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SV-iE5 User Manual

1. PG Group Adj Display Name ne Description he during Page range defaults run P72 Filtering time 1 20 If the value is set higher the responsiveness of the 3 O constant for Multi Input terminal is getting slower function Input terminal P73 Analog output item 0 3 Output item Output to 10 V 0 O 11 5 select 0 Output freq Max frequency 1 Output current 150 2 Output voltage 282 V 3 Inverter DC link voltage DC 400V P74 Analog output level 10 200 Based on 10V 100 O adjustment P75 Frequency detection 0 200 Used when P77 is set to 0 4 30 00 O 11 7 level Hz Cannot be set higher than P16 5 P76 Frequency detection 10 00 O 11 9 bandwidth P77 Multi function relay 0 17 0 FDT 1 17 O 11 7 select 1 FDT 2 2 FDT 3 11 8 3 FDT 4 4 FDT 5 11 9 5 6 Inverter Overload IOLt 7 Motor stall STALL 8 Over voltage trip OVt 9 Low voltage trip LVt 10 Inverter cooling pin Overheat OHt 11 Command loss 11 10 12 During Run 13 During Stop 14 During constant run 15 During speed searching 16 Wait time for run signal input 17 Fault output select 7 12 Chapter 7 Function List PG Group l Min Max _ Factory l Display Name Description during Page EWE defaults run P78 Fault output 0 7 Func Operation Operation
2. Number of ENQ Drive No CMD Address SUM EOT address to read 01 ae 05h 4 p R XXXX 4 ma 8 n XX 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte Total Byte 12 The quotation marks means character 1 1 Acknowledge Response ACK Drive No CMD Data SUM EOT 06h 01 1F R XXXX XX 04h 1 byte 2 bytes 1 byte N 4 bytes 2 bytes 1 byte Total Byte 7 n 4 Max 39 1 2 Negative Acknowledge Response NAK Drive No CMD Error code SUM EOT 15h 01 1F R AR XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total Byte 9 14 6 Chapter 14 COM Option RS 485 2 Request for Write Number of ENQ Drive No CMD Address Data SUM EOT address to read 05h PF Ww XXXX 4 8 n XXXX XX 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte n 4 bytes 2bytes 1 byte Total Byte 12 n 4 Max 44 2 1 Acknowledge response ACK Drive No CMD Data SUM EOT 06h 01 1F W XXXX XX 04h 1 byte 2 bytes 1 byte n 4 bytes 2 bytes 1 byte Total Byte 7 n 4 Max 39 Caution Run command and Command frequency send the previous data to the first request of write and then it send the owned data to the second request of write 2 2
3. 2 iM h i H i The second decimal 0 becomes active Press the UP A key until 5 is displayed 77 070 The second decimal is changed to 5 3 Line ai e Press SHFT key Fi The first decimal 0 becomes active Press SHFT key twice j The first digit 0 becomes active Set 3 using UP A key 6 Press FUNC key 7 30 05 blinks quickly and it asks whether to save the value Press FUNC key 5 SET lamp is out Blink stops and the saved target frequency are displayed Parameter setting is disabled when pressing other Keys except Function Key FUNC in step 6 where 30 05 blinks quickly 5 6 Chapter 5 Loader 5 5 How to set parameters Parameter change in Drive Group Changing acceleration duration from 5 0 to 16 0 seconds i It displays the target frequency the 1st code of Drive Group Press UP A key It displays ACC the acceleration duration the 2nd code of Drive Group Press Function FUNC key SET lamp lights up 3 5 E 0 in 5 0 blinks which means that the digit may be changed Press Shift SHFT key 4 5 m The digit to change is moved to the first digit ido Press UP A key E m The digit change is increased being changed to 6 0 aa Press Shift SHFT key 6 ae m The digit to change is moved the tenth digit eee Press UP A key It displays 16 0 7 0 ml gt Press Function F
4. Operation Operation mode Select one of loader terminal COM operation optional Analogue 0 10 V 0 20 mA loader volume Frequency setting D Digital loader Operation features PI up down 3 wire NPN PNP selectable see page 3 5 Functions FWD REV RUN Emergency stop Fault reset Jog operation Multi function terminal Multi step Frequency High amp Low Frequency UP Down 3 wire operation P1 P2 P3 P4 P5 External trip A amp B Pl Inverter v f operation bypass Analog Hold Accel Decel stop Input Up Down Save Freq Fault output and inverter Less than N O N C AC250V 0 3A status output Less than DC 30V 1A 0 10 Vdc less than 10mA frequency current voltage DC voltage Multi function relay Analog output selectable Protective function Over Voltage low voltage over current ground fault detection inverter overload Trip overload trip inverter overheat condenser overload output phase loss overload protection frequency command loss hardware fault Alarm Stall prevention Below 15 msec Continuous operation should be within rated input voltage rated output Momentary power power loss Above 15 msec Auto restart enable Structure amp Environment Cooling Natural cooling Protection type Open IP 20 Ambient temperature 10 C 40 C Storage temperature 20 C 65 C Ambient humidity Less than 90 RH
5. For moving reversely use DOWN key 5 4 Chapter 5 Loader Code jump It displays PO the 1st code of Drive Group Press FUNC key SET lamp lights up Changeable number blinks It shows moving to Code 1 is possible Set 5 using UP A key The 1st digit is changed to 5 Press SHFT key Blinking cursor moves and 05 is displayed Change it to 1 using UP A key It shows moving to Code 15 is possible Pressing FUNC key enters 15 SET lamp is out It displays Code 15 of PG Group W a A i Code change in PG Group Moving from code 1 to code 15 in PG group It displays Code 1 of PG Group Keep pressing UP A key until P 15 is e e e _ displayed It displays Code 15 of PG Group N v aa be im Some codes will be skipped in the middle of increment amp decrement V for code change in PG Group That is because it is programmed that some codes are intentionally reserved for later use or the codes user does not use are invisible For details refer to the table of functions in Chapter 7 5 5 Chapter 5 Loader Frequency setting When changing RUN frequency to 30 05 Hz in Drive Group Ca ZY ca ZY Co i e Drive group noe It displays Target Frequency the 1st code of Drive Group Press FUNC key SET lamp lights up k 1 1
6. Maximum Surrounding Air Temperature of 40 C UL508C 5cm 5cm lt Ambient air Temp Checking Location gt The inverter will be very hot during operation Install it on a flame retardant surface nverter is a heating source so the installation place needs enough space for proper heat dissipation In case installed in a panel without ventilating opening secure space as presented in Figure 1 if the inverters are installed in a row make sure to leave space between and among them as seen in Figure 2 Note that side space may vary depending on a panel s cooling efficiency Figure 1 Figure 2 Protect from high temperature and high moisture and or direct sunlight nstall the inverter inside a totally enclosed panel to protect against oil mist water or dust 2 1 Chapter 2 Installation When two or more inverters are installed inside a panel the inverters and fans must be installed in proper positions with extreme care install the inverter using screws or bolts to insure the inverter is firmly fastened lt For installing multiple inverters in a panel gt A Caution Arrange hot air from the inverters is discharged when installing them on a panel X shows incorrect layout example AX Caution A fan is to be installed so that the air inside the inverter is well discharged as seen in the
7. Trip information BIT 0 OCT BIT 1 OVT BIT 2 EXT A BIT 3 EST Emergency Stop BIT 4 COL BIT 5 GFT Ground Fault BIT 6 OHT Over Heat BIT 7 GCT Ground Current Trip BIT 8 OLT Overload trip BIT 9 HW Diag BIT10 EXT B BIT11 EEP Parameter Write Error BIT12 BIT13 PO Phase Open BIT14 IOLT BIT15 LVT LS industrial Systems Chapter 14 COM Option RS 485 Address Parameter Scale Unit IRW Data value BIT 0 P1 BIT 1 P2 h0010 Input terminal status R BIT 2 P3 BIT 3 P4 BIT 4 P5 h0011 Output terminal status R a BIT 7 30AC h0012 Reserved h0013 Reserved h0014 Reserved h0015 RPM R See Function List The changed value in Common area affects the current setting but returns to the previous setting when power is cycled or Inverter is reset However changing value is immediately reflected in other parameter groups even in the case of Reset or Power On Off DRV group Address 2 3 epi mre Code Parameter Initial VENG Min D100 53504 D00 Cmd Freq 0 Max Freq 0 D101 53505 D01 ACC 50 60000 0 D102 53506 D02 DEC 100 60000 0 D103 53507 DO3 DRV 1 3 0 D104 53508 D04 FRQ 0 4 0 D105 53509 D05 ST1 1000 Max Freq 0 D106 535
8. Unpacking amp Unpack the package and check the inverter type output ratings on the nameplate and Inspection whether the inverter is intact In addition inspect the inverter for any damage that may have occurred during shipping SVOO4iIES 1C Inverter type INPUT 200 230V 1 Phase Rated Input spec 5 5A 50 60Hz OUTPUT E Input V 3 Phase Rated output spec 2 5A 0 1 200Hz 0 5 HP 0 4kW D Inverter capacity i Mn nnn iit ill Il Barcode and serial number 06080800001 LLS industrial systems Go itd Made in KOREA PNM oY Industrial Systems Co Ltd Made in KOREA maniitachinnascousty SV 004 iE5 1 C Motor rating Series name Input power RS 485 option Extra small Single phase 001 0 1 kW 1 C No option commercial 200V inverter 3 Phases l 002 0 2 kW 2 No option 200V 004 0 4 kW Accessories If you have found any discrepancy damage etc contact your dealer or sales representative refer to the rear cover page of this manual Preparations of Instruments and parts to be prepared depend on how the inverter is operated Prepare instruments and optional additional equipments and parts as necessary parts required for operation Installation To operate the inverter with high performance for a long time install the inverter considering a proper place and the correct direction with proper clearances Wiring Connect the power supply motor and operation
9. fault current the function is active erating The inverter turns off its output when unbalanced output current occurs due to RS abnormal situation such as ground fault during run and one of U V W gets C j fault current overcurrent gt Fa Inverter The inverter turns off its output when the output current of the inverter flows more L HA Overload than the rated level 150 for 1 minute mra Overload The inverter turns off its output if the output current of the inverter more than the CARE trip motor rated current P25 flows A Inverter The inverter turns off its output if the heat sink overheats due to a damaged cooling C j overheat fan IREN Inverter output is blocked when one of 3 phases gets opened or main condenser is A KOR an outworn resulting in excessive DC voltage variation Detection time varies depending on inverter output current Output The inverter turns off its output when the one or more of the output U V W phase is open The inverter detects the output current to check the phase loss of the Phase loss output The inverter turns off its output if the DC voltage of the main circuit increases higher an than 400 V when the motor decelerates This fault can also occur due to a surge voltage generated at the power supply system Low The inverter turns off its output if the DC voltage is below 180V because of voltage insufficient voltage input torque 13 1 Chapter 13 Troubleshooting and Maint
10. and ends with EOT Acknowledge Response starts with ACK and ends with EOT Negative Acknowledge Response starts with NAK and ends with EOT Drive Number is the number of drives and indicated in 2 bytes ASCII HEX ASCII HEX Hexadecimal consists of 0 9 A F Character ASCII HEX Command R 52h Read W 57h Write X 58h Request for monitoring registration Y 59h Action for monitoring registration Data ASCII HEX Ex when data value is 3000 3000 dec 0 B B 8 h gt 30h 42h 42h 38h Error code ASCII 20h 7Fh Receive Send buffer size Receive 39 bytes Send 44 bytes Monitor register buffer 8 Word SUM to check the communication error SUM ASCII HEX format of lower 8 bit of Drive No CMD DATA 14 5 Chapter 14 COM Option RS 485 eT Ex Command Message Request for reading one address from address 3000 Number of ENQ Drive No CMD Address SUM EOT address to read 05h 01 HR 3000 4 A7 04h 1 byte 2 bytes 1 byte 4 bytes 1 byte 2 bytes 1 byte SUM 0 17 R 3 0 0 0 17 30h 31h 52h 33h 30h 30h 30h 3th 1A7h Control values such as ENQ ACK NAK are excluded Detail communication protocol 1 Request for Read Request for read successive N numbers of WORD from address XXXX
11. Applying input power supply to the output terminals U V and W causes internal inverter damage Use ring terminals with insulated caps when wiring the input power and motor wiring Do not leave wire fragments inside the inverter it can cause faults breakdowns and malfunctions Never short P1 or P with N Shorting terminals may cause internal inverter damage Do not connect static condenser surge killer or radio noise filter to the output of the inverter Otherwise the inverter s protection function starts working or it may cause condenser or surge suppressor broken The inverter is delivered that P P1 are connected to short circuit 3 3 Grounding Specification WARNING Use the Type 3 grounding method Ground impedance Below 100 Use the dedicated ground terminal to ground the inverter Do not use the screw in the case or chassis etc for grounding Grounding procedure 1 Remove the front cover 2 Connect the Grounding wire to the ground terminal as shown above N CAUTION Follow the grounding specifications 001iE5 002iE5 004iE5 1 2 Wire size 14AWG 2mm Lug spec 14AWG 2mm 40 Grounding method Special type 3 3 2 Chapter 3 Wiring 3 4 Control Terminal Wiring Specification Terminal description COM optional terminal P1 P2 P3 P4 P5 VR AIL AM CM T M Terminal d
12. Negative response NAK Drive No CMD Error code SUM EOT 15h 01 1F W mi XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total Byte 9 3 Request for Monitor Register This is useful when constant parameter monitoring and data updates are required periodically Request for Register of n numbers of Address not consecutive ENQ Drive No CMD h Address SUM EOT address to read 05h 01 1F x 1 4 n XXXX XX 04h 1 byte 2 bytes 1 byte 1 byte n 4 byte 2 byte 1 byte Total Byte 8 n 4 Max 24 3 1 Acknowledge Response ACK Drive No CMD SUM EOT 06h 01 1F X XX 04h 1 byte 2 bytes 1 byte 2 bytes 1 byte Total Byte 7 14 7 Chapter 14 COM Option RS 485 Ulm 3 2 Negative Acknowledge Response NAK Drive No CMD Error code SUM EOT 15h 01 1F X San XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total Byte 9 4 Action Request for monitor register Request for read of address registered by monitor register ENQ Drive No CMD SUM EOT 05h 01 1F y XX 04h 1 byte 2 bytes 1 byte 2 bytes 1 byte Total Byte 7 4 1 Acknowledge response
13. Operation 2 O 11 10 select bit when setting when the when the the number trip other low voltage of auto than low trip occurs restart voltage trip try P38 occurs Set bit 2 bit 1 bit 0 0 E 4 E z v 2 v 3 F vi 4 7 g g 5 v 7 6 Vf 7 7 a 7 7 P79 Inverter number 1 250 Set for RS 485 communication 1 O 14 3 P80 Baud rate 0 2 Select the Baud rate of the RS 485 2 O 14 3 0 2400 bps 1 4800 bps 2 9600 bps P81 Drive mode 0 2 It is used when freq command is given via Analog 0 O 12 4 select after loss signal volume Al or RS 485 of frequency 0 Continuous operation at the frequency command before its command is lost 1 Free Run stop Output cut off 2 Decel to stop P82 Wait time after 0 1 Time inverter determines whether there is the 1 0 O loss of 120 input frequency command or not If there is no frequency sec frequency command input during this time command inverter starts operation via the mode selected at P81 P83 Communication 2 100 When RS 485 communication waiting time from 5 O time setting ms TX to the next TX 7 13 Chapter 7 Function List lll PG Group Min Max Aue Factory Display Name Description during Page EWE defaults run P84 Parity stop bit O 3 Sets communication parity and stop bit 0 O setting Parity bit Stop bit 0 1
14. Range Initial Unit Multi function output terminal PG Group P77 ka 6 0 17 17 selec Inverter overload prevention function is activated when the current above inverter rated current flows At the moment the operation time becomes shorter as larger output current is gt Multi function relay 30BC is used to output it to external device during inverter overload trip gt Inverter overload trip operates as follows However level and time may vary automatically in accordance with motor type depending on settings including carrier frequency Detection time min 1 min Continuous 150 Output current rating Inverter rating 12 5 Chapter 13 Troubleshooting and Maintenance 13 Troubleshooting and Maintenance 13 1 Protective Functions AN Caution damage to the equipment When a fault occurs the cause must be corrected before the fault can be cleared If protective function keeps active the inverter should restart after clearing the cause s Or it may lead to reduction in product life and Protection of Inverter output current and input voltage Protective sae Fault display function Description mara Soned The inverter turns off its output when the output current of the inverter flows more ee than 200 of the inverter rated current ree Ground The inverter turns off its output when a ground fault occurs on the output as long as L
15. UAE Address B tower 17th Floor Beijing Global Trade Center building Address P O BOX 114216 API World Tower 303B Sheikh No 36 BeiSanHuanDong Lu DongCheng District Beijing China Zayed road Dubai UAE e mail hwyim Isis biz Tel 86 10 5825 6025 Tel 971 4 3328289 Fax 971 4 3329444 E LS Industrial Systems Guangzhou Office gt gt China LS VINA Industrial Systems Co Ltd gt gt Vietnam Address Room 1403 14F New Poly Tower 2 Zhongshan Liu Address LSIS VINA Congty che tao may dien Viet Hung Rad Guangzhou China e mail zhangch lgis com cn Dong Anh Hanoi Vietnam e mail srjo hn vnan vn Tel 86 20 8326 6754 Fax 86 20 8326 6287 Tel 84 4 882 0222 Fax 84 4 882 0220 E LS Industrial Systems Chengdu Office gt gt China E LS Industrial Systems Hanoi Office gt gt Vietnam Address Room 2907 Zhong Yin B D No 35 Renminzhong 2 Address Room C21 5th Floor Horison Hotel 40 Cat Linh Road Chengdu China e mail hongkonk vip 163 com Hanoi Vietnam Tel 86 28 8612 9151 Fax 86 28 8612 9236 Tel 84 4 736 6270 1 Fax 84 4 736 6269 E LS Industrial Systems Qingdao Office gt gt China Dalian LS Industrial Systems co Ltd gt gt China Address 12th Floor Guodong building No52 Jindun Road Address No 15 Liaohexi 3 Road economic and technical Chengdu China e mail bellkuk hanmail net development zone Dalian China e mail lixk Igis com cn Tel 86 532 580 2539 Fax 86 532 583 3793 Tel 86 411 8273 7777 Fax 86 411 8730 7560 LS
16. Using external current 2 Using external voltage Al CM Al CM 00020 0 O10 OO FOO UIO U OJO U OUO Josal TOOT OTT 229999998 eegesgeesg 0 20mA 0 10Vdc 3 Using variable resistor l tas eos VRAI CM The setting direction of switch in the above figure 5G OOOO OIO O O is in black leaecleedecal i i i 1 10kQ J 3 4 Chapter 4 Peripheral 4 Peripheral 4 1 Configuration of Peripherals Correct peripherals must be selected and properly connected An incorrectly applied or installed inverter may result in system malfunction or reduction in product life as well as component damage You must read and understand this manual thoroughly before proceeding AC power input Peripheral Name Caution Use the power supply within the permissible range of Input power l inverter input power rating Refer to Page 15 1 Select circuit breakers with care A large inrush MCCB or ELB current may flow in the inverter at power on l Install it if necessary When installed do not use it for Magnetic l l PON the purpose of starting or stopping Otherwise it may contactor cause the reduction of product life The reactors must be used when the power factor is to be improved or the inverter is installed near a large AC or DC reactors power supply system 20times and more than its cap and wiring distance within 10m Maintain the ambient temperature within the Installation and permissible range because the life is
17. i ee Confirming 10 00 press FUNC key 10 00 blinks quickly as a whole Press FUNC key once more Target frequency is changed to 10 00Hz anne Turn on the switch between P1 FX and CM terminals FWD forward run lamp of the inverter display blinks and accelerating frequency is P aod displayed on the LED When target run frequency 10Hz is reached 10 00 is displayed Turn off the switch between P1 FX and CM terminals FWD lamp begins to blink and decelerating frequency is displayed on the LED 7 a occ When run frequency is reached to OHz RUN and FWD lamp turn off and target frequency 10 00 is displayed Wiring diagram 220 Vac BS Iu g lt c P Pi ON PA FX aa P1 FX CM OFF I e ne Operating pattern 10 Hz wu 6 1 Chapter 6 Basic Operation eT f setting frequency with volume resistance on the loader and commanding operation on the inverter s terminal No Indication Operation amp description f yarara Target frequency the first code of Drive Group when turning it on D _ Press UP A key four times P c_n Moved to a code to change a frequency setting mode ol Yo Press FUNC key 4 The current frequency setting mode is set to 0 frequency setting using loader Press UP A key two times Check 3 frequency setting by loader s volu
18. sec level current P25 flows for overload trip time P27 Stall 0 7 Sets stall prevention function 0 X 12 1 prevention Func During During During select dec constant run acc Set bit 2 bit 1 bit 0 0 E z 1 2 g Ye 2 i 7 3 7 y 4 p A 5 v v 6 v vV 7 7 v v v P28 Stall 30 150 It sets the amount of current to activate stall 150 X 12 1 prevention prevention function based on the percentage of level the motor rated current P43 P29 Save 0 1 It decides whether to save the specified frequency 0 X 10 4 up down during up down operation frequency If 1 is selected the up down frequency is saved in P30 Save It saves the frequency before the inverter stops or 0 00 10 4 Up Down decelerated 2 Set P24 and P29 to 1 to display this parameter 7 5 Chapter 7 Function List lll PG Group Min Max 7A Factory Display Description during Page range defaults run P31 Dwell 0 1 200 When run frequency is issued motor starts to 5 00 X 10 5 frequency Hz accelerate after dwell frequency is applied to the motor during dwell time P32 It can be set within max frequency P16 and start frequency P 18 P32 Dwell time 0 10 Sets the time for dwell operation 0 0 r sec P33 Operator s 0 7 Sets fault detection items at operator s discretion 0 O 12 2 fault bit detection Func Earth Input phase Output det
19. to 1 z In 0 00 frequency is changed upon pressing the Up A Down key In this case UP Down keys serve as volume resistance The value is settable less than the max frequency P16 Using Loader s volume resistance run in case of Frq 3 gt SV iE5 series basically offer volume resistance on the inverter s loader for frequency command Through this volume resistance it supplies 0 5 V and enables frequency setting At the moment voltage input is indicated as input value gt Loader volume is getting larger as it rotates clockwise Increase Decrease 9 1 Chapter 9 Basic Functions Ul Frequency setting with the loader s volume resistance V0 Group Code Parameter Name Setting Range Initial Unit Drive Group 0 0 Frequency Command Hz Frq Frequency setting mode 3 0 4 0 PG Group P60 Filter time constant for VO input 10 0 9999 10 P61 VO input Min voltage 0 100 0 P62 Frequency corresponding to P61 0 200 0 00 Hz P63 VO input max voltage 0 100 100 P64 Frequency corresponding to P63 0 200 60 00 Hz n Select 3 in Frq code of Drive group It is possible to monitor frequency setting in Command Frequency Code 0 0 of Drive Group gt P6O Filter time constant for VO input Effective for eliminating noise in the frequency setting circuit Increase the filter time constant if steady operation cannot be performed due to noise A la
20. 1 When AC input power is applied to the inverter with drv set to ON motor starts acceleration It is inactive when it is operated by RUN key Caution Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power Input voltage Time Time Frequency Operation command P34 0 9 7 Chapter 9 Basic Functions Restart after fault reset Group Code Parameter Name Setting Range Initial Unit Drive Group drv Drive mode 1 2 0 3 1 PG Group P35 Restart after fault reset selection 1 0 1 0 z Set P35 code to 1 n When AC input power is applied to the inverter with drv set to ON motor starts acceleration It is inactive when it is operated by RUN key Caution Particular attention must be directed to this function due to potential hazard as motor starts to run suddenly after the fault is cleared Reset Operation P35 0 P35 1 9 4 Accel Decel time and pattern setting Accel Decel time setting based on Max frequency Group Code Parameter Name Setting Range Initial Unit Drive Group ACC Accel time 0 6000 5 0 Sec dEC Decel time 0 6000 10 0 Sec PG Group P16 Max freq 0 200 60 0 Hz Set the desired Accel Decel time at ACC dEC code in Drive group Accel decal time means the time accelerating decelerating from starting fre
21. 485 network and may be monitored or controlled by a single PLC or PC 14 2 Specifications Performance Specifications COM method RS 485 Transmission form Bus method Multi drop Link System Inverter SV iE5 series Converter RS232 converter Connectable drives Max 16 Transmission distance Max 1 200m within 700m recommended Hardware specification Item Specification Installation Use S S terminals on control terminal block Power supply Use Insulated power from the inverter power supply Communication specification Communication speed 9 600 4 800 2 400 bps selectable Control procedure Asynchronous communication system COM system Half duplex system Character system Binary Modbus RTU ASCII LSBUS Stop bit length 1 bit 2bit CRC check 2 bytes Parity check None 14 1 Chapter 14 COM Option RS 485 14 3 Installation Connecting the communication line Connect wire to the inverter s S S terminals of the control terminals as shown in the below figure Use CM terminal on the lower control terminal for COM signal shield ground COM dedicated terminal is delivered with iE5 COM optional product NE EE HE S P S N srop iN max Use CM terminal if using shield wiring PC Inverter connection Upper controls 232 485 converter PC laptop PLC and etc The number of drives to be connected is
22. Contents 1 Basic Information amp Precaution sa foscecsscazsicserd sna satsneatancazubsutsavacddesnclayondssaassausesineseives clexicucvenasanmsseccss adsnctaisacdenendcaed 1 1 1 1 Important precautions nren E 1 1 1 2 Parts Names amp Details eeecssssieesriesersrsnseserrrerdssnsresrerursadaoruatatsruddatanuuatdesnaddatanueaddauneddtanuadatnoaiaddanaaddaaa 1 2 1 3 Assembling amp Disassembling sssssssssessssrsreeesrsrerssoreusersineeusaonturarstoeunenonsasaeseptsnadessntaedentendntsesueadsenedaae 1 3 2 pstallatioNspsn a E E E E ERE aa 2 1 2 1 Installation PreCaUtiOnS sisrate icare ieie a erriei aaa EPE EESE ATEEN SASALAR TEER AEA EEU ESAE SEEE ia 2 1 2 2 DIMENSIONS sg stent cee eg ce ages a A Ea i EENE 2 4 3 WIIN eee S E E E E E E E 3 1 3 1 Control Terminal Wiring Diagram asics tats cscs cecaticacancacxensudeeacataaeatascresunceusstedusacweywonseyaaaansannencmaeantedeesntyies 3 1 3 2 Power Terminal Wiring Diagram ccc 0 22 cece ateceesi nina netnetenua cine anniadenasine 3 1 3 3 Grounding Specification Maer ener t ena Reenter ae eee en ne nee ne Ree ee ee en nee eer ne ore 3 2 3 4 Control Terminal Wiring Specification i ah apc eae cea Lacs sea ncacccaseeecies tiabaadss at obepaadecesateabncencudbanaalsnads 3 3 3 5 PNP NPN Modes SWite Migxs issesccivsticisaliatuceeieten stacy sdias ts caeuattadaaiacouasyeiedseasdvundeucadane uate eu taamalenadaneieies 3 4 ES Peripheral ene E 4 1 4 1 Configuration of PSTD MGT AUS ccnats ta sarencacconstteas
23. D219 53785 P25 OLT level 180 200 50 D21A 53786 P26 OLT time 600 600 D21B 53787 P27 Stall prev 0 7 D21C 53788 P28 Stall level 150 150 30 D21D 53789 P29 Up Down Save select 0 1 0 D21E 53790 P30 Up Down Save Freq 0 Max Freq 0 D21F 53791 P31 Dwell freq 500 Max Freq startFreq D220 53792 P32 Dwell time 0 100 0 14 12 Chapter 14 COM Option RS 485 Code Parameter Initial D221 53793 P33 Trip select 0 3 0 D222 53794 P 34 Power on run 0 1 0 D223 53795 P35 RST restart 0 1 0 D224 53796 P36 Speed Search 0 50 0 D225 53797 P37 SS Sup Curr 100 200 80 D226 53798 P38 Retry number 0 10 0 D227 53799 P39 Retry delay 10 600 0 D228 53800 P40 Motor select 0 2 0 D229 53801 P41 Pole number 4 12 2 D22A 53802 P42 Rated Slip freq 200 1000 0 D22B 53803 P43 Rated Curr 10 255 0 D22C 53804 P44 Noload Curr 5 255 0 D22D 53805 P45 Carrier freq 30 100 10 D22E 53806 P46 Control Mode 0 2 0 D22F 53807 P47 PIP gain 3000 9999 0 D230 53808 P48 PIl gain 100 3200 10 D232 53810 P50 PI F gain 0 9999 0 D233 53811 P51 Pl output freq H limit 6000 Max Freq PI output freq L limit _ PI output freq H D234 53812 P52 PI output freq L limit 50 mit startFreq D235 53813 P
24. Dwell time 0 10 0 0 sec x In this setting a motor begins to accelerate after dwell operation is executed for dwell time at the specified dwell frequency n It is mainly used to release mechanical brake in elevators after operating at dwell frequency gt Dwell frequency This function is used to output torque in an intended direction It is useful in hoisting applications to get enough torque before releasing a mechanical brake Rated Slip frequency is calculated by the formula shown below 10 5 Chapter 10 Advanced Functions pai a 120 where f rated slip frequency f rated frequency rpm motor rated rom P no of motor poles i e rated frequency 60Hz rated rom 1740rpm No of poles 4 1740 x 4 120 fy 60 21H oe Dwell time Dwell frequency Start frequency Frequenc Operation command 10 6 Slip Compensation Control Group Code Parameter Name Setting Range Initial Unit PG Group P40 Motor type select 0 1 0 4 P41 No of motor poles 2 12 4 P42 Rated slip frequency 0 10 Hz P43 Motor rated current 0 0 25 5 A P44 Motor no load current 0 0 25 5 A P46 Control mode select 1 0 2 0 Set P46 to 1 Slip compensation control n This function enables the motor to run in constant speed by compensating inherent slip in an induction motor P46 Set the motor type connected
25. It can be prevented using P10 before starting DC brake 10 1 Chapter 10 Advanced Functions Starting DC brake Group Code Parameter Name Setting Range Initial Unit PG Group P13 DC brake start voltage 0 200 50 P14 DC brake start time 0 60 0 sec n P13 It sets the level as a percent of Motor rated current n P14 Motor accelerates after DC voltage is applied for the set time Caution If excessive DC Brake voltage is set or DC Brake time is set too long it may cause motor overheating and damage to the motor gt Setting P13 or P14 to 0 will disable Starting DC brake gt t After P14 the frequency starts accelerating DC brake at a stop Group Code Parameter Name Setting Range Initial Unit PGGroup P13 DC brake start voltage 0 200 50 PG Group Multi function input terminal P3 function P68 a 11 0 24 2 selec n P13 It sets the level as a percent of Motor rated current Select a terminal to issue a command of DC brake at a stop among P1 to P5 x If P3 terminal is set for this function set P68 to 11 DC brake at a stop Caution If excessive DC Brake voltage at a stop is set or DC Brake time is set too long it may cause motor overheating and damage to the motor 10 2 Chapter 10 Advanced Functions 10 2 Jog operation Group Code Parameter Name Setting Range Initial Unit PG Group P15 Jo
26. Maintenance 13 2 Fault Remedy N Caution If any trouble occurs due to overcurrent make sure to restart after eliminating the causes because power semiconductor element inside the inverter may be broken Protective function Cause Remedy Accel Decel time is too short compared to the inertia of the load GD Load is greater than the inverter rating inverter output is issued when the motor is free running Increase the Accel Decel time Replace the inverter with appropriate capacity Resume operation after stopping the Overcurrent Output short circuit or ground fault has motor or use P36 Speed search occurred Check output wiring Mechanical brake of the motor is Check the mechanical brake operating too fast T f L Ground fault has occurred at the output Check the wiring of the output terminal fault QO e Q 3 O0 Oo Cc gt 5S me OL wiring of the inverter The insulation of the motor is damaged due to heat Replace the motor gt a j gt TI P gt o z 2 gal 3 D ips IS a fo er i ke D Qa Load is greater than the inverter rating Torque boost scale is set too large Upgrade the capacity of motor and inverter or reduce the load weight Reduce torque boost scale one of H E Cooling system has faults J Ambient temperature is too high Check for alien substances clogged in the he
27. R W BIT 1 Forward Run BIT 2 Reverse Run i BIT 3 Fault Reset RESET BIT 4 Emergency Stop EST BIT 5 13 15 Not Used BIT 6 7 00 terminal 01 loader n0006 Drive mode 10 Reserved 11 Com operation BIT 8 12 frequency arrival info 00000 DRV 00 00001 multi step 1 R 00010 multi step 2 00011 multi step 3 00100 UP 00101 Down 00110 Up down zero 00111 Al input 01000 JOG 01001 Loader volume 10010 reserved 10011 Com operation 10100 11111 reserved h0007 Acc Time 0 1 sec RAW See Function List h0008 Dec Time 0 1 sec R W_ See Function List h0008 14 9 Chapter 14 COM Option RS 485 Address Parameter h0009 Output Current Scale Unit E Data value 0 1 A R See Function List HO00A Output Frequency 0 01 Hz See Function List H000B Output Voltage 0 1 V See Function List HO00C DC Link voltage 0 1 V R R R See Function List H000D Reserved h000E Status of Inverter BIT 0 Stop BIT 1 Forward running BIT 2 Reverse running BIT 3 Fault Trip BIT 4 Accelerating BIT 5 Decelerating BIT 6 speed arrival BIT 7 DC Braking BIT 8 Stopping BIT10 Brake Open BIT11 Forward run command 1 BIT12 Reverse run command 1 BIT13 REM R S BIT14 REM Freq hOOOF
28. Stop Bit 1 2 Stop Bit 2 Odd Parity 1 Stop Bit 3 Even Parity 1 Stop Bit P85 Parameter 0 3 Initialize the parameters set by a user to 0 X 10 13 initialization factory defaults 0 z 1 Initialize both groups 2 Initialize Drive Group 3 Initialize PG Group P86 Password 0 FFFF Enter password to prohibit parameter 0 O 10 14 registration change Set it as hexadecimal number P87 parameter 0 FFFF Prohibit or cancel parameter change 0 O 10 15 change prohibition by using the password set in prohibition P86 UL Unlock Enable parameter change L Lock Disable parameter change P88 Software Display inverter software version Refer to X version manual version P89 Selecting 0 1 0 Modbus RTU 0 X communication 1 LSBUS protocol 7 14 Chapter 8 Control Block Diagram 8 Control Block Diagram 8 1 Control Flow Frequency setting Accel Decel 8 2 Frequency Setting amp Drive Mode Setting Loader key i Analog input filter Loader volum Al Digital input filter Analog input scale PG group P56 P64 Frequency setting setting 1 Loader key setting 2 2 Al analog input 3 Loader volume resistance Jog Multi step operation via multi function Step frequency terminal setting Max Min frequency PG group FX RX operation command setting via multi function terminal 3 Wire operation setting operation PG group frequency P66 P70 PG group Q O O 15 1
29. gt In the Squared V F pattern to secure operation torque it is practically realized with approximate value to 1 4 squared Output voltage adjustment Code Parameter Name Setting Range Initial Unit PG Group P23 Output voltage adjustment 40 110 100 This function is used to adjust the output voltage of the inverter This is useful when you use a motor that has a rated voltage lower than the input voltage Voltage 100 set up 100 709 70 set up o Torque boost Base frequency 9 12 Chapter 9 Basic Functions Manual torque boost Group Code Parameter Name Setting Range Initial Unit PG Group P19 Torque boost select 0 0 1 0 P20 Torque boost in forward direction 0 15 5 P21 Torque boost in reverse direction Set P19 code of PG Group to 0 manual torque boost The values of Torque boost in forward reverse direction are set separately in P20 and P21 Caution If the boost value is set much higher than required it may cause motor overheating due to over energizing Voltage 100 Without torque FX boost torque boost RX torque boost Auto torque boost Group Code Parameter Name Setting Range Initial Unit PG Group P19 Torque boost select 1 0 1 0 PG Group P44 No load motor current 0 1 25 5 A Set P19 code of PG Group to 1 auto torque boost Inverter automatically ca
30. gt Up down Save function If P29 Save up down frequency is set to 1 the frequency before the inverter was stopped or decelerated is saved in P30 P29 Save up down frequency 0 Remove save up down frequency select 1 Set save up down frequency P30 Save up down frequency Up down frequency saved gt The Up down frequency can be initialized by setting of the multi function input terminal as Up Down Save Frequency Initialization gt If Up Down Save Frequency Initialization signal is input while the multi function input Up or Down function is applied this signal is ignored Save frequency Output frequency command FX 10 4 Chapter 10 Advanced Functions 10 4 3 Wire operation Group Code Parameter Name Setting Range Initial Unit PG Group P66 Multi function Input terminal P1 select 0 0 24 0 P70 Multi function Input terminal P5 select 17 4 n Select a terminal from P1 P5 for use as 3 Wire operation 7 If P5 is selected set P70 to 17 3 Wire operation FX P66 0 RX P67 1 3 Wire P70 17 gt Input signal is latched saved in 3 Wire operation Therefore inverter can be operated by Push button switch gt The bandwidth of pulse t should not be less than 50msec 10 5 Dwell operation Group Code Parameter Name Setting Range Initial Unit PG Group P31 Dwell frequency 0 200 5 0 Hz P32
31. in the equipment damage Reversing the polarity of the terminals could damage the inverter The only authorized and skilled person should perform wiring and inspections Always install the inverter before wiring 3 Trial run Check all parameters during operation Changing parameter values might be required depending on the load Always apply permissible range of voltage to the each terminal as indicated in this manual Otherwise it could lead to inverter damage 4 Operation precautions Note that if the Auto restart function is selected you must stay away from the equipment as a motor will restart suddenly after an alarm stop The Stop key on the keypad is activated only when the setting has been made Prepare an emergency stop switch separately lf any fault is reset with the reference signal present a sudden start will automatically occur Check that the reference signal is turned off in advance Otherwise an accident could occur Do not modify or alter the inverter without permission Do not use a magnetic contactor on the inverter input for frequent starting stopping of the inverter Use a noise filter to reduce the effect of electromagnetic interference Otherwise nearby electronic equipment may be affected ln case of input voltage unbalance install AC reactor Power Factor capacitors and generators may become overheated and damaged due to potential high frequency noise transmitted from inverter Before oper
32. of its inverter rating if it operates within the rated output 0 1kW 0 2kW and 0 4kW inverter types Inverter DC link voltage can vary depending on output load quantity Therefore Low Voltage trip Lvt may WwW occur when instant power failure is maintained over 15msec or output is higher than its rating WwW Instant power failure specification is applied when input voltage to Inverter is 200 230V AC ww Adjust P37 speed search current level in accordance with motor inertia to accelerate without trip by detecting idle rotation speed quickly when operation characteristics would be improved if accurately entering motor no load current 10 11 Chapter 10 Advanced Functions 10 9 Auto Restart Operation Group Code Parameter Name Setting Range Initial Unit PG Group P38 No of auto restart try 0 10 0 P39 Auto restart time 0 60 1 0 sec n Set the frequency of auto restart activated in P38 Used to avoid system down which is caused by internal protection function activated by causes such as noise P38 If run command is entered after trip as inverter prevention function is active it automatically restarts in the time set in P39 Auto restart will become active after the P38 which is reduced by 1 when it is active If the trip outnumbers the preset restart try auto restart function is deactivated If the setting is reset via the control terminal or the STOP key o
33. sensitive to the wiring temperature Incorrect terminal wiring could result in equipment damage Do not connect a static condenser surge suppressor Inverter output l P or radio noise filter to the output side of the inverter 4 1 Chapter 4 Peripheral 4 2 Recommended MCCB and Magnetic Contactor 001iE5 1 5A 5A GMC 9 7A 002iE5 1 10A 10A GMC 12 9A 004iE5 1 15A 15A GMC 18 13A ABS33b EBS33b 001iE5 2 3A 3A GMC 9 7A 002iE5 2 5A 5A GMC 9 7A 004iE5 2 10A 10A GMC 12 9A 4 3 Recommended Reactors 001iE5 1 4 2mH 3 5A 10mH 3A 002iE5 1 20A 4 2mH 3 5A 10mH 3A 004iE5 1 20A 5 1mH 5 4A 7mH 5A 001iE5 2 20A 4 2mH 3 5A 10mH 3A 002iE5 2 20A 4 2mH 3 5A 10mH 3A 004iE5 2 20A 4 2mH 3 5A 7MH 5A 4 2 Chapter 5 Loader 5 Loader 5 1 Configuration FWD REV LED SET LED RUN LED 7 Segment LED UP DOWN SHFT FUNC RUN STOP RESET Volume Resistance STOP key of the inverter iE5 also contains reset function which is used to cancel trip Trip may be cancelled by using this key Display Description FWD On during forward run REV On during reverse run SET On during parameter setting AN AENA E RUN On during inverter operation 7 Segments Displaying operation status and parameter information Key Name Descr
34. to the inverter output side Motor type select 10 6 Chapter 10 Advanced Functions P41 Enter the pole number on the Motor nameplate gt P42 Enter the slip frequency in accordance with the following formula and motor nameplate 7 7 rpm x P s f 120 where f rated slip frequency f rated frequency rpm motor rated rpm P motor pole number i e rated freq 60Hz rated rom 1740rpm poles 4 1740x4 120 f 60 2tt gt Motor function codes per motor type are summarized as follows Enter motor parameter if any change is required Factory defaults per motor type Motor type kW Rated current A No load current A Rated slip frequency Hz 0 1 0 6 0 4 2 0 0 2 1 1 0 7 2 33 0 4 1 8 1 2 3 00 ww P43 Enter the motor nameplate rated current WwW P44 Enter the measured current when the motor is running at rated frequency after the load is removed Enter 50 of the rated motor current when it is difficult to measure the motor no load current WwW Induction motor has a large difference between motor rated rom and frequency synchronous speed depending on load rate Therefore it is recommended to use slip compensation control to reduce the difference gt Set torque boost within 2 for slip compensation operation Excessive torque boost may cause a huge error in slip speed because motor may get overexcitation in low speed RPM Synchronous
35. 0 Set 0 T z 2 a 2 3 3 z v 4 v g 5 v v 6 v i 7 v v Select the desired item to be output 11 6 Chapter 11 Monitoring gt P78 When 17 Fault display is selected in P77 Multi function output relay will be activated with the value in P78 0 FDT 1 gt Check whether the output frequency matches the user setting frequency gt Active condition Absolute value preset frequency output frequency lt Frequency Detection Bandwidth 2 Group Code Parameter Name Setting Range Initial Unit PG Group P76 Detected frequency bandwidth 0 200 10 0 Hz Can not be set above max frequency P16 gt When setting P76 to 10 0 40Hz 20Hz Frequency settin 40Hz 35Hz 15Hz Ataks Frequenc Multi output Operation 1 FDT 2 command gt Activated when the preset frequency matches frequency detection level P75 and FDT 1 condition is met gt Active condition Preset frequency FDT level amp FDT 1 Group Code Parameter Name Setting Range Initial Unit PG Group P75 Detected frequency 0 200 30 0 Hz P76 Detected frequency bandwidth 10 0 Cannot be set above Max frequency P16 When setting P75 and P76 to 30 0 Hz 50Hz and 10 0 Hz respectively Frequency sonz setting 25Hz Frequenc Multi output relay Operation command Chapter 11 Monitoring UO 2 FDT 3 gt Activated when run frequency meets the following co
36. 1 P2 P3 P4 P5 VR Al FX forward run function Input terminal EST emergency stop RST trip reset Multi 5 amp amp JOG jog operation 12V power 12V 100mA for external volume Analogue frequency input Voltage or current Analogue output 0 10V Input signal common Multi function relay output terminal A contact output B contact output A B contact common Refer to page 3 3 for the dimensions of the control terminal 0 1 0 4kW IE5 Power Terminal Spec wire thickness 16AWG 1 25 mm O wire thickness 16AWG 1 25 mm G wire thickness 14AWG 1 25 mm I O terminal 16AWG 1 25 mm 13 5 0 Terminal torque 3 5 Ib in Z Caution In case of single phase the input power should be connected to R S terminals If connected to T phase the inverter does not work 3 1 Chapter 3 Wiring ST CAUTION Suitable For Use On A Circuit Capable of Delivering Not More Than 5000 RMS Symmetrical Amperes 240 Volts Maximum UL508C Use Copper Conductors Only 75 C only with a torque rating UL508C Make sure the input power is off before wiring When the inverter s input power is cut off after operation wire it after DC circuit voltage inside the inverter is fully discharged by measuring P1 and N with a tester voltameter If there is no tester wire it after the power lamp is completely out
37. 1 S curve pattern operation P8 Stop mode 0 2 0 Deceleration to stop 0 X 9 14 selection 1 DC brake to stop 2 Free run to stop DC brake start 0 1 60 It sets DC brake start frequency 5 00 X 10 1 frequency Hz It cannot be set below start frequency P18 DC brake wait 0 60 When DC brake frequency is reached 0 10 X time sec the inverter holds the output for the setting time before starting DC brake DC brake voltage 0 200 It sets the amount of DC voltage applied 50 X amount to a motor Motor rated current P43 DC brake time 0 60 It sets the time taken to apply DC current 1 0 X sec to a motor Displayed only when P8 is set to 1 DC brake to stop 7 3 Chapter 7 Function List U PG Group Min Max aie Factory Display Name Description during Page range defaults P13 DC brake start 0 200 It sets the amount of DC voltage before a motor 50 10 2 voltage starts to run Motor rated current P43 P14 DC brake start 0 60 It applies the current to a motor for the set time 0 0 time sec before motor accelerates P15 Jog frequency 0 200 It sets the frequency for jog operation It can not 10 00 10 3 Hz be set above the max frequency P16 P16 Max 40 200 This parameter sets the upper limit frequency 60 00 9 8 frequency Hz It is frequency reference for Accel Decel If changing the max frequency all other f
38. 10 D06 ST2 2000 Max Freq 0 D107 53511 D07 ST3 3000 Max Freq 0 D108 53512 D08 CUR 255 D109 53513 D09 RPM 0 1800 0 D10A 53514 D10 DCL 0 65535 0 D10B 53515 D11 USR 0 1 0 D10C 53516 D12 FLT 0 1 0 D10D 53517 D13 DRC 0 1 0 14 11 Chapter 14 COM Option RS 485 i PROGRAM group Address ach lone i Code Parameter Initial D201 53761 P1 Last Fault1 0 1 0 D202 53762 P2 Last Fault2 0 1 0 D203 53763 P3 Last Fault3 0 1 0 D204 53764 P4 Fault Clear 0 1 0 D205 53765 P5 Run Prohibit 0 2 0 D206 53766 P6 ACC Pattern 0 1 0 D207 53767 P7 DEC Pattern 0 1 0 D208 53768 P8 Stop Method 0 2 0 D209 53769 P9 DcBr freq 500 6000 startFreq D20A 53770 P10 DcBlik time 10 6000 0 D20B 53771 P11 DcBr value 50 200 0 D20C 53772 P12 DcBr time 10 600 0 D20D 53773 P13 DcSt value 50 200 0 D20E 53774 P14 DcSttime 0 600 0 D20F 53775 P15 Jog Freq 1000 Max Freq 0 D210 53776 P16 Max Freq 6000 12000 4000 D211 53777 P17 Base Freq 6000 12000 3000 D212 53778 P18 Start Freq 50 1000 10 D213 53779 P19 Trq Boost 0 1 D214 53780 P20 Fwd Boost 50 150 D215 53781 P21 Rev Boost 50 150 0 D216 53782 P22 VF Pattern 0 1 D217 53783 P23 OV adj 100 110 40 D218 53784 P 24 OLT select 0 1 0
39. 11 Monitoring 11 4 Analogue output Group Code Parameter Name Setting Range Initial Unit PG Group P73 Analogue output item select 0 3 0 Analogue output level P74 10 200 100 adjustment Output item and the level from the AM terminal are selectable and adjustable gt P73 The selected item will be output to Analog output terminal AM P73 Analogue output item Item corresponding to 10V select 0 Output frequency Max frequency P16 1 Output current 150 of inverter rated current 2 Output voltage 282Vac Inverter DC link 3 400Vdc voltage gt P74 If you want to use analog output value as a gauge input the value can be adjustable according to various gauge specifications 0 10Vdc 50mA 11 5 Chapter 11 Monitoring 11 5 Multi function output terminal and Relay Group Code bates Range Default Name PG 0 FDT 1 17 Group 1 FDT 2 EP EF i ae e Inverter overload IOL Multi function Motor stall STALL output 8 Over voltage trip Ovt a terminal 9 Low voltage trip Lvt select 10 Inverter overheat OHt 11 Command loss 42 During run 13 During stop 14 j During constant run 15 During speed searching 16 7 Wait time for run signal input ee Fault output Type When setting When the other When the low H26 number of than low voltage voltage trip auto restart tries trip occurs occurs bit 2 bit 1 bit
40. 5 8 2 Frequency Setting amp Drive Mode Setting c ccsccccscsscseseseeeceeceesenseseneneecesanseeeessenenseansesensneeeseaeeenees 8 15 8 3 Frequency Setting Drive Acc Dec Setting and V F Voltage Control ssssssssssssisissssreresrssrsresssreresns 8 16 9 Basic UVM aac sees n cecrccec ekets dceccath nro es ceeea deena teneaetase acl Decetoaeuee se acueeteceeeeadetceteedasts 9 1 9 1 Frequency SORING cesiccesictes cczesscstaped cvasaisnuedls canstveacsediss aAA AAEE AEA NE 9 1 9 2 Multi Step Frequency SUING iascaci aces asst tacuccstacecenas sted ask ocescieaccge eeececdm Risseeedga teen 9 4 9 3 Operating command setting BEV aca scar cece aah ccere cis reer geaeaitec daa cats hen Sederseeemea sa etanaadanceds 9 5 9 4 Accel Decel time and pattern setting sien ccmcesecanost red inediets eae Miacedonsdecnatdletasesaaaesbadcdhaw sina cdeienocsieicuassles 9 8 Contents 9 5 VIE CONTO sisne e E E R EE E A E 9 11 9 6 Stop Method SelCCH eecccceccecceecscescesceeeeeceeeaeesecaeeaeeeceessesessesaesassaseeseeceesaesaesaecassaesacaeceeesaeseeateeseeeereas 9 14 9 7 Frequency Miti arnieniaca svadap areas cattsienduvoselaa alusiess AERE EA ATEN AE 9 15 10 Adyanc d Tr UGTA snrciorinenie nin E O N anna O ENE 10 1 10 1 DG Brake taco caret e A A A css ete E E E 10 1 10 2 Jog operatio enini eee E a a et ec e a a E A a aar aaas 10 3 10 3 UP DOWN Operation cases vcciscctivetacerscievanctcascsheastlacasduzscaivesdans a EE EE E E a E 10 4 10 4 WIG Op
41. 53 PowerOn disp 0 15 0 D236 53814 P54 Rom disp Gain 100 1000 1 D237 53815 P55 Al input filter cont 10 9999 0 D238 53816 P56 Al min Input v i 0 Al max inupt 0 D239 53817 P57 Al min input freq 0 Max Freq 0 D23A 53818 P58 Al max Input v i 1000 1000 Al min input D23B 53819 P59 Al max input freq 6000 Max Freq 0 D23C 53820 P60 Volume input filter cont 10 9999 0 D23D 53821 P61 Volume min input 0 Vol max input 0 D23E 53822 P62 Volume input min freq 0 Max Freq 0 D23F 53823 P63 Volume max input 1000 1000 Vol min input D240 53824 P64 Volume input max freq 6000 Max Freq 0 D241 53825 P65 Anal speed command lost criteria 0 2 0 D242 53826 P66 P1 define 0 24 0 ns 1413 Chapter 14 COM Option RS 485 Code Parameter Initial WEG D243 53827 P67 P2 define 1 24 0 D244 53828 P68 P3 define 2 24 0 D245 53829 P69 P4 define 3 24 0 D246 53830 P70 P5 define 4 24 0 D247 53831 P71 Input T M status disp 0 31 0 D248 53832 P72 MF input T M filter cont 3 20 1 D249 53833 P73 Anal Output item select 0 3 0 D24A 53834 P74 Anal Output level adj 100 200 10 D24B 53835 P75 Det Freq 3000 Max Freq 0 D24C 53836 P76 Det Freq bandwidth 1000 Max Freq 0 D24D 53837 P 77 Relay func select 17 17 0 D24E 53838 P 78 Fault output s
42. 6 Loader key Operation command FX RX operation disable ona command 8 15 Chapter 8 Control Block Diagram 8 3 Frequency Setting Drive Acc Dec Setting and V F Voltage Control DC brake voltage amp time PG group P9 P12 DC brake start fra Operation command Accel decel Accel decel time Max frequency pattern PG group PG group O O Stop Stop method select S curve PG group DC brake freq Voltage time Frequency PG group DC brake P9 P12 Free run stop 2 Output voltage Base start V F pattern adjustment frequency PG group Dwell operation Dwell freq amp time Linear PG group p22 O at O P31 pap Torque Torque boost select boost value PG group P20 P19 a K P21 O O 8 16 Chapter 9 Basic Functions 9 Basic Functions 9 1 Frequency Setting Loader Digital Frequency Setting Group Code Parameter Name Setting Range Initial Unit Drive Group 0 00 Frequency command 0 200 0 0 Hz Frq Frequency mode 0 0 4 0 n Set Frq Frequency mode to 0 Set the desired frequency in 0 00 and press FUNC key to enter the value into memory The value is settable less than the max frequency P 16 Loader Digital Frequency Setting2 Group Code Parameter Name Setting Range Initial Unit Drive Group 0 00 Frequency command 0 200 0 0 Hz Frq Frequency mode 1 0 4 0 n Set Frq Frequency mode
43. 76 to 30 0Hz and 10 0 Hz respectively 5 Overload OL Multi output gt Refer to page 12 1 relay Operation command 6 Inverter overload IOL gt Refer to page 12 5 7 Motor stall Stall gt Refer to page 12 1 8 Over voltage trip Ovt gt Activated when over voltage trip occurs due to DC link voltage exceeded 400VDC 9 Low voltage trip Lvt gt Activated when low voltage trip occurs due to DC link voltage under 200V 10 Inverter heatsink overheat OHt gt Activated when the heatsink is overheated 11 Command loss gt Activated when analogue or RS 485 communication command are lost Refer to page 12 4 frequency input loss 11 9 Chapter 11 Monitoring ST 12 During operation gt Activated when run command is input and inverter outputs its voltage Frequenc Relay Operation command 13 During stop gt Activated during stop without active command Frequency Z Relay Operation command 14 During constant run gt Activated during constant speed operation Frequenc Relay Operation command 15 During speed searching gt Refer to page 10 10 16 Wait time for run signal input gt This function becomes active during normal operation and that the inverter waits for active run command from external sequence 17 Fault output gt The parameter set in P78 is activated gt For example if setting P77 P78 to 17 and 2 res
44. ACK Drive No CMD Data SUM EOT 06h 01 1F y XXXX XX 04h 1 byte 2 bytes 1 byte n 4 bytes 2 bytes 1 byte Total Byte 7 n 4 Max 23 4 2 Negative response NAK Drive No CMD Error code SUM EOT 15h 01 1F y ane XX 04h 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Total Byte 9 5 Error code Error code Description IF When master is sending codes other than Function code R W X Y IA When parameter address does not exist ID When Data value exceeds its permissible range during W Write TET When the specific parameters cannot be written during W Write For example in the case of Read Only Write disabled during Run FE When frame size of specific function is not correct and Checksum field is wrong 14 8 Chapter 14 COM Option RS 485 14 8 Parameter code list Common area Area accessible regardless of inverter models Addre Paramete ale R BEIGMENIU 0 SV iS3 7 SV iG5 1 SV iG 8 SV iIC5 h0000 Inverter model R ALAN ee 3 SV iH A SV iG5A 4 SV iS5 D SV iE5 5 SV iV5 h0001 Inverter capacity R FFFF 100W 0000 200W 0001 200W h0002 Inverter Input Voltage 0 220V class h0003 Version i e Version 1 0 h0010 no004 Parameter Lock ipm 0 raul 1 Unlock h0005 Frequency Command 0 01 Hz RW Starting freq Max freq BIT 0 Stop
45. CII Code List Character Hex Character Hex Character Hex Character Hex Character Hex gt oO o ND oO A WO PO B C D E F G H J K L M N 0 P Q R S T U V W X Y Z 14 16 Chapter 15 Specifications 15 Specifications 15 1 Technical data input amp output ratings ype SV waes x OO 0021 ooe oor 0022 ooz 1 8 1 4 1 2 1 8 1 4 1 2 HP Motor kW 0 1 0 2 0 4 0 1 0 2 0 4 Capacity kVA 0 3 0 6 0 95 0 3 0 6 1 14 Output Current A 0 8 1 4 2 5 0 8 1 6 3 0 ratings Output frequency 0 200 Hz Voltage V 3 3phase 200 230V Voltage V 1phase 200 230 VAC 10 3phase 200 230 VAC 10 Input i Frequency 50 60 Hz 5 ratings Current A 2 0 3 5 5 5 1 2 2 0 3 5 Control Control method vif Digital command 0 01Hz Frequency setting resolution Analog command 0 1Hz max fre 60Hz Digital command 0 01 of Max output frequency requency accurac i u Analog command 0 1 of Max output frequency v f pattern Linear v f Squared v f Overload capacity 150 per min Torque boost Manual Auto torque boost 1 Motor shows the max capacity assuming that 4 poles standard motor is used Ratings are based on 220V 39 Max output voltage may not be over the power voltage Output voltage may be set temporarily lower than the power voltage 15 1 Chapter 15 Specifications
46. FUNC key The factory default password 2 maaa T is 0000 2t A A S a Press FUNC key 3 a a gt Register new password i e A123 UE th o If pressing FUNC key A123 blinks m a a a i 4 ala te a l Press FUNC key n ele 5 O coo New password is saved keo If the present password is incorrectly entered in step 2 it may not go to step 3 Do not forget the registered password 10 14 Chapter 10 Advanced Functions Parameter lock Group Code Parameter Name Setting Range Initial Unit PG Group P87 Parameter lock 0 FFFF 0 P86 Password register 0 FFFF 0 Parameter may be protected by using password gt Parameter lock is realized by using the password registered in P86 No Display Description m one gt Move to P87 ol ii a Pressing FUNC key shows UL unlock Display whether or not function code is changeable N 0 8 XI gt Od UL unlock shows that function code is changeable Press FUNC key P y y4 ra a Indicating 0000 the present password entry window is displayed MILES _ Enter the present password i e A123 o aa a 4 al E Ila Press FUNC key If password is correct it is changed to L lock if incorrect it shows UL unlock again on i Oo 0 Function code is locked Press FUNC key 6 5 d Dy 7 Init
47. Footprint F iE5 series are Filters SINGLE PHASE max SV001iE5 1 0 1kW SV002iE5 1 0 2kW FFE5 M010 1 10A 250VAC 35mA 176x755 x 39 162x52 0 5Kg M4 FS 1 SVO004iE5 1 0 4kW THREE PHASE NOM MAX SV001iE5 2 0 1kW V002iE5 2 0 2kW FFES T006 1 6A 250VAC 0 3mA 18mA 176x 75 5 x 39 162 x 52 SV004iE5 2 0 4kW IE5 series Standard Filters DIMENSIONS MOUNTING LEAKAGE INVERTER CURRENT VOLTAGE CURRENT L w H y X WEIGHT SINGLE PHASE max SV001iE5 1 0 1kW SV002iE5 1 FE M010 x 250VAC SV004iE5 1 THREE PHASE NOM MAX SV001iE5 2 0 1kW V002iE5 2 0 2kW FE T006 x 6A 250VAC 0 3mA 18mA 250x110 x60 238 x 76 1 6 Kg FS 2 SV004iE5 2 0 4kW x 1 Industrial environment EN50081 2 A class 2 Domestic and industrial environment EN50081 1 B class FF SERIES Footprint FE SERIES Standard H ip C mi A hs re y o _ Y S gjs x gje J wi x E i t am AZ 1 o oly j i A L L Vector Motor Control Ib rica S L CiMardel Carb 10 FS SERIES output chokes a I Pol Ind La Torre del Rector 08130 Santa Perp tua de Mogoda Vy M C ee ESTAR we o w a f x Tel 134 935 748 206 A rs 1 2 s 4 7 s vector motor control Fax 34 935 748 248 oe Fs 2 285 105 62 90 5 info vmc es WWW VMC ES PR0061 V LS industrial
48. If a frequency is set lower than this 0 00 is automatically set Max frequency is the reference frequency serving as the criteria of accel decel time as well as upper limit Once max frequency is changed accel decel slope may be changed accordingly Max frequency kanman Accel time Decel time l lt j 9 15 Chapter 10 Advanced Functions 10 Advanced Functions 10 1 DC Brake Stopping motor by DC brake Group Code Parameter Name Setting Range Initial Unit PG Group P8 Stop mode select 1 0 2 0 P9 DC brake start frequency 0 60 5 0 Hz P10 DC brake wait time 0 60 0 1 sec P11 DC brake voltage 0 200 50 P12 DC brake time 0 60 1 0 sec Select 1 in P8 code DC brake stopping of PG Group 7 P 9 The frequency at which the DC brake will become active n P10 Inverter output will hold for this time before applying DC brake voltage n P11 Set this value as a percent of Motor rated current n P12 Sets the time for DC brake voltage to be applied to the motor Caution If excessive DC Brake voltage is set or DC Brake time is set too long it may cause motor overheating and damage to the motor P1Q P12 lt gt lt gt Current command gt Setting P11 or P12 to 0 will disable DC brake gt DC Brake Wait time When load inertia is large DC brake start frequency is high or excessive DC voltage is allowed to motor over current trip may occur
49. Industrial Systems constantly endeavors to improve its product so that SV iE5 2008 07 Information in this manual is subject to change without notice LS Industrial systems Co Ltd 2006 All Rights Reserved
50. Multi function output terminal and Relay s sesseeisssesississessrsrsreresisrstsisisntnesintstnnnnnntunsrstsnannnennnnnnnrnnnnt 11 6 DBF OA Nl LAIN Meche es sacs ccepdaese crate cae erara aE E DNE EAEE AEEA ARANESA naia eK EASTER EAEAN Re aSa 12 1 12 1 Ovenoad Mpe a a ae a ea Ea AAE E A E EEE 12 1 12 2 Stall prevention arinen a a aA AR 12 1 12 3 User s fault detection ccceccccsscssecsecsesseeeceesseseceeeeeecacsaesesaesansaeseseesecaesaecaecaseaseesesesaesaeeesnsaesaesasaaeass 12 2 12 4 External tip Signal ssiru a naie eae accented ERE EE AEE RDE 12 3 12 5 Frequency command OSS usisesiisiiiicrniradipiiisi aeiiae iaeiaiai daada dad idp adedinin esaia aiaah 12 4 12 6 Tah Z 1v l geo 1 9y 6 Rerperrerpepeeren ricer rn E E E 12 5 13 Troubleshooting and Maintenance cecesessesssccseeeescsesceeeeeesesseeeaeatscsesenecasacseceneaseseaeaeasaeseeeneeesseaseeeatetaeeetenes 13 1 13 1 Protective FUNCtiONS cccceccecsecescesesseescseceeceecseceeeaececsaesceaecaecaeeeseeseeseesaesaesassaseeseeseseecaseeseseeseesaseataes 13 1 13 2 Fault Remedy incarna E EE E NA 13 3 13 3 Precautions for maintenance ccceccecceccecsssescesecsesceseesecsesseseceessesecaecaecaeeaseeseeseesaesaesaesaeaeseneesaeaaeass 13 5 13 4 RTM AUS bas e een e E scan tans a a a E 13 5 13 5 Parts Replacementh ccceccecceseccescesessesacseceeceecseceecseseesecsceaecaesaesaeeeceeseeseesaesaesaeaesaseeseeseseesesseseseateatats 13 5 14 COM O
51. PI to normal operation set one of P1 P5 terminal to 20 and turn ON 10 8 Chapter 10 Advanced Functions PI Control block diagram Analog Analog input filter input scale Ref freq setting Loader ey Analog Analog input filter input scale a PI output p freq limit PG Loader 20 PI control volume Loader key P47 P gain setting 1 1 Loader key P48 time setting 2 2 Analog input Al Loader volume input Switching from PI operation to normal operation Control mode select Accel Decel 10 9 Chapter 10 Advanced Functions 10 8 Speed search operation Group Code Parameter Name Setting Range Initial Unit PG Group P36 Speed search select 0 15 0 P37 Speed search current level 80 200 100 P77 Multi function relay 15 0 20 17 Used to avoid any possible fault when the inverter outputs the voltage during operation after the load is removed The inverter estimates the motor rom based on output current Therefore detecting exact speed is difficult The following table shows 4 types of Speed search selection P36 Speed Speed search Speed search Speed search Speed search search during P34 power during instant during P35 restart during Set on start power failure after fault reset acceleration restart bit 3 bit 2 bit 1 bit 0 0 z X 3 z 1 z v 2 i v 3 v v 4 z
52. Right choice for ultimate yield LSIS strives to maximize customers profit in gratitude of choosing us for your partner SV iE5 User Manual O1 O4KW200V 0 4kW 200V A Safety Instructions eRead this manual carefully before installing wiring operating servicing or inspecting this equipment eKeep this manual within easy reach for quick reference LS Instructions Thank you for purchasing LS Variable Frequency Drives SAFETY INSTRUCTIONS Safety instructions are prepared to use the product safely and correctly by preventing any accident or risk beforehand so they should be always kept n this manual safety instructions are divided into two classes each has the following meaning N WARNING Improper operation may result in serious personal injury or death CAUTION Improper operation may result in slight to medium personal injury or property damage Throughout this manual we use the following two illustrations to make you aware of safety considerations identifies potential hazards under certain conditions AN identifies shock hazards under certain conditions After reading this manual keep it handy for any user to quickly refer to Read this manual carefully to user SV iE5 Series Inverter s functions appropriately and safely Warning Do not remove the cover while the power is applied or the unit is in operation Or it may cause electric shock Do not run the inverter with the front cover r
53. Slip compensation Motor rated RPM Load 10 7 Chapter 10 Advanced Functions 10 7 Pl Control Group Code Parameter Name Setting Range Initial Unit PG Group P46 Control mode select 2 0 3 0 P47 P gain for PI controller 0 999 9 300 0 P48 Differential time for PI controller gain 0 1 32 0 1 0 sec P50 Feed forward gain for PI controller 0 999 9 O P51 PI output frequency upper limit 0 200 60 0 Hz P52 PI output frequency lower limit 0 200 0 5 Hz P66 P70 Multi function input terminal P1 P5 define 20 0 24 Set P46 to 2 PI control Output frequency of the inverter is controlled by PI control for use as constant control of flow pressure or temperature P47 Set the percentage of output to error If P Gain is set to 50 50 of the error value will be output Higher value can reach the target control value faster but it may cause oscillation P48 Set the time to output the accumulated error value Set the time required to output 100 when the error value is 100 If differential time is set to 1 second and error is 100 it outputs 100 in 1 second If the value is reduced response will be faster but setting too low may lead to controller oscillation gt P50 Set the gain to add the target value to the PI controller output gt P51 P52 It limits the output of the PI controller gt P66 P70 To exchange
54. Systems WARRANTY Installation start Maker LS Industrial Systems Co Ltd up date Model No SV iE5 Warranty period Name Customer Address info Tel Name Sales office Address Tel This product has been manufactured through the strict QC control and inspection of LS Industrial Systems Warranty period is 12 months after installation or 18 months after manufactured when the installation date is unidentified However the guarantee term may vary on the sales term n warranty service information gt If the defective part has been identified under normal and proper use within the guarantee term contact your local authorized LS distributor or LS Service center Out of warranty service information The guarantee will not apply in the following cases Troubles are attributable to a user s intentional negligence or carelessness gt gt gt Damage was caused by abnormal voltage and peripheral devices malfunction failure gt Damage was caused by natural disasters earthquake fire flooding lightning and etc gt When LS nameplate is not attached Mp SS Manual Revision History No Revision Changes Version No Remarks 1 Sept 2006 First edition 1 10 2 Jan 2007 Contents revised 1 10 3 Apr 2007 Contents revised 1 20 4 Jul 2008 Contents revised 1 30 Sustainable Managem
55. TOP RST E iR G 6 3 Chapter 7 Function List 7 Function List Drive Group Min Max ae Factory Display Name Description during Page range defaults run 0 0 Frequency 0 200 This parameter sets the operation frequency 0 00 O 9 1 command Hz During stop it displays Frequency Command During run it shows output frequency During multi step operation it becomes frequency 0 It cannot be set greater than Max frequency P16 ACC Acc time 0 6000 During multi acc dec operation this parameter 5 0 O 9 8 dEC Dec time sec serves as acc dec time 0 10 0 O 9 8 drv Drive mode 0 3 0 Operate with RUN STOP key of the loader 1 X 9 5 Terminal FX forward run 9 6 i operation RX reverse run j FX Run stop command RX Reverse rotation 3 communication communication option oOo Frq Frequency 0 4 0 Digital Set loader digital frequency 1 0 X 9 1 setting 1 Set loader digital frequency 2 9 1 method 2 Analogue Terminal Al input 9 3 3 Loader volume resistance 9 2 4 communication option St1 Multi step 0 200 Set multi step frequency 1 10 00 O 9 4 frequency 1 Hz St2 Multi step Set multi step frequency 2 20 00 O frequency 2 St3 Multi step Set multi step frequency 3 30 00 O frequency 3 7 1 Chapter 7 Function List LUT Drive Group Adj Factory Display Name Description
56. UNC key 60 08 _ 46 0 blinks wholly Press Function FUNC key ACC duration of 16 0 seconds is entered SET lamp is out It displays ACC ACC duration is changed to 16 0 seconds 1 That every digit blinks quickly while modifying a parameter means asking whether to enter a modified value At the moment pressing Function FUNC key completes the entry To cancel it instead of entering a parameter press any key such as Shift SHFT UP A or DOWN but Function FUNC key 5 7 Chapter 5 Loader Parameter change in PG Group Changing P34 Code 34 of PG Group from 0 to 1 Uy Oe las ee ee oc Ta Bar oer a Bere PG group Oa 7 oe The 1st code of PG Group is displayed Press FUNC key SET lamp lights up 2 Can move to Code 1 Chang it to 4 by using UP A key 3 Lol The first digit is changed to 4 1J Press SHFT key 4 reel 0 in 04 is active LI _ Increase up to 3 by using UP A key 5 aul Can move to Code 34 _ Press FUNC key SET lamp is out 6 It means the current position is Code 34 of PG Group Press FUNC key SET lamp light up 7 E Code 34 is set to 0 Increase it to 1 by using UP A key Press FUNC key 8 Press FUNC key once more when 1 blinks SET lamp is out 9 Function code change is complete Press SHFT key 10 Moved to Code 1 of PG Group 5 8 Ch
57. alues are changed based on the P40 factory defaults are set based on the inverter capacity 7 8 Chapter 7 Function List PG Group Aq Displa ame DANO na during Page ange defa P46 Control mode 0 2 0 V F control 0 X 9 11 selection 1 Slip compensation control 10 6 2 PI control 10 8 P gain for PI 0 999 9 It sets the gains for the PI controller s 300 00 O controller response characteristics time for PI 0 1 32 0 1 00 O controller sec F gain for Pl 0 99 99 Feed forward gain for PI controller 0 00 O controller Upper limit of 0 1 200 It limits the amount of the output frequency 60 00 O PI frequency Hz through the PI operation Lower limit of 0 1 200 It is settable within the range of Max 0 50 O PI frequency Hz frequency P16 and Start frequency P18 P53 Power on 0 15 It selects the parameter to be displayed first on 0 O 11 2 display the display of inverter when the power is applied 0 Operation frequency 1 Acc time 2 Dec time 3 Drive mode 4 Frequency mode 5 Multi step frequency 1 6 Multi step frequency 2 7 Multi step frequency 3 8 Output current Cur 9 Motor rpm 10 Inverter DC voltage DCL 11 User display select vOL 12 Fault display 1 13 Direction of motor rotation 14 Output current 15 Motor rpm Displayed only when P46 is set to 2 PI control 7 9 Chapter 7 Fu
58. apter 5 Loader 5 6 Monitoring Operation Status Displaying Current Output Monitoring output current in Drive Group R R The target frequency Code 1 of Drive Group is displayed 1 vr Bal 24 9a Press UP A key or DOWN key until Cur is displayed J mo Moved to a code to monitor output current ba Dal Press FUNC key F 1 Present output current is 2 5 A a f Press FUNC key 4 a A ir Return to the output current monitoring code Other parameters in Drive group such as dCL Inverter DC link voltage or vOL Inverter output voltage can be monitored via the same method 5 9 Chapter 5 Loader Fault display How to monitor fault condition in Drive Group Frequency OCt appears when an Overcurrent fault occurs 1 Press FUNC key Press UP A key or DOWN V key lt ra rara The run frequency at the time of trip is displayed 2 ORO ERAR Press UP A key 3 Z4 7 The output current at the time of trip is displayed t l Press UP A key 4 a i 9 Operating status is displayed A fault occurred during acceleration Om ha Press STOP key 5 A fault condition is cleared and nOn is displayed Trip occurrence is displayed in one of modes like ACC DEC Stp or Std Fault causes may be expected by using the indication 5 10 Chapter 5 Loader When types of faults o
59. at sink Keep ambient temperature under 40 C 5 z D hea lt a gt D D e Q ondenser overload 3 Phase product may have one phase lost internal condenser was outworn Check whether wiring of input power or inter phase voltage is abnormal Its almost time to replace or it may happen when it is used in hot temperature for a long while Contact after sales service 13 3 Chapter 13 Troubleshooting and Maintenance Fault Remedy Protective function Cause i Remedy Output Phase loss Faulty contact of magnetic switch at output Faulty output wiring Make connection of magnetic switch at output of the inverter securely Check output wiring j gt ZI J E m O lt O s lt O fe Q 4 gt Decel time is too short compared to the inertia of the load GD Regenerative load is at the inverter output Line voltage is too high Increase the Decel time Check whether line voltage exceeds its rating Line voltage is low Load larger than line capacity is Check whether line voltage is below its rating Check the incoming AC line Adjust the line a we connected to line ex welding capacity corresponding to the load machine motor s direct input Change a magnetic switch Low voltage Faulty magnetic switch at the input side of the inverter e The multi funct
60. atibility level for low frequency conducted disturbances and signalling in public low voltages supply systems EMI RFI POWER LINE FILTERS I y LS inverters iE5 series LS y M C vector motor control S RFI FILTERS THE LS RANGE OF POWER LINE FILTERS FF Footprint FE Standard SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY LG INVERTERS THE USE OF LS FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARS TO EN 50081 CAUTION THE LS RANGE OF POWER LINE FILTERS FF Footprint FE Standard SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY LG INVERTERS THE USE OF LS FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARS TO EN 50081 RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 For best results the filter should be fitted as closely as possible to the incoming mains su
61. ating unit and prior to user programming reset user parameters to default settings Inverter can easily be set to high speed operations Verify capability of motor or machinery prior to operating unit Stopping torque is not produced when using the DC Break function Install separate equipment when stopping torque is needed 5 Fault prevention precautions Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails 6 Maintenance inspection and parts replacement Do not conduct a megger insulation resistance test on the control circuit of the inverter Refer to Chapter 13 for periodic inspection parts replacement o Instructions BE 7 Disposal Dispose of the inverter as treating industrial waste 8 General instructions Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker a cover or partially open Never run the inverter like this Always place the cover with circuit breakers and follow this instruction manual when operating the inverter Instructions User s Manual The purpose of this manual is to provide the user with the necessary information to install program start up and maintain the SV iE5 series inverter To assure successful installation and operation of the SV iE5 series inverter the material presented must be thoroughly read and understood before proc
62. ccur at the same time When Overcurrent OCt overvoltage Ovt and overheat OHt occur simultaneously Drive vara One When various trips occur simultaneously it shows like the figure above and it can show up to 3 trips In case inverter trip occurs it shows the type in the current fault status indication code In the case if clearing it away by resetting or turning it off fault info is moved to fault history P 1 of PG Group However if any the existing fault history moves from P 1 to P 2 or from P 2 to P 3 the latest fault info is saved in P 1 through P 3 5 11 Chapter 6 Basic Operation 6 Basic Operation 6 1 Frequency Setting and Basic Operation The following parameters are set to factory defaults Therefore results may be different if any parameter is changed by a user In this case initialize parameters see page 10 13 back to factory defaults and follow the instructions below if setting frequency with the loader and commanding operation on the inverter s terminal No Indication Operation amp description i o Target frequency the first code of Drive Group when turning it on Press FUNC key j m ra The second decimal 0 in 0 00 displayed blinks o MAE _ Press SHFT three times y y ra 00 00 is displayed and the very left 0 blinks 3 0 OARS O SS Press UP A key
63. cel Constant Accel Fo Ga 0 pel so 7 4 rel Y 7 i C e a 1 T i 4 5 oF Nv i y EEEE _ PN lim 2 ma v 6 aR v pra e Ga 3 r UE Vv Vv 7 til y Vv Vv EEE je 12 1 Chapter 12 Protective Function Ul gt For example set P27 to 3 to make stall prevention active during Acceleration and constant run When stall prevention is executed during acceleration or deceleration Accel Decel time may take longer than the user setting time gt When stall prevention is activated during constant run t1 t2 executed in accordance with the value set in ACC Accel time and dEC Decel time i e Stall prevention during operation oot e e Ee voltage eel Frequency ee ees Multi output t 2 relay C C MO or relay CI Acceleration Constant run Deceleration 12 3 User s fault detection Code Parameter Name Setting Range Initial Unit PG Group P33 User s fault detection 3 0 7 0 z Can set the following fault detection n Ground fault detection during operation it stops output if excessive current of one or more outputs flows due to ground fault and etc Input phase loss Inverter output is blocked at the event of more than one phase loss among R S and T n Output phase loss Inverter output is shut off at the event of more than one phase loss among U V and W 12 2 Chapter 12 Protective Function Ground Ground fau
64. chips water drops oil or other impurities into the inverter Or it may cause a fire Operating Precautions 1 Transport and installation Carry it correctly according to the specified weight Do not stack the inverter boxes higher than recommended nstall according to instruction specified in this manual Do not open the cover during transport Do not place any heavy load on the inverter Check whether the inverter mounting direction is correct Do not drop the inverter or subject it to impact Follow your national electrical code for grounding 200V As soon as detaching PCB Printed Circuit Board for installation or repair make sure to place it on conductor Otherwise it may cause destruction due to static electricity Use the inverter under the following environmental conditions Environment Ambient temperature 10 40 non freezing Relative humidity 90 RH or less non condensing Storage temperature 20 65 Service condition Free of any corrosive gas combustible gas oil mist or dust Altitude vibration Max 1 000m above the sea level 5 9m sec 0 6g or less N Instructions 2 Wiring Do not connect a power factor correction capacitor surge suppressor or RFI filter to the output of the inverter The connection orientation of the output cables should be in good order of U V W Incorrect terminal wiring could result
65. chtgacheanais arcedeagestocnchogachortcateneada nea tenseoanhonyeaneeaia atheatadntaaasd 4 1 4 2 Recommended MCCB and Magnetic Contactor sscscececceseseseseneseeceseteseeeeseeeseeensesanseeeneeeeeeerses 4 2 4 3 Recommended Reactors csietecsvasesetseadexscedscccass eczdeseciscycustsacedactnatavasivenslnyeataacstsuiessinaciursucd danddaiearkadddanuda rte 4 2 3 Loader err A ere eee ee eee 5 1 5 1 OS SPIN AO tainn aa a A E EA a AGS 5 1 5 2 Alpha numeric view on the LED ccccccccsecsecceseeeescesceeeeeeaeeaecaeeaeeaeeeceecesaesaecaesassaseeseeseesaesaesaeeeseeeesaseas 5 2 5 3 Moving to other GROWS scenenruicsiireninnaniianiuun i a i 5 3 5 4 How to move among codes iN a group awaits cazerccstawiaeaasereciahacs Hac haccnadecaedieatenauelertuedr Gaerne Genaddic 5 4 5 5 How to set parameters cccecceccccesceseccecesecseeaeeaeeeceeseecaesaesacsaceeceeseeseeseecesaasaesaeeaecaeeesessersaceaseeseesnsaeeaeeas 5 7 5 6 Monitoring Operation Status oct casscsalsd te caet at citancdactnccdestasdaccacadeutaactendedectngscsaienset ubeardasdniardesctunicteeslesasted 5 9 60 Basic CANON eneen E AE EE EE AEE dude E E STEE R RES 6 1 6 1 Frequency Setting and Basic Operation sscciccctessccietess ease bensiseet eine de einias 6 1 F nctiom EiS turismoen Pre ec gece get a a a cache aiiiar gles eases ses aseegeeteoeg ees 7 1 Control Block OA AUN ca gk en eE E AEAEE Ee Eaa a iE aia AENA in ETE AAEE 8 15 8 1 Control FloWicnenirecniinuninennaa nE E E R E 8 1
66. command among P1 P5 terminals z If terminals P3 P4 are selected set P68 79 to 5 6 to give Multi step frequency command Multi step frequency 0 is settable in Frequency mode and Frequency command 0 0 n Multi step frequency 1 3 are set at St1 St3 in Drive group 9 4 Chapter 9 Basic Functions gt If running by using multi step high low it is possible to run from 0 to 3 step in 4 combinations as the below figure Step 3 Spee FX i ay P4 P3 0 v i 1 4 R 4 2 v 3 v v 9 3 Operating command setting method Operation by RUN key and STOP RST key of the loader Group Code Parameter Name Setting Range Initial Unit Drive Group drv Drive mode 0 0 3 1 drC Motor rotation direction select F r F Set drive code of Drive Group to 0 Acceleration is started upon pressing the Run key while operating frequency is set Motor decelerates to stop by pressing the STOP RST key n Selecting rotation direction is available at drC Direction of motor rotation select when operating command is set to 0 Direction of motor F Forward rotation select r Reverse FX counter clockwise 9 5 Chapter 9 Basic Functions Operating command via FX RX terminal Group Code Parameter Name Setting Range Initial Unit Drive Group drv Drive mode 1 0 3 1 PG Group P66 Multi function input terminal P1 define 0 0 24 0 P67 Multi function input ter
67. during Page x range defaults CUr Output current Display output current 11 1 rPM No of motor Display the no of motor rotation RPM 11 1 rotation dCL Inverter DC Display DC voltage inside the inverter 11 1 voltage vOL Output voltage Display the inverter s output voltage vOL 11 2 nOn Fault display Display the types of fault frequency 11 4 current and operation status drC Selection of F r If operation command mode drv is set to P O 9 7 motor rotation 0 select the direction of motor rotation direction F Forward operation r Reverse operation 7 2 Chapter 7 Function List PG Group Display Name VENA range Description Factory defaults during Page run PO Jump code 0 88 Sets the code number to jump 1 O 5 5 P1 Fault log 1 It logs the information on the types of nOn 11 4 faults and the frequency current and status such as acceleration deceleration and stop at the time of trouble The latest fault is automatically recorded in log 1 P2 Fault log 2 nOn P3 Fault log 3 nOn P4 Fault log removal 0 1 Remove log P1 P3 0 O P5 Prohibition of 0 2 0 Both F R directions available 0 X 9 7 forward reverse 1 Forward rotation prohibited rotation 2 Reverse rotation prohibited P6 Acc pattern 0 1 0 Linear pattern operation 0 X 9 9 P7 Dec pattern
68. ection detection phase during CoL detection Set run GCt Pot bit2 bit1 bitO 0 z 2 E 1 v 2 v 3 v v 4 7 5 f 7 6 Y 7 a v 7 P34 Power Onj0 1 Itis activated when drv is set to 1 or 2 0 X 9 7 Start Motor starts acceleration after AC power is applied Selection while FX or RX terminal is ON P35 Restart after 0 1 It is activated when drv is set to 1 or 2 Run Stop via 0 O 9 8 fault reset Control terminal selection Motor accelerates after the fault condition is reset while the FX or RX terminal is ON 7 6 Chapter 7 Function List PG Group Min Max _ Factory hal DIESEN Description during Page EWS defaults run P36 Speed 0 15 It is active to prevent any possible fault when 0 X 10 10 search bit the inverter outputs its voltage to the running selection motor Func Power Restart Operation Normal on after on after acc start instant fault P34 power P35 Set failure bit3 bit2 bit1 bitO 0 1 v 2 3 z 3 4 7 5 v 7 6 v v 7 7 v y 8 v z 9 v g 7 10 vV 11 v v 12 7 7 2 13 v v z v 14 v v v 2 15 v v v v P37 Speed Limits the amount of current during speed 100 O Search search operation based on motor rated Current current P43 Level 7 7 Chapter 7 Function List eT PG Group Aq Disp ame i Descriptio during Page ange de P38 N
69. eeding This manual contains Description Ch Title 1 Basic information Provides general information and precautions for safe use of the inverter amp Precautions 2 Installation Provides instructions on how to install the SV iE5 inverter 3 Wiring Provide the information on how to wire the input power and signal terminal strip 4 Peripheral Describes how to connect the optional peripheral devices to the inverter 5 Loader Illustrates keypad features and display 6 Basic Operation Provides instructions for quick start of the inverter 7 Function List Summarized table of functions 8 Control Block Shows control flow to help users easily understand operation mode Diagram 9 Basic Functions Provides information on basic functions such as frequency setup and operation commands 10 Advanced Indicates advanced functions used for system application Functions 11 Monitoring Gives information on the operating status and fault information 12 Protective Outlines protective functions of the motor and the inverter Functions 13 Troubleshooting Provides information on potential troubles or abnormal situations amp Maintenance 14 COM Options Gives information on the inverter mounting with communication options 15 Specifications Gives information on Input Output rating control type and more details of the SV iE5 inverter I 7 sa a oak a P Industrial Systems 5 o Contents
70. elect 2 7 0 D24F 53839 P79 Inv No 1 250 1 D250 53840 P80 Baud rate 2 2 0 D251 53841 P81 Lost command 0 2 0 D252 53842 P82 Determination time of freq input lost 10 1200 1 D253 53843 P83 COM speed set 5 100 2 D254 53844 P84 Parity Stop Bit set 0 3 0 D255 53845 P85 Para Init 0 2 0 D256 53846 P86 Password set 0 FFFF 0 D257 53847 P87 Para Lock 0 65535 0 D258 53848 P88 S W Version 1 65535 0 D259 53849 P89 Selecting communication protocol 0 1 0 14 14 Chapter 14 COM Option RS 485 14 9 Troubleshooting Refer to Troubleshooting when RS 485 communication error occurs f communication is not connected Check points Corrective measures Is the power provided to the converter Provide electric power to the converter Are the connections between converter and computer Refer to converter manual correct Does master start to communicate Start communication Is baud rate of computer and inverter correctly set Set the correct value in accordance with 14 3 Installation Is the data format of user program right Revise User Program Is the connection between converter and communication Check for GF the correct wiring in accordance card right with 14 3 Installation 1 User program refers to the embedded program for MCU or S W programmed by a user 14 15 Chapter 14 COM Option RS 485 Ulm 14 10 AS
71. elect inverter type considering ambient temperature and motor load 10 11 Parameter initialize Lock Parameter initialize Code Parameter Name Setting PG Group P85 Parameter initialize 0 0 1 Groups initialize 2 Drive group initialize 3 PG group initialize Select the group to be initialized and perform it in P85 code gt It displays P85 after initialization value is entered in P85 code and initialization is complete by pressing FUNC key 10 13 Chapter 10 Advanced Functions Password register Group Code Parameter Name Setting Range Initial Unit PG Group P86 Password register 0 FFFF 0 P87 Parameter lock 0 FFFF 0 Register password for parameter lock P87 Password should be hexadecimal 0 9 A B C D E F Caution Use the registered password to cancel parameter lock again after setting parameter lock of P86 using the registered password Therefore a user should memorize the registered password If forgetting the password you need to get after sales service gt Follow the steps to register password gt If password is already set it is necessary to enter the present password instead of 0000 in step 2 No Display Description i Of ra Move to P86 UO a5 Pressing FUNC key shows 0000 Enter the present password and press
72. emoved Or it may cause an electric shock due to high voltage terminals or charged capacitor exposure Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Or it may cause an electric shock due to charged capacitor exposure even if the power is cut off Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below DC 30V Or it may cause an electric shock below DC 30V Operate the switches with dry hands Or it may cause an electric shock Do not use the cable when its insulating tube is damaged Or it may cause an electric shock Do not subject the cables to any heavy load stressful to them Or it may cause an electric shock due to damaged cable Instructions A Caution install the inverter on a non flammable surface Or it may cause a fire if being installed on or closely to a flammable material Disconnect the input power if the inverter gets damaged Or it may result in a secondary accident and fire After the input power is applied or removed the inverter will remain hot for a couple of minutes Otherwise you get bodily injuries such as skin burn or damage Do not apply power to a damaged inverter or an inverter with parts missing even if the installation is complete Or it may cause an electric shock Do not allow screw metal
73. enance 6FSrti iOS V VVVVCC Protection of abnormal internal circuit and external signal Fault display Protective function Description een Parameter Displayed when user setting parameters fail to be entered into memory EE save error boeler Displayed when an error occurs in CPU operation and internal OS program The fault may not be relieved simply by STOP RST key of the loader or reset terminal He tL hardware l fault Retry after completely turning off the inverter and the display of the loader is fully disappeared Used for the emergency stop of the inverter The inverter instantly turns off the are output when the EST terminal is turned on z CL Wi ant cu The inverter starts to regular operation when turning off the EST terminal while FX or RX terminal is ON External When multi function input terminal P66 P70 is set to 18 external fault signal 7L fault A input A Normal Open Contact the inverter turns off the output L AI contact input External When multi function input terminal P66 P70 is set to 19 external fault signal PP fault B input B Normal Close Contact the inverter turns off the output L h A contact input When the When inverter operation is set via Analog input 0 10V or 0 20mA input or option frequency RS 485 and no signal is applied operation is done according to the method set in command P81 is lost 13 2 Chapter 13 Troubleshooting and
74. ent LS Industrial System Co Ltd take the highest priority on sustainable management and do our best to preserve the environment of the earth Disposal Recommendation LS Inverter is intended and designed to preserve the environment To dispose of it iron aluminum copper and synthetic resin product cover may be separated and reused LS values every single customer Quality and service come first at LSIS Always at your service standing for our customers LS Industrial Systems www Isis biz 10310000756 E HEAD OFFICE E LS Industrial Systems Shanghai Co Ltd gt gt China Yonsei Jaedan Severance Bldg 84 11 5 ga Namdaemun ro Address Room E G 12th Floor Huamin Empire Plaza Jung gu Seoul 100 7538 Korea http eng sis biz No 726 West Yan an Road Shanghai China Tel 82 2 2034 4643 4649 Fax 82 2 2034 4879 2034 4885 Tel 86 21 5237 9977 E LS Industrial Systems Tokyo Office gt gt Japan E LS Industrial Systems Wuxi Co Ltd gt gt China Address 16F Higashi Kan Akasaka Twin Towers 17 22 Address 102 A National High amp New Tech Industrial 2 chome Akasaka Minato ku Tokyo 107 8470 Japan Development Area Wuxi Jiangsu China e mail Xugh Igis com cn Tel 81 3 3582 9128 Fax 81 3 3582 2667 Tel 86 510 534 6666 Fax 86 510 522 4078 e mail jschuna lsis biz E LS Industrial Systems Beijing Office gt gt China E LS Industrial Systems Dubai Rep Office gt gt
75. eratloN reten a E E A 10 5 10 5 Dwell Operation nerne a E aE ESAE EEE SERERE 10 5 10 6 Slip Compensation Control ccccccecceceesesceseeseceeseesceeseeseesaesaesacsaceeseeceesaeseecacsasaesaecesaeeeesessesaneeseesereas 10 6 10 7 Eolea E EE A E E E E E E A EE 10 8 10 8 Speed search OPErAtiOn ccccccssescesccscsscseceecececeescesecsesseseceeseeseeseeseesaesaeeeseaseeeeeeeeeeeeeeaeeaessesesaesaesaesats 10 10 10 9 Auto Restart Operation ccecceccsccscsssesceseeeeecesecaecaecaeeeceesesaesaecaceaesaseeseeseesaesaesassasaesaesaesaesesseseeasereas 10 12 10 10 Operation Sound Select carrier frequency Change s csecsseseeeeseeceeteeteeecaeeeeetenecaeeeeecatesseneees 10 13 10 11 Parameter Imitl AlZG OCR satin i cascxotites eivwsitiathcadzaciasabicxntactasanianjuivinaneisGainiaaiglesaatan N R RN 10 13 Li Monton hs acs ean 2a cesses Ra aan 2 tres ance See cea tea E A EE E T encal tab turdesasdoenieestdecse 11 1 11 1 Operating Status Monitoring cdaccssnceecucachacstteanchogncacatscnsadns scBcagdehoanchomacacmantaaaateeadhennanatnentmaneaedemtiaans 11 1 11 2 Monitoring I O Terminal ssseessssseesssssrsrsssssrseuersrsnsaesesesussoneusaesentsnenentueantonsaeststusadeonsusatstsdeadstoesataoneneanee 11 3 11 3 Monitoring Fault Condition ccs secdearsccnesdescreiansece codsenevicsenstapeadiamvaretetdanextcuacalaycraiseanstaiucdusepnisme acarecvendicoralens 11 3 11 4 Analogue UNI ONE 5st rcsse Gs cesta cast pcaa eins E EN nete 11 5 11 5
76. escription Wire size Torque Ib in Remarks P1 P5 Multi function input T M 1 5 22 AWG 0 3 mm 3 0 VR Power T M for external volume resistance 22 AWG 0 3 mm 3 0 Al Analogue frequency input T M 22 AWG 0 3 mm 3 0 AM Multi function output T M 22 AWG 0 3 mm 3 0 CM Common terminal 22 AWG 0 3 mm 3 0 Multi function Relay T M Spec 30A 30B 30C T M Terminal description Wire size Torque lb in Remarks 30A Multi function relay output A contact 20 AWG 0 5 mm 4 5 30B Multi function relay output B contact 20 AWG 0 5 mm 4 5 30C Common for Multi function relays 20 AWG 0 5 mm 45 CAUTION reinstallation Tie the control wires more than 15cm away from the control terminals Otherwise it interferes with front cover When you use external power supply 24V for multi function input terminal P1 P5 terminals will be active above 12V level Take caution not to drop the voltage below 12V 3 3 Chapter 3 Wiring 3 5 PNP NPN Modes Switch P1 P2 P3 P4 P5 CM Internal Power E lt S O Maa Ae 8 leeeececlesce NPN up i i Using internal l 24V lololol ol P1 P2 P3 P4 P5 CM TOO OIO UO OJO O O External power leedecdece PNP down Using external 24 Vdc Voltage input V right Analogue Analogue current input voltage input 1
77. g frequency 0 200 10 0 Hz PG Group P68 Multi function input terminal P3 select 4 0 24 2 Set a desirable jog frequency in P15 of PG Group n Select a terminal from P1 P5 to use for this setting x If P3 is set for Jog operation set P68 to 4 Jog operation Jog frequency can be set within Max frequency P16 and Start frequency P18 FX P66 0 JOG P68 4 Z BEE lt k S d Y AL 3 5 Operation command FX gt Jog operation overrides all other operations except Dwell operation Therefore if Jog frequency command is entered in the middle of Multi Step Up Down or 3 wire operation operation is executed at Jog frequency gt The above diagram shows an example when Multi function input is set to NPN mode 10 3 Chapter 10 Advanced Functions 10 3 UP DOWN operation Group Code Parameter Name Setting Range Initial Unit PG Group P66 Multi function input terminal P1 select 0 0 24 0 P68 Multi function input terminal P3 select 24 2 P69 Multi function input terminal P4 select 15 3 P70 Multi function input terminal P5 select 16 4 Select terminals for Up Down operation from P1 P5 If P4 and P5 are selected for Up Down operation terminals set P69 and P70 to 15 Frequency Up command and 16 Frequency Down command respectively Cae 16 DOWN P70 D Operation command FX
78. gister h06 Preset Single Register h10 Preset Multiple Register Exception codes Exception Description Remarks When using other function codes but these supported by h01 ILLEGAL FUNCTION the inverter h03 h04 h06 h10 h02 ILLEGAL DATA ADDRESS When parameter address is invalid not exists If function code is h06 or h10 parameter writing command h03 ILLEGAL DATA VALUE or when parameter value is not valid reading only or beyond the range h06 SLAVE DEVICE BUSY Delay 1 Write Disable Address h0004 value is 0 h14 User define 2 Read Only or Not Program during Running Common S W version is displayed in hexadecimal number while the S W version of parameter is displayed in decimal number Chapter 14 COM Option RS 485 14 7 Communication Protocol LS BUS LS BUS protocol is dedicated communication protocol of LSIS It is used for connecting of communication with LSIS PLC etc Basic format Command message Request Description CMD Capital letter ENQ Drive No CMD Data SUM EOT 1 byte 2 bytes 1 byte n bytes 2 bytes 1 byte Normal response Acknowledge Response ACK Drive No CMD Data SUM EOT 1 byte 2 bytes 1 byte n 4 bytes 2 bytes 1 byte Negative response Negative Acknowledge Response NAK Drive No CMD Error code SUM EOT 1 byte 2 bytes 1 byte 2 bytes 2 bytes 1 byte Request starts with ENQ
79. he current frequency setting mode is set to 1 terminal JM Press DOWN key j m _ Operation command mode may be changed to 0 RUN key of the loader LY Press FUNC key twice ao It displays drv and operation command mode is changed to RUN key i L jo Press UP A key once r_a Moved to frequency setting mode Frq code U Yo Press FUNC key 3 Al Frequency setting mode is changed to 0 keypad of the loader Press UP A key two times Frequency setting mode may be changed to 3 loader s volume resistance Press FUNC key twice 0 0o 9 oe Ale l gt It displays Frq and frequency setting mode is changed to loader volume ol Yo Tum the loader volume to set to 10 00 in either Max or Min direction Press RUN key FWD forward run lamp of the inverter display blinks and m een accelerating frequency is displayed on the LED When run frequency 10Hz is reached it is displayed as shown left Press STOP key FWD forward run lamp of the inverter display blinks and decelerating frequency is 4 EA displayed on the LED When run frequency 10Hz is reached FWD forward run lamp is out and target frequency 10 00 is displayed on the LED Wiring diagram Operating pattern 220 Vac S5 0 6 LIR U S 0 6 L218 v oO 10 Hz 5 O e T a waa oP quency Pi RUN l n S
80. he inverter target frequency acceleration deceleration time and etc PG group Parameter group for additional functions Moving to the other parameter group Note1 PG group 7 Drive group wri eons Can move between groups if pressing SHFT key in code 0 of Drive Group PG Group as shown in the figure If pressing SHFT in other codes but 0 it moves to the first code of a selected group and it moves between groups if pressing SHFT once more 1 Target frequency is set in the first code of Drive Group It is delivered with 0 00 set as the default and any differently changed driving frequency is displayed once a user changes it Chapter 5 Loader 5 4 How to move among codes in a group Moving between groups Moving from 15 of PG Group to Drive Group Drive group wre WA oe AS Display Code 15 of PG Group Press SHFT key It displays FO the first code of PG Group Press SHFT key 3 It displays 0 00 the first code of Drive Group Code change in Drive Group It displays 0 00 the 1st code of Drive Group Press UP A key It displays ACC the 2nd code of Drive Group Press UP A key It displays drC the final code of Drive Group Press UP A key in the final code of Drive Group 5 It returns to the 1st code of Drive Group 5 It displays dEC the 3rd code of Drive Group Keep pressing UP A key
81. ial menu is displayed If the present status is lock in step 2 it shows L lock to cancel it enter the present password changing it to UL unlock 10 15 Chapter 11 Monitoring 11 Monitoring 11 1 Operating Status Monitoring Output current Code Parameter Name Setting Range Initial Unit Drive Group CUr Output current Inverter output current can be monitored in CUr code Motor RPM Group Code Parameter Name Setting Range Initial Unit Drive Group rPM Motor RPM PG Group P41 No of motor poles 2 12 4 P46 Control mode select 0 2 0 1 1000 100 P54 Gain for motor rpm display n Motor rpm can be monitored in rom code of Drive Group gt When P46 is set to O V F control or 1 PID control the Inverter output frequency f is displayed in RPM using the formula below without Motor slip considered pe xf P54 P41 100 P41 Enter the number of rated motor poles on the nameplate P54 Enter gear ratio to monitor mechanical rotation instead of rotation of motor axis Inverter DC link voltage Code Parameter Name Setting Range Initial Unit Drive Group dCL Inverter DC link voltage x Inverter DC link of input voltage can be monitored in dCL gt 4 2 times 1 414 the value of input voltage is displayed while motor is at a stop This is why it is converted to DC voltage the ma
82. ion terminals P66 Eliminate the cause of fault at circuit CESA P70 set to 18 External fault connected to external fault terminal or cause of External fault A A or 19 External trip signal external fault input contact input input fault B in P66 P70 in PG CLL Group is ON ba Ia Dal External fault B contact input No frequency command is applied to Al terminal Communication command is cuts Check the wiring of Al and frequency reference level In case of a program set to periodically update frequency check the communication line or operation of master device Da ar z1 ka off Parameter save error Hardware fault Contact your local LSIS sales representative EEP message occurs when first allowing power after upgrading software due to A S service At the moment turn it off and retry 13 1 A Chapter 13 Troubleshooting and Maintenance 13 3 Precautions for maintenance N Warning Make sure to remove the input power while performing maintenance Make sure to perform maintenance after checking the DC link capacitor has discharged The bus capacitors in the inverter main circuit can still be charged even after the power is turned off Check the voltage between terminal P or P1 and N using a tester before proceeding SV iE5 series inverter has ESD Electrostatic Discharge sensitive components Take protective measures against ESD before t
83. iption A Up Scroll through codes or increase parameter value Vv Down Scroll through codes or decrease parameter value RUN Run Operation command STOP Stop STOP stop during operation RST reset in case of fault FUNC Function Edit parameters or save edited parameter values SHFT Shift Move among groups the number of ciphers left during parameter setting Volume resistance Used to change driving frequency Chapter 5 Loader 5 2 Alpha numeric view on the LED Refer to the below table summarizing the characters displayed on the LED Inverter LED No Inverter LED stale Inverter LED Eng Inverter LED Eng a A aj E Kk y X H 1 A B A L Ii V 2 L j T M 7 ik 1 3 Fa D 7 N 4 x u 4 E E F o J Y a 5 pa F pa P Z bh eju e 7 rJ H re j i 4 i aq 9 4 J rc T Inverter iE5 uses 7 segment display Therefore it displays numbers and alphabet as the above table Make sure to fully comprehend them for reading the fault messages functional information The 7 Segment operates in three statuses on off and blink Throughout this manual on is in black blank is in grey and off is not separately presented i e vari TAAR Y vy OFF ON Blink a F o 0 5 2 Chapter 5 Loader 5 3 Moving to other groups There are two different parameter groups in SV iE5 series as shown below Type Description Drive group Basic parameters necessary to operate t
84. lculates torque boost value using motor parameters and outputs the corresponding voltage 9 13 Chapter 9 Basic Functions amp 5 9 6 Stop method select Decel to stop Code Parameter Name Setting Range Initial Unit PG Group P8 Stop mode select 0 0 2 0 Set P8 code of PG Group to 0 Motor decelerates to 0 Hz and stops during the setting time Operation command Decel time Ail DC braking to stop Code Parameter Name Setting Range Initial Unit PG Group P8 Stop mode select 1 0 2 0 Select 1 DC brake to stop in P8 code of PG Group x Refer to page 10 1 Free run stop Code Parameter Name Setting Range Initial Unit PG Group P8 Stop mode select 2 0 2 0 Select 2 Free run stop in P8 code of PG Group n When operating command is turned OFF Output Frequency and voltage are shut down Frequency voltage Operation 9 14 Chapter 9 Basic Functions 9 7 Frequency limit Frequency limit using Max Frequency and Start Frequency Group Code Parameter Name Setting Range Initial Unit PG Group P16 Max frequency 0 200 60 0 Hz P18 Start frequency 0 1 10 0 5 Hz n Max Frequency Every frequency except P17 base frequency has upper limit of frequency parameter Therefore any frequency cannot be set above the max frequency n Start Frequency Every frequency has lower limit of frequency parameter
85. left figure X shows an example of reduced cooling effect possibly causing the inverter to overheat 2 2 LS industrial Systems Chapter 2 Installation Warning Follows procedure below when Install the inverter for successful operation E gt e _ gt SST a cz ep f ep gt ql io E l AN Caution iE5 has self cooling structure using air Therefore install the inverter vertically possible to air circulation Malfunction or fire may be caused when installed horizontally Z N Caution Heat protection pin of iE5 is a high heating element Caution to contact while operate the products Since switching heat occurs when inverter output without connection motors Do not operate inverter independently Skin burn or malfunction may be caused 2 3 Chapter 2 Installation 2 2 Dimensions 2 4 I 001iE5 1 002iE5 1 004iE5 1 001iE5 2 002iE5 2 004iE5 2 W 68 68 68 68 68 68 H 128 128 128 128 128 128 D 85 85 115 85 85 115 H1 124 124 124 124 124 124 w1 64 64 64 64 64 64 D 4 2 4 2 4 2 4 2 4 2 4 2 Weight kg 0 44 0 46 0 68 0 43 0 45 0 67 Use M4 screw for fixing the inverter on a panel Chapter 3 Wiring 3 Wiring 3 1 Control Terminal Wiring Diagram Power indicative lamp P
86. llows However COM speed number should be set according to the system Function Code Function Setting drv Run mode 3 COM Frq Frequency mode 4 COM P79 Inverter number 1 250 set avoiding duplication P 80 COM speed 2 9 600 bps factory default P 81 Run mode when speed command is lost 0 keep operating with the frequency set before command is lost 14 3 Chapter 14 COM Option RS 485 amp OOO Code Function Setting P 82 Determination time when speed command is lost 1 0 second P83 COM waiting time Set the waiting time until the next TX signal output after receiving RX signal P 84 Parity STOP setting Set COM parity stop bit P 89 Selecting communication protocol 0 Modbus RTU 1 LSBUS 14 5 Operation Check whether a computer and an inverter are correctly connected Turn on the inverter Do not connect any load to the inverter until it is confirmed that it would be communicated with a computer Run the inverter in accordance with the inverter run program 14 6 COM Protocol ModBus RTU Use ModBus RTU protocol which is open protocol It is structured that computer or other host serves as a master while the inverter servers as a slave The inverter as a slave responds to the read write request of the master Supportable function codes Function Description Remarks h03 Read Hold Register h04 Read Input Re
87. lost gt P65 Set the criteria for analog input signal loss P65 Criteria f riteria for analogue 0 Disabled input signal loss 1 When half the value set in P56 and P61 is entered 2 When less than the value set in P56 and P61 is entered If frequency command is set to 3 V1 of terminal in Frq code of Drive Group and P65 is set to 1 and when Al is less than half the value set in P56 it determines frequency command loss At the moment if entering current based on the value converting 0 10V to 0 100 it operates with the value converting 0 20mA to 0 100 i e Voltage input If P56 and P65 are set to 50 and 2 respectively it operates at 5V Current input If P56 and P65 are set to 50 and 1 respectively it operates at 5mA gt P81 When the conditions set in P65 are met for the time set in P82 the inverter operates as follows P81 Drive mode select after 0 Continuous operation with the frequency before loss of frequency command loss occurs command 1 Free run stop output cut off 2 Decel to stop gt P77 Multi function relay output 30AC is used to output information on loss of frequency command to external sequence 12 4 Chapter 12 Protective Function i e when P65 is set to 2 P81 to 2 P82 to 5 0 sec and P77 to 11 respectively Frequency input gt 5 seca Frequency Relay Operation command 12 6 Inverter overload Code Parameter Name Setting
88. lt fault Display during DISSEN during operation operation GCt GCt 12 4 External trip signal Group Code Parameter Name Setting Range Initial Unit PG Group P66 Multi function input terminal P1 define 0 24 0 P69 Multi function input terminal P4 define 18 3 P70 Multi function input terminal P5 define 19 4 n Select a terminal among P1 P5 to output external trip signal z Set P69 and P70 to 18 and 19 to define P4 and P5 as External A contact and B contact gt External trip signal input A contact N O At normal status P4 and CM terminals are open while at fault inverter output is shut off gt External trip signal input B contact N C At normal status P5 and CM terminals are open while at open inverter output is shut off N O P69 18 aa l _ N C C P70 19 P4 A contact P5 B contact Operation omend a 12 3 Chapter 12 Protective Function Ul 12 5 Frequency command loss Group Code Parameter Name Setting Range Initial Unit PG Group P65 Criteria for analogue input signal 0 0 2 0 Drive mode select after loss of P81 0 2 0 frequency command Wait time after loss of frequency P82 0 1 120 1 0 sec command P77 Multi function relay select 11 0 18 17 Select the Drive mode when frequency reference set via analog signal or communication option is
89. me resistance Press FUNC key 3 blinks quickly Press FUNC key once more A o 8 ell 0 o Frq is displayed and frequency setting mode is changed to loader volume Press SHFT moves to target frequency the first code of Drive Group Turn the loader volume to MAX or MIN to set to 10 00Hz Turn on the switch between P1 FX and CM FWD forward run lamp of the inverter display blinks and accelerating frequency is 6 2 displayed on the LED When run frequency 10Hz is reached the value is displayed as shown left Turn off the switch between P1 FX and CM terminals FWD forward run lamp of the inverter display blinks and decelerating frequency is j E displayed on the LED a When run frequency is reached to OHz Run and FWD lamp turn off and target frequency 10 00 is displayed Wiring diagram Operating pattern 220 Vac S 0 L1 R OO P1 FX CM OFF 6 2 Chapter 6 Basic Operation f setting frq with volume resistance on the loader and commanding operation with RUN key on the loader Operation amp description Target frequency the first code of Drive Group when turning it on 1 dlete C Press UP A key three times 5 4 jo Moved to a code to change a frequency setting mode ol MP Ys press FUNC key 3 sT T
90. minal P2 define 1 0 24 1 Set drv code of Drive Group to 1 x Set P66 and P67 to 0 and 1 to use P1 and P2 as FX and RX terminals n FX is forward run command and RX is reverse run command gt Motor is stopped when FX RX terminal is ON OFF at the same time Frequency Operating command via FX RX terminal 2 Group Code Parameter Name Setting Range Initial Unit Drive Group drv Drive mode 2 0 3 1 PG Group P66 Multi function input terminal P1 define 0 0 24 0 P67 Multi function input terminal P2 define 1 0 24 1 Set drv code of Drive Group to 2 x Set P66 and P67 to 0 and 1 to use P1 and P2 as FX and RX terminals n FX Operating command setting Motor runs in forward direction when RX terminal is OFF n RX Direction of motor rotation select Motor runs in reverse direction when RX terminal is ON Frequency 9 6 Chapter 9 Basic Functions FX RX Run Disable Group Code Parameter Name Setting Range Initial Unit Drive Group drC Direction of motor rotation select F r F PG Group P5 Forward Reverse run disable 0 2 0 Select the direction of motor rotation x 0 Forward and Reverse run enable 1 Forward run disable 2 Reverse run disable Power On Start select Group Code Parameter Name Setting Range Initial Unit Drive Group drv Drive mode 1 2 0 3 1 PG Group P34 Power on start select 1 0 1 0 x Set P34 to
91. n the loader the number of auto restart try set by user is automatically entered If there is no more trip for 30 sec after Auto restart operation it increases the preset auto restart value ww reduced in the inverter When operation is stopped due to Low voltage Lvt or Emergency stop EST Inverter Overheat Oht and Hardware Trip HWt Auto restart will be deactivated After the auto restart time set in P39 the motor starts acceleration automatically via speed search ww ww The following pattern is shown when the number of auto restart try is set to 2 W Trip occured WwW Constant Speed search q operation P39 Reset S Operation i S 30 sec All Number of auto 2 1 2 1 2 restart tr 10 12 Chapter 10 Advanced Functions 10 10 Operation Sound Select carrier frequency change Code Parameter Name Setting Range Initial Unit PG Group P45 Carrier frequency select 0 15 3 Set the operating sound of the inverter gt Operating sound affects the following advantages disadvantages P45 When setting carrier frequency Motor sound reduced high Inverter heat loss increased Inverter noise increased Inverter leakage current increased gt iE5 series are designed to monitor the temperature of the inverter s cooling coil heat sink in order to automatically adjust carrier frequency in overheating condition If it is necessary to use high carrier s
92. nction List lll PG Group Min Max A Factory Display Name Description during Page EWE defaults run P54 Gain for Motor 1 1000 Itcan monitoring on the rpm display code of 100 O 11 1 rpm display drive group as converting gear ratio of load system P55 Filter time 0 9999 Adjusts the responsiveness of analogue 10 O 9 3 constant for Al input input P56 Min input for 0 100 Sets the min value of analogue input as the 0 O Al vol cur percentage of the whole input P57 Frequency 0 200 Frequency in case analogue input is the min 0 00 O corresponding min Hz value input for Al P58 Al max input 0 100 Sets the max value of analogue input as the 100 O percentage of the whole input P59 Frequency 0 200 Frequency in case analogue input is the 60 00 O corresponding to Hz max value Al max input P60 Filter time 0 9999 Adjusts the responsiveness of volume input 10 O 9 2 constant for operation Volume input P61 Min value for 0 100 Sets the min rpm of volume input as the 0 O volume input percentage of the whole input P62 Frequency 0 200 Frequency at minimum current of volume 0 00 O corresponding to Hz input volume input P63 Max value of 0 100 Sets the max volume input as_ the 100 O volume input percentage of the whole input P64 Frequency 0 200 Frequency at maximum volume input 60 00 O correspo
93. nding to Hz volume input P65 Criteria for Analog 0 2 0 Disabled 0 O 12 4 Input Signal loss 1 activated below half of set value 2 activated below set value 7 10 Chapter 7 Function List PG Group Min Max Factory Ad Display Name Description during Page range defaults run P66 Multi function input 0 24 0 Forward run command FX 0 O 9 6 terminal P1 define 1 Reverse run command RX P67 Multi function input 2 EST Emergency Stop Trip 1 O terminal P2 define temporary output cut off P68 Multi function input 3 Reset when a fault occurs RST 2 O terminal P3 define 4 Jog operation command JOG 10 3 P69 Multi function input 5 Multi Step freq low 3 O 9 5 terminal P4 define 6 Multi Step freq high P70 Multi function input 7 4 O terminal P5 define 8 9 10 11 DC brake during stop 10 1 12 he TAE aa 14 15 Up Frequency up 10 4 16 down Frequency down 17 3 wire operation 10 4 18 External trip A Contact EtA 12 5 19 External trip B Contact EtB 20 Change from PI operation to s general operation I l es 22 Analog Hold 94 23 Accel Decel Disable 9 10 24 Up Down Save Freq Initialization 10 4 P71 Input terminal status BIT4 BIT3 BIT2 BIT1 BITO 11 3 display P5 P4 P3 P2 P1 7 11 Chapter 7 Function List UU
94. ndition gt Active condition Absolute value detected frequency run frequency lt detected frequency Bandwidth 2 Group Code Parameter Name Setting Range Initial Unit PG Group P75 Detected frequency 0 200 30 0 Hz 10 0 P76 Detected frequency bandwidth Can not be set above max frequency P16 gt When setting P75 and P76 to 30 0Hz and 10 0 Hz respectively Multi output rela Operation 3 FDT 4 gt Activated when run frequency meets the following condition gt Active condition Accel time Run Frequency gt FDT Level Decel time Run Frequency gt FDT Level FDT Bandwidth 2 Group Code Parameter Name Setting Range Initial Unit PG Group P75 Detected frequency 0 200 30 0 Hz 10 0 P76 Detected frequency bandwidth Can not be set above max frequency P16 gt When setting P75 and P76 to 30 0Hz and 10 0 Hz respectively Multi output Operation command 11 8 Chapter 11 Monitoring 4 FDT 5 gt Activated as B contact contrast to FDT 4 gt Active condition Accel time Run Frequency gt FDT Level Decel time Run Frequency gt FDT Level FDT Bandwidth 2 Group Code Parameter Name Setting Range Initial Unit PG Group P75 Detected frequency 0 200 30 0 Hz 10 0 P76 Detected frequency bandwidth Can not be set above max frequency P16 gt When setting P75 and P
95. no condensation Altitude vibration Below 1 000m below 5 9m sec 0 6G Environmental conditions Protected from corrosive gas combustible gas oil mist or dust 15 2 DECLARATION OF CONFORMITY Council Directive s to which conformity is declared 2006 95 CE and 2004 108 CE Units are certified for compliance with the following standards EN 61800 3 2004 EN 50178 1997 Type of Equipment Inverter Power Conversion Equipment Model Name SV iE5 Series Trade Mark LS Industrial Systems Co Ltd Representative LG International Deutschland GmbH Address Lyoner Strasse 15 Frankfurt am Main 60528 Germany Manufacturer LG Industrial Systems Co Ltd Address 181 Samsung ri Mokchon Eup Chonan Chungnam 330 845 Korea We the undersigned hereby declare that equipment specified above conforms to the Directives and Standards mentioned Place Frankfurt am Main Chonan Chungnam Germany Korea or ae C gt Ua J 2007 11 29 Signature Date ZA 2007 11 19 Mr Ik Seong Yang Dept Manager Mr Jin Goo Song General Manager Full name Position Full name Position TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 2006 95 CEE Electrical material intended to be used with certain limits of voltage and 2004 108 CEE Electromagnetic Compatibility are the following ones e EN 50178 1997 Electronic equipmen
96. ouching them for inspection or installation Do not change any inner parts and connectors Never modify the inverter 13 4 Checklist Daily inspections gt Proper installation environment gt Cooling system fault gt Unusual vibration and noise gt Unusual overheating and discoloration Periodic inspection gt Do screws and bolts become loose or rust due to the environment Tighten or replace them Alien substances are clogged in the cooling system Eliminate them by using compressed air gt Check the rotating condition of the cooling fan the condition of capacitors and the connections with the magnetic contactor Replace them if there are any abnormalities 13 5 Parts Replacement The inverter consists of many electronic parts such as semiconductor devices The following parts may deteriorate with age because of their structures or physical characteristics leading to reduced performance or failure of the inverter For preventive maintenance the parts must be changed periodically Part name Change period year Description DC link condenser 4 Exchange Control smoothing condenser 4 Exchange Relay Determined after inspection 13 5 Chapter 14 COM Option RS 485 14 COM Option RS 485 14 1 Introduction SV iE5 inverter can be controlled and monitored by the sequence program of the PLC or other master module Drives or other slave devices may be connected in a multi drop fashion on the RS
97. pectively Multi function output relay will become active when trip other than Low voltage trip occurred 11 10 Chapter 12 Protective Function 12 Protective Function 12 1 Overload Trip Group Code Parameter Name Setting Range Initial Unit PG Group P24 Overload trip select 1 0 1 0 P25 Overload trip level 30 200 180 P26 Overload trip time 0 60 60 sec n Set P24 of PG Group to 1 n Cut the inverter s output in case of motor overload z Cut the output if current is allowed to motor during overload trip time higher than the preset level 12 2 Stall prevention Group Code Parameter Name Setting Range Initial Unit PG Group P27 Stall prevention select 0 7 3 P28 Stall prevention level 30 150 150 P77 Multi function relay select 7 0 18 17 n During acceleration Motor starts deceleration when current exceeding the value set in P28 flows z During constant run Motor decelerates when current exceeding the value set in P28 flows n During deceleration Motor deceleration stops when inverter DC link voltage rises above a certain voltage level P28 The value is set as the percent of motor rated current P43 P77 Inverter outputs signals of stall prevention operation to externally connected device through multi function relay output 30AC gt P27 Stall prevention can be set as the table below Set Decel Constant Accel Set De
98. perating status at the time of the fault in good order of fault type gt frequency gt current gt accel decel Refer to Page 5 10 for keypad setting Fault types Frequency Current Accel decel PF PA Fault during accel information T n Fault during decel l Fault during constant run im at ed ae Fault at a stop gt Refer to Page 13 1 on fault types 11 3 Chapter 11 Monitoring Fault history monitoring Group Code Parameter Name Setting Range Initial Unit PG Group P1 Fault history 1 P2 Fault history 2 P3 Fault history 3 P4 Reset fault history 0 1 0 n P 1 P 3 Up to 3 faults information is stored n P 4 Previous fault information stored in the code P1 thru P3 is all cleared gt When a fault occurs during operation it can be monitored in the nOn gt When the fault condition is reset via the STOP RST key or multi function terminal information displayed in the nOn will be moved to P1 In addition the previous fault info stored in P1 will be automatically moved to P2 Therefore the latest update fault info will be stored in the lowest history number When more than 1 fault occurred at the same time up to 3 types of faults will be stored in one code SHFT Operating status OY i F ault type when a fault occurs rt rn nee ne een en nen n ene e ene n enn enes H Chapter
99. pply of the wiring enclousure usually directly after the enclosures circuit breaker or supply switch 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output chokes as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected to the enclousure body via and earthed cable gland 7 Connect any control cables as instructed in the inverter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED B I i 1 I 1 INVERTER i I 1 SHIELDED CABLE MOTOR ys eo FILTER FE SERIES Standard INVERTER SHIELDED CABLE FILTER eee m MOTOR p S S FF SERIES
100. ption RSA BS tciciiscisserassinseliscazsanwiienortrsbnalas sense casasavnain E EENE RS 14 1 14 1 Mroduction e a rrr perere rier eaerrer re eecreererperet rere ee erie piree terres 14 1 14 2 SPOCHICATIONS ca a aE E A Ea a ai E aE R AEEA ERTER 14 1 14 3 Mstallatio nines ese a a a E AEE 14 2 o Contents 14 4 Inverter functional code setting eeeeeeseisiererssrisssisisrsrestntetsititttitntutatsitrnntunatntatantinunnnarennnnnrnnan tnat 14 3 14 5 Operation erre aeee E E 14 4 14 6 COM Protocol ModBus RTU sa seseiscecrdisenadanusdsncadenestucsndevensinnindsuendsnccasueeed deodeni cies adearreraneadiede eens 14 4 14 7 Communication Protocol LS BUS isieistescictcerst eect naaiceicaes nana E Neos 14 5 14 8 Parameter code list csceccecsssssescsecsesseeeceesseseeseeseececsaeaecaesaesaesesesesaesaecaesasaseeseesaesaesacesensaeseesaeaaeass 14 9 14 9 MILES SNC OU oes cb veces ete eh ee neg ese een eons ten cae tea cosh a N daR 14 15 14 10 ASCM COG Lit cscies cccessicanansdencactiseccuvaeaeasndlds a Ra a a Eaa RE a 14 16 MD Specifica tons aoee a a a a ts deceteatcceataustdetseesadeaneasaseainetaaasties testes 15 1 15 1 Technical data iastassrateeistisssrastinstin deassiniag E EEEa ENOTE EVE 15 1 DECLARATION OF CONFORMITY saisiiocnsainssccaesdjesbecivedednasidisidiiadbiyabalyaacuudasscansieiaclanseass da E E a EEE 15 1 8 Chapter 1 Basic Information amp Precaution 1 Basic Information amp Precaution 1 1 Important precautions
101. quency up to max frequency and it forms a pattern of accel decel time with the max frequency Therefore the slope of same accel decel pattern within a constant max frequency is uniform regardless of target frequency 9 8 Chapter 9 Basic Functions gt Accel Decel time is set based on max frequency and OHZ For instance if it is set max frequency to 60Hz Accel Decel time to 5 sec and run frequency to 30Hz time to reach 30Hz would be 2 5 sec Max PEE E EN frequency Accel time Decel time i y yO ae Accel Decel pattern setting Parameter Name Setting Range Initial PG Group P6 Accel pattern 0 Linear pattern run 0 P7 Decel pattern 1 S shape pattern run Accel decel patterns may be set in P6 and P7 codes of PG Group respectively z Linear pattern operation Output frequency linearly increases or decreases at uniform incremental n S shape pattern run Used for applications needing smoothing acceleration deceleration such as conveyor or elevator door In case of S shape pattern runs the accel decel time is longer than that set by a user Use linear pattern run in case of application needing accurate accel decel time Operation command Accel time Decel time A ll All 9 9 Chapter 9 Basic Functions Ul If the target frequency is less than 40 of the max frequency as below figure it may not realize a complete s shape pattern run with
102. requency parameters but P17 base frequency would be changed to the frequency if they are above the new max frequency P17 Base 30 200 The inverter outputs its rated voltage to the 60 00 9 11 frequency Hz motor at this frequency P18 Start 0 1 10 The inverter starts to output its voltage at this 0 5 frequency Hz frequency It is lower frequency limit of frequency Hz P19 Torque boost 0 1 0 Manual torque boost 0 9 13 selection 1 Auto torque boost P20 Forward 0 15 Torque boost amount of motor during forward 5 0 torque boost run based on max output voltage P21 Reverse Torque boost amount of motor during reverse 5 0 torque boost run based on max output voltage P22 V F pattern 0 1 0 Linear 0 9 11 1 Square 9 12 7 4 Chapter 7 Function List PG Group Min Max owt Factory Display Name Description during Page EWE defaults run P23 Output 40 110 It adjusts the amount of output voltage based on 100 X 9 12 voltage the percentage of input voltage adjustment P24 Overload trip O0 1 This parameter turns off the inverter output when 1 0 12 1 selection motor is overloaded Overload protection function works if it is set to 1 Overload trip 50 200 It sets the amount of overload current based on 180 0 level the percentage of Motor rated current P43 Overload trip 0 60 It turns off the inverter output when overload trip 60 0 time
103. rger setting results in slower response t gets longer V1 input gt P61 P64 Setting input range and corresponding frequency to 10V OV V1 input voltage gt When minimum input voltage is 20 with corresponding frequency 10Hz and Max voltage is 80 with run freq 50Hz set as follow Setting frequency P64 50Hz P61 P63 9 2 Chapter 9 Basic Functions Frequency setting using Al analogue input terminal Group Code Parameter Name Setting Range Initial Unit Drive Group 0 0 Frequency Command 2 Hz Frq Frequency setting mode 2 0 4 0 PG Group P55 Input filter time constant for Al 10 0 9999 10 P56 Min input for Al V I 0 100 0 P57 Frequency corresponding to P56 0 200 0 00 Hz P58 Max input for Al V I 0 100 100 P59 Frequency corresponding to P58 0 200 60 00 Hz n Select 2 in Frq code of Drive group n It is possible to use by inputting 0 10V in an external control or connecting variable resistance to VR AI CM terminals of the inverter gt Inverter terminal may be wired as follows and see page 9 2 for the functions of P55 through P59 gt Depending on Al selection switch beside the inverter s control terminal as V it is possible to select one of voltage input and current input Caution For Al selection set it accurately according to the current input and voltage input Incorrect setting may cause the inverter tro
104. signals control signals to the terminal block Note that incorrect connection may damage the inverter and peripheral devices 1 1 1 Chapter 1 Basic Information amp Precaution 1 2 Parts Names amp Details Appearance ay js inside view with front cover removed Refer to 1 3 for details when remove front cover 2 LS industrial systems Chapter 1 Basic Information amp Precaution 1 3 Assembling amp Disassembling To remove the front cover press both indented sides of the cover lightly and pull it up The front cover is completely removed if lifting it up and removing the fixed part Wiring and installation is available only with the cover removed After the cover removed the terminal wiring is possible ee ff WSK ELS pee N OBEH For the control terminal use the cables presented in this manual Using a thicker one than Z caution the reference type may interfere with assembling or subject the cable sheath to damage LS Industrial Systems 1 3 Chapter 2 Installation 2 Installation 2 1 Installation precautions CAUTION Handle the inverter with care to prevent the plastic components damaged Avoid installing the inverter in a place where vibration from bogie or press exists Install in a location where ambient air temperature is within the permissible range 10 40 C
105. t for use in power installations EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific methods e EN 55011 A2 2003 Industrial scientific and medical ISM radio frequency equipment Radio disturbances characteristics Limits and methods of measurement EN61000 4 2 A2 2001 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 2 Electrostatic discharge immunity test EN61000 4 3 A2 2004 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 3 Radiated radiofrequency electromagnetic field immunity test EN61000 4 4 A2 2002 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 4 Electrical fast transients burst immunity test EN61000 4 5 A1 2001 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 5 Surge immunity test EN61000 4 6 A1 2001 Electromagnetic compatibility EMC Part 4 Testing and measurement techniques Section 6 Immunity to conducted disturbances induced by radio frequency fields CEI TR 61000 2 1 1990 Electromagnetic compatibility EMC Part 2 Environment Environment description for low frequency conducted disturbances and signalling in public low voltages supply systems e EN 61000 2 2 2003 Electromagnetic compatibility EMC Part 2 Environment Comp
106. the ending partially cut Accel Decel Disable Group Code Parameter Name Setting Range Initial Unit PG Group P66 Multi function input terminal P1 define 0 24 0 P70 Multi function input terminal P5 define 23 4 Select one terminal among Multi function input terminals P1 P5 to define Accel Decel disable x If P5 is selected set P70 to 23 to activate this function Frequenc P5 Time Operation command 9 10 Chapter 9 Basic Functions 9 5 V F Control Linear V F pattern operation Group Code Parameter Name Setting Range Initial Unit PG Group P17 Base frequency 30 200 60 0 Hz P18 Start frequency 0 1 10 0 5 Hz P22 VIF pattern 0 0 1 0 Set P22 code to O linear This pattern maintains a linear volts frequency ratio by voltage frequency V F gt Base frequency Inverter outputs its rated voltage at this level Enter the motor nameplate frequency gt Start frequency Inverter starts to output its voltage at this level Start frequency ri ime Inverter rated voltage Voltage Operation command 9 11 Chapter 9 Basic Functions nT Square V F pattern Code Parameter Name Setting Range Initial Unit PG Group P22 V F pattern 1 0 1 0 Set P22 code to 1 n This pattern maintains squared volts Appropriate applications are fans pumps etc Voltage 100 Base frequency
107. ubled In the below switch direction is colored in black Voltage Input V Rt Analogue Analogue current input voltage input 1 Using Cl 2 Using Ex voltage 3 Using V R Al CM Al CM __VRAICM Je alo e lo Ol Je QE O QO amp SOW VOW VS g 0 20mA 0 10Vdc C 1 10k2 9 3 Chapter 9 Basic Functions U Analogue frequency command fixed Parameter Name Setting Initial Drive Group Frq Frequency setting mode O28 0 4 0 PG Group Multi function input terminal P1 0 24 P66 0 select Multi function input terminal P5 P70 22 4 select n If Frq code of Drive Group is 2 3 it works Select a terminal to use as analogue frequency command fixed signal among multi function input terminals P1 P5 gt It works as shown in the below figure if using P5 terminal Setting frequency Frequency L Po Qperation EE command 9 2 Multi Step Frequency Setting Group Code Parameter Name Setting Range Initial Unit Drive Group 0 0 Frequency command 5 0 0 200 0 0 Hz Frq Frequency setting mode 0 0 4 0 St1 Multi step freq 1 0 200 10 0 Hz St2 Multi step freq 2 20 0 St3 Multi step freq 3 30 0 PG Group P68 Multi function input terminal P3 define 5 0 24 2 P69 Multi function input terminal P4 define 6 3 n Select a terminal to give Multi step frequency
108. umber of 0 10 It sets the number of restart tries after a O 10 12 Auto Restart fault occurs Auto Restart is deactivated try if the fault outnumbers the restart tries This function is active when drv is set to 1 or 2 Run Stop via control terminal P39 Auto Restart 0 60 sec Restart tries after auto restart waiting 1 0 O time time has passed P40 Motor cap 0 1 0 4 Selects the capacity of a motor to use X 10 6 select kW P41 Number of 2 12 It is displayed via rpm in drive group 4 X motor poles P42 Rated slip 0 10 Enter the difference between the input X frequency Hz power frequency and the value calculated by converting rom described in the nameplate to frequency P43 Motor rated 0 0 25 5 Enter motor rated current on the X current A nameplate P44 No Load 0 0 25 5 Enter the current value detected when X Motor Current A the motor is rotating in rated rom after the load connected to the motor shaft is removed Enter the 50 of the rated current value when it is difficult to measure No Load Motor Current P45 Carrier 1 10 It selects the audible sound of the motor 3 O 10 13 frequency kHz If the set value is higher the inverter select sound is quieter but the noise from the inverter and leakage current will become greater 1 No auto restart in case of protection functions such as OHt Lvt ESt HWt P40 initial value is preset based on inverter rating 3 P42 P44 v
109. up to 16 drives The specification of length of communication line is max 1200m To ensure stable communication limit the length below 700m Short both S S of JP1 pin located on the upper PBC of control terminal COM terminal 14 2 LS Industrial Systems Chapter 14 COM Option RS 485 Cable Specification If communicating by using RS 422 or RS 485 channel the twisted pair cable for RS 422 should be used considering the communication distance and speed The specifications of the recommended cable are as follows Product Low Capacitance Lan Interface Cable Spec 2P X 22AWG D 0 254 TA Manufacturer LS cable Type LIREV AMESB Even if using other cables but the above recommended cable make sure to use cables conforming to the following table Characteristics Electrical Item Unit Characteristics Test condition characteristics Conductor resistance Q km 59 and lower Ambient temp Withstand voltage DC V 1min Endurable at 500V for 1 minute In the air Insulation resistance MQ km 1 000 and higher Ambient temp Electrostatic cap Pf M 45 and lower 1kHz Characteristic Q 120 12 10MHz impedance Appearance Conductor Core Pair 2 characteristics Spec AWG 22 Structure NO mm 1 0 643 Dia Mm 0 643 insulator Thickness mm 0 59 Dia Mm 1 94 14 4 Inverter functional code setting Once correctly connected set COM parameters as fo
110. v g 5 v v 6 y v s 7 v v v 8 v 9 v v 10 v v 11 v v v 12 y v E 13 v v E V 14 v v y 15 v y v v gt P37 Limits current during Speed search Set as the percent of P43 gt P77 Signal of active Speed search is given to external sequence via multi function relay output 30AC 10 10 Chapter 10 Advanced Functions The followings show speed search operation during Instant Power Failure restart Input voltage Frequency ti t2 S S de a a Voltage H23 Current Multi function output or relay n When the input power is cut off due to instant power failure the inverter outputs Low voltage trip LV to hold the output n When the power is restored the inverter outputs the frequency before the low voltage trip and the voltage is increased due to PI control n t1 If current is increasing over the preset level in P37 the rise in voltage will stop and the frequency is decreased t2 If current lowers than the level set in P37 the increase in voltage starts again and the decrease in frequency stops decelerating When the frequency and voltage are restored back to the nominal level acceleration will continue at the frequency before trip Speed search operation is suitable for loads with high inertia Stop the motor and restart when friction in the load is high WwW SV iIE5 series keeps normal operation when power is restored in 15msec for the use
111. ximum of AC voltage by a rectifier gt Itis the voltage between P1 on the inverter s power terminal and N terminal Chapter 11 Monitoring User display select Group Code Parameter Name Setting Range Initial Unit Drive Group vOL Output voltage display n It displays the current inverter output voltage Power on display Group Code Parameter Name Range Default PG Group P53 Power on display 0 Frequency command 0 0 0 Drive mode drv Frequency mode Frq Multi step frequency 3 8 Output current CUr 14 Output current 15 Motor rom n Display the parameters set in P53 when power on gt The output current and motor rpm are displayed directly when P53 is set 14 15 11 2 Chapter 11 Monitoring 11 2 Monitoring I O Terminal input terminal status monitoring Code Parameter Name Setting Range Initial Unit PG Group P71 Input terminal status display Current input terminal status ON OFF can be monitored in P71 gt The following is displayed when P1 P3 P4 are ON and P5 is OFF oag A G P3 P2 11 3 Monitoring Fault Condition Monitoring Current Fault Status Code Parameter Name Setting Range Initial Unit Drive Group nOn Current fault display Fault occurred during operation is displayed in nOn n Up to 3 kinds of faults can be monitored gt This parameter gives information on fault types and the o

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