SERVICE MANUAL Level 1&2
Contents
1. 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV ran Academy Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following 3 1 Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 3 2 Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist Strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components m2. NOKIA Care Nokia 5330 5330 Mobile ui Academy Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 RM 615 Transceiver characteristics Band e Quad Band GSM 850 900 1800 1900 e Tri Band WCDMA 850 1700 2100 3GPP Rel 5 Display Full LI 2 4 240x320 16M colours TFT QVGA display Camera Media player 3 2 Mpix 3 Radio 2 _ Operating System E mail 540 6th edition x Connections Go to Menu Names e 3 5mm AV connector 2 0 mm DC charger connector MicroUSB 2 0 with Mass Storage support DVB H Mobile TV Edition only Bluetooth 2 1 EDR Transceiver with BL 4U battery pack Talk time Standby GSM Up to 408 hours CDMA Up to 408 hours Note Talk times are dependant on network parameters and phone settings 1 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Ca re Nokia 5330 5330 Mobile ue Academy Service Manual Level 1 amp 2 Table of contents L ING 3 2 CONI aa 4 3 Warnings and cautionS eeseeseseeseseseeseseoseseosesssscssscssoscsessesessosessesessoscssoscssoscssoscssoscssoscssessssoscssoscssoscssosessoscssoscssososeoseseoses 5 Sl Miglia 5 32 AUNOS na 5 i ESDIProfecdoliiaa ria 6 5 Cal amp dadmameenante Rada i Il 6 BatterviniofmMatloNi ea 8 T Exploded viewW lrn 9 BSCS E E E EE EAEE EA O 10 o Mod 11 10 DISASSEMDLVIASIFUCHONScusii anna 12 11 ASCON alari 18 12 Nokia 5530 Solder components seesese
3. E E F s s i a a a a rtia damage i ap oo Mir ee E r a F r PROTO 15 Open the UI FLEX conn ctor with the SS 93 Be careful not to damage the connector or the components nearby i zh pa te y Aei n E Te e ee PE E L Fp a TT St a Ep tF a F sru a t b an fe 2 t tO 7 bi t4 ed i i FE mic si f Wi X EI Be 5 H Pike A 18 The NUMERIC KEYPAD is glued to the engine the NUMERIC KEYPAD board While removing the keypad be careful not to damage the components on the engine board The NUMERIC KEYPAD has always to be renewed 14 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Academy 5 ie lad n _ 019415k06 i a e een mp 21 Move the slide to the opposite position SSS POR kl x LET 23 Release also the clips on the other side of the device e 4 15 Confidential e Copyright 2010 NOKIA e All rights reserved x Vi _ ee a ae Nokia 5330 5330 Mobile TV Edition RM 615 Service Manual Level 1 amp 2 20 Unscrew the two TORX size 4 screws in the order shown Do not use them again 22 Start detaching the A COVER MODULE from the middle of the device Slide the SRT 6 along the edge to release the clips holding the A COVER MODULE es ina 24 While removing the A COVER MODULE take ca
4. 30 5330 Mobile TV ran Academy Service Manual Level 1 amp 2 2 COPYRIGHT Copyright 2009 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 4 Confidential e Copyright
5. Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV ran Academy Service Manual Level 1 amp 2 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes d
6. TV o Academy Service Manual Level 1 amp 2 10 DISASSEMBLY INSTRUCTIONS 1 Nokia 5530 and 5330 Mobile TV Edition 2 You must use the Nokia Standard Toolkit version disassembly 2 You will also need the SS 88 camera removal tool and the 2 mm charger plug RR EP piatt by to Le 3 To remove the F COVER ASSY first release the two clips on the top side of the cover i WE wt f Rely f fe sa LE Y Pi pt F j tote g dy pat Phy 6 Unscrew the six TORX size 6 screws in the order shown Do not use them again 12 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 Nokia 5330 5330 Mobile TV Edition NOKIA RM 615 Academy Service Manual Level 1 amp 2 7 Use the SS 93 to detach the snaps of DECOPLATE 8 Push the ANTENNA MODULE ASSY slightly towards ASSEMBLY on back side Remove the DECOPLATE the engine board and detach the D COVER ASSY ASSEMBLY EUN gain acces to the connector underneath 13 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5330 5330 Mobile ae Academy Service Manual Level 1 amp 2 13 Open the DOCKING FLEX MODULE connector with 14 Use the camera removal tool SS 88 to detach the SS 93 the CAMERA Lift up the SS 88 and remove the Be careful not to damage the connector or the camera components nearby PUN TE a LA l B N an n ee d fe PE a a a a gt Te amp
7. ion disassembly is now complete END OF DISASSEMBLY 17 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Nokia 5330 5330 Mobile ae Academy Service Manual Level 1 amp 2 11 ASSEMBLY HINTS 1 Tighten the six TORX size 6 screws to the 2 Tighten the six TORX size 6 screws to the torque of 20 Ncm in the order shown torque of 20 Ncm in the order shown 18 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV Sed Academy Service Manual Level 1 amp 2 12 NOKIA 5530 SOLDER COMPONENTS TOP V2492 V2496 V2494 V2491 V2491 V2495 F2050 X2500 BOTTOM X2491 X3200 2500 19 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 Academy NOKIA Care Nokia 5330 5330 Mobile TV Edition RM 615 Service Manual Level 1 amp 2 13 NOKIA 5530 MOBILE TV EDITION SOLDER COMPONENTS aai Li LAT Hi Gavio fi g LI F2050 X2500 X2491 TOP V2492 V2496 V2494 V2491 V2491 V2495 BOTTOM X3200 F ri pr Bi I 1 BHO i 19 i E y 1 _ 1 F F2001 20 Confidential e Copyright 2010 NOKIA e All rights reserved S2500 Version 1 0 ISSUE 1
8. irect connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Shortcircuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste 8 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOKIA Care Academy T EXPLODED VIEW A COVER MODULE A1 EARPIECE M STOUT 10002 LCD AM 240x320 Brixton 10004 A2 CARE SLIDE MODULE ASSY 10101 10102 SCREW 10005 N A N 3CU Engine Module A3 10202 10205 DOCKING FLEX MOD FOR CARE _ 10206 DECOPLATE ASSEMBLY 10208 s e VOLUME KEY PWB ASSY_ 10212 mew H 10214 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 Nokia 5330 5330 Mobile TV Edition RM 615 Service Manual Level 1 amp 2 A COVER 10001 FUNCTION KEYPAD 10003 UI FLEX MODULE ASSY st
9. o 10101 ae SLIDE MODULE ASSY sfe 10102 NN R NUMERIC KEYPAD 10201 a DOME SHEET NUMERIC 10202 BB SHIELD LID 10204 i TYPE LABEL Ns O 10205 A4 ANTENNA MODULE ASSY a 10209 10210 NHF SPEAKER sfe 10210 ANTENNA MODULE sto 10209 N D COVER sfe 10213 NF COVER ASSY 10215 Only available as These parts can not be assembly reused after removal ISSUE 1 NOKIA Care Nokia 5330 5330 Mobile ue Academy Service Manual Level 1 amp 2 8 SERVICE DEVICES FLS 5 Flash Device CA 101 Service Cable AOA standar Toolkit V2 2 ef NMP standard toolkit v2 For more information refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA BL 4U Battery 55 88 Camera removal tool Online 10 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NO KIA Care Nokia 5330 5330 Mobile N Academy Service Manual Level 1 amp 2 9 SW UPDATE Flash concept Point of Sales To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software wich is available on Nokia Online SERVICE da SOFTWARE 1 PRODUCT SPECIFIC oF El BATTERY TRANSCEIVER 11 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Care Nokia 5330 5330 Mobile
10. odules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 5 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV ran Academy 4 ESD PROTECTION Service Manual Level 1 amp 2 Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during Shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV ran Academy Ser
11. re of the clips on bottom side Version 1 0 ISSUE 1 NOKI A Care Nokia 5330 5330 Mobile TV o Academy Service Manual Level 1 amp 2 veh ihe Ta fida a ee CAS ao di ni 25 Use the SS 93 to open the LCD connector Be 26 Carefully start to detach the LCD from the shown careful not to damage the connector place with the SS 93 MRO ey 28 Carefully push the SS 93 under the LCD to detach bottom end of the LCD the LCD completely Lift up the LCD as shown Be careful not to damage the UI FLEX underneath the LCD RARE ib La A TL L E E E edia ua ED Sief i gt p STERN si 29 Remove the LCD The LCD cannot be used again 0 Separate the FUNCTION KEYPAD from the A Discard it COVER MODULE by pressing the keypad slightly through the A COVER MODULE The FUNCTION KEYPAD must always be renewed 16 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Care Nokia 5330 5330 Mobile TV ee Academy Service Manual Level 1 amp 2 31 Use the dental tool to lift up the EARPIECE 32 Remove the EARPIECE with the tweezers The Be aware of the sharp point of the dental tool be EARPIECE cannot be used again careful not to injure yourself ad ih n oll 4 ae ar 33 Use the dental tool to release the EARPIECE 34 Remove the EARPIECE ADHESIVE with the ADHESIVE tweezers The EARPIECE ADHESIVE cannot be used again 35 Nokia 5330 Mobile TV Edit
12. ssesessesessesesesessesesessesessossssesessosesesseseseescssoscssoscssoscssosorscssescssoscssosessoscssssessoses 19 13 Nokia 5530 Mobile TV edition Solder COMPONENTS sseseesesessesesessesessesesesessossssosessesessescssossssoscsssscseosesessesssses 20 2 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 5330 5330 Mobile TV ran Academy Service Manual Level 1 amp 2 1 CHANGE HISTORY Status NersionNo Date Comments Approved AO 2 012010 First approved version The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below Nokia Care Academy mailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 3 Confidential e Copyright 2010 NOKIA e All rights reserved Version 1 0 ISSUE 1 NOK I A Ca re Nokia 53
13. vice Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the moving parts and prevent proper operation Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 7 Confidential e
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