start the simulation mode E E ee E In the
8. End position range End position range Within the end position range speed set to a predefined slow end CLOSE position speed In torque dependent cut off mode a torque tripping within this range signals a valid torque cut off whilst outside the E eae range a fault will be signaled Cut off mode Cut off mode CLOSE travel dependent or torque dependent Cut off mode OPEN If this parameter is changed and stored new end position adjustment of the actuator must be performed output speed rom and torque Nm IEY E For linear actuators positioning speed mm min and cut off force kN are indicated instead of E For part turn actuators the positioning time s 90 is indicated instead of output speed rpm SaNnjeA UdIIND pue SJdJOWeIed 10 SJOOYS qe fay Page 32 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values 7 3 Input Output The parameters of the input and output signals for the DCS can only be changed for PROFITRON and HiMod Actuator into Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit Binary output Actuator Tag na 49670240011 Information State Output 1 ftot opened mio z Output 2 ftot closed mio Output 3 TL OFEN gt Nc Output 4 TLCLOSE NC e teens ae ee Output 5 ffau ie Setpoint input Alt Dupage fc INO gt Output biker Nl Output 6 MotTempwan i
9. PR_v266c BIN PR_vine bin for PROFITRON actuator EC_vxxx bin for ECOTRON actuator ss versionsnumber Start Wait for acknowledge RESET Get acknowledge 0xD5 Sending file BSL B86 Sending file PR_v237 BIN C16x BSL for SIPOS5 V1 0 C opyright SIPOS Aktorik 1999 Flash type 00012248 Flash erased Flash programming Readyll Ts Close Cancel For the procedure for updating firmware see chapter 4 3 for delivery data from Jan 2004 or chapter 4 4 for delivery date up to Dec 2003 Firmware The Firmware upload direct function allows for simple firmware update upload without sliding the Bootstrap slider located on the control board prior to and snu Nn len direct after updated as well as pressing the Reset button once the firmware upload has been started Opening the electronics housing is not required if the actuator has an external COM SIPOS connection Firmware upload direct is only possible for PROFITRON and HiMod with firmware version from 2 40 or 2 53 Settings customer and factory parameters in the actuator remain unchanged The dialog box for uploading the new firmware to the actuator appears Info san The actuator must be equipped with firmware version 2 61 or higher It is D not useable with ECOTRON actuators The bootstrap slide has not to be moved It is not allowed to disconnect the actuator while the firmware upload is running Firmware upload File C Program F
10. Uninstall COM SIPOS Flash Use the Uninstall COM SIPOS Flash command under Start All Programs COM SIPOS Flash to remove the software again Select Uninstall Method Automatic then Next to get to the next window and select Finish to perform the uninstall procedure Always select this method to remove the COM SIPOS PC parameterization program otherwise it cannot be ensured that all actuator parameter files which were saved via COM SIPOS in the respective directory are retained Y070 024 GB Page 9 sJojoweled Hunim pue Hulpeoy f User manual 3 Reading and writing parameters COM SIPOS 3 Reading and writing parameters Read download and write upload of parameters Actuator parameters perform steps Display The actuator parameters are displayed in the tab sheets After download of the parameters it is possible to change them O A 38 depending on the actuator type D gt All actuator parameters customer and factory parameters which include end position adjustment and operational data can be saved in a file 2 kB We strongly recommend saving the actuator parameter files after successful commissioning for documentation and reference purposes especially in case of an electronics replacement Duplicate This function is extremely helpful when installing a replacement electronics or a new control PCB since all originally programmed customer and factory parameters including end
11. download actuator parameters Display change parameters on tab sheets Write upload new changed actuator parameters Save downloaded actuator parameter file Example see chapter 10 Display diagnosis and state of unit data Update firmware Check interface to the control system DCS inputs O MA AQ AF OHWSO Check the DCS outputs actuator inputs 3 1 Read actuator parameters Print a summary of actuator settings and diagnosis data lt lt see chapter 3 1 gt gt lt lt see chapter 7 gt gt lt lt see chapter 3 2 gt gt lt lt see chapter 5 1 gt gt lt lt see chapter 5 1 gt gt lt lt see chapter 7 9 7 10 and 7 11 gt gt Reading and writing parameters Iq lt lt see chapter 4 gt gt lt lt see chapter 8 gt gt lt lt see chapter 7 8 gt gt The data of the SIPOS 5 actuators can be downloaded for various purposes Trouble shooting Documentation Availability of data in case of replacement of the electronics or the control PCB available successful commissioning All actuator parameters including the end position adjustment can then be uploaded to replacement electronics Provided that the gear unit was not iT Therefore we strongly recommend downloading and saving the actuator parameters after disconnected from the valve recommissioning after performing the replacement is not required Y070 024 GB Page 11 sJojoweJed Hum pue Hulpeoy fe 3 Reading
12. motor is not running gt Check valve signaling gear motor and potentiometer and gt Check Separate mounting parameter The motor has exceeded the maximum temperature of 155 C Possible reasons e g Excessive ambient temperature Excessive run time e g S2 15 min has been exceeded Too many switching cycles e g 1 200 switching cycles have been exceeded Actually required torque too high Short circuited motor coil or connection to the motor temperature sensor interrupted 2SG5 only Parameter for separate mounting gt 10m with filter not set programming at the actuator PROFITRON HiMod only plant protection has priority over motor protection However the warranty for the actuator immediately IE The motor temperature monitoring can be deactivated by becomes void gt Check service conditions valve and motor and gt Check Separate mounting parameter A communication error is detected within the Bluetooth module The actuator still is ready for operation and can be programmed using the local control station or COM SIPOS via the null modem cable gt Voltage OFF ON AC and DC otherwise gt Replace electronics or gt Contact SIPOS service service sipos de Electronics temperature cannot be determined Value of the electronics temperature is set to 0 C The actuator can still be operated gt Voltage OFF ON AC and DC otherwise gt Replace electronics or g
13. 2 Select Firmware upload direct Bluetooth al x _ command in the Actuator MENE e The actuator must be equipped with firmware version 2 61 or higher It is click File button and select desired firmware A mawesthle wihECOTFON soualo The boo rato P e g PR_V266c bin for PROFITRON and upicad it unong HiMod actuators see Fig paii File _ C Program Files xB6 COM SIPOS Flash Fimmware PR_v28t IEY The desired firmware must be located in E te PROATREN Seas a directory which can be accessed via CENNE 3 laptop PC or programming device f Read in the firmware file 3 Click Start button in the dialog window Start W Enant SAN MIO In ihe nO i s Read in the version of the FW inside the actuator button is locked for the duration of the data wf 2 66 22 10 14 gt Upload is available transfe r sf Delete the flash memory of the actuator gt Upload the firmware into the actuator IEY Available firmware version in the actuator E irmware upload Firmware upload is running FW 2 61 and higher is checked The firmware upload will be aborted if the firmware version is not correct Fig Upload firmware via Bluetooth Transmission of the new firmware is displayed with the progress bar and may take several minutes approx 10 15 min The new firmware is automatically started after the report Successfully done in the text window 4 Close button closes the dialog box After the firmware is uploaded to
14. COM SIPOS c 4 Update firmware ce Q A firmware update is performed via the Actuator Actuator Interface DE EN CZ PL CN RU D menu see Fig v Read parameter Write parameter LS E Firmware updates can always be performed even if the ii 5 Read PROFIBUS z actuator parameters were not read downloaded Hane ee previously arate POA s E Depending on the version ECOTRON PROFITRON or l a HiMod and the delivery date as well as the firmware RERE EEE Sa re u installed in the actuator and the availability of a Bluetooth Rebat g interface different options for uploading new firmware exist EERE 5 refer to table below Firmware upload E The current firmware version e g Firmware upload direct PR_V266c bin for PROFITRON and HiMod or Firmware upload direct Bluetooth EC V266c bin for ECOTRON eee Serer as well as a history overview are available on our website Fig Firmware upload www sipos de E During firmware update the communication to the DCS is interrupted Firmware Firmware Delivery date or upload direct upload A installed Bluetooth Bluetooth direct Uploadata Version firmware FW interface i yes HiMod from FW 2 61 oe until FW 2 60 Firmware update see chapter 4 3 4 3 4 4 ECOTRON from 2004 until 2003 a yes 4 PROFITRON ers yes from FW 2 40 2 53 yos from 2004 until 2003 4 4 Procedure 1 If necessary select the correct interfac
15. PROFIBUS slaves are detected The default setting is 0 20 to ensure a moderate scan time Access to the actuator parameters is possible via Read PROFIBUS Write PROFIBUS commands in the Actuator menu Data transfer actuator PROFIBUS COM Pott a PROFIBUS simulator o Start scan Select slave Address Type Page 26 Y070 024 GB User manual COM SIPOS 5 Menus 9 6 DE EN CZ PL CN RU File Edit View Actuator Interface DE EN CZ PL CN RU jaj s fe oon Menus itn Ce Actuator Tag noa p Jasazo0za001 cor Pra Use the DE EN CZ PL CN RU menu to select the language Currently the German English Chinese Polish Czech and the Russian language are supported After installing the COM SIPOS PC Parameterization program the language of the operating system is set as default If the language of the operating system is not available English is selected If required perform language setting on laptop Start Control Panel All Control Panel Items Region and Language The selected language is stored as default 5 7 2 help File Edit View Actuator Interface DE EN CZ PL CN RU gt 4 Ser al su a ev Bl amp i SSS EE ee The menu contains the following commands User manual PDF file of the COM SIPOS user manual Indicates the status of the installed COM SIPOS version fAbout COM SIPOS Flash uate Version 2 22 18 06 2013 a Copyright 2013 by SIPOS Aktorik Gm
16. _TEMPERATUR 135 C 124 C 135 C 16 SETPOINT SOLLWERT o o o 17 OP_MODE BETRIEBSART PERMCONT_BININP___DAUERKONT_KONV PERMCONT_BININP _DAUERKONT_KONV PERMCONT BININP _DAUERKONT_ KONV 16 ACTUAL VALUE ___ISTWERT 0 19 8 21 o 19 DC_LINK_VOLT ZK_SPG 339 V 330 V 340 V 20 PROFIBUS ADR 1 126 126 126 21 PROFIBUS ADR 2 126 126 126 22 BAUDRATE 1 0 0 kbit s 0 0 kbit s 0 0 kbit s 23 BAUDRATE 2 0 0 kbit s 0 0 kbit s 0 0 kbit s 24 PROFIBUS STATE 1 Wait Prm Wait Prm Wait Prm 25 PROFIBUS STATE 2 Wait Prm Wait Prm Wait Prm 26 CYCLES H SCHALTSP H o e 8 27 REL CYCL EINSCHALTDAUER os os os 28 NO CYCLES ANZ SCHALTSP 532389 1157 2791281 29 NO TRAV CUT_OFF ANZ WE 1885 2307 4903 30 NO TORQ CUTOFF ANZ DE o o 11820 31 NO EL OP ANZ EL BETRSTD 14760 h 49 h 79440 h 32 NO MOT OP ANZ MOT BETRS 621 h 9h 601 h 33 MAINT CYCL_WART SCH SP 10532389 30000000 30000000 34 MAINT TO CUTOFF WART DE 65534 20000 20000 35 MAIN MOT OP _ WART MOT H 3121 2500 2500 36 ERRORS1 STOERMELDUNGEN1 0x0000 0x0000 0x0000 37 ERRORS2_STOERMELDUNGEN2 0x0000 0x0000 0x0000 38 SPEED CLOSE DREHZAHL ZU 14 5 14 39 SPEED OPEN DREHZAHL AUF 14 40 14 40 EM SP CL NOT DREHZ ZU 14 40 14 41 EM SP OP NOT DREHZ AUF 14 40 14 42 TORQ CLOSE__ABSCHMOM ZU 28 28 64 43 TORQ_OPEN ABSCHMOM AUF 28 36 64 44 ENDPOS_CL____ENDLAGE ZU 2 4 2 45 ENDPOS OP ENDLAGE AUF 98 96 98 46 STRUC_CODE_STRUKT_CODE1 Oxdedd Oxdeif Oxc605 47 STRUC_CODE_STRUKT_CODE2 0x0000 0x0000 0x0000 48 MODE OP BETRIEBSART PERMCONT BININP _DAUE
17. and writing parameters User manual COM SIPOS Procedure Steps 1 and 2 are not required for Bluetooth applications 1 2 I lt Remove the cover of the electronics unit not for external COM SIPOS connection Connect null modem cable or computer cable to actuator serial interface see chapter 2 5 If reading is to be performed via null modem cable despite available Bluetooth interface set Bluetooth slider to OFF see chapter 2 5 3 3 Start COM SIPOS see chapter 2 4 If necessary select the correct interface see Fig 1 and 2 see also chapter 5 5 The set interface is stored until the next change from COM SIPOS version 2 12 Read download actuator parameters see Fig 3 Read parameter contains all actuator parameters i e both factory parameters and customer parameters which can be changed using COM SIPOS including end position adjustments and operational data Define storage procedure see Fig 4 Name revision history as well as storage location of an actuator parameter file ste can be preset via Settings STE file see also chapter 5 1 The settings remain stored until next revision New STE files are stored with Save in the preset folder with the set file name If the STE file setting is changed once again during an application restart COM SIPOS for activation 7 Save actuator parameters I lt see fig 5 E The created file has an ste extensi
18. curve are achieved using soft pulsing Speed remote Actuator operates according to the mean speed calculated on e std OPEN CLOSE the basis of the curve data For setting std OPEN CLOSE or emerg speed OPEN CLOSE the actuator operates at the speeds Speed emerg parameterized in the Valve spec tab e emerg speed OPEN CLOSE e via emergency curve SON eA UdIIND pue SJoJOWeIed 10 SJOOYS qe fay e via positioning time curve e via positioning time curve factor emerg curve Factor for faster values lt 1 or slower values gt 1 operation during EMERGENCY control All positioning times adjusted in the curve are multiplied by this factor a Click this button to view the evolution of the travel operating time curve Positioning time curve in the actuator is valid Settings are not yet stored within the actuator Settings were read out from the actuator Page 42 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Travel dependent output speed adjustment The function enables linearization of the valve curve by defining different speeds during operation from CLOSED to OPEN and vice versa The fixed end position speed applies inside the end position ranges type dependent speed step The speed curve is specified by entering up to ten value pairs Position open in 1 increments Output speed in the 7 steps of the speed range The speed curve is completely parameterized
19. customer and factory parameters as well as current values saved as binary file ste into a text file txt File Edit View Actuator Ir ASCI conversion Save Source Save As i Curent parameters Settings STE file One several STE file s Directory Print Preview File s directory Print Setup jaan F 6 O4 a ste E ASCI conversion Target 10_2015 04 30__a ste Filedirectory Convert ste into txtito as C Program Files x86 COM SIPOS Flash 0_2015 01 1t esa Source Current parameters Saves the actuator parameters of the actuator currently communicating with COM SIPOS as text file in txt format IB 99A7007A002 txt Notepad File Edit Format View Help ACTUATOR_TAG AK 99470074001 E DATUM gt 04 05 2015 lt UHRZEIT gt 12 19 lt VERSION gt 2 22 lt ORDER_NO__BESTELLNUMMER 25458212CD2044G4 WORKS _NO WERKSNUMMER gt 6900233200101 lt FIRMWARE VERSION 266_221014 REFMARES ANMFRELINGEFN IEY The file name with the extension txt can be freely selected One several STE Converts one or more selected STE file s into a defined directory file s in txt format IEY The file name cannot be changed name ste gt name txt Directory Converts all STE files in a selected directory into a defined directory in txt format IEY The file name cannot be changed name ste gt name txt File s directory Selection of the directory and mark up of the ste file s
20. interface Cancel Y070 024 GB Page 25 User manual 5 Menus COM SIPOS Bluetooth Interface DE EN CZ PL CN RU interface w Serial interface Tt e Faint Bluetooth other vendors snuodln len Bluetooth other vendors For Bluetooth adapters other than Amber Wireless the COM port has to be set via the Serial interface submenu The following dialog box appears Bluetooth other vendors 5l x Info _ _ The communication of COM SIPOS with an actuator via i Bluetooth is done with a SPP Serial Port Profil connection Therefor the COM port from Bluetooth adaptors of other vendors has to be entered in Interface gt Serial interface Close Bluetooth Amber Wireless Due to its lower range the Amber Wireless Bluetooth adapter is used for demonstration purposes only If the driver was installed during the installation of the COM SIPOS version 2 18 and higher no further setting is required Access to the actuator data is possible via Read parameter Write parameter commands in the Actuator menu a x Search actuators Search Short v Actuators with BT Actuator tag no Works number BT address PROFIBUS Setting the port to which the PROFIBUS Master simulator is connected interface Furthermore it is possible to scan for connected actuators that can be selected for communication Start and End mark the address range where connected
21. the actuator the current parameters can be downloaded with Actuator gt Read parameter The firmware version is displayed in the Actuator info tab sheet i If the direct firmware update is aborted power supply of the actuator is switched off Bluetooth connection aborted firmware requirement is not met the firmware was not or only partially loaded to the actuator In this case upload the new firmware version once again according to chapter 4 3 for actuators delivered from 2004 Otherwise the actuator is not operable Y070 024 GB Page 15 DJEMULI o3ePdh Fs User manual 4 Update firmware COM SIPOS 4 2 for PROFITRON and HiMod from firmware 2 40 2 53 A direct firmware upload is only available for PROFITRON HiMod actuators with firmware version 2 40 or 2 53 and higher If the actuator has an external COM SIPOS connection HiMod without Bluetooth interface and for actuators ordered with add version S38 you only have to connect the 9 pin Sub D RS232 computer cable with quick disconnect coupling to the round plug connector on the electronics housing The housing does no longer have to be opened If the actuator does not have an external COM SIPOS connection the electronics housing must be opened and the new firmware uploaded using the null modem cable 4 2 1 with computer cable Procedure 1 Remove protective cap of the 9 pin SUB D round plug connector on the electrical connection 2 Connect computer cable
22. to be converted Target File directory Definition of the directory into which the converted txt file s is are to be saved Y070 024 GB Page 61 User manual Convert ste into txt COM SIPOS Presenting text files in a table All parameters can be presented in an Excel spreadsheet to give a clear overview of the data of all SIPOS actuators in a plant To this end proceed as follows Convert COM SIPOS binary files ste files as described above into text files txt files Start ASCII files Dateien MS Excel Excel table sheet file under Start gt All Programs gt COM SIPOS Flash using Microsoft Excel This Excel table sheet has been specially designed for the presentation of several actuator parameter files To be able to use this function Excel has to allow for the execution of so called macros Please note possible messages during start up and acknowledge them If required the security level with regards to macros in Excel has to be set to a lower level refer to Excel menu Tools gt Options Security gt Macro security After acknowledging or changing the security level for macros the program has to be restarted Click the READ SIPOS 5 Flash ASCII file txt button with the left mouse button to start the Excel macro Select directory with the txt files to be listed Click the OK button to have all marked up txt files presented in a table in xls format IR
23. which is shortly displayed in another window Finish in the last window completes the installation Page 6 Y070 024 GB User manual COM SIPOS 2 Installation and program start 2 4 Start COM SIPOS Due to the installation 3 links for starting the program were created from version 2 12 Icon Fig item 1 on the desktop Short cut under Start gt All Programs Fig item 2 and m as main entry under Start gt All Programs COM SIPOS Flash Fig item 3 1 3 2 ge B e COM SIPOS Flash E ASCII files Dateien MS Excel ay Benutzerhandbuch EE COM SIPOS Flash G Uninstall COM SIPOS Flash gt All Programs Search programs and files EJ Search programs and files EJ fYstart Fig Start COM SIPOS Installation and program start N The user manuals in the available languages as well as Uninstall COM SIPOS Flash to remove the software from your laptop can be found under Start All Programs COM SIPOS Flash After clicking one of the start options the standard COM SIPOS user interface will appear The default language is that of the operating system if COM SIPOS does not support the language of the operating system English is set as default The setting of a different program language is described in chapter 5 6 2 5 Establish connection Depending on the version there are three options for connecting the actuator to the laptop Standard connection via null modem cable
24. 0 100 Actual value output actual position value 4 mA 20 mA rising slope Setpoint input Al1 4 mA 20 mA Analog input 2 Al2 4 mA 20 mA rising slope rising slope gt lt Binary output 1 tot opened NO Binary output 5 fault NC Binary output 2 tot closed NO Binary output 6 local NO LLI Binary output 3 TL OPEN NC Binary output 7 blinker NO Binary output 4 TL CLOSE NC Binary output 8 MotTempWarn NC Security Motor temperature warning C 135 Motor temperature protection on Motor heating off Open circuit behavior keep position Close tightly yes Move again if blocked in move 0 Valve maintenance periods Switching cycles 100000 Torque cut offs 10000 Motor operation hours 2500 Bus Other Language LCD English DC brake 0 Rise time s 0 5 Customer variant 0 Delay time fault signal power supply s 6 0 Position controller dead band min 0 2 Position controller dead band max 2 5 brats The following data is only displayed if the respective fieldbus interface is available e MODBUS Address Channel 1 247 Address Channel 2 247 Baud rate Channel 1 bit s 19200 Parity Channel 1 even 1 stop bit Moni time Channel 1 s 3 Baud rate Channel 2 bit s 19200 Parity Channel 2 even 1 stop bit Moni time Channel 2 s 3 PROFIBUS Address Channel 1 126 Address Channel 2 126 i i PZD 3 status word 2 PZD 5 fault signal 2 i fault signal 1 actual duty Diagnosis Actual data Switching cycles 25 Switch
25. 0 Speed local feta OPEN CLOSE Speed remote via positioning tine curve Speed emerg Jemera speed OPEN CLOS factor emerg Curve fi Eure Positioning time cume inthe actuator ts valid Travel dependent output speed adjustment Position Output 2 open speed if wis sf of d g E gf oE up op f Speed local ztd OPEN CLOSE v Speed remote std OPEN CLOSE v The process controller is implemented as Pl controller and can be activated for firmware version 2 22 and higher The process controller output is used as setpoint for the internal position controller Depending on the version the setpoint feed for the process controller differs process setpoint and is programmed via the Remote control and or Remote reconnect parameter see chapter 7 3 P part vp l part tn Default setting is 100 s Fix setpoint process controller Proportional control split range The split range function controls two and more actuators in series with just one analog signal 0 4 20 mA A programmable portion of the analog signal is attributed to each actuator The most important application is the bypass of two actuators With the proportional function the analog signal 0 4 20 mA controls a programmable portion of the travel Gain Vp can be set within the range of 0 to 1 00 Default setting is 0 Settling time Tn can be set within the range of 0 1 3000 0 s
26. 101 Firmware version Display of the fieldbus interface PROFIBUS MODBUS Adjustment signaling gear rev stroke 0 icheck and edit if available R mark mas 60 digits Options Travel dependent output speed adjustment nat enabled Patari ookal ETERS Travel dep freely adjustable positioning times not enabled Process controller not enabled Extemal analog output speed setpaint not enabled Proportional control split range functionality nat enabled Travel f 0B rev stroke Indication for version with non intrusive position encoder Project oeann OOO Parameter set creation Dae Date on which the actuator parameters were downloaded SaNnjeA UdIIND pue SJsJOWeIed 10 SJBOYS qe fay Time at which the actuator parameters were downloaded COM SIPOS Version Parameters were downloaded with this COM SIPOS version General Standard or modulating duty Works number 13 digit number of the electronics unit for manufacturer identification of the actuator Motor warranty valid or not valid Original works number 13 digit number of the originally delivered electronics unit only in case of replacement On delivery of an actuator works number and original works number are identical imwa version Version no of the firmware e g 2 66 22 10 14 gt Version 2 66 as of 22 10 2014 Adjustment signaling gear After successful commissioning the user can enter the signaling rev stroke gear adjustmen
27. 6 Important for firmware versions up to 2 34 The actuator has to be turned off and on to verify the new bus address Voltage reset also turn off the 24 V DC supply if applicable If the control board has a RESET push button it is also possible to press the RESET push button to verify the new address Process data range When choosing the PROFIBUS telegram PPO2 here the data can be defined that is always to be transferred in the cyclic PROFIBUS telegram PzD5 fas PZD Sto PZD6 Page 40 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values 7 6 Options Actuator info Valve spec Input Output Security Eus Other Options Torque curve C Diagnosis State of bus State of unit Actuator Tag na 9940024001 Process controller P part vp 0 prark tri 100 Fix setpoint Proportional control split range Position Current value oper m External analog output speed setpoint Speed local sta OPEN CLOSE speed remote sta OPEN CLOSE Process controller Travel dep freely adjustable positioning times One curve CLOSE lt gt OPEN i Separate cumes OFEN gt ELOISE gt OFEN Position Pos tine Total pins open z time 3 a0 a0 all a0 30 30 a0 30 30 l ddl La ds om mf 0 co Mm AA amp hh m JAJAJAJA a L mm 3
28. 9 and higher this is no longer applicable gt Check ambient temperature and control mode duty cycles etc and gt Perform firmware update for repeated indication This message is only possible for 4 20mA live zero setting Threshold gt 21 mA or lt 3 6 mA gt Check input current This message is only possible for 4 20mA live zero setting Threshold l gt 21 mA or lt 3 6 mA gt Check input current Fault at 0 4 20 mA output gt Replace electronics or gt Contact SIPOS service Service sipos de Error when checking the binary inputs OPEN CLOSE STOP EMERGENCY The binary inputs have been parameterized as NC inputs and a low voltage level OV is present at all binary inputs gt Check parameterization of binary inputs and voltage at binary inputs In fieldbus communication an interruption has occurred timeout This error status is only signaled as a fault if the remote control is performed via fieldbus IE The bus address must deviate from the default setting 126 for PROFIBUS and 247 for Modbus gt Check bus communication and connection A blockage of has been detected in the travel The actually required torque exceeds the tripping torque or Separate mount parameter is set to gt 10m with filter although there is no LC filter available The actuator can still be moved electrically in the opposite direction gt Check valve and torque setting increas
29. AKTORIK User manual COM SIPOS PC parameterization program for SIPOS 5 actuators Software for Commissioning Parameterization Operation Diagnosis m em ae e Maintenance ut Hbi a Visualization Issue 01 15 Y070 024 GB Subject to change without notice User manual Contents COM SIPOS Contents COMENTS siaisascectensacivaicae aaie 2 7 Tab sheets for parameters and current values cccceeeeseeeseeneeeeees 29 1 l KS esses aes SENETA KEMIS 3 7 1 PCUUALOM INOS a heater oe 30 2 Installation and program start 4 7 2 Valve Spec o eeeeceseeeeseeseeseeeseseseees 31 2 1 Scope of delivery ceeees 4 7 3 Input OUtpUt see eeeeeeceeeeeeeeeees 33 2 2 System requirements ee 4 TA SOCuUnty onesna a 36 2 9 NAStANAUO a 6 7 5 Bus Other a 38 2 4 Start COM SIPOS cette 7 7 6 Options oo ceeeeccesseeesceeeecessessereererees 41 2 5 Establish connection sseeeeeeee 7 7 7 Torque CUrVe seee 44 2 5 1 via null modem cable 08 8 a 2 5 2 via computer cable cccccceeee 8 7 8 C M Control and Monitoring 46 2 5 3 via Bluetooth cceceeeeeeeeeeeeeeees 9 7 9 Diagnosis reheat sleet ee eee 49 2 6 Uninstall COM SIPOS ee 9 7 10 State of DUS eceeeeeseseeeeereerees 50 3 Reading and writing parameters 10 7 11 Stale Or UNIE saciaces N 53 3 1 Read actuator parameters 11 8 Checking the interf
30. Channel is primary Start channel switchover channel is offline Waiting for SwitchoverDone message Transition state Time for channel switchover PNO redundancy only During the channel switchover the outputs are held for this time Page 51 Tab sheets for parameters and current values J yq User manual 7 Tab sheets for parameters and current values COM SIPOS PROFIBUS DP V2 timestamp TS Timestamp in accordance with PNO 2 192 PROFITRON HiMod only State TS Primary channel State of the timestamp for the active channel primary channel 1 or channel 2 is indicated in the following Time synchronization OK Time synchronization received and timestamp started e 2 OK not OK Requirements for timestamp fulfilled i e Time AR Block received and Master in operate have been received and User PRM Data with TS enable is activated started not started By means of the Time AR parameter block included in the SetPrm telegram the master indicates the intervals for time synchronization received not received User PRM Data with By means of the User _Prm_Data parameter block included in the TS enable SetPrm telegram the master indicates whether the timestamp is activated activated not activated Master in operate Master is in the Operate state and the actuator slave has received the Global control operate telegram amp received not received Time synchronizatio
31. Connect the null modem cable to the RS232 interface on the control board while the electronics housing is open see chapter 2 5 1 Connection via external COM SIPOS connection Connect the 9 pin Sub D RS232 computer cable to the round plug connector at the electrical connection see chapter 2 5 2 Connection with Bluetooth The communication is wireless via the Bluetooth interface integrated in the actuator see chapter 2 5 3 E Avoid any electrostatic discharge ESD to any electronic part inside the SIPOS 5 while the electronics housing is open Any ESD may damage some highly sensitive CMOS devices Do not touch any electronic part with your hands or metallic tools E For communication via serial interface RS232 9 pin Sub D null modem cable or 9 pin Sub D RS232 computer cable only laptops and neither PCs nor programming devices with mains connection must be used Y070 024 GB Page 7 Hels weibojd pue uonejlesul IN User manual 2 Installation and program start COM SIPOS 2 5 1 via null modem cable To install the cable between laptop and SIPOS 5 actuator open the cover of the local control unit of the actuator which is fastened with screws Connect the 9 pin plug of the null modem cable to the 9 pin interface plug SUB D socket inside the actuator This plug is located on the control PCB see Fig 1 and 2 Only use the null modem cable that is supplied with the software Any damage on the actuator electronics caused by us
32. Fixed percentage specification of the process setpoint for the The setpoint curve is specified by entering a value pair input current mA and the respective position for the start and another value pair for the end of the curve Position open Current value 1 for position 1 position 2 has to be not equal to position 1 Current value mA current value 1 has to be less than current value 2 nn Current value 2 for position 2 Y070 024 GB Page 41 Tab sheets for parameters and current values 4 User manual 7 Tab sheets for parameters and current values COM SIPOS External analog output speed setpoint Setting of the output speed setpoint positioning speed positioning time via the Analog input 2 Al2 according to the settings in the Input Output tab sheet The output speed follows the analog signal in 7 stages within the set output speed range The fixed end position speed applies inside the end position ranges type dependent speed step Speed local The external analog output speed setpoint can be chosen e std OPEN CLOSE separately for remote and local operation With the std OPEN CLOSE parameter value the actuator operates with set parameters closing speed and opening Speed remote speed e std OPEN CLOSE With the parameter value via speed input Al2 the actuator operates according to the setpoint signal 0 4 20 mA RS If the EMERGENCY command is present the act
33. RKONT KONV PERMCONT BININP _DAUERKONT_KONV PERMCONT BININP _DAUERKONT_ KONV Y070 024 GB User manual COM SIPOS 10 Example Printout of actuator state 10 Example Printout of actuator state SIPOS Aktorik GmbH Plant documentation SIPOS 5 actuator Project Actuator info Actuator Tag no Order number Works number Original works number Adjustment signaling gear rev stroke Remark Position controller Travel dependent output speed Travel dep adjustable pos times Valve spec CLOSE direction Closing speed rpm Emergency speed CLOSE rpm Torque CLOSE Nm Endposition range CLOSE MOV 483 2SA5521 2CD10 4DB4 1234567890123 1234567890123 36 enabled not enabled not enabled clockwise 14 14 30 0 2 Firmware version Type Motor warranty Process controller External analog output speed setpoint Proportional split range functionality Emergency position Opening speed rpm Emergency speed OPEN rpm Torque OPEN Nm Endposition range OPEN Date 11 04 2007 2 38 09 03 07 modulating valid not enabled not enabled not enabled 0 14 14 30 98 100 Printout of actuator state f a Cut off mode CLOSE torque dependent Cut off mode OPEN travel dependent E Input Output rab Binary inputs OPEN CLOSE STOP NO Emergency input NO Remote control PermCont BinInp Remote reconnect non active D Intermediate contact CLOSE 0 2 Intermediate contact OPEN 10
34. S The cyclic data update is signaled by POLLING in the status bar iT sens POLUNG JF E In remote operation the actuator can be controlled via the displayed buttons The three Close Open and Stop buttons correspond to the push buttons on the local control unit of the actuator Click the Em button to approach the emergency position SaNnjeA JUdIIND pue SJoJOWeIed 10 SJOOYS qe fay Setpoint definition for the travel position in OPEN The entered setpoint must be activated via the Send setpoint button to execute the operation command Send setpoint Click to perform operation command according to setpoint definition Page 48 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values 7 9 Diagnosis All diagnostic data is displayed Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit Actuator Tag no 93420044001 Switching cycles 1366 Motor operating hours a Switching cyclesh D Electronic operating hours Jra Torque cut offs 0 Cycles per hour 0 Travel cut offs 2318 Valve maintenance limits switching cycles 30001163 Motor operating hours 2509 Torque cut offs 10000 Valve maintenance rot AeCeStary Mamntenance reset BUS Actual data This data is collected and permanently stored in the RAM Every 24 hours the data is written to the internal EEPROM fo
35. S participant The PROFIBUS master simulator can be used in COM SIPOS to select the desired participant actuator via PROFIBUS address download and change the actuator parameters and save them to the actuator and perform processes if the MASTER slave communication to the DCS is deactivated Order no 2SX5100 3PC04 Y070 024 GB Fig 2 Null modem cable with USB adapter Fig 3 9 pin Sub D RS232 computer cable Installation and program start N Fig 4 Bluetooth adapter Fig 6 PROFIBUS Master simulator Page 5 User manual 2 Installation and program start COM SIPOS 2 3 Installation Insert the CD into the CD ROM drive The installation either starts automatically or by double clicking the Setup COM SIPOS Flash exe file on the CD Click on Select Language first to select the user interface language of the installation program If previous COM SIPOS versions are installed this information will be displayed in the next window Click on the Yes button to start the recommended de installation of the former version s found on the computer To delete these versions simply acknowledge the following confirmation in English When the Uninstall successfully completed or Uninstall completed Some elements message appears click OK to close Remove Program From Your Computer window The uninstall routine is displayed for each former COM SIPOS version found Recommenda
36. Sim actuator outp fel Shake nf The Actuator menu contains the following commands These commands cannot be executed if cyclic data update Polling PC or Polling Bus is activated under the C M tab sheet chapter 7 8 Cyclic data update is indicated in the status bar via POLLING Ie Prone E Reads downloads actuator parameters from actuator customer parameters factory parameters including end position adjustment and operating data via COM SIPOS Writes uploads customer parameters modified via COM SIPOS to the actuator Customer parameters comprises all parameters that can be changed via the actuator display PROFITRON and HiMod via the tabs of the COM SIPOS PC parameterization program or via fieldbus Exceptions For ECOTRON those parameters that have to be set via DIP switches and potentiometer e g speed torques control mode etc Read parameter Write parameter Read PROFIBUS Reads downloads the actuator parameters from the actuator via the connected PROFIBUS Master simulator using COM SIPOS In the same way as Read parameter Write PROFIBUS Writes uploads the customer parameters modified via COM SIPOS to the actuator using the connected PROFIBUS master simulator In the same way as Write parameter x Works number fi 234567890123 6000649001 01 Ordering data equipment Displays the actuator equipment delivered ex works Software options activ
37. a to the replacement electronics unit After replacing the electronics unit this function allows for easy and swift commissioning For ECOTRON the DIP switches and potentiometers must be preset in accordance with the settings of the opened STE file and confirmed with gt ON OFF at DIP switch S8 lt equals Actuator gt Factory parameter gt Write EEPROM parameter gt Shows information on the actuator equipment delivered ex works incl subsequently activated software options Retrofitting of a fieldbus interface or the non intrusive position encoder was detected and displayed lt equals Actuator gt Ordering data equipment gt Only valid for the Amber Wireless Bluetooth adapter indicates that communication via Bluetooth is available the Bluetooth adapter is connected to the laptop PC programming device and was detected a connection to the actuator can be established will be displayed if the Amber Wireless Bluetooth adapter is not activated lt equals Interface gt Bluetooth interface gt Bluetooth Amber Wireless gt Shows information on the current COM SIPOS version lt equals About gt Page 28 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values 7 Tab sheets for parameters and current values The actuator parameters and current values are shown on topic specific tab sheets Click on the label
38. ace to DCS 58 3 2 Write new changed actuator 8 1 Start simulation 58 parameters nctuutxinietnimeitsnevatacne 13 3 2 1 to the actuator eeccee eens 13 8 2 Simulation mode for conventional 3 2 2 to the replacement electronics ee oid 13 DCS eee ee eee ee 59 8 3 Simulation mode for PROFIBUS 60 4 Update firmware ccscccssessee 14 4 1 via Bluetooth for PROFITRON and 9 Convert ste into txt BERR 61 HiMod from firmware 2 61 15 i 10 Example Printout of actuator 4 2 for PROFITRON and HiMod from ST AUC E E E TT 63 firmware 2 40 2 53 ccccseceeeeeeeeees 16 4 2 1 with computer cable 0 16 4 2 2 with null modem cable 17 4 3 for actuators delivered from 2004 18 4 4 for actuators delivered until 2003 19 5 MENUS escisiones 20 5 1 FIE aana a at NA ace ie ad 20 5 2 She EE E T 21 S9 VIEW neiseina eieaa 21 5 4 UNCHUALON siiios cites neti tectouaist cuca 22 55 a 3 3 ff 0 gt eee hc ene ee 25 5 6 DE EN CZ PL ICN RU 00000008 2 Bra NED Ron eee ne ener ates eee nea 27 6 Direct commands via symbols 28 Page 2 Y070 024 GB A User manual COM SIPOS 1 General remarks 1 General remarks COM SIPOS was originally designed as a software tool for commissioning and trouble shooting the SIPOS 5 electric actuator range The software is subject to permanent development to implement the continuously enhanced features of the SIPOS 5 act
39. again 9 Close button closes the dialog window 10 Disconnect null modem cable or PC cable 11 In case a Bluetooth interface is available push sliding switch back to ON 12 Fit the cover of the electronics housing with screws After the firmware is uploaded to the actuator the current parameters can be downloaded with Actuator gt Read parameter The firmware version is displayed in the Actuator info tab sheet LZ If the direct firmware update is aborted power supply of the actuator is switched off Cancel button is pressed null modem cable is disconnected the firmware was not or only partially loaded to the actuator In this case repeat the procedure otherwise the actuator is not operable Connect COM SIPOS Switch actuator off and on again after approx 30 sec Restart COM SIPOS and Repeat firmware upload Page 18 Y070 024 GB User manual COM SIPOS 4 Update firmware 4 4 Procedure 1 Remove the cover of the electronics unit 2 Connect Bootstrap adapter BSL to the SUB D socket on the control PCB of the actuator and the null modem cable specially supplied by SIPOS between the BSL and the serial interface USB port via USB to serial adapter of the laptop 3 Slide BSL slider to the left into the On position see Fig 1 and 2 4 Select Firmware upload command in the Actuator menu click File button and select desired firmware e g PR_V266c bin for PROFITRON and HiM
40. al value signaled to the DCS either corresponds to the actuator position or the flow rate within the valve depending on the parameterization SaNnjeA UdIIND pue SJo OWeJed 10 SJBOYS qe fay Position Setpoint value Setpoint definition for the travel position in OPEN OPEN Actual value Current position value in OPEN OPEN Current control by e remote Current control mode of the actuator remote local e local Control e close Operation command in CLOSE direction is present e open Operation command in OPEN direction is present e no No operation command is present Actual speed time Current speed rpm or positioning time s of the actuator rpm Page 46 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Cut off e totally Indication totally closed or totally opened for travel or torque dependent cut off within the end position range e TL Indication TL CLOSE or TL OPEN if blocked in move eno Indication no if actuator is operated or stopped Intermediate contact Intermediate contact CLOSE or Intermediate contact OPEN e active Indication whether the intermediate contact for OPEN or CLOSE parameterized for PROFITRON HiMod has been exceeded Signal inter cont CL OP The indication is displayed for ECOTRON if less than 2 or more than 98 of the travel have been covered e not active Intermediate contact was not exceeded
41. ast opening the actual value can be adapted accordingly e Act value position The actual value signaled to the DCS corresponds to the actuator position e Act value acc setpoint The actual value signaled to the DCS corresponds to the defined setpoint Page 34 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Binary output The Output 1 to Output 8 signal outputs can be adjusted as follows Information e non active The signal is switched off The signal is active when tot closed the actuator has cut off in the CLOSE end position tot opened the actuator has cut off in the OPEN end position TL CLOSE the actuator has cut off in CLOSE direction torque dependenlly TL OPEN the actuator has cut off in OPEN direction torque dependently TL CL or OP the actuator has cut off in OPEN or CLOSE direction torque dependently fault a fault has occurred blinker the actuator is operating ready the actuator can be operated from local remote readytremote the actuator can be operated from remote local the actuator is in local or locPar mode inter cont CL the position of the actuator is between 0 and the position set in the Intermediate contact CLOSE parameter inter cont OP the position of the actuator is between the position set in the Intermediate contact OPEN parameter and 100 MotTempFault the maximum motor temperature has been exceeded M
42. ated at a later date activated using a PIN code and which automatically change the 15th digit of the order code have been taken into account Works number Original works number m Ordering data 25551 1 2CD01 44H3 Order number Rotary actuator for modulating duty closed loop control Cut off torque Nm 14 20 Flange size DIN ISO 5210 F10 Subsequent changes of the mechanics as well as of the electrical connection are not accounted for Retrofitting of a fieldbus interface or a non intrusive position encoder is detected and displayed in red letters in the Additional information field e g MODBUS RTU double channel Output shaft DIN 150 5210 type B1 Speed range rpm 5 40 Power supply 1 x AC 230 Y Without mechanical position indicator Spindle protection tube standard length PROFITRON Without add ons for the electronics unit Position controller with proportional split range functionality Direct connection with round hood m Additional information jas 13 redundant retrofitted Converter size 750W MODBUS ATU double channel redundant retrofitted Electronic unit is useable for standard and modulating duty Page 22 Y070 024 GB User manual COM SIPOS 5 Menus Compare This function is only activated for ECOTRON ECOTRON When accessing this function the current settings of sliding switches at DIP settings switch as well as the pot
43. atus begin with start recording Start recording Cancel After Start recording the actuator runs to the CLOSE end position then to the OPEN end position and back to CLOSE end position The status of the recording is displayed in the Curve status field In case of a fault is not possible is displayed After recording the data is stored in the actuator memory and must be read for visualization via Read torque curve Page 44 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Read torque curve After clicking on read torque curve all 3 possible torque reference curves are read out not recorded curves are neglected and then displayed in the Torque curve tab sheet iT E Malfunctions during recording blockage of the stroke cancellation by the operator failure of the power supply etc are indicated on the LC display of the actuator by error while rec E The canceled recording or curve is not transferred to the permanent memory For diagnosing the malfunction observing menu however the fragmental curve remains in the buffer RAM until the next power OFF mains and auxiliary voltage and can be downloaded from the actuator in the usual way File With this option recorded torque curves can be saved or opened for viewing under the Torque curve tab sheet Open torque curve file Standard file menu box appears The data is read out from the f
44. bH Y070 024 GB Page 27 User manual 6 Direct commands via symbols COM SIPOS 6 Direct commands via symbols su a s x 2 2 Bl 2 Frequently used commands can directly be executed with a single mouse click on the icons in the icon bar Opens an actuator parameter file stored on the laptop ste lt equals File gt Open gt Once customer parameters have been changed the actuator parameter file opened downloaded from the actuator under the same name or in accordance with the settings made using the Settings STE file command in the File menu is saved on the laptop lt equals File Save gt Prints a summary of the actuator settings and diagnosis data Example see chapter 10 Prior to printout the actuator parameter file must be opened or read from the actuator connected selecting Read Parameter in the Actuator menu lt equals File Print gt sjoqw s PIA SPUBLUWOD 23110 Tay Reads the actuator parameters from the actuator customer parameters works parameters including end position adjustment and operating data in COM SIPOS lt equals Actuator gt Read Parameter gt Writes the customer parameters modified via COM SIPOS to the actuator lt equals Actuator gt Write Parameter gt Writes all actuator parameters from the original actuator customer parameters works parameters including end position adjustment and operating dat
45. ce USB port via USB to serial adapter of the laptop 4 Select Firmware upload direct a T Firmware upload direct command in the pita es sit ne be r prha Ap 2 40 nari O Actuator menu G slide hes not to bs areas 5 a allowed to ee serene click File button and select desired firmware while the firmware upload is running e g PR_V266c bin for PROFITRON and Firmware upload HiMod actuato rs see Fig File C Program Files x86 COM SIPOS Flash Firmware PR_v26t PR_vxxx bin for PROFITRON actuator t t a directory which can be accessed via l laptop wf Read in the firmware file af Establish a connection to the actuator f Read in the version of the Fw inside the actuator 5 Click Start button in the dialog window Start f 2 86 22 10 14 gt Upload is available button is locked for the duration of the data wf Delete the flash memory of the actuator gt Upload the firmware into the actuator transfer Firmware upload Firmware upload is running FW 2 40 or 2 53 and higher is checked Close The firmware upload will be aborted if the firmware version is not correct Fig Upload firmware with null modem cable Transmission of the new firmware is shown in the progress bar The new firmware is automatically started after the report Successfully done in the text window Close button closes the dialog window Disconnect null modem cable In case a Bluetooth interface is availabl
46. der Settings STE file on the laptop Save As Saves the opened downloaded actuator parameter file under a defined file name and directory on the laptop Settings File name revision history extension of the file name with a b and storage STE file location of the actuator parameter files ste can be preset here Free texts e g plant designations and or combinations of the suggested names can be selected In the entered example the file name consists of works number date and actuator TAG no al xl STE file name Actuator tag no f4KZ C Works number WNR Date DAT C Untitled Free expression e g KW SIPOS 1_ 4KZ WNA _ DAT _FAKZS Overwrite file V Expand file name automatically Directory for STE files Directory M SIPOS STE Files PE OK Cancel Prints a summary of the actuator settings and diagnosis data Example see chapter 10 Shows the summary document as it will be printed PrintSetup Selects a printer and a printer port ASCII Saves the actuator parameters to a text file txt conversion see chapter 9 Recent File Shows up to 4 most recently opened actuator parameter files ste Exit Ends COM SIPOS Page 20 Y070 024 GB User manual COM SIPOS 5 Menus 5 2 Edit File Edit View Actuato a Undo Ctrl zZ a p a The Edit menu contains the following commands Undo Cancels the last operation Cut Deletes data from
47. disturbed signals wiring check Y070 024 GB Page 47 User manual 7 Tab sheets for parameters and current values COM SIPOS Cyclic data update Polling PC After the download of the actuator parameters using Read Se parameters or Read PROFIBUS the current parameters at the fois eS time of reading out are displayed Use the Polling PC or Polling BUS buttons to request the data of the C M tab sheet cyclically from the actuator and to have them displayed as current values in C M The cyclic data update is signaled by POLLING in the status bar ET Status POLLING UF NUM AF This function is of particular interest when diagnosing the actuator during remote operation Click the respective button once again to stop the cyclic data update Operate PC RS A cyclic data update is signaled by POLLING in the status bar E ree POLUNG DF AM E Close It is possible to control the actuator via the displayed buttons when the actuator is set to local mode The four buttons Close Open Stop and Local Remote correspond to the push buttons on the Sten local control unit of the actuator Local Open Click the Em button to approach the emergency position this corresponds to pressing the Open and Close push buttons at the local control unit at once Operate Bus Polling Bus The actuator can only be operated with cyclic data update Polling BU
48. e original actuator in COM SIPOS see Fig 2 and 3 Save Mae ee oe Fig 2 Open STE files Se 6h XI Suchen in E ste Files aee IEY For ECOTRON the DIP switches and potentiometers must be set in accordance with the settings of the opened STE file and i MIOOACOIAADOI ste M 10GH20AB002 ste 23WD014A4001 ste confirmed with gt ON gt OFF at DIP switch W 00AC01AA101 ste W 10GH30A8002 ste 8 23WD01AA002 ste s8 W 00AC02BC007 ste 9 10HBS0AB002 ste S OOACOZBCO13 ste W 10WDZ20AB002 ste SB 10BK10CC101 ste Ml 11GF2046417 ste M 10GF20AA002 ste M8 11GH2048417 ste E Dateityp COM SIPOS Dateien ste Abbrechen 7 Fig 3 Select actuator parameter file 6 Write to replacement electronics Upload complete actuator parameters via Actuator menu Factory parameter Actuator Interface DE EN CZ PL CN RU 7 w Read parameter Write parameter SU bmenu paad PEOPLES tout Security Bus Other Write EEPROM parameter menu item Hie PRETEE see Fig 4 Ordering data equipment a ssezo0zaont Gompeare ESOTRON settings End position adjustment Display deviation of poti Replacement niP IEY For further information please refer to the mounting instructions for replacement electronics Y070 073 GB Time 15 33 Write EEPROM parameter er 2545621 20D 20 441 Firrewisrs oimleased Fig 4 Write actuator parameters Y070 024 GB Page 13 User manual 4 Update firmware
49. e push sliding switch back to ON u e a a Fit the cover of the electronics housing with screws After the firmware is uploaded to the actuator the current parameters can be downloaded with Actuator gt Read parameter The firmware version is displayed in the Actuator info tab sheet If the direct firmware update is aborted power supply of the actuator is switched off null modem cable is disconnected firmware requirement is not met the firmware was not or only partially loaded to the actuator In this case upload the new firmware version once again according to chapter 4 3 for actuators delivered from 2004 Otherwise the actuator is not operable An existing cable connection via null modem cable does not have to be changed Y070 024 GB Page 17 User manual 4 Update firmware COM SIPOS 4 3 for actuators delivered from 2004 Procedure 1 Remove the cover of the electronics unit In case a Bluetooth interface is available push sliding switch to OFF see chapter 2 5 3 3 Connect null modem cable to the SUB D socket on the control PCB of the actuator or for an external COM SIPOS connection the computer cable 9 pin Sub D RS232 with quick disconnect coupling to the 9 pin Sub D round plug connector and to the serial interface USB port via USB to serial adapter of the laptop 4 Slide Bootstrap slider to the right in direction BOOT see Fig 1 5 Select Firmware upload command in the Actuato
50. e see chapter 5 5 2 Select option for firmware update Select menu item for firmware update in the Actuator menu Firmware upload direct Bluetooth Select Firmware upload direct Bluetooth menu item for PROFITRON and HiMod with Bluetooth interface from firmware version 2 61 gt Continue with chapter 4 1 Firmware upload direct Bluetooth Select Firmware upload direct Bluetooth menu item for PROFITRON and HiMod with Bluetooth interface from firmware version 2 40 or 2 53 gt Continue with chapter 4 2 Firmware upload Select Firmware upload menu item for ECOTRON for PROFITRON with firmware version up to 2 39 and if upload with was either interrupted with Firmware upload direct or Firmware upload direct Bluetooth gt For delivery date from Jan 2004 continue with chapter 4 3 gt For delivery date up to Dec 2003 continue with chapter 4 4 Page 14 Y070 024 GB User manual COM SIPOS 4 Update firmware 4 1 via Bluetooth a for PROFITRON and HiMod from firmware 2 61 A direct firmware upload via Bluetooth is only available for PROFITRON HiMod actuators with Bluetooth interface as well as firmware version 2 61 and higher ea tja Procedure a 1 Connect Bluetooth adapter to USB port at laptop PC or programming device Correct installation of the Bluetooth adapter drive and application on this laptop PC or GO programming device must be complete O
51. e tripping torque if necessary or use the Move again if blocked in move function and gt Check MOV for sluggishness and gt Check Separate mounting parameter Page 55 Tab sheets for parameters and current values J q SaN eA UdJIND pue SJdJOWeIed 10 SJOOYS qe fay User manual 7 Tab sheets for parameters and current values COM SIPOS Runtime error Motor temperature too high Bluetooth module error Fault electronics temperature sensor Page 56 After 3 of the commissioning time the actuator has cover less than 0 5 travel The positioning time is measured and saved for the set output speed for end position adjustment Possible reasons Fault in position recording the gear backlash between potentiometer and central wheel is too small or too large no change of position is detected although the motor is running Signaling gear ratio was changed Signaling gear turns in the opposite direction or setting of the slidewheel revs stroke in the signaling gear is to high Actuator is blocked actuator cannot be operated from position end position Parameter for separate mounting gt 10m with filter not set Potentiometer contacts in the plug socket connector were ejected refer to the following PIN configuration drawing Incorrect assembly and or setting of the potentiometer after an exchange Faulty potentiometer film is interrupted Motor cable interrupted
52. eds For linear actuators the cut off force KN is indicated as reference value The torque reference curves can be displayed with COM SIPOS A comparison of the reference curves is only possible for identical actuator settings and the same conditions in the valve In the example shown below a significant increase of the required torque can be seen for CLOSE direction curve 3 blue Prerequisites are iT E Actuator type 2SA5 2SB5 or 2SC5 in PROFITRON or HiMod version E The actuator is mounted on the valve Actuator is ready for operation Actuator info Valve spec Input Output Security Bus Other Options Torque curve C h Diagnosis State of bus State of unit Actuator Tag no 9947004001 The recorded values are not the absolute torque values only reference values They can deviate from the absolute values esp in the end positions and when changing output speeds File Open Actuator Record torque curve Read torque curve open direction gt lt close direction Save Torgus Mr Tarque Nm SaNnjeA UdIIND pue SJo OWeJed 10 SJBOYS qe fay o0 64006200630 40 50 6 amp 0 70 80 50 4100 00 10 20 30 40 50 60 F 0 50 10d Travel open Travel open W Curve 1 red i Curve 2 oreen I Curve 3 blue Actuator Record torque curve Click Record torque curve to open the dialog window for recording torque reference curves CT a x Curve number z Curve st
53. ent of such a customer variant is stored in the firmware on actuator delivery and will still be available after a firmware update Customer variants subject to charges are displayed and whether they are activated or not Unlocked customer variant subject to charges Customer variant 6 E DENENA reg Locked customer variant subject to charges Customer variant fe aveo for afee OCKE Any locked customer variant may be activated at a later date by entering the appropriate PIN subject to charges at the actuator Certain customer specific programming options have variable setting values Via Parameter 1 to Parameter 4 the variables can be set in accordance with the specifications in the supplementary operation instructions of the customer variant The following communication parameters can be set separately for each channel MODBUS Enter the bus address default works setting is 247 Baudrate bit s Possible setting for the transmission rate 300 to 38400 Baud Default setting is 19200 Baud Parity e even 1 stop bit Even parity or odd parity with 1 stop bit or no parity with 2 stop bits e odd 1 stop bit can De sek Default setting is even 1 stop bit s njen UdIIND pue s1 zawered 104 SJOOYS qe e none 2 stop bits Moni time s The connection control time can be adjusted between 0 1 and 25 5 s Default setting is 3 s PROFIBUS Address Enter the bus address default works setting is 12
54. entiometer are read and compared to the values stored in the actuator All deviations are marked in red Menus itn ECOTRON DIP switches potentiometer DIP switches n TORQ 3 5 Pr I A 1 30 100 30 100 wer oe ECOTHON settings The stored and adjusted values do not conespond Close Possible reasons for deviation Changes at the DIP switches or potentiometers were not confirmed with gt ON OFF at DIP switch S8 Settings at DIP switches or potentiometers of the replacement electronics unit do not match the data of the actuator parameter file ste of the original actuator 2m End position This function is useful for separate actuator set up if the display of the adjustment electronics unit is not accessible Display The value deviation of the potentiometer during end position adjustment as deviation of well as the direction of rotation of the central wheel required for zero potentiometer adjustment are displayed z Replacement Replacement of a non intrusive position encoder is supported by a dialog niP Required working steps are defined xi 1 read data Connect the actuator with our PC and read in the niP data read niP data gt Wisconnect tHe suppl voltage trom the actuator Replace the nik onnect the supply voltage With THe actuator EE eee Pee 2 Tenlace ni ATEN WOW Dio Act activate the hand wheel actuator Is ready 3 write data Gate
55. es for OPEN and CLOSE can be subject to different f settings User defined OPEN s Possible setting for the operating time 5 to 3276 s Default setting is 60 s Fault signal power supply Delay time until Low voltage or Power supply fault fault signal is set Delay time s If the mains voltage exceeds the tolerance of 10 15 the fault signal will not be set until the delay time has expired Possible setting for the delay time O to 25 s Default setting is 6 s Separate mounting Correct parameterization is important for fault free operation of the actuator Cable length exceeding 10 m and connection via For incorrect setting a block might not be detected and the LC filter actuator switches off for lower torque e C Setting if no separate mounting or separate mounting of less than 10 m is used e M Setting for separate mounting of more than 10 m with LC Y070 024 GB Page 39 Tab sheets for parameters and current values 4 User manual 7 Tab sheets for parameters and current values COM SIPOS Customer variant A Unauthorized setting of customer variants can lead to damage to the actuator valve plant Customer variant Customer specific programming varying from standard firmware is coded with a number different from 0 see appendix to instruction manual for specific customer variant Some customer specific software programming is not free of charge The activation and therefore paym
56. ess controller not enabled External analog output speed setpoint not enabled Proportional control split range functionality not enabled b BT state POLLING CAP NUM SCRL Options For Help press F1 Fig COM SIPOS start screen There are dangerous high voltage levels inside the actuator During communication the cover of the electronics unit has to be removed if required depending on type and version Avoid touching tracks or components on the boards with the fingers and prevent tracks or components coming into contact with metal objects By consulting the person responsible for the plant obtain an assurance or establish that unintentional startup of the equipment cannot cause a disturbance in the plant or injury to persons If a cut off mode has been selected that is not appropriate for the valve damage to the valve may result Highly sensitive CMOS semiconductor components are mounted on the printed circuit boards which are extremely sensitive to static electricity Avoid touching tracks or components on the boards with the fingers and prevent tracks or components coming into contact with metal objects actuator ECOTRON Y070 019 GB RS This manual is only complete in combination with the instruction manual of the respective PROFITRON HiMod Y070 020 GB Y070 024 GB Page 3 General remarks J a User manual 2 Installation and program start COM SIPOS 2 __ Installation and
57. ess value is displayed e O Value of the input field is displayed e g 9 1 mA The analog output is set according to the value of input field and input range a Click this button to quit the simulation mode Y070 024 GB Page 59 User manual 8 Checking the interface to DCS COM SIPOS 8 3 Simulation mode for PROFIBUS After starting the PROFIBUS telegram simulation mode the following dialog box appears CE Sim actuator outp PROFIBUS telegram al Ioj x Fault signal 1 T0 Hand wheelcrank operated Orig USPC detect ro gt FiRemoteactve dig gt 1 Flash EEPROM defect Org 2 RAM defect Ora t 2 Actuator in end position CLOSE Orig E EEPROM detect E ig fo Actuator in end position OFEN Orig a 4 Internal voltage Faulty yes 4 Torque switch CLOSE active Orig EEEE Do zi ig 5 Torque switch OPEN active Orig E High curent converter SS oro E T 56 Actuator running in CLOSE direction Orig Onsa lon z 7 Actuator running in OFEN direction Orig akera voltage fault Oia 9 High voltage converter Ora 8 0 Ready remote i 2 Orig 10 Low voltage converter Orig B T EMERGENCY operating possible rig Thane a 8 2 Sum Fault signal Orig 12 Travel sensor signal fat Oni e 5 3 Unused Ora 13 Motor temperature signal faut Oio gt 6 4 Factory programming OK Orig 14 Converter temperature t
58. ile and displayed as torque curve in the Torque curve tab sheet Save Save torque curve as file The curve data is saved in ASCII format Tab sheets for parameters and current values 4 Y070 024 GB Page 45 User manual 7 Tab sheets for parameters and current values COM SIPOS 7 8 C M Control and Monitoring Actuator info Valve spec Input Output Security Bus Other Options Torgue curve C M Diagnosis State of bus State of unit OCS Position DCS Setpoint 100 0 Setpoint value 100 0 OFEN Analog input DCS Actual value B42 Actual value 63 23 2 OPEN iF Current control by local Process actual value Al2 Control ng Motor temperature Actual speed time 0 rpm Motor temperature warming Cut off ng D C link voltage Intermediate contact CLOSE not active Motor current Intermediate contact OFEN nat active Electronic temperature Failure behaviour not active Operate PC Close Open Stop Em Operate Bus Polling BUS Close Open Stop Em Setpoint OS Send setpoint Local Fiemote DCS IE This field is only displayed for control with positioner with parameterized input characterization to Equal percentage or Fast opening see Input Output tab DCS Setpoint The setpoint definition of the DCS is proportional to the desired flow rate in accordance with one of the two fixed valve curves for slow or fast opening DCS Actual value The actu
59. iles x86 COM SIPOS Flash Firmware PR_v26t PR_vxxx bin for PROFITRON actuator KKK versionsnumber f Read in the firmware file f Establish a connection to the actuator f Read in the version of the FW inside the actuator wf 2 66 22 10 14 gt Upload is available f Delete the flash memory of the actuator gt Upload the firmware into the actuator Firmware upload Firmware upload is running For the procedure for updating firmware see chapter 4 2 Page 24 Y070 024 GB User manual COM SIPOS 5 Menus Firmware The Firmware upload direct function enables a contactless firmware upload direct update without opening the electronics housing Bluetooth Firmware upload direct Bluetooth is only possible for PROFITRON and HiMod with Bluetooth interface and firmware version from 2 61 Settings customer and factory parameters in the actuator remain unchanged The dialog box for uploading the new firmware to the actuator appears Firmware upload direct Bluetooth 5l x Info san The actuator must be equipped with firmware version 2 61 or higher It is HD not useable with ECOTRON actuators The bootstrap slide has not to be moved It is not allowed to disconnect the actuator while the firmware upload is running Menus itn Firmware upload File C Program Files x86 COM SIPOS Flash Firmware PR_v26t PR_vxxx bin for PROFITRON actuator KKK Yersionsnumber s Read in the firmwa
60. ing cycles h 0 Torque cut offs 4 Travel cut offs 6 Motor operating hours 0 Electronic operating hours 216 Cycles per hour 0 State of unit Ready remote Former errors 1 last error 2 error before last etc 1 not valid 2 not valid 3 not valid not valid not valid as Y070 024 GB Page 63 Issue 01 15 SIPOS Aktorik GmbH Y070 024 GB Subject to change without notice Im Erlet 2 e D 90518 Altdorf www sipos de
61. ing wrong cables will void warranty In case the computer used has no serial COM port but a USB port a USB to serial adapter must be used After installation of the adapter please double check the COM port of the USB adapter This can be done under Start gt Control Panel All Control Panel Items Device Manager Ports E Actuators delivered from Jan 2004 are equipped with an integrated bootstrap slide and RESET button and can be connected to a standard null modem cable see Fig 3 Actuators delivered until Dec 2003 see Fig 4 have to be connected to a special null modem cable which has the following wiring Fig 3 Control PCB with only pins 2 3 and 5 RESET button RxD 2 2 RxD TxD 3 3 TxD Control PCB without RESET button GND 5 5 GND 2 5 2 via computer cable For actuators with an external COM SIPOS connection the RS232 interface is located in a dust and water tight round plug connector with quick disconnect coupling 9 pin Sub D on the electrical connection see Fig 5 Remove the protective cap of the round plug connector on the actuator to fit the computer cable between laptop and the SIPOS 5 actuator The cap is provided with a plastic band for retention Connect the round plug of the computer cable to the round plug connector at the actuator connection Fig 5 External COM SIPOS interface Page 8 Y070 024 GB User manual COM SIPOS 2 Installation and program start 2 5 3 via Bluetoo
62. ino MO 24 actve gt NC 0 active Hold setting Binary inputs E mergency NO 24W active No input NO NC OY active 0FEN CLOSE STOF Remote control PermCont Binlnp r Range Slope 4 20mA ad Jialing Y Analog input 2 Alz Range Slope 4 20mA rising Input characterisation Position intermediate contacts IC OPEN 2 1f100 z to 100 CLOG e Det amp DCS Setpoint Ach value Actual value output Output value Range Slope Linear E Act value position Z factual position value 4 20mA ti rising Binary inputs The control level for the binary inputs can be set to OPEN CLOSE STOP 24V NO normally open 0V NC normally close The level for the EMERGENCY binary input can be set separately firmware version 2 14 and higher Emergency input Remote control Possible modes e ProcCntr Currlnp Process controller with setpoint via analog input Al e ProcCntr bus inp Process controller with setpoint value via fieldbus e ProcCntr fix setp Process controller with fixed setpoint PosCntr Currlnp Positioner with setpoint via analog input Al1 PosCnitr bus inp Positioner with setpoint value via fieldbus tri threshold Control with setpoint via analog input Al 0 30 CLOSE 30 70 STOP 70 100 OPEN PermCont BinlInp Permanent contact signal via binary inputs with OPEN and CLOSE commands PermCont bu
63. irmware via PC cable Transmission of the new firmware is shown in the progress bar The new firmware is automatically started after the report Successfully done in the text window 5 Close button closes the dialog window 6 Disconnect quick disconnect coupling remove computer cable and fit protective cap After the firmware is uploaded to the actuator the current parameters can be downloaded with Actuator gt Read parameter The firmware version is displayed in the Actuator info tab sheet If the direct firmware update is aborted power supply of the actuator is switched off computer cable is disconnected firmware requirement is not met the firmware was not or only partially loaded to the actuator In this case upload the new firmware version once again according to chapter 4 3 for actuators delivered from 2004 Otherwise the actuator is not operable An existing cable connection via computer cable does not have to be changed Page 16 Y070 024 GB IE The desired firmware must be located in xxx versionsnumber IE Available firmware version in the actuator User manual COM SIPOS 4 Update firmware 4 2 2 with null modem cable P Procedure a 1 Remove the cover of the electronics unit gt 2 In case a Bluetooth interface is available push sliding switch to OFF see chapter 2 5 3 Connect null modem cable to the SUB D socket on the control PCB of the actuator and to the serial interfa
64. ktorik 1999 Flash type 00012248 Flash erased Flash programming Readyll Fina Close Cancel Fig 3 Upload firmware 9 Disconnect bootstrap adapter and null modem cable 10 Fit the cover of the electronics housing with screws After the firmware is uploaded to the actuator the current parameters can be downloaded with Actuator gt Read parameter The firmware version is displayed in the Actuator info tab sheet lf the direct firmware update is aborted power supply of the actuator is switched off Cancel button is pressed null modem cable is disconnected the firmware was not or only partially loaded to the actuator In this case repeat the procedure otherwise the actuator is not operable Connect COM SIPOS Switch actuator off and on again after approx 30 sec Restart COM SIPOS and Repeat upload of firmware Y070 024 GB Page 19 snuodlN len User manual 5 Menus COM SIPOS 5 Menus File Edit View Actuator Interface DE EN CZ PL CN RU 5 1 File File Edit View Actuator Ir Open Settings 5TE file Print Print Preview ASCII conversion 10_2015 04 30__a ste 20_2015 04 29__a ste Exit The File menu contains the following commands Open o Opens a parameter file stored on the laptop ste Once customer parameters have been changed the actuator parameter file opened downloaded from the actuator under the same name or in accordance with the settings un
65. l BinInp e Proportional bus A D Setpoint input AI1 Q Depending on the application and activated software function this analog input can be used for the 0 position setpoint or for process setpoint Range Q e OmA 20 mA Detection of open circuit behavior not possible dead zero T e 4 mA 20 mA Detection of open circuit behavior is possible live zero m Slope g e rising 20 mA corresponds to 100 OPEN I e falling 20 mA corresponds to 0 OPEN gt Analog input 2 Al2 pram Depending on the application and activated software function this analog input can be used for the 5 external analog output speed setpoint or for input for the actual process value a Range e 0 mA 20 mA Detection of open circuit behavior not possible dead zero e 4 mA 20 mA Detection of open circuit behavior is possible live zero Slope e rising 20 mA corresponds to 100 e falling 20 mA corresponds to 0 Input characterization IEY This function is only available for control with positioner Remote control via PosCntr Currlnp or PosCntr bus inp Curve adaptation is only possible for one of the two stored valve curves for slow or fast closing DCS Setpoint e Linear Default setpoint curve e Equal percentage The actual position value of the actuator slowly follows the setpoint e Fast opening The actual position value of the actuator precedes the setpoint Act value If the DCS Setpoint parameter was set to slow and f
66. le Master in operate E Time synchronization received E Butter overflow TS state Ch 0 TS state Che For detailed descriptions on the indicated values see operation instructions for PROFIBUS order no YO70 023 GB or Modbus order no Y070 022 GB Depending on the fieldbus system the status of the PROFIBUS or Modbus communication is indicated Page 50 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values PROFIBUS Active BUS channel Indicates the active channel during data exchange otherwise 0 BUS channel kbit s e Wait Prm e Wait Cfg e Data Exchange e Fail Safe e GC Clear MODBUS Active BUS channel Indicates the active channel during data exchange otherwise 0 BUS channel e No communication e Baud rate OK e Data Exchange For each channel BUS channel 1 and BUS channel 2 the transmission rate in kbit s and the status of the respective channel is displayed Waiting for parameterization telegram Waiting for configuration telegram Cyclic data exchange with PROFIBUS Master Safety telegrams from the master The actuator remains in the Data Exchange state and reacts according to its parameterization Global Control Clear Status message by the master Actuator behavior identical to Fail Safe For each channel BUS channel 1 and BUS channel 2 the status of the respective channel is displayed No communicati
67. n The time synchronization is transmitted in 2 steps received Master sends TimeEvent and Master sends ClockValue telegram stating the time when the TimeEvent telegram was sent SaNnjeA UdIIND pue SJsJOWeIed 10 SJBOYS qe fay Time synchronization received within the given time interval Time interval not observed Buffer overflow Time stamped messages are buffered during a channel switchover since data exchange between master and slave is not possible during that time Simultaneous messages max 17 messages are written to a data record Should more than 15 data records be written during switchover this will be indicated in red Only the first 15 data records are transmitted Buffer overflow No buffer overflow TS state Ch Internal information only Indicates states faults for TS state Ch1 and state Ch 2 in the firmware Page 52 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values 7 11 State of unit a Hardware fault Converter temperature m Power supply Fault E Error analog input A12 m verter fault OpCire position indicator OpCire motor temperature indicator __ Motor temperature too high Bluetooth module error _ Fault electronics temperature sensor Error reset Falling The actuator is ready for operation can be operated from Remote IEY However the Blocked in move fault may have occurred Tab sheets for parameters and current values
68. n circuit behavior is possible live zero e 0 mA 20 mA Detection of open circuit behavior not possible dead zero Slope e rising 0 0 4 mA 100 20 mA e falling 0 20 mA 100 0 4 mA 7 4 Security Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit Actuator Tag no 93470024001 Error remote source move to em pos 124 Motor temperature warming E Imas 155 C m Emergency position 4 fi 0 Motor temperature protection Jon Close tightly Motor heating off Move again if blocked in move Valve maintenance perods Switching cycles Torque cut offs Motor operation hours jzoq00000 2i 10000 2500 e E E Motor temperature Limit temperature for the Warning motor temperature signal warning max 155 C Motor temperature Indicates whether the motor protection is active or not active protection IEY The motor protection can only be switched off for PROFITRON HiMod und only via the push buttons at the actuator Motor heating Here you can activate the motor heating that ensures an average temperature of the motor of approx 5 degrees C above the ambient temperature thus preventing condensation IEY The motor heating is recommended if the actuator is used in extremely fluctuating climatic conditions Page 36 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values
69. od actuators or EC_V266c bin for ECOTRON see Fig 3 The desired firmware must be located in a directory which can be accessed via laptop 5 Click Start button in the dialog window Start button is locked for the duration of the data transfer 6 Press R button Reset on the bootstrap adapter see Fig 1 Transmission of the new firmware is shown in the progress bar The new firmware is automatically started after the report Ready in the text window 7 Close button closes the dialog window 8 Slide BSL slider to the right in position Off for actuators delivered until 2003 PC SIPOS RD 2C 2 RD TxD 3O NW 3 TD GND 5C 5 GND 7 BOOT Update firmware J 8 RESET Fig 2 Wiring diagram Bootstrap adapter Fig 1 Bootstrap adapter Firmware upload g xi Info san The nomal firmware upload can be used with all actuator types and all firmware versions The boots i trap slide on the electronic unit has to be moved This version of the firmware upload has to be used when the actuator is not equipped with firmware or an error occured while the firmware upload direct File PR_v266c BIN PR_vine bin for PROFITRON actuator EC_vxxx bin for ECOTRON actuator eon aera xs Yersionsnumber Start Wait for acknowledge RESET Get acknowledge 0xD5 Sending file BSL B86 Sending file PR_v237 BIN C16x BSL for SIPOS5 V1 0 C opyright SIPOS A
70. on The size is only a few bytes ideal for sending via e mail E Select Save As if no presetting was made via Setting STE file Page 12 Interface DE EN CZ PL Ch Serial interface Bluetooth interface PROFIBUS interface Fig 1 Menu Interface Si a x Info 5 In case the computer used has no serial COM port but a USB port a 3 USB to serial adapter must be used After installation of the adapter please double check the COM port of the USB adapter This can be done in the WINDOW S TM Control Panel System gt Hardware gt Device manager gt Ports RS 232 Serial interface Fig 2 Select serial interface Actuator Interface DE EN CZ PL CN RU w Read parameter Write parameter Ea Jae M Fig 3 Reading of actuator parameters Settings STE file al x STE file name Actuator tag no 4KZ Works number WNR C Date DAT Untitled Free expressionfe g KW SIPOS 1_ 4KZ SWNAS SDATS F4K2 Overwrite file Expand file name automatically Directory for STE files Directory M SIPOS STE Files m Cancel Fig 4 Preset STE files File Edit View Actu Fig 5 Save actuator parameters Y070 024 GB User manual COM SIPOS 3 Reading and writing parameters 3 2 Write new changed actuator parameters 3 2 1 to the actuator If the customer parameters e g tripping torque output speed etc
71. on established Set communication parameters are OK Cyclic data exchange with Modbus Master PROFIBUS DP V2 redundancy Redundancy in accordance with PNO 2 212 PROFITRON HiMod only Type of redundancy e SIPOS redundancy e PNO redundancy The following redundancy types are supported The actuator decides which channel is active primary The master decides which channel is active primary State of redundancy channel POWER_ON S_ WAITING S PRIMARY C_CONFIGURE BACKUP BTP_PARTNER_ ACK BTP_SWITCHOVER BTP_PRM_ CMD BTP_DX PRIMARY PTB_PARTNER_ACK PTB_SWITCHOVER NIL Output Holdtime ms Y070 024 GB Within the PNO redundancy the following distinction is made Flying redundancy no cable redundancy etc System redundancy cable redundancy is possible and the master can also communicate with the passive channel backup etc After switching on the actuator is always in the SIPOS redundancy mode The states for Channel 1 and Channel 2 are only indicated for PNO redundancy PTB stands for Primary to Backup switchover BTP stands for Backup to Primary switchover Initializing Channel is offline and not ready for communication Channel is online and ready for communication MS2 connection active Channel is backup Start channel switchover offline for address change Waiting for SwitchoverDone message Waiting for PrmCmd with primary request Waiting for first DataExchange Telegr Master
72. oo high Orig 8 6 Actuator parameterization OK Dio Fault signal 2 8 7 Commissioning local OK Orig Actual process value A12 enor Ora Actual position value 1 Setpoint input AIT enor ora 3Open circuit behavior binary inputs Oig Ae FT Stiginel A No bus communication channel and ora A Blocked in move Torque dep cut off Ora 6 Po stioning time too high runtime Ora gt T Motor tetygerature too high Ora gt Position within the telegram F Input field Input range byte bit In the PPO1 and PPO2 telegram individual bits bytes can be changed Status word 7 SOd 0 99ej19 U BY HuIydayD foo Status word 1 Fault signal 1 and Fault signal 2 The bit is set by the firmware of the actuator according to the status The bit is definitely set to 1 The bit is definitely set to O Actual position value byte 9 and 10 Input range You may choose between the units 0 100 0 10000 or 0 100 0 20 mA e 0 10000 e 0 20 mA Original e M Current actual position value is displayed eO Value of the input field is displayed e g 333 The actual position value is set according to the value of input field and input range oo Click this button to quit the simulation mode Page 60 Y070 024 GB User manual COM SIPOS 9 Convert ste into txt 9 Convert ste into txt The ASCIll Conversion command in the File menu allows to convert the parameter data
73. otTempWarn the motor warning temperature has been exceeded ExtVoltFault low voltage or high voltage has been detected or power supply has been failed maintenance a maintenance period has elapsed Run ind close the actuator is running in direction CLOSE Run ind open the actuator is running in direction OPEN i e 24 V DC signal active i e 0 V signal active Hold setting e Parameterization of the signal outputs can be changed E eV Adjusted parameterization of the signal outputs is retained until COM SIPOS PC parameterization program is quit or deactivated During Read parameter of another actuator the parameterization of the signal outputs of the latter is not considered and the stored parameterization is accepted Position intermediate contacts IC CLOSE 0 to The output signal inter cont CL is active within the range between 0 and the set value OPEN to 100 The output signal inter cont OP is active within the range between the set value and 100 Y070 024 GB Page 35 Tab sheets for parameters and current values s 4 SaNnjeA UdIIND pue SJoJOWeIed 10 SJOOYS qe fay User manual 7 Tab sheets for parameters and current values COM SIPOS Actual value output The actual position value or the actual process value if process controller is active can be signaled via the analog output Output value e actual position value Range e 4mA 20 mA Detection of ope
74. peed CLOSE rpm fao Emergency speed OPEN rom fao Tripping torque CLOSE Nm zs OPEN Nm 2 Endposition range Tab sheets for parameters and current values s 4 Endposition range CLOSE 0 to 4 Endposition range OPEN 96 H to 100 Cut off mode Cut off mode CLOSE travel dependent Cut off mode OPEN travel dependent CLOSE direction clockwise or anti clockwise IEY If this parameter is changed and stored new end position adjustment of the actuator must be performed Speed normal Closing speed 7 different speed or positioning speed or positioning time values rpm mm min s 90 1 25 160 rpm or 25 320 mm min or 10 160 s 90 Opening speed can be set within the type dependent range see actuator rating rpm mm min s 90 plate Y070 024 GB Page 31 User manual 7 Tab sheets for parameters and current values COM SIPOS Speed emergency Emergency speed CLOSE EMERGENCY speed or positioning speed or positioning time rem mm min s 90 in CLOSE direction Emergency speed OPEN EMERGENCY speed or positioning speed or positioning time rpm mm min s 90 in OPEN direction Tripping torque Tripping torque force Tripping torque or cut off force CLOSE Nn kN can be set in steps of 10 of Tomax Fmax Tripping torque force PLANCA Versions Gi ao A a OPEN Nm kN Modulating Tomin Fmin 50 Tomax Fmax
75. performed by clicking the Maintenance reset PC button When connected via the PROFIBUS Master Simulator confirm with Maintenance reset BUS After a maintenance reset the threshold value Valve maintenance limits for a new maintenance signal is increased by adding the current value Actual data to the previously set Value maintenance periods The Value maintenance periods can be defined on the Security tab sheet see chapter 7 4 7 10 State of bus Cyclic data update Polling PC must be activated The cyclic data update is signaled by POLLING in the status bar E cee L The bus status is monitored during bus operation and indicates the cyclically updated bus communication status Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State at unit PROFIBUS Active Bus channel 0 BUS channel 1 D kbit s walt Frm PROFIBUS OP Y2 redundancy Type of redundancy State of redundancy Channel 1 Channel 2 Output Holdtime ma 300 PROFIBUS OP 2 timestamp T5 SaNnjeA UdIIND pue SJo OWeJed 10 SJBOYS qe fay BUS channel 2 oO kbit s Wait Frm MODBUS Active Bus channel l 1 State TS Primary channel _ Time synchronization OF I Timestamp started BUS channel 1 l Data Exchange BUS channel 2 att l No communication TIME AR Block received User PRM Data with TS enab
76. position adjustments are uploaded into the replacement unit This results in an identical copy of the replaced unit and makes recommissioning obsolete after the replacement The printed actuator parameters can be used for documentation 4 gt O purposes The saved actuator parameters can be sent for evaluation as D gt 4 attachment to service sipos de Trouble shooting O Howto O Desenpton _perform steps Display diagnosis This data is displayed in the tab sheets Diagnosis State of Oks and fault bus and State of Unit messages In case possible faults cannot be resolved please save the actuator parameters and send them to service sipos de Firmware Update Howo Description _performsteps The installed firmware version is displayed in the tab sheet 1 gt 7 Actuator info The current firmware version and a history table can be found on our website www sipos de Page 10 Y070 024 GB User manual COM SIPOS 3 Reading and writing parameters Check wiring a O Howto Desenpion pertormsteps The wiring to the process control system can be checked Actuator outputs gt DCS inputs independent of the actuator status Actuator inputs the actuator can be checked on the C M tab DCS outputs gt The correct transmission of binary and analog control system 4 output signals to the actuator as well as the fieldbus status of U emj D O Read
77. program start 2 1 Scope of delivery For communication connection on the control board i e no lead through external COM SIPOS connection and no Bluetooth interface cover of the electronics unit must be opened Order no 2SX5100 3PC02 Fig 1 COM SIPOS PC parameterization program installation CD 9 pole Sub D null modem cable and Fig 1 Scope of delivery USB serial adapter incl installation CD For communication via lead through external COM SIPOS connection or with Bluetooth cover of the electronics unit must not be opened This affects HiMod versions and actuators ordered with add versions S38 C50 or C51 Order no 2SX5100 3PC05 Hels weibojd pue uonejlesul IN m COM SIPOS PC parameterization program installation CD 2 2 System requirements Hardware Pentium 100 MHz COM port or USB port CD ROM drive At least 5 MB of available hard disk capacity 9 pin Sub D null modem cable and USB adapter if required included in the scope of delivery 9 pin Sub D RS232 computer cable if the actuator is equipped with the external COM SIPOS connection Bluetooth adapter if actuator is equipped with Bluetooth interface also available as accessory part see below Operating System Windows XP Windows 7 etc For communication with COM SIPOS via serial interface RS232 9 pin Sub D null modem cable or 9 pin Sub D RS232 computer cable only laptops and neither PCs nor
78. programming devices with mains connection must be used Page 4 Y070 024 GB User manual COM SIPOS 2 Installation and program start Accessories Null modem cable with USB adapter Fig 2 for connection to the RS232 or USB port of the laptop Order no 2SX5100 3PC01 already included in the PC parameterization program COM SIPOS standard package order no 2SX51003PC02 The serial USB adapter can also be ordered individually Order no 2SX5100 3PC07 9 pin Sub D RS232 computer cable Fig 3 for connection via external COM SIPOS connection i e if the actuator is equipped with a lead through round plug connector at the electrical connection see chapter 2 5 2 Required for HiMod without Bluetooth interface and actuators order with add version S38 Order no 2SX5100 3PC06 Bluetooth adapter Fig 4 for wireless communication with the actuator integrated Bluetooth interface Required if the actuator was ordered with add version C50 or C51 Order no 2SX5100 3PC08 Bootstrap adapter Fig 5 for connection to the RS232 interface The bootstrap adapter is exclusively used for firmware updates for actuators delivered until the end of 2003 i e for actuators not yet equipped with a bootstrap slider and a reset push button on the control board see chapter 2 5 1 Order no 2SX5100 3PC03 PROFIBUS Master simulator Fig 6 for connection to the RS 485 interface PROFIBUS connector of a PROFIBU
79. r menu click File button and select desired firmware e g PR_V266c bin for PROFITRON and HiMod actuators or EC_V266c bin for ECOTRON see Fig 2 IEY The desired firmware must be located in Fig 1 Slider gt BOOT and RESET push button a directory which can be accessed via Firmware upload a xi laptop Hi san The normal firmware upload can be used with all actuator types and all firmware versions The boots trap slide on the electronic unit has to be moved This version of the firmware upload has to be used when the actuator is not equipped with firmware or an error occured while the firmware upload direct DJEMULI o3ePdh Fs 6 Click Start button in the dialog window Start ae aT ee button is locked for the duration of the data File _ PR_v266c BIN eee fgecu aan transfe r aF Wait for acknowledge RESET xxx Yersionsnumber 7 Press RESET push button see Fig 1 Transmission of the new firmware is shown in the progress bar ine a ll The new firmware is automatically started Readyll after the report Ready in the text window 8 Slide Bootstrap slider to the left to initial DOS itio n Close Cancel Fig 2 Upload firmware IEY After a firmware update the bootstrap slider has to be moved in OFF position away from BOOT again Otherwise the control PCB will stall in BOOT mode with next power up If this happens move bootstrap slider to the left in OFF position and push RESET
80. r backup purposes all data is safe even in case of power failure Switching cycles Total number of switching cycles since first start up Switching cycles h Average number of switching cycles hour calculated from the last 10 minutes Torque cut offs Total number of torque dependent cut offs since first start up Travel cut offs Total number of travel dependent cut offs since first start up Motor operation hours Total number of motor operating hours since first start up Electronics operation Total number of electronics unit operating hours since first start up hours Cycles per hour Relative operational time during the last 10 minutes Valve maintenance limits Switching cycles When reaching one of the 3 maintenance interval limits the Valve Torque cut offs maintenance necessary signal is generated Number of switching cycles reached Number of torque dependent cut offs reached Number of motor operation hours reached Motor operation hours Y070 024 GB Page 49 Tab sheets for parameters and current values J y User manual 7 Tab sheets for parameters and current values COM SIPOS Valve maintenance e not necessary Indicates whether a maintenance limit has been exceeded or not e necessary IEY The maintenance limits have nothing to do with maintenance for the actuator and are only intended for maintenance planning of the valve Maintenance reset PC Performed maintenance must be confirmed Normally this is
81. r switch on to reaching the maximum speed e 0 18 2 s module influences the control accuracy switch on duration Default setting is 0 5 s Page 38 Y070 024 GB IS User manual COM SIPOS 7 Tab sheets for parameters and current values Dead band position controller The positioner is an adaptive positioner i e the dead band response threshold is continuously and automatically adapted to the controlled system Depending on the process requirement the minimum and maximum values of the dead band can be set Dead band min 0 2 5 Default setting is 0 2 Dead band max 0 2 5 Default setting is 2 5 Proportional move This function is only available for Remote control via Proportional BinInp or Proportional bus The run time positioning time from one end position to another is required for proportional move The actuator is able to determine this value or the user performs a measurement and presets the value Proportional operation is supported from firmware version 2 40 Runtime for proportional move e Autom detection Automatic determination of run time e User defined Run time is defined by the user Determined CLOSE s After a new end position adjustment or change of the ramp up time Determined OPEN the run time is determined anew For correct determination the ae s s actuator must be operated at least 3 in one direction of the total travel User defined CLOSE s The run tim
82. re file f Establish a connection to the actuator s7 Read in the version of the FW inside the actuator of 2 66 22 10 14 gt Upload is available s Delete the flash memory of the actuator gt Upload the firmware into the actuator For the procedure for updating firmware see chapter 4 1 Sim actuator Check interface to the control system see chapter 8 outp 5 5 Interface File Edit View Actuator Interface DE EN CzZ PL Cr su a Te iona gt Actuator Tag na PROFIBUS interface IEY The set interfaces are stored until the next change for COM SIPOS version 2 12 and higher The Interface menu contains the following commands serial Setting the port to which the null modem cable or computer cable or a interface Bluetooth adapter except for Amber Wireless is connected to the laptop For Bluetooth applications the SPP connection Serial Port Profile is made via the Bluetooth adapter software installed on the laptop PC or programming device Access to the actuator data is possible via Read parameter Write parameter commands in the Actuator menu Se a xi spi In case the computer used has no serial COM port but a USB port a i USB to serial adapter must be used After installation of the adapter please double check the COM port of the USB adapter This can be done in the WINDOWS TM Control Panel System gt Hardware gt Device manager gt Ports Peers Serial
83. ry max 5x to get over torque block when outside if blocked in move travel limit range 0 5 adjustable 0 gt no repeated start Valve maintenance periods i These maintenance limits have nothing to do with maintenance for the actuator and are only intended for maintenance planning of the valve Switching cycles These settings can be used to define maintenance intervals at z which the actuator should activate the maintenance signal POGUE cUToNS Intervals can be set for Switching cycles and or Torque cut Tab sheets for parameters and current values 4 Motor operation hours offs and or Motor operation hours Y070 024 GB Page 37 SaNnjeA UdIIND pue SJsJOWeIed 10 SJBOYS qe fay User manual 7 Tab sheets for parameters and current values COM SIPOS 7 5 Bus Other Actuator info Valve spec Input Output Security Bus Other Options Torque curve Cti Diagnosis State of bus State of unit Actuator Tag no 99440024001 Customer variant D E Customer variant Parameter 1 jo Parameter 2 jo Parameter 3 fo Parameter 4 fe MODEUS Channel 1 Channel 2 Address 247 247 Proportional move aes s200 fis200 Runtime for proportional move User defined Parity even 1 stopbit even 1 stop bt Determined CLOSE s EE Determined OPEN s 25 Moni tine 3 El 3 Es s fa al Language LCD German DC brake fo Rise time as Deadband po
84. s Permanent contact signal via fieldbus with OPEN and CLOSE commands PulsCont BinInp Pulse contact signal via binary inputs OPEN CLOSE and STOP Tab sheets for parameters and current values 4 IS Control with remote pulse contactis available only if the mode remote reconnect is set to non active two wire control Control via the OPEN input active OPEN not active CLOSE Proportional BinInp Change of position proportional to pulse length via binary inputs Proportional BinInp via fieldbus Proportional bus pulse length Change of position Y x100 run time Run time setting is made within Bus Other tab sheet Proportional bus Y070 024 GB Page 33 User manual 7 Tab sheets for parameters and current values COM SIPOS j Remote reconnect ay Stop input Possible second control mode O e non active The control mode chosen via parameter Remote control is active independent of the STOP signal A e ProcCntr Currlnp Binary STOP signal is active and parameter Remote control is D e ProcCntr bus inp not set to PulsCont Binlnp O e ProcCntr fix setp The control mode chosen here via parameter Remote reconnect is active e PosCntr Currlnp e PosCntr bus inp Binary STOP signal is not active Oo s trcthreshola The control mode chosen via parameter PermCont Binlnp Remote control is active 5 e PermCont bus 4 e two wire control e Proportiona
85. simulation mode there is a cyclic data exchange between COM SIPOS and the actuator If the actuator does not receive a telegram from COM SIPOS in the simulation mode for 10 seconds the actuator quits the simulation mode and performs a RESET E Status information is changed within the simulation mode after quitting the simulation mode the actuator therefore performs a RESET Page 58 Y070 024 GB User manual COM SIPOS 8 Checking the interface to DCS 8 2 Simulation mode for conventional DCS After starting the DCS conv simulation mode the following dialog box appears Sim actuator outp DCS conv z x Binary outputs Po1bOPEN NE flow E MotT emp arn HO Orig Input field Analog output Input range Analog output 5 Set M Original Checking the interface to DCS Binary outputs Changes performed on the binary signal outputs in the Input Output tab will be accepted if the Hold setting function was activated The following values can be set for the binary actuator outputs e Orig The output is set according to the parameterization e High The output is set to active 24V e Low The output is set to not active OV Analog output The analog actuator output can be set as follows Input range You may choose between the units 0 100 0 10000 or e 0 100 0 20 mA e 0 10000 e 0 20 mA Original e M Current actual position or actual proc
86. sition controller Deadband min o2 E Deadband max 3 25 def 44 H asi f E User defined CLOSE 2 EE User defined OFEN z al T PROFIBUS Fault signal power supply e eea Delay time fE Address 126 126 eons Parmo Separate mounting T Cable length is longer than 10m and connection via LC Filter Pamo Farr Y Paro ae Language LCD Language of the texts in the actuator display DC brake With a value equal to zero DC brake off the inverter reduces the output frequency as fast as possible to zero gt ramp down to standstill Thereby the fastest braking effect without dc brake is achieved Values not equal to zero start the so called DC brake mechanism after the stop command and a short break 100 200ms for flux reduction in the induction motor a DC current is supplied to the motor The value is set in per cent of the motor s rated current The higher the value the better the braking effect but the higher the motor warming e 0 250 Value of motor current in of rated motor current during DC braking influences motor heating and control accuracy Recommendation set value to 0 Rise time s Ramp up time from standstill to a predefined frequency The shorter the time the higher the acceleration of the motor gt fast control higher load on actuator and valve and the higher the line current e 0 1 s 1s standard Time from moto
87. speed OPEN rpm 140 z h E Options Emergency speed CLOSE rpm gency spi rpm L Torque curve H C M m Tripping torque Diagnosis PEN N X H State of bus CLOSE Nm 28 OFEN Nm 136 H State of unit m Endposition range Endposition range CLOSE 0 to 4 Endposition range OPEN 3 196 to 100 Cut off mode Cut off mode CLOSE travel dependent 7 Cut off mode OPEN travel dependent Actuator Tag no Actuator plant identification number The Actuator TAG no stored in the actuator is shown as identification in the field above the explorer and in most tabs If the Actuator TAG no has not yet been assigned it can be entered in the field above the explorer or if the explorer is closed in the Actuator info tab Select Write Parameter in the Actuator menu to accept the Actuator TAG no and display it in all tabs Y070 024 GB Page 29 Tab sheets for parameters and current values 4 User manual 7 Tab sheets for parameters and current values COM SIPOS 7 1 Actuator info Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit Actuator Tag no fasszonzanm Project Farameter set creation at Date 04 05 2015 Time os16 COM SIPOS Version 2 22 Ge ree mPa Order number 25A5921 4CD 20 4AE 4 Type modulating Works number 6900233200101 Motor warranty valid Original works number 6300233200
88. t Contact SIPOS service service sipos de Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Former errors no Polling Former errors 1 last error 2 error before last etc e 1 The last 5 errors are stored in the actuator e 2 from firmware version 2 14 on e 3 e 4 e 5 After successful reset of the current error the error log can be deleted by clicking the Delete former errors button PC and PROFIBUS Error reset If an error is present click this button to reset the error Only errors which can be acknowledged such as Runtime error are deleted If there are no other faults the actuator returns to the Ready Remote signal indicated by the green color Folling After the download of the actuator parameters using Read parameters or Read PROFIBUS the current status of the unit at the time the parameters are read out is indicated Use the Polling button to cyclically request parameters from the actuator and to indicate the current status of the unit The cyclic data update is signaled by POLLING in the status bar Pons This function is of particular interest when diagnosing the actuator during remote operation Click the respective button once again to stop the cyclic data update PIN configuration drawing gear unit plug 2SA5 2SB5 and 2SC5 2SG5 1 white white Motor temperature Motor temperature 2 brown whi
89. t for documentation purposes in the STE file The value is not stored within the actuator Travel The exact travel is shown for version with non intrusive position rev stroke mm encoder rev stroke for rotary actuator mm for linear actuator and for part turn actuator Remark The customer can enter a remark to be stored in the actuator max 60 digits parameter file The max number of digits that can be entered is 60 Page 30 Y070 024 GB User manual COM SIPOS 7 Tab sheets for parameters and current values Options Position controller Process controller Travel dependent output speed adjustment enabled or not enabled Travel dependent freely adjustable positioning IE Each software function can be activated at a later date times using a PIN code PROFITRON and HiMod only External analog output speed setpoint Proportional control split range functionality 7 2 Valve spec For ECOTRON only the end position ranges can be modified and stored in the actuator further settings must be changed at the potentiometers and the DIP switch on the control board in the actuator Actuator info Walve spec Input Output Security Bus Other Options Torque curve C Diagnosis State of bus State of unit Actuator Tag na 9940024001 CLO 5 E direction clockwise Speed normal Closing speed rpm Opening speed rpm Jan Speed emergency Emergency s
90. te 3 blue 5 black Hand crank wheel 6 black 4 blue 7 brown red Position o a 8 i ECOTRON PROFITRON yellow Si Position black red 9 orange 10 white C 11 brown non intrusive 12 gray Position encoder 13 pink HiMod PROFITRON Option 14 blue aE U1 pink yellow V1 green Motor gray Motor W1 black blue Electronic lt gt Gear Y070 024 GB Page 57 Tab sheets for parameters and current values s 4 SOC 0 Bdej19 U BY HuI4D9YD Joo Ike User manual 8 Checking the interface to DCS COM SIPOS 8 Checking the interface to DCS The interface to the DCS can be checked by simulating the actuator outputs Use the Sim actuator outp command in the Actuator menu to select DCS conv where you can check the connection to the DCS by means of simulated binary and analog output signals Select PROFIBUS telegram to check the evaluation of telegrams within the DCS by means of freely programmable simulated PROFIBUS telegrams DCS conv In the DCS conv simulation mode the binary outputs can be set independent of the actuator status and therefore the connection between actuator and DCS can be checked This function is very useful for checking the communication interface even if the actuator has not been commissioned yet and no mains voltage is connected
91. th Actuators equipped with Bluetooth interface are ready for operation on delivery sliding switch in position ON This is indicated by the illuminated blue LED after the mains voltage has been supplied For wireless communication with the actuator a Bluetooth adapter must be connected to the USB port of the laptop PC or programming device and the Bluetooth adapter installation driver and application must be completed Each Bluetooth device slave has a definite Bluetooth address for clear identification In addition each Bluetooth device is assigned a device name for easier selection As a standard this name consists of the plant identification number if available and the 9 digit works number Any connection to the actuator is indicated by the flashing white LED perfectly visible from the distance LED blue Bluetooth activated Sliding switch ON gt OFF LED white flashing Bluetooth connection to actuator is implemented Installation and program start N Fig Bluetooth PCB PCB E Bluetooth is supported as from firmware version 2 39 E Direct firmware update via Bluetooth is possible for firmware version 2 61 and later iT E The Bluetooth function can be switched off via the ON OFF sliding switch on the Bluetooth E Enter the password 9044 to establish connection 2 6 Uninstall COM SIPOS Uninstalling COM SIPOS Flash from version 2 12 Start gt All Programs gt COM SIPOS Flash gt
92. the Ale date in the actuator wite ni data Cancel IE Recommissioning is not required Factory Writes with the Write EEPROM parameter command all parameters of the parameters original parameter customer parameters works parameters including end position adjustment and operating data such as motor operating hours number of cut offs etc to the replacement electronics unit After replacing the electronics unit this function allows for easy and swift commissioning For ECOTRON the DIP switches and potentiometers must be preset in accordance with the settings of the opened STE file and confirmed with gt ON OFF at DIP switch S8 Y070 024 GB Page 23 User manual 5 Menus COM SIPOS Firmware The Firmware upload function must be selected for ECOTRON and upload PROFITRON with existing firmware version up to 2 39 The same applies if upload via Firmware upload direct or Firmware upload direct Bluetooth was interrupted Settings customer and factory parameters in the actuator remain unchanged The dialog box for uploading the new firmware to the actuator appears al x Info san The normal firmware upload can be used with all actuator types and all firmware versions The boots 1 trap slide on the electronic unit has to be moved This version of the firmware upload has to be used when the actuator is not equipped with firmware or an error occured while the firmware upload direct File
93. the document and transfers it to the clipboard Copies data from the document to the clipboard Paste Inserts data from the clipboard into the document Menus itn 5 3 View File Edit view Actuator Interface DE EN C2 PL CN a y 2 8 g lar bal w Status Bar el N a Actuator eee fochiakar mfra Jaren 50700 Mo Actuator info Valve spec JHE Actuator into Security 0 Yalve spec Bus Other Hed Input Output Apt a Security Torque curve BL Bus Other Contra Macitori H Options i dic i Torque curve a H C M State of unit ESE Diagnosis The View menu contains the following commands Switches the toolbar on and off a l Switching off is not recommended Status Bar Switches the status bar on and off Explorer Switches the explorer on and off Map o Selection of the tabs see chapter 7 Y070 024 GB Page 21 snual len User manual 5 Menus COM SIPOS 5 4 Actuator File Edit View Actuator Interface DE EN CZ PL CN RU my w Read parameter lar lal Write parameter Read PROFIBUS Write PROFIBUS Actuator Tag no FSA 20024001 Ordering data equipment Ed Actuatol Compare ECOTRON settings Bd Valve sp End position adjustment Display deviation of poti Bhi Input Replacement niP H Security H Bus Ot Factory parameter H Options oo Torque Firmware upload H E ce Firmware upload direct i prea Firmware upload direct Bluetooth cao State of
94. tion Have all former versions removed IEY The actuator parameter files extension ste contained in the former program directories Setup COM SIPOS Flash German or Setup COM SIPOS Flash English are retained in the stored directory COM SIPOS Flash directories without actuator parameter files are completely deleted Hels weibojd pue uonejlesul in The actual installation of the current program version starts now Click Next button gt Read and confirm License Agreement with I Agree gt ReadMe File among others with the features of the new version Click Next to get to the next step Destination Location Default setting for the target directory is C Program Files x86 COM SIPOS Flash Click Next to open the Select Components window Select by clicking the check box The selected component will be installed Select Components In the options list E Bluetooth AmberWwireless Driver below select the checkboxes for the options that you would like to have installed The disk space fields reflect the requirements of the options you have selected Disk Space Required Ok Disk Space Remaining 29712289 k ise Installation Wizard Cancel iT The available components were verified by SIPOS Aktorik and are safe Ignore subsequent information by clicking Continue installation In the following window click Next to start the actual copying procedure
95. tion is displayed if Hand wheel crank is pressed or Cable to the hand wheel is defective Pull hand wheel and or check cables contacts in the plug socket connector refer to the following PIN configuration drawing Local disabled Status signal only Local control can be disabled via field bus In case of a BUS communication error local control is automatically re enabled OpCirc niP No data is received by the non intrusive position encoder niP gt Check cables and contact points electronics gear and gt Check cables for separate installation niP fault 12C No I2C communication to the position encoder niP gt Voltage OFF ON AC and DC otherwise gt Replace electronics or gt Contact SIPOS service service sipos de Hardware fault Malfunction of component s on the controller PCB gt Voltage OFF ON AC and DC otherwise gt Replace electronics or gt Contact SIPOS service service sipos de Power supply fault Mains failure too low paeme SSnckporr soy Inverter fault Faulty or no communication to the inverter Examine power supply otherwise gt Contact SIPOS service Service sipos de High current fault Frequency converter has detected excessive current Check motor cable for short circuit and gt Check service conditions e g ambient temperature otherwise gt Replace electronics or gt Contact SIPOS service Service sipos de High voltage Mains voltage outside the tolerance 15
96. to open the corresponding tab sheet Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit Parameters can only be displayed once the connection between actuator and COM SIPOS has been established see chapter 2 5 and the actuator parameters have been read in COM SIPOS Depending on the purpose it can either be a file stored on the laptop and opened with COM SIPOS see chapter 5 1 File menu Open command or the actuator parameter file read from the actuator see chapter 5 4 Actuator menu Read Parameter command Direct selection of the selection of the searched parameters current values can be made quickly via the lateral explorer navigation Clicking the desired topic in the explorer opens the respective tab and highlights the corresponding topic in yellow Actuator Tag no Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis l State of bus State of unit 394200ZA001 Actuator Tag no 99420024001 O Actuator info A 0 Valve spec Ze CLOSE direction CLOSE direction clockwise EE Speed normal E lt Speed emergency S lt Tripping torque Speed normal mE ie Closing speed rpm 5 sf Opening speed rpm 140 hd Cut off mode Input Output Security m Speed emergency H Bus Other 40 X Emergency
97. uator is operated at the parameterized speed Emergency speed CLOSE or Emergency speed OPEN in the Valve spec tab according to the behavior set under Error remote source in Security tab e via speed input Al2 e via speed input Al2 Travel dep freely adjustable positioning times This function enables positioning time definition with an accuracy of seconds of up to 10 consecutive sections of the travel The subdivision of the travel for operation in OPEN and CLOSE directions can be equal to One curve or different to Separate curves Separate curves is activated in the following representation O One curve Programming is performed from direction CLOSE to direction CLOSE lt gt OPEN OPEN Separate curves Parameterization is performed from 100 OPEN to CLOSE and OPEN gt CLOSE gt OPEN then back to 100 OPEN again By defining up to 10 value pairs position OPEN and Pos time s the required positioning times may be set according to the process An entered positioning time t describes the time from the last entered position Xn 1 to position Xn Position open Position in of travel Operating time in seconds for operation from the last to the position of this value pair Speed local The positioning time settings can be specified separately for e std OPEN CLOSE local remote and emergency mode The operating times set via positioning time curve or via emergency
98. uator range and to meet the increasing requirements of COM SIPOS users Meanwhile COM SIPOS has evolved into a software for commissioning parameterization operation diagnosis maintenance trouble shooting and visualization For the PROFITRON HiMod all visualized parameters in COM SIPOS can also be set viewed via the local push buttons and the LCD The ECOTRON has limited programming abilities both locally and via COM SIPOS S 10 x Fie Edit View Actuator Interface DE EN CZ PL CN RU sjaja a e A 3 Actuator Tag no Actuator info Valve spec Input Output Security Bus Other Options Torque curve C M Diagnosis State of bus State of unit aaazo0zao0t Actuator Tag no ss4z00zaon1 Project H 0 Valve spec Parameter set creation Input Output Date 29 04 2015 Time 15 59 COM SIPOS Version 2 22 Security toad Bus Other General fe Options Order number 2545821 20D20 44E 4 Type modulating LJ Torque curve C M Diagnosis Works number 6900233200101 Motor warranty valid i State of bus ae Stato of unt Original works number 6900233200101 Firmware version 2 66 22 10 14 Travel 1 6 rev stroke Remark max 60 digits f Travel dependent output speed adjustment enabled iti enabled ee eae CONA Travel dep freely adjustable positioning times not enabled Proc
99. were changed after reading out the actuator parameters using COM SIPOS Actuator Interface DE EN CZ PL CN RU w Read parameter Write parameter mn Jame Fig 1 Save changed parameters and if these changes are to become effective perform an upload via Actuator menu Write parameter menu item see Fig 1 3 2 2 tothe replacement electronics The following procedure has proved extremely useful when installing a replacement electronics unit since all actuator parameters read and stored from the original actuator customer and factory parameters including end position adjustment and operational data are uploaded to the new replacement part This results in an identical copy of the replaced unit Recommissioning after replacing a part would only be required if the gear unit of the actuator was also disconnected from the valve Procedure Steps 1 and 2 are not required for Bluetooth applications Reading and writing parameters f3 1 Remove the cover of the electronics unit not for external COM SIPOS connection 2 Connect null modem cable or computer cable to actuator serial interface see chapter 2 5 IEY If reading is to be performed via null modem cable despite available Bluetooth interface set Bluetooth slider to OFF see chapter 2 5 3 3 Start COM SIPOS see chapter 2 4 If necessary select the correct interface see chapter 5 5 5 Open actuator parameter file ste of the Fie Edit Vi
100. when the next interpolation point produces a lower percentage value for the actuating distance e g default value 0 The speed of the last active interpolation point is valid until reaching the end position range OPEN Position open Position in of travel Output speed Selection for 7 different speeds within the speed range Speed local The speed settings can be defined separately for local and e std OPEN CLOSE remote mode For via n curve setting the actuator runs at travel dependent parameterized speeds Speed remote For setting std OPEN CLOSE the actuator operates at the e std OPEN CLOSE speeds parameterized in the Valve spec tab e via n curve eS If the EMERGENCY command is present the actuator is operated at the parameterized speed Emergency speed CLOSE or Emergency speed OPEN in the Valve spec tab according to the behavior set under Error remote source in Security tab e via n curve Y070 024 GB Page 43 Tab sheets for parameters and current values s 4 User manual 7 Tab sheets for parameters and current values COM SIPOS 7 7 Torque curve Torque reference curves Pre emptive valve maintenance is possible through comparison of up to 3 recorded torque reference curves recorded in time intervals The recorded values are not the absolute torque values only reference values They can deviate from the absolute values especially in the end positions and when changing output spe

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