SERVICE MANUAL Level 1&2
Contents
1. Page 9 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 11 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE es SOFTWARE PRODUCT SPECIFIC SONA BATTERY Page 10 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 12 UPPER BLOCK DISASSEMBLY EDS various Torx bits long nNOSed pliers REN S 9 9 9 side Cotter bit holder 7 x lie s f dental A Upper Block aea 4 disassembly s53 amp assembly hints SC SSOrs Se a a driver 1 Nokia 6263 amp 6267 Upper Block Disassembly 2 You will need the Nokia Standard Toolkit version 2 as well as he hinge opening tool SS 6 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling a f bins 4 3 Remove the BATTERY COVER 4 Unlock the clips of the SHOULDER CAP 5 on both sides with the SS 93 6 Now it can be removed easily Page 11 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 7 Gently detach the A COVER ASSY beginning on the top side 8 Ca2. 6267 RM 210 Ca re Service Manual Level 1 amp 2 NITIKA ra 15 Push out the ANTENNA ASSY E 16 Carefully open the connector as shown NIRA o fare Ry 17 Release this clip with the SS 93 a 18 Now the ENGINE MODULE can Page 19 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 is ERSA I Ah HARNEY GORA dy ON NY x 4 AN AN AA ANA 19 The KEYMAT can be removed easily if not already done 20 sai remove the KEYMAT FRAME ASSY ON Ja Kia TIE Na 4 21 Lift o out it the connector with the DC PLUG 22 Ease out the HINGE GROUNDING CLIP carefully with a straight bladed screwdriver Do not scratch the coax cable underneath NIKLA Cay wd 23 Now remove it with tweezers 24 Ease out the MICROPHONE with the dental pick Page 20 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 NIZIN LAS Care 25 Remove it with tweezers now The disassembly procedure is now completed Page 21 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved
3. their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN
4. All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 8 SPARE PARTS OVERVIEW 6263 RM 207 6267 RM 210 SPARE PARTS OVERVIEW A1 A COVER ASSY 10001 10002 A3 B COVER ASSY 10011 10913 WAN EARPIECE EARPIECE A3 A COVER A1 safe so we GASKET A3 10011 as 1ZC N FLASH PWB A1 6267 RM 210 only a 10002 54 Hole is not in 6263 RM 207 BE A3 se 10013 A AG ANTENNA ASSY 10212 10213 C COVER A4 a 10201 A LOGO BADGE ANTENNA A6 10213 MICROPHONE IHF SPEAKER 11x15 A6 ID i0202 st 10212 Y HINGE ASSEMBLY 10101 A5 1ZC LIGHT SWAP PACKAGE 10207 10211 19998 LEVEL 3 amp 4 ONLY HINGE STOP LIGHT SWAP PWB i DOMESHEET A5 10103 SHOULDER CAP ENGINE MODULE A5 w 2 208 N A lle LCD AM QVGA 128x160 10206 10010 BB LID A5 i 10209 h TYPE LABEL A5 Sab LEVEL 384 ONLY RF LID A5 i Fer 4 10211 mana r WATER INGRESS LABEL A5 LEVEL 3 amp 4 ont M RM 207 only 19998 CAMERA GASKET A7 D COVER ASSY 10214 10216 SONY LEVEL 3 amp 4 ONLY CONN CHR DIA 2 0mm COMPRESS A7 SD DOOR A7 10214 10216 D COVER A7 NE sko 10215 3 COAX ASSEMBLY 9 10102 EN CAMERA MODULE CCP2 1 3Mpix 10008 is 1ZC D CAMERA FLEX 10009 A2 TOP BOARD MECH ASSY 10004 10005 my MUSIC KEY FLEX ASSY A2 10005 _ __ SCREW TORX PLUS 6IP M1 6x4 8mm 2nd CAMERA is not X TOP BOARD MECH A2 i 10217 HINGE GROUND
5. Care Service Manual Level 1 amp 2 1 CHANGE HISTORY approved 60 120012007 tsploded view amp Spare Parts overview changed 9998 added The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of
6. FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be a
7. NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA 6263 6267 RM 207 RM 210 Transceiver characteristics Band EGSM Quad band 850 900 1800 1900MHz RM 210 only WCDMA 850 2100MHz RM 207 only WCDMA 1700MHz Display Main LCD 5 588cm QVGA 2 2 240x320 pixel 16M colors Second LCD 3 4544cm 1 367 128x160 Camera Camera 2 0 Megapixel Flash and 8x zoom RM 210 only 2nd Camera CIF ACME Operating System Series 40 Connections Wireless Bluetooth Connector Mini USB Connector AV Connector Memory MicroSD max 4GB Transceiver with BL 5c Li Ion battery pack Talk time Standby GSM up to 6 5h WCDMA up to 2 75h up to 10days parameters Depends on network Page 1 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 SPARE PARTS OVERVIEW 9 LEVEL 2 SOLDER COMPONENTS 10 SERVICE TOOLS 11 SW UPDATE 12 UPPER BLOCK DISASSEMBLY 13 UPPER BLOCK ASSEMBLY HINTS 14 LOWER BLOCK DISASSEMBLY Page 2 21 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved 6263 RM 207 6267 RM 210 Service Manual Level 1 amp 2 Yu QJ wonauushawnu ISSUE 4 NOKIA 6263 RM 207 6267 RM 210
8. SPRING 6263 RM 207 _ 10203 Ng KEYMAT FRAME ASSEMBLY 2nd CAMERA GASKET 6267 RM 210 only MUSIC KEY 10006 BATTERY COVER ASSEMBLY KEYMAT ASSEMBLY Ver 6 0 10218 02057 Page 7 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 9 LEVEL 2 SOLDER COMPONENTS 6263 RM 207 6267 RM 210 Components overview Solder components only for LEVEL 2 8 T X7802 Nabe al i SN X73801 Page 8 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 10 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use ACF 8 Travel Charger AC 4 Universal Power Supply is used to Small and lightweight charger for power FLS 5S fast charging of your phone battery S 45 RJ 182 Soldering Jig disassembly the other side for as sembly Internal Battery BL 5c Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power ina For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online
9. ce Manual Level 1 amp 2 1 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 6263 RM 207 6267 RM 210 EXPLODED VIEW 1ZC N FLASH PWB A1 A COVER A1 6267 RM 210 only 10001 10002 MUSIC KEY 10003 MUSIC KEY FLEX ASSY A2 ill A 10005 COAX ASSEMBLY 10102 CAMERA GASKET 10007 WAN E EE amma CAMERA MODULE CCP2 1 3Mpix 10004 2nd Camera is not AA 10008 2nd CAMERA GASKET I 6263 RM 207 6267 RM 210 only 10006 1ZC D CAMERA FLEX gt 10009 LCD AM QVGA 128x160 10010 EARPIECE A3 10011 Lae BE EARPIECE GASKET A3 a 10012 ne B COVER A3 W 10013 HINGE STOP Hole is not in P 10103 6263 RM 207 Pe exes A4 10201 ii MICROPHONE 10202 HINGE GROUND SPRING KEYMAT FRAME ASSEMBLY 10203 10204 DOMESHEET A5 KEYMAT ASSEMBLY cl ta 10205 5 LIGHT SWAP PWB rr it 10209 ENGINE MODULE A5 ani iil WATER INGRESS LABEL A5 oe 10208 _ I 19998 LEVEL 384 ONLY RM 207 only a _ i g SD DOOR A7 RF LID A5 inl ee pou are sve Aime 10216 10210 Wa CONN CHR DIA 2 0mm COMPRESS A7 10214 ANTENNA A6 2 10213 IHF SPEAKER 11x15 A6 ste 10212 D COVER A7 y Qe 10215 4 SCREW TORX PLUS 6IP M1 6x4 8mm TYPE LABEL A5 en ae LA 10217 LEVEL 3 amp 4 ONLY These parts can SHOULDER CAP 10206 10211 BATTERY COVER ASSEMBLY Page 6 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA
10. f your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a Spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Servi
11. lock the plastic clips of the LCD MODULE a Wil el Ads the EARPIECE with the SS 93 4 Vi esate Ny waive Hi v AANT PEA 11 23 Compress the spring of the HINGE with the SS 6 gt E 7 4 4 A TIM 4 4 ng A 2 f HINGE into position while moving the C COVER Page 14 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca r e Service Manual Level 1 amp 2 25 The HINGE can be pushed out with a Torx bit MW gt 28 Carefully pull out the coax grounding clip 29 For the replacement of the COAX CABLE the upper and the lower block must be disassembled Also the HINGE STOP muist be removed The disassembly procedure is now completed Page 15 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 13 UPPER BLOCK ASSEMBLY HINTS 1 Assembly hints Mind the correct positioning of the COAX 2 Use the SS 6 for correct replacement of the MUSIC KEY FLEX ASSEMBLY before going on Note that the grounding clip is ASSY positioned correctly It must be clicked into its place as shown Page 16 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA Care 14 LOWER BLOCK DISASSEMBLY NOKIA 6267 6263 Lower Block disassembly 1 Nokia 6263 amp 6267 Lower Block Disassembly ie ae ine 3 Remove the BATTERY COVER ASSY 5 on b
12. n plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability o
13. oth sides Page 17 21 6263 RM 207 6267 RM 210 Service Manual Level 1 amp 2 FET various Torx bits long fOSed pliers goy y side Detter bit holder ngih 6 T o dental pi A ESD ii prush by 14 nol lofted metal er ki i Screw tweezers drer torque 3x Idriver s r 55 9 driver Sdssors u ae RIES LAS Care 2 You will need the Nokia Standard Toolkit version 2 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling 4 An procedure how to remove the KEYMAT FRAME and the KEAMAT without disassembling the phone is shown here Carefully unlock the clips of the KEYMAT FRAME with the SS 93 ws 4 DEY ra 6 Now the KEYMAT FRAME and the KEYMAT can be removed CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 NJEKEL AN fsi kan 8 on both sides ly N AN i Ta aan QO WY S yl A wW 4 e S gt An gt 7 tA p P la f 4 4 Pi x LA 4 7 P A 4 D r i pu ls 2 Bd k KJ 9 Now the SHOULDER CAP can be released easily 10 Unscrew the 2 screws A screw order is not recommended For assembly tighten the screws with a torque of 18Ncm LUT CRS prin pea baae gt 11 Remove these screws before continue Page 18 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207
14. pplied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certai
15. refully pry open the 5 clips of the A COVER ASSY ith the SS 93 NX AY as 9 on both sides with the SS 93 10 Now lift up the A COVER ASSY beginning from the hinge side in order to release the last 2 clips 11 The MUSIC KEY can be removed easily 12 Lever up the COAX ASSEMBLY with the angled tweezers It is very important not to bend these connector otherwise it becomes unusable Page 12 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Care Service Manual Level 1 amp 2 fe LA 13 Carefully open the flex connector with the SS 93 Avoid 14 Carefully lever up the TOP BOARD MECH ASSY Keep in mind mechanical stress to the connector and the flex foil that a flex foil is still connected 15 Flip over the TOP BOARD MECH ASSY now Disconnect the replacement of the MUSIC KEY FLEX ASSY disconnect the lex connector with the SS 93 lex connector first 17 Now carefully lever up the glued in KEY FLEX ASSY 18 Lift out the 1ZC D CAMERA FLEX Mind the sharp metal latches on order to avoid cutting the delicate flex foil It is not necessary o remove the camera flex if the CAMERA MODULE should be replaced only In this case simply peel up the CAMERA GASKET and lift out the CAMERA MODULE with the SS 45 Page 13 21 CONFIDENTIAL ISSUE 4 Copyright 2007 NOKIA All rights reserved NOKIA 6263 RM 207 6267 RM 210 Ca re Service Manual Level 1 amp 2 20 Un
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