Service Manual Level 1&2
Contents
1. A5 AUDIO MODULE S wf SR POWER BUTTON S 1112 Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved IHF SPEAKER 1113 NOKIA CONNECTING PEOPLE PAGE 24 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 12 QUICK TROUBLE SHOOTER PART 2 Charging SERVICE GSM SERVICE WCDMA OYSTICK CAPTURE KEY ENGINE MODULE NOT SUPPLIED 18 mea l GSM ANTENNA EM i AT H COVER ASSY B lk 1223 4 5 NN TE Ur 1 OS ne Ju M DC JA Q Uz ON Ce b 4 2 Fuse F2000 G GER EE EY d d A6 ENGINE UI ASSY E 7E NN O t o E 2 1 CAPTURE ony Lever e st LI i b ENGINE MODULE JOYSTICK NOT SUPPLIED ANTENNA 1210 1218 1221 Q srera Component FLASHLIGHT KEYMAT changeable ENGINE MODULE NOT SUPPLIED _ X uw rat as eter LI e aa 3 M d wn 4 Belt 1 ENGINE MODULE NOT SUPPLIED 1218 wg RO E A4 HINGE ASSY G E tmm y Level AA mi A6 ENGINE UI ASSY 8 dcl m 48 sn a FLASH AS AUDIO MODULE OI un LIGHT LED 1110 g d DOMESHEET e 1209 Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTIN2. Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 14 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 P SC S S E 17 Remove the MMC Port Cover A my lh ns a eh A 1 an 19 Unlock the clips of the Retainer Plate 20 Separate the Retainer plate from the Side Key Bezel Assy j Gu n ALLA GL i TAN Weck d JU UM 22 One screw is located under a flex connector Carefully open the flex connector with the SRT 6 CL Ze 298 Ll A i f y 21 Remove the Joystick Hat L e A 572 17 23 Unscrew 4 screws in the shown order For 24 Lever up the BB Shield Assy at the guidance as assembly use the red marked order and a torque of 18 Shown Ncm S Ti E am s FE Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 15 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 Z 26 Open the flex connector Y den nes mee P P TM 29 Pull the SS 57 vertically slightly to release the connector i 29 P 4 HN i MI bv i wai bum 32 Release and remove the DC Jack with the appropriate DC Plug Service Manual n90 Level 1
3. 9 AS AUDIO MODULE Xp SCREW T6 1 8 X 6 d SCREW T6 1 8 X 7 A6 ENGINE UI ASSY B COVER TRIM COVER TRIM IT 1905 ITT 1205 AT H COVER ASSY INCL ADHESIVE 1201 S s e 1004 IT vd HEAR ica GF LESS s s ONLY AVAILABLE Service Manual n90 Level 1 amp 2 AS ASSEMBLY Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 8 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 6 SPARE PARTS LIST Please exchange this page placeholder with latest corresponding Service Bulletins Spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins have to be checked from NOL on daily basis Home User Sitemap Log Out NOKIA Nokia Online Search GO ore Services REN Support Library Warranty Info Service Points Training Support Library Browse files Latest files Select category Phones gt Browse files Select subcategory Doox XXXX XXX D Select subcategory Service Bulletins Date range from Month j IDay j Year until Month j Day i Year Search Gu Files for Service level 2 Date 03 02 2005 E XXXOOOOQUOOOODOQUQUE Files for Service level 1 Date 16 02 2005 w 30000000000000000000 2000000000000000000X 8 30000000000000000000X Nokia 2005 l
4. soon as possible When logged into NOL you can also find needed information in different folder like Support Library E e Phones E Service Manuals Service Bulletins Software Repair Information Level 1 amp 2 e learning former NOKIA CarePoint on NOKIA Online can be found on content such as e Product information NOKIA Online e Videos Disassembly Assembly Nokia 1100 Technical Training Microsoft Internet Explorer provided by NOKIA E N 0 KIA 0 n li n e Former NOKTA CarePoint e Online Troubleshooting NOKIA Nokia 1100 Technical Training f e 3 X l ielp site map Glazar Ze Overview amp Guides Disassembly amp Assembly Troubleshooting Nokia 1100 Technical Training Care Services This training offers a quick overview ofthe Nokia 1100 phone and support for how ta repalr and use the phone Overview amp Guides Disassembly amp Troubleshooting Trai ni n g l Phone Models Geta quick overview of Lear how to remove Fixes for most common the phone and how to and reassemble the problems with the Nokia use it mechanical parts of tha phone phone Level 1 amp 2 e learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone Overview amp Guides Disassembly amp Assembly Troubleshooting Basic information about the Instructions how to disassemble Step by step instructions on how to phone features and technologies and assemble the phone locate and repair t
5. NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 28 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 17 FORWARDING OF REPAIRS When it is necessary to forward of repairs to appropriate service supplier with higher service level we recommend using the offered swap phone cartons as described in Spare Parts SB 004 _ lll K m Add repair documentation e g filled in service note into Fold the swap carton as shown in Spare Parts SB 004 the swap carton There are two different sizes of swap cartons for common mobile phones Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 29 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 18 ESD PROTECTION REQUIREMENTS Please refer to the NOKIA Online document Service Supplier Requirements in folder General instructions ESD caution geng Conductive boxes for circuit boards and components Wwrist strap tester Footwear tester Conductive flooring D y EFA ground sap Floor marking tapes Earth bonding point ESD shoes or heel grounder SC P rl a EPA ground Wrist cord Footwear tester and band foot plate USE Conductive bags and boxes NO Smoking USE ESD compatible service tools NO Dr
6. a torque of 16 Ncm one m T Important Mark the correct position before mE 8 Prevent ECHTE stress to the cables and the continue connectors Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 21 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 pu M WM 11 Now the Camera can be removed Prevent mechanical stress to the cables it AN ake t 14 Push the LED Window with the SRT 6 inside H e e TUM Vatt Al 16 Unlock the TET PWB carefully by pushing it into inner side carefully Le Kat Ze WA LI Se i dt J 4 4i Su NS eh d o SS AT aM d M BN ux 17 1 Release the Audio Cavity with the SRT 6 carefully 18 Remove the Audio Cavity Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 22 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 10 LEGEND FOR QUICK TROUBLE SHOOTER This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward dt Only marked components e g I002 can be changed Fault symptom The start point of repair activities regarding
7. any errors or if you have further suggestions please notify NOKIA using the address below mailto cc ts rc documentation nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including important safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist
8. the appeared fault symptoms sch Follow the arrows step by step Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean if necessary Measure component for electrical functionality and change if needed Level 2 only Pads or contacts Check optical and mechanical condition particularly regarding to corrosion Clean with ESD brush only if necessary No more actions possible send product to the appropriate service supplier with higher service level Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 23 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 11 QUICK TROUBLE SHOOTER PART 1 INNER OUTER GESEIS a eae DISPLAY MER JL MICROPHONE PE QU ae ENGINE MODULE NOT SUPPLIED LJ ENGINE MODULE NOT SUPPLIED 1218 H UCABLES 1105 ERETT L L CONNECTION v 21 Component changeable EARPIECE POWER SM _ J ENGINE MODULE NOT SUPPLIED DiS ug x2700 le Ste E 1 G E am EARPIECE Gen SC 1010 7 Lei CONNECTION Gs E uo ENGINE MODULE NOT SUPPLIED A2 DISPLAY FRAME 1218 180 CONNECTION CABLES WW 1105 US T 4 A M HINGE ASSY S E pp pg geg i
9. to be followed First take care for the latest content pages of Service Bulletins which are always available for each folder on NOKIA Online This is also important to recognize if existing documents have become invalid The service level indicator at the bottom of each document tells the appropriate destination Downloads Support Library Instructions General Service Bulletins Product related documents Spare Part Service Bulletins Service Tools Service Bulletins Common Software Service Bulletins etc S un au ES Use General SB 217 as a reference or overview Please also check NOKIA Online NOL for latest news and files on a regular basis Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 5 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 3 PATHFINDER FOR WORKSHOP STAFF In addition to the information in this Service Manual there are several instructions and information which have to be followed Main documentation database is NOKTA Online with the purpose of serving different multimedia content like video clips or interactive tutorials It is mandatory to watch for newest technical and organizational information on a daily basis to be updated as required see Latest files in Support Library Every new information has to be processed and implemented as
10. 166 Wera bit T5 867 ATX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec tweezers 22 SA ESD Wetec tweezers 13 SA SMD ESD Wetec tweezers PSF SA ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266 0 RS Components Scissors 323 5732 Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 11 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 8 SW UPDATE Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 12 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 9 DISASSEMBLY INSTRUCTIONS 9 1 LOWER BLOCK Torx Driver Size 6 SRT 6 Torx Driver Size 5 Torx Size 5 Plus Bit og SS 57 us Bit lS Torx Size 6 PI Slotted Sc
11. AME E NE orm 1011 MOULDING A2 uM B COVER A1 Kris 1002 2e CCOVER TRIM EARPIECE A2 EE ance ADHESIVE A3 1010 ze 1018 DISPLAY FLEX AT H COVER ASSY ASSY A2 1012 ANTENNA WCDMA A7 MODULE NO aa SCH COVER GSM ANTENNA A7 LED WINDOW A5 1223 ooi BUTTON A7 AUDIO CAVITY A5 1226 Se FER e Ce F DCJACK A7 WE F 1220 BATTERY COVER 3 BUTTON AS FLASH LIGHT LED A5 RELEASE 1112 1110 ze SPRING A7 1227 R H COVER A7 EA a2 IHF SPEAKER G COVER ASSY H COVER TRIM A7 A6 ENGINE UI ASSY 1113 1114 1225 ve SIDE KEY BEZEL ASSY A6 e D RF ENGINE CAPTURE KEY A6 1206 E kel LID 1211 amp JOYSTICK CAMERA CAMERA CAMERA COSMETIC popport Gie HAT A6 1106 SOCKET BEZEL INCL LAYER t OYSTICK A6 COVER gt Ae EC J A6 1207 1107 annoy 1101 Ge p lus lt a PA LID 8 i RETAINER PLATE A6 1208 a 1217 DOMESHEET A6 TYPE LABEL ENGINE MODULE FLEX FOIL A6 maa DISPLAY SHIELD OUTER LCD LEVEL 3 4 ONLY NOT SUPPLIED MICROPHONE A6 1015 130 X 130 1229 1216 1014 BB SHIELD ASSY A6 MICROPHONE CASE A6 1214 CE D COVERTRIM E COVER INCL ADHESIVE 1102 1007 S ASSY INNER K2 LCD D COVER ammi KEYMAT 352 X 416 009 Au B COVER ASSY BATTERY COVER 204 1006 A2 DISPLAY FRAME ASSY 1230 I COVER INCL ADHESIVE 1203 SCREW T6 1 8X6 SCREW T5 1 6 X5 A3 C COVER ASSY H 1001 7103 A4 HINGE ASSY E a me
12. AYS T s BB SHIELD ASSY A6 1214 HINGE A4 FLEX FOIL A6 de 1104 212 CONNECTION PA LID CABLES A4 e 1217 ve 1105 TYPE LABEL ENGINE MODULE LEVEL 3 4 ONLY x k z 122 oor gt POP PORT COVER NOT SUPPLIED A COVER ASSY 1218 ee 1228 MMC COVER ASSY A7 Le RF ENGINE LID D n N 1219 S ANTENNA WCDMA A7 C COVER A3 izel H COVER A7 1017 C COVER TRIM 1224 e ge GSM ANTENNA A INCL ADHESIVE A3 1223 Je AT gien BATTERY COVER RELEASE H COVER TRIM A7 SPRING A7 1227 BATTERY COVER RELEASE BUTTON A7 1225 BATTERY COVER 1230 ze 1225 AUDIO CAVITY A5 Ze 1111 POWER BUTTON A5 Ze 1112 FLASH LIGHT LED A5 CAMERA 1110 ste 1106 LED WINDOW A5 CAMERA SOCKET dado 1107 CAMERA BEZEL INCL WINDOW 1108 IHF SPEAKER 1113 Al B COVER ASSY A2 DISPLAY FRAME ASSY INCL ADHESIVE A3 C COVER ASSY G COVER ASSY A4 HINGE ASSY 1114 A5 AUDIO MODULE A6 ENGINE UI ASSY AT H COVER ASSY ONLY AVAILABLE ELECTRO SILICONE METAL PLAstic Pw cove SSE Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 7 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 5 SPARE PARTS OVERVIEW A1 B COVER ASSY A2 DISPLAY FRAME ASSY TEEF INCL ADHESIVE A3 CCOVER ASSY Y 1003 SWITCH A2 DISPLAY FR
13. G PEOPLE PAGE 25 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 13 CAMERA GONOGO TEST Before starting the GoNoGo test check that camera window is clean If not clean the window with cloth e Open the flip and press the red receiver button to reach the Home Menu e Select Gallery e Select Image amp Video e Select Options e Select Go to Camera n e Press and hold the Capture R key down halfway till the right side of the Inner LCD shows a green sign e Now press the Capture l key fully to take a picture This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is ok e Select Gallery e Select Option e Select Delete e Select Yes and close the Inner LCD If the test is failed see Quick Trouble Shooter Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 26 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 14 BLUETOOTH Bluetooth test You need another Bluetooth device e g 6230 to do a GoNoGo test Make sure that Bluetooth is activated in the reference unit The distance of the devices should be not more than 5m from each other 3 Bluetooth connection Reference unit Blueto
14. MBLY r KT at LO KE 9 1 LOWER Eege 9 2 BIN TE EE 9 3 UPPER BLOC e 10 LEGEND FOR QUICK TROUBLE SHOOTER n sssessssessseessseesseessseessseosseessecessecsseeessecosseessees 11 QUICK TROUBLE SHOOTER PART tcsscsoszsecesssecessvesovsstnsduensnssesnssinectestestaceeteetuveesteshbestteoerstenie 12 QUICK TROUBLE SHOOTER PART 2 eese etes eeeenee teen te tentato tntentncun 13 CAMERA GONOGO Eeer 14 BLUE TOOTE M S 15 GONOGD TEST RE 16 ings dsl 17 FORWARDING Eeer 18 ESD PROTECTION REOUIREMEN UK Approved 1 0 MGR 29 6 2005 Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 3 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 1 INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find
15. NOKIA CONNECTING PEOPLE CMO Operations amp Logistics WW Service Solutions amp Development Bochum Germany Service Manual n90 Level 1 amp 2 PAGE 1 29 Approved 1 0 MGR CONFIDENTIAL 29 6 2005 NOKIA NSO RM 42 Transceiver characteristics e Band Tri band phone for GSM 900 1800 1900MHz WCDMA 2100MHz e Camera Integrated SVGA camera 2 0 Megapixel e Display Outer Display Active matrix color display with 65 536 colors resolution 128 x 128 pixel Inner Display With 262 144 colors resolution 352 x 416 pixel e X Bluetooth e MMC e Connector Pop Port connector Transceiver with BL 5B 760mAh Li Ion battery pack Talk time Standby Depends on Up to 3h Up to 12days network parameters Environmental characteristics e Lead free soldered SERVICE MANUAL Service Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 2 29 CMO Operations amp Logistics WW Service Solutions amp Development Bochum Germany CONFIDENTIAL TABLE OF CONTENT E INTRODUCTION oett ue rere nO menu RE OUI S 2s GENERAL REPAIR INFORMATION iesetikko perte tueterR e rete Febu reto ete remind eh erbe ee 3 PATHFINDER FOR WORKSHOP STAFF s eteent eegen ege 4 EXPLODED VIEW AND COMPONENT DISPOSAL seent Je SFARE PARTS OVERVIEW aa hob erdt rho tede ud DONE D SPARE PARTS LIST erecti isenana een ea araea OEE aa E en ERVE TOOL a BE EE Bic DISASSE
16. When cleaning the pads you have to use a soft cloth ESD brush and Isopropanol It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion Mechanical parts except shielding lids and bent parts which didn t repair the failure can be reused if they are not soldered When removing the shielding lids make sure to replace them with new ones otherwise the high frequency leakage can have an influence on the device Always use original NOKIA spare parts Check the soldering joints of the parts which are concerned regarding the indicated error e g soldered connectors or switches and resolder them if necessary Level 2 only Remove redundant soldering flux after repair Meet the torque requirements when assembling the unit see also the document torques for transceiver assembly on NOKIA Partner Web Site NOKIA Online Always use your own equipment for testing where you are sure that it works E g if the customer complains about charger function please test the phone with your own charger to be sure if phone or charger causes the malfunction A SIM card is needed for all GoNoGo tests When doing the fault log entries always note the Item code which caused the malfunction Also fill in the appropriate part code from the assembly if needed Please be aware that some malfunctions could be software related and solved by an update There are several documents available on NOL which have
17. amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 16 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 34 Release the clip and shift the SIM Shield Release Button to the end position 36 Take away the Battery Cover Release Button Mind the spring 35 Now the button isn t fixed anymore and can be pushed down easily 37 Remove the Spring Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 17 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 9 2 UPPER BLOCK 29 Unlock and remove the Battery Cover Always 4 The glued B Cover Trim covers two mE Release ensure that no battery is inserted and remove it with the SRT 6 5 Remove the 2 screws For assembly use a torque of 19 Ncm i T Remove the B Cover DN NO SONS d 8 Jmm oT snaps at the top side first Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 18 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 9 Protect the LCD with a plastic film on 10 Remove 2 Torx size 6 screws For assembly us
18. e a torque of 19 Ncm H EODD MTM r e Sb aic dae n d de 1 Ma un T y Ko gt ve Ke 11 Remove the A Cover Assy 15 Release the 4 Clips of the Display Shield 16 Remove the Outer LCD Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 19 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 MI 1 D 17 Release the flex foil connector of the Inn 20 Prevent scratching the PWB while releasing both connectors 21 Bend the Hinge carefully to release the Display 22 Take away the Display Frame Moulding Frame Moulding Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 20 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 9 3 CAMERA BLOCK L See protect the window witha a plasti film o 2 aber remove a the Battery Cover Ensure that no Battery is inserted 3 5 Position the camera part to 90 Tu 4 The screws are hidden behind two d eg Cosmetic Layers Use new ones when reassemble 5 Peel up the Cosmetic Layer on both sides 6 Release the 4 Torx size 5 screws The camera window is located on the left side in this picture For assembly use the reverse order and
19. egal notice and site usage terms privacy policy Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 9 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 T SERVICE TOOLS FLS 4S incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Internal Battery BL 5B Inserted under the back cover this Li Ion 760 mAh battery provides power in a lightweight package Travel Charger AC A Small and lightweight charger for fast charging of your phone battery Headset HDS 3 Small and lightweight stereo headset for handsfree functionality and listening to FM radio DKU 2 Service Cable is used to connect the phone with the PC RJ 89 Soldering Jig Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 10 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit NOKIA opening tool SRT 6 NOKIA No 0770431 Tonichi torque driver NOKIA No 6901525 Hova micro fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH
20. he most common problems with the phone To reduce the server traffic it is recommended to download newest version of huge files like videos Phoenix packages or Service Manuals only once and distribute it internally for further use Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 6 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 4 EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components Colorized components show the different categories See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL B COVER TRIM INCL ADHESIVE 1004 SCREW T6 1 8 X 6 D COVER TRIM INCL ADHESIVE 1007 B COVER A1 1001 I COVER TRIM ve 1002 eat 1201 T6 1 8 X 8 5 MAGNET A1 1202 I COVER ste 1003 p 1203 SCREW T6 1 8 X s 1 E COVER KEYMAT 1008 y F 1102 1204 INNER K2 LCD 352 X 416 Ri MICROPHONE CASE A6 1006 l215 SWITCH A2 D COVER l a MICROPHONE A6 w 1011 DISPLAY FLEX 1009 CAPTURE KEY A UU 1216 EARPIECE A2 ASSY A2 ve 1211 d 1012 ey JIDE RET SCREW BEZEL ASSY A6 seme GE Se s Y SCREW JOYSTICK HAT A6 JOYSTICK A6 T6 18XT au OUTER LCD 130 X 130 e Gi WC om 4 zm udin mg m DOMESHEET A6 T 1209 ste DISPL
21. inking USE Conductive wastebaskets NO Eating USE ESD gloves when handling PWBs PCBs NO Dust USE Cleaning material without changing el Characteristics NO Useless Items USE Grounded service equipment i e soldering station NO Normal pressured air for cleaning USE ESD clothes such as coat or frock modules displays The Invisible Liglning Boll e e The video covers general issues concerning Electro Static Discharge ESD un S Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved
22. oth activated Test unit Settings on the test unit e Press the red End key to reach the Home Menu e From home menu select the menu button e Select Options If phone and SIM memory is empty create one new entry e Select Send e Select Via Bluetooth If needed for e g after a sw update enter a name for this device Search window appears if all Bluetooth devices in range will be displayed the test is successful e Press red End key to reach the Home Menu Note If the Bluetooth is activated switch it off Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 27 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 15 GONOGO TEST After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone Please refer to the actual information on NOKIA Online When using delivered tester support files take care of the right setup according to the tester type and product type Please refer to Recommended Service Equipment on NOKIA Online Mobile Phone Tester 16 BATTERY TEST A battery tester lets you test the capacity of NOKIA batteries Please refer to the actual information on NOKIA Online http www astratec co uk http www cadex com Service Manual n90 Level 1 amp 2 Copyright 2005
23. rew Driver 1 You need the following tools 4 Unlock and remove the Battery Cover Ensure that no Battery is inserted N RFR d fo E SER Kat d 5 The glued B Cover Trim covers two screws Release 6 Unscrew 2 screws For assembly use a torque of and remove it with the SRT 6 19 Ncm nL 4 Lie PA G KKE Fa SA PA n y 3 ei d vt AV Jeitz v el d L 7 at the top side first Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 13 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 9 Two screws are covered by the I Cover Trim Use 10 Remove the two screws For Assembly use a two SRT 6 to release this Trim torque of 19 Ncm Ne or P har Atty Wd A vA D 4 A bei t ARA 2 1 S AUNI EE 7 Li A d t L E EE Beete Ee E LE P 11 Release all plastic clips of the I Cover with the SRT 6 13 Fold the parts together and release the E Cover 14 Now release the E Cover from the LOWER Block Start with the UPPER Block side side with SRT 6 lo amp N SH VW NS ry P A e d d 1 Ban JE Je a j si EN we rc ES EE AU LU cut i gt SPs LAN t Tha taht m APO AA 16 Lift up the Keymat vertically Mind the guides while assembly
24. strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly Electrostatic discharge can easily damage the sensitive components of electronic products Therefore every Service Supplier has to take care of all precautions which are mentioned in the service level related Service Partner Requirements available on NOKIA Online Also see ESD Protection Requirements in this Service Manual Service Manual n90 Level 1 amp 2 Copyright 2005 NOKIA Corporation All rights reserved NOKIA CONNECTING PEOPLE PAGE 4 29 Approved 1 0 CMO Operations amp Logistics MGR WW Service Solutions amp Development Bochum Germany CONFIDENTIAL 29 6 2005 2 GENERAL REPAIR INFORMATION In this section the technician will get some general hints how to carry out repairs O O O 42 O To familiarize oneself with NOKIA product read the tutorials or user guide on www nokia com gt Support gt Phones by selecting the Phone Model Before starting the repair you must take care of ESD precautions like being in your ESD Protected Area and connecting your wristband Use gloves to avoid corrosion and fingerprints Protect windows and displays with a film to avoid dust and scratches When cleaning the LCD Module any lint free cloth can be used e g Micro Fibre cloth
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