SERVICE MANUAL Level 1&2
Contents
1. LEVEL 384 ONLY iil TUN M1 6x3 5 TORX PLUS 19998 inl These parts can not be reused after removal BATTERY COVER 10219 s e only available as Ver 3 0 a Sah Page 6 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 8 LEVEL 2 SOLDER COMPONENTS 2760 RM 258 RM 259 2760H RM 391 Level 2 solder components Solder components only for LEVEL 2 V1 PET T1 037576 M aa m mor eae Ver 2 0 Page 7 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 9 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User ACF 8 Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 4S fast charging of your phone battery into one package developed specifi cally for POS use CA 112DS 100cm CA 112DS 55 88 RJ 188 Service Cable to connect the PC with Camera removal tool Soldering Jig the Easy Flash II connector Internal Battery BL 4B SS 6 Inserted under the back cover this Hinge opening tool NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom2. You will need the Nokia Standard Toolkit version 2 as well as the hinge opening tool SS 6 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling Ba ion Pee IMEI 00440170 1 2 z 0 ProtoType a 6 Also open the snaps on the left and right side of the Lower Block ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 P Y 7 SF Ag p47 i Pra ce 7 Separate the D COVER from the C COVER RTE A 9 Gently open the PWB FLEX connector with the SS 93 Avoid damaging surrounding components 11 Remove the KEYMAT OS 12 Unlock the ANTENNA MODULE with SS 93 Page 15 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 s we and remove it from the D COVER 14 Remove the MICROPHONE ATA x T ar ot 17 aria move the PWB FLEX into the hole df the C COVER 18 as shown in the picture Page 16 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 r 7 7 KN 4 gt i EESSI 4 eth 19 Press the end of the PWB FLEX FPC B2B ASSY into the 20 Turn around the Upper Block and the C COVER and remove direction shown the end of the PWB
3. FLEX FPC B2B ASSY oy Prt Ta Kayi AN Cra 22 Push out the HINGE MODULE from the B COVER iy A yah 4 tS m a2 a TEY P i 7 MG r ir A 4 oy R ey 4 NA NGGI MH Pi y 23 and remove it The disassembly procedure is now inished Page 17 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 14 LOWER BLOCK ASSEMBLY HINTS 1 Very gently put the PWB FLEX into the slot of the C COVER 2 nsin the HINGE MODULE into the B COVER Push down the Avoid squeezing the flex HINGE spring and maneuver it into the recess of the C COVER OND f 7 LANG 3 Check the mechanical functionality of the Hinge Fit he KEYMAT before starting the scents procedure UU TET CODE 8CA114656 Pe YOU M1R NAN DI 1 235294 0 Prototype BU 025097 5 Always use new screws when assembling the unit 6 Tighten the four screws to the torque of 15Ncm in the order Shown Page 18 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA Care 15 CAMERA EXCHANGE INSTRUCTION File Edit Product Flashing Testing Tools Window Help Operating mode Local ADT Reading Camera Configuration Factory Settings Self Tests SIM Lock Status SIM Test File Edit Product Flashing Testing Tools Window Help Operating mode Local Read is Camera Configuration Camera I
4. be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
5. components te J A 17 Carefully separate the LCD PM 96x68 from the UI PWB ASSY 18 Ensure that no adhesive residues remain The Disassembly procedure is now finished Page 12 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 12 UPPER BLOCK ASSEMBLY HINTS lt i AYE Sari ne ay re a A we ye 2 ae bay 1 Align the LCD PM 96X6 ESA Pie Dee j EMANN ei l Place the UI PWB ASSY onto the B COVER paying attention to 8 exactly with the marking corner on he UI PWB ASSY and close the LCD connector the guide pins of the B COVER 2 abc det 3 ghi S jki mno 6 4 Tighten the screws to the torque of 15Ncm in the order Shown Page 13 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA Care 13 LOWER BLOCK DISASSEMBLY Lower Block Disassembly amp Assembly Hints 3 lock and remove the BATTERY COVER Remove the battery if inserted 5 Open the Lower Block with the SS 93 starting on the hinge side Page 14 19 CONFIDENTIAL 2760 RM 258 RM 259 2760h RM 391 Service Manual Level 1 amp 2 a various Torx bits long Nosed pliers SON rE Es Ayi side Cutter bit holder 366 sy Wee ae wd 4x be metal 4 SCERW i tweezers drier e str driver ESD brush Slotted screw 3xfdriver 55 93 Scissors aa E NIKLAS iT x 2
6. AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use T
7. NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA e760 2760h RM 258 RM 259 RM 391 Transceiver characteristics Band RM 258 EGSM Dual band 900 1800MHz RM 259 GSM Dual band 850 1900MHz Display Main LCD 128x160 pixel 65k colors Front LCD 96x68 pixel black amp blue colors Camera VGA Camera 640x480 pixels Operating System Series 40 Connections Wireless Bluetooth Connector Easy Flash II Connector Memory card Transceiver with BL 4B Li Ion battery pack Talk time Standby Note Depends on network parameters up to 7h up to 13 days Page 1 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION 7 EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE DEVICES 10 SW UPDATE 11 UPPER BLOCK DISASSEMBLY 12 UPPER BLOCK ASSEMBLY HINTS 13 LOWER BLOCK DISASSEMBLY 14 LOWER BLOCK ASSEMBLY HINTS 15 CAMERA EXCHANGE INSTRUCTION Page 2 19 CONFIDENTIAL 2760 RM 258 RM 259 2760h RM 391 Service Manual Level 1 amp 2 QJ wonauunhawn ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 27 Jun 2007 Initial dr
8. aft Approved 28 Jun 2007 Approval Approved 26 Feb 2008 Approved Approved 17 Mrz 2008 RM 391 added Approved 17 Apr 2008 Exploded view updated double Item code 10203 corrected The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may
9. d oot O03 Current Configuration Wersiorn foo O03 GROS73381 41 40C206C02 Read Upload Close Help Read is done successfully New Configuration wersion Configuration File Hame File Edit Product Flashing Testing Tools Window Help Operating mode Local Read Camera Configuration a wma Current Configuration Yersion maa lanogvsonaeoceoeone Camera ld New Configuration Version Configuration File Mame Page 19 19 CONFIDENTIAL 2760 RM 258 RM 259 2760h RM 391 Service Manual Level 1 amp 2 Phoenix instruction Follow this instruction only if you replace the camera module with a new one 1 Connect the phone with the Phoenix software 2 Choose in the menu Testing the Camera Configuration menu 3 The read out of the Camera Module starts automatically 4 Press Ok 5 Press Upload 1 to store the new data into the phone 6 Press Ok 2 to close the procedure ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved
10. hts reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 1 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 2760 RM 258 RM 259 2760H RM 391 EXPLODED VIEW A COVER ASSY 10001 PWB FLEX FPC B2B ASSY 10102 CAMERA LCD PM 96x68 10002 UI PWB ASSY 10004 LCD PM git 10005 A1 B COVER ASSY 1006 10008 MAGNET A1 10006 ste ee HINGE MODULE QA inl SCREW M1 6x3 5 TORX PLUS eal 10003 mi SCREW COVER UI 10010 EARPIECE A1 s 10007 B COVER A1 se 10008 FLIP STOPPER A2 10202 s e C COVER A2 10203 st A2 C COVER ASSY 10202 10203 CONNECTOR COVER 10204 A3 LIGHT SWAP PACKAGE 10007 10011 10016 LEVEL 3 amp 4 ONLY LIGHT SWAP PWB ENGINE MODULE A3 10206 x iil BB SHIELD LID ASSY A3 I 10208 iil FM BT SHIELD LID ASSY A3 II 10209 mee SHIELD LID A3 10210 DOME SHEET A3 10205 m RF ASIC SHIELD LID ASSY A3 m 10207 l A4 ANTENNA MODULE for EU 10212 10213 ANTENNA A4 10213 IHF SPEAKER A4 10212 A5 D COVER ASSY 10214 10217 LEVEL 3 amp 4 ONLY D COVER A5 st 10216 MICROPHONE A5 10214 MICROPHONE RUBBER A5 10215 SIM DOOR A5 10217 ste TYPE LABEL A3 LEVEL 3 amp 4 ONLY 10211 WATER INGRESS fe again
11. lf over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a Spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rig
12. mended service equipment docu ment on NOKIA Online Page 8 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on For flashing use the CA 112DS cable DCT 4 EASY FLASH FLASH II CONCEPTS FLS 5 with FLS 5 CA 91DS CA 112DS COUNTRY Pla SPECIFIC ACF 8 optinal ADAPTER PC Como di j ojo G as SW See ae CA 91DS CA 112DS Easy Flash Easy Flash II A PRODUCT SPECIFIC Al BATTERY TRANSCEIVER Page 9 19 CONFIDENTIAL nah Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Ca re Service Manual Level 1 amp 2 11 UPPER BLOCK DISASSEMBLY various Torx bits long nosed pliers 99 95 side tutter bit holder 7s i 346 holding SCBW i screw tweezers W ode 3xlldriver anger s r 55 93 ive Scissors e ar ae Upper Block Disassembly amp Assembly Hints NWI Cure Cure 1 Upper Block Disassembly and Assembly Hints 2 You will need the Nokia Standard Toolkit version 2 as well as he hinge opening tool SS 6 and SS 88 camera removal tool Also refer to the General Mechanical Guideline Video for additional hints about the tools and c
13. o replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of elec
14. omponent handling E 4 4 3 ks A 2 abc erted Cover all sensitive surfaces two screws in the order shown and discard them ith the protective film Remove the SCREW COVER and discard hem Li IN PAYA 1m Pa j AINIS SN Y 4 of EE 4 R gt e i ey F eS KA 5 Unlock the A COVER ASSY with the SS 93 starting at the 6 Release the snaps on the right side of the upper block hinge side APT fa te if gt A i its Fath a xy xi I 4 Page 10 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 lt JIKA SSS AY x W 7 DO me same on aah left side 9 Remove the A COVER ASSY 10 Remove the CAMERA MODULE with the 55 88 camera removal ool For Assembly note the guide pin D a 11 Gently open the connector of the LCD PM 128x160 with the 12 Carefully open the PWB FLEX connector Avoid damaging 55 93 Surrounding components Page 11 19 CONFIDENTIAL ISSUE 4 Copyright 2007 2008 NOKIA All rights reserved NOKIA 2760 RM 258 RM 259 2760h RM 391 Care Service Manual Level 1 amp 2 10326718 CS TO7AD 485104 0123456769 NITIES b gt b 4 heer Te bie N bal mee rA Im Aa gt 13 Unlock the UI PWB ASSY with the SS 93 14 Remove the UI PWB ASSY from the B COVER NIEUCLA J Cure 16 Gently open the connector of the LCD PM 96x68 with the SS 93 Take care to the surrounding
15. tronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itse
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