User manual - datawin.de
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1. User manual axm980 Chapter 15 Parts List The replacement parts for the axm 980 can be ordered from AXIOME Alpha SA or from your retailer Replacement parts for the axm 980 Part Number Units per machine M995520 Feeding belt 97mm Accessories EC25F M Cable DB25 female male EC9F25M Adapter DB9 fem DB25 male FCAS501 Ink ribbon LC9 User manual axm980 AXIOME Alpha SA Rue du Chasselas 1 CH 2034 Peseux Switzerland http www axiome ch Tel 441 0 32 7321818 Fax 41 0 32 738 18 00 o e mail info axiome ch Printed in Switzerland by AXIOME SA2. nN 980 axm 930 User manual English version December 05 Copyright c BY AXIOME ALPHA 07 03 06 all rights reserved Unauthorised use duplication or distribution is prohibited Because we are constantly improving our products Axiome Alpha SA reserves the right to modify technical features without warning User manual axm980 Chapter 1 Precautions and Safety Regulations Chapter 2 General Information General Technical Information Electronic Characteristics 5 Mechanical Characteristics l 6 FeediNg a zaia ili edi li ad aa 6 Light Barriers Reading Head Printer Characteristics Serial Number Programming Software Chapter 3 Installation Choice of Position Unpacking Packing List Chapter 4 Presentation of the axm 980 Disposition of the Main Parts Disposition of the Plug Connections Disposition of the Light Barriers Chapter 5 Connections Connecting the reader Disconnecting the reader Chapter 6 Opening the Access Doors Printer Covering Drawer allowing access to the Read Head Chapter 7 Adjustments Adjusting the Document Separation Automatic feeding tray stop Tray stops Reeds of the Trays Chapter 8 Options Barcode Option Adjusting the Position of the Barcode Head Opening the head cover Printer Option Lateral Positioning of the Print Head Longitudinal Positioning of the Print Zone Replacing the Ink Ribbon Chapter 9 First Use of the Reader
3. kk Selector gt D FIRMWARE xVx kk Selector gt D CNT 1000000 Us Selector gt D Up lt Selector gt Down Button SEND MEMORY Us Selector gt D LOAD MEMORY LOAD MEMORY Us Selector gt D RETURN TO MENU Us Selector gt D Figure 32 Send Memory function Description of the Function This function allows the user to make a backup of the software and the application program in the RAM of the reader This function is particularly designed for the technicians before a maintenance of the reader to ensure that the customer s program is not lost For this function the reader needs to be connected to a terminal 7PvEAE ODD To select and use the SEND MEMORY function Start the DOWNLOAD function with PROCOMM Page Down on the keyboard This function will ask you to specify the name of the file in which the data will be stored Ome Press the button when the reader displays a INFORMATION OG Press three times on the right side of the selector Eu e The SEND MEMORY menu will be displayed UE Press the button La e The SEND MEMORY function is displayed During the whole transfer the display cross is turning User manual axm980 To go back to the main program g Press twice on the right side of the selector 04 9 e The RETURN TO MENU function is displayed UE Press the bu
4. Image function Description of the function The first function READ IMAGE retransmits the image of both sides of a document read by the axm 980 to the terminal screen This function allows a visual control of the reading quality It also allows the technician to adjust the read head s position This function requires the reader to be connected to a terminal To select and use the function READ IMAGE Press the button when the reader displays READ PROGRAMS Press the button when the reader displays READ IMAGE e The message LOAD SHEET will be displayed Put some test documents on the lift and the message READ LEVEL x will be displayed Press the button e A document is fed and the reader displays the number of clock marks and marks read on each side e Then the reader transmits the document image to the terminal Here is an example of side A of a document displayed by the terminal A A A A A A A A A A A A A A A A A A A A A A A A A PERK KKK KKK KEK KKK KKK KEKE KK KK KKK KEKE KKK KKK KKK HERR KKK KKK KEK KKK KKK KEKE KK KK KKK KEKE KKK KKK KKK Hee KR AK ELK ee PRK H ke He He He He He FE He KKK KKK KK He He He e He He He He He FE Fe He He ke ke e e ke He n e n RE Has vg Re eG Me E fi I e DI Sree A COMMANDS A B side 1 9 display screen SPACE next sheet S 6 W w
5. Li e The RETURN TO MENU function will be displayed UE Press the button to return to the main menu CU Transmit Test main menu General description The TRANSMIT TEST main menu allows you to choose from two test functions e The RS 232 TEST function allows you to test the RS232 serial connection between the reader and your system The PARALLEL TEST function allows you to test the parallel connection between the reader and your printer User manual axm980 Diagram of the transmission test TRANSMIT TEST asesatest Selector I U lt Selector gt D PARALLEL TEST SENDING PARAL x Selector U lt Selector gt D Up lt Selector gt Down RETURN TO MENU Us Selector gt D Figure 30 RS 232 Test function Description of the function The RS 232 TEST function writes the characters sent by the terminal to the reader display O AZ r Select and use the RS 232 TEST function Ome Press the button when the reader displays TRANSMIT TEST CU USS Press the button Li e The RS 232 TEST function will be displayed USS Press the button Ea e The reader displays RS for RS 232 Press any key on the terminal keyboard e f the connection between the reader and the terminal is correct the reader will display the ASCII code corresponding to the key Return to the main program OG Press on the right side of the selector
6. User manual axm980 To run the Firmload program To run the program just double click the Firmload icon of the OMR utilities group FT omnutities JT Firmloac Figure 21 Configuration Now you have to select the reader type Just click the icon of the reader Figure 22 Select the configuration type Software Language Com by clicking with the mouse the cases you want to select Na OMA 930 99x Load amp Configure Firmware File Device Options Firmwares Help Selected configuration file NEW CF9 Interpreter Language Use COM ADELE English C COM 1 Load AXF French COM 2 C FORM German COM 3 C Other C Other CCOMA Make file Figure 23 User manual axm980 Configuration of the read head type You have to indicate the read head type of your reader 32 40 48 columns To do this click the Options menu then General Setup GENERAL setup a Feeding options Top head O Wah thickawee and longih test 48 CH O Length tact onb 40 CH No test 32 CH 12 CH O None Printer offset from top of sheet in cm Special options Bottom head 7 O 48 CH Add Del moa 40 CH O 32 CH 12 CH O None OK Cancel Figure 24 OK To confirm your choice click OK or press the Enter key LOAD Click LOAD to start the transmission to the read
7. VERY SHORT mode I Press the button when the reader displays OPTIONS SET UP CU 04 Press three times on the right side of the selector o e The FORM TYPE menu will be displayed Press the button g 0 Press consecutively on the right side of the selector until the VERY SHORT LU mode is displayed Press the button g To return to the main program OG Press twice on the right side of the selector LU e The RETURN TO MENU function will be displayed UE Press the button to return to the main menu OI User manual axm980 Default Mode menu Description of the menu The DEFAULT MODE menu allows you to return to the standard parameters of the reader The standard parameters of the reader are The reading sensitivity adjusted to 4 The reading speed set to 1 0 m s The function of the tray for accepted documents in Tray moves down mode The refuse function for format or thickness error of the document in Stop bad paper mode The RS communication port in Standard RS232 mode The document function set to Standard mode Example how to reset the standard parameters USS Press the button when the reader displays OPTIONS SET UP CU OG Press 4 times on the right side of the selector cl e The DEFAULT MODE menu is displayed USS Press the button Gal e The SET DEFAULTS mode is displayed O Press the selector 04 Return to the main program OG Press on the right side of the selector
8. k k f Fe ke He He e He He F Fe He e He de He He He e FE Fe He He He e e He He He Fh KK KK KK KKK k k EE O aE k k k k A ong dg ails E E E arate ees k k k k k k Kk wk Kk Screens SPACE ekt sheet S 6 eighth line of the document side A front side of the document side B back side of the document mark not read all ten marks not read marks read all ten marks read e As the terminal can not display the whole image of the document press the 2 key to display the second part of the document the 3 key to display the third part etc On the reader display For each document read the reader will also display the number of clocks and marks read 76D2663N 78D2 99N In the example above side A recto of the document contains 65 clock marks and 1552 marks and side B reverse 67 clock marks and 1988 marks To quit SPACE When the SPACE key is pressed the reader will feed the next document e Once the last document has been read press the SPACE key on the terminal keyboard and the message LOAD SHEET must appear O Press the selector to return to the main menu OG User manual axm980 Note It is recommended to perform the reading tests with different sensitivity values for example 2 3 6 7 The reading sensitivity can be modified at any moment To do so press the selector and the message READ LEVEL x will be displayed Pressing o
9. DEFAULT MODE function allows you to return to the standard parameters of the reader Diagram of the menu options Button Button TRAY MOVES DWN OPTIONS SET UP TRAY MODE TRAY OPTIMIZED TRAY NOT MOVE e U lt Select gt D U lt Selector gt D STOP BAD PAPER REJ BAD PAPER U lt Selector gt D Up lt Selector gt Down Button STANDARD RS232 SERIAL OUTPUT SPECIAL RS232 U lt Selector gt D VERY SHORT STANDARD U lt Selector gt D DEFAULT MODE Button SET DEFAULTS Selector U lt Selector gt D Button U lt Selector gt D Figure 29 User manual axm980 Tray Mode menu Description of the menu The TRAY MODE menu allows you to configure the movements or the position of the tray of accepted documents in three different modes e In the TRAY MOVES DWN mode the reader lowers the tray lift until light barrier C is obstructed standard configuration e In the TRAY OPTIMIZED mode the reader tries to constantly optimise the available distance to the following document e Inthe TRAY NOT MOVE mode the reader fixes the tray in the lower position possibly for very crumpled documents Configuration example In this example we will configure the reader in the TRAY NOT MOVE mode Press on the button when the reader displays OPTIONS SET UP Press the button when the reader display
10. by the P C or automatically by the internal program of the reader ADELE e Type of head e Character set e Printzone Lateral Length 9 needle matrix Alphanumeric ASCII value 32 to 127 decimal Between 10 and 40 mm from the reference margin refer to the Lateral Positioning of the Print Head page 29 Between 10 and 305 mm from the top of the document User manual axm980 Max number of chars per document 120 characters Printing speed 40 cm per second Printing speed 170 characters per second Type of ribbon cartridge Star LC9 or Pelikan Nylon 501171 refer to Replacing the Ink Ribbon page 30 Serial Number e Serial number Located behind the separation bloc Programming Software AXIOME has developed a series of programs for the optimal use of the OMR readers The conception of the program series provides several levels of performance and flexibility and provides at each level an extension to the lower levels Each reader is delivered with the basic standard software FORM The other programs AXF and ADELE are available as options The first program FORM allows you to send the read marks in two forms only Speed and communication parameters are set 9600 Baud s E 7 1 The second software AXF allows you to define the parameters as a file which is then sent to the reader and stored in the non volatile RAM This program also allows you to control the number of transmitted clo
11. grey button on the reader The document has reached light Remove the document having JABET ORE NEAD barrier LB B but not the OMR caused the paper jam This read head document has not been read correctly and should be put into the tray of refused documents or back on the lift input tray Press the start button of the reader The beginning of the document Remove the document having cre PEAD has been detected by the read caused the paper jam This head but its end has not been document has not been read seen within a laps of one second correctly and should be put into of the document s appearance the tray of refused documents or under the head back on the lift input tray Press the start button of the reader The document is not detected on Put the documents of the input PAPER F PRESS the input lift in test mode tray lift against the reference side reference margin Press the start button of the reader The next refused document must The tray of refused document BA TRAN PUEL be ejected but light barrier LB D is cannot contain more documents obstructed all documents of the tray should be removed Press the start button of the reader GOOD TRAY FULL The next accepted document must TNE Ower 9000 tay cannot _ contain more documents all i putight pamer EEGs documents of the tray should be removed Press the start button of the reader The last transported document is SEEE TIO SHORT 6 25 shorter th
12. simultaneously transported the grooved screw must be turned to the right Separation block Figure 10 User manual axm980 Automatic feeding tray stop During the feeding the back of the document might move away from the reference side For a good lecture it is necessary that the document be guided correctly along the reference side To maintain documents in place the lateral stop of the automatic feeding tray must be adjusted To adjust the lateral stop follow the procedure below Slightly unscrew the grooved screw no 1 in the direction of the arrow Pull the lateral stop outwards no 2 Put a document stack on the input tray Push the lateral stop carefully against the document stack Block the stop by screwing the grooved screw no 1 Adjusting the lateral stop of the automatic feeding tray Figure 11 User manual axm980 Tray stops The tray stops are made from a soft material black rubber to absorb the shock of ejected documents You may adjust the stops to obtain neat document stacks A wrong adjustment may cause the documents order not to be respected To adjust the stop follow the procedure below e Load a document on the tray of refused documents e Move the stop against the document while pushing with your thumb on the guide rail refer to Figure 12 Adjusting the stop Figure 12 User manual axm980 Reeds of the Trays The reeds press the arriving documents i
13. the electromagnet of the feeding system The REJECT SOL allows you to test the electromagnet of the distributor The SECURITY TEST function allows you to test the security of the feeding tray User manual axm980 Diagram of divers tests Selector DISPLAY TEST U lt Selector gt D MOTEUR FORWARD MOTOR FORWARD Seer U lt Selector gt D Selector CAL SOL WORKING Selector REJ SOL WORKING Up lt Selector gt Down Selector SECURITY ADJUST U lt Selector gt D U lt Selector gt D Figure 31 Information main menu General Description The INFORMATION menu allows you to choose from five menus The ROM xVx menu indicates the program version Boot in the ROM Read Only Memory The FIRMWARE xVx menu indicates the program version Firmware in the RAM Random Access Memory The CNT xxxxxxxx menu indicates the total number of documents read by the reader After a failure of the memory retention the counter is reset to zero and the display indicates CNT XXXXXXXX The SEND MEMORY menu allows technical support to save the program FORM AXF or ADELE and the user program to a file The LOAD MEMORY menu allows technical support to load the file saved with the preceding menu to the reader User manual axm980 Diagram of the Information Menu INFORMATION ROM xVx
14. to a layer of paper dust on the black cap of the light barrier During the test the maximum value of 255 can be obtained by cutting the light beam of the light barrier Note To find the position of the light barriers on the reader refer to Disposition of the Light Barriers page 17 Summary mape gisper E MITA Tono em Ai et User manual axm980 Read Programs main menu General description The menu READ PROGRAMS allows the user to choose between four test functions The function READ IMAGE re transmits the image of both sides of a document read by the axm 995 to the terminal screen The function READ DISPLAY indicates the number of clocks and marks read on both sides of the document on the reader display The function READ PRINT displays and prints the number of clocks and marks read on both sides of the document The function READ BARCODE indicates the number of detected barcodes on the reader display and ejects the document if it contains at least one barcode to the tray of good documents The contents of the barcode is sent to the serial line RS232 Diagram of the reading test Ux Selector gt Down A Figure 1 Note If one or several functions do not work the way they are described in this manual make sure your axm 980 is equipped with the desired option lower head barcode printer etc User manual axm980 Read
15. to the first document To select and use the function READ PRINT Press the button when the reader displays READ PROGRAMS Press twice on the right side of the selector Press the button when the reader displays READ PRINT e The message LOAD SHEET will be displayed Put some test documents on the lift and the message READ LEVEL x will be displayed Press the button UE A document is fed and the reader displays and prints the number of clock marks and marks read on each side Once the last document has been read the message LOAD SHEET will be displayed To quit g Press the selector to return to the main menu 0 Read Barcode function Description of the function The function READ BARCODE displays the number of detected barcodes and transmits their content to the terminal screen User manual axm980 To select and use the function READ BARCODE Press the button when the reader displays READ PROGRAMS Press three times on the right side of the selector Press the button when the reader displays READ BARCODE e The message LOAD SHEET will be displayed Put some documents on the lift and the message READ LEVEL x will be displayed This value does not modify the barcode reading level Press the button On the reader display A document is fed and the reader displays the number of detected barcodes 4 DPEF EFUFDUFE In the example a
16. w w w WWW w WWW WWW COMMANDS A B side 1 9 display Symbols HHH HH Hit Hit Hit Hit HH User manual axm980 Press the B key on the terminal Same example but for side B reverse ceh k k k kek k k k kek k k k kek k k k k k PETTITTITTTTTITITITTI I e e He e e He e cree eres k Ke PERK KKK He e He He F Fe He e He He He He He e FE Fe He He He e He He He He FE He KKK KK KKK Kk k k k k k k k k ERK Fe ke He k e He He F Fe I e e He He He FE Ke KKK KK KKK PERK KKK He e He He F Fe He e He e He He He e FE Fe He He He e He He He He FG He KKK KK ke ke e PERK KK He He e He He F Fe He e He de He He He e FE Fe He He He e He He He He Fh Ke KKK KK KKK f gt Fe ke He H e He de F Fe He e e de He He He e FE Fe He He He e He He He He FY He KKK KK KKK ERK Fe ke He He e de de F Fe He e He de He He He e FE He He He He e He He He He FY Ke KKK KK ke ke e PERK KKK He e He He F Fe He e e He He He He e FE Fe He He He e He e He He Fh He KKK He ke KKK PERK Fe ke He He e He He F Fe He e He He He He He e FE He He He He e e He He He FE He KKK KK KKK RRR e He He F He e He He He He He e He FE Fe He He e He He He He He F KKK KKK KKK i RRR H e e He He F Fe e e He He He He e He FE Fe He e e He He He He e FE Fe KKK KK e ke Ke ERK Fe ke He He e He He F Fe He e He He He He He e FE Fe He He He e e He He He Fh Ke KKK KK KKK k k k k k k k k FE H III e E e He he e e II FE He He e e He e he e e E Ke He TI e e ke k ke k k k k k k k
17. DEFAULT AXF COM1 Enter 4 If the transfer to the reader is correct the message PAPER PLEASE will be displayed Transferring the User Program ADELE The ADELE program loaded with firmware refer to Installing Firmload runs with a user program sent as a file to the reader It stays in memory until the next transfer of a new user file When first installing an axm 980 a file with the user program running with the ADELE program must be transferred The PC DOS program ADELOAD EXE which is delivered on a floppy disk with the reader is loaded to transfer this file User manual axm980 Example of transferring the DEFAULT AUR user program to the reader O Switch the reader on switch ON and press the Start key as soon as the reader USES displays MANAGER xxx Keep on pressing the Start key until the reader displays PARAMETRE SVP The reader is now ready to receive a new user program Communication The transfer will be done with 9600 bauds 8 data No parity and 1 stop bit OO _ z z Insert the axm 930 99x CD Rom into your P C To execute the PC DOS transfer program of the user program and send the file DEFAULT AUR to COM2 enter A Enter J ADELOAD DEFAULT AUR 2 Enter J During the whole transfer the reader displays the number of the transmitted line If the transfer to the reader was correct the message PAPER PLEASE will be displayed Document Introduction The document stack must be put on t
18. Each time the axm 980 is switched on the level of its light barriers is automatically calibrated For calibration all light barriers must be free of documents If after the reader has been switched on the display indicates OSWA TEST FAILED you merely need to pass a Q tip or a little brush over the black caps marked by LB Ain Figure 6 on page 17 If even though all light barriers have been thoroughly cleansed the reader keeps on indicating the same message contact your customer service or retailer Cleaning the Separation Surface e Open the drawer enclosing the lower read head e Pull the document separation block refer to the figure below e Clean the separation pad rubber using a cloth moistened with methylated spirit Figure 26 e Push the mechanical separation block back to its original position e Close the drawer User manual axm980 Chapter 11 Test Mode Set to Test Mode e Set the axm 980 to test mode by holding the grey push button down the grey push button or Start button is located to the left of the display of the machine refer to Disposition of the Main Parts page 14 When the display indicates AXM980 TEST PROG release the start button To change the menu press the selector below the start button on the right side to move down and on the left side to move up in the menu list To confirm your choice press the start button Diagram of the test and configuration menus A
19. Installing Firmload Transferring the Firmware Prepare the reader for Firmware 32 To run the Firmload program 33 Page 2 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Chapter 15 User manual axm980 Configuration A eR orta ef lle ea aes 33 Configuration of the read head type Transferring the AXF Parameters Transferring the User Program ADELE Document Introduction Adjusting the Reading Sensitivity Procedure to Adjust the Sensitivity Level Preventive Maintenance Cleaning the Reading Head Cleaning the Light Barriers Cleaning the Separation Surface Test Mode Set to Test Mode Adjusting the Light Barriers Descrplion efihetfunctioni forare 41 Select and use the CALIBRATION function On ihe reader display s iusucailelelaia ail 41 Read Programs main menu General dEScrplonsniiirlota aa aioinale 42 Read Image function Read Display function Read Print function Read Barcode function Options Set up main menu Tray Mode menu Reject Mode menu Serial Output menu Form type menu Default Mode menu Transmit Test main menu RS 232 Test function Parallel Test function Functional Tests main menu Information main menu Send Memory function Load Memory function Error Messages and Remedies Interfaces Connection Schema Standard RS232 Interface Optional Parallel Interface for a Printer PC Reader Connection Cable Parts List User man
20. XM995 TEST PROG Button switch ON OSW CALIBRATION Up lt Selector gt Down READ PROGRAMS Up lt Selector gt Down OPTIONS SET UP Up lt Selector gt Down TRANSMIT TEST Up lt Selector gt Down FUNCTIONNAL TEST Up lt Selector gt Down INFORMATION Up lt Selector gt Down lt Sutton EXIT TEST refer to page 41 refer to page 42 refer to page 48 refer to page 52 refer to page 54 refer to page 55 Figure 27 User manual axm980 Adjusting the Light Barriers Description of the function This function gives a value which corresponds to the level the current in the LED must be increased to make the sensor detect the light source In test mode the sensitivity level of the sensor is reduced in order to leave a security margin for normal mode This value can be between 120 and 255 This last value corresponds to a maximum correction without the sensor detecting the light source of the light barrier Diagram of the light barrier adjustment OSW CALIBRATION men CALIBRATION Selector Up lt Selector gt Down Figure 28 Select and use the CALIBRATION function USES Press the start key when the reader displays OSW CALIBRATION CI On the reader display B243C276D366E243 In the example above light barrier A has the value 132 B 165 C 255 and D 132 The admitted value lies between 120 and 220 A higher value could be due
21. an the reference document usually the first docu CA ee nee OE and ipigss Iie y start button of the reader ment of a stack SHEET TOO THIN The document is more than 25 Remove the document having too thin caused the error and press the start button of the reader SHEET TOO THICK The document is more than 50 Remove the document s having too thick caused the error and press the start button of the reader Remove the document having SHEET TOO LONG The last transported document is 6 25 longer than the reference document usually the first docu ment of a stack User manual axm980 Remove the document having caused the error and press the start button of the reader INCORRECT PARITY During the memory restoration transfer the transmission format between the reader and the P C is not the same Other possible cause the reader manager has received an unknown command Modify the transmission format of the terminal The communication parameters between the terminal and the reader must be 9600 baud s 7 data even parity and 1 stop bit LOW BATTERY BAD RETENTION PATH NOT FREE NO BLACK GAUGING NO DECODER PROBL BAC APPEL GOOD TRAY ERROR The battery is empty and must be changed The memory retention is faulty the battery could be defective Two documents are transported too closely to each other the mark The black reference of synchronisation clock sensor v
22. aries If during the READ BARCODE test the barcode option is not there or defective the reader will display NO DECODER The input tray could not move up The tray of accepted documents could not move up Call the customer service to have the battery replaced Reload Firmware and the application program refer to Installing Firmload page 32 If the problem persists please call customer service Remove the second document and press the start button on the reader The removed document has not been read If the message returns after the reader has been switched off please call the customer service If the barcode option is installed please call customer service Make sure nothing blocks the movements of the input tray and press the start button If the message returns please call customer service Make sure nothing blocks the movements of the tray and press the start button If the message reappears please call customer service MESSAGES CAUSES User manual axm980 REMEDIES SECURITY STOP NO SHEET IN GOOD The security of the input tray is activated The document which should be good ejected to the tray of documents did not arrive Remove the fingers or documents from the input tray and press the start button If the message reappears please call customer service Look for the document in the tray of refused documents This document has been read correctly Press the sta
23. bove the reader has detected three barcodes Here an example of the data displayed by the terminal I40266 0123456789 Symbols Zxxxxx yyy yyyy Description of the symbols Z Barcode type I 2 5 interleaved forward 2 5 interleaved backward Codabar forward Codabar backward Code 128 forward and backward Code 39 forward Code 39 backward Code Axiome forward axCode Code Axiome backward EAN 8or13 forward s EAN8or13 backward HtQHEAEO UD UU Distance between the upper side of the document and the beginning of he barcode this distance is not very precise it can not be converted into a measurement unit YYY YYYY Barcode value User manual axm980 Once the last document has been read the message LOAD SHEET will be displayed To quit O Press the selector to return to the main menu 0 LG Options Set up main menu General description The OPTION SET UP main menu allows you to select from five configuration menus e The TRAY MODE menu allows you to configure movements or position of the tray of accepted documents in three different modes The REJECT MODE menu allows you to configure the actions in the case of a format or thickness error of the document The SERIAL OUTPUT menu allows you to select the serial communication port The FORM TYPE menu allows you to add a test for very short documents which in standard mode would have been lost The
24. ck marks to define the stop periods of the document and to define the acoustic signals the reader emits Furthermore AXF allows the programmer to freely define the reading commands and to mask zones of the document for reading The last software ADELE is a complete programming language allowing you to define the format of the data read by the reader and to perform logical control of this data in the reader This language includes the AXF functions while allowing you to prepare and store the data in the reader memory before sending it to the computer ADELE uses the same communication parameter file as the AXF software Changing the reader s software is done by a simple FIRMLOAD on the serial port of the PC refer to Installing Firmload page 32 User manual axm980 Chapter 3 Installation Choice of Position Install the reader on a stable flat and horizontal support WARNING the machine weighs 35 Kg Protect the reader from any source of heat such as e direct sunlight e heating radiator etc Protect the machine against vibrations and humidity 20 to 80 of relative humidity Never use the axm 980 in a room where the atmosphere is contaminated by dust or gas form oil Unpacking Open the package containing the axm 980 Remove the small carton in form of a basket containing the reader s accessories cables floppy disks manuals etc Remove the carton containing the accessories Fig
25. ear Select level 4 e g by pressing on the left or right of the selector Press the button The document is fed and the reader displays the number of clock marks and the number of marks read for each side User manual axm980 For example 16D2663N21D1119N In the example above side A recto of the document contains 65 clock marks and 1552 marks On side B reverse the document contains 10 clock marks and 8 marks Compare the number of marks on your document with the number displayed by the reader A higher value displayed by the reader means that the reader seen spots or folds on your document oO To correct this press on the left of the selector to make the reader less sensitive CI However if the value is lower it means that some very light marks have not been seen OG In this case press on the right side of the selector to make the reader more La sensitive The adjustment is correct when the number of marks on the document corresponds to the number displayed by the reader The adjustment scale goes from 1 to 7 with 7 being the value with the highest reading sensitivity User manual axm980 Chapter 10 Preventive Maintenance Cleaning the Reading Head Open the drawer refer to Drawer allowing access to the Read Head page 20 by pressing the push button Clean the protection glass of the sensors using a soft cloth moistened with methylated spirit Cleaning the Light Barriers
26. ed and the unique feeding system make it a particularly secure and efficient device Its programming possibilities make it flexible user friendly and easy to integrate into any data system Disposition of the Main Parts Selector to adjust reading sensitivity and to select menus In the normal mode the selector allows you to modify the reading sensitivity In the TEST mode it allows you to select the different menus of the internal test START button grey push button Sixteen character display The document separation block prevents a document from joining the previous one This separation block contains a little wheel allowing you to adjust the separation depending on the thickness of the document refer to Adjusting the Document Separation page 21 Behind the separation block you will find a sticker with the serial number of the machine Automatic document feeding tray lift Lateral stop to maintain the documents on the lift This stop can be adjusted to the width of the documents Appliance to block the lateral stop Output tray containing refused documents Adjustable stop allowing adaptation of the output trays to all document formats Output tray containing accepted documents Hinged cover enclosing the printer option on the rear of the reader Selection zone between refused and accepted documents Part of the machine containing the upper optical reading head OMR head and barcode Drawer containing the lower OMR op
27. ees centigrade 5 to 95 50 60 Hz 115V 230V 10 15 Delta EMI interference filter 3 15 A T SPT 1 6 AT SPT 100 VA 80C85 CMOS 32KB for interpretative routine 32KB Lithium battery 3V about 5 years Display LED 16 Digits Stepping motor Stepping motor Stepping motor Serial V24 RS232C Option Centronics Suppl V24 RS232C Mechanical Characteristics e Capacity of the input lift Capacity of the output trays Document separator Feeding Speed of document transport Paper weight Format minimum of the document Format maximum of the document Paper quality Document alignment Double feeding detection Tray management MTBF Feeding e First transport wheel e Separation wheel e Standard Vulcollan Transport Transportation wheel before head Transportation wheel Documents stop Mini pitch belt Step motor User manual axm980 550 documents for documents of 90 gr m2 Refused 70 documents Accepted 400 documents for documents of 90 gr m2 Adjustable Automatic 1 1 m s or approximately 6000 sheets hour 80 to 160 g m2 86 x 54 mm 3 38 x 2 12 305 x 229 mm 12 x 9 Optical reading quality not chemical Automatic Automatic thickness detection Controlled by the program 1 000 000 documents 1 000 000 documents 1 000 000 documents 1 000 000 documents 5 000 000 documents 5 000 000 docume
28. er The display cross turns during the whole transport Make file The FIRMLOAD program also allows you to create a file containing all the programs which are necessary for the reader It can by a simple COPY in DOS re load the Firmware to the reader Recommendation It is recommended to create a Firmware floppy disk allowing you to reload the correct Firmware parameters in case they are lost This can happen during a maintenance intervention or a battery failure User manual axm980 Transferring the AXF Parameters The AXF parameter software loaded with firmware refer to Installing Firmload runs with parameters that were sent as a file to the reader They stay in memory until the next transfer of a new parameter file When first installing an axm 980 using AXF the parameter file must be transferred A simple COPY allows you to send this file to the reader Example for transferring the parameter file DEFAULT AXF to the reader Switch the reader on switch ON and press the Start button as soon as the Ome reader displays MANAGER xxx Hold the Start key pressed down until the reader displays PARAMETRE SVP The reader is now ready to receive a new user program Communication The transfer will be done at 9600 baud s 8 data No parity and 1 stop bit OO Insert the axm 930 99x CD Rom into your P C To copy the parameter file DEFAULT AXF enter X Enter J MODE COM1 9600 N 8 1 Enter COPY
29. er no 1 Printer Option Lateral Positioning of the Print Head The printer of the axm 980 can print within 10 to 40 mm from the reference margin side of the clock marks To adjust the printer follow the description below e Open the printer cover e Lower the red lever direction OPEN of Figure 17 to lay the printer open Figure 17 Push or pull the whole printer module To adjust the position with precision it is recommended to print a few documents To print or test the printer refer to Read Print function page 46 of this manual Lift the red lever to fix the printer module direction CLOSE of Figure 17 Close the hinged cover enclosing the printer User manual axm980 Longitudinal Positioning of the Print Zone Certain software specific commands allow the longitudinal positioning of the print zone Refer to the AXF and ADELE manuals for the programming software Replacing the Ink Ribbon Replace the ink ribbon cartridge if printed characters become too light or illegible Recommended ribbon cartridges are Star LC9 or Pelikan Nylon 501171 To replace the ribbon cartridge follow the procedure below e Open the hinged cover enclosing the printer e Remove the used ribbon cartridge refer to Figure 18 Figure 18 User manual axm980 Insert the visible part of the ribbon of the new cartridge over the printer head refer to 1 of Figure 19 Press on the sides of the cartridge until b
30. he upper lift of the reader however be aware an OMR document optical mark reading always has a direction In the document s margin are small black or red rectangles These small rectangles are clockmarks They allow reading of the pre printed cases or marks on the document only The documents must be put on the automatic introduction lift with the clockmarks visible and against the reference side of the reader no 1 The documents put on the lift must also touch the separation block no 2 Adjust the stop of the introduction tray no 3 to the width of the document plus one or two millimetres refer to Tray stops page 22 User manual axm980 Positioning the Documents Figure 25 Adjusting the Reading Sensitivity The adjustment of the sensitivity level is a compromise between reading fine or light marks and not reading dirt or folds Therefore a reading test is recommended for each document type The adjustment of the sensitivity level can be easily done by the user refer to the procedure below Procedure to Adjust the Sensitivity Level Set the reader to test mode refer to Set to Test Mode page 40 Ome Push the button when the reader displays READ PROGRAMS a g Press on the right side of the selector OG 9 Ome Push the button when the reader displays READ DISPLAY m e The message PAPER PLEASE must appear Put a document on the introduction lift e The message READ LEVEL x must app
31. lows you to select the serial communication port e In the STANDARD RS232 mode only the standard serial communication port original installation is activated e In the SPECIAL RS232 mode only the optional communication port for specific applications current loop is activated Configuration example In this example we will configure the reader in STANDARD RS232 mode USS Press the button when the reader displays OPTIONS SET UP CI O Press twice on the right side of the selector OG g e The SERIAL OUTPUT menu will be displayed Press the button g 04 Press consecutively on the right side of the selector until cl STANDARD RS232 mode is displayed Press the button g User manual axm980 To return to the main program 0G Press three times on the right side of the selector e The RETURN TO MENU function will be displayed USES Press the button to return to the main menu CI Form type menu Description of the menu The FORM TYPE menu allows you to add a test for very short documents which in standard mode would have been lost between two light barriers e In the VERY SHORT mode a special test is activated avoiding that documents of less than 11 cm are lost In standard mode they would not be detected any more and trigger the message PATH NOTFREE e In STANDARD mode the special test is deactivated Configuration example In this example we will configure the reader in the
32. n the right side of the selector increases the level of reading sensitivity more sensitive For more information refer to Adjusting the Reading Sensitivity page 37 Read Display function Description of the function The function READ DISPLAY indicates the number of clock marks and marks read on the reader display and sorts the documents by comparing them to the first document To select and use the function READ DISPLAY Press the button when the reader displays READ PROGRAMS Press on the right side of the selector Press the button when the reader displays READ DISPLAY e The message LOAD SHEET must appear Put some test documents on the lift and the message READ LEVEL x will be displayed Press the button On the reader display A document is fed and the reader displays the number of clock marks and marks read on each side 76D2663N21D1119N In the example above side A recto of the document contains 65 clock marks and 1552 marks and side B reverse 10 clock marks and 8 marks Once the last document has been read the message LOAD SHEET must appear To quit g Press the selector to return to the main menu OG User manual axm980 Read Print function Description of the function The function READ PRINT displays and prints the number of clock marks and marks read on both sides of the document This function also sorts the documents and compares them
33. n the trays together thus allowing you to stack a bigger number of documents To remove a reed follow the procedure below e Use a ball point pen or a flat ruler to push on the pin head and pull the reed with the other hand in the direction of the arrow Replacing a reed Figure 13 User manual axm980 Chapter 8 Options Barcode Option The axm 980 can be equipped with a barcode read head Only barcodes printed on the front side of the document may be read If the lower OMR head is not installed the reader can be equipped with a second barcode read head Even after installing this second head you may read barcodes on the front side of the document only The value of the barcode is always preceded by a character indicating meaning and type of the code Code 2 5 interleaved forward Code 2 5 interleaved backward Code Codabar forward Code Codabar backward Code 128 forward and backward Code 39 forward Code 39 backward Code AXIOME forward Code AXIOME backward Code EAN 8 or 13 forward Code EAN 8 or 13 backward I J A B Cc E F G H T S The format in which the barcode is transmitted depends on the program used For further information refer to the software manuals FORM AXF or ADELE The technical features of the barcode option are detailed at the beginning of this manual refer to the Barcode features page 9 User manual axm980 Barcode Print Zone There are some restrictions about positioning
34. nts 20 000 000 documents 100 000 hours User manual axm980 Electronic e Electronic boards 100 000 hours e Light barrier Automatic adjustment to compensate the ageing process Printer option e Ink ribbon 3 000 000 characters e Head 100 000 000 characters As to the spare parts article number please refer to the replacement part list in chapter 15 of this manual Dimensions of the machine Length Width Depth Weight Optical Characteristics Light Barriers The cells for document detection are infrared light beams that the document must cut in order to be detected refer to page 17 e Document detection cells 4 cells User manual axm980 Reading Head Principle Each track consists of a photosensitive element framed by two LED s light emitting diode illuminating the reading zone Head Versions e Head with red illumination For fibre pen pencil or ball point pen marks Printout of the monochrome red document or the polychrome document with clock marks marks for line synchronisation in black marking fields in red orange or yellow Head with infrared illumination For pencil marks Printout of the monochrome red document or the polychrome document with clock marks marks for line synchronisation in black marking fields in different colours Filter and reading adaptation Electronic filter of interference caused by dirt Automatic adaptation to the background colo
35. oth nuts 2 hook in the support Tighten the ribbon by turning the mobile part 3 half a turn in the direction of the arrow as shown in figure 19 Figure 19 e Close the hinged cover enclosing the printer User manual axm980 Chapter 9 First Use of the Reader When first installing the axm 980 firmware and FORM AXF or ADELE and the messages have to be loaded into the reader memory Note The software type or the language used for the factory tests would certainly not be convenient for you therefore we recommend to perform your own Firmware installation Installing Firmload The PC Windows program FIRMLOAD transfers firmware the software and the messages in the desired language from the P C to the reader To install FIRMLOAD follow the procedure below as Insert the CD in your PC Start Windows Select Execute from the File menu The installation program asks you for the directory name where FIRMLOAD will be copied to The default directory to install FIRMLOAD is OMRFIRM OMR FirmLoad for Windows Setup If you want to install the test application in a different directory and or drive type the name of the directory Install To Kestal nialais To quit Setup choose the Exit button Figure 20 Transferring the Firmware Prepare the reader for Firmware Oey Press the selector before switching the reader on switch ON The reader displays FIRMWARE
36. ow AXIOME Figure 7 To open the cover pull as indicated by the arrow in Figure 8 Figure 8 It is not recommended to continuously operate the axm 980 with an open cover User manual axm980 Drawer allowing access to the Read Head It is necessary to open the drawer that gives access to the read head no 2 if a document has caused a paper jam under the head or in order to clean the glass To open the drawer hold the drawer no 2 with one hand and push the button no 1 with the other hand The drawer falls down and automatically comes to a stop Press the button to open Figure 9 To close the drawer no 2 push it up Once the drawer is in place its upper front side must touch the grey front side of the reader User manual axm980 Chapter 7 Adjustments Adjusting the Document Separation In most cases it is not necessary to adjust the document separation however the message BAD FEEDING or SHEET TOO THICK may indicate the need to readjust the document separation To do so follow the procedure below Select mode READ DISPLAY of the internal test program refer to Read Display function page 45 Put a document stack on the input tray Adjust the grooved screw 1 until documents are fed through without being stopped by the separation block 2 If two documents are
37. r of the document Paper dust Conception dust dense and auto cleansing Sensitivity Reading sensitivity adjustable and common to both OMR heads recto reverse Not sensitive to mirror and fold marks Number of tracks 48 at a spacing of 1 6 or 40 at a spacing of 1 5 or only for specifics requests 32 at a spacing of 1 4 Number of clock tracks 1 for 32 and 48 track head 2 for 40 track head Barcode Principle User manual axm980 The barcode reading facility consists of a special reading head connected by optical fibre to the decoding board Barcode head options Type of read codes Code choice Resolution of the barcode head Code position on the document Max number of codes per column Min distance between two codes Printer Characteristics 1 barcode head Up to 3 barcode heads if the bottom OMR read head has not been installed Codabar Code 39 2 5 interleaved EAN Code 128 others on demand Automatic discrimination by the reader 0 15 mm From 5 mm from the upper edge to 280 mm From 5 mm from the ref edge to 220 mm refer to Barcode Option page 25 20 barcodes 250 characters for one lecture 100 characters for one barcode More than twice the biggest white space of the barcodes The internal printer module is alphanumeric and can print continuously on the front side of the document The character chain to be printed can either be transmitted for each document
38. rt button NO SHEET IN BAD The document which should be ejected to the tray of refused documents did not arrive Look for the document in the tray of accepted documents Press the start button User manual axm980 Chapter 13 Interfaces Connection Schema Standard RS232 Interface TXD RXD RTS CTS GND DTR Optional Parallel Interface for a Printer al On rn STROBE DATA ACK BUSY GND User manual axm980 Chapter 14 PC Reader Connection Cable The following schematic corresponds to the RS232 V24 serial connection between a P C and a reader One cable of this type is delivered with the machine but it can also be found at your local dealer under the designation DB25 Female male A DB9 Fem DB25 male adapter is also delivered with the machine allowing the connection of the reader to the 9 pole serial connection of a PC AT Reader 25 Pin Prot GND TXD RXD F 2 3 RTS 4 RTS CTS 5 CTS 6 7 8 Prot GND TXD RXD DSR DSR GND GND DCD DCD DTR 20 DTR The equivalent DB9 Female DB25 male cable can also be obtained in most shops 9 Pin 25 Pin DCD 1 4 RTS RXD 2 TXD TXD 3 RXD DTR 4 CTS C DSR GND
39. s TRAY MODE Press consecutively on the right side of the selector until mode TRAY NOT MOVE is displayed Press the button To return to the main program oO Press on the left side of the selector OI e The RETURN TO MENU function is displayed UE Press the button to return to the main menu CU Reject Mode menu Description of the menu The REJECT MODE menu allows you to configure the action only in the case of a format or thickness error of the document e Inthecaseofa refusal in STOP BAD PAPER mode the reader stops the wrong document after the reading head lt must be removed before you press the button allowing you to continue the current job e Inthe case of a refusal in REJ BAD PAPER mode the reader continues the current job User manual axm980 Configuration example In this example we will configure the reader in the REJ BAD PAPER mode I Press the button when the reader displays OPTIONS SET UP OG Press on the right side of the selector e The REJECT MODE mode will be displayed Press the button g 04 Press consecutively on the right side of the selector until the REJ BAD PAPER me mode is displayed Press the button g To return to the main program oo Press twice on the left side of the selector e The RETURN TO MENU function will be displayed UE Press the button to return to the main menu Cd Serial Output menu Description of the menu The SERIAL OUTPUT menu al
40. the barcodes on the document hatched zones of the figure below Top Edge of the B C Min 5mm from the top of the document Minimal space between 2 codes 10mm 8 Q C D 2 Q E 35 E 9 4 E E N x O x O D O O nz Reading axes max 25mm from the reference edge No label area 19 IPPEIWe 1 WO Bottom edge of the B C Max 280mm from the top of the document Figure 14 User manual axm980 Adjusting the Position of the Barcode Head Te siti nani ie ce reaa hea e Open the hinged cover no 1 e Unscrew entirely the grooved nut no 2 of the figure below e Remove the head cover no 3 of the figure below The head cover is the grey sheet metal covering the upper front part of the reader To remove it just lift the edge of the cover over the display and push it to the left Opening the head cover Figure 15 User manual axm980 e Unscrew the two grooved nuts no 4 of Figure 16 Moving the Barcode Read Head i eee J i e iaia Figure 16 e Measure the distance between the reference margin and the centre of the barcode on your document e Position the centre of the barcode read head no 5 opposite to the corresponding value on the graduated scale no 6 User manual axm980 e Block the two small grooved nuts no 4 e Reinstall the head cover no 3 and tighten the grooved nut no 2 of Figure 15 e Reclose the cov
41. tical reading head or the decoding electronics of the second barcode Push button to open the drawer 15 in the case of a paper jam or for preventive maintenance User manual axm980 General view of the reader Figure 4 User manual axm980 Disposition of the Plug Connections Tension selector switch Main power switch General fuse 1 6 AT at 115Vac and 1 AT at 230 Vac Power plug Optional plug for parallel connection Centronics or second plug for serial connection Serial connection plug 25 poles type V24 View of the rear side of the reader Figure 5 User manual axm980 Disposition of the Light Barriers The axm 980 contains four light barriers allowing control of the document transport detection of paper jam detection of full trays Each light barrier is defined as follows LB A LB B LB C LB D Controls if there are documents in the input tray for automatic feeding Detects a document before it passes under the read head Controls the document transport and detects if the lower output tray is full The reader display will indicate GOOD TRAY FULL Controls the document transport and detects if the upper ejection tray is full The reader display
42. to return to the main menu CI User manual axm980 Parallel Test function Description of the function The PARALLEL TEST function allows you to control the parallel interface option by sending the characters of the alphabet to the connected printer This function requires the connection of the reader to a printer Select and use the PARALLEL TEST function UE Press the button when the reader displays TRANSMIT TEST CU OG Press on the right side of the selector Ea e The PARALLEL TEST menu will be displayed USES Press the button LU e The SENDING PARAL function will be displayed USS Press the key sa e While the reader displays SENDING PARAL A B C Y Z each displayed character is transmitted to the printer Depending on type and memory of the printer there can be a delay between sending and printing of the characters Return to the main program 04 Press on the right side of the selector to return to the main menu CU Functional Tests main menu We will quickly discuss the following five functions as they are specifically designed for technical support General Description The FUNCTIONNAL TEST menu allows you to choose from five test functions The DISPLAY TEST function allows you to control all segments of the reader display The MOTOR FORWARD function starts the main motor in order to clean the transportation rollers for instance The CALLING SOL function allows you to test
43. tton to return to the main menu Cd Load Memory function Description of the function This function allows the user to restore the data saved with the SEND MEMORY function refer to Send Memory function page 56 This function is particularly designed for the technicians before a maintenance of the reader to ensure that the program of the customer is not lost For this function the reader must be connected to a terminal To select and use the LOAD MEMORY function Start the UPLOAD function with PROCOMM Page Up on the keyboard of the communication program This function will ask you to specify the name of the file in which the data has been stored USS Press the button when the reader displays INFORMATION ton Wo Press twice on the left side of the selector DU e The LOAD MEMORY menu will be displayed DSS Press the button Eu e The LOAD MEMORY function will be displayed During the whole transfer the display cross is turning To return to the main program OG Press on the right side of the selector aa e The RETURN TO MENU function will be displayed U Press the button to return to the main menu CI User manual axm980 Chapter 12 Error Messages and Remedies pessos fouss O O fnemenes After three consecutive feedings PAD PEERING the document has still not arrived under light barrier LB B Replace the first document s on the lift and press the
44. ual axm980 Chapter 1 Precautions and Safety Regulations The axm 980 has been designed in compliance with the European IEC safety and electronics regulations for data processing devices and in compliance with safety regulations applicable to terminals in office equipment environment This machine can be used in permanent operation at office temperature In order to protect the user s hands and fingers this device is also equipped with security features above and below the automatic paper feeding tray The following guidelines must be applied when installing and manipulating the reader The reader is equipped with a power cable which must be connected to an earthed wall socket When installing the machine make sure the wall socket for the power supply is always within the user s reach Do not connect or disconnect the cables during a thunderstorm User manual axm980 Chapter 2 General Information General Technical Information Operation temperature Relative operation humidity Storage temperature Relative storage humidity Voltage Network filter Fuses for 115 V net Fuses for 230 V net Power consumption Electronic Characteristics e Microprocessor e RAM program memory RAM Data memory Saving to RAM Display Main motor Motor for the tray lift Motor for the print ribbon Interface 10 to 35 degrees centigrade 20 to 80 without condensation 10 to 50 degr
45. ure 1 User manual axm980 Remove the antichoc Ethafoam protecting the reader A second person is recommended for helping Remove the foam Figure 2 With a second person helping carefully lift the axm 980 out of the carton The reader must not be carried or lifted anywhere else than at the four corners of the case refer to figure 2 below Lift the reader out of its package Figure 3 User manual axm980 Note Preserve the packaging and the carton You will need it to repack the reader if for example you have to return it to the workshop for revision Packing List Check that your package contains all of the items listed below In case the equipment has been damaged during transport or if items are missing contact your retailer or Axiome SA Switzerland you will find the address at the end of this manual List of Contents One axm 980 reader One power cable One cable for the serial connection DB25 One adapter DB9 DB25 One CD containing firmware and the software One user manual One plastic ruler to control the documents One ink ribbon LC9 if the printer option is installed User manual axm980 Chapter 4 Presentation of the axm 980 The optical mark reader axm 980 is an automatic device with a motorised feeding tray and two output trays for the documents Its conception provides easy use and access to the documents and requires little maintenance Its high transportation spe
46. will indicate BAD TRAY FULL Disposition of the light barriers on the reader i N Si Figure 6 User manual axm980 Chapter 5 Connections Connecting the reader When installing the axm 980 and its peripherals the cables must be connected in the following order Connect the cable s for serial and parallel data transfer to the reader s transmission network plugs first then to the PC and printer Connect the power cables first to the reader then to an earthed wall socket Once these steps have been taken switch the axm 980 and its peripherals on On the axm 980 the connection plugs and the main power switch are located at the back of the machine refer to Disposition of the Plug Connections page 16 Disconnecting the reader Never try to disconnect a cable by pulling on the electric wire Pull instead on the mechanical part of the plug e Switch off the axm 980 and its peripherals e Disconnect the power cables e Disconnect the data transfer cables User manual axm980 Chapter 6 Opening the Access Doors Printer Covering In order to open the cover giving access to the printer module put your fingers under the cover and pull it forward Below the right side of the cover you will find a recess where you can insert your fingers Refer to the figure bel
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