Operating Instructions
Contents
1. X X TOT ee ee Ho T Pa POTU S 7 1 Take waste for recycling TYROLIT Hydrostress tools are manufactured using a high proportion of recyclable materials A prerequisite for recycling is proper material separation In many countries TYROLIT is already prepared for taking back your used equipment for recycling Contact TYROLIT customer service or your sales adviser DME20PW amp DME20PU xx Page 17 TYROLIT Hydrostress AG Page 18 8 EC Declaration of Conformity Description Electric drill motor Type designation Year of construction 2012 DME20PW DME20PU amp xx We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directions 2006 42 EC 17 05 2006 2004 108EC 15 12 2004 2002 96 EC 27 01 2003 Applied standards EN ISO 12100 2010 EN ISO 60745 1 2009 EN ISO 60745 2 1 2010 EN 55014 1 A1 2009 EN 55014 2 A2 2008 EN 61000 3 2 A2 2009 EN ISO 61000 3 3 2008 Exception Switch TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pfaffikon 20 09 201 Pascal Schmid Development Manager CRD DIN EN ISO 5001 2000 DME20PWx x DME20PU xx2. 5 Assembly 121505561111019 s ssscrrrsiseraiserinkp ia raen kka Ea re ERNE Ea Enei 13 6 DPen e 223 aaee IEE O I E A E TA 13 7 Servicing and Maintenance c cece cece eee 17 8 EC Declaration of Conformity sas senseacdarvesanens das aua ne eresarewd seu eau een aces 18 DME20PW amp DME20PU 8 Page 3 TYROLIT Hydrostress AG Page 4 Concerning these instructions These instructions are just one part of the documentation which is supplied together with the electric tool These instructions go together with the Core Drills Safety Manual System Description to form a complete set of documentation These instructions together with the Core Drills Safety Manual System Description are a con stituent of the equipment They describe how to use the equipment safely and properly in all phases of operation Read the instructions carefully before use particularly the safety instructions Keep the instructions for the entire service life of the equipment e Ensure that the instructions are available to the operator and the service engineers at all times Pass the instructions on to all subsequent owners or users of the equipment Update instructions with all supplements received from the manufacturer Symbols in these instructions DANGER Warning of danger where failur
3. 0011 Operating Instructions DME20PWx x x DME20PU x x Index 002 Oo 4 A o gt PE iW Ay SS Original operating instructions 6 10994136 en 29 10 2013 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment designed and built to the highest technical standards Only genuine TYROLIT Hydrostress re placement parts can guarantee quality and interchangeability If maintenance work is neglect ed or carried out inexpertly we will be unable to honour our warranty obligations Any repair work must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that working with your TYROLIT unit will be a satisfying and fault free experience TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 DME20PW amp DME20PU TYROLIT Hydrostress AG Table of contents Page 1 Concerning these instructions ccc cece cece cece eee e eee eeeeeeeeeeeeaees 4 2 SOICLY a A ea aos eee eng dees Cee an T E E E EE E 5 3 Product description i ancrcosenesicwdewancetaneedouasetacehinavectseeaunauset ated 8 4 Design and FUNCOM ess x34cdems i cinsdutwnn tun decedent toned NESER EEE tan aus 11
4. if you have long hair Damaging vapours and aerosols Inhaling damaging vapours and or aerosols can cause breathing problems Breathing in the water fog that is created is a health hazard gt Wear a breathing mask gt Provide adequate ventilation in confined spaces Physical condition gt Do not work whilst under the influence of alcohol drugs or medication gt Do not work when you are overtired Cutting tool quality gt Do not use damaged cutting tools gt Check cutting tool for damage before installation Risk of cutting tool restart in the event of an accident gt Ensure that the electrical equipment can be stopped quickly DANGER Failure to comply with the safety instructions in the Safety Manual System Manual may result in serious injury or even death gt Please ensure that the Core Drills Safety Manual System Description has been read and understood in full DME20PW amp DME20PU 8 Page 7 TYROLIT Hydrostress AG Page 8 3 3 1 3 2 3 3 Product description io a A joz Ce Core drilling system 1 Fastening elements 3 Electrical tool 2 Drillrig 4 Cutting tool Core drilling system This electrical tool forms a core drilling system in conjunction with suitable TYROLIT Hydrostress components Use for correct purpose The DME 20PW and DME 20PU x electrical tools are intended for stand controlled and manually controll
5. Only ever work if a serviceable current operated personal protection device is present PRCD Personal protection device DANGER Failure to comply will result in a risk of death or serious injuries gt Keep your electrical tool away from rain and moisture Water penetrating an electrical tool increases the risk of electric shocks Overhead drilling gt Overhead drilling is not permitted in wet conditions DME20PW DME20PU 2 5 2 5 1 2 5 2 2 5 3 2 5 4 2 5 5 2 5 6 2 5 7 2 5 8 TYROLIT Hydrostress AG Residual risks Risk of serious injuries from the residual risks described in the chapters that follow Diamond segments flying off gt Do not start drilling if any other persons are in the danger zone gt Ensure that a safety distance is maintained gt Replace the diamond drill bit is diamond segments start to break off Uncontrolled movements and vibration gt Never connect or disconnect cables during operation gt Always hold portable drilling machine by the handles with both hands during operation Thumbs and fingers must be closed around the handles gt Keep handles clean Vibration Vibration can cause circulation problems and or nerve damage gt Consult a doctor in the event of symptoms Catching and winding in Items of clothing or long hair can be caught by the rotating cutting tool gt Do not wear loose items of clothing at work gt Wear a hair net
6. RES T T IE ji N A Wp a y LO N 435 Measurements in mm 3 7 Lubricants fluids Lubricants fluids and sealants 3 8 Name plate The type designation and serial number are marked on the name plate of your electrical tool Name plate Page 10 DME20PW DME20PU xx TYROLIT Hydrostress AG 4 Design and function 4 1 Design Design 1 Gearbox DME20PU 4 Residual current circuit breaker 2 Gearbox DME2Z0PW 5 Water connection 3 Motor 6 Handle 4 2 Function 4 2 1 Functional description The drilling spindle of the electrical tool is powered by an electric motor via a mechanical manual gearbox The optimum speed of the cutting tool is set using the gears of the gearbox The electric motor is air cooled Working with the electrical tool is protected by a current operated personal protection device PRDC DME20PW amp DME20PU 8 Page 11 TYROLIT Hydrostress AG 4 3 Operating elements and displays 4 3 1 Controls A r WA r ee yum 1 sy ES 5 fe if i Operating elements 1 Handle 4 Operating handle 2 Main water valve On Off switch 5 Start switch 3 Rotary switch gear 6 Locking button 4 3 2 Displays Displays 1 Green LED 4 RedLED 2 Green LED 5 Level 3 Orange LED 6 Spirit level Power display when at standstill LED 1 illuminates in green Electrical tool is ready LED 3 flashes in ora
7. e cutting tool is being supplied with water gt Start motor using the On Off switch gt The switch position can be locked using the locking button Start the electric tool 1 Start switch 2 Locking button DME20PW amp DME20PU 8 Page 15 TYROLIT Hydrostress AG 6 3 Monitoring checking 6 3 1 Malfunctions Residual current circuit breaker gt Switch on and check PRCD residual current circuit breaker Checking procedure gt Plug the electrical tool into a socket with an earth connection gt Press the Reset button on the PRCD residual current circuit breaker indicator must illuminate gt Press the Test button on the PRCD residual current circuit breaker indicator must go off DANGER If the indicator does not go off the device must not be used The electrical tool must be re paired by qualified experts using original spare parts gt Press the Reset button on the PRCD residual current circuit breaker indicator must illumi nate Residual current circuit breaker 6 4 Malfunctions Malfunction Possblecause Remedy O O O O O OO The electrical tool cannot be started Mains cable is defective gt Contact TYROLIT Hydrostress AG aftersales off again Faulty power supply gt Check power supply gt Contact TYROLIT Hydrostress AG aftersales faulty Motor running but drill bit not rotating Gear speed selector gt Check position Unable to fit cutting tool relief drilling g
8. e to comply could lead to death or serious injury WARNING Warning of danger where failure to comply could lead to injuries or damage to property WARNING Warning dangerous electrical voltage Before working in an area identified in this way the installation or device must be fully discon nected from the power voltage and secured against being accidentally powered up again INFORMATION Information for optimum use of equipment Failure to take note of this information may mean that the performance information shown in the technical data can no longer be guaranteed RECYCLING Take waste for recycling DISPOSAL The normal national and regional rules and guidelines must be observed during disposal DME20PW DME20PU xx TYROLIT Hydrostress AG 2 Safety Core drilling systems may only be operated by authorised persons Information about author ised persons can be found in the Core Drills Safety Manual System Description 2 1 Protective devices and signs on the equipment Protective devices Protective devices may only be removed if the equipment has been switched off disconnected from the mains and is at a standstill Safety components in particular should only be removed and refitted by authorised personnel Before switching the equipment back on again check that the safety elements are operating correctly 2 1 1 Signs on the equipment Safety sign 1 Wear safety shoes 3 Wear a breathing mask 5 Read t
9. ed drilling into mineral subsurfaces using diamond drill bits During stand controlled operation a suitable drilling stand must be used and sufficient anchoring to the sub surface provided using dowels a vacuum plate or a quick clamping support Manipulation or modifications to the equipment the drilling stand or the accessories are not permitted Always use original TYROLIT Hydrostress accessories and suitable tools during use in order to prevent injuries Scope of supply e Drill motor e Transport case e WAF32 WAF22 tool wrenches e Water line adapter DME20PW DME20PU xx TYROLIT Hydrostress AG 3 4 Technical data and main dimensions 3 4 1 Technical data Drill motors DME20PW x DME20PU Nominal voltage 230V 110V 230V 110V Drill diameter range 15 180mm Nominal power 2 0 kW 20K On load speed 520 1250 2700 rpm le speed Engine cooling Too fitting externa Took fag tate Operation Manually controlled drill rig controlled Application Wet Wet dry Electronic overload protection Yes Mechanical overload protection PRCD protective switch Power display Service indicator Drill stand holder Clamping collar 60 mm Noise emission and vibration Noise data according to ISO 3744 Conditions for the measurement Without cutting tool 0100 mm in operation Vibration EN ISO 5349 DME20PW amp DME20PU 8 Page 9 TYROLIT Hydrostress AG 3 4 2 Measurements atte
10. he instructions 2 Wear gloves 4 Wear a helmet goggles and 6 Before working on the equipment hearing protection unplug mains Name plate tVROLIT DME20PWx xx x C 6 as 50 60Hz 230V1 RPM CH 8330 Pf fikon ZH 006 2 1 2 Safety clothing Anyone working with and on core drilling systems is strictly required to wear individual protec tive equipment Safety clothing Safety clothing 2 2 Spare parts and modifications Only original spare parts from TYROLIT Hydrostress must be used Otherwise damage may be caused to the equipment or to other property and persons No additions or modifications must be made to the equipment without written permission from TYROLIT Hydrostress DME20PW DME20PU Page 5 TYROLIT Hydrostress AG 2 3 2 3 1 2 3 2 2 4 2 4 1 2 4 2 Page 6 Danger and working area Danger zone at electrical tool The marked area on the drawing defines the danger zone of the electrical and cutting tool The minimum clearance of 15 cm must be maintained during operation me TOi j ad QI E EA P ra Ee i al LK I A 11 a5 fof 3 men z J O 360 rly Danger zone at electrical tool Danger zone at workplace Information about the danger zone at the workplace can be found in the Core Drills Safety Manual System Manual Product specific dangers Personal protection device PRDC GFCl
11. imum cross sections and maximum cable lengths p35 ao Cross section mm 110 V not not not ve permitted permitted permitted 50 m ZUEI 20m m som som 5 4 Water connection Water connection Page 14 DME20PW DME20PU TYROLIT Hydrostress AG 6 Operation DANGER Never work without suitable safety equipment e Always wear hearing protection e Remove adjusting and installation tools before switching the electrical tool on e Never work on ladders Keep children away from the electrical tool and the working area e Avoid abnormal postures e Ensure that you have firm footing and keep your balance at all times e Avoid body contact with earthed surfaces such as pipes heaters ovens and refrigerators There is an increased risk of electric shock if your body is earthed 6 1 Settings 6 1 1 Gears Position the selector switch in accordance with the required drilling diameter Never use force to move the switch and only move it if the electrical device is slowing down or stopped 6 1 2 Water supply Ensure that water supply is provided 6 2 Start switch on electrical tool v The electrical tool is correctly fitted to the drilling stand v The cutting tool is firmly screwed to the electrical tool v The electrical tool is correctly attached to the power supply v The power supply is monitored by the PRCD residual current circuit breaker v The water supply is attached and th
12. nge Electrical tool requires service Power display during operation LED 1 2 illuminates in green Motor operating in optimum power range LED 3 illuminates in orange Motor operating at power limit LED 4 illuminates in red Motor running at overload and will shut off after 3 seconds Page 12 DME20PW DME20PU TYROLIT Hydrostress AG 5 Assembly Disassembly 5 1 Drill rig interface Drill rig interface 5 2 Cutting tool interface OQ 7 ONE RG A ri a 1x SW 22 1x SW 32 Cutting tool interface DME20PW DME2Z0PU x Page 13 TYROLIT Hydrostress AG 5 3 Powersupply INFORMATION The power supply must correspond with the information on the type plate Protect the connecting cables from heat oil and sharp edges e Do not use connecting cables for unsuitable purposes e Never carry the electrical tool using the connecting cable e Do not use the connecting cable to pull the plug out of the socket e In the event of power failure switch of electrical tool pull out the plug Extension cable Only use approved and appropriately marked extension cables outdoors Extension cables with multiple sockets and simultaneous use of multiple devices must be avoided Always use an extension cable that is approved for the usage area with a sufficient cross section Do not use an extension cable with a conductor cross section of 1 25mm and 16 AWG Recommended min
13. t Contact TYROLIT Hydrostress AG aftersales Thread dirty gt Clean and grease thread Thread defective gt Contact TYROLIT Hydrostress AG aftersales Electrical tool starts up and then switches Fuse of building site power gt Fuse too weak replace power supply supply trips Water coming out of housing Shaft sealing ring defective gt Contact TYROLIT Hydrostress AG aftersales relief drilling No water emerging Page 16 Water coming out of housing Shaft sealing ring defective gt Contact TYROLIT Hydrostress AG aftersales Water valve on feed line is gt Open water valve closed Water line is blocked gt Clean the water line Defective water valve gt Contact TYROLIT Hydrostress AG aftersales Insufficient water pressure gt Check water circuit DME20PW DME20PU TYROLIT Hydrostress AG 7 Servicing and maintenance Unplug the equipment before carrying out maintenance or repair work Servicing and maintenance table Before each use Drive motor gt Tighten loose screws and nuts gt Check cleanliness gt Check for damage X gt Check cleanliness Cables switches gt Check for damage X plug in devices gt Check cleanliness Water economy gt Check the water line for cleanliness X and leak tightness gt Blow out water X Service gt To be performed by TYROLIT Hydro After service indication orange LED flashing stress AG or an authorised workshop Service interval 150 300 450 600 hours
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