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        USER MANUAL v1.0 - Hohner Elektrotechnik GmbH
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1.                  Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de Connect 10       hohner    Elektrotechnik Werne    Inf    Es importante que lea la siguiente informaci  n antes de continuar     Cuando est   listo para continuar con la instalaci  n  haga dic en Siguiente   INSTALL PROCESS    BEFORE TO INSTALL THE PR90 INTERFACE   A AREFULLY THE  INSTRUCTIONS MANUAL    IF THE INSTALATION DON T WORK  UL JAVA JRE    LAST VERSION FROM  https    www java com es downlo    B Automatic alert about the installation C The program will install PR90   HOHNER  process and the Java version in the chosen folder    Listo para Instalar   Ahora el programa est   listo para iniciar la instalaci  n de PR90 en su sistema   Seleccione las tareas adicionales que desea que se realicen durante la instalaci  n de  PR90 y haga dic en Siguiente   Iconos adicionales    E  Crear un icono en el escritorio    Haga dic en Instalar para continuar con el proceso o haga dic en Atr  s si desea revisar  o cambiar alguna configuraci  n     Carpeta de Destino   C  Program Files  x86  PR90       E Choose the additional tasks  create a desktop F The program is ready and configured for  Icon installing PR90 on your system    Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de  
2.            Thus  we verify that the data we have loaded  corresponds to the date recorded in the PR90 and  that the alarm status has been updated        Program 16        USER MANUAL  PR90   PR90H    hohner    Elektrotechnik Werne    Monitoring Screen       Pulses per second  PPS     The encoder s PPS output is  shown  which can be directly  translated to frequency     Also monitored by aPPS scaled  dial  Hz  125     Rotation direction          C   Clockwise       Monitor  Real Time  lt  30KHz          Counter Clockwise                         REAL TIME    Press the button to activate  the real time read monitor     Reference signal position   Z Pulse     Electrical  Z  vs  Mechanical   0   to 360    reference signal  positioning  in numerical and  graphical on the dial     CW   CCW  Incremental output  signals A B Z  Guidance  not real  graphical  Outputs G representation for outputs  HIL TIL A B Z  in self regulating scale   Status Driver Power  Al I F Optical Error   Temp  Overload   LowTTL  ri Pee COM Error   Humidity   Low HTL  Overload  low power  optical   Driver Error  failure  communications failure   Power Error The PR90 encoder can be monitored  and humidity alarms  as long as the read frequency is below   See p  18  30 KHz  90 000 PPS      Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de       Program 17    hohner    Elektrotechnik Werne    A
3.    Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de    HTL  Push     A    USER MANUAL  PR90   PR90H       During Power On programming  encoder powered up   the PR90  should NEVER be programmed with the machine in operation     At the time of programming information can be lost until programming has  finished  and this could cause unexpected behaviour in the machine    connected to the encoder     Output type    TTL  25422 5Vpp  Differential   Pull 11 SOVpp  Differential                            Read Encoder      Input Power Supply 5V to 30V      Output Voltage Control  TTL e HTL  Z Pulse  Position Width  D 0 0 180       90         Z inverted    Reference signal    position  Z   0   to 360         e    e e 9 e  gt o o  9   o          This output can be programmed regardless  of input voltage     The PR90 encoder considers TIL from 4 5 to   N 10Vac and HTL from 11 to 30 Vac  ff input  values are below the HIL limit  the PR9O encoder    will automatically switch output to T TL          Reference signal  width  Index  Z  0     90   synchronized with A and B  180   synchronized with A            2s    This setting will move the starting point for  electrical connection to the mechanical  start point  according to the selected  mechanical degrees     A and B channel synchronization will be  maintained at all times     Program 15    hohner    Elektrotechnik W
4.   G        USER MANUAL  PR90   PR90H    Seleccione la Carpeta del Men   Inicio    D  nde deben colocarse los accesos directos del programa     3 El programa de instalaci  n crear   los accesos directos del programa en la    Para continuar  haga clic en Siguiente  Si desea seleccionar una  dic en Examinar  CM     E  No crear una carpeta en el Men   Inicio    Completando la instalaci  n de  PR90    El programa complet   la instalaci  n de PR90 en su sistema     Puede ejecutar la aplicaci  n haciendo dic sobre el icono  instalado     Connect          D The installation will create short cuts to the  program in the chosen Start Menu folder       Finish the installation and exit the installation  wizard    11          E USER MANUAL  hohner   z  Elektrotechnik Werne PR90   PR90H    Step 3  Run the programming software    9 u configure the Without disconnecting the PR90 from any of the computer or tablet s USB ports  open the  Communication    COM port Port  A menu on the interface  choose the corresponding communications port  COMX   5 where the  encoder is connected          Once chosen  click on the button   st   in the upper bar     In approximately 2 seconds the programming  interface will fill out with the monitoring and programming screens        Serial Num   1    o  gt  i M  Date  2015       If an error message appears  click on  Refresh  and  then choose the port where the PRIO is  Could not write to port  connected B from the drop down menu        Hohner Elektrotechnik Gmb
5. 3 9 Vdc  Up to this point the PR90 maintains the outputs at standard TTL levels  and if the  voltage drop has been excessively slow the encoder goes into protection mode  to reset the rated voltage to recover its normal operation  you must just turn it off and on again     Electrostatic and or electromagnetic discharges  Complies with the EMC directive  UNE EN 61000 6 2 2006   ERR 2009 and UNE EN   61000 6 3 2007   A1 2012   Although the equipment is protected to withstand electrostatic discharge above   15KVolt   occasionally the   signal may lose a certain number of pulses during the discharge  at this point the equipment will reset the signal in under 100msec  the  standard delay for a Watch Dog circuit     Active reset of the high efficiency uController  This circuit resets uController operation in extreme cases of malfunction  For example   this situation can occur in unstable or high noise power connections     False power connections  The encoder is protected to withstand being switched on and off repeatedly within the margins of usual    operation  without the equipment being harmed   B er 9 It is not recommendable  like with any other electrical device  to tum the equipment on ana    off repeatedly in rapid succession while connected to mains power     The electronic circuit has ultra fast electronic fuses  in the event of a fault or failure  these fuses avoid greater damage and more  expensive repalrs     Electronics designed under the BSI security regulations  so a
6. H   Gewerbehof 1 D 59368 Werne    Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de Connect 12    hohner          Elektrotechnik Werne    program       hohner    Elektrotechnik Werne        USER MANUAL  PR90   PR90H    When you connect the device  the computer will recognize the PR90 and you will hear the connecting devices sound and will see a  flashing green led on the encoder  e  for 1 second                                                                                   Monitoring Screen Programming Screen  a g    r      29 ACK Set SPISSI O i   hohner    Monitor  Real Time  lt  30KHz  Real Time   OFF       gt  Device 1 iE  ce L  Position  Z Pulse    I Configuration Model  Technical Service       Prolongaci  n C Sant Francesc s n      17400 Breda  Girona  Spain PPS 0         34 972 160 017 Counter 0 Angle     0 00    8 www encoderhohner com   Directio Signal ja  I info encoderhohner com     Clockwise      Counter Clockwise   gt     1  4      Voltage l  tage        Output  Alarms      Status Driver Power No content in table  Q Optical Error Q Temp  Overload   LowTTL     COM Error Q Humidity   Low HTL    Driver Error  9 Poner ne    Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de       O Visualization Options          See monitoring and programming screen Configuration   See only programming screen See only monitoring screen  Hohner Elektrote
7. INCREMENTAL ENCODER    ROGRAMMABLE  SERIE PR90   PR90H    a       Elektrotechnik Werne    hohner    Elektrotechnik Werne    PR90   PR90H    Features   Auto sensig features  Working margins  Protection    s o s    9 Q Q A    USER MANUAL PR90   PR90H    CONNECT    Requirements   Connection Steps  Connect to PC  Install software  Run the program    s o o s       C   qo O O    N    PROGRAM  Overview  Instructions  Monitoring  Alarm panel    Considerations    p  p  p   p  p      14    15    17      18    19    Contents       2       PR90   PR90H          hohner    Elektrotechnik Werne    Features    USB and graphical interface programming options for  the PR90 programmable incremental optical encoder        aa Incremental optical encoder  programmable for any possible      number of pulses from 1 to 65 536 pulses per rotation  pe      Output Level selectable   HTL   Push Pull     TTL  RS422     regardless of input voltage           Reference signal width  Z    90   or 180      bees Reference signal positioning  Z  electrical vs  mechanical     0   to 360              Selectable rotation direction     CW  as seen from the axis  clockwise rotation   CCW  as seen from the axis  counter clockwise rotation       Independent channel by channel inversion option     Very uselul in case of connection errors         Remote maintenance and programming options     Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elek
8. chnik GmbH   Gewerbehof 1 D 59368 Werne    Program 14        hohner    Elektrotechnik Werne    Programming Instructions    The configurable parameters are       For example  if you want to enter a value    Pulses per  revolution  PPR     from 1 to 65 536 PPR         e o        Direction 14983    o Clock 14984    of 10 000 FPR  open the PFR   14985    drop down menu  keying in 10 000    14986    Then  select the desired value with a A inv 14987      mouse click in the drop down menu         gt      e   o o o    Rotation direction    CW     channel A leads B   view from the shaft   shaft rotating clockwise     CCW   Channel           14988  ms history 14989    Code 1499    e  gt  c                  9                o    o o o o o o dl    Differential output  inversion    channel by channel A   B   Z          3 leads A     view from the shaft   shaft rotating counterclockwise           PPR programming can be carried out by clicking on the  different values in the table or by interacting with the keyboard   However  the desired value will not be selected for your  programming unless you select it from the drop down menu        ted Configuration Model       PPR 4096        Direction      Clockwise Counter Clockwise         Output        Ainverted B inverted    When you select one of the output  channels  channel A  for example   this  will switch the differential outputs from  A   nA to nA   A     i     This option can make physical connection  of the encoder to the PLC   Driver  
9. erne       Write Encoder    Configuration Model  Input Power Supply 5V to 30V  Output Voltage Control  PPR 14985 v      TTL e HTL  Direction Z Pulse    Clockwise Counter Clockwise Position Width   Output   D 00 180      90      A inverted B inverted Z inverted        i  Default configuration       Q Read Encoder    UE    Read Encoder Vrite Encoder         The encoder comes default  preconfigured with          Pulses  4096 ppr    Output  HTL    Direction  Clockwise  CW     Reference signal position  Z   09    Reference signal width     ndex  Z  0   909    Once the encoder has been programmed  it is  imperative to close the connection cover again to  7 j    ensure IP65 protection  R      Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de        USER MANUAL  PR90   PR90H       Record the configuration to the encoder    Once these options have been selected  click on   Write Encoder    in the upper task bar of the  programming screen                    7      Write Encoder                              The upper task bar should show green  confirming  data recording progress  showing the term  ACK     Which means that the recording process has finished  correctly     ACK Set SPI SSI    We can verify that the data has been recorded  correctly by clicking on  Read Encoder    in the upper  task bar in the programming screen                            Read Encoder 
10. ik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de       DOC ENCI PR90X M 002   07 15    
11. ith TTL inputs   1200 x Channel  is connected  the encoder will switch outputs to TTL automatically     Automatic humidity detection inside the encoder  Water  humidity and condensation alarms  The encoder s LED with blink red and the  graphic interface will display the relevant red indicator  registering the error  without interrupting the normal function of the device        Optical error detection  Any dysfunction in the OptoAsic illumination or breakage of any of the optical elements is automatically detected  and is described by the graphical interface alarms  logging the error  without interrupting the normal operation of the encoder     Working margins         PO ERES pee eee pene      The PR90 is ready to work Operating Protection Humidity levels    from 4 5 Vdc to 30 Vdc  temperature range 768 should not surpass  with HTL and TTL loads from  20  C to  85  C 98  without  condensation    Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne    Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de Encoder PR90   PR90H 5    hohner    Elektrotechnik Werne    Y Protection    Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de    Over voltage and power supply inversion protection  The encoder is protected to prevent its destruction in case of reverse polarity of  power and or spikes exceeding 35Vdc     Voltage drops  Ihe device stops working below 
12. larm Panel    This interface screen shows information about the status  of the PR90 encoder s alarms and their historical register     It updates every time verification is carried out by clicking  on the programming screen button   Read Encoder        e Encoder in perfect working order        Overload  low power  optical failure  communications failure and  humidity alert         Optical Error   Temp  Overload   Low TL     COM Error   Humidity   low HTL    Driver Error     Power Error       Status            Optical Error   Any malfunction in the OptoAsic illumination due to dirt    or breakage of an optical element       Coded disk breakage     Dirt on the coded disk or photo sensors    IR LED spent or fault     Asic fault                      Solution  Hohner Technical Service      Driver Error   Alerts of any overload of the differential output circuits       Short circuit or overload that can damage the    Fault in the Driver power circuitry     Solution  Hohner Technical Service       Driver power circuit               USER MANUAL  PR90   PR90H                         OPTO   ASIC    Led power control exce   Thu Jun 25 15 36 20 CE          AN   During Power  Off programming    PODES may register for the panel  ats to the       verification of the database    It doesn t mean   a Wrong running                   This eg can be deleted by clicking on the programming screen button Delete All Alarms                e COM Error      Power Error    Hohner Elektrotechnik GmbH   Ge
13. ng to connection and programming  you must    The programming computers must have a free USB1 or USB2 make sure that the computer is virus and trojan free     port     Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne    Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de Connect 8        USER MANUAL  PR90   PR90H    hohner    Elektrotechnik Werne    For the PR90 programmable incremental optical encoder to work correctly  you must follow the detailed configuration instructions                below   Make sure  before you connect the encoder  that Fay special attention to the TTL   HTL output configuration  since  the configuration required Tor the encoder is the if the proper voltage output IS not selected  the devices  correct type for your application  connected to the encoder could report read errors     Step 1  Connect the PR90 encoder to a USB port    o    direct connection You must open the connection cover located at the back of the PR90 encoder     Inn The connection is direct  using a uUSB   USB cable to connect to any computer or C    tablet pc  without any other equipment being required       Step 2  Programming software installation    You can install the latest version of Java  from the Web     httos   www java com es download     o install Java on  your computer       Todas las descargas de Java Descarga gratu ita de Java  Si desea descargar Java    para otra computadora o Descargue Java para 
14. s to avoid smoke and fire     4 layer printed circuit designed under MIL standards  to offer greater mechanical robustness in order to avoid external radio magnetic  influences     Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Encoder PR90   PR90H        USER MANUAL  PR90   PR90H    6    hohner          Elektrotechnik Werne    connect           USER MANUAL  PR90   PR90H    hohner    Elektrotechnik Werne       ETTE EE  A uUSB USB cable A PC or Tablet PC running Download the  Windows  Mac OS o Linux programming software from the   with the latest version of Java installed  Hohner Automaticos website    Minimum system requirements for the programming computer             32 or 64 bit OS  Java compatible           Recommended configuration  the computer should have at least       an Intel I3 or similar processor and 2 GB or RAM  Other  less  powerful  computers may also be used  but this will decrease  programming and monitoring speeds         Recommended OSs  Windows XP  OS 6  Ubuntu 11  Fedora 16   or higher  Other Java compatible OSs may work  but they have  not been tested        It is recommended that you have an internet connection  both to      keep the software and the database updated  and to make  remote maintenance of the encoder possible     Dee  The computer must have the latest version of Java installed     where the RXTX communication libraries will be added  Details of  this process will be listed in the installation instructions         Before proceedi
15. su computadora de escritorio ahora   i  sistema operalivo  haga clic Version 8 Update 45 Software compatible from version  en el enlace que aparece a  Fecha de versi  n  14 de abril de 2015   continuaci  n  8 45 of Java    Todas las descargas de  Java    Descarga gratuita de Java       Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de Connect 9        USER MANUAL  hohner    Elektrotechnik Werne    PR90   PR90H    o    download the From the Hohner website  download the programming software required for your Operating System   programming software    PR90 W Mac OS X 32 64 bit    PR90   WINDOWS 32 64 bit       o u decompress and run the Once the programming software has been downloaded  decompress the  zip file and run  installation program the installation program by clicking on the corresponding icon            i  It is preferable to deactivate automatic Java updates  Otherwise  when Java updates  the  interface will stop working and you will have to download the newest version of the software        Choose the language  and follow the instructions on screen  A    O  Instalar   PR90    Bienvenido al asistente de  instalaci  n de PR90      x Este instalar   PR90 versi  n 0 2 istema   Seleccione el Idioma de la Instalaci  n s              Se recomienda cerrar todas las dem  s aplicaciones antes de  m Seleccione el idioma a utilizar durante la continuar      
16. trotechnik de www hohner elektrotechnik de       USER MANUAL  PR90   PR90H    Direct USB2 to USB2 encoder connection to any  computer or Tablet PC running Windows  MAC OS  or Linux  without the need for intermediate adapter    boxes     Power On programming   encoder powered up     Encoder can be programmed while it is powered up   with no need to disconnect it from the machine     PR90       BD    Power Off programming   without powering up the encoder        Ability to program the encoder without the need for it  to be powered up  only by connecting the encoder to    the PC programmer   PR90         5    Encoder PR90   PR90H       4        USER MANUAL  hohner    Elektrotechnik Werne PR90   PR90H    o9 Auto sensing features         Automatic voltage detection  The equipment determines the output level  HTL TTL  according to input voltage  From 4 5Vdc to 10Vdc    output will remain in TTL  from 11Vdc to 30Vdc output level will be maintained in HTL as long as the device is programmed for HTL output           Automatic overload detection in the encoder driver  In the event of a short circuit or overload in any of the outputs  the device will switch    to TTL until the error is remedied  The encoder s LED with blink red and the graphic interface will display the relevant red indicator  registering  the error  without interrupting the normal function of the device     Automatic Driver PLC input impedance detection  When the encoder is programmed for HTL outputs  if a driver PLC w
17. ver inputs  In order to preserve the quality of the  signal  this equipment must be mounted on differential resistive loads     In case of confusion in the connection  this can be corrected without need for  disconnection  through the graphical programming interface     Differentiated earth line    The equipment is absolutely shielded against external influences  electromagnetic  fields and discharges  Even so  it is advisable to establish a differentiated earthing  circuit  Branched earthing distribution     O Low TTL    O Low HTL    Power       C  AA BB 00           USER MANUAL  PR90   PR90H       Power is below the TTL working limits     Power is below the HTL working limits     C  HTL   TTL          C  1   65536 PPR e   Reference    CONFIGURABLE OPTIONS       PR90   X X   X        eeee    SHAFT      1    10x20mm  2     6x10mm          FLANGE   1  None   3  90 1102  5  90 1005       CONNECTION       1  Helicoidal cable  2 0 5m cable   con  M12 at end  3  0 5m cable   con  M23 at end    e Program labelling and Re sealing       Once you have configured the encoder  you  must disconnect the uUSB USB cable and  close the protective cover     It is recommended that you record the  programming data on the encoder s   SETTINGS  label     Hohner Elektrotechnik GmbH   Gewerbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de       Program 19    hohner    Elektrotechnik Werne    Hohner Elektrotechn
18. werbehof 1 D 59368 Werne  Telefon   0 23 89  98 78 0 Telefax   0 23 89  98 78 27   info hohner elektrotechnik de www hohner elektrotechnik de       Alerts of any error that the uController detects in internal communications     Electromagnetic Discharges  see section  Protections   p  6   Can cause a  communication error  which automatically resets and normalizes      Damage to any of the components  circuit board  fault in the ASIC or uController   Solution  Hohner Technical Service                Alerts of any drop in voltage or low voltage in the power circuitry       Constant drop in supply voltage below working limits or programmed T TL HTL   output     Solution  Once normal voltage IS restored the PRIO regains normal functionality    Program 18    hohner    Elektrotechnik Werne    Driver    e Temp  Overload   Overload or over heating of Driver circuitry     e Humidity   Alerts of moisture or water on the circuits     Considerations             Power Supply    This incremental encoder allows you to work at any voltage from 5 to 30Vdc without  the need for any change or adjustment  However  you should pay attention to the  polarity of the Vdc connection     It is recommended in all instances to use a power supply that support loads in  excess of 2 Amp   to ensure a very low power impedance and therefore better signal  quality     Connectivity    Each differential output channel is identified by the colour of the wires  which plug  directly into the differential PLC or Dri
    
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