Instructions - liftkits4less.com
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1. QL Unbolt the brackets that attach the front anti sway bar body to the frame Q Remove the stock skid plate located below the radiator If the vehicle has a splash shield on either side of the radiator not found on all models remove these as well 3 LOWER CONTROL ARMS LCA LILI Remove front shock absorbers On both sides remove the 2 eccentric cam bolts that attach the LCA to frame retain bolts for use later Dislodge LCAs from their mounts and let hang 4 LCA CROSSMEMBERS DIAGRAM 1 Q Remove the differential to front crossmember bolt save for reuse then remove and discard the stock front crossmember The 55 11 7055 front crossmember has axle mounting tabs as shown The rear crossmember 55 12 7055 has a hole at each end of its main beam for the optional kicker braces to install Mount the crossmember with these holes DIAGRAM 1 INSTALLING THE LCS CROSSMEMBER 1 7 8 x 1 13 16 tab o VIEW FROM FRONT OF VEHICLE facing rear of vehicle Q The 1 7 8 x 1 13 16 tabs are used as locking washers for the 5 8 x 4 bolts that attach the Superlift crossmembers to frame pillars It is not unusual for the frame pillars to be bent somewhat causing misalignment If you experience this and mis alignment is no more than 1 4 trim the tabs width until they seat properly If more than 1 4 mis alignment exists contact Superlift before proceeding NOTE Both front and rear bolts should point rearward do not tig2. attach the outer tie rod ends to knuckles and detach ends using a puller tool FORM 7085 03 042904 PRINTED IN U S A PAGE 5 OF 10 DIAGRAM 3 KNUCKLE ADAPTER upper ball joint attaches here knuckle y tapered 55 01 7075 adapter sleeve outer tie rod attaches here brake line bracket VIEW OF DRIVER SIDE KNUCKLE FROM PASSENGER SIDE nn Support the lower control arm with a floor jack and using a puller tool separate upper ball joint from spindle Remove the two bolts that attach the steering knuckle arm to the spindle housing These bolts also capture a brake line bracket l Thoroughly clean the upper ball joints tapered hole and insert the furnished tapered sleeve Position and fit check the new knuckle adapter On some spindles a slight casting ridge may be present that prevents the adapter from seating perfectly flush onto the spindle If so carefully dress the area using a flat file QL With the knuckle adapter in place reposition the stock brake line bracket and insert the two stock bolts 135 TL QIU Install the furnished 5 8 x 2 1 2 adapter to spindle bolt 112 pointing upward DIAGRAM 4 FRONT ANTI SWAY BAR 55 20 7055 VIEW FROM PASSENGER SIDE factory bumpstop FORM 7085 03 042904 QIU Attach upper ball joint 105 and outer rod 67 to the adapter 10 PRINTED IN U S A PAGE 6 OF 10 New cotter pins are furnished for both COMPRESSION TRAVEL BUMP STOP EXTENSIONS DIAG
3. lug nuts shown 85 lb ft WARNING When the tires wheels are installed always check for and remove any corrosion dirt or 1 foreign material on the wheel mounting surface or anything that contacts the wheel mounting surface 3 6 hub rotor etc Installing wheels without the proper metal to metal contact at the wheel mounting surfaces can cause the lug nuts to loosen and the wheel to come off while the vehicle is in motion 5 4 WARNING Retighten lug nuts at 500 miles after any wheel change or anytime the lug nuts are 2 loosened Failure to do so could cause wheels to come off while vehicle is in motion RIDE HEIGHT ADJUSTMENT DIAGRAM 7 Prior to lowering the front of the vehicle to floor thoroughly clean and lubricate the torsion bars adjusting nuts After installing the tires and lowering the vehicle to the floor manually bounce the vehicle up and down to settle the suspension Final ride height adjustments should be performed after the rear lift purchased separately is installed NOTE To measure ride height refer to DIAGRAM 7 Do not adjust vehicle to more than 5 of lift Each bar may require slightly different adjustment to level the vehicle side to side FORM 7085 03 042904 PRINTED IN U S A PAGE 8 OF 10 16 17 18 19 DIAGRAM 7 SETTING RIDE HEIGHT A measurement from centerline of spindle hub down to floor B measurement from center of LCA front pivot bolt do
4. wheel alignment should be inspected by a qualified professional mechanic at least every 3000 miles NOTICE TO DEALER AND VEHICLE OWNER Any vehicle equipped with a Superlift lifting device must have the enclosed Warning to Driver decal installed on the inside of the windshield or on the vehicle s dash within driver s view The Warning to Driver decal is to act as a constant safety reminder for whoever may be operating the vehicle The WARRANTY IS VOID unless this decal is in place INSTALLING DEALER It is your responsibility to install warning decal and forward these installation instructions to the vehicle owner for review of warnings product use and maintenance information Replacement warning decals are available free upon request These instructions are to be kept with the vehicle registration papers and owners manual for the service life of the vehicle SUPERLIFT LIMITED LIFETIME WARRANTY Suspension products bearing the Superlift LKI Ent name are warranted for as long as the original purchaser owns the vehicle that the LKI product was originally installed on This warranty is non transferable Warranty covers only the product no labor time loss or freight incurred Any product that has been abused altered incorrectly installed or used in competition is not covered Product finish spring bushings Polyurethane products and normal wear is not covered The LKI product is subject to replacement or repair No other warrant
5. FORM 7085 03 042904 PRINTED IN U S A PAGE 1 OF 10 SUPERLIFT SUSPENS I Superlift 1986 1996 TOYOTA IFS 4 to 5 Standard Lift System INSTALLATION INSTRUCTIONS INTRODUCTION Installation requires a professional mechanic Prior to beginning inspect the vehicles steering driveline and brake systems paying close attention to the track bar suspension link arms and bushings anti sway bars and bushings tie rod ends pitman arm ball joints and wheel bearings Also check the steering sector to frame and all suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition repair or replace all worn parts Read instructions several times before starting Be sure you have all needed parts and know where they install Read each step completely as you go NOTES e The rear lift is performed first The rear components are sold separately and include separate instructions e Front end realignment is necessary e An arrow on diagrams indicates which direction is toward the front of the vehicle A foot pound torque reading is given in parenthesis after each appropriate fastener Apply a thread locking compund where the TL symbol is found e Do not fabricate any components to gain additional suspension height e Prior to drilling or cutting check behind the surface being worked on for any wires lines or hoses that could be damaged e After drilling file smooth any
6. RAM 4 Extension 55 20 7055 is 3 5 8 tall and is for the lower control arm s rear leg bump stop Extension 55 19 7055 3 1 8 tall installs at the front leg Use furnished 3 8 x 1 bolts 23 TL on the top ends The bump stops metric studs screw into the extension bottoms TL SHOCK ABSORBER Position the front shocks in their respective mounting locations Check clearance at full extension travel between the shock body and the factory compression snubber NOTE If a shock absorber with a body diameter larger than 2 is being used you probably will have clearance problems between it and the front compression stop bracket If so drill a new bump stop mounting hole approximately 1 inboard from the existing hole and trim the mounting bracket accordingly Tighten bottom bolt 101 Tighten upper end only until bushings swell slightly BRAKE HOSE RELOCATION BRACKETS DIAGRAM 5 NOTE If optional longer Superlift replacement hoses are being installed the relocation brackets are not used Install the Superlift hoses per separate instructions NOTE Do not loosen or disconnect the rubber brake hose from the metal line Remove the clip that holds the top end of the rubber hose to its frame bracket this is where the rubber hose mates to the metal line Using a hacksaw or abrasive wheel carefully slot the frame bracket and pull the hose line from the bracket Bolt the 44 06 5040 relocation bracket to the frame brac
7. be equipped with a functional roll bar and cage system Seat belts and shoulder harnesses should be worn at all times Avoid situations where a side rollover may occur Generally braking performances and capabilities are decreased when significantly larger heavier tires and wheels are used Take this into consideration while driving Do not add alter or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the Superlift product purchased Mixing component brands is not recommended Most states have some type of law limiting vehicle height The amount of lift allowed and how the lift may be achieved varies greatly Several states offer exemptions for farm or commercially registered vehicles It is the owner s responsibility to check state and local laws to ensure that their vehicle will be in compliance Superlift makes no claims regarding lifting devices and excludes any and all implied claims Superlift will not be responsible for any altered product or any improper installation or use of our products We will be happy to answer any questions concerning the design function and correct use of our products FORM 7085 03 042904 PRINTED IN U S A PAGE 10 OF 10 IMPORTANT MAINTENANCE INFORMATION It is the ultimate buyer s responsibility to have all bolts nuts checked for tightness after the first 100 miles and then every 1000 miles The steering suspension and driveline systems along with
8. burrs and sharp edges e Paint or undercoat all exposed metal surfaces e Prior to attaching components be sure all mating surfaces are free of grit grease undercoatings etc e A factory service manual should be on hand for reference e Use the check off box found at each step to help you keep your place Two denotes that one check off box is for the driver side and one is for the passenger side Unless otherwise notes always start with the driver side PARTS LIST The part number is stamped into each part or printed on an adhesive label Identify each part and place the appropriate mounting hardware with it FORM 7085 03 042904 PAGE 2 OF 10 PART NO DESCRIPTION NEW ATTACHING HARDWARE Qty if more than one Qty if more than one 55 07 7055 aeee differential lowering bracket 2 7 16 x 1 1 4 bolt driver side 2 7 16 Nyloc lock nut 55 08 7055 oo eee differential lowering bracket 1 7 16 x 1 1 4 passenger side front 1 7 16 Nyloc lock nut 55 29 7055 access differential lowering bracket 2 7 16 x 1 1 4 bolt passenger side rear 2 7 16 Nyloc lock nut 55 11 7055 eeen control arm crossmember front 2 5 8 x 4 bolt 2 5 8 Stover lock nut 4 1 7 8 x 1 13 16 tab 55 12 7055 eeens control arm crossmember rear 2 5 8 x 4 bolt 2 5 8 Stover lock nut 4 1 7 8 x 1 13 16 tab 55 13 7055 eeaeee front anti sway bar lowering 2 5 16 x 1 bolt
9. furnished alcohol wipe pad and wipe dry with a soft lint free towel Do not touch the surface again with your hands they transfer body oils Q Remove mounting tape backing line up badge and press in place Do not touch mounting tape or allow tape to get dirty Q Press firmly on the badge face and hold a few seconds to seat mounting tape A superior adhesive bond forms over time We recommend allowing 24 hours of cure time before washing and waxing The emblem itself can be cleaned with any glass cleaner L Install the WARNING TO DRIVER decal on the inside of the windshield or on the dash within driver s view Refer to the NOTICE TO DEALER AND VEHICLE OWNER section below 20 FINAL CLEARANCE and TORQUE CHECK Q With vehicle on floor cycle steering lock to lock and inspect the tires wheels and the steering suspension and brake systems for proper operation tightness and adequate clearance IMPORTANT PRODUCT USE INFORMATION As a general rule the taller a vehicle is the easier it will roll over Offset as much as possible what is lost in roll over resistance by increasing tire track width In other words go wide as you go tall Many sportsmen remove their mud tires after winter hunting season and install ones more appropriate for street driving always use as wide a tire and wheel combination as possible to enhance vehicle stability We strongly recommend because of roll over possibility that the vehicle
10. hten yet FORM 7085 03 042904 PRINTED IN U S A PAGE 4 OF 10 5 a 7 QU DIFFERENTIAL RELOCATION DIAGRAM 2 Place a floor jack beneath the differential and apply enough pressure to support its weight The remaining attachment points are 5 bolts that mate with rubber insulated frame mounted brackets DIAGRAM 2 details the Superlift lowering brackets and reveals where these 5 bolts would be located After removal lower the differential to mate with its front crossmember mounting tabs Loosely connect the two with the stock bolt removed in Step 4 DIAGRAM 2 FRONT DIFFERENTIAL BRACKETS looking forward note offset Use stock hardware to loosely attach the 3 Superlift differential brackets to the differential the furnished 7 16 hardware secures the brackets upper ends All differential bolts are tightened later REATTACHING LCAs Using a floor jack mate the LCAs to the LCA crossmembers and attach using the stock cam bolts The cam bolts should point towards the front on the front legs and towards the rear on the rear legs Adjust both cams to a neutral centered position 100 Tighten the four 5 8 LCA crossmember bolts 112 the differential to front crossmember bolt 48 and the remaining differential bolts 54 TL for stock bolts 37TL for the supplied 7 16 bolts KNUCKLE ADAPTERS DIAGRAM 3 Steps 7 through 10 are performed one side at a time Remove the cotter pins and castellated nuts that
11. ies are expressed or implied An authorized Superlift dealer must inspect the part in question and confirm that the Warning to Driver decal is properly displayed A copy of the sales invoice is required for warranty consideration SUPERLIFT SUSPENSION SYSTEMS 300 Huey Lenard Loop Rd West Monroe Louisiana 71292 Phone 318 397 3000 Sales Tech 1 800 551 4955 FAX 318 397 3040 www superlift com
12. ket as shown using the new 5 16 hardware 17 Carefully pull down and re form the metal line as needed to mate the hose line to the bottom of the relocation bracket Attach using the factory clip DIAGRAM 5 BRAKE HOSE RELOCATION g 5 16 x 1 bolt slot here to gt remove line y 44 06 5040 y factory bracket reattach top end of hose here NOTE The hard line will kink and collapse easily Also when routing be sure the metal line does not make contact with the frame or any other components or the line could eventually chafe through and fail Perform Steps 7 10 on opposite side FORM 7085 03 042904 PRINTED IN U S A PAGE 7 OF 10 11 m 12 13 14 15 ANTI SWAY BAR DIAGRAM 4 Attach the anti sway bar drop brackets 55 13 7055 driver side 55 14 7055 passenger side to the factory anti sway bar attachment points on the frame using the factory bolts and the supplied 5 16 washers 9 Attach the anti sway bar to the 13 and 14 brackets using the supplied 5 16 x 1 bolts flat washers and nyloc nuts 17 SKID PLATE Reinstall the stock skid plate or install optional Superlift plate using separate instructions REAR LIFT The rear lift is purchased separately and has separate instructions Install now DIAGRAM 6 LUG NUT TORQUE TIRES WHEELS SEQUENCE Use the sequence DIAGRAM 6 Torque the lug nuts in the sequence shown to torque the
13. s bracket driver side 2 5 16 Nyloc lock nut 6 5 16 SAE flatwasher 99 14 7099 riietes front anti sway bar lowering 2 5 16 x 1 bolts bracket passenger side 2 5 16 Nyloc lock nut 6 5 16 SAE flatwasher 55 19 7055 oe 2 compression travel 2 3 8 x 1 bolt bump stop extension front 55 20 7055 eeens 2 compression travel 00 2 3 8 x 1 bolt bump stop extension rear 44 06 5040 eee 2 front brake hose 00 2 5 16 x 1 bolt relocation bracket 2 5 16 serrated flange nut 2 3 8 USS flatwasher 55 01 7075 nasaan knuckle adapter drivers side 1 5 8 x 2 1 2 bolt 77 0020 1 5 8 Nyloc nut 2 3 32 x 1 1 2 cotter pin 1 tapered sleeve 55 02 7075 22 cecaiis knuckle adapter ee 5 8 x 2 1 2 bolt 77 0020 1 passenger side 1 5 8 Nyloc nut 2 3 32 x 1 1 2 cotter pin 1 tapered sleeve 1 tube thread locking compound FORM 7085 03 042904 PRINTED IN U S A PAGE 3 OF 10 O0 Superlift badge 0ccee alcohol wipe pad FRONT DISASSEMBLY 1 PREPARE VEHICLE Q Place the vehicle in neutral Raise the front of vehicle and place jack stands underneath frame raise a few inches behind the sway bar mounting points Ease vehicle down on to stands Put transmission in gear or park set emergency brake and chock rear fires to prevent accidental movement Remove the front tires 2 ANTI SWAY BAR and SKID PLATE
14. wn to floor For 4 of lift A minus B 1 13 16 For 5 of lift A minus B 13 16 aS LEVEL FLOOR VIEW FROM FRONT OF VEHICLE DRIVER SIDE FINAL PROCEDURES Raise the front of the vehicle with a pneumatic bumper jack With the suspension unloaded and hanging cycle steering lock to lock while manually spinning the tires and inspect steering suspension and driveline systems for proper operation and clearances Carefully inspect brake hoses for clearance adequate length and leakage Lower vehicle to floor and with the suspension supporting vehicle weight repeat inspection Adjust turning radius stop bolts if necessary Recheck all suspension steering and driveline system fasteners for proper tightness Recheck brake system Activate four wheel drive system and check front hubs for engagement HEADLIGHTS Readjust headlights to proper setting SUPERLIFT NAME BADGE AND WARNING DECAL The system includes one 2 x 5 name badge 0034 Additional and or larger badges are available from Superlift or a Superlift dealer We suggest putting the badges on the front fenders tailgate or rear window The badge mounts by means of factory applied double backed tape Follow these instructions to ensure that badge sticks properly FORM 7085 03 042904 PRINTED IN U S A PAGE 9 OF 10 L Clean designated area with warm soapy water Rinse and wipe dry with a soft lint free towel Q Thoroughly prep the area with the
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