Original Operating Instructions V-VTN
Contents
1. EU Directive 2002 95 EG RoHS Fig Figure V VTN Vacuum pump m h Pumping capacity mbar abs Final vacuum operating vacuum 1 5 Directives standards laws See Conformity Declaration 4 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle 1 6 Symbols and meaning Foreword Explanation gt Condition pre requisite HHH Instructions action a b Instructions in several steps gt Results gt 14 Cross reference with page number o Information note AN Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death 1 7 Technical terms and meaning Term Explanation Machine Pump and motor combination ready to be connected Motor Pump drive motor Vacuum pump Machine to create a vacuum Rotary vane Machine s design or active principle Pumping capacity Vacuum pump volume flow related to the condition in the suction con nection Final pressure abs The maximum vacuum that a pump reaches when the suction opening is closed Given as absolute pressure Permanent vacuum The vacuum or the suction range at which the pump operates perma nently The permanent vacuum or intake pressure is than the final vacuum and than the atmospheric pressure Noise emission 1 8 Copy2. E 280 13 V VTN 15 13 E 280 14 gt V VTN 15 14 E 280 20 V VTN 10 15 20 e Download the PDF file http www gd elmorietschle com gt Downloads Product Documents V Series Spare Parts e Parts subject to wear and gaskets are indi cated separately on the list e Web site http www service er de e Select the type size and design OU u Popp NOTICE Fig 9 Spare parts list example Only use original spare parts or parts approved by the manufacturer The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising Klicken Sie hier wenn Sie den Katalog ohne Zugangskennung benutzen m chten keine Bestellmogichkeit Click here if you war t to acess the catalog without using a password no ordering possible Bitte w hlen Sie Ihre Sprache Please choose your language L V vi 4 a mm u amp Kern s n HOBEBHHBHHPHIEHI D a SNS NE Ur Fig 10 Web site http www service er de El 24 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle 8 Malfunctions Causes and elimination Fault Cause Malfunctions Causes and elimination Troubleshooting Important Machine is switched off by the motor pro tection switch Mains voltage Frequency does not correspond with th
3. Running the machine in reverse for a long time may cause damage to the blades which may lead to the blades breaking Use a phase sequence indicator to check the direction of rotation anti clockwise rotating field 6 2 Decommissioning storing Stop the machine a Switch the machine off b If available close the cut off device in the suction and pressure pipe c Disconnect the machine from the electricity source d Depressurise the machine Open the pipes slowly The pressure reduces slowly e Remove the pipes and hoses f Seal the connections for suction and discharge nozzles with adhesive foil see also Section 3 2 1 Page 11 6 3 Re commissioning a Check the condition of the machine cleanliness cabling etc For installation see Section 5 Page 15 For commissioning see Section 6 1 Page 18 EI 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 9 A Gardner Denver Product Maintenance and repair 7 Maintenance and repair A ME Danger of death from touching live parts Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again A kane n Hot surfaces and equipment During maintenance work there is the danger of getting burnt on hot components Fig 2 Q and by the machine lubricating oil Wait for the machine to cool down 7 1 Ensuring operational safety Regu
4. Schopfheim GmbH Unauthorised modifications to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 9 Transport Lagerung und Entsorgung 3 Transport storage and disposal 3 1 Transportation 3 1 1 Unpack and check the delivery condition 3 1 2 Lifting and transporting Unpack the machine on receipt and check for transport damage Notify the manufacturer of transport damage im mediately Dispose of the packaging in accordance with the local regulations in force Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber Select the lifting device suitable for the total weight to be transported Ensure that the machine cannot tip and fall Do not stop under a suspended load Put the goods to be conveyed on a horizontal base Lifting device Transporting with a crane Bodily injury resulting from improper operation a Loads crosswise to the ring level are not per mitted b Avoid impact stress a Tighten the eyebolts Fig 1 1 firmly b The machine must be suspended on the eyebolt using the lifting device for lifting and transport ing Fig 1 Lifting and transporting 1 Eyebolt 10 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle Transp
5. knob Knurled nut M Die Filterpatrone Fig 5 e f r Saugluft ist monatlich Screw cap oder je nach Verunreinigung fters durch Ausblasen von innen nach auBen zu reinigen In spite of clean ing the filter its separation efficiency will continue to deteriorate Therefore the filters should be replaced every six months Changing filters V V VTN 01 11 Unscrew the outlet grid 5 G Undo the screw cap Fig 5 s and the knurled knob Fig 5 m Remove and clean or replace filter car tridges Fig 5 e Reassemble in reverse order e ANI Danger of injury when dealing with com pressed air When blowing through with compressed air solid particles may be carried along or powder dust swir ling around may cause injury to the eyes Therefore when cleaning with compressed air always wear goggles and a dust mask o oa e CG o Fig 6 Filterpatrone ausblasen 1 Filterpatrone 2 Druckluft 25 Rictschie www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 21 A Gardner Denver Product Maintenance and repair 7 2 2 Replacing blades E Qi tu a e Ss e a Es SI Fig 7 Changing blades O a O N lt x 22 Direction of rotation Minimum height Slanting side of the blade Drilled holes in the housing Housing lid Blade Gi Checking blades V DTN 6 25 have 6 carbon blades and V VTN 40 60 has 7 carbon blades that wear out gradually during
6. use within certain voltage limits codified version The following harmonized and national standards and specifications are applied EN 1012 1 1996 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN 1012 2 1996 Compressors and vacuum pumps Safety requirements Part 2 Vacuum pumps These declarations of conformity are invalid when the machine has been modified without prior ap proval by us and the approval has been documented in writing Name and address of the EC person in Wolfgang Darsch charge for documentation Postfach 1260 D 79642 Schopfheim Gardner Denver Schopfheim GmbH Schopfheim 01 12 2009 Dr Friedrich Justen Director Engineering 2 The machine fulfils the material requirements of both guidelines applies only to the guideline 98 37 EC applies only to the guideline 2006 42 EC C_0083_EN Safety declaration form 7 7025 003 17 for vacuum pumps and components Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr 58 79650 Schopfheim Phone 49 0 7622 392 0 Fax 49 0 7622 392 300 Repairs and or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely If not the repair work cannot be started and delays will result This declaration must only be filled in and signed by authorised qualified staff 1 Type of vacuum pumps components 2 Reason for the submission Type description Mach
7. Edition 1 11 2009 BA 280 EN Original Operating Instructions Elmo V VTN Rietschle A Gardner Denver Product V VTN 6 10 15 25 40 60 V Serie V Series Drehschieber Rotary Vane Table of contents 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 1 3 2 3 3 4 2 4 3 5 1 5 2 5 3 5 4 5 5 6 1 6 2 6 3 Table of contents FOrGWOrd suas ma pru a nee eed eae RA E RR A en are 4 Pririclples EE 4 Target grouDuuss s eee 022 ike IA p egret ee Rr eee baad DRY RU RW Red Pai EO gor e d 4 Supplier documentation and accompanying documents 4 Abbreviations 2 0 4 ce eme merce Sia ea e e dace BOR CR des ERR ee CR DART ec ER 4 Directives standards laws llleeeeeeeee ehh 4 Symbols and meaning i c eem sn Ce Se ee cm nea e Ree Xm eee DEN 5 Technical terms and meaning 0 00 cece enn 5 Greed T PPP TTE 5 Sadfely oc aa reece EE 6 Warning instruction markings 6 Generals i 2 2000 te Be RA A PIGAAAECERUOREETIIIEEEZPRCEGCOEESGO GugEREEEERRENE 6 DD sigriated NEE 7 Unacceptable operating mode 7 Personal qualifications and training 0 ee een en 8 Salety CONSCIOUS WOIK face Bea s beet EN DESREI EP X oe Pew ee EE 8 Safety notes for the operator 0 2 ee eee 8 Safety instructions for installing commissioning and maintenance 0 0000 9 Guarantee Conditions cess mun a ea ee A a e PR E cm ae EE 9 Transport storage
8. Weeer Pompe bids Fampeparvusts rhe mo zin vC You will find more technical data on the data sheet D 280 e Download the PDF file D280 gt V VTN6 V VTN 60 PEA e Download the PDF http www gd elmorietschle com Downloads Product Documents V Series Data Sheets NOTICE Subject to technical changes Fig 11 Data sheet example Elmo Rietschle A Gardner Denver Product www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 27 Elmo Rietschle A Gardner Denver Product Gardner enver Elmo Rietschle is a brand of Gardner Denver s Industrial Products Division and part of Blower Operations Gardner enver EC declaration of conformity 98 37 EC or 2006 42 EC Hereby the manufacturer Gardner Denver Schopfheim GmbH D 79642 Schopfheim that the machine Vacuum pump of the Series V VTN Type V VTN 6 V VTN 10 V VTN 15 V VTN 25 V VTN 40 V VTN 60 is conform to the regulations of the guideline indicated above Furthermore the designated product is conform to the regulations of the following guidelines 2006 95 EC Directive 2006 95 EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equip ment designed for
9. and disposal 000 c eee eee 10 Transportation za un leans re Feb AC Pubs Ros athe oat ee Rae eee ee Ey 10 3 1 1 Unpack and check the delivery condition 10 3 1 2 Lifting and transporting EE eee ete e ENN EEN NEEN eG RR RR ee 10 Siret EE EE 11 3 2 1 Ambient conditions for storage 11 Disposal exte eer ese IGS ESI EE 11 Setup and Operation esa aux RR ERE dE NN NNN d ee ee NIE NN Ron OL 12 Sup Ln 12 4 1 1 Datenschildi ize beu E te eed ere sx RE 14 Description e em ee ERR E d RR AE e He E a ENER ea ee RON 14 Areas or application EE 14 Installation i sucio Ea eo ci mc e o we TR o e a Ee a RENDE 15 Preparing for installation 15 Installation LUDUM 15 Connecting e Te s 0 nied xe Ro etr eR ee Re Pros RE Buen REC PR AB DOR RUE Go vs 16 Control and relief valo essa exu 2 244 22 000 00 20 SLEEN ESENE E AANSEN Re Ee ERA 16 Connecting the Motor uisi xci dp pex px ERE Ee SMe Sheva ee esse 17 Commissioning and decommissioning 00000 ee eee eee 18 GOMMISSIONING iyasa 20lee cate vig ae reg heewet EE 18 6 1 1 Checking the rotation direction llle 19 Decommissioning stong 19 ellen Une EEN 19 El www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle Aare Denver Product 7 1 7 2 7 3 7 4 Table of contents Maintenance and repair HuHuuun ann nn nn nn nn nn nen 20 Ensuring operational safety 2 222er een nennen 20 Maint
10. be exceeded Please contact the manufacturer should the unit be used under such conditions D If it is installed in the open air the unit must be protected from environmental influences e g by a y protective roof EI 14 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle A Gardner Denver Product Installation 5 Installation 5 1 Preparing for installation Check the following points e Machine freely accessible from all sides e Do not close ventilation grids and holes e Sufficient room for installing and removing pipes and for maintenance work particularly for install ing and dismantling the machine e No external vibration effect e Do not suck any hot exhaust air from other ma chines into the cooling system To remove the outlet gridFig 2 G the inlet grating Fig 2 G and the housing lid Fig 3 b at least 30 cm of space must be available for maintenance work You must also ensure that the cooling air inlets Fig 2 E and cooling air outlets Fig 2 F must be at least 10 cm away from the nearest wall outgoing cooling air must not be sucked in again 5 2 Installation NOTICE The machine may only be operated when it is set up horizontally Material damage resulting from the machine tipping over and falling When installed at more than 1000 m above sea level a reduction in power is noticeable In this case we would ask you to contact us Ensur
11. be obeyed and must always re main legible This applies for example to e Symbols for connections e Data and motor data plate e Instruction and warning plates The operator is responsible for observing local regu lations El 6 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle Aare Denver Product 2 3 Designated use Safety The machine must only be operated in such areas as are described in the operating instructions 2 4 Unacceptable operating modes Elmo L Rietschie ene bee Ped only operate the machine in a technically perfect condition do not operate the machine when it is only par tially assembled the machine must only be operated at an ambi ent temperature and suction temperature of between 5 and 40 C Please contact us for temperatures outside this range the machine may convey compress or extract the following media e convey air with a relative humidity of 30 90 e all non explosive non inflammable non ag gressive and non poisonous dry gases and gas air mixtures extracting conveying and compressing explo sive inflammable aggressive or poisonous me dia e g dust as per ATEX zone 20 22 solvents as well as gaseous oxygen and other oxidants extremely damp air water vapour traces of oil oil vapour and grease using the machine in non commercial plants if the necessary precautions and protective meas ures have not been taken in th
12. d Section 7 2 Blades are worn or damaged Replace blades Section 7 2 2 Section 7 4 Machine gets too hot Ambient or intake temperature is too high Ensure it is being used prop erly Section 2 3 Cooling air supply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The regulating valve is dirty so that the permissible vacuum value is exceeded Clean or replace the regulat ing valve Section 7 2 Section 7 4 The machine makes an abnormal noise The compressor housing is worn chatter marks Repair by manufacturer or authorised workshop Elmo Rietschle Service The regulating valve is vibrat ing Replace the valve Section 7 4 Blades are damaged Replace blades Section 7 2 2 Section 7 4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated 26 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Elmo Rietschle A Gardner Denver Product 9 Technical Data V VTN Technical Data Sound pressure level max EN ISO 3744 Tolerancex 3 dB A Weight max V VTN 01 11 Length Length ZRV Width Height Vacuum connection 10 20 339 204 180 Elmo Daten I Rietschle A Gardner Dover Pct umam
13. d repair 7 3 Reparatur Service a For on site repair work the motor must be disconnected from the mains by a qualified electrician so that it cannot be started up again accidentally For repairs use the manufacturer its branch offices or authorised dealers Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Riet schle Service centre for inspection maintenance or repair a fully completed signed declaration of me harmlessness must be enclosed The declaration of harmlessness is part of the Jt Einsatzbedingte Kontaminierung der H Vakwumpempen Komponenten IXREECUE supplier s documentation mi 3 a Garde rer Ed Uebedentachtomertrung nver f r Vakuumpumpan und Komponenten on ome b After a repair or re commissioning the actions listed under Installation and Commissioning must be carried out as for initial commissioning Fig 8 Clearance certificate 7 7025 003 17 l 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 23 A Gardner Denver Product Maintenance and repair 7 4 Spare parts Order spare parts in accordance with the Ren 2 t pue suem e Spare parts list j m E280 V VIN 6 V VIN 60 01 11
14. e motor data Connection to motor terminal board is not correct Motor protection switch is not set correctly Check by qualified electrician Motor protection switch is triggered too quickly Use a motor protection switch with an overload dependent delayed switch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orlEC 947 4 Section 5 5 The regulating valve is dirty so that the permissible vacuum value is exceeded Clean or replace the regulat ing valve Section 7 2 Section 7 4 Pumping capacity is insufficient Elmo L Rietschie Acne bee Ped The intake filter is dirty Clean or replace the intake filter Section 7 2 1 Section 7 4 The suction pipe is too long or too narrow Check the hose or the pipe Section 5 3 Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Blades are damaged Replace blades Section 7 2 2 Section 7 4 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Malfunctions Causes and elimination Fault Cause Troubleshooting Important Final pressure max vacuum is not reached Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seate
15. e plant installing in environments that are at risk of ex plosions using the machine in areas with ionising radia tion back pressures on the outlet side of more than 0 1bars modifications to the machine and accessories www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 7 Safety 2 5 Personal qualifications and training 2 6 Safety conscious work 2 7 8 Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work particularly the safety instructions for installation commissioning maintenance and inspection work Manage the responsibilities competence and monitoring of staff all work must only be carried out be technical specialists e Installation commissioning maintenance and inspection work e Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only The following safety regulations apply in addition to the safety instructions and intended use listed in these instructions Safety notes for the operator www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Accident prevention regulations safety and op erating regulations the standards and laws in force hot parts of the machine must not be accessible during operation or must be fitted with a guard eople must not be e
16. e that the foundation complies with the follow ing conditions e Level and straight e The bearing surface must be able to bear the weight of the machine It must be possible to install the machine on a firm foundation without anchoring When installing on a substructure we recommend fixing with flexible buffers EI 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 15 A Gardner Denver Product Installation 5 3 Connecting pipes 5 4 Control and relief valve a Vacuum connection at Fig 2 A NOTICE Material damage resulting from the forces and torques of the pipes on the unit being too high screw pipes in by hand The pumping capacity of the vacuum pump is reduced if the suction pipe is too narrow and or too long b Check to ensure the suction pipe is connected correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3m long a non return valve especially for the purpose must be installed in order to avoid reverse operation when the machine has stopped The vacuum can be set by turning the control knob Fig 2 C as shown on the symbol fitted to the but ton NOTICE Do not operate without the standard control and relief valve If the permissible vacuum is exceeded see data plate the machine may be damaged 1 6 www gd elmorietschle com Gardner De
17. enance work 2064 bakes beet deeds en pea s e Dur Peru EN ee ees 20 7 2 1 Ar oO PEE 21 7 2 2 Replacing Blades 2 2 05 ag eines See Rt LER EE koe CEA ERE 22 Reparatut ENEE sene che SEENEN E RENE So Re nac eked aoe o ee Pa hang Re eh 23 opare paS sec Asa ae kx wea Peds ease eee re S E RUE RAE ENSE eh Sek 24 Malfunctions Causes and elimination leeren 25 Technical Data eu EN NR au u ana NN NEEN NN NNN NNN ee REA 27 EI 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 3 A Gardner Denver Product Foreword 1 Foreword 1 1 Principles 1 2 Target group These operating instructions are a part of the following oil flooded rotary vane vacuum pumps V VTN6 V VTN 10 V VTN 15 V VTN 25 V VTN 40 and V VTN60 describe how to use them safely and properly in all life phases must be available where the equipment is used The target group for these instructions is technically trained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Supplier documentation Operating Instructions BA 280 EN Declaration of Conformit C 0083 EN Declaration of harmlessness 7 7025 003 17 Spare parts list Spare parts document E 280 Data sheet Technical data and graphs D 280 Info sheet Storage guidelines for machines 1150 Manufacturer s declaration 1 4 Abbreviations
18. ine number Order number Delivery date 3 Condition of vacuum pumps components 4 Contamination of the vacuum pumps Was this being operated YES NO QO components when in use Which lubrication was used Toxic YES NO Corrosive YES NO Was the pump component emptied Microbiological YES NO Product Consumables YES NO JO Explosive YES NO Has the pump component been cleaned and decontamingRadioactive YES NO other YES NO OOOOOO YES OU Cleaning agent Cleaning method Microbiological explosive or radioactively contaminated vacuum pumps components will only be accepted with proof that they have been cleaned properly Type of toxic substance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the event of product name name class substances are released accidents Personal protection measures Hazardous decomposition products when subjected to thermal load YES NO DO Which 5 Legally binding declaration We swear that the information in this declaration is accurate and complete and that the undersigned am in a position to judge this We are aware that we are liable to the contractor for damage caused by incomplete and inaccurate information We undertake to release the contractor from any damage claims from third parties arising from incomplete or incorrect informa
19. ion EI 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 17 A Gardner Denver Product Commissioning and decommissioning 6 Commissioning and decommissioning 6 1 Commissioning Improper use May lead to severe or fatal injuries Therefore be sure to obey the safety instructions A Hot surfaces When the machine is at operating temperature the surface temperatures on the components Fig 2 Q may go above 70 C You must avoid touching the hot surfaces mar ked with warning plates Noise emission The highest noise pressure levels measured as per EN ISO 3744 are given in Section 9 When spending a long time in the vicinity of the running machine use ear protectors to avoid per manent damage to your hearing NOTICE Wait until the machine stops The machine must only be switched on again after it stops EI 1 8 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle Commissioning and decommissioning 6 1 1 Checking the rotation direction The drive shaft direction of rotation is shown by the rotation direction arrow Fig 2 O on the mo tor flange a Start the motor briefly max two seconds to check the direction of rotation When looking at the motor fan it must rotate clockwise The suction pipe must not be connected A when starting up like this NOTICE Incorrect direction of rotation
20. ion Setup V VTN 01 V VTN 0265 0279 Fig 2 Vacuum pump V VTN 01 V VTN 02 12 Vacuum connection G Exhaust air outlet J Vacuum regulating valve Vacuum safety valve O Cooling air inlet Cooling air outlet Outlet grid Inlet grating Plug connection Data plate Rotation direction plate EI www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle Aare ene Product Set up and operation V VTN 13 V VTN 14 Fig 3 Vacuum pump V VTN 13 V VTN 14 A Vacuum connection N Data plate B Exhaust air outlet 0 Rotation direction plate C Vacuum regulating valve P Motor data plate C _ Vacuum safety valve Q hot surfaces gt 70 C D Ventilation valve b Housing lid Cooling air inlet F Cooling air outlet G Cover l 25 Rictschie www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 3 A Gardner Denver Product Set up and operation 4 1 1 Datenschild 1 Type Size mechanical version 1 2 345 2 Year of construction Gardner C Bauj Nr 09 3 Mot 3 Motor design Denver oer 2949791 4 Serial number Typ VTR 100 01 1027610116 150 mbar abs 5 Item no aaa 6 Final pressure abs 7 Pumping capacity 50 Hz 60 Hz EN 69994 l 8 Speed 50 Hz 60 Hz S1 3 00 3 60 kW 1410 1700 min 9 Motor
21. lar maintenance work must be carried out in order to ensure operational safety Maintenance intervals also depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The whole unit should always be kept in a clean condition 7 2 Maintenance work Interval Maintenance to be carried out Section monthly Check the pipes and screws for leaks and to ensure they are seated properly and if necessary seal again or tighten up monthly Check the terminal box and cable inlet holes for leaks and if necessary re seal monthly Clean the regulating valve and ventilation slots on the ma chine and the motor cooling ribs If there is a great deal of dust in the spaces on the cooling ribs clean them The machine s bearings are permanently lubricated and do not require re lubricating monthly every 6 months Clean or replace filter cartridges 7 000 h 1 000 h Check blades Replace blades El 20 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle Aare Denver rout Maintenance and repair 7 2 1 Air filtering Fig 5 Air filtering NOTICE tlet gri a Eu ES Insufficient maintenance on the air filter Housing lid The power ofthe machine lessens and damage may occur to the machine Filterpatrone Knurled
22. ndangered by the free ex traction or discharge of pumped media Risks arising from electrical energy must be eliminated Elmo LB Rietschie Ar Do Pete Safety 2 8 Safety instructions for installing commissioning and maintenance 2 9 Guarantee conditions Elmo 25 Rietschle A Gardner Denver Product The operator will ensure that any installation commissioning and maintenance work is car ried out by authorised qualified specialists who have gained sufficient information by an in depth study of the operating instructions Only work on the machine when it is idle and cannot be switched on again Ensure that you follow the procedure for decom missioning the machine described in the operat ing instructions Fit or start up safety and protective devices again immediately after finishing work Vor Wie derinbetriebnahme die aufgef hrten Punkte f r die Inbetriebnahme beachten Conversion work or modifications to the ma chine are only permissible with the manufactur er s consent Only use original parts or parts approved by the manufacturer The use of other parts may invali date liability for any consequences arising Keep unauthorised people away from the ma chine The manufacturer s guarantee or warranty will no longer apply in the following cases Improper use Not complying with these instructions Operation by insufficiently qualified staff Using spare parts that have not been approved by Gardner Denver
23. nver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle A Gardner Denver Product Installation 5 5 Connecting the motor A M Danger of death if the electrical installation has not been done professionally The electrical installation must only be done by a qualified electrician observing EN 60204 The ope rating company has to provide the main switch a The electrical motor data can be found on the data plate Fig 2 N or the motor data plate Fig 3 P The motors comply with DIN EN 60034 and are in protection class IP 55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version The motor data must be compared with the data of the existing mains network current type voltage network frequency permitted current value b Connect the motor via the plug connection Fig 2 J or a motor protection switch for safety reasons a motor protection switch is required and cable fitting must be provided to provide strain relief for the connection cable We recom mend using motor protection switches with de layed switch off depending on possible excess current Temporary excess current may occur when the machine is started cold NOTICE Power supply The conditions at the installation location must match the information on the motor data plate Without derating the following is permissible e 5 voltage deviation e 2 Frequency deviat
24. operation V VTN6 V VTN 15 First check after 7 000 operat ing hours then every 1 000 operating hours V VTN25 First check after 5 000 operating hours then every 1 000 operating hours V VTN 40 V VTN60 First check after 3 000 operating hours then every 1 000 operating hours V VTN 01 11 Unscrew the outlet grid Fig 6 G Unscrew the housing cover Fig 7 b from the hous ing Remove the blades Fig 7 d to be checked All blades must have a minimum height Fig 7 X T X minimum height V VTN 6 10 20 mm V VTN 15 25 24mm V VTN 40 35 mm V VTN 60 37 mm The blades must only be changed as a set Changing blades If you detect during the blade check that the minimum height has been reached or it has fallen below the minimum height the blade set must be changed Blow out the housing and the rotor slot Insert the blades into the rotor slot When doing this you must ensure that the blades with the sloping side Fig 7 Y point outwards and the direction of rotation of these sloping sides Fig 7 O matches that of the drilled holes for the housing Fig 7 Z Screw on the housing lidFig 7 b and out let grid Fig 6 G Before starting up check that the blades run freely by moving the fan round includ ing the inlet grating Fig 2 G or unscrew the cover Fig 3 G EI www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Rietschle Aare ene rout Maintenance an
25. ort Lagerung und Entsorgung 3 2 Storage NOTICE Material damage caused by improper storage gt Ensure that the storage area meets the following conditions a dust free b vibration free 3 2 1 Ambient conditions for storage Ambient conditions Value Relative humidity 0 to 80 Lagertemperatur 10 C to 60 C The machine must be stored in a dry environment with normal air humidity It should not be stored for more than 6 months see Info Machine storage guidelines Page 4 Danger from inflammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal 3 3 Disposal gt When disposing ensure the following a Collect oils and grease separately and dispose of in accordance with the local regulations in force b Do not mix solvents limescale removers and paint residues c Remove components and dispose of them in accordance with the local regulations in force d Dispose of the machine in accordance with the national and local regulations in force e Parts subject to wear and tear marked as such in the spare parts list are special waste and must be disposed of in accordance with the national and local waste laws EI 25 Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 11 A Gardner Denver Product Set up and operation 4 4 1 Set up and operat
26. output 50 Hz 60 Hz 10 9 8 7 6 10 Operating mode 4 2 Description The V VTN model range has a connecting thread on the suction side and an exhaust silencer on the pres sure side The aspirated air is cleaned by an inbuilt fine micro filter The motor and the pump have a common shaft The V VTN compressor 01 to 11 is in a plastic sound cover Inside the sound cover is also a fan that pro vides cooling The V VTN 13 to 50 are located in a tin cover It is cooled by the motor fan The V VTN 14 has a ventilation valve on the pressure side Fig 3 D The V VTN 02 and 13 have a vacuum regulating valve fitted as standard Fig 2 C that enables the vacu um to be set to the required values which have an upper limit 4 3 Areas of application These dry running rotary vane vacuum pumps V VTN 6 bis V VTN 60 are suitable for evacuating closed systems and for a permanent vacuum in the intake pressure range 150 1000 mbars abs The pumping capacity with unrestricted suction is 6 10 15 25 40 and 60 m h at 50 Hz Data sheet D 280 shows the dependency of the pumping capacity on the intake pressure These dry running machines are suitable for conveying air with a relative humidity of 30 9096 4 If the unit is switched on more frequently at regular intervals of about 10 times an hour or at higher ambient temperatures and intake temperatures the excess temperature limit of the motor e winding and the bearings may
27. right Elmo L Rietschie ene Doe Ped The noise emitted at a specific loading given as a figure sound pressure level dB A as per EN ISO 3744 Passing on or copying this document using and providing information on its contents are prohibited unless expressly permitted www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Safety 2 Safety 2 4 Warning instruction markings Danger level The manufacturer is not responsible for damage if you do not follow all of this documentation Consequences if not obeyed immediately imminent danger Death severe bodily injury possible imminent danger Death severe bodily injury possible hazardous situation Slight bodily injury NOTICE 2 2 General possible hazardous situation Material damage These operating instructions contain basic instruc tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions in all sections must be taken into consideration The operating instructions must be read by the responsible technical personnel operator before installing and commissioning and must be fully un derstood The contents of the operating instructions must always be available on site for the technical personnel operator Instructions fixed directly onto the machine must
28. tion We are aware that regardless of this declaration we are directly liable to third parties including in particular the contractor s staff entrusted with handling or repairing the product Company Street Post code Town Phone Fax Name in capitals Position Date Company stamp Legally binding signature TOS no Index 7 7025 003 17 0 Office responsible GS File management 7702500317 xl Gardner Denver Schopfheim GmbH Postfach 1260 D 9642 Schopfheim
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