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SERVICE PARTS MANUAL

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1. adel deta D 5 70135 G01 PEDAL PIVOT COVER ists asd aioe hk oti Bit encre rede ee A 5 70272 G04 COMPENSATOR ASSEMBLY ERU e e edo cede e e E fee D 4 70274 01 BRAKE PARK BRAKE D 4 70324 G01 SHOCK ABSORBER bs ane epe pl ctn ter et epa de devia steer dt nt e ct dte ed cu da N 2 70597 G02 LEAF SPRING ette emt a e n ee ete i ete easy K 4 70664 G02 EAF SPRING HEAVY DUTY it iit tette prec e e t eti qd Lee thc oet t Ropa te et edite dedans K 4 70794 G01 BRAKE SHOE ette etate pe i to ede Te a ett re ee dtes D 6 0899 G01 WIRE HARNESS GONTROL 3 5 e eee ieu ee tum H 8 70928 G01 SHOCK ABSORBER td get ce dete ep e etae tite dre i e ee ere K 4 10963 G01 FRONT AXLE 2 ttim ueniet eec oom e mU US s a K 3 70964 G01 RACK AND PINION UNIT COMPLETE 7 60 K 4 70969 G03 EQUALIZER AND BRAKE CABLE 5 tenete trennen D 4 0995 601 ELOORMAT nne cedo peter t ha oc sb abc i allot teehee ce ote at aad aed C 6 70995 G02 FEOORMAT WITH HORN HOLE e Lee d C 6 70998 G01 BRAKE ASSEMBLY DRIVER SIDE 2 eat che tlc pei de tte et ae e e eed c D 6 70998 G02 BRAKE ASSEMBLY PASSENGER D 6 PV OB Te c
2. p ease eu esu A 4 19 794 801 PUSH PULL SHIFTER CABLE enciende tete get ve re Dart id aegre A dte unes G 2 12736 G01 MIGRO SWITGH ghetto testes ete G 2 73041 G01 WIRE HARNESS KEY SWITGEI ann irae tee ER ci b te Pacte ee dede H 11 73290 G03 REVERSE WARNING 22 7 2 74001 01 HEADLIGHT AND TURN SIGNAL H 10 74004 G01 HEADLIGHT BULB iie eerte n p E e e EO CREE ERE ee H 10 74005601 MARKER LIGHT BULB i la und ct At ee te ep ce te phe es H 10 74006 G01 TURN SIGNAL BULB epe LER te ais D EE E CD Lc e RE LI ei eee oio eed D it E H 10 74239 G01 INSTRUMENT PANEL WOODGRAIN 7 7 7 eterne eterne C 3 74309 G01 WIRE HARNESS OIL LIGHT FUEL H 11 74311 G01 WIRE HARNESS OIL LIGHT FUEL GAUGE H 11 75003 G02 CENTER BASKET KIT ree endet aa UA dee eder dte a teme ea ee cete dt C 14 7 5007 G02 SIDE BASKET KIT iine eeu bep DE EE edis EHI DRE C 14 75040 G SUN KIT mure eie edo tn Rent ie Rb e E inert R 4 15045 G01 FRONT STRUT e CR PORRO DO ah DUE mE R 4 75046 G01 REAR STRUT nic ceti Gd epist R 4 75074 G01 REAR STRUT DRIVER SIDE crit tt tnc eene ee tae Ede tov Ee ee eed et en R 9 Service Parts Manual INDEX 7
3. tetas P 3 STEERING COLUMN eee pu ENG Bet E ROTE ree t yt a Let ETE CR Eee de Coe A eet K 5 STEERING SHAFT Em K 5 STEERING WHEEL x Roe RU etie ipee d e ae decedit iren tri strebt K 6 SUN wes UPC edu eoe R 4 SUN TOP SHUTI LE 242 eo nnper cere ere e eke a tetera ey R 9 T n RE ERE eta e atat E nee RR ee ED H 10 THRO TILE GABE cc oet intet Arras cede ene eee top tee spleen eredi tet ec titt dea A 6 TIE ROD ha ettet ie e ee t e Be e e otc dt lt K 7 Q 4 Q 6 TIMING ote tue eh t URBI He EE Ui UI iiis 1 2 TOW EE EE en Q 3 Q 6 TOWBAR HITCH M Umen Q 4 IE L 2 TURF GLIDE 18 X 8 5 B tee bbs ute eeepc 5 2 TURF SAVER 18 X 8 58 de b eue el dtu o e d e at 5 2 TURN SIGNAL im EE 10 TURNSIGNAL BULB E ote ed bed am edens teil ora iet ein So H 10 TWO ATTACHMENT e eon ai PL reb coh de C 12 U USA TRAIL 6 PLEY 18 5 X 8 5 B tt ann 5 2 Service Parts Manual INDEX 5 INDEX OF MAJOR COMPONENTS V VALANCE Rep ee mat i up e n eae t C 12 VALVE COVER G
4. 1 1 ENGINE MOBNTING ha aula boda J 1 FRONT SUSPENSION STEERING cox oat ette pelis K 1 FUEL SYSTEM do Se ey ae aa L 1 BEAR AKER a a a bid et Pid ET deh M 1 REAR SUSPENSION 25555 60 N 1 SEATING AND BAG HOLDER GOLF CAR 1 6 2 2 2 00 qus bI Quart do a D er O 3 SEATING CONVERTIBLE CARRIER boa cdit ads INDE O 7 STARTER GENERATOR UD t Nc aate tae dU ai dig P 1 TOW BAR PERMANENT 4 or e OO ER pl exte e Q 1 TOW BAR CASAT t a ater uri rg Bu Er a Rana Q 5 WEATHER PROTECTION GOLF CARS bp R 1 Service Parts Manual Page iii TABLE CONTENTS WEATHER PROTECTION SHUTTLE 2 2 Mate R 7 WHEELS AND TIRES oaren tr mee ute meet xr er ei n utr a e etate i ete Brat dus 5 1 SPEGIAETY PRODUCTS ae abe Onda Sa aad APPENDIX A 1 OPTIONS ACCESSORIES 1 1 1 4 APPENDIX 1 INDEX OF MAJOR COMPONENTS 2212 1 INDEX 1 Page iv Service Parts Manual HOW USE
5. RR UR UR PREMIER RR ien Ee ia Pe niens P 3 26591 G01 OIL FILTER A ME Epis 1 2 26626 401 2 tees mele 1 2 26651 G02 IGNITION PICKU P ett tot D de et i dee oL P de ed H 7 20652 G0 IGNITION COM 5 1 n em Reo heu e H 7 26710 G0T OIL FILTER ORING ette Re teer eie ta at ete eti etti Le Demo bte Po C eed 1 2 26733 G01 SPARK PEUG WIRE SET t ie ie cei e vie e br O a bns 1 2 26952 G01 DRIVE CLUTCH rette e uet ete ete e ten deste eerie ce dete F 2 27153 G01 SOLENOID acces et 5 5 edet ete o ted Lote Ee on ete te H 8 27166 G02 FRONT SHIELD ettet ett ER to ertet Pcr oe ibas ses et etie ee tuti eene E 2 27139 001 VOLTAGE REGULATOR t ett ert teer Dee etre e lp e eo e e tee t e ott H 8 INDEX 6 Service Parts Manual INDEX OF MAJOR COMPONENTS 27146 G01 IGNITOR EU ERREUR eene H 8 2 944 G01 5 i iti eite Hee eene D 6 28590 G02 ENGINE 29566 55 d onem eee iecore iet ecd s ng md nen deno 1 2 28659 001 dee Eb Moses Nip ive 14 70080 G01 CATCH BRACKET eate de
6. 75524 G02 Weather Protection Shuttle 2 2 WINDSHIELD KIT FOLD DOWN GOLF CAR 75525 G01 Weather Protection Golf Car WINDSHIELD FOLD DOWN SHUTTLE 2 2 75525 G02 Weather Protection Shuttle 2 2 Service Parts Manual Appendix B 3 OPTIONS ACCESSORIES Appendix B 4 Service Parts Manual INDEX OF MAJOR COMPONENTS INDEX OF MAJOR COMPONENTS Service Parts Manual INDEX 1 INDEX OF MAJOR COMPONENTS BY PART DESCRIPTION A ACCELERATOR CABLE ee C RH mp BID eb e eee A 5 AIR FIETER ELEMENT tern tete ciet tnb B 2 ALLOY WHEEL eibi em SUiees 5 3 ARMATURE ei 2 ER 2 ASHITRAY jst tte Abe edt eR oA 18 AXLE trie tbt bv i b der e e ue cL cU 2 AXLE SHAFT SBA Lira ke ete tee eta e edet Ca ee e ge ie M 2 htt ne tee eec fette aie itle eii etre denas ere d cs M 2 B BAG recette tem eate up IRA R 5 ne itid RED HER 2 E 7 BEARING AND RAGE dee
7. sd LL Als pedet UAI MN 2 71205 G01 DIRECTION SELECTOR HANDLE cone te Det d e G 3 71334 G REAR BODY WITH TAILLIGHTS 45 tta trage en ge exe ttt ane ape C 8 71456 G01 NOTCHED REAR BUMPER imei eite e Ra deiecit cies ene eee ri ete C 9 7415 8801 REAR BUMPER aite oit C 8 71912 G REAR BODY WITHOUT TAILLIGHTS C 8 12019 G01 M FEEER nne ote e Reciba dona eo ne dE eR 1 2 72021 601 FUEL PUMP nette fente Ba deed atem oett etes 1 2 12084 G01 F ELFI TER AR ERE i EE e b ee ee E ens L 2 72201 8004 WIRE HARNESS PEDAL BOX ettet eda cr te ho eed come ire Net A 5 72228 G01 WIRE HARNESS ACCESSORY 2 H 10 122368 G01 AIR FIETERELEMENT ib eim t e i rei dir receta B 2 72582 01 BRAKE ADJUSTER KIT DRIVER D 7 72582 G02 BRAKE ADJUSTER KIT PASSENGER SIDE D 7 12708 G01 GOVERNOR eee ee on me Ga Ite tese enh vid aeter ee aoe A 5 12713 GO01 ACCELERATOR GABLE nee eH o I e UO edge p eani Ue bod e t Pe ra A 5 72714 G01 ep eme ee re e etie t tri tie A 6 72717 G01 PEDAL BOX ASSEMBLY dense
8. a Ci A P 72736 G01 MICRO SWITCH 01062 G01 SCREW 4 40 X 1 LG 00559 G1 WASHER 4 00565 G1 LOCK WASHER 4 00526 G2 NUT 4 40 N m N N N 73290 G03 REVERSE WARNING BUZZER 01063 G01 SCREW 6 32 X 3 8 LG 25978 G345 18 GA WIRE RED 7 m m N N O 72734 G01 PUSH PULL SHIFTER CABLE 25727 G01 CUP WASHER 1 4 CD Service Parts Manual DIRECTION SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72735 G01 74455 G01 00734 G5 70227 G01 11027 G2 26830 G01 71205 G01 00740 G4 17618 1 01072 G01 Page G 3 COMPRESSION SPRING 19 32 X 1 LG SHIFTER BRACKET WITH BUSHING LOCK NUT 10 32 SCREW 1 4 20 X 7 8 LG LOCK NUT 1 4 20 LOCK NUT M8 X 1 25 MM DIRECTION SELECTOR HANDLE SCREW 10 32 X 1 2 LG STAINLESS STEEL WIRE TIE CABLE CLIP Service Parts Manual DIRECTION SELECTOR Service Parts Manual Page G 4 ELECTRICAL SYSTEM 1 Includes Item 2 5 Includes Items 6 10 Front of Vehicle See BODY Starter Generator Section 2 2 29 2 S Dy Service Part
9. PO N N N N N rmn m mm O CQ N o N 71611 G 71602 G 71012 G01 17074 1 71701 01 71702 G01 71204 G01 71610 G01 00720 G08 71751 G 71753 G 71752 G01 01107 G01 71811 G02 00661 G8 00664 G7 71802 G01 71851 G01 71856 G01 71853 G01 16816 G1 01102 G01 11027 G2 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 VINYL SEAT BOTTOM COVER VINYL TRIM SEAT BOTTOM RUBBER PAD HIP RESTRAINT PASSENGER SIDE HIP RESTRAINT DRIVER SIDE BOLT 1 4 20 X 7 8 LG SEAT HINGE SCREW 12 14 X 1 LG STAINLESS STEEL SEAT BACK ASSEMBLY INCLUDES ITEMS 14 16 VINYL SEAT BACK COVER PLASTIC SEAT BACK COVER SCREW 8 X 5 8 LG STAINLESS STEEL SEAT SUPPORT BRACKET BOLT 1 4 20 X 1 LG STAINLESS STEEL LOCK WASHER 1 4 STAINLESS STEEL BOLT 3 8 16 X 2 3 4 LG BAG HOLDER BRACKET BAG RETAINER CLAMP BAG RETAINER STRAP RATCHET FASTENER 1 4 X 9 16 LG CARRIAGE BOLT 1 4 20 X 1 1 2 LG STAINLESS STEEL LOCK NUT 1 4 20 Service Parts Manual Page O 2 SEATING SHUTTLE 2 2 16 Includes ltems 17 19 Front of Vehicle 1 Includes Items 2 4 Ref Ssh 1 1 Page O 3 Service Parts Manual SEATING SHUTTLE 2 2 34 Includes Items 35 37 45 Includes Items 17 19 Ref Ssh 1 2 Service Parts Manual Page 4 SEATING SHUTTLE 2 2 Where applicable THE USE OF NON UL PART
10. e Lob eed e E D ec red K 3 215 D 10 BOX COOLER tr tete e ed an vc re cr t De hv Ur ERE C 16 BRAKE ADJUSTEB i te ete tet c ene ne t esee ese dt ede tee tiet dte edt D 7 BRAKE ASSEMBLY ipo do e Rao e d Ap reb D 6 BRAKE CABLE ehe niente si quo diues uet chanson M cem E sic eue D 4 BRAKE DRU ELM D 7 2 S TEETE A EEEE EE D 4 BRAKE SHOE iniiae n Ma aioe a a pu a cote pcr D duet ees D 6 BRAKE SPRING KT ci estes nono emo eine D 6 5 aaa a bo tesa l 3 BRUSH ASS MB Y the OU eene ee P 2 B MPBPER BEUG ttai aaa es ut E A 9 B ZZERE AT G 2 C CARBURETOR ue E 3 CATCH BRACKET epe ceeded ciel aoa ie ae Soi ee ag nl ell medi epist D 5 eU buen 14 CHOKE GABLE nne UU d at ut dee 4 COMPENSATOR ASSEMBLY ccu Cen ED T AULA e Lcd eC e i aes D 4 COOLER ca C 16 BA C 2 D DIRECTION SELECTOR HANDLE n in n eee RE
11. Wheels And Tires 8 CHROME 14913 G Wheels And Tires 6 CHROME 16042 G Wheels And Tires GOLD SPOKE 19241 0 Wheels Tires SILVER SPOKE 19241 G Wheels And Tires ASHTRAY 75109 G02 Body Accessories Continued BAG COVER RAIN CURTAIN KIT 75191 G01 Weather Protection Golf Car CONVERTIBLE CARRIER 75179 Seating Convertible Carrier CENTER 5 75003 G02 Body Accessories COOLER JUG AND BRACKET 75495 G01 Body Accessories Continued COOLER BOX AND BRACKET KIT 75344 G01 Body Accessories Continued DIVOT REPAIR 23300 01 Body Accessories HIGH ALTITUDE CONVERSION 3 6K FEET 72754 G02 Carburetor and Choke HIGH ALTITUDE CONVERSION KIT 6 10K FEET 72754 601 Carburetor and Choke HOUR 2 am REPERI 75114 G02 Electrical System MESSAGE HOLDER REQUIRES SUN 75509 G01 Body Accessories Continued MESSAGE HOLDER KIT REQUIRES SUN 75496 G01 Body Accessories Continued REAR VIEW
12. ITEM PART NO 2 3 4 5 DESCRIPTION 27772 G09 27772 G10 15169 1 11657 1 27772 G03 27772 G07 15169 1 11657 1 27775 G01 27775 G02 15169 1 11657 G1 27772 G02 27772 G06 15169 1 11657 1 27772 G04 27772 G08 15169 G1 11657 G1 14723 G1 TIRE AND WHEEL ASSEMBLY LINKS 1 18 X 8 5 8 INCLUDES ITEMS 2 4 LINKS 1 CARLISLE TIRE 18 X 8 5 8 WHEEL RIM 4 LUG VALVE STEM WHEEL AND TIRE ASSEMBLY TURF SAVER 18 X 8 5 8 INCLUDES ITEMS 7 9 CARLISLE TIRE TURF SAVER 18 X 8 5 8 WHEEL RIM 4 LUG VALVE STEM WHEEL AND TIRE ASSEMBLY USA TRAIL 6 PLY 18 5 X 8 5 8 INCLUDES ITEMS 12 14 CARLISLE TIRE USA TRAIL 6 PLY 18 X 8 5 8 WHEEL RIM 4 LUG VALVE STEM WHEEL AND TIRE ASSEMBLY TURF GLIDE 18 X 8 5 8 INCLUDES ITEMS 17 1 9 CARLISLE TIRE TURF GLIDE 18 X 8 5 8 WHEEL RIM 4 LUG VALVE STEM WHEEL AND TIRE ASSEMBLY FAIRWAY 18 X 8 5 8 INCLUDES ITEMS 22 24 CARLISLE TIRE FAIRWAY 18 X 8 5 8 WHEEL RIM 4 LUG VALVE STEM LUG NUT 1 2 20 Service Parts Manual Page S 2 WHEELS AND TIRES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 16042 G01 6 CHROME H
13. CARBURETOR MOUNT GASKET CARBURETOR INSULATOR Service Parts Manual CARBURETOR AND CHOKE Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 30 25693 G04 00568 G4 00545 G4 72155 G01 72154 G01 00544 G4 CHOKE CABLE WITH NUTS LOCK WASHER 9 16 JAM NUT 9 16 18 RETAINER CHOKE CABLE ADAPTER JAM NUT 5 16 24 Service Parts Manual Page E 4 CLUTCHES Parts Manual Page F 1 CLUTCHES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ON OC mno nm rmn m N O N QO A N 26952 G01 00473 G9 00566 G2 25757 G1 26301 G02 00979 01 26479 01 24600 G1 26304 G01 27270 G01 00441 G8 00565 G8 25756 G1 72054 G01 72328 G01 26952 G01 26301 G03 26304 G01 72324 G01 DRIVE CLUTCH BOLT 7 16 20 X 6 1 2 LG LOCK WASHER 7 16
14. PILOT WASHER DRIVEN CLUTCH ASSEMBLY INCLUDES ITEMS 8 15 MOVABLE SHEAVE INCLUDES ITEMS 9 10 SCREW 10 24 X 7 8 LG SPACER 1 1 2 COMPRESSION SPRING SHEAVE AND POST HEAVY DUTY RETAINING RING BOLT 5 16 18 X 4 LG LOCK WASHER 5 16 RETAINING WASHER DRIVE BELT DRIVE BELT HIGH ALTITUDE DRIVE CLUTCH HIGH ALTITUDE DRIVEN CLUTCH ASSEMBLY HIGH ALTITUDE INCLUDES ITEMS 12 14 15 26 27 28 29 MOVABLE SHEAVE INCLUDES ITEMS 9 29 RAMP BUTTON 4 CYCLE Service Parts Manual DIRECTION SELECTOR 1 Includes Items 2 33 Top of Seat Support Panel Page G 1 Service Parts Manual DIRECTION SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72721 G01 DIRECTION SELECTOR ASSEMBLY INCLUDES ITEMS 2 33 74456 G01 DIRECTION SELECTOR BRACKET WITH BUSHING 70233 G01 DIRECTION SELECTOR SHAFT 72738 G01 DIRECTION SELECTOR CAM 14390 G1 LOCK NUT 3 8 24 72724 G01 NEUTRAL LOCK PIN 72733 G01 COMPRESSION SPRING 3 8 X 5 8 LG 72729 G01 NEUTRAL LOCK BRACKET 00734 G2 LOCK NUT 1 4 28 28574 G01 EXTENSION SPRING 72732 G01 BALL STUD 1 4 00734 G5 LOCK NUT 10 32 ON oO
15. WEATHER PROTECTION GOLF CAR 24 Front Top 23 gae s Strut a NT Ref Wgc 1 2 Service Parts Manual 22 REAR VIEW MIRROR 21 Includes Items 22 24 Front of Vehicle 49 FULL WINDSHIELD 26 Includes ltems 27 33 FOLD DOWN WINDSHIELD 35 Includes ltems 36 44 Page R 2 WEATHER PROTECTION GOLF CAR WEATHER ENCLOSURE z lt 2 o z lt lt 9 lt a Service Parts Manual Page R 3 WEATHER PROTECTION GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION For service or replacement parts contact Eagle Parts Inc 1411 Marvin Griffin Rd Augusta GA 30906 Telephone 706 790 6687 or FAX 706 790 6066 75040 G SUN TOP KIT GOLF CAR INCLUDES ITEMS 2 19 27069 G SUN TOP 75045 G01 FRONT STRUT 01035 G01 BOLT 5 16 18 X 2 1 4 LG 00905 G8 LOCK WASHER 5 16 75048 G01 SPACER 1 2 00570 G2 WASHER 5 16 75046 G01 REAR STRUT A C 00685 G7 BOLT 5 16 18 X 1 3 4 LG STAINLESS STEEL 01110 03 WASHER 5 16 STAINLESS STEEL 17255 61 TEFLON WASHER 5 16 01109 01 LOCK NUT 5 16 18 STAI
16. 25730 G03 4 CYCLE ENGINE 12 QUART CASE etc due obe Nees 25730 G04 4 CYCLE ENGINE OIL 1 QUART BOTTLE 950 ML 25730 G06 TOUCH UP PAINT PART NO PEN 3 OUNCE 89 ML HUNTER GREEN 28432 G02 PEN OUNCE 89 ML CHAMPAGNE BEIGE 28432 G01 PEN S OUNCE 89 WHITE reiten eere eee 28432 G05 PEN OUNCE 89 ML INDUSTRIAL YELLOWV eene nennen trennen nns 28432 G03 PEN 3 OUNCE 89 ORANGE tan M eire er etri beide 28432 G04 PEN 3 OUNCE 89 ML STEEL BLUE ene rennen ener 28432 G PEN OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS seen 75831 G01 AEROSOL 12 OUNCE 360 ML HUNTER 28140 G09 AEROSOL 12 OUNCE 360 ML CHAMPAGNE 28140 G15 AEROSOL 12 OUNCE 360 ML 28140 G03 AEROSOL 12 OUNCE 360 ML INDUSTRIAL YELLOW 28140 G14 AEROSOL 12 OUNCE 360 ML 28140 G13 AEROSOL 12 OUNCE 360 ML STEEL BLUE PEARL nee 28140 G Appendix A 2 Service Parts Manual SPECIALTY PRODUCTS MAINTENANCE PRODUCTS PART NO FORMULA 40 VINYL COATB WHITE c dte ettet te eh rb teeth eee en 28166 01 PLEXUS CLEANER 7 OUNCE 210 ML FOR WINDSHIELDS uen 28433 G01 PLEXUS CLEANER 13 OUNCE 380 ML FOR WINDSHIELDS ets 28433 G02 BATTERY PROTECTOR 14 OUNCE 410
17. C 1 2 OI FILTER etait C 1 2 4 PEDAL PIVOT COVER MM A 5 E 3 xo M M nun K 5 PRO TOUR 18 A ccs 5 3 QUI P 2 R RACK AND PINION K 4 HACK BALE JOINT vinan test K 5 RACK T T Em K 5 he we a cent R 5 Ae ANM M dee C 16 RARE ap muc io qu qd d 2 INDEX 4 Service Parts Manual INDEX OF MAJOR COMPONENTS REAR BODY WITH TAILEIGHTS En RAR RE Ede t E ERR eb C 8 REAR BODY WITHOUT TAILEIGHTS ipie te dns en Re 8 REAR BUMPER LLL 8 REAR STRU LT niet ain iet cise tele i UR PH R 4 REAR STRUT DRIVER SIDE e te e piene Det A a ee R 9 REAR STRUT PASSENGER SIDE 1 AR Ute Bee i teca ede ee on Reb EL tek ED R 9 REAR VIEW MIRROR cs cuidate t Ehe D OO a OH dei Ue NN S MIU ee R 4 REVERSE WARNING BUZZER sities cb Lc rb teh eee ined cr tee etr t ur e P E E e EO E RE eel G 2 ROCKER PANE Mewes Se aite ter fete ebore due E gran tbc trea bi tle cet eid te dein dun edere dte tends C 9 S SAND BOTTL
18. LG 75307 G01 BEARING 00566 G6 LOCK WASHER 3 4 00533 G8 NUT 3 4 16 70905 G01 TIE ROD ASSEMBLY INCLUDES ITEMS 43 47 70903 G01 THREADED ROD 70902 G01 TIE ROD END LEFT HAND THREADS 01069 G01 JAM NUT M12 X 1 25 05 LEFT HAND THREADS 70902 G02 TIE ROD END RIGHT HAND THREADS 01069 G02 JAM NUT M12 X 1 25 05 RIGHT HAND THREADS 00734 G1 LOCK NUT 7 16 14 Service Parts Manual Page Q 4 TOW CASUAL 1 Includes Items 2 15 Page Q 5 Service Parts Manual TOW CASUAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 75033 G01 CASUAL TOW BAR INCLUDES ITEMS 2 15 ON Oo c N 15 75034 G01 75060 01 75065 01 00922 G2 10387 G2 75068 G01 14869 G5 16783 G1 75067 G01 75035 G02 14869 G3 75091 G01 TOW BAR TIE ROD INCLUDES NUT AND COTTER PIN COUPLING LOCK PIN COMPRESSION SPRING WASHER 3 8 COTTER PIN 3 32 X 1 LG SAFETY PIN WIRE ROPE FERRULE FERRULE HEX HEAD PLUG WIRE ROPE LABEL WARNING Service Parts Manual Page Q 6 WEATHER PROTECTION GOLF CAR DETAIL B Page R 1 Service Parts Manual
19. N BB Page 9 71611 06 71602 G 71012 G01 17074 1 71701 01 71702 G01 00661 G8 71610 01 00720 G08 71751 G 71753 G 71752 01 01107 001 70364 G01 74111 G01 01006 G02 00560 G1 70113 G01 11027 G1 00661 G8 00664 G7 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 VINYL SEAT BOTTOM COVER VINYL TRIM SEAT BOTTOM RUBBER PAD HIP RESTRAINT PASSENGER SIDE HIP RESTRAINT DRIVER SIDE BOLT 1 4 20 X 1 LG STAINLESS STEEL SEAT HINGE SCREW 12 14 X 1 LG STAINLESS STEEL SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 VINYL SEAT BACK COVER PLASTIC SEAT BACK COVER SCREW 8 X 5 8 LG STAINLESS STEEL SPACER SEAT BACK SUPPORT BOLT 3 8 16 X 1 1 2 LG WASHER 3 8 ADJUSTABLE BUMPER LOCK NUT 5 16 18 BOLT 1 4 20 X 1 LG STAINLESS STEEL LOCK WASHER 1 4 STAINLESS STEEL Service Parts Manual SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 75258 G01 SEAT BACK SUPPORT 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 16705 G6 SCREW 1 4 20
20. not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR 38 Accelerator Ref Acl 2 1 Page A 1 Service Parts Manual ACCELERATOR 1 Includes Items 3 45 Ref Acl 2 2 Service Parts Manual Page A 2 ACCELERATOR To Carburetor Timing Belt Cover on Engine Existing Bolt Ref Acl 2 3 Page A 3 Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72717 G01 PEDAL BOX ASSEMBLY INCLUDES ITEMS 3 45 ON DO oO N N N N N NY NYO NY 2 2 N Oo A N O a Aa 25799 G01 27844 G01 15766 1 27512 G01 17838 G1 74432 G01 12064 G6 10386 G
21. 1 LG STAINLESS STEEL 00654 G2 LOCK NUT 1 4 20 STAINLESS STEEL 75338 G02 FEMALE STOP 75304 G01 TOW BAR ASSEMBLY TOWING VEHICLE INCLUDES ITEMS 9 29 75299 G01 TOW BAR 75302 G01 UPPER PIVOT 75291 G01 LOWER PIVOT 00410 G8 BOLT 1 2 20 X 3 estet ge e eei e et rer D 00675 G3 WASHER 1 2 STAINLESS STEEL 75339 G01 SPRING WASHER 00571 G5 WASHER 1 2 11098 G8 LOCK NUT 1 2 20 75362 G01 LATCH STOP 75340 G01 WASHER 3 8 75360 G01 PIVOT PIN 13571 G7 75303 G01 20852 G2 25661 G02 13005 G4 SHOULDER BOLT 5 16 18 X 2 LG 75370 G01 LABEL WARNING 75338 G03 MALE STOP 12547 G4 BOLT 6MM X 1 X30 MM LG 00565 G8 LOCK WASHER 5 16 00520 G3 ACORN NUT 5 16 18 STAINLESS STEEL ON Oo OC C N N N N NY mw 2 2 N O o A CQ N a Aa N Page Q 3 Service Parts Manual TOW PERMANENT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 234 5 DESCRIPTION 75308 G01 TOW HITCH ASSEMBLY TOWED VEHICLE INCLUDES ITEMS 32 48 75305 G01 75292 G01 75309 G01 75342 G01 WASHER 3 4 00518 G8 CASTELLATED NUT 3 4 16 10387 G1 COTTER PIN 1 8 X 1 1 2
22. 50209 G2 CASTELLATED NUT 7 16 20 10387 G2 COTTER PIN 3 32 X 1 LG 10389 G3 GREASE FITTING STRAIGHT 00464 G6 BOLT 7 16 14 X 2 3 4 LG 01068 G01 BOLT 7 16 14 X 3 1 2 LG 70667 G02 SPACER 70667 G03 SPACER SHORT 00532 G7 NUT 7 16 14 00560 G2 FLAT WASHER 7 16 00734 G1 LOCK NUT 7 16 14 70607 G01 STEERING SHAFT 70758 G03 STEERING COLUMN KIT INCLUDES ITEMS 82 84 70610 01 STEERING COLUMN 28569 G01 STEERING COLUMN BUSHING 01022 G01 SCREW 6 20 X 5 16 LG 70758 G04 STEERING COLUMN KIT HORN INCLUDES ITEMS 87 89 70610 G02 STEERING COLUMN Page K 5 Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 28569 G01 STEERING COLUMN BUSHING 01022 G01 SCREW 6 20 X 5 16 LG 01006 G01 BOLT 3 8 16 X 1 1 4 LG 00879 G1 LOCK WASHER 3 8 70997 G01 71055 G01 70580 G01 INTERMEDIATE SHAFT INCLUDES ITEMS 101 102 01055 G01 BOLT M8 X 1 25 05 00565 G8 LOCK WASHER 5 16 70751 601 RETAINING RING INTERNAL 70888 601 RETAINING RING EXTERNAL 15112 01 BEARING 70887 G01 WAVE WASHER 71146 G01 STEERING WHEEL 71147 G01 STEERING WHEEL COVER 71047 G01 LAB
23. BLACK 23 F2 SOL 70899 G01 WIRE HARNESS CONTROL 17618 G1 73049 G01 16469 G1 00114 G6 73059 G01 ELECTRICAL PLATE ASSEMBLY INCLUDES ITEMS 48 73 73057 G01 BRACKET 27739 G01 VOLTAGE REGULATOR 00415 G2 BOLT 1 4 20 X 1 1 4 LG 11027 G2 LOCK NUT 1 4 20 27746 G01 IGNITOR 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00414 G5 BOLT 1 4 20 X 5 8 LG 27153 G01 SOLENOID 00414 G5 BOLT 1 4 20 X 5 8 LG 11027 G2 LOCK NUT 1 4 20 Service Parts Manual Page H 8 ELECTRICAL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 12914 G2 PUSH ON MALE TERMINAL 00650 G7 WASHER 1 4 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 00532 G1 NUT 1 4 20 12914 G1 PUSH ON MALE TERMINAL 00565 G5 LOCK WASHER 10 00526 G4 NUT 10 32 25978 G56 18 GA WIRE BLACK 5 3 4 22585 G3 IN LINE FUSE HOLDER 00565 G8 LOCK WASHER 5 16 00544 G4 JAM NUT 5 16 24 25972 G33 6 GA WIRE BLACK 24 B SOL 22674 G1 FUSE BLOCK 01041 G01 RIVET 1 8 X 13 16 LG 18392 61 15 FUSE 32860 61 00414 65 01110 01 WASHER 1 4 STAINLESS STEEL 00654 G2 LOCK NUT 1 4 20 STAINLESS STEEL 17318 G1 HORN SWITCH 17318 G2 HORN
24. G 3 REPAIR iet tette ote merus bae tut ete ge Da ei tie diei C 14 DRIVE BEI nuhi editt tcn ie teet F 2 25 i cat en ttt do etu ecd e tse ote de eed teet n F 2 DRIVEN GE UTGORH Ii t dine eee e UL Ie d ete F 2 INDEX 2 Service Parts Manual INDEX MAJOR COMPONENTS E ENGINE 2c men egit pip een urine 1 2 le eee hehe sll etas J 2 ertet tee ette te ete a te eie e aedes J 2 EQUALIZER Rent ede est e cde E eL E ee ec e Ute edet D 4 EXHAUST GASKET bett Hp DEOR dn 1 2 FAIRWAY O n 5 2 e edo i RE e Q 3 FENDER SCUFFGUARD 5 eeu D EUR e C 8 FIELD eee es 2 BLOAT icd E 3 FLOORMAT REOR ate eet thv tent eed eet bd e Re m Rate bee m eb RNA ele e C 6 WITH HORN HOBLE 34 5 d iue n Ca et cine de t ie E decet min C 6 REL RR he itti eet cu Ue e tete f ete t et C 12 FOUR BAG ATTACHMENT ive nite Alaa reme
25. Manual BODY FOOTREST Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70361 01 FOOTREST ASSEMBLY INCLUDES ITEMS 2 5 70350 G01 FOOTREST 70362 G01 FLOOR MAT 74129 G01 REFLECTOR 74132 G01 LABEL WARNING 19853 61 END 1 74126 96901 VERTICAL FRAME SUPPORT PASSENGER SIDE 74126 G02 VERTICAL FRAME SUPPORT DRIVER SIDE 00427 G4 BOLT 3 8 16 X 1 1 2 LG 00560 G1 WASHER 3 8 00769 G2 CARRIAGE BOLT 3 8 16 X 1 1 4 LG 11098 G5 LOCK NUT 3 8 16 00426 G8 BOLT 3 8 16 X 1 LG ON OO CQ a N 74149 01 VALANCE PANEL 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG 4 n N 75268 G01 SUPPORT 00106 G6 SELF THREADING SCREW 12 24 X 3 4 LG 19859 61 3 4 20271 62 HOLE PLUG 1 2 m N m m a 75183 G01 TWO BAG ATTACHMENT KIT INCLUDES ITEMS 27 30 75188 G01 TWO BAG ATTACHMENT 22238 G2 KNOB 3 8 16 X 1 1 2 LG 17255 1 TEFLON WASHER 5 16 75187 G01 SUPPORT BRACKET m m N Service Parts Manual Page C 12 ACCESSORIES A _ Reinforcing Plate Part of holder hy A 2 1 Includes Items 2 4
26. STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL TOP GRIP 3 4 X 2 TOP GRIP FASTENER LABEL SAFETY WEATHER ENCLOSURE 3 SIDED RECOMMENDED FOR VEHICLES WITH WINDSHIELDS WEATHER ENCLOSURE 4 SIDED RECOMMENDED FOR VEHICLES WITHOUT WINDSHIELDS BAG COVER AND RAIN CURTAIN KIT Service Parts Manual WEATHER PROTECTION GOLF CAR Service Parts Manual Page R 6 SHUTTLE 2 2 SUNTOP 9 75 5 5 7 2 3 Passenger DETAIL D Side Shown REAR 1 Includes items 2 20 Front of Vehicle 2 3 Driver Side Shown DETAIL A 14 Outside Tubing On Sun Top Front of Vehicle DETAIL FRONT Page R 7 Service Parts Manual WEATHER PROTECTION SHUTTLE 2 2 26 Front Top 25 Strut e 24 REAR VIEW MIRROR 23 Includes Items 24 26 ane 7 Front of Vehicle 49 FULL WINDSHIELD 28 Includes ltems 29 35 FOLD DOWN WINDSHIELD 37 Includes Items 38 46 E Front of Vehicle Ref Wsh 1 2 Service Parts Manual Page R 8 WEATHER PROTECTION SHUTTLE 2 2 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 34 5 DE
27. THE SERVICE PARIS MANUAL This manual is divided into several sections GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of specialty products and options accessories INDEX OF MAJOR COMPONENTS Contains a listing of parts excluding hardware grouped by part number and description and indicates on which page s they can be found USE OF THE MANUAL To use this manual consult the TABLE OF CONTENTS page iii or the INDEX OF MAJOR COMPONENTS located at rear of this manual to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its location and note the complete number shown on the plate It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Service Part
28. additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70797 G01 70673 G02 00407 G6 00560 G3 70745 G01 70754 G01 14390 G6 70928 G01 70509 G01 31539 91 10435 61 10194 61 00532 06 70990 G02 70989 G02 70163 G02 00463 G4 00734 G1 00463 G6 70964 G01 70694 G01 SPINDLE AND HUB ASSEMBLY 5 LUG DRIVER SIDE INCLUDES ITEMS 20 25 30 SPINDLE ASSEMBLY DRIVER SIDE BOLT 1 2 13 X e LG WASHER 1 2 KING PIN TUBE THRUST WASHER 1 STAINLESS STEEL LOCK NUT 1 2 13 SHOCK ABSORBER SHOCK ABSORBER BOOT WIRE TIE SHOCK ABSORBER WASHER RUBBER BUSHING NUT 3 8 24 LEAF SPRING SEE PART NUMBER ON SPRING LEAF SPRING HEAVY DUTY SEE PART NUMBER ON SPRING SPRING PLATE BOLT 7 16 14 X 1 1 2 LG LOCK NUT 7 16 14 BOLT 7 16 14 X 1 3 4 LG RACK AND PINION UNIT COMPLETE INCLUDES ITEMS 57 68 RACK EXTENSION Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E JAM NUT 1 2 20 70961 G01 RACK BOOT 12416 G2 WIRE TIE 11391 G8 CLAMP 1 13 16 2 3 8 70638 G01 PINION SEAL 70695 G01 RACK BALL JOINT INCLUDES ITEMS 65 68 50641 G1 RUBBER BOOT
29. as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 34 5 DESCRIPTION 27 75524 G02 WINDSHIELD KIT SHUTTLE 2 2 INCLUDES ITEMS 29 35 EGWHC12 512 EGWHW12 EGWHG13 EGWHN12 EGWHL14 75525 G02 EGWHC10 EGWHS12 EGWHW12 EGWHG13 EGWHN12 137 010 136 008 EGWHL14 WINDSHIELD SASH 26 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL LABEL SAFETY FOLD DOWN WINDSHIELD KIT SHUTTLE 2 2 INCLUDES ITEMS 38 46 WINDSHIELD SASH 12 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL TOP GRIP 3 4 X 2 TOP GRIP FASTENER LABEL SAFETY Service Parts Manual Page R 10 WHEELS AND TIRES Includes Items 2 4 Includes Items 7 9 Includes Items 12 Includes Items 17 Includes Items 22 Includes Items 39 6 CHROME HUBCAP 8 CHROME HUBCAP SILVER GOLD SPOKE HUBCAP 28 29 30 31 Ref Whl 1 Page S 1 Service Parts Manual WHEELS AND TIRES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information
30. as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72710 G01 CARBURETOR AIR BOX GASKET 72739 G01 CHOKE THROTTLE BRACKET 23726 G6 SPACER 7 16 72178 G01 HOUSING 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 13632 61 NUT M6 X 1 72529 G01 BAFFLE 72514 G01 STUD M6 X 1X 39 MMLG o N Oo oO ot 72147 G01 RUBBER GROMMET 23726 G7 SPACER 9 16 26671 G01 BOLT AND WASHER M6 X 1 X 30 MM LG 26701 G01 WASHER 6 5 MM c a A C 72368 G01 72179 G01 72145 G01 po o a N 72146 G01 INLET COVER 00614 G5 SCREW 8 18 X 5 8 LG m m nm 72151 G01 PCV HOSE 74093 G01 LABEL WARNING Service Parts Manual Page B 2 BODY FRONT Te o E o 2 5 Service Parts Manual Page C 1 BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 71151 G01 INSTRUMENT PANEL ASSEMBLY INCLUDES ITEMS 2 5 71153 G01 DEFLECTOR PASSENGER SIDE 71154 G01 DEFLECTOR DRIVER SIDE 00614 G5 SCREW 8 18 X 5 8 LG 71158 601 INS
31. consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E ON Oo OC N m N N NY mw 2 2 N Oo A N O Aa 71912 G0 71334 G0 71318 G01 16816 G1 10570 G10 10570 G12 18436 G1 75126 G01 75126 G02 16816 G2 71320 G01 71364 G02 01107 01 71609 01 10570 11 71578 01 00571 G2 71102 601 REAR BODY WITHOUT TAILLIGHTS INCLUDES ITEMS 3 4 REAR BODY WITH TAILLIGHTS INCLUDES ITEMS 3 4 BAGWELL LINER FASTENER 1 4 X 9 16 LG RIVET 5 32 X 9 16 LG STAINLESS STEEL RIVET 1 4 X 9 16 LG ALUMINUM RIVET 1 4 X 3 4 LG FENDER SCUFFGUARD DRIVER SIDE FENDER SCUFFGUARD PASSENGER SIDE RATCHET FASTENER 1 4 X 3 4 LG ACCESS PANEL J CLIP SCREW 8 X 5 8 LG STAINLESS STEEL SEAT HINGE PLATE RIVET 3 16 X 3 4 LG STAINLESS STEEL REAR BUMPER WASHER 5 16 BOLT 1 4 20 X 3 4 LG Service Parts Manual BODY Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 9 71514 96901 14601 G17 71456 G01 71398 G01 71455 G01 71102 G01 71554 G01 71457
32. is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 26651 G02 IGNITION PICKUP ASSEMBLY INCLUDES ITEM 2 26707 G01 BOLT AND WASHER ASSEMBLY M5 X 0 8 X 10 MMLG 26652 G01 IGNITION COIL ASSEMBLY INCLUDES ITEMS 6 10 IGNITION COIL SPACER N oO A ot 13632 61 25887 G01 6 GA WIRE BLACK 6 F1 A2 25682 G1 TERMINAL COVER c co 24775 G BATTERY 12V 00962 G1 BOLT 5 16 18 X 1 1 4 LG 00993 G01 LOCK WASHER 5 16 SILICON BRONZE 00994 G01 NUT 5 16 18 SILICON BRONZE N m m N N 72101 G01 BATTERY HOLD DOWN 00438 G6 BOLT 5 16 18 X 3 4 LG 00565 G8 LOCK WASHER 5 16 01110 03 WASHER 5 16 STAINLESS STEEL m N N N N 27044 G03 GROUND CABLE 25976 G19 14 GA WIRE BLACK 6 CD 7 Service Parts Manual ELECTRICAL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00438 G6 BOLT 5 16 18 X 3 4 LG 11027 G1 LOCK NUT 5 16 18 26676 G01 FLANGED BOLT M6 X 1 X 23 MM LG 25972 G85 6 GA WIRE
33. 0 00559 G3 WASHER 6 00565 G3 LOCK WASHER 6 00525 G5 NUT 6 32 13514 G1 SCREW AND LOCK WASHER 6 32 X 1 4 LG BRASS 14628 G1 PUSH ON MALE TERMINAL 24605 G1 WIRE HARNESS BRAKE LIGHT 17618 G1 WIRE TIE 70998 G01 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 84 92 94 95 70998 G02 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 84 91 93 95 70794 G01 BRAKE SHOE KIT INCLUDES ITEM 85 27944 G01 BRAKE SPRING KIT INCLUDES ITEMS 87 91 SPRING Service Parts Manual 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E CUP AND SPRING ADJUSTER SPRING 72582 G01 BRAKE ADJUSTER KIT DRIVER SIDE INCLUDES ITEMS 94 95 72582 G02 BRAKE ADJUSTER KIT PASSENGER SIDE INCLUDES ITEMS 94 95 ADJUSTER ii TEFLON WASHER 17083 G2 BOLT 5 16 24 X 1 LG 15126 G1 LOCK NUT 5 16 24 21809 G1 INNER BRAKE DRUM WASHER 1 5 16 O D X 1 I D X 1 32 21807 G1 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 101 102 BRAKE DRUM 19862 G1 LUG BOLT 1 2 20 X 13 16 LG 21830 G1 OUTER BRAKE DRUM WASHER 00518 G8 CASTELLATED NUT 3 4 16 10387 G1 COTTER PIN 1 8 X 1 1 2 LG 74175 G01 SPINDLE CAP 7203
34. 11 Service Parts Manual SEATING CONVERTIBLE CARRIER Service Parts Manual Page O 12 STARTER 1 Includes Items 2 27 Includes Items 3 5 16 Includes Items 17 19 2 0 2 Qd iy S 2 z 2 o 2 lt 2 lt o Service Parts Manual Page P 1 STARTER GENERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 27065 G01 STARTER GENERATOR INCLUDES ITEMS 2 27 26870 G01 26871 01 26872 01 26873 01 INCLUDES ITEMS 3 5 REAR BALL BEARING FRONT BALL BEARING BEARING HOLDER 26875 G01 FIELD COIL 26876 G01 INSULATING BRUSH ASSEMBLY 26877 G01 POLE CORE SETSCREW 26878 G01 FRONT COVER 27879 G01 REAR COVER 26880 G01 TERMINAL ASSEMBLY ON a BB N 26881 G01 26658 G01 26882 G01 26883 G01 N N N gt N O O N 26884 G01 GSB107 35011 PULLEY 26886 G01 BRUSH AND PULLEY HARDWARE KIT 26887 G01 BRUSH 1 COVER 26888 G01 BRUSH 2 COVER 26889 G01 HOUSING HARDWARE KIT N N N N N N O A C Service Parts Manu
35. 28790 G01 GB A Textron Company SERVICE PARTS MANUAL GASOLINE POWERED FLEET GOLF CARS amp PERSONAL VEHICLES STARTING MODEL YEAR 2003 SERVICE 5 MANUAL GASOLINE POWERED FLEET GOLF CARS amp PERSONAL VEHICLES FLEET GOLF CAR FREEDOM FREEDOM SE FREEDOM LE FREEDOM HP FREEDOM SE FREEDOM HP LE 2 2 TEXTRON Golf Turf amp Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice TEXTRON Golf Turf amp Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual CUSTOMER SERVICE DEPARTMENT IN USA PHONE 1 800 241 5855 1 800 448 8124 OUTSIDE USA PHONE 010 1 706 798 4311 FAX 010 1 706 771 4609 TEXTRON GOLF TURF amp SPECIALTY PRODUCTS P O BOX 388 AUGUSTA GEORGIA USA 30903 0388 Service Parts Manual Pagei GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacture date code The use of non Original Equipment Manufacturer parts may void the warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in ord
36. 3 17255 61 10387 63 10385 04 00532 64 72072 G01 17677 G2 73046 G01 17979 G1 17677 G1 72716 G01 00487 G3 00550 G4 25853 G03 01051 G01 00684 G6 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 4 7 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 5 6 OVAL RIVET 3 16 X 7 16 LG ACCELERATOR PEDAL PAD ACCELERATOR PEDAL NYLON BUSHING PEDAL PIVOT PIN PUSH NUT 9 32 CLEVIS PIN 5 16 X 13 16 LG TEFLON WASHER 5 16 COTTER PIN 3 32 X 3 4 LG CLEVIS YOKE ADJUSTABLE NUT 5 16 24 ACCELERATOR ROD SPRING RETAINER 3 8 COMPRESSION SPRING ACCELERATOR ROD BUSHING SPRING RETAINER 1 2 MICRO SWITCH CAM SETSCREW 1 4 20 X 3 8 LG LOCK NUT 5 16 24 PEDAL BOX AND COVER SCREW 8 16 X 1 2 LG SCREW 8 32 X 3 4 LG STAINLESS STEEL Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 Page A 5 25861 G01 01050 G01 72201 G04 17313 G1 17618 G1 72713 G01 72706 G01 72707 G01 25727 G02 00734 G5 70116 601 00715 G2 70135 G01 72701 01 26830 01 72703 G01 26830 G01 72708 G01 26830 G01 11845 G3 26830 G01 MICRO SWITCH SCREW 4 20 X 5 8 LG WIRE HARNESS PEDAL BOX F
37. 3 i SAND BOTTLE DIVOT REPAIR KIT ZB BASKET DIVOT REPAIR KIT Ref Bod 2 5 Page C 13 Service Parts Manual ACCESSORIES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 28661 G01 SAND BOTTLE DIVOT REPAIR KIT INCLUDES ITEMS 2 4 71102 G01 BOLT 1 4 20 X 3 4 LG 28660 G01 SAND BOTTLE HOLDER 28659 G01 SAND BOTTLE 23300 G01 BASKET DIVOT REPAIR KIT INCLUDES SCOOP ON OO oO 75007 G02 SIDE BASKET KIT INCLUDES ITEMS 11 13 75460 G01 SIDE BASKET 71102 G01 BOLT 1 4 20 X 3 4 LG 00793 G2 FLAT WASHER 1 4 STAINLESS STEEL _ 2 c A N 75003 G02 CENTER BASKET KIT INCLUDES ITEMS 17 20 75461 G01 CENTER BASKET 71102 G01 BOLT 1 4 20 X 3 4 LG 00793 G2 FLAT WASHER 1 4 STAINLESS STEEL 01105 G01 SCREW 10 X 5 8 LG STAINLESS STEEL Oo Service Parts Manual Page C 14 BODY ACCESSORIES CONTINUED MESSAGE HOLDER COOLER JUG AND BRACKET BOX COOLER AND BRACKET Ref Bod 2 6 Page C 15 Service Parts Manual ACCESSORIES CONTINUED Where applicable THE USE OF NON UL PARTS WILL VO
38. 4 LG 00560 G1 WASHER 3 8 PUSH 3 8 13728 61 RUBBER 00150 96 SCREW 10 24 X 3 4 LG 00559 G5 WASHER 10 00565 G5 LOCK WASHER 10 00526 G3 NUT 10 24 LABEL WARNING ON Oo D N n n C N O N O Ci F N 75109 G02 ASH TRAY KIT INCLUDES ITEMS 24 27 27731 G01 ASH TRAY 27736 G01 GASKET 75108 G01 BRACKET 00100 G4 SCREW 10 16 X 1 2 LG m m m N O A Service Parts Manual Page C 18 BRAKES Accelerator Pedal 18 Includes Items 19 20 22 Includes Items 23 26 Ref Brk 2 1 Page D 1 Service Parts Manual 5 53 Includes Items 54 79 56 Includes Items 57 59 a LE T du Xx lt W m YE gt Ref Brk 2 2 Page D 2 Service Parts Manual BRAKES Y Front of Vehicle Includes Items 84 92 94 95 Includes Items 84 91 93 95 Includes Items 85 Includes Items 87 91 Includes Items 94 95 Includes Items 94 95 100 Includes Items 101 102 Ref Brk 2 3 Page D 3 Service Parts Manual 5 Where applicable THE USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional informatio
39. 6 G01 BRAKE CABLE BRACKET PASSENGER SIDE 72036 G02 BRAKE CABLE BRACKET DRIVER SIDE Page D 7 Service Parts Manual 5 Service Parts Manual Page D 8 CARBURETOR AND CHOKE E we 3 4 23 24 1 Includes Items 3 5 7 9 20 2 Includes Items 4 6 8 20 Page E 1 Service Parts Manual CARBURETOR AND CHOKE AIR CLEANER Section Service Parts Manual Page E 2 CARBURETOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 3 72558 G02 72558 G04 26646 G07 26646 G01 26649 G05 26649 G09 26841 G01 72306 G01 72578 G01 26648 G01 26840 G01 26843 G01 26844 G01 26839 G01 26838 G01 26650 G01 26646 G08 26646 G02 26726 G01 26637 G01 CARBURETOR ASSEMBLY FOR FUJI ENGINE P N EH29CPG5011 INCLUDES ITEMS 3 5 7 y 20 CARBURETOR ASSEMBLY FOR FUJI ENGINE P N 29 5012 INCLUDES ITEMS 4 6 8 20 MAIN JET 90 MAIN JET 88 CARBURETOR BODY PILOT SCREW FLOAT CHAMBER BOWL SCREW BOWL GASKET DRAIN SCREW VENT TUBE MAIN JET 86 FOR ELEVATIONS OF 3000 FT 6000 FT MAIN JET 84 FOR ELEVATIONS OF 6000 FT 10000 FT
40. ASKET 2 3 nhu geniis ne D Ies neben 1 2 VOLTAGE REGUEATOR 2 n uie ER A el iii etu at et ate d tet aee e H 8 WEATHER ENGLOSURE 3 2 1 a e ne se e t PE oet R 5 WEATHER ENGEOSURE A4 SIDE D 2 OD T e P Ege adve R 5 WINDSHIELD ebat ied doeet et die rid R 5 R 10 WIRE HARNESS ACCESSORY yes ie ette ete end i eeu en enu euni E H 10 ett eem eere i rt eO edere eats D 6 WIRE HARNESS CONTROL ar ulia tei dieti thus H 8 WIRE HARNESS HOUR METER ete ede ee Pkt e die eel f e ten re p tune H 12 WIRE HARNESS KEY SWITCH iet tee dn cour nee ep ete ae oe deni ling H 11 WIRE HARNESS Oll GAUGE itte rt e eet t eoe E ca e Ug ip et pice itio H 11 WIRE HARNESS OIL LIGHT FUEL EIGHT s artnet tette ce et tene eet eg anh e cene H 11 WIRE HARNESS PEDAL BOX reete tette ho dett one eee rete te em ec iid cen ds eed A 5 BY PART NUMBER 10606 G8 MICRO SWITCH tentera pete tegi ri e auton d ete he eet egi ende ice tni note use D 6 14735 GT AT desc 16 14913 G 8 dt bett de eh de ade od 5 3 15 AMP FUSE ee e IRL deitatis H 9 6042 G 6 GHROME BUBGAP 5 3 a eb i o io ei ve ten i et oer ORE 5 3 17318 G1 H
41. COVER GROMMET BOLT M6 X 1 X 12 MM LG IGNITION COIL BRACKET SPARK PLUG WIRE SET 2 WITH BOOTS SPARK PLUG BPRAES RESISTOR VALVE COVER VALVE COVER GASKET FLANGED BOLT M6 X 1 X 23 MMLG OIL FILLER CAP OIL FILLER O RING OIL FILTER OIL FILTER O RING BOLT AND WASHER M6 X 1 X 12 MM LG CARBURETOR SEE CARBURETOR SECTION STUD M6 X 1 X 105MM LG MUFFLER EXHAUST GASKET BOLT AND WASHER 8 X 1 25 X 18 MM LG BOLT 5 16 18 X 1 LG Service Parts Manual Page 2 ENGINE AND MUFFLER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00565 G8 LOCK WASHER 5 16 00642 G8 WASHER 5 16 72555 G01 BREATHER COVER GASKET THICK 72657 G01 INNER BREATHER PLATE LONG SLOT 72554 G01 BREATHER COVER GASKET THIN 72658 G01 BREATHER BOX 72676 G01 OUTER BREATHER PLATE SHORT SLOT 72659 G01 BREATHER COVER 72680 G01 FLANGED BOLT M6 X 1 X 70 MMLG 72656 G01 ALUMINUM GASKET 72655 G01 BANJO UNION 72654 G01 BANJO BOLT 72653 G01 RUBBER RETURN HOSE INCLUDES ITEMS 47 49 72677 G01 RUBBER HOSE 6 MM ID X 12 MM OD X 145 MMLG 72678 G01 MESH PROTECTIVE COVER 72679 G01 HOSE CLAMP Page I 3 Service Parts Manual ENGINE AND MUFFLER Servi
42. E USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 00922 G3 00439 G1 01109 01 72035 G01 00922 G3 00734 1 Page 2 3 WASHER 7 16 BOLT 5 16 18 X 1 1 8 LG LOCK NUT 5 16 18 STAINLESS STEEL U BOLT 7 16 14 X 3 7 16 X 3 9 16 LG WASHER 7 16 LOCK NUT 7 16 14 Service Parts Manual MOUNTING Service Parts Manual Page J 4 FRONT SUSPENSION STEERING Front of Vehicle NOTE Tie Rod Not Shown for Clarity 3 Includes Items 4 10 7 Includes Item 8 14 Includes Items 5 10 15 18 Includes Items 19 25 22 Includes Item 23 29 Includes Items 20 25 30 Page K 1 Service Parts Manual FRONT SUSPENSION STEERING Front of Vehicle 81 86 84 89 lt x 82 87 56 Includes Items 57 68 64 Includes Items 65 68 81 Includes Items 82 84 86 Includes Items 87 89 100 Includes Items 101 102 119 Includes Items 120 124 Ref Fss 1 2 Service Parts Manual Page K 2 FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the
43. E eher a attese ae e de leitete e re e fette td C 14 SEAT ah b uet tecnicos O 2 O 5 9 SEAT BACK MOUNT 2 erm tut rte O 10 SEAT BAGK SUBPBORT e coe LER UH ce Ee Le deed ut nu dec HE A O 5 9 SEAT HINGE nissan ane de tede date maga edi eate ertet N ne INR us O 2 5 teet e bete ntes ee ed eben O 2 O 6 SHIFTER CABU Espinar ire G 2 SHIFTER SHAFT SEALs de m t e ee EA NR M 2 SHOGK ABSORBER K 4 N 2 SHOCK ABSORBER BOOT Lade rere E Du decet K 4 SIDE BASKET Red cb a dise Een C 14 SILL PLATE ette emp eite eo pela atem ires C 9 SOLENOID inp RR REDIERE RU ED au H 8 SPARK PLUG Ape Delect FER SUR 1 2 SPARK PLUG WIRE SE Dh ete t ato a ob vete a te fom d etra 1 2 SPINDL K 3 STARTERXGENERATORADJUUSTER het e aie ee P 3 STARTER GENERATOR dene ta de ad etes ie ie me
44. EL E Z GO 74405 G01 LABEL CUSHMAN 71948 G01 STEERING WHEEL 71950 G01 CLIPBOARD 71949 G01 HUB COVER 14390 G2 LOCK NUT 5 8 18 Service Parts Manual Page K 6 FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 70876 G02 70897 G02 70902 G01 01069 G01 70902 G02 01069 G02 00734 G1 Page K 7 TIE ROD ASSEMBLY INCLUDES ITEMS 120 124 THREADED ROD 24 LG TIE ROD END LEFT HAND THREADS JAM NUT M12 X 1 25 05 LEFT HAND THREADS TIE ROD END RIGHT HAND THREADS JAM NUT M12 X 1 25 05 RIGHT HAND THREADS LOCK NUT 7 16 14 Service Parts Manual FRONT SUSPENSION STEERING Service Parts Manual Page K 8 FUEL SYSTEM MECHANICAL GAUGE Front of Vehicle To Crankcase Pulse Fitting Ref Fsy 2 Page L 1 Service Parts Manual FUEL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72092 G01 FUE
45. G01 71501 G01 71502 G01 15058 G6 71507 G01 71507 G02 16705 G1 23726 G4 00654 G2 75960 G01 75962 G01 BUMPER PLUG RIVET 3 16 X 9 16 LG ALUMINUM REAR BUMPER SHUTTLE 2 2 BOLT 1 4 20 X 1 1 4 LG BUMPER PLUG BOLT 1 4 20 X 3 4 LG J NUT RETAINER BUMPER STAY ROCKER PANEL PASSENGER SIDE ROCKER PANEL DRIVER SIDE RIVET 3 16 X 15 16 LG ALUMINUM SILL PLATE PASSENGER SIDE SILL PLATE DRIVER SIDE SCREW 1 4 20 X 1 LG STAINLESS STEEL SPACER 5 16 LOCK NUT 1 4 20 STAINLESS STEEL LABEL FREEDOM LABEL FREEDOM SE Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75964 G01 LABEL FREEDOM LE 35434 G01 LABEL SHUTTLE 35430 G19 LABEL TXT 2 2 LABEL SERIAL NUMBER 74024 G01 SEAT WRAP MOUNTED NOISE SUPPRESSOR Service Parts Manual Page C 10 BODY FOOTREST Items 1 22 Are For Use On Shuttle 2 2 and Convertible Carrier Models Only Vertical Frame Support 10 VIEWED FROM FRONT OF VEHICLE 21 Convertible Carrier 26 Includes Items 27 30 Ref Bod 2 4 Page C 11 Service Parts
46. ID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 75509 G01 MESSAGE HOLDER ONE PIECE 75496 G01 MESSAGE HOLDER 75495 G01 COOLER JUG AND BRACKET KIT 75344 G01 BOX COOLER AND BRACKET KIT ON Oo CQ 25885 G01 RAKE HOLDER 00989 G6 SQUARE HEAD BOLT 1 4 20 X 3 4 LG 11027 G2 LOCK NUT 1 4 20 14735 G1 D Service Parts Manual Page C 16 BODY ACCESSORIES CONTINUED FOUR BAG ATTACHMENT KIT 1 Includes Items 2 18 ASHTR Ref Bod 2 7 Page C 17 Service Parts Manual ACCESSORIES CONTINUED Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 75355 G01 FOUR BAG ATTACHMENT KIT INCLUDES ITEMS 2 18 P TOP ASSEMBLY ASSEMBLY 17651 G2 CLEVIS PIN 5 16 X 1 1 8 LG 28129 G01 PUSH NUT 5 16 17651 G2 CLEVIS PIN 5 16 X 1 1 8 LG 17651 G3 CLEVIS PIN 5 16 X 1 2 LG 00559 G8 WASHER 5 16 28129 01 PUSH 5 16 CLEVIS PIN 3 8 X 1 1
47. INDEX OF MAJOR COMPONENTS 75074 G02 REAR STRUT PASSENGER 1 R 9 75109 G02 ASH TRAY x t e eaten bowel eterne eor eR IE C 18 7 5114 G02 HOUR METER KIT e eren e aset rie ep ete i tee H 12 75117 G01 WIRE HARNESS HOUR METER neue beoe o eie esta ees eec t et d H 12 75123 G01 SUN TOP SHUTTLE 2 2 eot ER rn re ret IR R 9 25125 G01 FERONT STRUT sists rst petente eto c uos R 9 5183 G01 TWO BAG ATTACHMENT iita ec ec tede e i ating hri t o ilte C 12 75344 G01 BOX COOLER AND BRACKET C 16 75355 G01 FOUR BAG ATTACHMENT KIT cond cy eerste te tec es tt reve nere cede e ns C 18 75495 G01 COOLER JUG AND BRACKET C 16 INDEX 8 Service Parts Manual EZGO A Textron Company E Z GO Division of Textron Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 5855 FAX 1 800 448 8124 Outside USA Phone 010 1 706 798 4311 FAX 010 1 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
48. L TANK FOR VEHICLES WITHOUT GAUGE 72282 G01 FUEL TANK CAP 72229 G01 FUEL LEVEL SENDER ADAPTER 72230 G01 SCREW 6 32 X 1 2 LG 20048 G2 FUEL LEVEL SENDER ELEC FUEL GAUGE INCLUDES ITEMS 6 7 3 GASKET 72232 G01 SCREW 10 32 x 3 4 LG ON OO 72092 G02 FUEL TANK FOR ELECTRIC FUEL GAUGE 00438 G8 BOLT 5 16 18 X 1 LG 00559 G8 WASHER 5 16 70483 G01 SPACER 01109 01 LOCK NUT 5 16 18 STAINLESS STEEL 72281 G01 FUEL GAUGE MECHANICAL 72280 G01 GROMMET 72092 G04 FUEL TANK FOR MECHANICAL GAUGE c O OC WO N 72084 G01 17470 G1 18292 1 72021 G01 FUEL PUMP 00114 G6 SCREW 1 4 14 X 3 4 LG m m m m N 17470 1 FUEL SYSTEM TUBING 1 4 ID X 1 2 OD X 16 LG 11391 G4 HOSE CLAMP 1 4 27183 G01 TUBING 1 4 ID X 1 2 OD X 16 LG BULK m m m C 17618 G1 WIRE TIE 22280 G1 VINYL TRIM 6 1 4 LG BULK 26459 G01 LABEL UNLEADED GASOLINE ONLY Service Parts Manual Page L 2 REAR AXLE 1 Includes Items 3 23 2 Includes Items 3 23 Ref Rax 2 Page M 1 Service Parts Manual REAR AXLE Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for ad
49. LEX LOOM BULK WIRE TIE ACCELERATOR CABLE ACCELERATOR CABLE BUSHING COMPRESSION SPRING CUP WASHER 3 16 LOCK NUT 10 32 ACCELERATOR PEDAL BRACKET BOLT 5 16 18 X 13 16 LG PEDAL PIVOT COVER ACCELERATOR CABLE MOUNTING BRACKET LOCK NUT M8 X 1 25 MM THROTTLE CABLE MOUNTING BRACKET LOCK NUT M8 X 1 25 MM GOVERNOR ARM LOCK NUT M8 X 1 25 MM INSULATED CABLE CLAMP 11 16 LOCK NUT M8 X 1 25 MM Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72055 G01 17618 G1 74457 G01 72705 G01 24880 G01 00915 G1 14601 G11 72714 G01 17618 G1 ACCELERATOR CABLE BRACKET WIRE TIE GOVERNOR COVER LABEL ASSEMBLY INCLUDES ITEMS 65 66 GOVERNOR COVER LABEL WARNING GOVERNOR BONDED WASHER 1 4 RIVET 3 16 X 9 16 LG ALUMINUM THROTTLE CABLE WIRE TIE Service Parts Manual Page A 6 c e Carburetor Service Parts Manual Page B 1 AIR CLEANER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available
50. MIRROR REQUIRES SUN TOP 19528 G2 Weather Protection Golf Car SAND 28661 G01 Body Accessories SAND RAKE 2050 14735 01 Accessories Continued SAND RAKE HOLDER 75006 G01 Body Accessories Continued SHUTTLE 2 2 74150 G Seating Shuttle 2 2 SIDE BASKET e thes Ae 75007 G Body Accessories SUN KIT GOLF CAR 75040 G Weather Protection Golf Car SUN KIT SHUTTLE 2 2 75123 G01 Weather Protection Shuttle 2 2 TOW CASUAL 75033 G01 Tow Bar Casual TOW KIT PERMANENT 75310 G01 Tow Bar Permanent TURN SIGNAL 75107 G02 Electrical System Appendix B 2 Service Parts Manual OPTIONS ACCESSORIES ITEM KIT NO SECTION WEATHER ENCLOSURE 3 SIDED 75078 G01 Weather Protection Golf Car WEATHER ENCLOSURE 3 SIDED 75492 G01 Weather Protection Shuttle 2 2 WEATHER ENCLOSURE 4 SIDED 75079 G01 Weather Protection Golf Car WINDSHIELD KIT GOLF CAR 75524 G01 Weather Protection Golf Car WINDSHIELD SHUTTLE 2 2
51. ML SPRAY 75500 01 CARBURETOR amp CHOKE CLEANER 15 OUNCE 440 ML SPRAY ner 75501 001 WHITE LITHIUM GREASE 14 OUNCE 410 ML 75502 G01 PENETRANT LUBRICANT 15 OUNCE 440 ML SPRAY e 75503 G01 MULTI PURPOSE CLEANER 8 DEGREASER 14 OUNCE 410 ML SPRAY mn 75504 G01 MULTI PURPOSE HAND CLEANER 32 OUNCE 950 ML LIQUID ser 75505 G01 BATTERY CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER une 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER 75507 01 MULTI PURPOSE VALUE PACK 75508 G01 BATTERY PROTECTOR 4 OUNCE 120 ML SPRAY PENETRANT LUBRICANT 4 OUNCE 120 ML SPRAY WHITE LITHIUM GREASE 4 OUNCE 120 ML SPRAY CARBURETOR amp CHOKE CLEANER 4 OUNCE 120 ML SPRAY Service Parts Manual Appendix A 3 SPECIALTY PRODUCTS Appendix A 4 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES Service Parts Manual Appendix B 1 OPTIONS ACCESSORIES ITEM KIT NO SECTION 2 BAG 75183 G01 Body Footrest 4 BAG 75335 G01 Body Accessories Continued ALLOY WHEEL AND TIRE ASSEMBLY 28780 G01 Wheels And Tires ALLOY WHEEL 28781 G01 Wheels And Tires ALLOY WHEEL LUG NUT 28782 G01
52. NLESS STEEL 00753 G5 SCREW 1 4 20 X 2 LG STAINLESS STEEL 00753 G6 SCREW 1 4 20 X 2 1 4 LG STAINLESS STEEL 01110 01 WASHER 1 4 STAINLESS STEEL 75051 G01 SPACER 00654 G2 LOCK NUT 1 4 20 STAINLESS STEEL 19853 61 END 1 Nm N O O A N 19528 G2 REAR VIEW MIRROR KIT INCLUDES ITEMS 22 24 19496 G1 REAR VIEW MIRROR 19502 G2 SUPPORT BRACKET 19527 G1 SCREW 8 32 X 5 8 LG STAINLESS STEEL m m N m a amp Service Parts Manual Page R 4 WEATHER PROTECTION GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 B 75524 G01 EGWHC12 EGWHS12 EGWHW12 EGWHG13 EGWHN12 EGWHL14 75525 G01 EGWHC10 EGWHS12 EGWHW12 EGWHG13 EGWHN12 137 010 136 008 EGWHL14 75078 G01 75079 G01 75191 G01 WINDSHIELD KIT GOLF CAR WINDSHIELD SASH 26 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS STEEL RUBBER GROMMET LOCK NUT 1 4 20 STAINLESS STEEL LABEL SAFETY FOLD DOWN WINDSHIELD KIT GOLF CAR INCLUDES ITEMS 36 44 WINDSHIELD SASH 12 LG SCREW 1 4 20 X 1 3 4 LG STAINLESS STEEL WASHER 1 4 STAINLESS
53. ORN SWIT GH iir tite conr E eer eet ae CLTC oben ded desee er ei H 9 18392 C1 T5 AMP FUSE trece ted espere eco e did age Ales bns ae tet ee wed c H 9 19241 G GOLD SPOKE HU BOGAP m eb tet Ce nn iet ae e pb te tee Le 5 3 19241 G SIEMER SPOKE HU BGAP e oues isti 5 3 21953 G1 FUEL GAUGE 22 25 5m RM eet ger 11 21759 41 TAIELIGHT BULB tte ota ette eR tus H 10 21807 01 e ein dea ctim teda ett D 7 22674 G1 FU SE BEOGK 2 venen UR e ED ERU EC H 9 23300 G01 BASKET DIVOT REPAIR KIT eret edet gelled verti kh Re lai Eee ir c t Dev de C 14 23474 G1 INDICATOR LIGHT zt et ene tede talo Lat tete eee tette ee a H 11 24605 G1 WIRE HABNESS BRAKE EIGHT iacet te titt tite tcr bn rt eee t t eet e attendee D 6 25523 G3 SPARK PLUG ne En C e tecta oe e a c ee it e e he e e lie eee ii 1 2 25693 G04 CHOKE CABLE WITH teer feeit eec ea 4 25861 201 MIGRO SWITCGH RR Pt Uc HR e RE ob a ee ea I Re ee A 5 26301 G02 DRIVEN GEUTOH oi tert t be Depende cesta te e F 2 26301 G03 DRIVEN CLUTCH ASSEMBLY HIGH serena F 2 26414 G01 STARTER GENERATOR BELT
54. RTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 33623 G02 75114 G02 21573 G1 74019 G01 00379 G4 11098 G7 75117 G01 DRIVE RIVET 3 16 X 3 8 LG HOUR METER KIT INCLUDES ITEMS 156 160 HOUR METER HOUR METER BRACKET SCREW 10 24 X 1 2 LG LOCK NUT 10 24 WIRE HARNESS HOUR METER Service Parts Manual Page H 12 ENGINE AND MUFFLER Service Parts Manua Page 1 MUFFLER Where applicable THE USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION ON C N N N N NY mw NY 2 2 N O OO A N N 28590 G02 26626 G01 26630 G01 26631 G01 26678 G01 26657 G01 26733 G01 25523 G3 26600 G01 26719 G01 26676 G01 26601 G01 26720 G01 26591 G01 26710 G01 26680 G01 XXXXX XX 26667 G01 72019 G01 25531 G1 25532 G1 00438 G8 ENGINE 295cc TIMING BELT TIMING BELT COVER TIMING BELT
55. S WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E ON Oo CQ C N N m N N NY mw NY NO 2 2 N O A CQ N O Aa N Page O 5 71611 G 71602 G 71012 G01 17074 1 71701 01 71702 G01 71204 G01 71610 01 00720 G08 71751 G 71753 G 71752 01 01107 001 70364 G01 74111 G01 01006 G02 00560 G1 70113 G01 11027 G1 00661 G8 00664 G7 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 2 4 VINYL SEAT BOTTOM COVER VINYL TRIM SEAT BOTTOM RUBBER PAD HIP RESTRAINT PASSENGER SIDE HIP RESTRAINT DRIVER SIDE BOLT 1 4 20 X 7 8 LG SEAT HINGE SCREW 12 14 X 1 LG STAINLESS STEEL SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 VINYL SEAT BACK COVER PLASTIC SEAT BACK COVER SCREW 8 X 5 8 LG STAINLESS STEEL SPACER SEAT BACK SUPPORT BOLT 3 8 16 X 1 1 2 LG WASHER 3 8 ADJUSTABLE BUMPER LOCK NUT 5 16 18 BOLT 1 4 20 X 1 LG STAINLESS STEEL LOCK WASHER 1 4 STAINLESS STEEL Service Parts Manual SEATING SHUTTLE 2 2 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a compone
56. SCRIPTION For service or replacement parts contact Eagle Parts Inc 1411 Marvin Griffin Rd Augusta GA 30906 Telephone 706 790 6687 or FAX 706 790 6066 75123 G01 SUN TOP SHUTTLE 2 2 INCLUDES ITEMS 2 20 75074 G01 REAR STRUT DRIVER SIDE 75074 G02 REAR STRUT PASSENGER SIDE 00665 G5 BOLT 3 8 16 X 1 3 4 LG STAINLESS STEEL 00679 G1 WASHER 3 8 STAINLESS STEEL 00771 G5 WASHER 3 8 00891 G5 LOCK NUT 3 8 16 19853 61 END 1 75125 G01 FRONT STRUT 01035 G01 BOLT 5 16 18 X 2 1 4 iiit aa ides 00905 G8 LOCK WASHER 5 16 75048 G01 SPACER 1 2 00879 G1 LOCK WASHER 3 8 27604 G01 SUN TOP 00674 G8 BOLT 3 8 16 X 5 LG STAINLESS STEEL 18716 1 SPACER 00653 1 WASHER 3 8 STAINLESS STEEL 00665 G3 BOLT 3 8 16 X 2 1 2 LG STAINLESS STEEL 00665 G6 BOLT 3 8 16 X 2 LG STAINLESS STEEL 24647 G1 SPACER 1 4 N A C PO N N N A U N O O N Ci A N 19528 G2 REAR VIEW MIRROR KIT INCLUDES ITEMS 24 26 19496 G1 REAR VIEW MIRROR 19502 G2 SUPPORT BRACKET 19527 G1 SCREW 8 32 X 5 8 LG STAINLESS STEEL m m 9 Service Parts Manual WEATHER PROTECTION SHUTTLE 2 2 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available
57. SWITCH CAP AND NUT 27068 G01 HORN SWITCH BOOT 19233 G1 HORN SWITCH LABEL 71055 G01 RIVET 3 16 X 1 LG ALUMINUM Page H 9 Service Parts Manual ELECTRICAL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 91 74236 G01 74236 G02 01038 G01 00414 G6 11027 G2 74001 G01 00114 G6 74004 G01 74005 01 74006 01 74371 01 74371 002 71364 002 71425 01 22288 G2 14601 G11 21759 G1 75107 G02 17867 G1 21640 G1 32307 G3 17618 G1 20965 G3 72228 G01 HEADLIGHT MOUNT BRACKET PASSENGER SIDE HEADLIGHT MOUNT BRACKET DRIVER SIDE BOLT 1 4 20 X 11 16 LG BOLT 1 4 20 X 3 4 LG LOCK NUT 1 4 20 HEADLIGHT AND TURN SIGNAL LIGHT SCREW 1 4 14 X 3 4 LG HEADLIGHT BULB MARKER LIGHT BULB TURN SIGNAL BULB BEZEL DRIVER SIDE BEZEL PASSENGER SIDE J CLIP COUNTERSUNK SCREW 8 BRAKE TAILLIGHT LAMP RIVET 3 16 X 9 16 LG ALUMINUM TAILLIGHT BULB TURN SIGNAL KIT INCLUDES ITEMS 114 118 TURN SIGNAL WITH MOUNTING HARDWARE INCLUDES ITEM 115 TURN SIGNAL FLASHER FLEX LOOM 3 8 X 8 LG WIRE TIE STEERING COLUMN COVER WIRE HARNESS ACCESSORY Service Parts Manual Page H 10 ELECTRICAL SYSTEM Where
58. TRUMENT PANEL INSERT 4 HOLDER 71115 01 VINYL 71055 01 RIVET 3 16 X 1 LG ALUMINUM ON Oo OC D 71413 G01 SPLASH PANEL 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG e 4 n a A 27826 G01 LABEL SAFETY 35345 G01 LABEL SAFETY EC 74443 G01 LABEL ANTI ROLLBACK D N po gt N O O N 01038 G01 BOLT 1 4 20 X 11 16 LG 16469 G1 WASHER 1 4 01057 G01 RIVET 1 4 X 1 LG 27166 G02 FRONT SHIELD 70725 G01 FRONT SHIELD BRACE m N N N N ON OOA 71051 G 71055 G01 CD Service Parts Manual BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 10570 G11 RIVET 3 16 X 3 4 LG STAINLESS STEEL 71056 G01 BOLT 5 16 18 X 5 8 LG 00570 G2 WASHER 5 16 00438 G6 BOLT 5 16 18 X 3 4 LG WITH TOP 01110 03 WASHER 5 16 STAINLESS STEEL WITH 71037 G02 E Z GO NAMEPLATE GOLD 71597 G01 NUT SELF THREADING 5MM STUD x 10MM HEX SERIAL NUMBER PLATE EARLY PRODUCTION PLATE EARLY PRODUCTION 01041 01 RIVET 1 8 X 13 16 LG 74239 G01 INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT Page C 3 Service Parts Manu
59. UBCAP 16042 G02 6 CHROME HUBCAP SET OF FOUR 14913 G01 8 CHROME HUBCAP 14913 G02 8 CHROME HUBCAP SET OF FOUR 19241 G02 GOLD SPOKE HUBCAP 19241 G04 GOLD SPOKE HUBCAP SET OF FOUR 19241 G01 SILVER SPOKE HUBCAP 19241 G03 SILVER SPOKE HUBCAP SET OF FOUR 28780 G01 ALLOY WHEEL AND TIRE ASSEMBLY PRO TOUR 18 X 8 00 10 INCLUDES ITEMS 39 42 74825 01 KENDA TIRE PRO TOUR 18 X 8 00 10 74828 G01 ALLOY WHEEL 28781 G01 ALLOY WHEEL CAP 74826 G01 VALVE STEM CHROME 28782 G01 ALLOY WHEEL LUG NUT Page S 3 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A 1 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO HIGH RESISTANGE SPARK PLUG WIRE teste tret hen tunnel 26733 G02 CLUTCH PULLER DRIVE ene ito ee ted pe edt ne rte de tee rhe eee pers eee dense Ne 19779 G2 FLYWEBEL PUELER an eic in dete tede decree rdi 27111 G01 CURRENT INDIGATOR rent nt Ff i reete ee 16489 G2 DIGITAL MULTIEMETER 5 Pee DRE erp ie peel iei Meuse ce 27481 G01 SLIDE HAMMER AXLE HUB 15947 61 SLIDE HAMMER AXLE REMOVAL 18753 G1 COMPRESSION TESTER titre tree pera 72524 G01 EEELER GAUGE outer tte 72525 01 Iesus 72526 G01 ENGINE OIL PART NO 4 CYCLE ENGINE OIL 5 GALLON 19 2
60. X 1 3 4 LG STAINLESS STEEL 00520 G1 ACORN NUT 1 4 20 STAINLESS STEEL 19859 1 END PLUG 3 4 75229 G01 75263 G SEAT BOTTOM ASSEMBLY INCLUDES ITEM 43 75197 G SEAT BOTTOM INCLUDES ITEM 44 75252 G VINYL SEAT BOTTOM COVER 00762 G4 SCREW 5 16 18 X 1 1 2 LG STAINLESS STEEL 17255 1 TEFLON WASHER 5 16 00654 G3 LOCK NUT 5 16 18 STAINLESS STEEL 19859 1 3 4 75273 G01 BED FRONT INCLUDES MAT 00661 G6 BOLT 1 4 20 X 3 4 LG STAINLESS STEEL 00559 G8 WASHER 5 16 75193 G01 SUPPORT FRAME 00438 G8 BOLT 5 16 18 X 1 LG 00559 G8 WASHER 5 16 11027 G1 LOCK NUT 5 16 18 00440 G4 BOLT 5 16 18 X 2 1 2 LG 17838 G1 NYLON BUSHING 00559 G8 WASHER 5 16 Service Parts Manual Page O 10 SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00654 G3 LOCK NUT 5 16 18 STAINLESS STEEL 75196 G01 HANDRAIL 00762 G2 SCREW 5 16 18 X 1 1 4 LG STAINLESS STEEL 00664 G8 LOCK WASHER 5 16 STAINLESS STEEL 00520 G3 ACORN NUT 5 16 18 STAINLESS STEEL 75261 G02 END CAP 1 75460 G01 SIDE BASKET BLACK 00106 G6 SELF THREADING SCREW 12 24 X 3 4 LG Page O
61. X 5 8 LG 70601 G01 KICK OFF LINK 17838 G1 NYLON BUSHING 20835 G1 TEFLON WASHER 3 8 00559 G8 WASHER 5 16 10387 G3 COTTER PIN 3 32 X 3 4 LG 70098 G01 KICK OFF CAM PIVOT 10097 G6 FLANGED BEARING 70587 G01 KICK OFF CAM 71215 G01 SETSCREW 1 4 20 X 1 2 LG 14134 G4 SPACER 70113 G01 ADJUSTABLE BUMPER 11027 G1 LOCK NUT 5 16 18 70080 G01 CATCH BRACKET 00414 G6 BOLT 1 4 20 X 3 4 LG 00654 G2 LOCK NUT 1 4 20 STAINLESS STEEL 70690 G01 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 79 ig BRAKE PEDAL 70611 01 PARK PEDAL 70274 G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 57 59 SERVICE BRAKE PAD 7 PARK 5 Service Parts Manual 5 Where applicable THE USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 15766 G1 OVAL RIVET 3 16 x 7 16 LG 70258 G02 BRAKE PEDAL PLATE 70682 G01 PIVOT PIN 70681 G01 TORSION SPRING 12064 G1 PUSHNUT 5 16 00737 G8 SCREW 10 24 X 7 8 LG 00739 1 RUBBER 10 24 22362 63 BRAKE PEDAL STANDOFF 27137 G01 CONICAL SPRING 11098 G7 LOCK NUT 10 24 10606 G8 MICRO SWITCH 00957 G1 BOLT 6 32 X 1 1 4 LG 00559 G5 WASHER 1
62. al BODY FRONT Service Parts Manual Page C 4 BODY MID N gt Service Parts Manual Page C 5 BODY MID SECTION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70662 G01 UPPER FLOORPAN 70451 G01 LOWER FLOORPAN 70452 G01 ACCESS COVER 14601 G11 RIVET 3 16 X 9 16 LG ALUMINUM 70995 G01 FLOORMAT 70995 G02 FLOORMAT WITH HORN HOLE ON oO A 70440 G03 SEAT FRAME 00715 G2 BOLT 5 16 18 X 4 5 LG 70245 G01 BATTERY TRAY 70244 G02 SPLASH PANEL 00715 G2 BOLT 5 16 18 X 4 5 LG 4 c O Ff 71812 G01 FENDER LINER PASSENGER SIDE 71812 G02 FENDER LINER DRIVER SIDE 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG D Service Parts Manual Page C 6 BODY REAR 1 Includes Items 3 4 2 Includes Items 3 4 LABELS Ref Bod 2 3 Page C 7 Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates
63. al Page P 2 STARTER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 00938 G4 BOLT 1 2 13 X 8 LG 00560 G3 WASHER 1 2 00566 G3 LOCK WASHER 1 2 00533 1 NUT 1 2 13 28617 G01 STARTER GENERATOR ADJUSTER 00544 G5 JAM NUT 3 8 16 00532 G5 NUT 3 8 16 00560 1 WASHER 3 8 12064 G4 PUSH NUT 5 16 26414 G01 STARTER GENERATOR BELT Page P 3 Service Parts Manual STARTER GENERATOR Service Parts Manual Page P 4 TOW PERMANENT 8 Includes Items 9 29 Ref Twb 1 1 Page Q 1 Service Parts Manual TOW PERMANENT 31 Includes Items 32 48 42 Includes Items 43 47 Ref Twb 1 2 Service Parts Manual Page Q 2 TOW PERMANENT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 75318 G01 MOUNTING PLATE 75319 G01 STOP MOUNT PLATE 16705 61 SCREW 1 4 20 X
64. applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 17421 G1 KEY SWITCH KIT W O LIGHTS STANDARD WITH HARDWARE 17955 G1 KEY SWITCH WITHOUT LIGHTS NON STANDARD 18027 G1 KEY SWITCH WITHOUT LIGHTS INDIVIDUALLY KEYED 33639 G KEY SWITCH WITH LIGHTS 00568 G6 LOCK WASHER 3 4 17137 61 FACE 3 4 20 17063 01 5 73041 601 WIRE HARNESS SWITCH 73030 G01 PLATE KEY SWITCH ONLY 71145 G01 LABEL KEY SWITCH ONLY WITHOUT HEADLIGHTS 71181 601 LABEL KEY SWITCH ONLY WITH HEADLIGHTS 73030 G04 PLATE FUEL GAUGE AND OIL LIGHT 71127 G01 LABEL OIL LIGHT AND FUEL GAUGE W O HEADLIGHTS 71131 601 LABEL OIL LIGHT AND FUEL GAUGE WITH HEADLIGHTS 21553 G1 FUEL GAUGE 23474 G1 INDICATOR LIGHT 74311 G01 WIRE HARNESS OIL LIGHT FUEL GAUGE 25978 G122 18 GA WIRE RED 6 LG 73030 G03 PLATE LOW FUEL AND OIL LIGHT INDICATOR 71125 G01 LABEL LOW FUEL AND OIL LIGHT W O HEADLIGHTS 71183 G01 LABEL LOW FUEL AND OIL LIGHT WITH HEADLIGHTS 23474 G1 INDICATOR LIGHT 74309 G01 WIRE HARNESS OIL LIGHT FUEL LIGHT 25978 G74 18 GA WIRE RED 6 LG Page H 11 Service Parts Manual ELECTRICAL SYSTEM Where applicable THE USE OF NON UL PA
65. ce Parts Manual Page 4 MOUNTING ig 2 Le Page J 1 Service Parts Manual MOUNTING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72010 G01 FRONT ENGINE MOUNT 72011 601 REAR ENGINE MOUNT 00463 G4 BOLT 7 16 14 X 1 1 2 LG 00566 G2 LOCK WASHER 7 16 00922 G3 WASHER 7 16 00428 G6 BOLT 3 8 16 X 2 3 4 LG 72016 G01 SPACER 70269 G01 CROSSMEMBER BRACE 72044 G01 MOUNT BRACKET 00643 1 WASHER 3 8 11098 G5 LOCK 3 8 16 00438 G7 BOLT 5 16 18 X 7 8 LG 01110 03 WASHER 5 16 STAINLESS STEEL 01109 01 LOCK NUT 5 16 18 STAINLESS STEEL ON DO N 00430 G4 BOLT 3 8 16 X 4 1 2 LG 15121 G1 WASHER 3 8 72050 G01 PLASTIC WASHER 2 1 4 OD X 5 8 ID X 1 8 72051 G01 WASHER 2 1 2 OD X 5 8 ID X 1 8 72015 G01 ISOLATION MOUNT 72051 G02 WASHER 3 8 11098 G5 LOCK NUT 3 8 16 N m N N N m m o N o 72719 G01 ENGINE GUARD 00463 G4 BOLT 7 16 14 X 1 1 2 LG 00566 G2 LOCK WASHER 7 16 m Service Parts Manual MOUNTING Where applicable TH
66. cg eoe t e te e RR 5 3 IGNITIONGOIL 3 3 2 nen Sae ete a bien o ob nen H 7 IGNITION PICKUP nin ci repete ot ice epe dita en o bed e c C e Or NE H 7 IGN TOR e ete LE H 8 INDIGCATORC IGH I iio EO eumd H 11 IN EINE FUSE HOLDER neam entere tee tat tere tin tenter H 9 INPUT SHAET B Unum exaudiet eaa M 2 INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT ee C 3 INTERMEDIATE SHAET Een ee K 6 Service Parts Manual INDEX 3 INDEX OF MAJOR COMPONENTS ISOLATION MOUNT enee EMEN LEM IE DEUM M J 2 K KEY SWITCH ete tech H 11 oc MM M cht cet oc ere dat a tet D 5 L LEAF SPRING LII N 2 LEAF SPRING K 4 LINKS 18 M MM c np 5 2 Nicias n aaa ale 5 2 5 3 MADE dL MO E 3 MALE STOP cost dicet m DD SU due Q 3 M RKER LIGHTBULB cut nn M dut CI H 10 M SSAGE HOLDER uu arias MR D LLL M MM ML UD LR MR UNE C 16 ale SWITOH em ro A 5 D 6 G 2 Jic Md RM MM cH CHA que 1 2 NEEDLE iiim E 3 O OIE RILLER c 1 2 FILTER 2 6
67. ditional information ITEM PART NO 2 3 4 5 DESCRIPTION E 72715 G01 REAR AXLE 13 32 1 INCLUDES ITEMS 3 23 72715 G02 REAR AXLE FREEDOM HP 10 67 1 INCLUDES ITEMS 3 23 26823 G01 FLANGED BOLT M8 X 1 25 X 100 MM LG 26824 G01 FLANGED BOLT M8 X 1 25 X 110 MM LG 7 BOLT 8 X 1 25 X 146 MM LG 72052 G01 FLANGED BOLT M8 X 1 25 X 130 MM LG 72269 G01 FLANGE NUT M8 X 1 25 MM 26768 G01 OIL CHECK PLUG 26769 G01 GASKET 8 MM 26770 G01 OIL DRAIN PLUG 26771 G01 GASKET 14 MM 26772 G01 OIL FILLER PLUG 26761 G01 INPUT SHAFT SEAL 26762 G01 SHIFTER SHAFT SEAL 72259 G01 AXLE SHAFT SEAL ON OO 7 o 2 O oO A N 72115 G01 AXLE TUBE DRIVER SIDE 72116 601 AXLE TUBE PASSENGER SIDE 72056 G01 AXLE SHAFT DRIVER SIDE 72057 G01 AXLE SHAFT PASSENGER SIDE 26814 G01 RETAINING RING 26811 G01 BALL BEARING 72260 G01 FLANGED BOLT M10 X 1 5 X 23 MM LG N N N N N N N O a N 72017 G01 AXLE BRACKET 26830 G01 LOCK NUT M8 X 1 25 MM 75048 G01 SPACER 1 2 m Service Parts Manual Page M 2 SUSPENSION 1 Service Parts Manual SUSPENSION Where applicable THE USE OF UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Departm
68. ent for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 70505 G01 LEAF SPRING SET CONTAINS 2 SPRINGS 72028 G01 ISOMOUNT BASE PLATE 72117 G01 ISOMOUNT BUSHING 72037 G01 ISOMOUNT CAP 72618 G01 U BOLT 3 8 16 X 2 X 2 1 2 LG 00560 1 WASHER 3 8 11098 G5 LOCK 3 8 16 ON 70291 G01 FLANGED BUSHING 14158 G1 SHOULDER BOLT 3 8 16 x 3 1 4 LG 12262 1 LOCK NUT 3 8 16 00665 G9 BOLT 3 8 16 1 2 LG STAINLESS STEEL 70290 G01 SHACKLE PLATE 70291 G01 FLANGED BUSHING 70289 G02 SPACER 11098 G5 LOCK NUT 3 8 16 c c N 70324 G01 SHOCK ABSORBER 10435 G1 SHOCK ABSORBER WASHER 10194 G1 RUBBER BUSHING 00532 G6 NUT 3 8 24 m m N N amp N 70506 G01 LEAF SPRING SET USE ON SHUTTLE 2 2 AND CONVERTIBLE CARRIER ONLY CONTAINS 2 SPRINGS Service Parts Manual Page N 2 SEATING AND HOLDER GOLF CAR Front of Vehicle 1 Includes Items 2 4 1 Service Parts Manual SEATING AND HOLDER GOLF CAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E N Oo A
69. er to maintain the United States of America Federal and State emission certification applicable at the time of manufacture Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No HOW TO USE THE SERVICE PARTS ILLUSTRATED PARTS de tetra xin ebd vii ACCELERATOR tacens Las teda ace S A 1 LTEM EE B 1 BODY PRONG Re dL QU Be Pe E E C 1 BODY MID SECTION a seu atate het tesa et ke not Dad ed C 5 BODY BEAB Mas qa C 7 BODY EGOTHEST tends auci geo ent ed eue de C 11 BODY AGGESSORIES 1 51 e ER USD Ne ee Rs RUE M Dr i des 13 BODY ACCESSORIES CONTINUED s aeu atu oie va a Er nar ace ee Oey C 15 BODY ACCESSORIES CONTINUED S a tcs OH C CR DR C 17 BRAKES c D 1 CARBURETOR AND CHOKE ad 1 CLUTCHES Srii Orr 1 DIRECTION SELECTOR SNS d VIRA G 1 ELECTRICAL SYSTEM sorts H 1 ENGINE ANID MUFFLER s doo ioo
70. n ITEM PART NO 2 3 4 5 DESCRIPTION 70612 601 70681 G01 70682 G01 01071 01 70611 01 70274 G01 15766 1 70582 G01 70581 G01 70676 G01 00643 G1 11098 G5 70272 G04 00963 G01 11098 G9 70969 G03 28082 G01 28083 G01 01111 01 BRAKE PEDAL ASSEMBLY WITHOUT BRAKE LIGHTS INCLUDES ITEMS 2 10 TORSION SPRING PIVOT PIN PUSHNUT 5 16 BRAKE PEDAL PARK BRAKE PEDAL BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 SERVICE BRAKE PAD PARK BRAKE PEDAL PAD OVAL RIVET 3 16 X 7 16 LG SHOULDER BOLT 3 8 16 X 4 LG STAINLESS STEEL FLANGED BUSHING TORSION SPRING WASHER 3 8 LOCK NUT 3 8 16 COMPENSATOR ASSEMBLY INCLUDES ITEMS 19 20 SPHERICAL NUT 5 16 24 LOCK NUT 5 16 24 EQUALIZER AND BRAKE CABLE ASSEMBLY INCLUDES ITEMS 23 26 EQUALIZER BRACKET BRAKE COMPENSATOR BUMPER BRAKE CABLE DRIVER SIDE BRAKE CABLE PASSENGER SIDE RETAINING RING 4 5 STAINLESS STEEL Service Parts Manual Page D 4 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 10386 G3 CLEVIS PIN 5 16 X 13 16 LG 10387 G3 COTTER PIN 3 32 X 3 4 LG 14443 G2 CLEVIS PIN 5 16
71. nt that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 74139 G 71602 G 74140 G01 71012 G01 71702 G01 HIP RESTRAINT DRIVER SIDE 71701 01 HIP RESTRAINT PASSENGER SIDE 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 71751 G SEAT BACK ASSEMBLY INCLUDES ITEMS 17 19 74117 G01 SEAT SUPPORT BRACKET 00661 G8 BOLT 1 4 20 X 1 LG STAINLESS STEEL 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 17838 G1 NYLON BUSHING 00440 G4 BOLT 5 16 18 X 2 1 4 LG 00571 G2 WASHER 5 16 11098 G6 LOCK NUT 5 16 18 Service Parts Manual Page O 6 SEATING CONVERTIBLE CARRIER 16 Includes Items 17 19 Front of Vehicle 1 Includes Items 2 4 7 Service Parts Manual SEATING CONVERTIBLE CARRIER Front of Vehicle Handrail 42 Includes ltem 43 Includes Item 44 Service Parts Manual Page O 8 SEATING CONVERTIBLE CARRIER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E ON Oo A CQ C N N N N NY mw NY RS 2 2 N Oo A
72. product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 70963 G01 FRONT AXLE 70942 G01 SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE INCLUDES ITEMS 4 10 70942 G02 SPINDLE ASSEMBLY PASSENGER SIDE 25146 G1 GREASE SEAL 50892 G1 ROLLER BEARING AND RACE ASSEMBLY 70895 G01 WHEEL HUB ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 8 19862 1 LUG BOLT 1 2 20 X 13 16 LG 12093 G1 CASTELLATED NUT 1 14 00798 G8 COTTER PIN 5 32 X 1 3 4 LG 12091 G2 SPINDLE CAP 70673 G01 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 5 10 15 70673 G02 SPINDLE ASSEMBLY DRIVER SIDE 70943 G01 SPINDLE AND HUB ASSEMBLY 5 LUG PASSENGER SIDE INCLUDES ITEMS 19 25 70942 G02 SPINDLE ASSEMBLY PASSENGER SIDE 12092 G1 GREASE SEAL 50892 G1 ROLLER BEARING AND RACE ASSEMBLY 70772 G01 WHEEL ASSEMBLY WITH RACES 5 LUG INCLUDES ITEM 23 30143 G1 LUG BOLT 1 2 20 X 1 7 32 LG 12093 G1 CASTELLATED NUT 1 14 00798 G8 COTTER PIN 5 32 X 1 3 4 LG Page K 3 Service Parts Manual FRONT SUSPENSION STEERING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for
73. s Manual Ref Ele 2 1 Page H 1 ELECTRICAL SYSTEM 47 Includes ltems 48 73 To F2 On Ref Ele 2 2 Service Parts Manual Page H 2 ELECTRICAL SYSTEM Ref Ele 2 3 Page H 3 FUSE BLOCK HORN BUTTON Floorboard Seatwrap Support Service Parts Manual ELECTRICAL SYSTEM 5 10 Passenger Side 101 2 Driver Side 3 WHTto BLK from Harness Both Sides to BLU WHT from Harness Both Sides RED to WHT from Harness Driver Side RED to YEL from Harness Passenger Side RED TO from Harness W O Turn Signals Ref Ele 2 4 Service Parts Manual Page H 4 ELECTRICAL SYSTEM TURN SIGNALS 113 Includes ltems 114 118 136 132 133 145 137 138 146 147 Ref Ele 2 5 FUEL GAUGE LOW OIL PRESSURE LIGHT AND KEY SWITCH Page H 5 Service Parts Manual ELECTRICAL SYSTEM HOUR METER 155 Includes ltems 156 160 YELLOW Front of Vehicle Seat Support Electrical Components Cover H 1 H Ref Ele 2 6 Service Parts Manual Page H 6 ELECTRICAL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that
74. s Manual Page v HOW USE THE SERVICE PARTS MANUAL Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description Turn to the page number indicated and locate the part description in the parts list Read the full accompanying description for specific information regarding the part that was not shown in the index From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page 2 IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page s the part number appears on Turn to the page number indicated and locate the part number in the parts list Refer to the accompanying descrip tion for specific information regarding the part From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts The asterisk indicates that the part depicted is
75. t teet eee te teret eee re umen ule e te eb C 18 FRONT AXEE et edet lets eis eb ee bete e estate t e e Ec e E d en e ec tede ta K 3 ri mr Ps AUTRE Mas sold badd sods ie nds eto te nn 2 FRONT STRUT eset Do Da cun Du 4 9 FUEL FIETER one drain t tanie L 2 FUEL GAUGE tok Se ated eek a nt end E 11 FUEL GAUGE MECHAN CA tese etat e e eO L 2 atts E A L 2 FUEL TANK ue ete a L 2 FUSE BLOCK nee a a A T H 9 G tte tup et tede pue ar tt et ed tr a A 5 H HEADEIGHLT eoe dece eU ate AU epe nU eese etos H 10 HEADLIGHT it ote Ee tnit Heb iv etn bleed H 10 HIP RESTRAINT et e tee RE ELE ecu te e te tp ar ehe Te dee eee O 2 HORNS WIG Hea eR dete ME ER H 9 HOUR METER e DE mee e macie ni H 12 FUB nonetheless iate AT te K 3 HUBGAP 2 1 de x etaed i bete

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