Navtec System
Contents
1. eat 4 must be run from the valve on the central panel to each 40SE 6 43 41 5 12 0 30 5 77 22 1265 6 operating cylinder High pressure hose cylinders and ee a a To oe ee operaung cy A a ESI 40FE 6 43 415 45 0 114 3 289 58 4746 1 boom vangs are available from your Navtec distributor If 40V 5 99 38 8 12 0 30 5 71 92 1178 7 cei i ae 60SE 857 55 3 14 0 35 6 119 99 1966 7 the panelis single function the hose or tube runs from fitting BOLE Rey EES A0 Baa 470 00 20600 5 if single gauge multiple function hose runs from 1 60V 8 03 518 14 0 35 6 112 43 1842 7 of 4 ports on 4 way selector valve 6 if multiple function ce ey ae cae a E with multiple gauges hose runs to cylinder from T fitting on 90V 10 00 64 5 16 0 40 6 160 11 2624 2 o 110SE 14 64 94 4 18 0 45 7 263 63 4320 8 appropriate gauge block If 4 way valve is used this is A10LE idee G44 270 E6 M0544 6481 2 different than 4 way selector valve consult your Navtec 110V 12 58 81 1 18 0 45 7 226 63 3712 8 distributor or Navtec Inc for plumbing instructions 1508E 18 12 116 9 18 0 45 7 326 16 5345 6 150LE 18 12 116 9 27 0 68 8 489 24 8018 6 150V 15 45 99 7 18 0 45 7 278 23 4560 1 S indicates standard cylinder length L is long cylinder length F is flattening reef mainsheet cylinder V is boomvang TABLE Ill Reservoir Capacity amp Dimensions Size Usable Vol in cm X in mm in mm Depth in mm 1 QUART 60 983 6 88 174 8 8 00 203 2 4 88 124 0 2 QUART2. 120 1967 7 75 196 9 10 88 276 4 5 75 146 1 Standard Navtec cylinders are equipped with an air pressure return This return is pressurized through the tire valve at the clevis end of the cylinder A bicycle pump or service station air hose can be used to charge the return up to 100 psi The air pressure should be adjusted to give the desired rate of return WARNING Once charged do not attempt to disassemble the cylinder This should be done only by an authorized Navtec hydraulic service center or Navtec Inc See table II for cylinder specifications After installing the panel cylinders and plumbing oil should be added to the reservoir and the system bled of all air Each cylinder and line must be bled separately Step 1 Open release valve fully If system is multifunction select function to be bled first Step 2 With hose attached to cylinder extend cylinder fully If there is air pressure in lower chamber the cylinder will extend automatically Step 3 Disconnect hose at cylinder Note always disconnect slowly to allow any remaining pressure to decrease slowly Be prepared for possible oil drips Step 4 Close release valve and pump holding the hose end in a can to collect oil When oil is bubble free reconnect hose to cylinder Step 5 Pump cylinder all the way down with cylinder detached from rigging Then open release valve and allow cylinder to return fully Step 6 Repeat above procedure for each cylinder an
3. 840 22 cyl 0 750 19 1 2 785 17 96 2780 1260 8350 2306 13920 6310 22 vang 1 000 25 4 2 442 15 75 2440 1110 7330 3320 12210 5540 30 cyl 0 875 22 2 4 414 28 47 4410 2000 13240 6000 22070 10000 30 vang 1 250 31 8 3 778 24 37 3780 1710 11330 5140 18890 8570 40 cyl 1 000 25 4 6 435 41 51 6430 2920 19300 8750 32470 14580 40 vang 1 250 31 8 5 993 38 66 5990 2720 17980 8150 29960 13590 60 cyl 1 250 31 8 8 571 55 30 8570 3890 25710 11660 42850 19430 60 vang 1 500 38 1 8 031 51 81 8030 3640 24090 10930 40150 18210 90 cyl 1 250 31 8 11 541 74 46 11540 5230 34620 15700 57700 26170 90 vang 1 875 47 6 10 007 64 56 10000 4540 30020 13610 50030 22690 110 cyl 1 375 34 9 14 646 94 49 14650 6640 43940 19930 73230 33210 110 vang 2 125 54 0 12 585 81 19 12580 5710 37750 17120 62920 28540 450 cyl 1 500 38 1 18 120 116 91 18130 8220 54360 24650 90600 41090 150 vang 2 375 60 3 15 729 99 72 15460 7010 46370 21030 77280 35050 Gauges have a special backing card that is specially treated to provide night illumination If charge does not provide enough light recharge by passing flashlight beam slowly over gauge WARRANTY 1 WARRANTY Navtec warrants its products in normal usage to be tree of defects in materials and workmanship for a period of one year from date of original purchase by the user subject to the conditions and limitations below Any part that proves to be detective in normal usage during that one year period will be repaired ar repla
4. OWNERS MANUAL System V Single Function Panel Thank you for purchasing the Navtec System V hydraulic panel It is made of the highest quality materials available The System V single function panel is expandable to a multi function unit should you desire more hydraulic functions at a later date The conversion kit part number is A310 SMC 01 Things to bear in mind while using the system are 1 Do not over tighten the release knob 1 This will damage the ball valve and ultimately cause pressure leakage Only two fingers are necessary to close the valve fully 2 Check the hydraulic oil periodically to nsure cleanliness 3 NEVER use brake fluid in the system It will destroy all seals System V Multi Function Panel SYSTEM V HYDRAULICS TABLE 1 Panel Dimension Depth Weight Description Part Number in mm in mm lb kg Single Function A310 SV 01 8 50x8 50 216x216 4 75 121 65 29 Multi Function A310 MF 01 8 50x8 50 216x216 5 00 127 74 34 Single function 4 way A310 SV4 01 8 50x8 50 216x216 5 00 127 74 3 4 Mutti Function 4 way A310 MF4 01 8 50x11 38 216x289 5 00 127 88 40 Multi Function Gauges 2 gauges A310 MF 02 12 88x8 50 327x216 5 00 127 96 44 3 gauges A310 MF 03 12 88x8 50 327x216 5 00 127 98 45 4 gauges A310 MF 04 12 88x8 50 327x216 5 00 127 10 0 46 Multi Function 2 speed A310 MF 05 8 50x8 50 216x216 5 50 140 9 1 4 1 Single to Multi Conversion A310 SMC O1 t 5 00 127 09 04 1 Panels of other conf
5. ced by Naviec This warranty is subject to the following conditions and limitations A Navtec s liability shall be limited to repair or replacement choice of remedy with Navtec s option of goods or parts defective in materials or workmanship This shall be the buyer s exclusive remedy in contract tori or otherwise B Except as otherwise provided quality shall be in accordance with Navtec s specifications C Determination of the suitability of the material for the use contemplated by ht e buyer is the sole responsibility of the buyer and Naviec shal have no responsibility in connection with such suitability D Navtec shall not be liable for any harm resulting from 1 failure due to use of products in applications tor which they are not intended 2 failure due to corrosion wear and tear or improper installation In the case of rod rigging products improper installation includes but is not fimited to the use of rad rigging end fittings other than those manufactured by Navtec or meeting Navtec s specifications Improper installation aiso inciudes but is not limited to the use of dies other than those leased by Navtec to Authorized Navtec Representatives io form the head which is part of the patented Navtec Headed Rod Rigging System E Navtec shall not be responsible for shipping charges or installation labor associated with any warranty claims F Service by anyone other than Authorized Representatives shall void this warranty unless in accor
6. d line RELIEF VALVE ADJUSTMENT The relief valve 8 is set at the factory to approximately 4000 psi Adjustment is provided by the 1 25mm round threaded cap in the aluminum valve block at the back of the panel Maximum relief setting is 5000 psi Turning the cap counter clockwise will lower the setting Clockwise will raise it The adjustment is about 1000 psi per complete turn To determine the setting without tensioning the rig disconnect any cylinder from the rigging and pump that cylinder until it bottoms and the relief valve lifts which will be evident when continuous pumping fails to raise the gauge pressure The maximum pressure observed is the relief valve setting OPERATING INSTRUCTIONS SINGLE FUNCTION SYSTEM WITHOUT SELECTOR VALVE To increase tension in the cylinder make sure that the release valve 1 is closed Do not overtighten Doing so will shorten the life of the valve Now pump The valve body has a special zero leakage check valve so no manual locking valve is necessary To reduce tension open the release valve The Navtec designed needle valve allows very fine adjustment of the release rate Remember it is not necessary to turn very hard to close the valve MULTI FUNCTION SYSTEM WITH SELETOR VALVE This system operates the same way as the single function system see above except that the selector valve must be positioned before pumping or releasing tension To position turn the selector valve handle 2 toward
7. dance with Naytec guidelines and standards of workmanship 2 DISCLAIMER OF IMPLIED WARRANTIES There are no warranties of merchantability fitness tor purpose or any other kind expressed or implied and none shall be implied by law The duration of any such warranties that are nonetheless impted by law for the benefit of a consumer shall be limited to a period of one year from original purchase by the user Some states do not allow limitations on how long an implied warranty lasts so the above may not apply to you 3 LIMITATIONS OF CONSEQUENTIAL DAMAGES Navtec shall not be liable for consequential damages to yachts equipment or other property or persons due to any failure of Navtec equipment Same states do not allow the exclusion of limitation of incidental or consequential damages so the above limitations or inclusion may not apply 10 you 4 This warranty gives you specific legal rights and you may also have other rights which vary from state to state OTHER NAVTEC PRODUCTS MULTIFUNCTION BOOM VANGS CYLINDERS NAVTEC INC 527 GREAT ROAD LITTLETON MA 01460 508 486 3163 FAX 508 846 9291
8. e pump as pump suction will be Size Area in cm Stroke in cm Volume in cm iti S A 65E 0 63 4 i 9 0 22 9 5 75 94 2 more positive but this is not essential for satisfactory LE 063 41 135 343 B63 14t3 operation In no case however should it be more than 4 6FE 0 63 44 20 0 50 8 12 78 209 4 i 6V 048 3 1 9 0 22 9 434 744 below the pump intake 4 Place the reservoir as close OSE 116 74 00 220 Gad OHA to the pump as possible to minimize the effect of pitch and 10LE 116 74 13 5 34 3 15 66 256 6 heel t0FE 116 7 4 20 0 50 8 23 20 380 2 i 10V 0 91 5 8 9 0 22 9 8 23 134 8 12SE 1 52 9 8 95 24 1 14 49 237 4 12LE 1 52 9 8 14 2 36 1 21 66 354 9 12FE 152 98 24 0 61 0 36 60 599 8 PLUMBING 12V 1 23 7 9 9 5 24 1 11 69 191 5 175E 2 17 14 0 9 5 24 1 20 64 338 3 Connect either hose barb at the bottom of the reservoir with a S age a a HETES pump intake hose barb 4 using the low pressure hose 17V 1 69 10 9 9 5 24 1 16 10 263 9 supplied Be sure there is a plastic oil filter in this line pies et oe ere an ee Connect the other hose barb on bottom of reservoir with 22FE 278 17 9 35 0 88 9 97 48 1597 6 g 22V 2 44 15 7 10 0 25 4 24 42 400 2 hose barb 7 on the back of the of the panel using a 441 2B ens ig ce aa secondiow pressure hose Asingle high pressure reinforced 30LE 441 28 4 16 5 41 9 72 83 1193 7 30FE 4 41 284 40 0 101 6 176 56 2893 8 hose or stainless steel tube rated for at least 5 000 psi at 377 948 110 275 I
9. igurations available on request Inicudes resevoir filter and reservoir hose 2 Can be used as 1 2 3 or 4 function panel 3 Used to convert single function to 2 3 or 4 function panel 4 For cutout dimension subtract 1 50 in 38 1 mm from the panel dimension 5 2 speed autoshift pump with stainless steel pump handle Depth required behind panel assuming use of hose AB Ie ve ill yane n INSTALLATION CNL s FILTER Locate the panel position keeping in mind normal position Use 10 hydraulic oil or 10 non detergent motor oil of crew members while pumping Cut the appropriate hole Detergents cause foaming Never use brake fluid see table p 1 and mount the panel with 1 4 6 35mm because it will attack the seals Oil should be checked round head stainless steel bolts Use a high quality marine periodically for cleanliness Any particulate matter in the sealant between the panel and bulkhead to prevent leaks oll will decrease the lire of the moving parts and may also Mount the separate reservoir with the hose fittings at the cause immediate malfunctions The oil filter should be changed if there is any indication of pump skipping due bottom Be sure to leave room above the removeable cap to oil starvaion at the top of the reservoir for filling See table III for reservoir TABLE Il capacity and dimensions If possible the bottom of the Cylinder Area and Volume reservoir should be above th
10. the valve port at rear of the valve to which the appropriate hose is attached Function labels are available from Navtec at no charge GAUGE The Navtec gauge 3 has a double ended needle so that two scales canbe used The top scale which reads in thousands of pounds per square inch is always included and indicates the pressure within the cylinder and the connecting plumbing A lower scale which reads in thousands of pounds of force can be overlaid on the gauge face if the cylinder size is known These gauge face overlays are available from Navtec at no charge Please specify cylinder size when ordering The pressure within the system can be converted to actual force exerted by the cylinder using Table IV or the formula below Pressure Ibs inch2 x Cylinder area inch2 Force Ibs TABLE IV Cylinder Force vs Pressure CYL or ROD CYL Observed Pressure from gauge in psi VANG DIA AREA 1000 3000 5000 SIZE in mm in cm lbs kg Ibs kg Ibs kg 6 cyl 0 437 11 1 0 639 4 12 640 290 1920 870 3190 1450 6 vang 0 625 15 9 0 482 3 11 480 220 1450 656 2410 1090 10 cyl 0 500 12 7 1 160 7 48 1180 530 3480 1580 5800 2630 10 vang 0 750 19 1 0 914 5 89 910 410 2740 1240 4570 2070 12 cyl 0 625 15 9 1 525 9 63 1525 690 4580 2080 7620 3460 12 vang 0 875 222 1 280 7 93 1230 560 3690 1670 6150 2790 17 cyl 0 625 159 2 173 14 02 2170 990 6520 2960 10860 4930 17 vang 1 000 25 4 1 695 10 93 1690 770 5080 2300 8470 3
Download Pdf Manuals
Related Search