OWNERS MANUAL
Contents
1. 0 1 500 300 OFF OFF Measuring DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 Range FNU OFF 2 0 01 2 SUD 42001 10 OFF ON ON OFF OFF 5 001 20 DIP switch 5 and 6 without function Normal positionz OFF DIP 6 ON gt Colour Fouling compensation is armatures with nominal diameter gt DN65 DN100 switched on Troubleshooting Measuring current 22 mA overflow Measuring current 0 mA wrong DIP switch setting no valid measuring range selected Indication green LED 1Hz blinking ready measuring in operation green LED permanent ON ready measuring not in operation green LED OFF no power supply or defective Fault indication red LED ON measuring circuit faulty short circuit or broken red LED 1Hz blinking glasses dirty or liquids to much colorized only TURBICUBE 20 damping factor gt 20dB BAMO IER GmbH e Pirnaer Stra e 24 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 3 BAMO IER OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Installing the Sensor Fixture continuation Receiver Module PCB P Jo Gite DIP switch Ow mo Ca calibration potentiometers dk i number of potentiometers depends on type P1 QJP2 CQ P3 Q P4 o i E DL DL SL SL P P t2. Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 9
3. Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 2 OWNERS MANUAL BAMO IER TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Installing the Sensor Fixture Observe The fixture must be installed vertically Best installation is the mounting in a ascending tube with slow down section 600 mm in front and 400 mm behind the turbidity measuring device The sensor fixture must be completely filled with liquid medium during the performance of measurements Install to the vertical portion of a siphon trap if necessary Air bubbles distort measurement results Glasses must be clean clean at regular intervals as required The sensor set consists of a receiver module with microprocessor controlled analysis electronics and two transmitter modules The sensor set generates a 4 to 20 mA output signal in accordance with the following diagram Measuring ranges are selected with the help of the DIP switches on the receiver module TRUBOMAT GAB 20 TRUBOMAT GAB 1000 Yeasuring measuring signal EM signal _ overflow 2 overflow yA ee mA 2 20 J a d 2 Pd 4 Jo I a EN y Ia i y 16 j 1 U0 U0 600 801 101 turbidity ENU Furbidit y FNU DIP Switch Settings DIP Switch Settings Measuring Range DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 FNU OFF OFF OFF 4
4. the included suction cup disc with the included tool and clean the lens do not use abrasive and remove cleansers which may cause scratching e Heassemble after cleaning by following the above instructions in reverse Note Inspect the O ring before reassembly and replace if necessary e tighten the compression disc with the included tool use the rod of the suction cup as a lever e Before reinstalling the transmitters and the receiver refill the fixture with liquid medium and inspect for possible leaks Mountinc IF This side has a dirt repellent coating This side must face the medium after the lens has been mounted Observe the point owe EL Observe positioning of hole and pin Observe above note if coated lenses are used Observe for cold fluids The fixture has to be installed to the pipelines with mounted sensors only For cleaning the glasses dismount the complete fixture after cleaning install as described above BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 5 BAMO TEA OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Testing and Readjustment Factory Calibration The sensor set is equipped with a calibration constant as a design feature As a rule no recalibration is required Calibration point accuracy is better than 2 and drift is less than 1 per year Test Equipme
5. transmitter only gt Do not yet install the lens and the compression disc for the S2 transmitter 180 scattered light Reinstall the S1 transmitter and the receiver Remove the KN D calibration rod through light from the box Insert the calibration rod into the fixture Mount the S2 transmitter to the calibration rod observe the locking pin Insert the calibration rod with attached transmitter completely into the fixture observe the locking pin and tighten the sleeve nut Set the DIP switches to the MB5 range 100 to 1000 all DIP switches OFF Switch supply power back on again the status LED blinks Compare the setpoint value and the actual value Setpoint 1 SW1 setpoint on the plate in the box of the KN D calibration rod Actual value measured value Setpoint actual value deviation Less than 5 gt measuring instrument is OK Greater than 5 gt adjust actual value with potentiometer P3 Remove the KN D calibration rod through light Step 2 Remove the KN S calibration rod scattered light from the box Mount the calibration rod to the S2 transmitter as described above DIP switches stay on the MB5 range 100 to 1000 all switches off Compare the setpoint value and the actual value Setpoint 2 SW2 setpoint on the plate in the box of the KN S calibration rod Actual value measured value Setpoint actual value deviation Less than 5 gt measuring instrument is OK Greater th
6. BAMO TEA OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Empfanger E TJ I pr DAA z HOY pex XJ 4 OC ER 210 Ca 34 Cd 3 amp Cad O2 a a a Safety Precautions The device may only be connected to supply power which complies with the specifications included in the technical data The device must be disconnected from all sources of power during installation and maintenance work The device may only be operated under the conditions specified in the operating instructions Functions Description The TRUBOMAT turbidity measuring device determines the turbidity of liquids using the light absorption and scattered light measuring method The inline measuring cell at the sensor set makes use of two IR transmitters and one IR receiver in pulsating light mode IR measuring method according ISO 7027 The interconnected BAMOPHOX TUR measuring amplifier analyses the 4 to 20 mA signal generated by the sensor set Technical Data Measuring signal 4 20mA for connection to the
7. BAMOPHOX TUR 436 measuring amplifier Observe If a different measuring amplifier is used an external 10 to 30 V DC voltage source is required he measuring signal output is a current sink see wiring diagram at the end of these instructions Auxiliary supply power 24V DCrated 10 30V DC Connected load 0 5 W Remark If the measuring circuit is also connected to the auxiliary power supply the load will increase to additional 24V DCx 20mA 0 48W Terminal housing PBT IP65 Ambient temperature 4 5 445 C Medium temperature 4 5 60 C Max operating pressure 10bar max 60 C BAMO IER GmbH Pirnaer Stra e 24 e D 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 1 BAMO TEA OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Technical Data continuation Measuring range Version 20 0 01 20FNU Version 1000 0 1 1000FNU 5 selectable resolutions FNU Formazine Nephelometric Units Measuring accuracy 5 of actual measuring value 1 of upper limit of effective range Colour Fouling compensation only for GAB 20 available Control elements 6 fold DIP switch calibration potentiometer Indicators Status LED green Fault LED red CE Marks In accordance with low voltage directive RL 2006 95 EWG and EMC directive 2004 108 EWG BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0
8. an 5 gt adjust actual value with potentiometer P2 Set the DIP switches to the MB4 range 0 1 to 500 DIP switches ON ON OFF ON OFF OFF Compare the setpoint value and the actual value Setpoint 3 SW3 setpoint on the plate in the box of the KN D calibration rod Actual value measured value Setpoint actual value deviation Less than 5 gt measuring instrument is OK Greater than 5 gt adjust actual value with potentiometer P4 Remove the KN D calibration rod mount glass with sealing ring and compression disc and transmitter S2 Select the right DIP switch setting for operation BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 8 OWNERS MANUAL BAMO TEA TURBIDITY MEASURING SYSTEM TRUBOMAT GAB IE ak approx 355 approx 221 Dimension drawing GAB RG q 7 DN 65 round thread Type Nominal Process connection PY damse nea tube ei mm D aaa BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0
9. erminals TOS OOS OOd ESESIEJIEHIESIEHIEEIES IR 102 Sensor Electronics Measuring Power Transmitter Transmitter Signal Supply Control Contro 20 4 20mA Pe P Sla pe DL DL O bej max burden in measuring circuit Ammeter Measurig Transducer or PLC input 4 20 mA rot schwarz 10 15 20 25 30 voltage V Transmitter S1 Transmitter 2 90 Scattered Light 180 Through Light Observe The measuring output 4 20 mA is a current drain that means the output channel has the same electrical behavior as a variable resistor A active power supply for the measuring circuit is always needed Connection to BAMOPHOX TUR 463 see Operation instruction SU0325 BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 BAMO TER OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB ALES TTE LC RES La e Cleaning intervals depend upon the type of liquid medium and must be determined by the user Cleaning the lenses e Disconnect the turbidity measuring instrument from all sources of power e Depressurize pipes and empty liquid medium from the device e Remove the transmitters and the receiver from the fixture by unscrewing the sleeve nuts Unscrew the compression Remove the O ring Remove the lens with
10. nt Monitoring If device calibration testing is required as part of the respective quality assurance system for test equipment monitoring calibration can be checked with the calibration rods and the device can be readjusted if necessary A suitable calibration standard is delivered with each turbidity measuring instrument Each calibration standard is matched to the specific circumstances of the mating turbidity measuring instrument and cannot be used for other measuring instruments of the same type Calibration box with mounting tool and calibration rod for TURBICUBE 20 for TURBICUBE 1000 there are two rods in the box BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 6 OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Testing and Readjustment continuation Attention lt must be assured that all utilised control and switching devices are switched off during recalibration Procedure for TRUBOMAT GAB 20 The following adjustment sequence must be adhered to Clean all lenses and wipe them dry all visible water droplets and water film must be removed Then reinstall the lenses for the receiver and the S1 transmitter only gt Do not yet install the lens and the compression disc for the S2 transmitter 180 scattered light Reinstall the S1 transmitter and the receiver Remove the KN 20 calibration rod from
11. the box Insert the calibration rod into the fixture Mount the S2 transmitter to the calibration rod observe the locking pin Insert the calibration rod with attached transmitter completely into the fixture observe the locking pin and tighten the sleeve nut Set the DIP switches to the MB5 range 0 01 to 2ONTU ON ON ON OFF OFF OFF Switch supply power back on again the status LED blinks Compare the setpoint value and the actual value Setpoint 1 SW1 setpoint on the plate in the box of the KN20 calibration rod Actual value measured value Setpoint actual value deviation Less than 5 gt measuring instrument is OK Greater than 5 gt adjust actual value with potentiometer P4 remove transmitter and calibration rod mount glass with sealing ring and compression disc and transmitter S2 mount glass with sealing ring and compression disc and transmitter S2 select the right DIP switch setting for operation BAMO IER GmbH e Pirnaer Strafe 24 e 68309 Mannheim Tel 49 0 621 84224 0 Fax 49 0 621 84224 90 www bamo de info bamo de SU3334b doc 11 13 7 OWNERS MANUAL TURBIDITY MEASURING SYSTEM TRUBOMAT GAB Testing and Readjustment continuation Procedure for TRUBOMAT GAB 1000 The following adjustment sequence must be adhered to Step 1 Clean all lenses and wipe them dry all visible water droplets and water film must be removed Then reinstall the lenses for the receiver and the S1
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