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LMS RF High-End USER MANUAL

1. badger com Server Name e g www somenet com jwww badger com Administrator s Email Address e g webmaster somenet com info badger com Install Apache HTTP Server 2 0 programs and shortcuts for for All Users on Port 80 as a Service Recommended only for the Current User on Port 8080 when started Manually Tas Le e Remark After installing wait until the following message disappears it may be in the back ground Please wait 6 1 5 MySQL Server T C Data X sultAB Kon Create the my ini file wath default values and the user below Recommended to nowice user User name Password Password Er m Ill SEE badger1981 WinMySQLadmin Ver 1 4 Cancel ok Installation ofthe data base enter user name and password as follows LMS_RFH BA 02 0912 OMS High End Page 23 57 6 1 6 Badger High End Administration Site Installation of the website Re Apes 73 amo erlernt 43 aj ES Extraire HighEnd admin myadmin RELEASE DATE 2 4 0 Extraire HighEnd admin myadmin scripts Extraire HighEnd admin myadmin scripts check_lang php Extraire HighEnd admin myadminsscripts convertcfg pl Extraire HighEnd admin myadmin scripts create release sh Extraire HighEnd admin myadminsscripts create_tables sql Extraire HighEnd admin myadminsscripts CVS Extraire HighEnd admin myadmin scripts CV S SEntries Extraire HighEnd admin myadmin scripts CV S Repository Ex
2. Badger Meter Europa GmbH LMS RF High End Oil Management System RF High End USER MANUAL December 2009 v 2 15 OMS software v2 21 MK v2 20 DK v2 40 LMS_RFH BA 02 0912 Table of contents 1 Basic safety recommendations uauusnananennnnnunnnnnnnnnnnnunnnunnunnunnnnnnnnunnnunnunnunnunnunnnnnnnn 1 25 ATAU OCU GLO aiatuttia dina nica cicnle ies TEEIEPERSPPRTLUEFECNE EUER 2 22 O ee en Bde rer ee ee nen 3 2 3 Composition and dataflow of the RE SyStemM occocccccnncccnccocncocnccncncncnnonnncoonononoconnnnnos 4 24 Tecnica DAA AR 5 2 5 Wall lastening Of ING KEV OAS sarta ii 5 2 0 REYPDIA DESC PUN ds 6 Zils Operation MOSS ida T k1 ZRF System with P amp gt 0perallon AAA PP 7 1 1 2 RF system with HOST Operalion ascuuiensenk RARO 7 11 3 Sand AAA A o in 7 1 1 4 Galibrateable PTB Mode un a un 7 3 Master Keypad asii a awecenweanawencencatedeonsaats 7 dl Standard SCEE Narrin een T 3 2 Settings supervisor MenuesS enuuessnsennnenennennnnnnnnonnnenennnnnnennnnnnnnennnnennnenennnnnnennnen nenn 8 3 9 Menu INE Set Gale and TIME un a 8 34 Menu ENE Leonliguration cerisa eeeicius 8 34 1 o o o AA T a A 8 3 4 2 WO archive Printout or storing of the work order dispense results 8 3 4 3 Archive on PC Archive of the work orders diSpenses ooocconoooccconooonccoooncncnonnnnccnonanoos 9 29 Menu DK testeo mmunica ON re 9 9 03 Menu REP hE
3. Supervisor menu The following configuration options are only available at the dispense keypad The default value for the Supervisor PIN is 0000 four times zero 4 3 Menu CNF configuration 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 System Reset Resets the system parameters to original factory settings Mileage type Defines the unit for the Free Alphanumeric field see chapter 4 9 2 Pos 3 Should be permanently defined in the OMS Software see chapter 6 5 2 Configuration Top off timer Specifies the amount of time how long user can make additional dispenses Is the time allowed after a dispense is completed before the meter will automatically lockout and send the dispense results back Should be permanently defined in the OMS Software see chapter 6 5 2 Configuration Internal printer Enables the internal ticket printer Should be permanently defined in the OMS Software see chapter 6 5 2 Configuration External printer Enables the external report printer port Should be permanently defined in the OMS Software see chapter 6 5 2 Configuration 3 LMS RFH BA 02 0912 Dispense keypad page 12 57 A 3 6 Barcode scanner This menu will define the external printer port as a barcode reader port RS232 ifthe External Printer is enabled the Barcode Scanner menu will disappear Barcode Scanner Selecting YES will enable the Barcode Scanner YES NO OFF
4. These optional fields are only shown if they have been enabled see chapter 6 5 2 Configuration Free Alphanu Alphanumeric field 10 chars Can be used for example for the licences plate number Free Numeric Numeric field 8 chars Can for example be used for the actual mileage Alphanumeric keypad To change from the numeric to the letter keypad press the equivalent key for at least 3 seconds until the desired letter is shown 3 LMS RFH BA 02 0912 Dispense keypad page 16 57 4 Meter selection Enter a preset meter ID for the product that is desired Enter Hose i u Ev e Only meters that are assigned to the current keypad can be selected See chapter 6 7 2 Network tree e In the operation modes WO validation HOST or WO validation PC the system will check if the desired product is assigned to this work order see chapter 3 4 1 Work order validation 5 Display fluid The chosen fluid type is shown for three seconds Fluid Product Name 3 Secs 6 Enter product quantity Enter the desired quantity Optionally the quantity assigned to this WO is shown Quantity Br e The quantity can be chosen between 0 0 99 9 and 100 999 liters The maximum quantity in the PTB mode is 90 0 liters A quantity less than 0 5 liters will be not be accepted e The preselection can be made with one decimal place e For quantities of more than 100 liters will meter display will
5. ae SN N fee lt RN lt fee u O Bee oO fon gt B l page 55 57 Manufacturer s declaration page 56 57 11 Manufacturer s declaration C E Herstellererkl rung Manufacturers Declaration Misuse of texts pictures or company logo will be prosecuted Badger Meter Europa E Bauart Typ Managementsystem f r Fl ssigkeiten 5 Model Type Management System for fluids El Typenbezeichnung MDS 2000 LMS RF LMS Baby A Model Name MDS 2000 LMS RF LMS Baby ES Seriennummer Nach Komponenten gelistet gt Serial Number Listet by components E Baujahr ab 1997 2 Year of manufacture from 1997 Referenz Reference Maschinen Richtlinien CE Richtlinien Elektrische Betriebsmittel Machine Directives Electrical Device Directives 89 392 EEC 73 23 EEC 91 369 EEC 93 68 EEC 94 44 EEC 93 68 EEC Hiermit best tigen wir die bereinstimmung unserer Ger te mit den o g Richtlinien Vor Inbetriebnahme der oben genannten Ger te muss sichergestellt sein dass die Gesamtanlage bzw Maschine in der die Ger te verwendet werden den geltenden Richtlinien und Bestimmungen entspricht We herewith confirm that our products are in accordance with above mentioned directives The equipment identified above must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of above directives bl ER 02 04 2009 Unterschrift Gesch ftsleitung Top Management amp Qualit t
6. Dispense a 49 FREEFIELD2 LENTI 16 _ Length Alphanumeric feld sameas above o O BIPENSE NT TENES tone een o 51 DISPENSE DEC_LEN 23 Length Decimal part of quantiy fo o 52 DISPENSE STAT ASCII 0 126 ASCII This field is blank if dispense was an approved dispense On any error it will show the defined character WO REQUEST WO RESULT OK WO RESULT KO o 102 Lu T O 3 LMS RFH BA 02 0912 Appendix I Host communication O gt gt gt ASCII Code Chart 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 3 SOH STX ETX EOT ENQ ACK BEL BS TAB LF VT FF CR SO SI DLE DC1 CS2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US Space 033 034 035 036 037 038 039 040 041 042 043 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 A x B C D E amp F G H i J K L M N O 0 P 1 Q 2 R 3 S 4 T 5 U 6 V T W 8 X 9 Y Z lt A LMS_RFH_BA_02 0912 097 098 099 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 J a n FOR OC FOR Oo 0 N e s
7. If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service A WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury 3 LMS RFH BA 02 0912 Introduction page 2 57 2 Introduction The Badger Meter High End oil management system has been designed to control and monitor the consumption and inventory balances of automotive fluid products with minimal installation and programming costs Badger Meter has used its years of expertise in the automated meter reading market to develop a modular control system utilizing RF communications The high end RF oil management system hardware consists of one master keypad and at least one dispense keypad as well as at least one radio frequency electronic preset meter LM OG RF The master keypad handles serial communication between the PC or a host server ERP system and RF communication to the dispense keypads in the system The system verifies the operator s pin number and validates the work order number fluid quantities and the valid hose meter The master keypad can communicate with up to 36 dispense keypads that can be positioned to support the workflow of the facility the best way Each dispense keypad can control up to 24 meters The system supports up to 16 tanks and 16 fluids as a part of the syst
8. Used in normal operating mode RF manual or auto to clear the previously programmed batch and to reset the meter Press the button while viewing the resettable total to set it back to zero 29 DOE G A w The SHUT OFF is used to stop the flow manually through an electrical override 5 2 RF mode standard preselection mode Work order validation via the dispense keypad Om When the battery pack is attached to the meter the meter will automatically enter the RF mode The trigger is in a locked out position and no oil can be dispensed until a dispense order has been received by the meter 3 LMS_RFH_BA 02 0912 LM OG RF meter 9 2 1 3 2 2 Procedure 1 Press the RESET button on the meter to enable it to receive a dispense order provided by the dispense keypad The trigger will unlock page 19 57 Dispensed quantity UL Er Batch size RF Com X i 2 Pull the trigger to begin the dispensing of fluid The valve will automatically lock in place even though the trigger will fall back to the closed position The flow will automatically shut off when the programmed amount has been dispensed 3 To top off pull the trigger to dispense fluid and release when the desired amount has been reached 4 Press the RESET button when finished The total quantity will be transmitted to the keypad and the meter will return to a locked out position The meter is now ready to receive t
9. CTC ea 20 O 9 2 Resel 1o s andard mode seele 20 JA ELENCO CNN ae 20 9 5 CHANGING me Date ets A ia 20 5 6 Programming the LM OG RF Meter oocccccncccccccnccncncccnccococonnncncnonononnnnnnnonannonanenaninanoss 20 6 OMS High ENG SOMWare V22 luso iii 21 8 1 SorWare installation trad a nn een 21 Oli System tequitenmenls in 21 A IMStallallon ee Bere 21 6 1 3 MSNENGINE es ons O I eR PR 22 6 1 4 Apache Web Server and PHP iii rai is 22 81 9 MYSQL SCIVO isin ae E E a chee la ed an 22 6 1 6 Badger High End Administration Site oooooooooocccnooonacccononananononannnnncononnnnnccnnnananoconnno 23 0 1 7 Keypad Server KPS usa 23 O LO Execute Batch Hier seele 23 6 1 9 Create Desktop Launcher sea aan 23 Geile MOL UNN StA NG scada olution aco wie ecto eto arian oe cero ade 23 6 2 OVSE COMMGLPALION ern Heike 24 6 3 First start of the OMS Software uni A 24 64 Menu Report DY Work Odio orcas A aide TAERA 25 00 MENU SEND a AA 26 AS A O AN 26 E A A 27 00 MOS ECON AQUA 29 A A ee ee 29 6 0 1 Fluid 2 Product contigua id ds 29 6 6 2 Tank Configuration 29 6 6 52 Hose Meter configura ud dida 30 6 6 4 Dispense keypad configuration ooooocccnnonancconanonnnoconanananoconnnnnonononannnnocononrnnnccnnnnnnonccnnns 30 6 6795 Sel CONNHUTaU ON sd 31 Die e o 31 BL A NS 31 927 2 NGIWO TOG aa era ne 32 004 MENU DISPENSE arama a a een ee 33 8 95 Menu FIE ca 34 A e o y O
10. Data can be entered with keypad amp barcode Scanner Locked scanner OFE PIN ALL PIN PIN has to entered by barcode scanner ALI All data have to entered with barcode scanner Pin Encoded When PIN or All is selected you can choose an YES NO additional prefix character The prefix character will not be displayed and cannot be entered on the keypad Encode Prefixt nt the desired prefix available characters are A O A e Spaco ME E Se ek Ll El O eee eae Display Timeout Defines the time how long the scanned information will be g0 shown on the display Y Remark We can recommend the following barcode scanners Wall mounted Datalogic Magellan 10001 Handheld Datalogic Firescan D131 Scanner has to be programmed according to our specification Null modem adapter has to be used in between 4 3 7 Buzzer You can switch off the beep sound each time you press a button Should be permanently defined in the OMS Software see chapter 6 5 2 Configuration 4 3 8 Emergency mode In case the connection between master and dispense keypad is interrupted for some reason you have the possibility to set a dispense keypad into the emergency mode The keypad is working then independently The emergency mode will indicated with a capital E on the main screen beside the version number e All WO will be accepted no validation e Data will be stored in the local dispense keypad e Ihe dispense keypad will try with each new di
11. The underlined blue link gives you the possibility to save the setup file to a different location Move on the curser on the link and click the right mouse to open the context menu Choose Save target as and select the desired location Change file format to and click on Save Open setup file To access a saved file click on the Browse button and select the setup file Click on open in order to load the file into the database Note 3 v Itis highly recommended to save the setup file to another location v Ifyou open a stored file the actual settings will be irrecoverably overwritten LMS RFH BA 02 0912 OMS High End 6 9 2 6 9 3 3 Page 35 57 Pending work orders file Browse hsuchen In this menu item the saves pending work orders in a file as well as saved files can be reaccessed The underlined blue link gives you the possibility to save the setup file to a different location Note If you open a stored file the actual settings will be irrecoverably overwritten The file will be saved as C Program files Badger HighEnd admin High_End Export ongoing 2_ 21 Closed work orders file 7 gt WE Open Browse rchsuchen Save In this menu item the saves work orders in a file as well as saved files can be re accessed The underlined blue link gives you the possibility to save the setup file to a different location Note If you open a stor
12. level of the fluid in the tank fluid type and tank capacity LMS_RFH BA 02 0912 OMS High End Page 38 57 6 10 2 Fluid usage Select a fluid Fluid PRODUCTO1 Fluid PRODUCTO2 Capacity Capacity The fluid usage screen is for informational purposes only It shows graphically the total volume of fluid available For example if two tanks have the same fluid the tank Capacities are summed and the percentage of fluid available is based on the summed value 6 10 3 Pending WO WO number Huid Type Quantity AN N Field ae ET Te To S OOOO 754 PRODUCTO 72 I Sr 5332 Propucroi 67 _ E TE Ae E A ED E o o The pending work order screen shows all of the work orders in the systems that are available to be selected After a work order is completed the work order will be removed from pending WO and the dispense results will be added to the work order history file Work order history can be accessed by clicking on the LOGO in the upper left corner 6 11 Menu Report 6 11 1 Report initialisation 19 Mar 09 Completed WO Initialization 21 18 Huid Name Quantity Unit PRODUCTO1 LITER PRODUCTO2 LITER 2 transactions Dispense K Id Hose Id Huid Name PRODUCTO1 PRODUCTO2 2 transactions Pin Id User 0000 SUPERVISOR 1111 USER 01 2222 USER 02 3 transactions LMS_RFH BA 02 0912 OMS High End Page 39 57 This display provides an overview of the system entity and the associated data The first
13. section shows the relationship of the tank Id to the fluid type the quantity in the tank along with the unit of measurement The second section shows the ID of the dispense keypad and the hose meter ID numbers It also shows the fluid dispensed from each hose meter The third section shows the system users and their four digit pin ID number No data can be modified from this screen To return to the main menu options click on the Badger LOGO in the upper left corner 6 11 2 Configuration 19 Mar 09 Completed WO Configuration 21 19 Master Keypad Keypad Timeout Display Timeout External Printer Buzzer 16 Y Dispense Keypad Dispense AN Keypad Top Display Int sr gt laster d Miscellaneous Keypad Field Timeout Timeout Printer ae wo Timer Timeout a er a totw Te tree 999999 Mileage Be Info Host Baudrate Bytesize Parity Stopbits Nb Retry Timeout This display provides an overview of the system configuration data No data can be modified from this screen To return to the main menu options click on the LOGO in the upper left corner 6 11 3 Work order we cates a 22 Mar 09 REPORT BY WO 22 20 8 record s Items per A 500 y Status code definitions 1d wo y Date Time Status1 Status Status3 User Fluid En a EEE DT TEE ET EEG USER 01 assess __20Mar 09 16 15__ Ja 2 o 0 _usero2 mp2s568 20 Mar 09 16 15 SER 0 2569 20 Mar 09 a 88S se 02 412568 20 Mar 09 16 13 se 02 PRODUCTOI_ 2566 20
14. soon as the PC is connected again 3 5 Menu DK test communication The menu is used to check the communication between all keypads Test All DKs 7 0 In the following example each stands for a Dispense keypad Start DKO Test lt l l 3 keypads are set n following sample Press Enter yp u wing p Results 33 36 Keypad 3 No connection Keypad 2 Detected Kevoad 1 Detected Note After the DK test you may have to reboot all dispense keypads because the standard user login has been deactivated 3 6 Menu REP reports By using this function reports about the following subjects can be printed out by an external printer select Report select Report select Report INI Initialising PRO sort list by product CNF Configuration HOS sort list by hose meter WO sort list by work order TNK sort list by tank USR sort list by user SLA sort list by dispense keypad slave 3 LMS RFH BA 02 0912 Master keypad page 10 57 An appropriate printer or a PC terminal program can be connected to the serial printer port RS 232 Settings 9600 Baud Data Bits 8 Stop Bits 1 Parity None Note If you are NOT able to enter this menu you did not select the external printer see chapter 2 4 2 This function is disabled in the PTB mode Reports will automatically be stored in the data logger RF memory at the master keypad 3 7 Menu overview MASTER KEYPAD Select Report gt INI C
15. steps are necessary to set up the OMS High End system properly In the setup menu chapter 6 5 1 Common settings like location unit of measurement and language 2 Process technical parameters of the keypads like time out status reports optional functions and the miscellaneous WO In the entity menu chapter 6 6 3 Creation of the hardware components in the system 4 Creation of users mechanics in the system In the tree menu chapter 6 7 5 Assigning and linking the entities to each other In the entity menu chapter 6 6 6 Entering the actual tank levels By using the KPS software chapter 7 7 Transmit the configuration settings to the master keypad with the KPS Software First start of the OMS software To launch the software click on the link on your desktop or enter http localhost into the command line of your Internet Explorer High End Launcher Enter the 4 digit system password and click the LogOn button The system password is initially set to 0000 four times zero Welcome to the High End Software please enter your password 3 LMS_RFH BA 02 0912 OMS High End Page 25 57 6 4 Menu Report by work order The report by work order will show all the finished dispense results The following functions are available Will print the Will refresh the The current list will be exported current screen current screen see description below q ma MA HA AA 22 Mar 09 REPORT B
16. there is not COM Port available We do not recommend using a USB to serial converter USB adapter try to use instead a RS232 card either PCI or PCI Express USB converters can sometimes not provide a continuous dataflow which causes random communication errors 3 LMS RFH BA 02 0912 KPS software v0 5 2 page 41 57 7 2 1 Menu overview The following pages will explain the settings and functions of the KPS software Menu File Protocol files can be stored and the software can be shut down Menu Edit All settings are made Menu View The tool bar and the status bar can be shown or hidden Menu Help Information about the software release Exit Edt Vew Hep View Hep ie Edt PM He Fie Edt view Save log file Cirl S Start B a w Toolbar H About KPS i Stop r GEH v Status Bar eo Ctrl 0 031 i O3 Init 034 Send users WENI EN Test communication 03 Preferences Alt Enter The tool bar contains the following icons Save Start Stop and Help File Edit View Help B 7 2 2 3 Ge Preferences Choose Preferences from the menu Edit and the following window will open up Keypad connection OK Serial Cancel Device port com 1 v Database connection Test Log file Directory logs nt Options E Auto remove IV Number of days before removing 5 Keypad connection Choose the
17. v Add E Tank Id 1 E Fluid Id 2 Ey ES Add a tank with this fluid LMS_RFH_BA 02 0912 OMS High End 6 7 2 Page 32 57 The product tree is used to link the fluid ID to the tank that the fluid resides in Tanks are first defined in the entity tank detailing the size of the tank and unit of dispense for the fluid in the tank The fluid types must also be defined under the entity fluid screen before they will show up in the product tree The product tree will display the fluid ID number and the fluid name for all fluids that are set up To associate a tank to a fluid select the tank from the pull down list next to Add a tank with this fluid under the desired fluid branch Then click the add button The tank ID tank level and dispensing unit will then be displayed below the fluid ID When a tank has been associated to a fluid it will no longer appear in the pull down list Multiple tanks can be selected under a fluid When all tanks are associated to a fluid the pull down list will no longer be available A tank can be removed from the tree by clicking the delete button next the tank ID on the screen This only removes the tank from the association to the fluid The tank is still in the system and can be associated to a different fluid Notes 1 The tank level may only be updated after the tank has been associated with a fluid 2 A tank can only be attached to a dispense keypad after the tank has been assoc
18. 0000 000 ETEN NEW UNIT Up to 16 tanks can be defined in the system The tank id is a two digit number controlled by the system and is assigned when a new tank is added To add a new tank select the unit of measure for dispensing from the new unit pull down menu just below the list of tanks Then enter the tank capacity and click the create button 3 LMS RFH BA 02 0912 OMS High End 6 6 3 6 6 4 Page 30 57 To change the current level of a tank type in the level in the new level box and click modify The actual level of the tank can be updated only after the tank has been associated to a fluid To delete a tank click on the delete box next to the tank to be remove and it will be deleted A tank that is associated with a fluid cannot be deleted Hose Meter configuration Delete Hose Id Hose Address New Hose Address Action 0 084 148 693 0 084 148 693 Modify mw 2 0 084 148 703 0 084 148 703 Modify x 3 New Hose Address NEW HOSE Create Up to 250 meters can be defined in the system Hose and meter are synonymous terms The hose Id is a four digit number controlled by the system and is assigned when a new meter is added The meter address is found on a tag inside the battery compartment of the meter The format of the address is x xxx xxx xxx and is a 10 digit number When the address is entered the decimal points must be entered in the correct position as found on the address tag To add a meter t
19. 003212345678901052701 0353 lt gt J12345678901 lt ee gt D10470033123456ABCEF821501 0150 lt gt J123456ABCEF lt To simulate the host computer during the test period we have found that the terminal program of Windows 3 11 is very helpfull Can be sent on request 3 LMS RFH BA 02 0912 Appendix I Host communication page 53 57 PC SOFTWARE SPECIFY HOST PROTOCOL SETTINGS 1 gt gt gt Choose Setup WO Request WO Request Validated WO Request Not Validated gt Configuration gt Entityk gt Fluid gt Tank WoO Result WoO Result Validated WoO Result Not Validated Each communication string can be defined separately 2 gt gt gt Selecting for example WO request you will see WO Request _ UPDATE Seq Param ASCII Fct gt ouorteasc 62 gt JQUOTEASCI ASCII 0 128 y lle2 2 2 Quote ascu 65 a QUOTEASCI ASCII 0 126 illes 3 jaooo 11 Jyoeno LEN 1 16 Joao Jara a o m k 1 ei Each field is represented by a sequence number Seq By clicking on the Fct pull down menu you can see the available functions For more details on each function please see also point 4 of this appendix ASCII 0 126 will ask for an ASCII code number in the Param field see point 5 of this appendix LEN 1 xx will ask for a certain field length in the Param field e Press update before you leave the menu 3 gt gt gt To change the serial SETUP for the RS232 ho
20. 0912 LM OG RF meter page 18 57 5 LM OG RF meter The meter is equipped with RF communications for communicating dispense authorization and result information Once a work order has been set up the operator simply pulls the trigger and the authorized amount of fluid for that meter will dispense The valve will automatically shut off when the full quantity has been dispensed A Top Off feature allows additional quantities to be dispensed and tracked after the valve closes Upon completion of the dispense effort the valve locks prohibiting any unauthorized dispense to occur For more detailed instructions see the LM OG P manual delivered with the meter 5 1 Key description The following keys except for RESET and SHUT OFF are only active in the AUTO mode or Manual mode The meter will autonomous as a standard preselection meter How to enter this mode see chapter 5 3 1 10 Used to enter the dispense quantity to be used 10 liter steps In operational mode it shows the five latest dispensed amounts YE Used to enter the dispense quantity to be used 1 liter steps Used to enter the dispense quantity to be used 0 1 liter steps In operational mode it shows the actual dispense flow rate e 5 Used to display the accumulated fluid total and the resettable total when held for 3 seconds AUTO Used to enter and exit the auto mode when RF communications are not available Used to accept a dispense order from the keypad
21. 2 0912 Appendix I Host communication page 52 57 EXAMPLE FOR THE COMMUNICATION PROTOCOL The following communication is based on the default host protocol Standard communication sample gt A12345678901 lt RF System is sending job request Is work order 12345678901 valid gt J12345678901 lt gt N12345678901 lt Answer Host Yes valid Or answer No not valid gt D1046003212345678901052701 0353 lt RF System is sending the WO result to the host computer Description D1 indicates this is the WO result 046 Day of the Year 15 02 2002 0032 Transaction n 123 WO n 527 PIN n 01 Hose or meter n Blank This is an approved dispense 0353 Quantity 3 53 liters Blank Send for first the ti K WO result received O result refused gt J12345678901 lt gt N12345678901 lt New request for oil Host computer answers NO The local display will show for short moment WO refused No dispense is possible Other possible scenarios gt A1234 lt gt N 1234 lt 12345678901 lt 12345678901 lt A 12345678901 lt gt J12345678901 AAA en 12345678901052701 0353 lt 12345678901052701 0353 lt 123456789010527010353 lt 123456789010527010353 lt 123456789010527010353 lt 123456789010527010353 lt 123456789010527010353 lt 12345678901052701 0353 lt 12345678901052701 0353 lt nn 12345678901052701 0353 lt NN A 123456ABCEF lt gt D1046
22. 2 0912 OMS High End Page 26 57 6 5 Menu Setup 6 5 1 System initialization Actual System PC Password N N New System PC Password Validate Confirm New System PC Password Actual User System PC Password New System User PC Password Validate Confirm New User System PC Password Location Tank Unit Validate Language lang_eng inc php Validate Server date System date 1 Change the system PC Password Enter the new password and repeat it in the box underneath Click on Validate at the right 2 You can choose between Europe 868MHz and the United States 915MHz After changing click on Validate at the right The unit can be changed from LITER to PINT or QUART Click on Validate at the right to save the change 3 The software language can be chosen from the drop down menu After choosing click on Validate at the right 4 In this line date and time of the system and of the master keypad are shown If they are differing strongly you should compensate them see chapter 3 3 Menu INI set date and time 3 LMS_RFH_BA_ 02 0912 OMS High End Page 27 57 6 5 2 Configuration er Master Keypad Keypad Timeout 15 255 q External Printer Keypad Timeout 15 2551 16 External Printer Y Buzzer v Mileage Buzzer A a hi 4 N Field Info AN Field Timeout 10 255 Top off timer 0 900 Display Timeout 2 255 Int Printer
23. 2 16 06 2004 13 46 2 0 000 0 O 0 0 wu 137 2 2 19 06 2004 13 46 1 0 000 O 0 0 0 6 138 2 2 16 06 2004 13 46 2 8 200 0 8 O 0 The export file will be saved as C Program files Badger HighEnd admin High_End Export export csv 3 LMS_RFH BA 02 0912 OMS High End 6 9 6 Page 37 57 Purge pending WO Purge Completed Work Orders Keep W O from Zo days OK Pending Work Orders Id Huid Quantity AN Held Mileage Delete z rsa mow 72 seas moon a7 sess rronucros a6 _ er OK In order to purge completed work orders from the REPORT BY WO list choose the Pending WO menu Enter the number of days you wish to KEEP and click the OK button The order history prior to this number of days selected will be deleted from the database Be sure that you have selected the time frame you want to keep before clicking the OK button To delete a sole pending work order click the id box of the work order and then click the OK button Notes v It is recommended that you save the work order results using file export prior to purging v The list Pending work orders must be empty before any configuration can be transmitted to the master keypad by the KPS software 6 10 Menu Display 6 10 1 Tank level 3 selecta tank gt Tank Id 1 gt Tank Id 2 88 44 Capacity Capacity The tank level screen is for informational purposes only It shows graphically the
24. Buzzer Keypad Timeout 1 255 o ii ll Miscellaneous WO A hr LO 171 Baudrate Bytesize Pari Stopbits Nbretry Timeout 0 900 ili Parameters Master Keypad Keypad timeout e Master keypad timeout for communications Enter a decimal value from with the PC 15 255 Should not be e f this timeout occurs the dispense keypad One second increments changed with display the error message Default is 20 seconds Master down External printer e Inthe menu REP you can create reports YES NO selection RS232 sorted by WO User and Product etc See chapter 3 6 Buzzer e A beep will sound after every button press on YES NO selection the master keypad keyboard 3 LMS_RFH_BA_ 02 0912 OMS High End Page 28 57 Parameters Dispense Keypad Comments rules type N Field no AN Field Timeout Should not be changed Top off timer Display timeout e This field will appear on the dispense keypad YES NO selection e E the unit for the N Field Km Miles selection km E Miles for every dispense request 8 digit numeric free field Free Numeric This field will appear on dispense keypad YES NO selection for every dispense request 10 digit alphanumeric free field Free Alphanumeric This timeout is the amount of the dispense Enter a decimal value from 10 keypad sit idle no buttons pushed during 255 the dispense request process prior to ret
25. COM port you have used on your PC to connect the master keypad Please restart the KPS if you changed to different the COM port Database connection You ensure a correct connection to the MySQL data base To test the data base connection click on the Test button A message will appear ahead the button Database connection OK If the database connection failed you have most probably entered the wrong user name or password Pay attention they are case sensitive You had entered during the MySQL installation LMS_RFH BA 02 0912 KPS software v0 5 2 page 42 57 7 2 3 GEN me 3 User badger Password badger1981 In case you have double check the entered data click on the MySQL database icon and choose Show me Select the tab my ini Setup Change data if necessary and click on Save Modification Select the Environment tab and click on Hide me to close the MySQL window A WinMySQLadmin 1 4 C mysqld max Wind ySQLadmin Yer 1 4 for Win95 win398 C mysgld max nt SOL Copyright C 1979 2001 MySQL AB Monty ble key_buffer 16M All rights reserved See the file PUBLIC for ini Jero A user badger password badgerl 981 This software comes with ABSOLUTELY NC Pick up and l 1 eg 0 En a veasnecneeneeseessecee t Start Check 11 Server gt my trl Setup 11 E Save Modification Enviroment so ata Local Host Name Create ShortCut on Start Menu Log file The log file wil
26. DONS usina reinen 9 Sole Men OVENI Wa 10 A DISPENSE keypad anat 11 Bilis Standard SCHE tide buaagesaatcieainiles2eaa a 11 4 22 lt SEUINGS 7 Supervisor MENU anne 11 4 92 Ment EGNF ICONNGUTAN ON Eee ebene 11 4 3 1 System A II A ee 11 2 3 2 Mileage ype ea T ee O 11 Ao TOPON IME A A A A e O tane 11 AS INIEIDal pines a a o 11 AS A a NN O A A A een 11 43 6 Barcode A o 12 E il she 12 123 0 EMEIdENEY MOJE nt tia 12 AS Baton QUAN IVA CCOO as e a e 13 4 3 HG Sy UMD Sr A A ae 13 4 4 Menu MET delete prepared WOS occcoccccccccocnococncccncconocncncnnccnnononanonanononnccncnonanonas 13 4 5 Menu REP reports External printer ooocococccocccconccccnoccccnonnccanoconononnocncnnnanonos 13 4 6 Menu 190 internal ticket printer occocccccocncccnncocncconicncnonanononnnnnnonannnnanonncnonanonos 14 4 7 LNK RF test between master and dispense keypad ooocccccnccccccocncccnconcncnaninononos 14 4 8 DLY delays the meter after a diSpenSe ccooccoccnccocncconococnonoccnonnonanocnnnonanocunnnnanonos 14 49 DISPENSE 7 Stall a Wooden adds 15 49 CME IMAG OV ENV Wa 15 4 9 2 DISPENSE proce Sima 15 Table of contents I 410 Ment OVENVIEW rric a 17 5 LM OG RF Melendo 18 Sle E A a A 18 5 2 RF mode standard preselection MOAe occooccccccccconicocccocnoconocnnnonacononnnnnnonannnnaninnnnos 18 A A A A 19 9 22 MUSA oa 19 9 9 AUTOMO isos 20 SI I es 061 21018 On ed ETS a re ent Emr RPG
27. Mar 09 14 29 on 0 To 0 f useror PRODUCTOI_ 1255 20 Mar 09 a 2 SER 02 2588 0 Mar 09 14 28 ft SER OL 8 record s This display provides an overview of the closed work orders The sorting can by defined by clicking on the headline of the column you want to sort by By clicking on the head line a second time the sorting order will be turned over Choosing the criteria from the drop down menu will sort the list by the selected criteria Set the period you want to for the data to be shown To return to the main menu options click on the Badger LOGO in the upper left corner LMS RFH BA 02 0912 KPS software v0 5 2 page 40 57 7 KPS software v0 5 2 After the settings in the OMS software have been done they are only stored in the MySQL database and must be transmitted to the master keypad in a second step This will performed by the KPS software Key Pad Server Program File Edit View Help r o 03 19 09 11 12 30 Checking database connection 03 19 09 11 12 30 Database connection Ok 03 19 09 11 12 30 Country mode Europe 03 19 09 11 12 30 PTB Off 03 19 09 11 12 30 Starting listener 03 19 09 11 13 16 Listener is down 03 19 09 11 13 16 Flow 60 Sending a communication test Ok 03 19 09 11 13 16 Sending frame 02 60 61 03 03 19 09 11 13 16 mm trame n 1 Octets emis 4 Octects utile 4 Anm 03 19 09 11 13 16 Reading frame 02 61 00 62 03 03 19 09 11 13 16 F
28. NF COM Select Report gt USR PRO HOS Print WO Enter To Print Confirm Clear YES NO Select Report ZTS LA dat res Keypad Timeout OF Buzzer YES INO WO Valid HOST YES NO WO Valid PC YES NO WO archived None Mem Print Results 33 36 Archive on PC YES NO Dispense kpd Tst Start Comm No XX er 1 MK DK Interface Error LMS RFH BA 02 0912 Dispense keypad The dispense page 11 57 Dispense keypad keypads are responsible for the communication with the RF meters The user starts a work order from the keypad After the dispense operation has been completed the keypad will receive the actual amount dispensed from the meter The dispense keypad then sends the dispense results to the master keypad The system can handle up to 36 dispense keypads Up to 24 meters can be assigned to each keypad but each meter can only be assigned to one dispense keypad 4 1 Standard screen The standard screen shows the system date and firmware version number The display will alternate between the standard screen and the enter PIN number screen The Enter PIN No screen is used to access the system and to start a dispense or to access the supervisor menus A star ahead of the version number indicates the PTB approved mode EVD F088 Enter a user PIN to start a work order or the supervisor PIN to enter the supervisor menus Default 0000 Enter PIN No 4 2 Settings
29. Y WO 22 20 8 record s Items per A 500 y Status code definitions un y Date Time Qty Statusi Status2 Status3 User M ao N a Ro 1 CT a 256998 20 Mar 09 16 15 I 200 Y 2 0 0 usero2 PRODUCTION 2 MP25568 20 Mar 09 16 15 640 oO o useroi Probucroi 1 25699 20Mar 09 1614 I __ 935 2 0 0 usero2 PRODUCTON 2 112568 20Mar 09 16513 J 250 o 1 o0 0 uso 26 Soma I 100 o TI 0 0 userror PRODUCTO Z 1 125 20Ma 09 14233 I CEC 200 o 0 o UsRm 258 20Mar 09 1423 CT i00 o o userro Ppropucm 1 el e AAA A ee The filter will give you the The number of items Additional information for Will sort the data by the selected possibilty to select only the you would like to see each dispense result column indicated by a grey desired information The per page PR BIER triangle in the header status description result can be exported to EXCEL csv 0 gt No error 1 gt Checksum 2 gt Timeout 4 gt Low Batteries 8 gt Counting 16 gt Manual 32 gt Unauthorized Dispense 64 gt Out of sequence 128 gt Unknown Export function The Export button will create from the selected list a file CSV ASCIl Code A window will inform you about the location of the file The folder Export folder can be opened by selecting Windows START Programs Badger Export LMS_RFH BA 0
30. asic safety recommendations page 1 57 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs If any power cord or plug is damaged or frayed If a unit does not operate normally when operating instructions are followed
31. ation The menu is used to set the system s operation modes and archiving methods 3 4 1 Work order validation WO validation is used to define if a work order shall be validated by the system before processing it Host validation host operation mode in this mode the work order number will be send to the aligned ERP DMS system Only after validation from the system the meter will unlock Afterwards the dispense data will be send to the ERP system WO Valid HOST Behr PC validation PC operation mode in this mode the work order number will be sent to the PC OMS Software Only after validation from the PC will the order number is accepted wo Valid PC YES NO WO archive Printout or storing of the work order dispense results WO archived None Mem Print LMS_RFH_BA 02 0912 Master keypad page 9 57 Mem Data stored in an optional memory module RF memory The communication isproceeded via the PTB authorized B protocol EN 45501 Print After each dispense the data will be printed out on the external printer Each line displays one dispense This function is disabled in the PTB mode by default and cannot be enabled manually 3 4 3 Archive on PC Archive of the work orders dispenses Archive on PC 2 YES Y NO All dispense results will be stored on the PC OMS Software If the PC is currently not available the data will tagged as not sent in the memory of the master The data will be sent as
32. blem 2 The serial port is not available 03 20 09 19 21 35 ERROR Serial connection failed e Check in the windows hardware menu if the selected COM port is available e Ensure that no other program is using the same port Init transmit configuration settings This function will transmit the configuration settings or changes made in the OMS software the master keypad will configure the attached dispense keypad via RF Ineeequences Test communication E eran Send users Preferences Alt Enter The first step in the init procedure will be to lock remotely the attached dispense keypads This will ensure that no will accidently start a new dispense while the init is running Important All configured dispense keypads must be switched on and accessible When the init has been finished you will see the following window Note It may happen that one of the attached dispense keypad has still an ongoing dispense In this case the above mentioned locking procedure will fail You would need to finish the ongoing dispense or clear the ongoing work orders by using the MET menu in the dispense keypad see also chapter 4 4 Red lines and a pop up window will mark indicate a problem User Transmit only user data Use this function is used to transmit only the user settings to master keypad in order reduce the time of initialisation Note To prevent interrupts in the work flow we recommend changing settings in th
33. computer and RF system will be established through a serial interface RS232 V24 at the Master Keypad MK based on ASCII code STANDARD COMMUNICATION e The RF system will verify an entered work order number by sending it to the host computer e The host computer will check the work order number and will refuse or send a permission e Once the transaction is done the RF system will send the collected data to the host computer e The host computer will send a receipt acknowledgement to the RF system ADDITIONAL POSSIBILITIES e The communication strings can be edited through the PC software The field definition and sequence are free adjustable e Start and end of data field can be defined ASCII code e Data field separator can be defined ASCII code e Ifthe host computer is not available a miscellaneous work order number can be entered e The retry time until the RF system will try to resend and the total retries are changeable e All transactions which could not be sent will be tagged and resent as soon as the host computer is reconnected e When a work order request has been sent the host computer can specify the following items in his reply Product ID Quantity Product name Alphanumeric field for example license plate a Network Mm Host Server a Numeric field for example odometer ie 1x Master keypad Terminal PC 12x hes 24x LMS_RFH BA 0
34. d the dispense procedure has been accelerated with barcode data ne Delay Available entry and the Top off timer set to zero It will prevent 4990 159 8 from possible data collisions in this case very 77 ld Hose Busy seldom wait 45s Press the to change the value O Default 3 LMS RFH BA 02 0912 Dispense keypad page 15 57 4 9 Dispense Start a work order 4 9 1 Schematic overview Enter Hose 02 optional Hose ID First YES NO optional Quantity 30 Enter for Dispense WO Valid HOST YES NO wo Valid PC YES NO External validation By OMS Software PC e _ _ Or Host DMS Order stored in Dispense Keypad Until the RESET is pressed on meter 4 9 2 Dispense process 1 Enter PIN No EN To start a work order a mechanic user enters his PIN see chapter 6 6 5 User 2 Enter WO No V dt Es Enter an alphanumeric number max 16 chars and press Enter In the operation modes WO Validation HOST or WO Validation PC see chapter 3 4 1 Work order validation the entered WO number will be compared with the numbers set in the system Setting of work orders see chapter 6 8 Menu Alphanumeric keypad To change from the numeric to the letter keypad press the equivalent key for at least 3 seconds until the desired letter is shown 3 Enter additional free fields
35. decrement e A quantity of 0 0 will deactivate the preselection on the RF meter The RF meter will not latch and the user is required to hold the trigger in the open position to dispense fluid The user must press RESET on the RF meter to complete the dispense operation and communicate the dispense order result to the keypad 7 Dispense confirmation Enter FOr O Dispense Be The work order is now ready for being picked up by the RF meter see chapter 5 2 RF mode standard preselection mode 3 LMS RFH BA 02 0912 Dispense keypad page 17 57 A 10 Menu overview DISPENSE KEYPAD Enter PIN No Enter WO No Enter Hose Quantity Enter For SSS es ES Dispense Pen re i Fluid Supervisor 0000 Product Name na System Reset Init All Hoses Select Report Select Start Link Test YES NO YES 7 N gt FLU HOS TNK USE Press Enter Mileage Type Select Report Select KM Miles gt WO PEN PAR MEM Topoff Timer Select Test Complete DS SWOL dad cis age al Quality Internal Printer External Hose RESET DLY Printer Hose No Dispense Delay Available 45 90 135 s Barcode Scanner Barcode menu Hose Busy YES NO disappears if the Kieser vid wee i external printer is PEER PRE RE ETTEN ey Sanner Locked on YES OFF PIN All Encode Prefix Available characters S 3a Da ro Space lt gt 1 E I BE E Display Timeout Hose ID First 90 YES NO LMS_RFH_BA_02
36. dger High End Systems installation English language version 1 Windows Installer MSI Engine Install 2 Apache Web Server with PHP for Apache Install 3 MySQL Server Install 4 Badger High End administration site Install 5 KeyPad Server for High end system Install 6 Execute BATCH file configure bat Execute 7 Create desktop icon for High End Launcher Create High End package version 1 1 4 c 2004 Homerider Systems All rights reserved Depending on your system performance the installation can take several minutes Pay attention that each action is finished properly confirmation notice before starting the next one Finally leave the installation menu by clicking on the close button and restart your PC Power off 3 LMS RFH BA 02 0912 OMS High End Page 22 57 6 1 3 MSI Engine Under Windows XP this installer already exists You can skip this installation 6 1 4 Apache Web Server and PHP Follow the instructions As installation mode choose Typical Please use the recommended installation path Typical Install Apache HTTP Server 2 0 to the folder of C Programme Apache Group In step four enter the server information The OMS Software does NOT use these data Any data can be entered but pay attention to the syntax See the example E Ape e era ZZ ao ara x Server Information Please enter your server s information Network Domain e g somenet com
37. e evening or in low commerce volume periods LMS_RFH BA 02 0912 Troubleshooting page 44 57 8 Troubleshooting 8 1 Dispense keypad error messages These error messages can be displayed by the dispense keypad The associated action to reset the system is listed behind Message Messages at the dispense keypad Hose active The selected meter currently has a dispense order in waiting to be D gt hit hose reset processed complete the active order WO The entered work order number is not valid and has been refused by host refused or OMS software The master does not respond to a request from the dispense keypad is down The OMS software KPS is not responding to the master keypad is ae Only if WO validation PC is activated HOST The HOST DMS is not responding to the master keypad is down Only if WO Validation HOST is activated Host or a is Master keypad is occupied by another job Wrong hose The meter selected is not a valid meter for the ror Elurd fluid assigned for this WO Communication is in progress please wait 10 sec Message Messages at meter pw An error occurred during the RF transmission F2 The RESET button has been pressed and no response arrived within 12 sec timed out A pulse error occurred during the dispense Display flashes only valid for PTB version E RF communication is in progress please wait 10 sec A dispense result could not be sent and has been saved in the HISTORY Out of Seq
38. ed file the actual settings will be irrecoverably overwritten The file will be saved as C Program files Badger HighEnd admin High_End Export wo 2 21 LMS_RFH BA 02 0912 OMS High End 6 9 4 6 9 5 Page 36 57 Database file Browse rchsuchen In this menu item the saves whole database in a file as well as saved files can be re accessed The underlined blue link gives you the possibility to save the setup file to a different location The file will be saved as C Program files Badger HighEnd admin High_End Export db 2 21 The saved file contains the following parameters Setup gt System configuration gt Configuration gt Host Protocol Entity gt Fluid gt Tank gt Hose Meter gt Dispense Keypad gt User Tree gt Fluid Tank gt Network WOs gt Pending WOs gt Closed WOs Note If you open a stored file the actual settings will be irrecoverably overwritten Export file Here you can create a data file which can be imported by spreadsheets word processors or databases The underlined blue link gives you the possibility to save the setup file to a different location The format is an ASCII Code csv Export file example A B C D E F E H J B t beitungsleiste 1 Id Garage hose User Date time Wo number quantity AN Feld N Field error error2 errors 2 134 2 2 16 06 2004 10 49 1 0 000 O O 0 mu 135 2 2 16 06 2004 13 34 111 0 000 O 64 O 0 4 136 2
39. een 34 6 9 2 Pending Work orders file rats 35 0 39 39 Closed Workcorders ME 2 02 00 35 0 9 4 Database Mesa T rien 36 295s EPON TE nennen 36 6 96 PUGS pending WO ae 37 610 Menu DIS play aia ea ee ee 37 AIN A A ee 37 A A ee elle 38 Table of contents Ill 10 11 12 13 9 219 3 o AP ee elek 38 OEL ea MEMI REDO ee ada 38 BEI IL REDOrREINI UNIS ALON ee 38 O Meza ORIG Ape Os ee NE 39 A A A a N 39 KPS SoftWare VO D Zaiat A 40 LAs MSRP ASKS arrien e AAAA 40 Les Gl O ee antenne A 40 7 2 1 MENUOVEVIEW entrara titic asientos aora 41 AAA HEV CTCV CINCO S naeh reader 41 7 2 3 Test communication between KPS and master keypad oo ccccncoonnncconooocnncconannnanccnnns 42 7 2 4 Init transmit configuration SettingS ooccccnooonocccononannncnonananonononannnnnconnnnnnncconnnncnnconnns 43 1 2 9 User Transmit Only US6r Cala nia 43 TEOUDICSINOOUING iman 44 8 1 Dispense keypad error MESSAGES cccsccceccceeccneecuecesecauecauecuecaeeceeecueecueeauesauesaaes 44 8 1 1 Problem PC or HOST is not reSpondino cccccnooonnccnononnncccnonannnnononannnnnconnnnnnncconananccccnnns 45 8 1 2 Problem Communication E NO m 45 02 Diner proble 9 came een 46 NVONK SN CCUS nee 47 Appendix Host communication a 51 Manufacturer s declaration u2 22220002a20000an000nnnn0nnnnnnunnnnnunnnnnnnnnnnnunnnnnunnnnnnnnnnnnnnnn 56 W Ar MU ae E SENAT 57 DIN ISO Certificate tds 57 B
40. em configuration The system supports 250 unique operator IDs and pin numbers The system utilizes spread spectrum frequency hopping RF technology to prevent communication problems with other equipment in the facility The RF system will look for a clear channel for transmission to insure that there is reliable communications at all times Communication distances are typically up to 100 m but can go up to 300 m with unobstructed line of sight A remote antenna is available for situations where multiple buildings are involved in the installation The PC is used to configure the system maintain system data and enter work orders The service desk would utilize the PC to enter a work order selecting the fluid and quantity required The PC can stack as many work orders as required limited only by the local memory of the PC There is no need to predetermine where the work is going to occur This allows the flexibility to service a vehicle at any open bay and select a meter when the work is going to be performed When the work order is going to be performed the service personnel simply enters their pin number work order and hose that is going to be used at the dispense keypad There are a number of system utilization reports by user fluid type tank or meters available for the system s management Optionally the system can be connected with an ERP system via its RS 232 interface The real time communication is based on an open interface protocol ASCI
41. erial printer port RS 232 Settings 9600 Baud Data Bits 8 Stop Bits 1 Parity None Note If you are able to enter this menu you did not select the printer menu CNF Internal Printer YES NO 3 LMS RFH BA 02 0912 Dispense keypad page 14 57 4 6 Menu 190 internal ticket printer By using this menu the configuration and status reports can be printed out by the internal printer FT 190 optional Menu Example Menu Example FLUID Adress 258 Size 18 Meter 1 inactive 1 gt 1 SAE10W40 asking or unreachable HOSE Address 142 Size 12 Unit je 0203627002725 e dl Miles AN Field TANK Address 194 Size etc 1 gt 10000 LITER i USR a Adress 402 Size Item Size Max Nb Address 1232 Je HR on Between ee WO 1 485801020230022B Note For this feature to be used you must have selected internal printer option in the Menu CNF Internal Printer YES NO 4 7 LNK RF test between master and dispense keypad The LNK menu is used to check the quality of RF communication between master and dispense keypad The test will perform a number of test communications and measure the quantity of lost transmissions The link quality 10 is the maximum you can achieve Start Link Test Test in Test Complete Press Enter Progress Link Quality 10 l I Enter to Cancel Press Enter A A sal 4 8 DLY delays the meter after a dispense This function is only necessary when a meter is used with a very high frequency an
42. generally done by using this OMS software Only some special functions like the operation modes can be set atthe Master Keypad The software provides the possibility to set work orders and assign a product and a quantity to it All dispense results will collected and saved in a work order list REPORT BY WO Several filters are available to select the desired information The result can be exported to Excel CSV 6 1 Software installation The OMS software for setting up and administrating the RF system requires Microsoft Internet Explorer Please see that a current version is installed 6 1 1 System requirements e IBM compatible PC minimum Minimum 500 MHz processor Minimum 128 Mbytes RAM Minimum 75 Mbytes free hard disk space e Microsoft Windows 2000 or Windows XP e Microsoft Internet Explorer 6 0 or later e Serial port RS 232 6 1 2 Installation Before beginning the installation please check if your windows user profile has enough rights to install the software properly particularly Windows XP For further instructions ask your administrator and see chapter 8 Troubleshooting Insert the delivered setup CD ROM into your CD ROM drive If the High End Installer should not launch itself after a short period open it manually by entering the path of your CD ROM drive into the command line of your windows explorer and selecting the launcher exe file on the CD ROM The installation menu will pop up Welcome to the Ba
43. haracters keypad is switched off or PC HOST are not replying for some reason LMS_RFH BA 02 0912 OMS High End Page 29 57 6 5 3 Host configuration WO Request WO Request Validated WO Request Not Validated BS WO Result WO Result Validated WO Result Not Validated gt The configuration of the host protocol is described in a separate manual 6 6 Menu Entity 6 6 1 Fluid Product configuration Y Y Delete Huid Id Name New Name Action m 2 f oem peu oe propucroz PRODUcTo2 7 A x 3 NEW FLUID NEW FLUID LABEL Create Up to 16 fluids can be defined in the system The fluid id is a two digit number controlled by the system and is assigned when a new fluid is added The fluid name can up to 16 alphanumeric characters in length To add a new fluid type the fluid name in the new fluid label box and click create The new fluid will be added and will appear on the screen next to its fluid ID number To modify an existing fluid name type the new name in the box next to the one to be modified and click the modify button The name of a fluid that is associated with a tank cannot be changed To delete a fluid check the box next to fluid you wish to remove and it will be deleted A fluid that is associated with a tank cannot be deleted 6 6 2 Tank configuration t e FLUID Mira Lena LITER Hew Linzel LITER Urn Hew Unit ment TER m Ta PRODUCTOL 4925 0 4625 0 lchecee 00 0 Choose 3 0
44. he PC will validate the work order number and provide the fluid and amount to be dispensed The results of the dispense will then be stored on the PC RF system with host operation In this mode the PC is used to configure the system entities and install the network The host will be used to enter work orders for processing and provide the queuing for future processing It will also store the dispense results that have been completed Dispense results can be additionally stored on the PC When an operator processes a work order the host will validate the work order number and provide the fluid and amount to be dispensed Stand alone Work orders will not be validated each entered work order will be accepted by the system Data will be stored in the master keypad s memory Calibrateable PTB mode Operation in accordance with the specifications of the Physikalisch Technische Bundes anstalt PTB in Braunschweig Based on the German act of measurement and calibrating 13 from March 23rd 1992 e detection of small quantities less than 0 5 litres e detection of faulty impulses at the RF meters e Storing of the dispense data for at least 3 months in the data logger RF Memory e APTB approved meter is necessary green keypad Note Each meter can only be associated to one dispense keypad All system users can access each of the dispense keypads 3 Master keypad The master keypad acts as the communications director for the RF com
45. he next dispense order from the keypad Illustration 10 sec gn Press the RESET button Preselection Pull the trigger until it latches and RELEASE the trigger No preselection 0 liter Pull and HOLD INN the trigger The trigger won t latch Press the RESET button Dispense Keypad 7 Result stored in Dispense Keypad LMS_RFH_BA 02 0912 LM OG RF meter page 20 57 9 3 9 4 9 0 9 6 AUTO mode Attention This function allows unauthorized dispenses The dispense information will not be associated to any mechanic operator e Operation will take place as described in chapter 5 1 e The total dispensed quantity will be stored under the general work order number 999999 e The EAWILOY sign at the display s lower left corner indicates the manual mode 5 3 1 Procedure Procedure only for authorized personnel Ask your service department for the procedure 5 3 2 Reset to standard mode To set back the meter into standard preselection mode press the lt button and start a communication with the assigned dispense see chapter 4 2 1 If the communication was successful no F02 the meter will lockout and fall back in the preselection mode The total quantity which has been dispensed during the AUTO mode will be automatically transmitted to the master keypad It will be assigned to the Misc WO Number Default 999999 the user is named as The dispe
46. iated with a fluid Network tree The network tree is used to link the dispense keypads tanks and meters The network tree graphically shows the association of the hardware components Keypad Master 1 insert a Dispense Keypad Fl Dispense Keypad Id 1 3 Insert a Hose Select a hose to insert Hase Id 1 gt Jj Insert a Hose Select a hose to insert Select a hose to insert Ser LMS_RFH BA 02 0912 OMS High End Page 33 57 The first step is to add all dispense keypads to the network tree To add a dispense keypad to the network tree use the pull down next to the nsert Dispense Keypad on the screen and then click the add button After the dispense keypads are selected the next step is to select the tanks that are to be associated to the individual dispense keypad To select a tank under a dispense keypad use the pull down list next to the insert a tank branch Note You must associate each tank to each dispense keypad where a hose meter will be used to dispense fluid from that tank The next step is to associate the hose meter that is going to be accessed from the dispense keypad To add a hose meter to the network tree use the pull down next to the insert a hose on the screen and click the add button Cont Network Tree Notes v A hose meter can only be associated to one dispense keypad In operation a hose meter can only be selected from this keypad v When a component is se
47. ions for keypad Bore diameter 5 mm 3 LMS RFH BA 02 0912 Introduction page 6 57 2 6 Keypad description Dispense Keypad Master Keypad Interface to OMS optional software RS232 External printer Power supply Internal printer port RS 292 Datalogger 230 VAC 50 60Hz Rn Power supply MENS ie External printer 230 VAC 50 60Hz RS232 if no RF Memory Host link necessary for PTB mode RS232 Scroll key Used to select options on the active display Home key Pressing this key will return display to the PIN number and time date screens Backspace key Used to backspace when entering data Enter Key Used to enter data and move to the next screen Space key Used to enter a space character when entering data Alphanumeric keys Used to enter data on display Hold down key until desired character is on display Then release the key BE EEO Oo ws LMS_RFH BA 02 0912 Master keypad page 7 57 2 7 Operation modes The configuration of the system is generally done by using the PC based OMS software Only some special functions like the operation modes are set atthe master keypad 2 7 1 2 1 2 2 1 9 2 1 4 RF System with PC operation In this mode the PC is used to configure the system entities and install the network The PC will be used to enter work orders for processing and provide the queuing for future processing When an operator processes a work order t
48. l code and can be easily adapted to local conditions A unique patented feature of the system is that the RF meter s dispense trigger is locked until an authorization from the keypad is received After the dispense batch is completed the user can top off if more fluid is required the actual dispensed amount is sent back to the keypad and the meter returns to the locked status Additionally the meter can be installed on portable dolly systems offering control and monitoring of high cost lubrication products 3 LMS RFH BA 02 0912 page 3 57 Introduction 2 2 Overview OMS software lol ann Master A a gt A e 1X Users Mechanics DEAN DIES Mi 250X u liz piast st ERP lo Dispense terminal 1 Dispense terminal 2 without printer with printer QO DA N EN di 250X Tank 1 A IX Product 1 Product 2 Product 3 I V ZN The users have access to each meter hose 24 meters per terminal but not more than 250 meters on the whole 3 LMS_RFH_BA_02_0912 Introduction page 4 57 2 3 Composition and dataflow of the RF System N N _ QY O ow Dispense terminal 500 Dispenses Dispenses printer OMS software printer RS 232 RS 232 RS 232 V Computer Keypad RS 232 Interface KPS Keypad Server y MySQL Database A ee 7 A Erstellen gt Setup gt Offene Auftr ge Mas
49. l help to evaluate a communication problem as it provides an archive the KPS communication over the specified time The path can be defined default is C Program files Badger KeyPad Server KPS logs The file format is rtf Test communication between KPS and master keypad Choose Test communication from the menu Edit File ia View Help f Stop q Init Send users Preferences Alt Enter A successful communication will show the following lines 03 20 09 19 06 44 Flow 60 Sending a communication test Ok 03 20 09 19 06 44 Sending frame 02 60 61 03 03 20 09 19 06 44 111111111111111 trame n 60 Octets emis 1442 Octects utile 1442 IMA 03 20 09 19 06 44 Reading frame 02 61 00 62 03 03 20 09 19 06 44 Flow 61 Receiving first acknowledge of Communication Test Ok 03 20 09 19 06 44 Starting listener 03 20 09 19 06 44 Listener is down 03 20 09 19 06 44 Starting listener Problem 1 The master keypad does not respond 03 20 09 19 15 23 Flow 60 Sending a communication test Ok 03 20 09 19 15 23 Sending frame 02 60 61 03 03 20 09 19 15 33 Timeout error number 0 03 20 09 19 15 33 Waiting 2 seconds 03 20 09 19 15 35 Trying to resend last frame 1 6 e Check that the cable is properly connected e Ensure that the master is up and running you may reboot the master just in case LMS_RFH_BA_ 02 0912 KPS software v0 5 2 page 43 57 7 2 4 1 29 3 Pro
50. lected from a list it will no longer be included in the pull down list v In accordance to that if no component is available to be added the according pull down list will not be present v To remove a component from the network tree click the delete button next to it It will only be removed from the tree but not completely be deleted from the system After having changed anything at the network tree you must transmit the changes to the master keypad with the KPS Software see chapter 7 KPS software 6 8 Menu Dispense The dispense screen is used to enter work orders into the system This would be the normal operation screen used Purge Completed Work Orders Keep W O from days Y arab A Fluid Type If this error yd in No modifications allowed Pending Work Orders occures you have So lt RE Fluid Quantity AN Feld Mileage Delete Id done changes to the N Feld a s12 erooucros as hr configuration without 75554 prooucroz 72 5 sending them to the sss2 eromucros 67 Fr system with KPS 65654 mon ses Sr Init PRODUCTO os oes 5 See chapter 7 2 4 Operation 1 oo Ee aN Enter the work order number Select the desired fluid type from the pull down menu Enter the fluid quantity Optional Enter N Field if activated Optional Enter AN Field if activated Click the send button To abort the work order en
51. low 61 Receiving first acknowledge of Communication Test Ok 03 19 09 11 13 16 Starting listener The KPS software is launching automatically together with the MySQL and Apache databases when starting a windows session The KPS is always running in the background The control window can be opened by a double click on the KPS icon at the lower right corner in the task bar Taskbar in the right lower corner of the screen x PIN verification is required to open the Window Enter the system password defined the OMS software Enter PIN See also chapter 6 5 1 Default 0000 Cancel 7 1 The KPS tasks e The KPS transmits the configuration data from the PC OMS software to the master keypad The master keypad will configure the attached dispense keypad via RF e In case the WO Validation PC is switched on the KPS will respond the oil request from the master keypad e The finished dispense results send by the master keypad will be stored on the PC MySQL database See also REPORT BY WO in the OMS software Archive on PC has to be activated on the master keypad 7 2 KPS a first check Before using the KPS some requirements have to be fulfilled 1 Ensure that the RS232 COM port at the PC is connected with the RS232 port of the master keypad 9 pole plug at the front side keypad housing 2 Check that in the KPS under Edit gt gt Preferences has been set to correct COM port Note In case
52. munications It handles all communications between the dispense keypads and the PC or Host There are no operator menus associated with the master keypad only supervisor menus for setting up the system or creating reports To gain access to the supervisor menus the supervisor PIN has to be entered 3 1 Standard screen 01jan2009 12 48 V2 20 A748 The standard screen shows the system date and software version number The display will alternate between the standard screen and the enter pin number screen The enter pin n screen is used to access the supervisor menus A star ahead of the version number indicates the PTB approved mode 3 LMS RFH BA 02 0912 Master keypad page 8 57 3 2 Settings supervisor menues The following changes can only be made at the master keypad All other settings can be changed by using the OMS software Enter the supervisor PIN to enter setup default 0000 Enter PIN No Numeric xxxx 3 3 Menu INI set date and time Choose the menu INI and press enter Enter time Enter the actual time and press enter Enter Date ee Format dd mm yyyy Enter the date Scroll from left to right through the fields by using the scroll key Enter behind the year without using the enter key You may see a message Order List not Empty In this case you have to clear the transactions in the master keypad CNF Menu Order List Clear Transacts Not Empty YES NO 3 4 Menu CNF configur
53. nse result will be marked with the status 16 for manual dispense Electrical override In case of an emergency or to interrupt a batch the meter is equipped with an electrical override This option automatically closes the valve in the meter stopping the flow immediately The display will begin to flash because the meter does not sense any flow Batching can be continued after an override even if the meter is in the middle of a programmed batch and the display continues to flash Press the red O button to activate the electrical override This button can only be used when the valve is open N Press the RESET button to cue up the next batch and stop the display from flashing Changing the battery When the batteries need to be changed a progression of warnings will appear on the screen The battery compartment is located on the underside of the trigger guard Unscrew the two screws located under the guard and remove the battery cover to expose the batteries Programming the LM OG RF meter The units of measurement scale factor can be changed To enter leave the programming mode press and hold the PROGRAMMING key located in the access hole at the meter s bottom for 2 seconds To gain access to this key a seal has to be broken For more detailed instructions see the LM OG RF2 manual delivered with the meter 3 LMS RFH BA 02 0912 OMS High End Page 21 57 6 OMS High End software v2 21 The system configuration is
54. o om mul e o a e E ee Dee a x NEW User INew UserName Pin Id Create The purpose of this screen is to manage user information for the system From this screen you can add and delete a user or update current user information The system can have up to 250 users with User ID 1 being reserved for the supervisor PIN ID The supervisor PIN ID is used for access to management screens on the master and dispense keypads To create add a new user to the system in the box next to NEW User type in the user name and the desired pin number and click create e The PIN ID number has four digits Leading zeros must be included e The user name can be up to 16 characters in length e Note 8888 is a reserved PIN ID and cannot be assigned to a user To delete a user click the delete box next to the user to be deleted and the user will be removed The user will be deleted when the box is checked CAUTION To modify an existing user name enter the information into the new user name box next to the name to be changed and click the modify button To change a user password enter the new password in the PIN ID box of the one to be changed and click modify CAUTION Changing of a user password requires that the system be updated through the Send User function from the KPS system see chapter 7 KPS software 6 7 Tree menu 6 7 1 3 Tree product Product E Fluid Id 1 S Add a tank with this fluid oose atank
55. o low to run the auto function The meter can still run in manual mode Change the batteries For a new installation check if the RF ID number is correct For a running installation send an Init to reinitialise the database in the dispense keypad see chapter 7 KPS Software Description and error recovery The master keypad stores transaction sorted by date and time Due to this you have to Clear Transactions CNF menu first and then change date and time Data database of the keypad is most likely corrupted this may happen due a bad power supply line To resolve this power down the keypad and press and hold the button 1 and 2 until you see Confirm erase Choose YES and perform a memory erase At the end of this process you have to reboot the Keypad and send an Init over the KPS to initialise the data again The RF Signal seems to low perform the LNK test to check the link quality You can various types of remote antennas to improve the signal strength Description and error recovery Check if the Archive on PC is activated in the Master Click on the Badger Logo in the upper left corner to refresh the work order list Carry out 7 2 3 Test communication between KPS and master keypad Transactions that have not reached the PC yet will be transmitted Check first if the master keypad responds See chapter 7 2 3 Test communication to the Master Check if all dispense keypads are po
56. o the system enter the meter address in the new hose address box and click the create button The system will assign the hose id number automatically To delete a meter click the delete box next to the meter to be removed from the system A meter that is associated in the network tree cannot be deleted Dispense keypad configuration Delete Dispense K Id Dispense K Address New Dispense K Address Action er EES NEW Dispense K NEW Dispense K Create Up to 32 dispense keypads can be defined in the system The dispense keypad id is a four digit number controlled by the system and is assigned when a new keypad is added The keypad address is found on a tag on the backside of the keypad The format of the address is xx xx xx xx an 8 digit number 4858 01 01 02 30 00 1E Keypad address When the address is being entered the decimal points must be entered in the correct position as found on the address tag To add a keypad to the system enter the keypad address in the new dispense keypad address box and click the create button The system will assign the keypad ID number automatically To delete a keypad click on the delete box next to the keypad to be removed from the system A keypad that is associated in the network tree cannot be deleted 3 LMS RFH BA 02 0912 OMS High End 6 6 5 Page 31 57 User configuration o t Delete User Id User name New User Name Pin Id Action m f a f somno sum
57. pter Emergency mode 2 Check the connection between master and dispense keypad by using the menu TRM See chapter Menu DK test communication 3 Check if a keypad has been unplugged if the power supply has been cut off 4 Is the antenna s BNC plug locked properly 5 Are there any obstacles like containers roll cages buses or trucks nearby the antenna 6 De energize the keypads for at least 20 seconds 3 LMS_RFH_BA 02 0912 Troubleshooting 8 2 Other problems Problem RF Meter F02 on the main display The hire function is shut off the AUTO icon disappeared and cannot be activated again It is not possible to set back the meter from mode to standard pre selection mode Problem Keypad Message at the master keypad Order List not Empty not empty The screen shows only Reloading Parameter and does not proceed Random Communication Errors on the dispense keypad Problem OMS KPS software No actual dispense data are shown in the OMS software KPS Init stops with red error message 3 page 46 57 Description and error recovery The meter did not get a reply from the dispense keypad This may happen because another meter is sending data in this very moment or the dispense keypad is communicating with the master Press 2xRESET start the communication again The battery sign is flashing in the lower left corner This means the battery power is to
58. smanagement Quality Manager E Wannenwetsch QM_MDS ZF CE d e 107 doc 09 04 Badger Meter Europa GmbH N rtinger Strasse 76 72639 Neuffen Germany Tel 49 7025 9208 0 Fax 49 7025 9208 15 www badgermeter de E mail badger badgermeter de Nachdruck von Texten oder Textausschnitten nur mit schriftlicher Genehmigung von Badger Meter Europa GmbH Der Missbrauch von Texten Bildern oder Firmenlogo wird strafrechtlich verfolgt LMS_RFH_BA_02_0912 Warranty DIN ISO certificate page 57 57 12 Warranty Badger Meter warrants meters and parts manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of 18 months from date of shipment or 12 months from date of installation whichever period shall be shorter If within such period any meters or parts shall be proved to Seller s satisfaction to be defective such meters or parts shall be repaired or replaced at Seller s option Seller s obligation hereunder shall be limited to such repair and replacement and shall be conditioned upon Seller s receiving written notice of any alleged defect within 10 days after its discovery and at Seller s option return of such meters or parts to Seller f o b its factory THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES WHATSOEVER INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES EXCEPT OF TITLE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Badger Me
59. spense to setup a communication with the master keypad Once the master replies again the dispense keypad will automatically sent all the missing data and finishes the emergency mode the E will disappear Emergency mode YES 7 NO Commun Catron Failed l VEA 3DB Asec Main screen LMS_RFH_BA 02 0912 Dispense keypad page 13 57 4 3 9 Batch quantity locked If enabled the user can not change the quantity which has been predefined in the OMS software 4 3 10 Hose ID First Used for HOST communication option only Selected product ID will be sent to the HOST 4 4 Menu MET delete prepared WOs Work orders that have been entered at a keypad are being stored until they will be picked up by the appropriate meter by pressing RESET at the meter Meanwhile the meter is locked for other dispenses By using this menu these prepared work orders can be deleted to release the meter for new WOs Tot ALL Hoses D V RESET ALL Hoses YES NO rn tr az Press Enter 4 5 Menu REP reports External printer By using this function reports about the following subjects can be printed out by an external printer Select Report gt Select Report gt sd a j INI Initialization Information PRO sort list by product CNF Configuration HOS sort list by hose meter WO _ sortlistby WO TNK sort list by tank USR sort list by user An appropriate printer or a PC terminal program can be connected to the s
60. st connection choose menu SETUP gt gt SYSTEM Timeout 10 65535 50 Nbretry Number of retries Timeout The elapsed time in between the retries 3 LMS_RFH_BA_ 02 0912 Appendix Host communication page 54 57 4 gt gt gt FUNCTIONS Field definitions No Function Bee Description Can be used in fo END FIX Fieldnotdefined o ofo o ofo needed to adapt to certain prot A A A E RETRY CHAR ASCII 0 126 This field is blank for the first transmission Any other transmission will show the defined ASCII character hfe USERNAME LEN 1 16 ar The entered user entered with the mamma 0 PIN ID 12 PIN ID 4 Char The entered user at the dispense Fr rer YEAR Format YYYY MONTH Format MM DAY FIX 2 Char Format DD ime or WO result gt gt DAY OF YEAR Format 001to 365 when it HOUR Format HH arrives at the Master MU Format MM m eee ee ee 41 WO NO LEN 1 16 Length The entered work order number or JOB NO ld aan Tre entersdvorkordernumber oo Sr EFE transaction has a unique number Format 0001 to 99999 aaen aa a 0 err fet ys or SLAVE KEYPAD ID old were the dispense Dr made 44 HOSEID Fix 2Ch HOSE ID or meter ID 011099 ol EB a dD PRODUCT ID 2 Char Format 01to16 01 to 16 ES ee 47 TANKID FIX o ID 2 2 Char Format 01to16 00000 01 to 16 PEL E A FIELD 1 LEN 8 an Numeric Toma 5 o to be activated under Setup gt gt Configuration gt gt
61. ter Terminal gt Auftr ge sichern gt Datenbank sichern d Badger Meter Europa o gt Neuer_Auftrag E ww Verwalten pP Abgabe Terminal au ninal e el einf gen gt Exportieren CSYV The main data streams 1 The OMS software stores the configuration data into the MySQL database 2 By using the menu Edit Init of the KPS software the configuration data are being processed to the master keypad and finally via radio to all dispense keypads 3 The KPS records all dispenses in the MySQL database LMS_RFH BA 02 0912 Introduction page 5 57 2 4 Technical data Power supply 230 VAC 50 60 Hz Glas fuse 5x20mm 200mA T EMC approval EN300 220 1 RF communication 2 way 868MHz according to FCC part 15 247 and part 15 109 16 bit encryption Operating temperature 10 C to 60 C Internal printer Thermal printer Type FT190 optional External printer Epson LX300 or similar optional 2 5 Wall fastening of the keypads The keypad should be mounted upright with the antenna pointing upward near a 230 VAC electrical socket to a structurally sound wall through the two holes on the top of the keypad casing Height on the wall should be at eye level Care should be taken to avoid mounting behind any steel objects tool storage cabinets and metal chain linked fences that may block the RF communication signal Care should also be taken to avoid direct significant heat sources a 187 mm P Mounting dimens
62. ter shall not be liable for any defects attributable to acts or omissions of others after shipment nor any consequential or incidental damage whatsoever 13 DIN ISO certificate CERTIFICATE The Certification Body of TUV SUD Management Service GmbH certifies that Badger Meter Europa GmbH Niirtinger Strasse 76 D 72639 Neuffen has established and applies a Quality Management System for Flowmetering and Control Design Selling and Production j re pp DE LL 0 a r Ku TE ha tE Lil a r e gt eL Li o Hi An audit was performed Report No 70002816 Proof has been fumished that the requirements according to ISO 9001 2000 are fulfilled The certificate ts valid until 2011 02 13 Certificate Registration No 12 100 24674 TMS a oo CERTIFICATE Klunach 2006 00 16 SMS TGA ZM IT 92 ZERTIFIKAT aes i m 00 T V S D Mansgement Service GmbH Zertifitierstelle RidlerstraBa 65 80339 M nchen Germany TOV 3 LMS RFH BA 02 0912 Hotline Tel 49 7025 9208 0 or 20 Fax 49 7025 9208 15 E Mail LMSRF badgermeter de or badger badgermeter de Badger Meter Europa GmbH Subsidiary of Badger Meter Inc N rtinger Strasse 76 72639 Neuffen Germany E Mail badger badgermeter de www badgermeter de
63. traire HighEnd admin myadmin scripts CV S R oot Extraire HighEnd admin myadmin scripts decode_bug php Extraire HighEnd admin myadmin scripts extchg sh Extraire HighEnd admin myadmin scripts remove_control_m sh Extraire HighEnd adminmyadmin seryer_common inc php Dossier de destination Progression de l installation Annuler Confirm the following message and restart your PC Inforuielor x You must restart Apache Server before use this website Thank you 6 1 7 Keypad Server KPS Program for the communication between the data base of the OMS software and the master keypad Select everyone to give all users of the PC access to it Select Installation Folder The installer will install KeyPad Server to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder fC Programme Badger KeyPad Server Install KeyPad Server for yourself or for anyone who uses this computer Everyone N Just me 6 1 8 Execute Batch file Adds special folder C temp 6 1 9 Create Desktop Launcher Creates the Desktop Launcher icon at the desktop 6 1 10 Uninstalling Stop the KPS Apache and MySQL amp wh Open the CD with the Explorer and start the uninstaler exe and follow the instructions uninstaller exe LMS_RFH BA 02 0912 OMS High End Page 24 57 6 2 6 3 system configuration The following
64. try in process click the reset button 3 LMS_RFH BA 02 0912 OMS High End Page 34 57 6 9 Note The quantity is based on the tank unit The meter must be programmed to dispense in the same unit as the tank The queuing feature of the system allows work orders to be entered into the system to be dispensed at some point in the future There is no need to pre determine or select the hose to be used for dispense before it is going to occur The operator will select the work order to be worked on from the dispense keypad The hose selected at that time will be verified for the correct fluid and the dispense quantity will be sent to the meter Menu File 6 9 1 Setup file Browse suchen In this menu item the configuration setup can be saved in a file as well as saved files can be re accessed The saved file contains the following parameters Setup gt System configuration gt Configuration gt Host Protocol Entity gt Fluid gt Tank gt Hose Meter gt Dispense Keypad gt User Tree gt Fluid Tank gt Network All saved files are located in the following directory C Program files Badger High end Admin High End Export SNungoyrs ntennet ES Senl rsr A File saved in C Programme Badger HighEnd admin High_end Export setup_190309202446 2_21 Example file Setup _190309202446 2 21 091003132747 gt Date and time of the storing in DDMMYY HHMMSS 2 21 gt Database version Save setup file
65. uence memory gt Press once more the RESET button at the meter 3 LMS_RFH_BA_02 0912 Troubleshooting 8 1 1 page 45 57 Problem PC or HOST is not responding Message Master HOST PC g down down down Problem Master keypad or Host DMS is not answering during the predetermined period 1 Check the RS 232 cable connection Note Shut down the PC before un plugging the cable connector 2 If WO validation gt gt PC is activated v Check ifthe KPS software is running E a oe Y A differing KPS icon in the windows task bar indicates i a Dee the status of the KPS ae A green dot in the KPS icon indicates a running KPS A red cross on the KPS icon indicates that the KPS has been stopped Open the KPS window and click on the green key button in the tool bar If there is no KPS icon at all start the KPS manually from the start up menu launch KPS v Carry out a communication test between the master keypad and the PC see chapter 7 2 3 Test communication between KPS and master keypad 3 If WO validation gt gt Host is activated v Check if the host answer is coming in during the predetermined period v To check the host interface a host can be simulated by using a keypad program Problem Communication Error Indicates a missing RF communication between the master and the dispense keypad 1 Check the connection between master and dispense keypad by using the emergency mode gt no function see cha
66. urn One second increments to the main screen Default is 10 seconds If this timeout is reached prior to completing the request the USER must re enter PIN to begin WO request The hose inactive timeout controls the Enter a decimal value from amount of time the hose may sit idle before it O 900 automatically closes out the work order and lock out This time begins on the hose when it receives the dispense quantity from the dispense keypad Controls the amount of time the fluid name is Enter a decimal value from 0 displayed during the dispense process 900 Pressing the Enter key on the dispense Default is 600 seconds keypad will override this timeout Internal printer e The dispense keypad will automatically print YES NO selection a receipt of each dispense result Default is NO Buzzer Keypad timeout Should not be changed Miscellaneous WO 3 e Dispense keypad buzzer YES NO selection e A beep will sound after every button press on Default is YES the master keypad keyboard e Controls the time how long the dispense Enter a decimal value from 1 keypad will wait for the master keypad to 255 send an acknowledgment a request result If One second increments this timeout is exceeded an error message Default is 30 seconds will be displayed in the dispense keypad e Under the specified number the user can Enter six alphanumeric always start a dispense Even if the master c
67. wered on Check if there is no ongoing dispense in a dispense keypad Use the menu MET to remove pending WOs See chapter 4 4 Delete prepared WO LMS RFH BA 02 0912 Worksheets page 47 57 9 Worksheets Fluid ID Fluid Name gt Oo AN o gt O81 PR ND h u eo A maximum of 16 products The alphanumeric name max 16 characters Tank ID 1 2 3 4 5 6 7 8 9 EEES ES A O 0O A OO N Maximum 16 Tanks Tank volume format 00000 000 3 LMS RFH BA 02 0912 Worksheets page 48 57 Keypad ID Adress XX XX XX XX 1 Max 12 dispense keypads RF keypad address is an 8 digit number Meter ID Adress X XXX XXX XXX 1 ON 09 PR W ND N N N N ee M M M OD 6959 N 2 GBR OD OO N D Max 99 meters hoses The address is a 10 digit number 3 LMS RFH BA 02 0912 Worksheets page 49 57 Dispense Keypad ID 1 Tank ID meter number Lc Oo o gt GR on 10 Max 24 meters per keypad Dispense Keypad ID 2 Fluid Tank ID meter number i N Dispense Keypad ID 3 Fluid OOo A A LMS_RFH BA 02 0912 Worksheets page 50 57 User ID Name User PIN ID E Up to 250 users The user field is alphanumeric max 16 characters The user PIN ID is a 4 digit number 3 LMS RFH BA 02 0912 Appendix I Host communication page 51 57 10 Appendix I Host communication The direct connection between host

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