Operating instructions
Contents
1. 9470613310 2013 01 18 BA00 Ill en 00 6 Digital Input Output Module for Zone 2 9470 33 2 channels in parallel Max current Max power P Max internal capacity C Max connectable inductance L capacity C IIC IIB IIIC 4 channels Max current Max power P Max internal capacity Cj Max connectable inductance L capacity C IIC IIB IIIC 8 channels Max current Max power P Max internal capacity Cj Max connectable inductance L capacity C IIC IIB IIIC 16 channels Max current lo Max power P Max internal capacity Ci Max connectable inductance L capacity Co IIC IIB IIIC 218130 9470613310 2013 01 18 BAO00 III en 00 20 8 mA 51 mW 5 nF Lo mH Co HF Lo mH Co pF 41 6 mA 102 mW 10 nF Lo mH Co HF Lo mH Co pF 83 2 mA 204 mW 20 nF Lo mH Co HF Lo mH Co HF 164 mA 402 mW 40 nF Lo mH Co HF Lo mH Co HF 100 150 0 3 0 44 270 5100 _ 2 3 27 20 0 32 0 41 100 50 1 5 12 1 6 7 0 4 10 5 29 20 1 7 12 1 1 8 1 0 53 0 77 77 15 2 1 2 8 20 0 57 50 2 6 10 0 56 20 2 8 0 76 10 2 9 10 15 2 0 67 10 77 10 93 20 10 5 3 1 3 6 14 1 5 2 0 69 0 88 10 3 4 13 9 1 0 5 0 96 1 2 5 3 6 14 7 0 2 0 1 1 5 11 8 1 0 5 5 3 16 6 Digital Input Output Module for Zone 2 9470 33 0 2 1 6 0 01 3 3 0 2 8 9 0 5 1 3 0 5 1 2 0 1 1 9 0 52. Operating instructions Digital Input Output Module for Zone 2 gt 9470 33 Contents 1 2 1 2 2 2 3 Contents 1 BONES een nn een a a ee ee 2 2 General HlOrmMallON een 2 2 1 MaC ven en 2 2 2 Information regarding the operating instructions u02200220002n0 ann nnnen nenne 2 2 3 Conformity with standards and regulations u2 200220022002000 nenn nenn ennnen nenne 2 3 gt J 810 USG eee eR ees ee Seen en er eee eee ee eee nee ee eee 3 4 General Sale NOLES nase ee ee ne 3 4 1 Operating instructions storage uussssenssensnenenennnnnnnnenenennnnnennnnnennnennnennnnnnnennnnnen 3 42 Sale OCS ee ee ee 3 4 3 Alterations and modifications u22200220022002nn0nnnonenn nenn nnnnennnennne nenn nenn nennen 4 4 4 SDeclal VEISIONS sssrinin erinan e E N 4 5 MEd elo USO ae Eee 4 6 COMDONG S een nee 5 Bil OVENIOW ven AE E EEE SE EAE 5 6 2 Pluggable terminals X1 and X2 uesssessuessunsnenenennnnnnonnnennnnnnenenennnnnnenenenenennn nennen 5 l TECC A en en ee ee 6 8 ransport and storage ee ee 10 9 AON res ee 10 9 1 Dimensions fastening dimensions 222s02400222002nonnnnnnnnennnennnenenennn nennen 10 92 INSANO COMGINOINS ee 10 9 3 Mounting and operating position 2 0 ccccccccsecceecceeeceeeseeseeeseeseeeaeeseeeseeeseeeaees 11 9 4 LED indications and troubleshooting ccc ccecccecceeeceeeaeeeeeeeeeeseeeseeseeeseeseeeaees 12 9 5 Dismo
3. To avoid electrostatic charging the modules in hazardous areas must be cleaned only with a moist cloth Alterations and modifications A WARNING Alterations and modifications to the device are not permitted We shall not accept any liability or warranty obligations for damage resulting from alterations and modifications Special versions In case of additional different order options special versions may differ from the description given here Intended use The digital input output module is used for connecting of up to 16 intrinsically safe digital signals to the IS1 remote I O system All channels can be parameterised in pairs as input for connection of passive contacts or NAMUR proximity switches EN 60947 5 6 or as output for connection of low power solenoid valves Up to 8 inputs can be used as frequency inputs or counters up to 20 kHz in operating mode Rotation direction recognition and Forward backward counter up to 4 inputs The Ex i inputs and outputs are short circuit proof and galvanically separated from the system Compatible spare for IS1 I O modules Series 9470 12 9470 22 9475 12 08 41 218130 9470613310 2013 01 18 BAO00 III en 00 Digital Input Output Module for Zone 2 9470 33 Components 6 Components 6 1 Overview 1 Operating flap with insert label open and connection diagram 1 2 Module data serial number hardware revision number software revision number manufacturing da
4. 0 1 12 0 0 02 3 3 0 01 23 0 l 2 parallel connected ch 270 NAMUR Signal lt 1 2 a mA 100 0 3 100 23 z Le a 2 Voc 9 8V 50 0 44 50 2 6 15k Isc 20 8 mA 20 0 57 20 3 1 Po 51 0mW 10 0 67 10 3 6 2 5 Ci 5nF 5 0 77 5 4 1 FM approved NAMUR proximity switches Li Dan A ve a z optocouplers low power valves 05 13 05 79 0 2 1 6 0 2 9 3 0 1 2 0 0 1 12 0 Wiring legend 0 02 3 3 0 01 23 0 Connection allocation Digital Input Output Module Type 9470 3 4 parallel connected ch 100 1 5 27 0 32 50 2 1 X1 X2 Voc 9 8V 20 0 41 20 2 8 Isc 41 6mA 10 0 56 10 3 4 channelO 1 2 channel 8 17 18 Po 102 0 mW 5 0 69 5 3 9 channel1 3 4 channel 9 19 20 Ci 10nF 2 0 88 2 4 9 channel2 5 6 channel 10 21 22 MTAA l 2 l a channel3 7 amp channel 11 23 24 gt 2 nn 2 channel4 9 10 channel 12 25 26 aa nn channel5 11 12 channel 13 27 28 0 01 33 0 01 230 channel 6 13 14 channel 14 29 30 8 ilei Zach 29 1 7 channel 7 15 16 channel 15 31 32 Peer an a Be Voc 9 8V 6 7 0 4 10 2 9 Isc 83 2mA 5 0 5 5 3 6 Po 204 0 mW 2 0 76 2 4 7 Notes Ci 20nF 1 0 96 1 5 7 Li OmH 0 5 1 2 0 5 6 9 1 Intrinsically safe apparatus shall be switches or an FM 0 2 1 6 0 2 9 1 approved System or Entity device connected in accordance 0 1 1 9 0 1 11 with the manufacturer s installation instructions 0 01 3 3 0 01 23 2 For Entity concept use the appropria
5. 15254E00 9 2 Installation conditions A WARNING The national installation instructions e g IEC EN 60079 14 must be observed Ensure that there is a distance of at least 50 mm safety distance between connecting units of intrinsically safe and non intrinsically safe circuits 10 Digital Input Output Module for Zone 2 9470 33 218130 9470613310 2013 01 18 BA00 Ill en 00 Installation A WARNING If the installation has strong electromagnetic sources of interference use of shielded field cables is recommended In this case the shield must be connected to the equipotential bonding of the hazardous area For this purpose the shields of the field wiring must be connected to the shield busses installed in the enclosure as close to the entry point as possible The shield busses must be also connected to the mounting plate close to the entry point of the field wiring using the shortest possible way 9 3 Mounting and operating position Mounting the module on BusRail NOTICE amp The module and the pluggable terminals X1 and X2 can be safely connected or disconnected during operation in a hazardous area hot swap NOTICE Module operation is permitted only in the following mounting positions Vertical mounting with pluggable terminals below on the left or right 7 BusRail U BusRail i Sr HEE HEHE R SA lim i Position the module vertically on the pro
6. 6 9 0 1 11 Technical data 0 2 10 1 0 02 1 6 42 3 3 0 5 10 2 10 1 0 01 7 2 193 112 23 0 2 10 1 0 01 1 6 2 3 3 0 5 702 970 4 0 01 7 1 9 3 12 23 0 01 3 3 0 2 0 1 0 01 9 1 11 23 0 01 23 Technical data Electrical data Ex i inputs outputs Number of channels Inputs Max number of channels Min input signal ON Max input signal OFF Operating point Supply voltage Internal resistance Signal Frequency input Max number of channels Max switching frequency Min pulse width Counter Max number of channels Counting range Rotation direction recognition forward backward counter Max number of channels Function Resolution Outputs Max number of channels Application Open circuit voltage Max output current Internal resistance Rated operation Output characteristic Signal transmission Max delay from signal internal bus Max delay from frequency input internal bus 8 Digital Input Output Module for Zone 2 9470 33 16 in pairs with adjustable parameters as input or output 16 2 1mA 1 2 mA 1 65 mA 8 2 V 1 KQ EN 60947 5 6 NAMUR 8 20 kHz at frequencies gt 1 kHz the maximum conductor length is reduced e g at 5 kHz to approx 75 m 25 us Measuring range 0 1 Hz 600 Hz 1 Hz 3 kHz 1 Hz 20 kHz 0 01 Hz 0 05 Hz 0 5 Hz Accuracy 0 1 0 1 0 1 8 0 65535 als UINT16 4 each two inputs switched in parallel Up down counter Freq
7. blue OFF Normal operation Ss FLASHES External maintenance Ambient temperature is e Reduce ambient temperature by means required outside the specification of e g shading or cooling Note If the problem is not eliminated the module will be permanently damaged ON Maintenance required Slot error or module is e Replace the module as soon as possible damaged by excess within the next 12 months otherwise there temperature or end of the is a risk of module failure service life reached 218130 9470613310 2013 01 18 BAO00 III en 00 Digital Input Output Module for Zone 2 9470 33 Installation 9 5 Dismounting replacement of the module A WARNING If a partition is mounted first pull out terminals X1 and X2 from the module to be replaced NOTICE amp When replacing the module by a module identical in construction the set parameters are maintained No further user adjustments are necessary When replacing the module by a module with a different function the module reports a configuration error red LED ERR flashes The module must be either re parameterised or it is necessary to connect a module of the right type NOTICE lf an IS1 module is replaced by an IS1 module with the same functions the 151 module functions in the compatibility mode identical functionality If new IS1 functions must be used it may be necessary to update the software of CPM 9440 or CPU 9441 In case of PROFIBUS DP operation
8. III en 00 for Zone 2 9470 33 Technical data NOTICE For the operating mode Frequency or Counter only channels 8 15 are used In the operating mode Counter with direction or Frequency with direction two adjacent channels are operated together Thereby the following channel assignment applies First channel 8 10 12 14 signal value 1 or 0 gt Second channel 9 11 13 15 direction 0 forward 1 backward Sensor 1 Sensor 2 Direction 0 Direction 4 Ee backwards Eu 7 Technical data forwards 15340E00 Explosion protection Global IECEx Gas and dust IECEx DEK 12 0044X Ex nA ia ia Ga IIC T4 Gc Ex ia Da IIIC Europe ATEX Gas and dust DEKRA 12ATEX0099X amp 113 1 G Ex nA ia ia Ga IIC T4 Gc amp II 1 D Ex ia Da IIIC USA FM in preparation Certificates and approvals Certificates IECEx ATEX Further parameters Installation in Zone 2 Zone 21 Zone 22 and in the safe area Safety data Max voltage U 9 8 V Max internal inductance Li negligible 1 channel Max current lo 10 4 mA Max power Po 25 5 mW Max internal capacity C 2 5 nF Max connectable inductance L capacity Co IIC Lo mH 280 100 50 20 10 75 2 1 0 5 10 2 0 1 0 02 Co HF 0 49 10 56 0 64 0 72 10 81 10 96 1 1 51 3 971 6 2 3 3 IIB IIIC Lo mH 1000 7100 50 20 10 75 2 1 0 5 10 2 10 1 10 01 Co pF 2 6 2 8 3 3 3 7 14 2 15 1 16 7 2 193 112 23 218130
9. UN green operation indication LED ERR red module error indication LED M S blue requires maintenance or outside specification Indication overview Module state Error source Possible solution LED RUN green FLASHES In standby switched on but no data exchange with master yet The module is in proper e Activate the cyclic data transfer with the condition but is not ready master for cyclic data exchange yet e Check master bus connection and CPM there is no parameter set available yet Outputs in a state without power OFF No function No supply voltage at the e Check system supply I O module or I O module is e Check CPM or CPU amp PM defective e Check the BusRail e Engage the I O module correctly on the BusRail e Replace the I O module LED ERR red FLASHES External error Error in the field circuit e Eliminate the cause in the indicated field wire breakage short circuit circuit check electric lines and field device Incorrectly configured module Configuration is not correct or Change configuration in the automation a wrong module is connected system or connect the right module Outputs in safety position Cyclic data transfer with the e Check the cyclic data transfer of CPM or automation system has been CPU LCD or LED RUN interrupted e Check bus connection e Activate the cyclic data transfer with the automation system ON Module error Module is defective e Replace the module LED M S
10. anew GSD may be required If required contact your responsible distributor for further information Loosen safety screws of the pluggable terminals X1 and X2 Pull out the terminals from the module If required remove the partition Pull the blue notch lever of the module upwards to unlock the module Remove the module vertically from the BusRail Position the new module vertically onto the BusRail and snap into place by slightly pressing it If required snap partition into place between modules Plug the pluggable terminals X1 and X2 into the module and secure them against loosening tightening torque 0 5 0 6 Nm 218130 9470613310 Digital Input Output Module 13 2013 01 18 BA00 IIl en 00 for Zone 2 9470 33 Maintenance overhaul and repair 10 Maintenance overhaul and repair 10 1 Maintenance The module does not require regular maintenance Observe the function according to intended use Follow the directives according to IEC EN 60079 17 Adhere to permissible temperatures according to IEC EN 60079 0 NOTICE If the blue LED M S lights up continuously it is recommended to replace the module in the foreseeable future Otherwise there is a high probability that the module will fail in 12 months see LED indications and troubleshooting 10 2 Repair instructions NOTICE amp Repair must be performed by the manufacturer only When repair is required send the module to your respons
11. ation IEC EN 60068 2 6 Mechanical data Degree of protection IEC 60529 Module enclosure Fire resistance UL 94 Pollutant class Dimensions 218130 9470613310 2013 01 18 BAO00 III en 00 Technical data EN 60079 11 gt 1500 V AC gt 500 V AC gt 500 V AC gt 500 V AC Tested to the following standards and regulations EN 61326 1 2006 IEC 61000 4 1 6 NAMUR NE 21 BusRail Types 9494 Pluggable blue terminals 16 pole 2 5 mm screw or spring type versions with lock Intrinsically safe Ex ia via BusRail 120 mA 2 5 W 2 5 W ON OFF Input output 0 s off 0 6 s small 1 2 s medium 2 4 s large normal inverted ON OFF Replacement value 0 replacement value 1 hold initial value 0 hold initial value 1 Counter 16 bit 0 1 600 Hz 1 Hz 3 KHz 1 Hz 20 kHz 1 Hz 20 KHz with direction up down counter 16 bit up down counter 32 bit Run Stop Reset positive slope negative slope setting is made for channel pairs 40 75 C 40 80 C 95 without condensation 15 g 3 shocks per axis and direction 1 g in the frequency range 10 500 Hz 2 g in the frequency range 45 100 Hz IP20 polyamide 6GF V2 corresponds to G3 L 128 mm W 96 5 mm H 67 mm Digital Input Output Module 9 for Zone 2 9470 33 Transport and storage Indication LED indication Module requires maintenance LED M S blue Operat
12. f lie contents to others without expressed authorization is prohibited Offenders fhe grant of a pofent ulldy madel or ornamental design regisiralion F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Potenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich The IS1 resp IS1 Remote I O is a DIN rail mounted system designed ane u A TT to record and output process control signals between hazardous 7 EHL location transducers and sensors and a nonhazardous location nee automation system It consists of electrical apparatus in the nonhazardous Class I Division 2 or Class Zone 2 hazardous Fieldbus Isolating locations linked by either nonincendive field bus or a field bus installed if 9188 12 Repeater per the National Electrical Code ANSI NFPA 70 Article 500 Interface conector Nonhazardous Eseston The nonincendive field bus circuit is achieved with the use of the mn aan Fieldbus Isolating repeater type 9185 This device resides in the zu o nonhazard
13. for Zone 2 9470 33 Intended use 4 3 4 4 Additional safety notes The digital input output module Type 9470 33 is approved for use in gas hazardous areas of Zone 2 and in the safe area The digital input output module Type 9470 33 is approved for use in dust hazardous areas of Zone 21 and Zone 22 For operation in gas or dust hazardous areas the module must be installed in an enclosure which fulfills the requirements of IEC EN 60079 0 The module must be mounted on the BusRail 9494 only A distance of 50 mm must be maintained between intrinsically safe and non intrinsically safe electric circuits Modules with intrinsically safe and non intrinsically safe field circuits may be operated simultaneously on one BusRail In this case a distance of 50 mm must be maintained between the terminals of intrinsically safe and non intrinsically safe electric circuits e g partition 220101 or empty space The safety related maximum values of the connected field devices must match the values of the modules according to data sheet operating instructions or EC type examination certificate Interconnections of several active intrinsically safe circuits can result in different safety related maximum values This can endanger the intrinsic safety so that an appropriate proof must be provided Modules and plug connectors may be connected and disconnected during operation in hazardous areas hot swap und hot plug
14. for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 17 32 Labelling strips FB Addr Mod No for pluggable terminal 162788 0 001 sheet with 26 strips 05869E00 DIN A4 sheet For label plate on I O modules 6 labels on each sheet 162832 0 001 print out using IS Wizard packaging unit 20 sheets 09900E00 Partition For mounting between intrinsically safe and 220101 0 000 non intrinsically safe connections of the I O modules in order to adhere to the required 50 mm distance 15196E00 Warning sign A Clean modules only with a damp cloth 162796 0 001 et e 05872E00 218130 9470613310 Digital Input Output Module 15 2013 01 18 BA00 IIl en 00 for Zone 2 9470 33 EC Declaration of Conformity 13 EC Declaration of Conformity 16 EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany erkl rt in alleiniger Verantwortung declares in its sole responsibility d clare sous sa seule responsabilit dass das Produkt Digital Input Output Modul that the product Digital Input Output Module que le produit Module d entr e et de sortie num rique Typ en type s type s 9470 3b 16 1f b 2 3 f 0 1 mit den Anforderungen der folgenden Richtlinien und Normen bereinstimmt is in conformity with the requirements of the fol
15. ible sales organization for the address see chapter 2 1 11 Disposal Observe the national waste disposal regulations 218130 9470613310 2013 01 18 BAO00 III en 00 14 Digital Input Output Module for Zone 2 9470 33 Accessories and spare parts 12 Accessories and spare parts WARNING Explosion hazard due to wrong or insufficient spare parts or wrong accessories For components with relevant Ex protection use only suitable certified spare parts or corresponding accessories of R STAHL Schaltgerate GmbH or other manufacturers Otherwise explosion protection cannot be guaranteed any longer R STAHL Schaltgerate GmbH cannot be held liable for damage caused by ignoring this danger Designation Figure Description Art no Weight kg Plug in terminal _ lt lt 2 5 mm with lock 16 pole screw connector blue 162702 0 028 lt for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 1 16 02079E00 2 5 mm with lock 16 pole screw connector blue 162718 0 028 for connecting the field signals to I O modules for intrinsically safe field circuits Labelling 17 32 2 5 mm with lock 16 pole spring clamp connection 162695 0 028 blue for connecting the field signals to I O modules for intrinsically safe field circuits incl test jacks Labelling 1 16 02077E00 2 5 mm with lock 16 pole spring clamp connection 162716 0 028 blue
16. ing state LED RUN green Group error LED ERR red Function indication Retrievable parameters Manufacturer Type hardware revision software revision serial number Error indication Module status and alarms e Internal bus error primer redundant No response from IOM e Configuration does not correspond to the module e Hardware error e Excess temperature e Slot error e Module requires maintenance Signal errors for each channel Signal status bit 0 signal disturbed 1 signal valid Wire breakage input output lt 50 pA Short circuit input output lt 1000 Note Contacts require circuitry with 1 2 KQ in series and 15 KQ in parallel for wire breakage short circuit detection For outputs wire breakage short circuit detection is only possible in the ON state Mounting installation Mounting orientation horizontal or vertical Mounting type on 35 mm DIN rail NS 35 15 DIN EN 60715 8 Transport and storage Transport and storage are only permitted in the original packaging The devices must be stored in a dry place and vibration free 9 Installation 9 1 Dimensions fastening dimensions Dimensional drawings all dimensions in mm inches subject to modifications ch i Sao 70 mm 2 76 64 mm 2 52 68 mm 2 68 TU 98 mm 3 86 96 5 mm 3 8 128 5 mm 5 06 m
17. ion control systems with DIV 2 Zone 2 Installation of IS1 resp IS1 Remote I O System RS 232 Fieldbus Isolating 2 BusBail P Repeater Type The BusRail provides a Power bus an internal data bus and the gigo address lines for the interconnection of the CPU amp Power Supply RS 232 to RS 485 to Remote I O modules The Power bus distributes power supplied oi PA by the CPU amp Power Module to the I O Modules plugged to the Location BusRail The communication with the I O Modules is implemented via the address and date bus lines The interface of the CPU amp Nonincendive fieldbus Power Module with the internal data bus on the BusRail is designed with redundancy a 3 Components of Remote I O System Me nz All O Modules are manufactured in a unique DIN rail mount Division 2 package which then mounts onto the Remote I O system BusRail Zone 2 All O Modules provide galvanic isolation between the field circuits and the BusRail s circuits Service Bus with Isolating Repeater interface 4 Refer to pages 3 through 26 for information specific to each module GENERAL NOTES 1 Installation should be in accordance with Article 504 505 of the National Electrical Code ANSI NFPA 70 and ANSI ISA RP12 06 01 resp with the Canadian Electrical Code Part I Mounting direction upwards 2 Use a general purpose enclosure meeting the
18. lowing directives and standards est conforme aux exigences des directives et des normes suivantes 94 9 EG ATEX Richtlinie EN 60079 0 2012 94 9 EC ATEX Directive EN 60079 11 2012 94 9 CE Directive ATEX EN 60079 15 2010 Kennzeichnung fiir marking for marquage pour II 2 1 G Ex ia ia Ga IIC T4 Gb renee amp I 1 D Ex ia Da IC CE 0158 Kennzeichnung fiir marking for marquage pour amp 113 1 G Ex nA ia ia Ga IIC T4 Gc Ges EG Baumusterpr fbescheinigung DEKRA 12 ATEX 0099 X EC Type Examination Certificate DEKRA Certification B V Attestation d examen CE de type Utrechtseweg 310 6812 AR Arnhem The Netherlands 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive EN 61326 1 2006 2004 108 CE Directive CEM Sonstige Normen Other Standards Se 10 Autres normes i Waldenburg 07 02 2013 iV l u Ort und Datum M Kaiser J P R c gauer Place and date Leiter Zertifizierung Produkte Leiter Qualit tsmanagement Lieu et date Automatisierung Director Quality Management Head of Certification Products Automation Directeur Assurance de Qualit Directeur Certification Produits Automation F 4174 601 01 2011 STMZ 9470 6 002 001 0_00 218130 9470613310 Digital Input Output Module 2013 01 18 BAO00 III en 00 for Zone 2 9470 33 wit be held table for the payment of damages All rights reserved in the event of The copying distribution and ufdization of this document os well as fhe communication o
19. mponents This graphic marks important additional information tips and recommendations 4 General safety notes 4 1 Operating instructions storage Read these operating instructions carefully and store them near the installation place For correct operation please observe all other documents enclosed in this delivery and the operating instructions of the equipment to be connected 4 2 Safety notes WARNING Use the devices only for their intended purpose We cannot be held liable for damage caused by incorrect or unauthorized use or by non compliance with these operating instructions Use the device only if it is undamaged and clean WARNING Any unauthorized work on the device is prohibited Installation maintenance overhaul and repair may only be carried out by authorized and appropriately trained personnel Observe the following information during installation and operation Any damage can invalidate the explosion protection National and local safety regulations National and local accident prevention regulations National and local assembly and installation regulations Generally recognized technical regulations Safety notes in these operating instructions Characteristic values and rated operating conditions on the rating plates and data plates Additional information plates fixed directly to the device 218130 9470613310 Digital Input Output Module 3 2013 01 18 BA00 IIl en 00
20. ous location and provides a nonincendive field bus circuit nu i es for connection to the IS1 resp IS1 Remote I O System See example Zone to the left The apparatus located in the Division 2 or Zone 2 hazardous location are referred to as Remote I O and consist of the following major Division subsystems Division 1 1 CPU amp Power Module or CPU Module Power Module amp Socket a The CPU amp Power Module or the Power Module serves as a power supply unit for its CPU unit or the CPU Module as well as for the supply to the I O Modules and the field circuits The power supply to the I O modules is implemented via the BusRail For the configuration with a redundant CPU and Power Module the power supply to the I O modules is decoupled with diodes The power supply unit has an under voltage monitoring circuit The CPU fulfils the function of a gateway between the internal bus of an IS1 field station and the fieldbus which connects the field station with ea the automation system The gateway is constructed as a dual ee E E processor system The I O processor controls the data exchange package used for commissioning trouble with the I O modules and when plugged in with the redundant u nn CPU amp Power Module The communication processor controls the data exchange on the fieldbus and on the Service Bus Example System Topology interfacing Automat
21. requirements of Se aa ANSI ISA S82 for use in nonhazardous or Class Division 2 D hazardous Classified Locations 3 Use an FMRC Approved or NRTL listed Dust ignition proof enclosure appropriate for environment protection in Class Il Division 1 Groups E F and G and Class Ill hazardous Classified Locations 4 All O Modules may be detached from the BusRail or plugged onto it during operation in hazardous areas 5 The Modules may be operated in one of the three mounting positions only BusRail 1 OOOO00000902099008 The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed po f2013 Date Name Certification crowing Sale none prawn 108 02 Reiste pT ete Kaiser for CL I DIV 2 Zone 2 Sheel o HE HE Overview 1 of 30 ee n s 02 26 02 20 agusc or fread Beach BUN 9 ast RUE IS1 resp IS1 Remote I O System of ite contents to others without expressed authorization is prohibited Offenders wit be held able for the payment of damages All rights reserved in the event of The copying distribution and wufsization of this document o
22. s well as fhe communication fhe grant of a pofenf utility madel or ornamental design regisiralion F 4830 503 G zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte f r den Fall der Patenterteilung oder GM Eintragung vorbehalten Weitergabe sowie Vervielf ltigung dieser Unterlage Verwertung und Mittellung ihres Inhalte nicht gestattet sowelt nicht ausdr cklich Nonhazardous The Type 9470 Digital Input Output Module is designed to receive up Class I Il Ill Division 2 Group A G to 16 discrete input signals from dry contacts and NAMUR proximity nn aan sensors etc and transfer them to the IS1 CPU amp Power Module It is also possible to drive low power valves The module is nonincendive for installation in a Class Il Ill Division 2 Group A G or Class Zone 2 Group IIC IIB hazardous location according to NEC Article 504 505 and provides intrinsically safe connections for Class Division 1 Groups A G or Class Zone 0 Group IIC IIB hazardous locations listed below Entity parameters for wiring configuration to the left are as follows CL I DIV 1 A B CL I DIV 1 C G Zone 0 GP IIC Zone 0 GP IIB IIIC La mH CaluF La mH Ca uF single channel 280 1000 100 0 49 100 2 6 Voc 9 8V 50 0 56 50 2 8 Isc 10 4mA 20 0 64 20 3 3 Po 25 5 mW 10 0 72 10 3 7 Ci 2 5 nF 5 0 81 5 4 2 Li 0 mH 2 0 96 2 5 1 1 1 1 1 6 0 0 5 1 3 0 5 7 2 0 2 1 6 0 2 9 3 0 1 2 0
23. te e g 123456DE9999 Rev A 01 01 0508 Notch lever for removing the module from the BusRail N LED for operation indication RUN green error ERR red and maintenance M S blue for further information see LED indications and troubleshooting 6 Pluggable terminal X2 NO I Pluggable terminal X1 15325E00 6 2 Pluggable terminals X1 and X2 For the module two pluggable terminals X1 and X2 screw type terminals 162702 162718 or spring clamp terminals 162695 162716 for connection of field devices are available as accessories not included in the scope of delivery of the module The pluggable terminals X1 and X2 have 16 terminals for connection of the field cables MIDOODOOCOOCOOOOCOCOOCOO 07 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 D Ges a 1 2 3 4 5 6 ad II TITTEN 15326E00 Terminal assignment X1 X2 Channel Terminals Channel Terminals 0 1 2 8 17 18 1 3 4 9 19 20 2 5 6 10 21 22 3 7 8 11 23 24 4 9 10 12 25 26 5 11 12 13 27 28 6 13 14 14 29 30 7 15 16 15 31 32 NOTICE To increase the output power channels can be switched in parallel This results in new safety data see chapter 7 218130 9470613310 Digital Input Output Module 5 2013 01 18 BAO00
24. te parameters from 16 parallel connected ch i 1 1 2 1 above to ensure the following a 5 2 8 Wor V lt Vra Ca gt Ci Cuz Voc 98V 1 8 0 53 2 4 2 kork lt 1 LS ie 41 Isc 164mA 1 0 77 1 5 3 SC t max a i leads ee a Po 402 mW 0 5 1 0 0 5 6 6 3 Suitable separation must be maintained between wiring of each Ci _ AOnF 02 15 02 89 l S input channel Li _ OmH 01 18 01 14 4 Suitable separation must be maintained between non I S AEx 0 01 33 0 01 23 nA wiring of the input circuits and l S wiring of other I O modules and of the IS1 resp IS1 system Use partition SAP No 220101 for separation from I O modules with I S circuits Do not carry out work at the terminals without the partition plate in place 5 General Notes see Page 1 WARNING Substitution of components may impair Intrinsic Safety AVERTISSEMENT Substitution de composants peut compromettre la s curit intrinseque The safety relevant statements of this document may be transferred into the operating instructions Transferring the text editorial changes of equivalent meaning are allowed pot 2043 fate Nowe Certification drawing pt craw 08 02 Restle Digital Input Module none P dee Kaiser Type 9470 3b 16 1 b 2 or 3 Sheet 1 16 of 30 Tree STAHL saa BUN 9 Yast OE
25. uency with direction 16 bit 32 bit 16 Ex i low power solenoid valves 8 2 V 8 2 mA 1 KQ 6V 2mA 9470 3 Output gt 8 7 D 6 5 4 3 2 1 0 15284E00 lt 1ms Filter without small medium large 0 1 Hz lt f lt 1 Hz 1 f 1 ms 2 f 3 f 6 f 1 Hz lt f lt 10 Hz 1 f 1 ms Alf 9 f 18 f 10 Hz lt f lt 100 Hz 1 f 1 ms 8 f 27 f 54 f 100 Hz lt f lt 1 kHz 1 f 1ms 16 f 81 f 162 f 1 kHz lt f lt 1960 Hz 1 5 ms 32 f 243 f 486 f 1960 Hz lt f lt 10 kHz 1 5 ms 16 5 ms 124 ms 248 ms 10 kHz lt f lt 20 kHz 1 5 ms 33 ms 372 ms 744 ms f gt 20 kHz 1 5 ms 66 ms 372 ms 744 ms 218130 9470613310 2013 01 18 BA00 Ill en 00 Galvanic separation Test voltage acc to standard Between auxiliary power system components Between two I O modules Between I O channels system components Between I O channels ground PA Electromagnetic compatibility Electrical connection Power supply Ex i field signals Auxiliary power Version Max current consumption Max power consumption Max power dissipation Device specific data Settings Module Diagnostics message Signal Signal type Pulse extension frequency filter Inverting input output Line error monitoring Behaviour in case of error Operating mode counter frequency Counter control Counting event Ambient conditions Ambient temperature Storage temperature Maximum relative humidity Semi sinusoidal shock IEC EN 60068 2 27 Sinusoidal vibr
26. unting replacement of the module cece cc eeec eect eeeaeeeee esse eeseeeeaes 13 10 Maintenance overhaul and repair cee cecceecseeceeeeeeseeceeeeeeseeseeeeeeseeseeeaeeaeees 14 19 7 IVICA CE ee een 14 10 2 Repair INS WUC TON S ee ER 14 Il DO ee 14 12 Accessories and spare parts u2sussuessunnnnnnennonnnnnnnnnennnnnnnnnennnnnnnnnennnnnnnnne nennen 15 13 EC Declaration of Conformity cece ceccececeeeceeeeeeeeseeeeeeeeeeseeeseeessueeseesaees 16 General information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl ex com Information regarding the operating instructions ID No 218130 9470613310 Publication code 2013 01 18 BAO0 IIl en 00 Conformity with standards and regulations Conformity with standards and regulations is specified in the corresponding certificates and the EC Declaration of Conformity These documents can be downloaded from our homepage www stahl ex com 218130 9470613310 2013 01 18 BAO00 III en 00 Digital Input Output Module for Zone 2 9470 33 Symbols used 3 Symbols used Safety notes Non compliance can result in material damage serious injuries or death The safety notes contained in these operating instructions and affixed to the device must be observed Warning symbol Danger due to explosive atmosphere Warning symbol Danger due to live co
27. vided slot of the BusRail Snap module into place by slightly pressing it 05683E00 Connecting field devices to the module NOTICE The mounting can be carried out with connected or disconnected terminals In the operating flap there is a insert label which can be used to enter the assignment of the field devices to the channels Labelling of the insert label can be performed for example by means of the IS Wizard Connect field devices to terminals X1 and X2 according to terminal assignment see on the front or on insert label under the operating flap tightening torque for screw type terminals 0 5 0 6 Nm Place the field wiring shields if present as close to the entry point on the grounding rail as possible Plug the pluggable terminals X1 and X2 into the module and secure them against loosening using safety screws tightening torque 0 5 0 6 Nm Mount partition if necessary distance between intrinsically safe and non intrinsically safe electric circuits at least 50 mm 218130 9470613310 Digital Input Output Module 11 2013 01 18 BA00 IIl en 00 for Zone 2 9470 33 Installation 9 4 LED indications and troubleshooting 12 Meaning of the LEDs BBBBHBHHBHBRBHEBRH 15395E00 LED R
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