GP83 Service Manual (EN) H6050D-R(5.0).cdr
Contents
1. i A Service Manual LAU International Currency Technologies Contents 1 General An eo EE EET 3 UE MES ors ello EEE E ale 3 2 DIMON SIONS re 4 E LE Lee DE T 2 1 Printer Device Interconnechon eee eee eee aaa T 2 1 1 Power Supply Connector 7 2 1 2 RS232 Communication Connector T 2 1 3 USB Communication Connector eee 7 2 1 4 RS232 USB Mode Selection 8 2 1 5 Near End of Paper Sensor 8 E EE 9 2 3 Printer NSG AU OMA Lae 10 2 4 Large Paper Roll Fixed Mount Installation 11 2 9 Paper Mena 12 Os OO AO EE A E 13 3 1 Ticket Content Design 13 9 2 About Printer SAONE dekoderen 13 3 2 1 Text Printing FORM A cesta au stea aaa ela aia ear aa 13 3 2 2 Operating Control Codes 17 oo ERE seats et ia se pietei aloca Bt a Anii e i mada 19 A Mante RS AN tase ett ee EE 20 9 NOUDICSMOOUMG E 21 5 1 Graphic DISPIACEMENM E 21 5 2 Text DENNA TEN SE 23 5 3 Opto Sensor Inspecting Dsable eee 29 6 Parts and Assembly Views 30 6 1 Circuit Board Overview eee eee 30 Use of Materials Limitations International Currency Technologies Corporation ICT all rights reserved All materials contained are the copyrighted property of ICT All trademarks service marks and trade names are proprietary to ICT ICT reserves the right at all times to disclose or to modify any information as ICT deems necessary to satisfy any applicable law regulation2. Set maximum print out speed GS Dn Set print intensity ESC e Reset printer ESC v Send printer status ESC Send printer identity GS Bn Serial communication settings GS pn Set paper loading pause GS Pn1 n2 Set paper loading length GS M n1 n2 Set paper loading speed ESC ns Near end of paper status Text and General Commands Table 10 COMMAND DESCRIPTION ESC n Select internal font ESCRn Select international character set ESC 2n Set line pre spacing ESC 3n Set line spacing ESC SPn Set character spacing ESC bn Set inverse video printing ESC cn Set maximum number of columns ESC Cn Set text justification ESC In Set print mode ESC n Set reset rotated characters LF Line feed CR Carriage return Feed paper n dot lines forward Feed paper n dot lines backward Cancel print data buffer text mode Chapter 3 Graphics Commands Table 11 COMMAND DESCRIPTION ESC n1 n2 n3 n4 n5 n6 data Print graphics ESC n1 n2 Horizontal dot positioning ESC V n1 n2 n3 data Setup and Hardware Control Table 12 COMMAND Horizontal bit image DESCRIPTION ESC m Partial cut ESC i Bar code commands Table 13 NALIP AEMIIM AAMA VA WWW IC LO IU u 9 ULUI II LVV COMMAND Full cut
3. available on MRS The following code is then ignored Printer Infos sc 0 ms Command Set APS Type Printer Now we are ready to print the shop logo Image 198 Port Infos ESC Er Center Port Name Driver SC 4 OmOOriSet text magnification 1X 1T Port type Windows Driver SAMPLE TICKET Printer status Head Temp Error lt ESC l GulO gt Set text magnification 1X 2T Head up lt fulldate gt token used to print the date No paper Power supply error ESC 1 n0O HSet text magnification 1X 1Y Action in progress SC C Bx 2 HAlign lett On line Hole mark detection error Cutter OK ORANGE JUICE 0 85 SMALL BREAD 0 25 JAM 2 30 EGGS x10 0 80 MILK x6 1 30 13 Print the ticket out again to test if the text displacement problem is solved AGUE da THE SHOP SAMPLE TICKET Friday June 13 2006 14 21 41 ORANGE JUICE i 56 SHALL BREAD 1 25 JAN 1 206 EGGS x10 i d MILK x6 1 306 E TOTAL 6 ITENS a SPECIAL DISCOUNT Am 10 PAY 5 504 THANKS FOR YOUR VISTE www ictgroup com tw 28 COUPON PRINTER Chapter 5 5 3 Opto Sensor Inspecting Disable on printer show If the window as figure 34 pops out during opto sensor inspecting it dedicates software operating error Users must connect USB cable and setup as figure 35 to inspect opto sensor value Figure 34 APS Printer Show Figure 35 Bh Edit Yew Formet Mem 6202 075 Og GE TT INE Q EES El 29 www ictgroup com tw Lu T n m d
4. U L I 20 LE UNE L C E ol Ll Ss AR Nr CO lOc as O lal Chapter 6 Views 6 1 Circuit Board Overview 6 Parts and Assembl Figure 36 CUTTER THERMAL HEAD m rens 3PIN PH A16 mr E A PAPER SENSOR AA341B10 1 Turn l ER MH A4 WEL RG801 1 GPI N CN2 CN1 e SE S ee pe SS P SH E OG BEER PH A16 CETS Harness Adapter Board AA341D10 e 4 SC re ern e inning Ly mini CPU Board B Bottom AA341A20 aig CPU Board Top WEL RG80S AA341A20 30 www ictgroup com tw ICT Taiwan International Currency Technologies Corporation Ji Hong Building No 24 Alley 38 Lane 91 Nei hu Rd Sec 1 Taipei Taiwan R O C Tel 886 2 2797 1238 Fax 886 2 2797 1634 sales Qictgroup com tw For Sales rma gictgroup com tw For Customer Service Website www ictgroup com tw nologies Corporation ber H6050D R I we rrency Tec V 5 0 Part Nur 2008 International C
5. 1 5 www ictgroup com tw RS232 USB Mode Selection RS232 or USB mode will be chosen via software automatically after the first character is received At power up both RS232 and USB communications are active If the first character is received on the RS232 port the communication will be RS232 and vice versa for USB This first character will be interpreted like any other incoming byte into the printer Near End of Paper Sensor Connector CN12 Table 4 PIN NUMBER SIGNAL NAME LED OPTO GND 2 2 Bezel Regular Bezel Part Number A31310 R Figure 4 if I I I I I I I JE HE pe l l ET ae S Plane Surface Bezel Part Number A34760 R Figure 5 Ll i Is P Chapter 2 Chapter 2 Ore 2 3 Printer Installation 1 Install bezel first and then hold printer facing to panel hook two levers on panel Figure 6 2 Let go of printer Figure 7 3 When you hear click the installation s complete Figure 8 PET laaa 2 4 Large Paper Roll Fixed Mount Installation 1 Lock Large Paper Roll Fixed Mount on panel by four screws Figure 9 2 Hook two levers on Large Paper Roll Fixed Mount Figure 10 PR ag LLA NG l 3 Let go of printer when you hear click the installation s complete Figure 11 Chapter 2 PRIN 2 5 Paper Loading Paper loading can be achieved by two differen
6. UJ Oe 1 ITM E Dpno ubbhonooor F 0 8 98 ir Ou 132 m 1 5 www ictgroup com tw Chapter 3 e 7x16 Character set Character size is 8 pixels 7 active dots plus one inter character x 20 pixels 16 active dots plus 4 interlines including underline 1 mm by 2 5mm With double and quadruple height and width maximum character size can go up to 4mm width by 10mm height Horizontal character spacing and line spacing may be adjusted via the software Character per line is up to 80 in standard text 40 in double width and 20 in quadruple width This font includes the Katakana characters set Table 8 www ictgroup com tw T IT1 3 nm IE 0 re 1 T i od E G 1 ALE Te De NELL UE Fr RENA TSG Rt 01237T587853 25 pB L UE E BH LJ KL NN U PORSTUVWAY ZC l abe defghigk lana K a rR LU VN N US kT S K U 6252327 R g LT 6 p E EoeoouHou C L ZR f HII EK EE Pda K E LA ee oS PSUR ITSP FILE a RR PGF Tris PRL NELLO ttl dL TYR i ee ee ie ee ki b 16 3 2 2 Operating Control Codes Chapter 3 Control Codes are non printable characters or sequences of characters that control the operation of the printer Within the following description a control code causes the printer to interpret the following byte as part of a command and not as a printable character Setup and Hardware Control Table 9 COMMAND DESCRIPTION GS n Set printing speed maximum peak current GS s n1 n2
7. legal process or governmental request or to edit refuse to post or to remove any information or materials in whole or in part in ICT s sole discretion Chapter I 1 Installation 1 1 Specifications Common Print Method Print Speed Interface Total Dots Dot Density Character Set Heat Element Paper Feed Pitch Paper Feed Tension Paper Hold Tension Recommended Paper Electrical Voltage Range Operation Environment Power Consumption Electrical Outline Dimension Net Weight Paper Roll Dimension Thermal Dot line Printing Up to 80 mm s RS232 USB 578 8 dots mm 3 Internal Fonts 0 125 mm 0 125 mm 50g or more 80g or more KF50 HDA or Equivalent 21 6 26 4V DC Operating Temperature 0 C 50 C Humidity 20 85 RH No Condensation Storage Temperature 25 C 70 C Humidity 10 90 RH No Condensation Standby 1 W Operation 26 W Maximum 72 W See page 4 938 g Small Paper Roll Basis Weight 60 pounds 80 pounds Outside Diameter 72 mm Inside Diameter 12 5 0 5 mm Width 79 0 5 mm Large Paper Roll Basis Weight 60 pounds 80 pounds Outside Diameter 220 mm Inside Diameter 12 5 0 5 mm Width 79 0 5 mm The length of paper for printing should be longer than 6 cm 3 Www Ictgroup com tw Chapter I 1 2 Dimensions Small paper roller Figure 1 124 0 4 88 66 0 2 60 ol ara Pal 120 0 4 72
8. new one www ictgroup com tw 26 COUPON PRINTER Chapter 5 8 Set the printer name as CP 324 HRS RS232 then choose No to not use this printer as a default printer Figure 30 Name Your Printer You must assign name to this printer Type a name for this printer Because some programs do not support printer and server name combinations of more than 31 characters it is best to keep the name as short as possible a e a d gm um mm mg HHH QJ n3 a D in Dee D on PI Cad amp 9 Choose No on Print Test Page Figure 31 Add Printer Wizard Print Test Page To confirm that the printer is installed properly you can print a test page Do you want to print test page qm omm um um mm um 27 www ictgroup com tw COUPON Chapter 5 PRINTER 10 Click Finish to complete setup 11 Restart the computer and GP83 to make sure it works normally 12 Start Printer Show and choose printer CP 324 HRS RS232 which was just added Figure 32 Serial Printers TTT COMI ge SALES SLIP SAMPLE TICKET rer com Re 23 9 Parallel Printers a 3 un This sample is dedicated to the printers that c r USB Pri have an APS command set It prints a fictitious sales slip M DELTE 019 a cM APS Windows Drivers I s 54 EES a T DD m m m mm m m mm Firts of all we need to set the image compression flag A Note that the image compression 13 not CP 324 HRS
9. 7932 723371735337 3933 7 L J coma KL ch This sample is dedicated to the printers that de USB ag have an APS command set F LO 019 It prints a fictitious sales slip Ac ME Firts of all we need to set the image Note that the image compression is not CP 324 HRS available on MRS The following code is then 8 ignored Printer Infos ES gi Command Set APS e Printer Now ve are ready to print the shop logo Image Port Infos ESC e Port Name Driver ESC xuOO gt Set text magnification 1X 17 Port type Windows Driver SANPLE TICKET 4 Print the ticket out again to test if the graphic displacement problem is solved Figure 21 www ictgroup com tw 22 COUPON PRINTER Chapter 5 5 2 Text Displacement For RS 232 Only If you use Printer Show to setup the ticket by RS 232 interface you may follow the steps to solve the graphic displacement as below Figure 22 SAMPLE TICKET Friday June 18 2000 11 27 57 ORANGE JUICE Ma BREAD EGGS x18 MILK x6 BACON TOTAL 6 ITEMS SPECIAL DISCOUNT 1 88 Text Displacement TO PAY 5 38 1 Enter Control Panel of Windows XP and click Printer and Other Hardware Figure 23 Control Panel Ele Edit view Favorites Tools Help Ge ES D ser gt Foes ZT Address El Control Panel MJ zl EI H rira Pick a category Swatch to Classic View Appearance and Themes a d Printers and Other Hardware A i d Network and Internet Connections User Ac
10. DESCRIPTION GS k n Start lt data gt NUL Print bar code GShn Barcode height GSwn Barcode magnification GSHn Text position in barcode GSRn 18 Set reset rotated barcode IR Chapter 3 3 3 I O Circuits Control Board I O Circuits CN1 CONNECTER PIN Figure 13 VVEL RG808 P PIN 1 PIN 5 BLACK POWER GROUND PIN 6 PIN 8 RED POWER 24V CN CONNECTER PIN Figure 14 WEL RG807 PIN 1 YELLOW PIN 2 ORANGE CN9 CONNECTER PIN Figure 15 WEL RG809 SEE a e Z MINI USB 5P USB A TYPE PIN1 USB3 3V PIN2 USB D PIN3 USB D PIN5 POVVER GROUND 19 www ictgroup com tw COUPON Chapter 4 PRINTER 4 Maintenance 1 Remove GP83 printer from panel Figure 16 2 Unlatch the cutter from printer panel fixed mount to inspect for foreigner objects and clean inner part Figure 17 ok Mild non abrasive soap water DO NOT USE i rm www ictgroup com tw 20 COUPON PRINTER Chapter 5 5 Troubleshooting 5 1 Graphic Displacement For USB Only If you use Printer Show to setup the ticket by USB interface you may follow the steps to solve the graphic displacement as below Figure 18 En Pa ss ss A Im e SAMPLE TICKET s EZ Eeer eg e m mm m mp E HA CANI BALANCE 454 TOP UP POINTS Tr NEM BALANCE Graphic Displacement 1 Please restart GP83 Driver after installation
11. ceunts 72 Abd er Remove Programs ei Date Time Language and Region al i Options F Lx Sounds Speech and Audio Devices 4 Accessibility Options N y E 23 www ictgroup com tw COUPON Chapter 5 PRINTER 2 Click Add a printer Figure 24 Printers nd Other Hardware P i Printers and Other Hardware lt Pick a task A View installed printers or fax printers TS Add a printer or pick a Control Panel icon 4 Game Controllers Keyboard 4 Phone and Modem Options RS Printers and F axes Scanners and C amer as ED 3 Click Next Fi 25 Sie Add Printer Wizard Welcome to the Add Printer gQ Wizard This wizard helps you install a printer or make printer connections If you have a Plug and Play printer that connects through a USB port or any other hot pluggable port such as IEEE 1394 infrared and so on you do not need to use this wizard Click Cancel to close the wizard and then plug the printer s cable into your computer or point the printer toward your computer s infrared port and tum the printer on Windows will automatically install the printer for you To continue click Next www ictgroup com tw 24 COUPON PRINTER Chapter 5 4 Cancel Automatically detect and install my Plug and Play printer Figure 26 Select the option that describes the printer you want to use EL Local p nler altached tobis computer i JAutomat
12. ically detect and install my Plug and Play printer 1 OTE newioik printer ors printer tacheto another computer To set up a network printer that is not attached to a print server use the Local printer option 5 Choose COM1 or COM2 Figure 27 Select a Printer Port Computers communicate with printers through ports Select the port you want your printer to use If the port is not listed you can create new port 3 Use the following port Create a new port lt Back 25 www ictgroup com tw COUPON Chapter 5 PRINTER 6 Choose APS under Manufacturer and CP 324 HRS under Printers Figure 28 d Select the manufacturer and model of your printer If pour printer came with an installation disk click Have Disk If your printer is not listed consult your printer documentation for compatible printer software Manufacturer Printers l oe CP290HRS 9 KGR 200 J Apple yp E 1 APS I APS P m fan ft 424 HES 1 Di A Te dive not g some miin ZH II VTL ik c Sic nina is im HLH L T 7 Choose Keep existing driver Figure 29 Add Printer Wizard Use Existing Driver driver is already installed for this printer You can use or replace the existing driver CP 324 HAS Fo Eet E T Keep existing driver recommended Replace existing driver Do you want to keep the existing driver or use the
13. s are selectable from the international character set Refer to ESC R command for more information All character bitmaps will be shown with their hexadecimal code row being the most significant nibble and column the least significant nibble Example ascii code for A is 41 hex or 65 decimal Hane 812345678938 CDE E LRS VE OC RE He 3 61234567349 297 4 PABCDEFGHIIRLAN Q 3 PU RS IU UN aY ZL X x abedefsghijklnno 7 pqprstuvevuxuzii 8 Cu dai g E8 ij T 3 zf sososduuouoL oBh f iioun tR Gaj x B GUTTA AA Od date fa C Liz b t H Ogre ax D CEET WO if E DEOoopHutbonpna F ITS 13204 13 www ictgroup com tw o rr Bo NA MANI J J H U d Y Z Chapter 3 PRINTER D AA d N R IN N geng Ls Jv e 8x16 Character set Character size is 9 pixels 8 active dots plus one inter character x 20 pixels 16 active dots plus 4 interlines including underline or 1 125mmx 2 5mm With double and quadruple height and width maximum character size can go up to 4 5mm width x 10mm height Horizontal character spacing and line spacing may be adjusted via the software Character per line is up to 71 in standard text 35 in double width and 17 in quadruple width Table 6 bet Qua KAA du SP e o N I ABCDEF e Gl en oe E aed mem mmt un ET on e 1 Zr gt ae ei P SCH ai Ton fuU Wi wm H wh des S e
14. t TES Seed E JE vn ul AO EI Be bi xa qd X sn WW We hs 2e Ex Bp FU che PG Wem E dcc vi Gs WD D n de lt p SS C a n FS Ce ei LES wo x S i em CR es 6e E gg ez oe tz dx Ke Wo EU X LS REC E KE d 5 Ca Le me vn doa TZ LC Geek demo land M I st ET omm d ke c i He omm vn D X qq R n E Ae ZE en rd EN fer me 1 peto k A W moo Li 5 p T eg Tei K en Eet CEA w ZX SL GE do RAB DS GM Qe PEZ wen o Eis QU DO MI E Gen CH Co dE sp GS fre Re XR LT MZ o Dis Sec Ei du Am UG CS o ben XS WR a Gi ES fO E bei C G dc re DS Xe e En oe d 9 d Yaet C Ze EH CO ruso d eth www ictgroup com tw 14 e 12x20 Character set Character size is 13 pixels 12 active dots plus one inter character x 24 pixels 20 active dots plus 4 interlines including underline or 1 625 mm x 3mm With double and quadruple height and width maximum character size can go up to 6 5 mm width x 12mm height Horizontal character spacing and line spacing may be adjusted via the software Character per line is up to 49 in standard text 24 in double width and 12 in quadruple width dd 01734567 87ABCDEF 7 ME EK EE 7 3 D123456789 4 37 d GABCDEFGHIJELMNO 5 PORSTUUWKYZENI _ 6 abecedefahiiklinmno Fi parstuvwruzrt a T ii 6 4 4 amp L i 9 Es EG 0 duy Ua Bh Ff ai 00h30 eink hi ED B Z EH 4 AGA adc N C LL Akela k dk H D GBE FE TATT
15. t methods e Automatic paper loading With the green head up lever in the down position insert the paper inside the printer and then the roller will automatically feed the paper for about 40 mm If the printer has a cutter the cutter will cut the paper after the loading The Printer is then ready to print This function can be achieved only if power supply is more than 18 volts In mark detection mode the paper is fed forward to the TOF position e Manual paper loading Put the green head up lever in the up position Manually feed the paper into the printer until it exits between the thermal head and the roller Turn the green lever to the head down position Figure 12 Fh E a n nn Ce ar gt Se eS meee eee ee eee R R R 9 y Green head up lever db Please make sure the paper roll is toward to the right direction A www ictgroup com tw 12 ECOU J O N 3 Operation 3 1 Ticket Content Design Users can design the ticket content by any txt files such as Microsoft Word Then print the ticket out through GP83 The Printer Show program in GP83 driver can also be used as ticket designing Please refer to the following paragraph to design ticket content from Printer Show 3 2 About Printer Show 3 2 1 Text Printing Format The controller board has three resident sets of 224 characters e 8x16 12x20 and 7x16 The 8x16 and 12x10 fonts include the Euro currency symbol Position 128 80h 12 character
16. to make sure GP83 works normally 2 Start Printer Show Figure 19 e APS Printer Show Printer List Ele Edt yew Format Macro m 62 OS OTE EUR L Spe v E amp Parallel Printers LPTI EK USB Printers de USBI CP3MHRS 019 amp MB APS Windows Drivers E CP 37 pe This sample is dedicated to the printers that have an APS command set It prints a fictitious sales slip Firts of all we need to set the image compression flag Note that the image compression is not CP 324 HRS available on NRS The following code is then ignored ESC O gt 4 r Infos Command Set APS Type Printer Now ve are ready to print the shop logo gt Port Infos er Center Port Name Driver ESC xOO gt Set text magnification 1X 1Y Port type Windows Driver SAMPLE TICKET Printer status ESC xi0 f3et text magnification 1X 2Y lt fulldate gt ftoken used to print the date ESC OxOO gt Set text magnification ERC C Ox 2 gt Align left ORANGE JUICE SMALL BREAD JAM EGGS x10 MILK x6 21 www ictgroup com tw COUPON Chapter 5 PRINTER 3 Click on CP324 HRS under APS Windows Drivers Figure 20 as _i APS Price nos Printer List NE za e FU HOR es STE DAOU TO 1886 Des d Semal Printer TEZTTITETTTEITITETETZTTTITTTITEZITTEETITETTTETTTITSITTSEIT Ae COMI ttt SALES SLIP SAMPLE TICKET ses 999229292 792 22 792 2792 29 95229 2 7 2 217
17. x ll LO I 82 0 3 23 100 0 3 94 138 0 5 43 Unit mm inch s f r NS TT en Y NY AN See D ege L Y D JL Y Y U V rak HH VW N SIN JN J N PRINTER Chapter I Large paper roller Large paper roller A amp B can be setup by adjusting large paper roll fixed mount Large paper roller e Figure 2 220 0 8 66 106 0 4 17 188 4 7 42 vene MA Unit mmiinch 150 0 5 91 www ictgroup com tw Chapter I Large paper roller Figure 3 150 0 5 91 147 0 5 79 80 0 3 15 28 0 1 10 T LUR o0 J 150 0 5 91 L6 S O OSL Unit mmiinch RINTER Chapter 2 2 Installation 2 1 Printer Device Interconnection 2 1 1 Power Supply Connector Connector CN9 Power supply Vbat is 24V 10 Table 1 PINNUMBER SIGNAL NAME GND GND GND GND GND Vbat Vbat Vbat NC IMPORTANT NOTE Wires AWG26 must be used in order to avoid current losses 2 1 2 RS232 Communication Connector Connector CN7 rable PIN NUMBER SIGNAL NAME 1 GND 2 Transmit data TxD printer output 3 Receive data RxD printer input 4 CTS DSR printer input 5 RTS DTR printer output 2 1 3 USB Communication Connector Connector CN Table 3 PIN NUMBER SIGNAL NAME 1 VBus 2 D 3 D 4 N C 5 Chapter 2 PRINTER 2 1 4 2
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