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MP16 - Installation and user's guide

1. TIPOMUAGEEWV GR Evorroinp vog KATAAOYOG TIPOEIOOTIOINOEWV KAI TIPOMUAGEEWV NPOEIAONOIHZEIz H ETKATAZTAZH TOY ZYZTHMATOZ ANIXNEY2H2 MP16 ENEPFONOIHZH AIA 2 NA MONO ANO EKTIAIAEYMENO MPO2QNMIKO gt EZOIKEIOMENO OAEZ TIZ AIAAIKAZIEZ KAI THN IZXYOYZA NOMOOEZIA AZ AAEIAZ ZTH XPH2H2 TOY 2Y2THMATOZ H MONAAA AIAZYNAEZHZ MI16 TOY MHXANHMATO TPO OAOTEITAI AMO TPO OAOTIKO ZYNEXOYZ TA2H2 24V SELV MAHPO2 ME TIZ OYZIOAEI2 ANAITHZEIZ TOY BPETANIKOY EN 61010 H AAAHZ MAPOMOIAZ lIPOAIATPAOH2 ADAIPEZETE ONOIOAHNOTE KATIAKI H TIPOZTATEYTIKO KAAYMMA ATIO THN EPFANEIOMHXANH BEBAIOOEITE OTI EXETE AIAKOYEI THN ANO OAEZ TI gt PEYMATO2 ANOMONOZETE TO AIKTYO ANO KENTPIKO BEBAIQOEITE OTI EXETE 5 ENA 2XETIKO ZHMEIOMA MANO ZTO OZTE NA ATIOTPATIEI KATA AAOOZ ANOKATAZTAZH 2YNAE2H2 TO AIKTYO PEYMATOZ OPIN ZYNAEZETE TH MONAAA AIAZYNAEZHZ MI16 TOY MHXANHMATOZ gt THN TAZHZ 24 V KATA TH AIAAIKAZIA NOY AKOAOYOEI O gt gt EPI AAEIOMHXANHZ OA NA METAKINEITAI KAO TO EYPOZ EPFAZIAZ EPT AAEIOMHXANHZ TIA NA gt gt
2. gt TOY EYPOYZ EPTAZIAZ KAGE QOPA NOY H EKTEAEI KANOIA EPTAZIA NA MPOZEXETE TIA TYXON KINHZEIZ THX EPT AAEIOMHXANHZ ANATPESTE 2 gt gt XEIPIZMOY NOY AIATIOENTAI ANO TON KATA2KEYA2TH THX EPTAAEIOMHXANHZ MHN NEPIZTPEOETE ANIXNEYTH ENTOZ TOY A ONA THX EPFANEIOMHXANHZ YWHAOTEPH 1000 2 A A RENISHAW kar Aoyog TIPOEISOTIOINOEWV KAI TTPOMUAGEEWV 51 Evotroinu voc KardAoyog Mpoeidotroinoewv Kal NpoguAd ewv NPOOYAA EI2 ANO THN ETKATAZTAZH TOY ANIXNEYTH MP16 ENEPFONOIHZH AIA ENAOH2 ZE KANOIO MHXANHMA EINAI ZHMANTIKO BEBAIONEZTE OTI AEN gt lt TH PAAIOZYXNOTHTA ZTHN OEAETE NA METAAIAONTAI gt EPTAZIAZ 2Y2KEYE2 NOY OA MMOPOYZAN MPOKAAEZOYN NAPEMBOAEZ 2TH METAAOZH ZHMATON EINAI METAZY Ol ESH2 Ol 2Y2KEYE2 HAEKTPOZYT KOAAHZHZ TA THAEXEIPIZTHPIA ZYNATEPMON KAI KINHTA FIA gt META Y ZYZTHMATON ANIXNEY2H2 ENEPFONOIHZH AIA ENA HZ NOY ZTHN IAIA PAAIOZYXNOTHTA KAI KANAAI EAAXIZTH META Y TOYZ ANOZTAZH NA EINAI 100 328 TIOAIA ZYZTHMA ANIXNEY2H2 MP16 ENEPFONOIHZH
3. 2 72 Verifying the correct operation of the low battery diagnostic 2 73 CHAPTER 3 SYSTEM OPERATION Operating the MP16 touch trigger probe system on your machine t00l rna 3 2 Switching on the RMP2 i 3 2 Switching on the RMP2 using the spin option eterna arena 3 3 Switching on the RMP2 using an M code optical 3 6 Switching on the 4RMP2 S 5 c Rieti it m i C e ERE ne d erae 3 8 Datuming the touch trigger 3 10 Probe datuming general 3 10 Probe datuming touch trigger 3 11 Selecting the Correct Stylus entere ne dere i lio iii 3 12 Probing techniques touch trigger probe 3 13 touch trigger probe performance 3 14 3 14 Potential Srror SOUICOS on testo dito 3 14 Fixedlerror SOUrCES 4 in ni ans 3 14 Systematic error SOUFCES ii 3 15 System A ai n ia 3 16 Probe signal delays aaa n p RIA alal e 3 16 Switching off the RMP2
4. 2 3 Connecting the MI16 to the machine tool s CNC controller and 24V power supply 2 56 Mounting the RMP2 S on shank 2 12 Mounting the optional PSU3 on the Programming the transmission channel machine tool AAA steinman 2 63 and activation method of the 2 2 5 2 20 u Connecting the optional PSU3 on the mains power 2 64 u Positioning the 2 2 31 u Mounting the RMP2 RMP2 S on the Mounting the RMM2 on the machine tool 2 35 machine tooli ae aseena in 2 65 a Mounting the MI16 on the machine tool 2 38 a System verification 2 68 a Connecting the RMM2 on the MI16 2 42 E Verifying the correct activation and de activation of the probe 2 68 Mounting the optional 16 on the machine tool nen essen 2 46 a Verifying the correct transmission of the Probe sign ls an sense 2 70 u Connecting the OM16 to the MI16 2 54 E Verifying the system diagnostics 2 72 RENISHAW S 2 2 System installation Installing the MP16 touch trigger probe system on your machine tool WARNING INSTALLATION OF THE MP16 TOUCH TRIGGER PROBE SYSTEM MUST ONLY BE UNDERTAKEN BY FULLY QUALIFIED PERSONNEL WHO ARE FULLY CONVERSANT WITH ALL SAFETY PROCEDURES AND LEGISLATION IN FORCE
5. e 3 17 Switching off the RMP2 using the spin option 00100 3 18 Switching off the RMP2 using an M code optical signal 3 20 Switching off the RMP2 using the timeout method 3 22 Switching off the RMP2 S R KARA RR RAKARE 3 23 RENISHAW ES 6 Table of contents CHAPTER 4 SYSTEM MAINTENANCE AND TROUBLESHOOTING Maintenance and adjustment of the MP16 touch trigger probe 4 2 Diaphragm inspection and renewal 4 2 Inspection of the outer 4 2 Renewing the outer 4 4 Stylus spring force adjustment iii 4 5 RMP2 RMP2 S battery renewal rr carac 4 8 LER SD pebeta 4 10 Using audio diagnostics to identify interference 4 10 Usa ss scr een ab erie ee bite nies dean 4 12 ADDENDUM A RMP2 RADIO MODULE PROBES FITTED WITH DURACELL MN1500 LR6 1 5 V BATTERIES s s c Ene etre ett pat etd ed st cr dise eei A 2 Mounting the RMP2 on a rena nana A 3 Mounting the RMP2 on a shank non shank SWitch A 4 Mounting shank adaptor part no A 2056
6. LED illuminates to indicate the successful programming of the RMP2 RMP2 S radio transmission channel and start mode PROGRAMMING PROG BUTTONS used to select the required radio transmission channel and start mode of the RMP2 RMP2 S RX SIGNAL LOW LED illuminated to indicate that the received signal level is too weak three segments or less on the RX SIGNAL Display illuminated RX SIGNAL DISPLAY segmented display illuminates to indicate the strength of the received signal All ten segments illuminated indicates a strong signal no segments illuminated indicates the RMP2 RMP2 S is switched off PROBE STATUS LED illuminates when the MP3 probe is triggered Extinguished when the MP3 is seated PROBE ERROR LED illuminates when an error occurs in the transmission signal or when the RMP2 RMP2 S is switched off PROBE LOW BATTERY LED illuminates when the battery voltage falls below 7 V The batteries should be replaced immediately that this LED illuminates VOLUME AUDIO BUTTONS used to adjust the volume of the audible transmission monitor which may be used to diagnose sources of interference VOLUME TRIGGER BUTTONS used to adjust the volume of the audible indicator which may be used to provide an audible indication of when the 16 triggers and to confirm programming operations PROGRAMMING WINDOW contains the two LEDs which are used to program the RMP2 RMP2
7. System diagnostics transmission errors battery condition Should the MP16 touch trigger probe system fail to meet any of the criteria listed in this section please refer to Chapter 4 System maintenance and troubleshooting for assistance Verifying the correct activation and de activation of the probe To verify that the probe is activating and de activating correctly carry out the following procedure 1 Activate the power supply to the MI16 Observe the front panel of the 16 and verify the following e The START MODE LEDs corresponding to the selected mode of operation have illuminated e The CHANNEL display window shows the correct channel number 2 Mount the RMP2 RMP2 S on the machine tool spindle If operating with an RMP2 send the appropriate start command M code to activate the probe Correct activation of the RMP2 RMP2 S is indicated by Full illumination of the RX SIGNAL display of the MI16 The probe status LED of the RMP2 RMP2 S flashing at 1 second intervals Illumination of the PROBE STATUS LED of the 16 indicating that the probe is seated RENISHAW System installation 2 69 Either send the appropriate command M code to de activate the RMP2 or remove the RMP2 S from the machine tool spindle as applicable With the radio module probe de activated removed from the machine spindle ensure that the following has occurred That the RX
8. In order that personnel operating the MP16 touch trigger probe system can monitor system status it is important that the MI16 machine interface is mounted on the machine tool such that the front panel is visible at all times When deciding on the best location for the MI16 machine interface on the machine tool it is important to ensure that both the front and rear panels of the machine interface will be easily accessible It is particularly important to ensure that sufficient clearance is provided to allow the RMP2 RMP2 S to be correctly aligned with the front panel of the MI16 during subsequent programming 16 may be mounted on the machine tool as follows e Within the front panel of the CNC controller Within one of the machine tool s side panels On the top face of the CNC controller if panel mounting is not possible RENISHAW System installation 2 39 Cutting a hole in the mounting panel Note Before cutting a hole in any panel make sure that you have access to the MI16 panel mounting kit part A 2056 0005 Where necessary this may be obtained from your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries where Renishaw companies are located 1 Release and remove the panel into which you wish to mount the MI16 2 Cut drill and countersink the panel to which you wish to mount the MI16 to the dimensions shown in Figure 2 15 8 H
9. 1 Using the 3 mm AF allen key 1 supplied release the two battery cover retaining screws 2 and carefully remove the battery cover 3 from the RMP2 RMP2 S 6 Remove and discard the exhausted batteries 2 Ensuring the correct polarity connect two new Duracell MN 1604 6LR61 or equivalent batteries 5 to the terminals within the battery cover 3 3 Lightly smear the battery cover seal 4 with mineral oil or grease Note After the batteries 5 and battery cover 3 are fitted to the RMP2 RMP2 S the probe status LED 7 will show a double flashing green condition and remain active in the programming mode for one minute 4 Ensuring the correct orientation carefully insert the batteries 5 into the battery compartment of the RMP2 RMP2 S until the battery cover 3 abuts the cover mounting flange on the RMP2 RMP2 S body Hand tighten the two battery cover retaining screws 2 to retain the cover in position Using the 3 mm AF allen key 1 tighten the two battery cover retaining screws 2 to 3 Nm 2 2 Ibf ft RENISHAW System maintenance and troubleshooting 4 9 MISES N RMPZ 77 3 mm AF allen key Battery cover retaining screw 2 off Battery cover Battery cover seal Battery 2 off RMP2 RMP2 S Probe status LED Figure 4 3 Fitting new batteries to the RMP2 RMP2 S RENISHAW SE 4 10 System maintenance and troubleshooting Troubleshooting Using audio diagnostics t
10. 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 2011 16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0103 RMP2 S kit ANSI 1985 CAT SIZE 50 comprising RMP2 S A 2137 0180 MI16 A 2137 0160 Two RMMs A 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0104 RMP2 S kit ANSI 1978 CAT SIZE 40 comprising RMP2 S A 2137 0180 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 RENISHAW 2137 0105 2 5 kit ANSI 1978 CAT SIZE 45 comprising RMP2 S A 2137 0180 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0106 RMP2 S kit ANSI 1978 CAT SIZE 50 comprising RMP2 S A 2137 0180 MI16 A 2137 0160 Two RMMs A 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 S
11. Notes The maximum recommended distance between the OM16 and the RMP2 is 4 metres 13 ft It is recommended that the OM16 1 is mounted on the machine tool so that the orange LED 4 is visible to the machine tool operator This will enable the operator to monitor system status 1 Fit M32x1 5 mm locknut item 2 Figure 2 21 to the M32 thread on the body of the OM16 1 and locate the body through the M32 clearance hole within the mounting bracket 8 2 Fit the second M32x1 5 mm locknut 2 to the M32 thread on the body of the OM16 1 and hand tighten to secure the OM16 to the mounting bracket 3 3 Tighten the two locknuts 2 to 5 7 Nm 3 68 5 2 Ibf ft 4 Ensuring that the requirements detailed in Figure 2 19 are met decide on the most suitable position in which to mount the OM16 item 1 Figure 2 21 to the machine tool Holding the OM16 and bracket 3 in the required position mark the position of the bracket s M10 clearance hole onto the mounting surface of the machine tool 5 Depending on the fixing method you wish to employ either Drill tap the mounting the machine tool to produce an M10 threaded hole then fix the bracket 3 to the machine tool using an M10 screw of sufficient length local supply or Drill an M10 clearance hole through the mounting then fix the bracket 3 to the machine tool using an M10 nut and bolt local supply RENISHAW System installatio
12. ROTERA ALDRIG PROBEN MED VERKTYGSMASKINSSPINDELN MED HOGRE VARVTAL AN 100 VARV MIN RENISHAWE Sammanslagen lista med varningar och forsiktighetsnoter 47 Sammanslagen lista med varningar och forsiktighetsnoter fortsattning FORSIKTIGHETSNOTER INNAN PROBESYSTEMET MP16 INSTALLERAS PA EN VERKTYGSMASKIN AR DET VIKTIGT ATT KONTROLLERA ATT MILJON KOMMER ATT VARA FRI FRAN STORNINGAR PA DEN RADIOFREKVENS DU SKA ANVANDA FOR ATT OVERFORA SIGNALER NAGRA MEN INTE ALLA ANORDNINGAR SOM KAN STORA SIGNALOVERFORINGEN AR BAGSVETSAR RADIOPERSONSOKARE FJARRKONTROLLARMNYCKLAR OCH MOBILTELEFONER FOR UNDVIKANDE AV INBORDES STORNINGAR MASTE DET VARA ETT AVSTAND PA MINST 100 METER 328 fot MELLAN OLIKA PROBESYSTEM OM DE ANVANDER SIG AV SAMMA RADIOFREKVENS OCH KANAL PROBESYSTEM MP16 AR AVSETT FOR ANVANDNING I OMGIVNINGSTEMPERATURER PA MELLAN 0 C OCH 60 C 32 F OCH 104 F PROBESYSTEM MP16 ANVANDS UTANF R DETTA TEMPERATUROMFANG KOMMER SYSTEMETS OVERFORINGSRACKVIDD ATT BLI BEGRANSAT DEN PROBEMONTERINGSSATS SOM LEVERERAS MED PROBESYSTEM MP16 INNEFATTAR ETT ANTAL ANTIVIBRATIONSBRICKOR VILKA MASTE MONTERAS PA DE INSEXSKRUVAR SOM HALLER FAST SKAFTADAPTERN VID RMP2 OM DESSA BRICKOR INTE ANVANDS KAN INSEXSKRUVARNA KOMMA ATT LOSSNA NAR PROBEN ANVANDS VAR NOGA MED ATT INTE SKADA BATTERILOCKETS TATNING NAR BATTERILOCKET TAS AV HANTERA BATTERIER ENLIGHET MED TILLVERKARENS ANVISNINGAR ANVAND ENDAST DEN TYP AV BATTERIER SOM REKOMMEN
13. Information to User FCC Section 15 19 This device complies with Part 15 of the FCC rules Operation is subject to the following conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation Information to User FCC Section 15 105 This equipment has been tested and found to comply with the limits for both a Class A and Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not used in accordance with this Installation and User s Guide may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case you will be required to correct the interference at your own expense Information to User FCC Section 15 21 The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user s authority to operate the equipment Special accessories FCC Section 15 27 The user is cautioned that any peripheral device installed with this equipment such as a computer must be connected with a high quality shielded cable to ensure compliance with FC
14. RENISHAW Liste des avertissements et des mises en garde 21 Liste des avertissements et des mises en garde suite MISES EN GARDE suite LA MISE EN PLACE DES CONNECTEURS BNC SUR LES CABLES RMM2 EST EXCLUSIVEMENT RESERVEE AU PERSONNEL QUALIFIE ET CONNAISSANT BIEN CE TYPE DE PROCEDURE LORSQUE VOUS EXECUTEZ UN CYCLE DE PALPAGE POUR LA PREMIERE FOIS IL EST RECOMMANDE D EXECUTER LE PROGRAMME AVEC DES MOUVEMENTS D AVANCE REDUITS AFIN D EVITER TOUT ENDOMMAGEMENT DE LA MACHINE OUTIL OU DU PALPEUR LA PRESSION DE RESSORT DU PALPEUR A DECLENCHEMENT PAR CONTACT MP3 EST REGLEE AVEC PRECISION ELLE NE DOIT ETRE AJUSTEE QUE DANS LES CAS EXTREMES OU UNE VIBRATION TROP FORTE DE LA MACHINE OU L UTILISATION D UN STYLET TROP LONG OU TROP LOURD ENTRAINE UN DECLENCHEMENT INTEMPESTIF DU PALPEUR TOUT REGLAGE DE LA PRESSION DU RESSORT DU STYLET OU TOUTE UTILISATION D UN STYLET AUTRE QUE CELUI UTILISE POUR L ETALONNAGE DU PALPEUR RISQUENT DE DONNER UNE REPETABILITE DE PALPEUR DIFFERENTE DE CELLE INDIQUEE SUR LE CERTIFICAT DE CALIBRAGE FOURNI AVEC LE PALPEUR LE FAIT DE TROP SERRER LA VIS DE REGLAGE DE LA FORCE DU RESSORT DU STYLET RISQUE D ENDOMMAGER L INT RIEUR DU PALPEUR A DECLENCHEMENT PAR CONTACT MP3 RENISHAW ES 22 Sommario delle avvertenze e degli avvertimenti Sommario delle avvertenze e degli avvertimenti AVVERTENZE LE OPERAZIONI DI INSTALLAZIONE DELLA SONDA MP16 DEVONO ESSERE ESCLUSIVAMENTE ESEGUITE DA PERSO
15. display 3 lit in isolation Continued on Page 2 34 RENISHAW DIRON System installation 2 33 lm ga i ul Ds Zug J LJ RX SIGNAL LOW LED RMM connector RMM connector NOTE The rear panel of the MI16 MK3 version is fitted with a switch that is used to select the radio reception RMM2 2 off sensitivity level Refer to Addendum B Selection of MI16 16 radio reception sensitivity for information RX SIGNAL display describing use of this switch Figure 2 12 Setting the positions of RMM2 units on the machine tool RENISHAW ES 2 34 System installation 6 Successively move the RMM2 about the working envelope of the machine tool repeating step 5 above after each move until the best position is found 7 Disconnect the RMM2 cable from the MI16 2 CAUTION WHEN ROUTING THE CABLE OF THE SECOND RMM2 TO THE MI16 MACHINE INTERFACE IT IS ESSENTIAL THAT THE CABLE IS KEPT WELL AWAY FROM MOVING PARTS WHICH MAY SNAG ENTANGLE TRAP OR SEVER IT WHEN THE MACHINE TOOL IS IN MOTION 8 Mount the second RMM2 to the machine tool and connect to the RMM2 connector 6 on the MI16 2 Note It is recommended that the second RMM2 unit is mounted at 90 to the first This will reduce the possibility of coincident blind spots occurring between both antennae 9 Repeat steps 5 and 6 above for the second antenna ensuring that an
16. Installati d id fc E RENISHAW E apply innovation MP16 probe system with selectable channel radio transmission SANNE RMP2 1999 2002 Renishaw All rights reserved Renishaw is a registered trademark of Renishaw This document may not be copied or reproduced in whole or in part or transferred to any other media or language by any means without the prior written permission of Renishaw The publication of material within this document does not imply freedom from the patent rights of Renishaw Disclaimer Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions However Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes Trademarks All brand names and product names used in this document are trade names service marks trademarks or registered trademarks of their respective owners Renishaw part no H 2000 5009 04 A Issued May 2002 2000 5009 04 Installation and user s guide 16 touch trigger probe system MP3 probe with selectable channel radio transmission Information this document is subject to change without notice No part of this document be reproduced
17. Introduction The MI16 MKS version has an integral switch which allows selection of the radio reception sensitivity level The switch is located on the rear panel q n 5 2 E E lt lt E E n Switch 3 positions The sensitivity can be selected from three levels HIGH Maximum sensitivity position LOW Minimum sensitivity position MEDIUM This position is a compromise between the high and low levels Guidelines for selecting the switch position The sensitivity switch position that is selected is dependent on the power version of the probe that is sold in each market The following positions are suggested for these regions HIGH USA market LOW EU market MEDIUM Japanese market Adjustment from these positions should be made to optimise performance where probe signals are weak or when interference is being experienced NOTE Selection of the MI16 interface sensitivity setting must not be used as an alternative to installing the RMM2 antenna correctly see Chapter 2 System installation RENISHAW Renishaw New Mills Wotton under Edge Gloucestershire GL12 8JR United Kingdom T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com www renishaw com RENISHAW amp apply innovation Renishaw worldwide Australia Renishaw Oceania Pty Ltd Melbourne 613 9521 0922 F 61 3 9521 0932 E australia renishaw com Brazil Renishaw Latino Americana Ltda S o
18. display 9 of the MI16 3 has a minimum of three red segments and one yellow segment illuminated The RX SIGNAL LOW LED 10 of the MI16 3 is extinguished o The PROBE ERROR LED 11 of the MI16 3 is extinguished The PROBE STATUS LED 12 of the MI16 3 is illuminated e The probe status LED 2 of the RMP2 1 is flashing green at 1 second intervals 5 If the above conditions are met the MP16 touch trigger probe system is ready for use and the MP3 probe should be datumed in accordance with Datuming the MP3 touch trigger probe later in this chapter RENISHAW SE 3 8 System operation Switching on the RMP2 S To activate the RMP2 S carry out the following see Figure 3 1 1 Activate the power supply to the MI16 3 Observe the front panel of the MI16 and verify that the SHANK SWITCH LED 8 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System installation 2 Mount the RMP2 S 1 to the machine tool spindle As the RMP2 S is automatically activated whenever the shank to which it is attached is inserted into the machine tool spindle this action causing the shank switch to depress to switch on the RMP2 S the probe will now be activated The timings of the shank switch following insertion of the RMP2 S within the machine tool spindle are as shown below Open RMP2 S Shank Switch Closed On
19. 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Probe tool kit A 2053 7531 Shank see data sheet H 2000 201 1 16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0150 RMP2 includes probe tool kit A 2053 7531 A 2137 0160 MI 6 machine interface A 2137 0170 RMM radio machine module A 2137 0180 RMP2 S includes probe tool kit A 2053 7531 A 2137 0400 16 optical module includes mounting bracket M 2056 0293 Shank adaptor P BTO3 0001 Battery Duracell MN1604 PP3 9 V Taper shank for further information please refer to the Taper shanks for machine tool probes Data sheet H 2000 201 1 RENISHAW SPARES LIST USA VERSION 224 5 225 475 MHz The following table contains a complete list of spares that may be ordered to support and maintain your MP16 touch trigger probe system over its lifetime All parts are listed in alpha numerical order and may be ordered direct through any Renishaw company for a full list of these refer to the last page of this publication for a list of countries where Renishaw companies are located A 2053 5358 MP3 probe includes probe tool kit A 2053 7531 A 2053 7531 Probe tool kit comprising e 1 98 mm diameter stylus tool e 1 5mm AF allen key e 2 0mm AF allen key two e 2 5mm AF allen key e 3 0 mm AF allen key e 4 0 mm AF allen key A 2056 0005 16 machine interface panel mounting kit A 2056 0374 Shank adaptor fitting k
20. France Germany Hong Kong India Indonesia Italy Japan The Netherlands Republic of Singapore Slovenia South Korea Spain Switzerland Taiwan and the United States of America are responsible for the sales product support and customer service of the Group s products Distributors have also been appointed in many other countries around the globe The Renishaw product support network The Renishaw product support network offers you a wide range of choices as well as access to high quality responsive technical support staff Also because Renishaw recognises that support needs vary from user to user the Renishaw product support network is structured in a way that allows you to choose the type of support that will best suit your needs Outside the United Kingdom contact the product support department of the Renishaw Group company that best serves your area For information about Renishaw s subsidiary operations see Product support world wide Product support world wide If you have a question about the MP16 touch trigger probe system first consult the documentation and other printed information included with your product If you cannot find a solution you can receive information on how to obtain product support by contacting the Renishaw subsidiary company that best serves your country RENISHAW Before you begin 57 Product support within the United Kingdom and Republic of Ireland For product support services within
21. LED Figure 3 1 MI16 front panel and RMP2 RMP2 S probe status LED RENISHAW SE 3 6 System operation Switching on the RMP2 using an M code optical signal To activate the RMP2 using the M code optical option this option must have been programmed into the MI16 RMP2 in accordance with Chapter 2 System installation if it is to be used carry out the following see Figure 3 1 Please note that Renishaw 16 will need to be fitted to your machine tool for this method to work 1 Mount the RMP2 1 to the machine tool spindle 2 Activate the power supply to the MI16 8 Observe the front panel of the 16 and verify that the OPTICAL LED 5 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System installation 3 Supply the MI16 with a CNC generated M code start signal for a minimum duration of 1 ms maximum duration is 1 second During the optical cycle the sequence of events shown below will occur gt 1ms M code start signal cio i 2 seconds 500 Us 4 OM16 1 5 seconds On 2 Power Off 0 6 seconds On RMP2 Transmission Off 0 5 seconds Open MI16 ERROR SSR gt Closed Open MI16 STATUS SSR Closed I Open MI16 STATUS SSR Closed RENISHAW System operation 3 7 With the RMP2 1 switched on verify the following e The RX SIGNAL
22. the total stylus run out is 5 um 0 0002 in or less no further action is required If the run out of the stylus is greater than 5 um perform steps 3 through 5 below Using the 2 5 mm AF allen key provided release and remove the two M3x8 mm socket head capscrews 2 securing the cover 3 to the MP3 probe 4 Remove cover from probe Using the 3 mm AF allen key supplied gradually and systematically adjust the four M4x35 mm socket head capscrews 5 rotating and clocking the stylus ball after each adjustment until the total run out of the stylus is 5 um 0 0002 or less Once the final setting is achieved tighten the four M4x35 mm socket head capscrews to 3 Nm 2 21 Ibf ft Replace the cover 3 and secure with the two M8x8 mm socket head capscrews 2 Using the 2 5 mm AF allen key tighten the two capscrews to 1 Nm 0 8 Ibf ft RENISHAW System installation 2 67 Stylus M3x8 mm socket head capscrew 2 off Cover MP3 M4x35 mm socket head capscrew 4 off BRD Figure 2 28 Stylus on centre adjustment of the MP3 probe stylus RENISHAW ES 2 68 System installation System verification After installation of the MP16 touch trigger probe system on your machine tool it is important to verify that the system operates correctly The system functions that should be checked are o Probe activation and de activation Probe signal transmission
23. 0979 on the RMP2 nara A 4 Mounting shank adaptor part no A 2056 0979 A 5 Mounting shank adaptor part no M 2056 0293 on the RMP2 A 6 Mounting shank adaptor part no M 2056 0293 on a A 7 Mounting the RMP2 on a shank incorporating a shank switch A 8 Mounting shank adaptor part no A 2137 0435 on a shank incorporating a shank switch A 8 Mounting the shank adaptor part no A 2137 0435 and attached shank on the RMP2 A 11 Fitting the six Duracell MN1500 LR6 1 5 V batteries into the RMPL2 A 16 ADDENDUM SELECTION MI16 RADIO RECEPTION SENSITIVITY Introduction zu a de 2 Guidelines for selecting the switch positiOn ii B 2 RENISHAW Table of figures 7 Table of figures Figure 1 The Renishaw MP16 touch trigger probe 55 Figure 2 Components of the MP16 touch trigger probe system 63 Figure 1 1 Primary components of the MP16 touch trigger probe system probe with selectable channel radio 1 3 Eig re d 2 The HMB2 etes 1 5 Fig re 1 3 The RMP2 S aoa e
24. 1 22 Duc4dl5cre aaa 1 23 Technical data rara cc 1 24 touch trigger probe technical specification verven verven 1 24 Prob dirmensioris dci eerte nee teme te Fed tete ande 1 24 Probe Specification libera 1 25 RMP2 RMP2 S technical specification i 1 26 Transmission frequencies Europe ELLE 1 27 Transmission frequencies USA and Japan ii 1 28 Transmission frequencies United 1 29 CHAPTER 2 SYSTEM INSTALLATION Installing the MP16 touch trigger probe system on your machine 0 2 2 Mounting the RMP2 to 2 3 Mounting shank adaptor part A 2056 0979 to the 2 2 4 Mounting shank adaptor part no A 2056 0979 to the 2 6 Mounting shank adaptor part no M 2056 0293 to the 2 2 8 Mounting the RMP2 S to a shank nennen enr nnne 2 12 Mounting the shank adaptor part 2056 0293 shank incorporating a shank switch 2 12 Mounting the shank adaptor and attached shank on the 2 5 2 15 Programming the transmission channel and activation met
25. 4 off M5x20 mm socket head capscrew 4 off 4 mm AF allen key Figure 2 7 Mounting the shank adaptor M 2056 0293 on the RMP2 S using four M5 socket head capscrews RENISHAW 2 20 System installation Programming the transmission channel and activation method of the RMP2 RMP2 S Notes To program the RMP2 RMP2 S it is necessary to temporarily connect the MI16 to a 24 V 10 DC SELV power source that conforms to the essential requirements of BS EN 61010 or similar specification In instances where a 24 V power supply is not available a Renishaw PSU3 part no A 2019 0018 may be obtained from your supplier or nearest Renishaw company refer to the last page of this publication For instructions on how to connect the PSU3 to the MI16 refer to Connecting the MI16 to the PSU3 later in this chapter Connecting the MI16 to a temporary 24 V dc power supply To connect the MI16 to a temporary 24 V power supply carry out the following see Figure 2 8 Notes It is recommended that the wires used to connect the MI16 to a 24 V power supply conform to DEF 61 12 part 6 type 2 BS4808 or equivalent specification The output voltage from the 24 V power supply must be a nominal 24 Vdc unregulated 0 5 1 Obtain three suitable lengths of 1 55 mm nominal diameter PVC or PTFE insulated wires Each wire should contain sixteen 0 2 mm diameter strands It is recommended that the following colours
26. 56 Product support world wide lese trt cp edd ea 56 Product support within the United Kingdom and Republic of Ireland 57 Calling a Renishaw subsidiary COMPpany i 57 Renishaw subsidiary companies essen 58 Renishaw s MP16 touch trigger probe system MP3 probe with selectable channel radio transmissioni ss oir daer bene GER eA E BAA a ne 59 CHAPTER 1 SYSTEM DESCRIPTION Description of the MP16 touch trigger probe system MP3 probe with selectable channel radio transmission ii eme de ntt Ban RIED nM 1 2 The RMP2 RMP2 8 ier ORE RR ER RNC DER D ET RIED ORE 1 4 Ux 1 4 The RMP2 iii e tee Loria e ade etes ec p SR Ke Nr OSAR 1 8 The touch trigger 2 nennen nnn nennen 1 10 The kinematic IOCation s ouod a tee an C e t e e Hn ER 1 12 The OA occus aoo iW Ned ted eral oh one e nde ence as Poca 1 13 The en ee Eee Hr rer 1 14 1 16 The RMMA demit den tee 1 18 une reme 1 19 The shank adaptor a i Be el dende Le 1 20 DX M
27. A detailed description of how each system component interacts Contained in this chapter Description of the MP16 touch trigger E The OM16 nennen 1 19 probe system MP3 probe with selectable channel radio transmission 1 2 u The shank adaptor 1 20 The RMP2 RMP2 S 1 4 Thesis 1 21 u The touch trigger probe 1 10 The PSUS cli aa di 1 22 tet ee 1 13 Technical 1 23 The RMM2 rese nrnn narr 1 18 RENISHAW SE 1 2 System description Description of the MP16 touch trigger probe system MP3 probe with selectable channel radio transmission The MP16 touch trigger probe system MP3 probe with selectable channel radio transmission provides a means of workpiece measurement and job set up on machine tools Probe trigger signals can be transmitted over distances of up to 15 metres 49 2 feet with non line of sight operation The MP16 probe system Allows transmission of probe trigger signals using FM radio transmission Provides up to 69 user selectable programmable transmission channels Continental Europe and UK only Allows the user to both select and program the probe switch on and switch off mode e Incorporates an optional optical module OM16 which allow
28. Action Damaged cables Check all cables for damage Renew cables if damage is found Electrical interference Move transmission cables clear of any cables carrying high voltage currents External interference source Use audio diagnostic facility in accordance disrupting radio transmission with Chapter 4 Maintenance and troubleshooting RENISHAWE System maintenance and troubleshooting 4 19 PROBE IS TRANSMITTING SPURIOUS READINGS Continued Possible cause Poorly regulated power supply Excessive machine vibration Loose mountings or stylus Action Ensure that the power supply is correctly regulated Eliminate machine vibration Check and tighten mountings Tighten stylus PROBE FAILS TO RESEAT CORRECTLY Possible cause Inner and or outer diaphragm is damaged Stylus ball is not clearing the surface after contact Action Inspect renew diaphragms in accordance with Chapter 4 Maintenance and troubleshooting Review software RENISHAWE 4 20 System maintenance and troubleshooting THIS PAGE LEFT INTENTIONALLY BLANK RENISHAWE SPARES LIST EUROPEAN VERSION INCLUDING UNITED KINGDOM 433 075 434 775 MHz The following table contains a complete list of spares that may be ordered to support and maintain your MP16 touch trigger probe system over its lifetime All parts are listed in alpha numerical order and may be ordered direct through any Renishaw company for a fu
29. BE SUPPLIED FROM A 24 V DC SELV POWER SUPPLY WHICH CONFORMS FULLY TO THE ESSENTIAL REQUIREMENTS OF BS EN 61010 OR SIMILAR SPECIFICATION Notes The way in which the 16 is required to be connected to the machine tool CNC controller will determine the number of cores needed However it is recommended that a single twelve core cable conforming to DEF STAN 61 12 Part 4 or equivalent is used For specific information on how to connect the 16 to your machine tool CNC controller refer to Renishaw publication Probe systems installation manual for machine tools Part No H 2000 6040 Where necessary this may be obtained from your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries where Renishaw companies are located For specific information on your machine s CNC controller contact the manufacturer or supplier of the machine tool to which you are installing the MP16 touch trigger probe system Obtain a suitable length of screened multicore cable offering twelve PVC insulated PVC sheathed cores Each core must contain seven 0 2 mm diameter wires 1 If you wish to activate and deactivate the RMP2 using code connect the machine tool s CNC controller to the START terminal 2 and START terminal 3 on the MI16 1 as required 2 If you wish the MI16 to indicate system errors connect the machine tool s CNC controller to the ERROR termin
30. BPAXIONA TOY NPIN OEZETE ZE AEITOYPTIA TO ZYZTHMA ANIXNEY2H2 KATANOHZEI NAHPQ2 TOY AOTIZMIKO ME OA OAHFEITE TON ANIXNEYTH O EXOAAMENOZ MPOPPAMMATIZMO2 NA OAHT HZEI ZTHN ZHMIAZ ZTO ANTIKEIMENO MOY EAET XETE H KAI ZTON IAIO TON ANIXNEYTH OEZETE ZE BEBAIOOEITE OTI O BPAXIONAZ EINAI 202TA ZTEPEQMENOZ 2TON AZONA TH2 EPT AAEIOMHXANHZ NPOZAPMOTH BYZMATON BNC KAAQAIA RMM2 FINETAI MONO AMO EKTIAIAEYMENO NAHPOZ EZOIKEIOMENO AYTH AIAAIKAZIA OTAN EKTEAEITE TIA QOPA ENAN KYKAO ANIXNEY2H2 ZYNIZTATAI EKTEAEITE ME OAEZ TIZ TAXEIEZ KINHZEIZ KAI KINH2El2 PYOMOY TPO OAOTHEHZ ZE MEIOMENH TAXYTHTA TIA NA THN ZHMIAZ ZTHN EPI AAEIOMHXANH H RENISHAW kar Aoyog TIPOEISOTIOINOEWV KAI TTPOMUAGEEWV 53 Evorroinp vog KATAAOYOG TIPOEIOOTTOINOEWV KAI TIPOMUAGEEWV guv xela NPOMYAA EIZ ouv xeia MIEZH TOY EAATHPIOY ENTOZ TOY ANIXNEYTH MP3 ME ENEPFONOIHZH AIA ENAOH2 EINAI PYOMIZMENH ME AKPIBEIA NA ANATIPOZAPMOZETAI MONO ZE E AIPETIKEZ NEPINTOZEIZ Ol EKTETAMENOI KPAAAZMOI TOY MHXANHMATOZ H XPHZH AKIAON ESAIPETIKA MHKOYZ H BAPO
31. DE INBUSBOUTEN TIJDENS HET GEBRUIK VAN DE TASTER LOS GAAN ER DIENT VOOR GEZORD TE WORDEN DAT DE AFDICHTING VAN HET BATTERIJ DEKSEL WORDT BESCHADIGD TIJDENS VERWIJDEREN VAN DE BATTERIJ DEKSEL GERBRUIK DE BATTERIJEN VOLGENS DE INSTRUCTIES VAN DE FABRIKANT GEBRUIK UITSLUITEND HET AANBEVOLEN TYPE BATTERIJEN ZORG ERVOOR DAT DE BATTERIJPOLEN NIET IN CONTACT KOMEN MET ANDERE METALEN OPPERVLAKKEN WANNEER U DE RMM2 KABEL NAAR DE MI16 MACHINE INTERFACE LEGT IS HET BELANGRIJK DAT DE KABEL GOED UIT DE BUURT GELEGD WORDT VAN BEWEGENDE DELEN DIE HEM KUNNEN GRIJPEN VERWARREN BEKNELLEN OF DOORSNIJDEN WANNEER DE MACHINE IN BEWEGING IS RENISHAWE 36 Verzamellijst Waarschuwingen Verzamellijst Waarschuwingen vervolg LET OP vervolg EEN FUNDAMENTELE EIGENSCHAP VAN RADIOZENDERSYSTEMEN IS DAT GEREFLECTEERDE SIGNALEN ELKAAR OP KUNNEN OPHEFFEN WAARDOOR MOGELIJK IS DAT ER PLAATSEN ONTSTAAN BIJ DE MACHINE WAAR DE ANTENNE GEEN SIGNAAL ONTVANGT DERGELIJKE PLAATSEN WORDEN DODE HOEKEN GENOEMD EN KUNNEN EENVOUDIGWEG WORDEN OPGEHEVEN DOOR TWEE RADIO ANTENNES IN PLAATS VAN EEN ENKELE TE GEBRUIKEN RENISHAW RADIOZENDERSYSTEMEN WORDEN STANDAARD GELEVERD MET TWEE ANTENNES INDIEN DE RMM2 KABELS NIET NAAR BEHOREN WORDEN BESCHERMD KAN DIT LEIDEN STORINGEN IN HET SYSTEEM VANWEGE KABELBESCHADIGINGEN OF DE INWERKING VAN KOELVLOEISTOF DE OM16 OPTISCHE MODULE MAG NIET DAAR WORDEN GEPLAATST WAAR SPANEN RECHTSTREE
32. DE LA M QUINA HERRAMIENTA A VELOCIDADES SUPERIORES A LAS 1000 RPM RENISHAWE Lista combinada de advertencias precauciones 27 Lista combinada de advertencias y precauciones continuacion PRECAUCIONES ANTES DE INSTALAR EL SISTEMA DE SONDA DE CONTACTO DISPARO MP16 EN UNA MAQUINA HERRAMIENTA ASEGURESE DE QUE EL ENTORNO ESTA LIBRE DE INTERFERENCIAS EN LA RADIOFRECUENCIA A LA QUE DESEA TRANSMITIR SE ALES LOS DISPOSITIVOS QUE PUEDEN INTERFERIR CON LA TRANSMISI N DE SE ALES INCLUYEN ENTRE OTROS SOLDADORAS POR ARCO RADIOBUSCAS LLAVES DE ALARMA POR CONTROL REMOTO Y TEL FONOS M VILES PARA EVITAR INTERFERENCIAS CRUZADAS DEBE DEJARSE UN M NIMO DE 100 METROS 328ft ENTRE CADA SISTEMA DE SONDA DE CONTACTO DISPARO SI SE REALIZA EL FUNCIONAMIENTO EN LA MISMA FRECUENCIA Y CANAL DE RADIO EL SISTEMA DE SONDA DE CONTACTO DISPARO MP16 EST DISE ADO PARA FUNCIONAR CON TEMPERATURAS AMBIENTALES ENTRE 02 Y 60 C 32 F TO 104 F LA UTILIZACI N DEL SISTEMA DE SONDA FUERA DE ESTE INTERVALO DE TEMPERATURAS PROVOCAR UNA REDUCCI N DEL ALCANCE DE TRANSMISI N DEL SISTEMA EL KIT DE MONTAJE SUMINISTRADO CON EL SISTEMA DE SONDA DE CONTACTO DISPARO MP16 INCLUYE ARANDELAS ANTI VIBRACIONES LAS CUALES DEBEN AJUSTARSE EN LOS TORNILLOS CON ENCASTRE EN LA CABEZA UTILIZADOS PARA FIJAR EL ADAPTADOR DEL V STAGO AL RMP2 EN CASO DE NO FIJAR ESTAS ARANDELAS SE PUEDEN SOLTAR LOS TORNILLOS CON ENCASTRE EN LA CABEZA DURANTE EL FUNCIONAMIENTO
33. DE LA SONDA DEBE TENERSE CUIDADO DE NO DA AR EL PRECINTO PROTECTOR DE LA BATERIA CUANDO SE RETIRE LA CUBIERTA DE LA MISMA MANIPULE LAS BATER AS SEG N LAS INSTRUCCIONES DEL FABRICANTE UTILICE S LO EL TIPO DE BATERI A RECOMENDADO NO PERMITA QUE LOS BORNES DE LA BATER A ENTREN EN CONTACTO CON OTRAS SUPERFICIES MET LICAS CUANDO LLEVE EL CABLE DEL RMM2 A LA INTERFAZ DE LA M QUINA 16 ES FUNDAMENTAL QUE EL CABLE SE MANTENGA ALEJADO DE PIEZAS M VILES QUE LO PUEDAN ENGANCHAR ENREDAR ATRAPAR O DA AR CUANDO LA M QUINA HERRAMIENTA EST EN MOVIMIENTO RENISHAW S 28 Lista combinada de advertencias y precauciones Lista combinada de advertencias y precauciones continuaci n PRECAUCIONES continuaci n UNA CARACTER STICA FUNDAMENTAL DE LOS SISTEMAS DE TRANSMISI N ES QUE LAS SE ALES REFLEJADAS PUEDEN ANULARSE UNAS A OTRAS PROVOCANDO QUE NO HAYA SE AL PRESENTE EN LA ANTENA EN ALGUNAS REAS DE LA M QUINA HERRAMIENTA DICHAS AREAS SE DENOMINAN PUNTOS CIEGOS Y PUEDEN ELIMINARSE F CILMENTE MONTANDO UN PAR DE ANTENAS DE RADIO EN VEZ DE USAR S LO UNA ANTENA EN EL AISLAMIENTO LOS SISTEMAS DE TRANSMISI N POR RADIO DE RENISHAW SE SUMINISTRAN CON DOS ANTENAS DE RADIO COMO EST NDAR EN CASO DE NO PROTEGER ADECUADAMENTE LOS CABLES DEL RMM2 SE PUEDE OCASIONAR UN FALLO EN EL SISTEMA DEBIDO DANOS EN LOS MISMOS O POR INTRODUCCI N DE REFRIGERANTE EL M DULO PTICO OM16 NO DEBE COLOCARSE DONDE LAS VIRUTAS DEL MECA
34. Ensuring the correct polarity connect the six batteries 5 to the terminals within the battery cover 3 3 Lightly smear the battery cover seal 4 with mineral oil or grease Note After the batteries 5 and battery cover 3 are fitted to the RMP2 the probe status LED 7 will show a double flashing green condition and remain active in the programming mode for one minute 4 Ensuring correct orientation carefully insert the batteries 5 into the battery compartment of the RMP2 until the battery cover 3 abuts the cover mounting flange on the RMP2 body Hand tighten the two battery cover retaining screws 2 to retain the cover in position 5 Using the 3 mm AF allen key 1 tighten the two battery cover retaining screws 2 to 3 Nm 2 2 Ibf ft RENISHAW 1 2 3 4 5 6 7 Addendum A 17 3 mm allen key Battery cover retaining screw 2 off Battery cover Battery cover seal Battery P BT03 0005 6 off RMP2 Probe status LED Figure F Fitting the batteries to the RMP2 RENISHAW ES 18 Addendum THIS PAGE LEFT INTENTIONALLY BLANK RENISHAW Addendum B B 1 Addendum B Selection of MI16 radio reception sensitivity This addendum should be read in conjunction with Chapters 1 and 2 of this publication Contained in this addendum Introduction mene nennen B 2 Guidelines for selecting the switch position B 2 RENISHAW ES 2 Addendum
35. IN THE COUNTRY OF USE CAUTIONS IS IMPORTANT PRIOR TO INSTALLING THE MP16 TOUCH TRIGGER PROBE SYSTEM ON A MACHINE TOOL TO ENSURE THAT THE ENVIRONMENT IS FREE OF INTERFERENCE ON THE RADIO FREQUENCY AT WHICH YOU WISH TO TRANSMIT SIGNALS DEVICES WHICH COULD INTERFERE WITH SIGNAL TRANSMISSION INCLUDE BUT ARE NOT LIMITED TO ARC WELDERS RADIO PAGERS REMOTE CONTROL ALARM KEYS AND MOBILE TELEPHONES TO AVOID CROSS INTERFERENCE A MINIMUM DISTANCE OF 100 METRES 328 FEET MUST BE ALLOWED BETWEEN EACH TOUCH TRIGGER PROBE SYSTEM IF OPERATING ON THE SAME RADIO FREQUENCY AND CHANNEL THE MP16 TOUCH TRIGGER PROBE SYSTEM IS DESIGNED TO OPERATE IN AMBIENT TEMPERATURES OF BETWEEN 0 C AND 60 C 32 F TO 104 F OPERATION OF THE 16 TOUCH TRIGGER PROBE SYSTEM OUTSIDE THIS TEMPERATURE RANGE WILL RESULT INA REDUCTION IN THE SYSTEM S TRANSMISSION RANGE Notes Before installing the MP16 touch trigger probe system on your machine tool ensure that you have access to all literature supplied by the machine tool manufacturer Ensure that you read and fully understand all instructions and safety information contained within this literature before attempting the following installation procedures The following information relates to MK2 radio module probes fitted with two 9 V batteries In instances where your RMP2 is fitted with six 1 5 V batteries please refer to Addendum A of this publication RENISHAW System installatio
36. RMP2 Power Off 0 6 seconds On RMP2 Transmission Off 0 5 seconds Open MI16 ERROR SSR Closed Open MI16 STATUS SSR Closed Open MI16 STATUS SSR Closed RENISHAW System operation 3 9 With the RMP2 S 1 switched on verify the following e The RX SIGNAL display 9 of the MI16 3 has a minimum of three red segments and one yellow segment illuminated The RX SIGNAL LOW LED 10 of the MI16 3 is extinguished o The PROBE ERROR LED 11 of the MI16 3 is extinguished The PROBE STATUS LED 12 of the MI16 3 is illuminated e The probe status LED 2 of the RMP2 S 1 is flashing green at 1 second intervals If the above conditions are met the MP16 touch trigger probe system is ready for use and the MP3 probe should be datumed in accordance with Datuming the MP3 touch trigger probe later in this chapter RENISHAW SE 3 10 System operation Datuming the MP3 touch trigger probe Probe datuming general Often referred to as calibration or qualifying probe datuming involves the measurement of a calibrated feature usually a precision ring gauge or reference sphere of precisely known diameter Datuming software then compares the size of the ring gauge sphere as measured by the probe system to its calibrated size thus calculating the effective diameter of the stylus tip The effective diameter of the stylus tip will always
37. S RGE FOR AT ST UDEN FOR DETTE ARBEJDSOMR DE N R V RKT JSMASKINEN ER I DRIFT PAS P EVT UVENTEDE BEV GELSER FRA V RKT JSMASKINEN SE I VRIGT BRUGSVEJLEDNINGEN FRA FABRIKANTEN AF V RKT JSMASKINEN PROBEN M ALDRIG ROTERES V RKT JSMASKINENS SPINDEL MED EN HASTIGHED PA OVER 1000 OMDR MIN RENISHAWE samlet liste over advarsler og pamindelser 39 En samlet liste over advarsler og pamindelser fortsat PAMINDELSER DET ER VIGTIGT FOR MONTERING AF MP16 TOUCH TRIGGER PROBESYSTEMET PA EN V ERKTOJSMASKINE AT SIKRE DET OMGIVENDE MILJ ER FRI FOR INTERFERENS PA DEN RADIOFREKVENS DE ONSKER AT SENDE SIGNALER ANORDNINGER DER KAN HAVE INDFLYDELSE PA SIGNALTRANSMISSION OMFATTER MEN ER IKKE BEGR ENSET TIL LYSBUESVEJSEMASKINER RADIOPERSONSOGERE FJERNBETJENINGSBILNOGLER OG MOBILTELEFONER FOR AT UNDG KRYDSINTERFERENS SKAL DER V ERE MINDST 100 METER MELLEM HVER ENKELT TOUCH TRIGGER PROBESYSTEM HVIS DE ARBEJDER PA SAMME RADIOFREKVENS OG KANAL MP16 TOUCH TRIGGER PROBESYSTEMET ER KONSTRUERET TIL AT ARBEJDE I RUMTEMPERATURER MELLEM 0 C OG 60 C ANVENDELSE AF MP16 TOUCH TRIGGER PROBESYSTEMET UDEN FOR DETTE TEMPERATUROMRADE VIL RESULTERE I EN REDUKTION AF SYSTEMETS SENDEOMRADE PROBEMONTERINGSPAKKEN DER LEVERES MED MP16 TOUCH TRIGGER PROBESYSTEMET OMFATTER VIBRATIONSD EMPENDE SP ENDESKIVER SOM SKAL S ETTES P CYLINDERSKRUERNE MED PINOLHOVED DER BRUGES TIL AT HOLDE SKAFTADAPTEREN FAST P RMP
38. SIGNAL display of the 16 has extinguished That the probe status LED of the radio module probe has extinguished That the PROBE STATUS LED of the MI16 has extinguished That the PROBE ERROR LED of the MI16 has illuminated That the RX SIGNAL LOW LED of the MI16 has illuminated That the START MODE LEDs of the MI16 which correspond to the selected mode of operation have remained illuminated That the CHANNEL display window of the MI16 has continued to display the correct channel number RENISHAW SE 2 70 System installation Verifying the correct transmission of probe signals Verifying the correct configuration of the MI16 probe status solid state relay To verify the correct configuration of the MI16 probe status solid state relay carry out the following procedure 1 Mount the RMP2 RMP2 S within the machine tool spindle If operating with an RMP2 send the appropriate start command M code to activate the probe 2 Trigger the MP3 by hand and verify the correct configuration of the MI16 probe status SSR by observing the probe signal diagnostics of the CNC controller If your machine controller does not have this level of functionality carry out step 3 below CAUTION WHEN FIRST RUNNING A PROBING CYCLE IT IS RECOMMENDED THAT THE PROGRAM IS RUN WITH ALL RAPID AND FEEDRATE MOTION AT A REDUCED RATE TO AVOID DAMAGE OCCURING TO EITHER THE MACHINE TOOL OR TO THE PROBE 3 Runa probing
39. are used Red Black Green RENISHAW System installation 2 21 2 Fit terminal block 1 to the panel connector block 2 on the rear panel of the MI16 3 3 Connect a length of wire to each of the following connectors located within terminal block 1 and retain with terminal screws If you are using the recommended colour coding connect the wires as follows Colour of wire Terminal block connection Terminal 1 ground Terminal 2 24 V Terminal 3 0 V WARNINGS ISOLATE THE 24 V POWER SUPPLY PRIOR TO CONNECTING THE 16 MACHINE INTERFACE UNIT TO ENSURE THE SAFETY OF ALL PERSONNEL IT IS IMPORTANT THAT THE GROUNDING OF THE MI16 MACHINE INTERFACE UNIT CASE AND 0 V SUPPLY FULLY CONFORMS ALL SAFETY REGULATIONS IN FORCE IN COUNTRY OF USE THE 16 MACHINE INTERFACE IS EQUIPPED WITH AN INTERNAL POWER TRANSFORMER WHICH ENSURES THAT ITS CASING IS FULLY ISOLATED FROM ANY EXTERNAL POWER SUPPLY TO MAINTAIN THIS LEVEL OF ISOLATION IS IMPORTANT ENSURE THAT THE 24 V AND 0 V SUPPLY WIRES ARE FULLY ISOLATED FROM THE CASE OF THE 16 MACHINE INTERFACE UNIT THE 16 MACHINE INTERFACE UNIT IS EQUIPPED WITH CHASSIS GROUND CONNECTOR IT IS IMPORTANT THAT THIS CONNECTOR IS CONNECTED TO THE NEAREST AVAILABLE EARTH TERMINAL 4 Connect the red wire from the 24 V terminal of the MI16 3 to the 24 V terminal of the 24 V dc power supply 5 Connect the black wire from the termina
40. cycle under full CNC control and ensure that the machine tool is detecting each probe trigger signal Also ensure that the machine tool stops on receipt of each probe trigger signal by the CNC controller RENISHAW System installation 2 71 Verifying correct signal transmission throughout the full working envelope of the machine tool To verify correct signal transmission of the MP16 touch trigger probe system throughout the full working envelope of the machine tool carry out the following procedure 1 Systematically move the probe to several positions about the extreme edges of the machine tool s working envelope At each chosen position trigger the probe by hand and ensure that the following occurs The RX SIGNAL display of the MI16 illuminates fully The PROBE STATUS LED of the 16 extinguishes when the probe is triggered and illuminates when the probe is seated RENISHAW SE 2 72 System installation Verifying the system diagnostics The MP 16 touch trigger probe system is supplied with the following diagnostic circuits A probe error diagnostic circuit which provides the operator with a visible indication that an error has occurred in signal transmission A low battery diagnostic circuit which provides the operator with a visible indication that the batteries within the RMP2 RMP2 S have too low a voltage below 7 V Verifying the correct operation of t
41. gt EINAI ZXEAIAZMENO AEITOYPT EI ZE OEPMOKPAZIEZ NEPIBAAAONTOZ METAZY 0 C KAI 60 C 32 F KAI 104 F AN TO ZYZTHMA ANIXNEY2H2 MP16 AIA ENA HZ EKTOZ AYTH2 KAIMAKAZ OEPMOKPAZION OA MEIOOEI H EMBEAEIA METAAOZHZ TOY ZYZTHMATOZ TO ZET 2TEPEQ2H2 TOY ANIXNEYTH MOY AIATIOETAI MAZI ME ZYZTHMA ANIXNEY2H2 16 ME ENEPFONOIHZH gt ANTIKPAAAZMIKEZ POAEAEZ Ol OTIOIEZ NA TOMOOETOYNTAI ZTIZ BIAEZ NOY XPHZIMONOIOYNTAI FIA TH ZTEPEQZH TOY NPOZAPMOZTH TOY BPAXIONA RMP2 AEN Ol POAEAEZ AYTEZ EINAI NIOANON NA XAAAPOZOYN Ol BIAEZ KATA TH TOY OTAN AOAIPEITE TO THX MNATAPIAZ NPOZEXETE MHN NPOKAAEZETE ZHMIA ZTHN TZIMOYXA TOY XEIPIZEZTE TIZ MNATAPIEZ ME TIZ OAHTIEZ TOY KATAZKEYAZTH XPHZIMONOIEITE MONO TON ZYNIZTQMENO MHN TOY2 MOAOY2 MNATAPIAZ NA EPOOYN ZE AAAEX METAAAIKEZ KATA TH AIEYOETHZH TOY RMM2 ZTH MONAAA AIAZYNAEZHZ MI16 TOY MHXANHMATO EINAI ZHMANTIKO NA TO MPO YAAZZETE AMO TA AIADOPA KINOYMENA MEPH ZTA ZKAAQZEI H KAI NA EPFANEIOMHXA
42. machining residue and or coolant It is therefore important that the probe is maintained in a clean condition free of grease or oil and that both the inner and outer diaphragms are periodically inspected Inspection of the outer diaphragm To inspect the outer diaphragm carry out the following see Figure 4 1 1 Using the S7 stylus tool 1 provided release and remove the stylus 2 from the probe head 3 2 Using the 2 5 mm AF allen key 4 supplied release and remove the two M3x8 mm socket head capscrews 5 securing the cover 6 to the probe head 3 Remove the cover from the probe head Continued on Page 4 4 RENISHAW NEON Ns System maintenance and troubleshooting 4 3 S7 stylus tool Stylus Probe head 2 5 mm AF allen key M3x8 mm socket head capscrew 2 off Cover Outer diaphragm Figure 4 1 Removal of the outer diaphragm RENISHAW ES 4 4 System maintenance and troubleshooting 3 Visually inspect the outer diaphragm 7 for damage using 10x magnification and bright light and proceed as follows If the diaphragm is undamaged replace the cover 6 and secure with the two M3x8 mm socket head capscrews 5 Using the 2 5 mm AF allen key 4 supplied tighten the two capscrews to 1 Nm 0 8 Ibf ft Replace the stylus 2 and using the 57 stylus tool 1 supplied tighten the stylus to 2 Nm 1 47 Ibf ft If damage is found renew the diaphragm in accordance with Renewing the outer dia
43. mm socket head capscrews 5 Insert the four M5x20 mm socket head capscrews 5 through accommodation bores A of the shank adaptor 2 to engage the M5 tapped holes B of the RMP2 S 1 Using the 4 mm AF allen key 6 supplied systematically tighten the four socket head capscrews to achieve a final torque of 5 1 Nm 3 76 Ibf ft RENISHAW Addendum 15 RMP2 Shank adaptor A 2137 0435 O ring collar M 2137 0424 5 anti vibration washer 4 off 5 20 mm socket head capscrew 4 off 1 2 3 4 O ring P RS02 0004 2 off 5 6 7 4mm AF allen key Figure E Mounting shank adaptor A 2137 0435 on the RMP2 using four M5 socket head screws RENISHAWE 16 Addendum Fitting the six Duracell MN1500 LR6 1 5 V batteries into the RMP2 Note Before programming the RMP2 fit the six batteries supplied within the RMP2 body To fit the six MN1500 LR6 1 5 V batteries supplied into the RMP2 carry out the following see Figure F CAUTIONS CARE MUST BE TAKEN NOT TO DAMAGE THE BATTERY COVER SEAL WHEN REMOVING THE BATTERY COVER HANDLE BATTERIES IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS USE ONLY THE RECOMMENDED BATTERY TYPE DO NOT ALLOW THE BATTERY TERMINALS TO CONTACT OTHER METALLIC SURFACES 1 Using the 3 mm AF allen key 1 supplied release the two battery cover retaining screws 2 and carefully remove the battery cover 3 from the RMP2 6 2
44. of the 16 touch trigger probe system MP3 probe with selectable channel radio transmission RENISHAWE 1 4 System description The RMP2 RMP2 S Note The following information relates to MK2 radio module probes fitted with two 9 V batteries In instances where your RMP2 is fitted with six 1 5 V batteries please refer to Addendum A at the back of this publication The RMP2 The RMP2 on which the MP3 probe is mounted generates the radio signals necessary for the transmission of probe data over a distance of up to 15 metres 49 2 feet The RMP2 comprises see Figure 1 2 Probe status light emitting diode LED 1 Programming LED 2 e Three receiving diodes 3 RMP2 body 4 e Battery cover 5 e Battery cover seal 6 e Two alkaline PP3 9 V batteries 7 Socket 8 e O ring 9 e Spherical seat 10 Housed within the RMP body 4 the following light emitting diodes LEDs and receiving diodes provide the communication links between the RMP2 the MI16 and the optional OM16 if fitted Probe status LED Offers a visual indication of the probe status The Probe status LED will e Flash green when the MP3 probe is SEATED e Flash red when the probe is OPEN Clear LED Transmits infra red signals to the MI16 to relay the current transmitting Switch On Switch Off mode settings and channel selection of the RMP2 RMP2 S Receiving diode 3 off Receives
45. or transmitted any form or by any means electronic or mechanical for any purpose without the express permission of Renishaw plc CHANGES TO EQUIPMENT Renishaw reserves the right to change its equipment without obligation to change equipment previously sold WARRANTY Equipment requiring attention under warranty must be returned to your supplier No claims will be considered where equipment has been incorrectly installed or misused or where repairs or adjustments have been attempted by unauthorised persons Prior consent must be obtained in instances where Renishaw equipment is to be substituted or omitted Failure to comply with this requirement will invalidate the warranty PATENTS Features of the Renishaw MP16 touch trigger probe system MP3 probe with channel selectable radio transmission are subject to the following patents and patent applications EP 0506318 JP 1 847 335 US 4542467 EP 0652413 JP 1 942 442 US 4599524 EP 0872787 JP 2 514 1999 US 4636960 EP 108521 JP 3 126 797 US 5 272 817 US 5 279 042 This product has been tested to the following European Standards I ETS 300 220 October 1993 ETS 300 683 June 1997 It complies with the relevant essential health and safety protection requirements of the following EC Directives 89 336 EEC 91 263 EEC 92 31 EEC EMC 93 68 EEC CE Marking All relevant safety information including that incorporated in this Installation and User s Guide must be observed FCC
46. sent Check the power supply to the 16 Check condition of all connections and outputs Transmission channels of the 16 and RMP2 RMP2 S have been incorrectly programmed Re program in accordance with Chapter 2 System installation RMM2 radio machine modules located within a blind spot Relocate RMM s and check signal strength in accordance with Chapter 2 System installation Verify that OM16 has a power supply Verify that MI16 has a power supply Check all connections and fuses Verify power supply is a stable 24 V Use audio diagnostic facility in accordance with Chapter 4 Maintenance and troubleshooting RENISHAW ES 4 14 System maintenance and troubleshooting PROBE STOPS IN MID CYCLE PROBE OPEN FAIL Possible cause Action Probe has falsely triggered Check probe settings in due to shock and vibration accordance with Chapter 4 during an axial move Maintenance and troubleshooting Reduce axial speed of probe Reduce stylus mass Probe has collided with Remove obstruction foreign object Damaged cables Check all cables Power supply de activated Check power supply Loose probe assembly Check tightness of probe styli and probe shank Probe unable to find the part Part out of position or missing within program window Dead battery Change batteries in accordance with Chapter 4 Maintenance and troubleshooting Battery has been incor
47. the RMP2 7 Fit one M5 anti vibration washer 9 to each of the four 5 20 mm socket head capcrews 8 Insert the four 5 20 mm socket head capscrews 8 through accommodation bores C of the shank adaptor 2 to engage the M5 tapped holes D of the RMP2 7 Using the 4 mm AF allen key 10 supplied systematically tighten the four socket head capscrews to achieve a final torque of 5 1 Nm 3 76 Ibf ft RENISHAW DARON System installation 2 11 Shank typical 7 RMP2 Shank adaptor part no 2056 0293 8 5 20 mm socket head capscrew 4 off 4 anti vibration washer 2 off 9 5 anti vibration washer 4 off M4x16 mm socket head capscrew 2 off 10 4mm AF allen key 3 mm AF allen key 11 2 allen key M4x12 mm grubscrew 4 off Figure 2 4 Mounting the shank adaptor M 2056 0293 on the RMP2 using four M5 socket head capscrews RENISHAW ES 2 12 System installation Mounting the RMP2 S on a shank Mounting the shank adaptor part no M 2056 0293 on a shank incorporating a shank switch Notes The following procedure need only be performed in instances where the RMP2 S and the shank have been ordered separately Do not attempt this procedure without first confirming that the following parts are available Where required these may be ordered through your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries whe
48. the RMP2 using four M4 x 25 mm socket head capscrews carry out the following see Figure 2 3 1 Referring to Figure 2 3 align the two M4 tapped holes A within the mounting face of the shank 1 with the two accommodation bores B within the flange of the shank adaptor 2 2 Fit one M4 anti vibration washer 3 to each of the two M4x16 mm socket head capscrews 4 3 Insert the two M4x16 mm socket head capscrews 4 through accommodation bores B of shank adaptor 2 to engage the tapped holes A of the shank 1 Using the 3 mm AF allen key 5 supplied tighten the two socket head capscrews to achieve a final torque of 3 Nm 2 2 lbf ft 4 Using the 2 mm AF allen key 9 supplied tighten the four M4x12 mm grubscrews 6 located within the flange of the shank 1 to 2 Nm 1 7 Ibf ft Continued on Page 2 10 RENISHAW ARENA System installation 2 9 Shank typical Shank adaptor part no M 2056 0293 Anti vibration washer 6 off 4 16 mm socket head capscrew 2 off 3 mm AF allen key 4 12 mm grubscrew 4 off RMP2 4 25 mm socket head capscrew 4 off 2 mm AF allen key Figure 2 3 Mounting the shank adaptor 2056 0293 the RMP2 using four M4 socket head capscrews RENISHAWE 2 10 System installation Referring to Figure 2 3 align the four M4 threaded bores C of the shank adaptor 2 with the four accommodation bores D of the RMP2 7 Fit one
49. the United Kingdom and Republic of Ireland please contact the following Customer Support Department UK and ROW Division Renishaw plc New Mills Wotton under Edge Gloucestershire United Kingdom GL12 8JR Tel 44 0 1453 524236 Fax 44 0 1453 524201 www renishaw com Calling a Renishaw subsidiary company When you call it will help the Renishaw support staff if you have the appropriate product documentation at hand Please be prepared to give the following information as applicable The type of product that you are using The type of hardware that you are using including all serial numbers The version of software that you are using The machine tool and machine controller type An account of what happened and what you were doing when the problem occurred e An account of how you tried to solve the problem RENISHAW S 58 Before you begin Renishaw subsidiary companies All Renishaw subsidiary companies offering customer support services and the countries they serve are listed on the last page of this publication If your country is not listed please contact Customer Support Department UK and ROW Division Renishaw plc New Mills Wotton under Edge Gloucestershire United Kingdom GL12 8JR Tel 44 0 1453 524236 Fax 44 0 1453 524201 www renishaw com RENISHAW Before you begin 59 Renishaw s MP16 touch trigger probe system MP3 probe with selectable channel radio transmission Re
50. the radio transmission system of each being programmed to operate only within the strict parameters imposed by the regulating authority responsible for the country in which it is to operate For further information relating to the specific transmission frequency range on each unit refer to Technical data later in this chapter The general parameters within which each version of RMP is designed to operate are given below Nominal Number of Channel Operating Country of use transmission available separation range frequency transmission kHz Metres MHz channels Continental 433 69 25 15 Europe and United Kingdom USA 224 40 25 6 Japan 224 40 25 8 Selection of the RMP2 transmission channel is performed on the 16 and transferred to the RMP2 via a short range optical link refer to The MI16 later in this chapter Power to the probe when attached to the RMP2 is provided via the socket 8 RENISHAW ES 1 8 System description The RMP2 S Each version of the RMP2 S is identical to the corresponding version of RMP2 but each is fitted with a dedicated shank 11 which houses a shank switch 12 for switching the RMP2 S both on and off The RMP2 S comprises see Figure 1 3 Probe status light emitting diode LED 1 Programming LED 2 Three receiving diodes 3 RMP2 S body 4 Battery cover 5 Battery cover seal 6 Two alkaline PP3 9 V batteries 7 Sha
51. to indicate that the RMP2 RMP2 S is in its programming mode Alignment diagrams 2 and 7 are provided on the body of the RMP2 RMP2 S 1 and the front panel of the MI16 6 These diagrams provide a means of aligning the transmitting LEDs 4 and receiving diodes 5 of both units during programming of the RMP2 RMP2 S To program the RMP2 RMP2 S carry out the following see Figure 2 11 1 Position the RMP2 RMP2 S 1 within 100 mm maximum of the front panel of the MI16 6 and maintaining this maximum distance align the alignment diagram 2 on the body of the RMP2 RMP2 S with the alignment diagram 7 on the front panel of the MI16 If alignment is satisfactory and the optical link between the RMP2 RMP2 S and the 16 established the following will occur The MI16 will emit an audible beep once every second for a period of 5 seconds The START MODE LEDs items 9 through 13 corresponding to the currently programmed mode of operation of the RMP2 RMP2 S will illuminate The number corresponding to the currently programmed radio transmission channel of the RMP2 RMP2 S will appear in the CHANNEL display window 8 of the MI16 Continued on Page 2 30 RENISHAW S System installation 2 29 1 RMP2 RMP2 S 8 CHANNEL LCD Window 2 Alignment diagram 9 SPIN LED RMP2 RMP2 S 10 OPTICAL LED 3 PROBE STATUS LED 11 SHANK SWITCH LED 4 Transmitting LED 12 LED 5 Re
52. within the terminal using the terminal screw 3 Connect both the blue wire and the green wire of the OM16 cable to the OM16 terminal 5 on terminal block 2 Secure both wires within the terminal using the terminal screw RENISHAW System installation 2 55 EES nn MI16 Terminal block OMM SCREEN terminal OM16 terminal OM16 terminal Figure 2 23 Connecting the OM16 to the MI16 RENISHAW ES 2 56 System installation Connecting the MI16 to the machine tool CNC controller and 24 V power supply 16 outputs There are four solid state relay SSR outputs comprising two probe complimentary outputs an error output and a low battery output Each output has a maximum current of 40 mA and a maximum voltage of 50 V peak The output waveforms are as shown in Figure 2 24 below Probe Output Solid State Probe Probe Probe Probe Error Error Probe Signal Relay Off On Trigger Reset Low RX Clear Off Open Probe Status Normally open Closed Open Probe Status ee Closed Open Error Closed Open Battery Low w Battery pe Closed Figure 2 24 MI16 output waveforms RENISHAW System installation 2 57 Connecting the MI16 to the machine tool CNC controller To connect the MI16 to the machine tool CNC controller carry out the following see Figure 2 25 WARNING THE 16 MACHINE INTERFACE MUST
53. 2 Figure 2 18 Fitting flexible conduit to the RMM2 04 2 45 Figure 2 19 Operating envelope of the OM16 and RMP2 a 2 47 Figure 2 20 Mounting the OM16 directly on the machine nr rr non 2 49 Figure 2 21 Mounting the OM16 on the machine tool using the mounting bracket 2 51 Figure 2 22 Fitting flexible conduit to the OM16 2 53 Figure 2 23 Connecting the OM16 to the 6 2 55 Figure 2 24 MI16 output waveforms 2 56 Figure 2 25 Connecting the MI16 to the machine tools CNC controller esses 2 59 Figure 2 26 Connecting the MI16 to the machine tool s 24 V dc 2 61 Figure 2 27 The PSUS optional esses eene nennen nnns nennen nenne nennen 2 63 Figure 2 28 Stylus on centre adjustment of the probe stylus 2 67 RENISHAW ES 8 Table of figures Figure 3 1 MI16 front panel and RMP2 RMP2 S probe status LED 3 5 Figure 4 1 Removal of the outer diaphragm 4 3 Figure 4 2 Adjusting the stylus spring force of the touch trigger 4 7 Figure 4 3 Fitting new batteries to the RMP2 RMP2 S 4 9 Figure 4 4 Adju
54. 2 UNDLADES DET AT MONTERE DISSE SP ENDESKIVER KAN DET RESULTERE AT CYLINDERSKRUERNE LOSNER SIG MENS PROBESYSTEMET ER I BRUG PAS IKKE AT BESKADIGE PAKNINGEN LAGET TIL BATTERIET NAR DETTE TAGES AF BATTERIER SKAL H NDTERES SOM BESKREVET I BRUGSVEJLEDNINGEN TIL BATTERIET BRUG KUN DE ANBEFALEDE BATTERIER BATTERIKLEMMERNE KOMME I KONTAKT MED ANDRE METALFLADER NAR RMM2 KABLET FORES HEN TIL MI16 INTERFACET ER DET MEGET VIGTIGT AT KABLET IKKE LIGGER T ET P BEV EGELIGE DELE SOM DET VILLE KUNNE H ENGE FAST I BLIVE VIKLET OMKRING FANGET AF ELLER SK RET OVER AF N R VAERKTOJSMASKINEN ER I BEV GELSE RENISHAW ES 40 En samlet liste over advarsler og p mindelser En samlet liste over advarsler og p mindelser fortsat P MINDELSER fortsat ET GRUNDL GGENDE TR K VED RADIOTRANSMISSIONSSYSTEMER ER AT REFLEKTEREDE SIGNALER KAN ANNULLERE HINANDEN S LEDES GIVE OMRADER V ERKTOJSMASKINEN HVOR DER IKKE ER NOGET SIGNAL TIL STEDE VED ANTENNEN S DANNE OMR DER KALDES BLINDE PLETTER OG DE KAN ELIMINERES VED MONTERE S ET RADIOANTENNER STEDET FOR BRUGE EN ENKELT ANTENNE HELT ALENE RENISHAW RADIOTRANSMISSIONSSYSTEMER LEVERES MED TO ANTENNER SOM STANDARD UNDLADES DET AT BESKYTTE RMM2 KABLERNE TILSTR EKKELIGT KAN DET RESULTERE SYSTEMSVIGT SOM FOLGE BESKADIGELSE AF KABLET ELLER INDTR ENGEN AF SK EREOLIE DET OPTISKE MODUL OM16 BOR IKKE PLA
55. 2 52 Connecting the OM16 to the MI16 0000 conc 2 54 Connecting the MI16 to the machine tool CNC controller and 24 V power supply 2 56 MITO Outputs eiie aie e erii ls 2 56 Connecting the MI16 to the machine tools CNC 2 57 Connecting the MI16 to the machine tool s 24 V power 2 60 Mounting the optional PSU3 on the machine tool i 2 63 Connecting the optional PSU3 to the mains power 2 64 Mounting the RMP2 RMP2 S on the machine 2 65 Stylus adjustment m smesssssrsserssersserssorssrrrsrrssrrssr rss rrar K ARK RSA RS Rea 2 66 System Verification 2 68 Verifying the correct activation and de activation of the 2 68 Verifying the correct transmission of probe 2 70 Verifying the correct configuration of the MI16 probe status solid state relay 2 70 Verifying correct signal transmission throughout the full working envelope of the machine notando 2 71 Verifying the system 2 72 Verifying the correct operation of the probe error diagnostic
56. 2 S 2 to the shank adaptor 3 such that connector 1 can be connected to connector 4 3 Fit connectors 1 and 4 together 4 Position the 12 mm length of 4 8 mm diameter heat shrink sleeving over connectors 1 and 4 and using a suitable heat gun shrink the sleeving into position Once secured and protected push the joined connectors into the bobbin 5 Continued on page 2 16 RENISHAW S 2 16 System installation 5 Referring to Figure 2 6 align the four M4 threaded bores A of the shank adaptor 3 with the four tapped holes B of the RMP2 S 2 6 Fit one M4 anti vibration washer 6 on each of the four M4x25 mm socket head capscrews 7 7 Insert the four M4x25 mm socket head capscrews 7 through accommodation bores B of the RMP2 S 2 to engage the tapped holes A of the shank adaptor 3 Using the 3 mm AF allen key 8 supplied systematically tighten the four socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft RENISHAW System installation 2 17 RMP2 Connector RMP2 S RMP2 S Shank adaptor M 2056 0293 Connector shank Bobbin MA anti vibration washer 4 off M4x25 mm socket head capscrew 4 off 3 mm allen key sor Figure 2 6 Mounting the shank adaptor 2056 0293 on the RMP2 S using four M4 socket head capscrews RENISHAW ES 2 18 System installation Mounting shank adaptor part no M 2056 0293 on the RMP2
57. 4 anti vibration washer 3 on each of the four M4x25 mm socket head capscrews 8 Insert the four M4x25 mm socket head capscrews 8 through accommodation bores D of the RMP2 7 to engage the threaded bores C of the shank adaptor 2 Using the 3 mm AF allen key 5 supplied systematically tighten the four socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft Mounting shank adaptor part no M 2056 0293 on the RMP2 using four M5x20 mm socket head capscrews To mount the shank adaptor part no M 2056 0293 on the RMP2 using four M5x25 mm socket head capscrews carry out the following see Figure 2 4 1 Referring to Figure 2 4 align the two M4 tapped holes A within the mounting face of the shank 1 with the two accommodation bores B within the flange of the shank adaptor 2 Fit one M4 anti vibration washer 3 on each of the two M4x16 mm socket head capscrews 4 Insert the two M4x16 mm socket head capscrews 4 through accommodation bores B of shank adaptor 2 to engage the tapped holes A of the shank 1 Using the 3 mm AF allen key 5 supplied tighten the two socket head capscrews to achieve a final torque of 3 Nm 2 2 lbf ft Using the 2 mm AF allen key 11 tighten the four M4x12 mm grubscrews 6 located within the flange of the shank 1 to 2 Nm 1 7 Ibf ft Referring to Figure 2 4 align the four accommodation bores C of the shank adaptor 2 with the four M5 threaded bores D of
58. 9 M4x12 mm grubscrew 4 off Bobbin 10 O ring 505 0022 Shank adaptor M 2056 0293 11 2mm AF allen key M4 anti vibration washer 2 off Figure 2 5 Mounting shank adaptor M 2056 0293 on a shank incorporating a shank switch RENISHAW ES 2 14 System installation 5 Assemble the two O rings 3 part no P RS01 0018 on the bobbin 4 Lightly smear the two O rings with mineral oil 6 Carefully pass connector 2 and attached shank wires through the internal bore of the bobbin 4 7 Align the bobbin 4 with the location bore within the base of the shank 1 and gently press the bobbin down into position 8 Position the bobbin location bore of the shank adaptor 5 over the top face of the bobbin 4 Ensuring that the two M4 tapped holes A within the mounting face of the shank 1 align with the two accommodation bores B within the flange of the shank adaptor carefully press the shank adaptor over the bobbin to abut the shank 9 Fit one M4 anti vibration washer 6 to each of the two M4x16 mm socket head capscrews 7 10 Insert the two M4x16 mm socket head capscrews 7 through accommodation bores B of shank adaptor 5 to engage the tapped holes A of the shank 1 Using the 3 mm AF allen key 8 supplied tighten the two socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft 11 Using the 2 mm AF allen key 11 supplied tighten the four M4x12 mm grubscrews 9 loc
59. A 2056 0979 on the RMP2 using four M5x20 mm socket head capscrews To mount the shank adaptor Part No A 2056 0979 on the RMP2 using four M5x20 mm socket head capscrews carry out the following see Figure 2 2 1 Referring to Figure 2 2 align the four M5 tapped holes A of the RMP2 1 with the four accommodation bores B of the shank adaptor 2 Fit one M5 anti vibration washer 3 to each of the four M5x20 mm socket head capscrews 4 Insert the four M5x20 mm socket head capscrews 4 through accommodation bores B of the shank adaptor 2 to engage the tapped holes A of the RMP2 1 Using the 4 mm AF allen key 5 supplied systematically tighten the four socket head capscrews to achieve a final torque of 5 1 Nm 3 76 Ibf ft Mounting shank adaptor part no A 2056 0979 to the shank 1 Locate the conical seat item 6 Figure 2 2 of the shank adaptor 1 within the bore of the shank Push the shank adaptor and shank together such that their mounting faces abut Holding the shank adaptor 1 and shank in position tighten the two M8 grubscrews located within the shank sufficiently to retain the conical seat 1 within the bore of the shank Ensure that the shank adaptor RMP2 2 can still be rotated relative to the shank Insert the shank and attached RMP2 2 within the machine tool spindle and rotate the RMP2 such that the probe status LED is visible to the Operator Using the 4 mm AF allen key supplied ti
60. ACION DE ESTILETES MUY LARGOS O PESADOS SEAN LA CAUSA DE QUE LA SONDA DISPARE EN FALSO EL AJUSTE DEL RESORTE DEL ESTILETE ASi COMO EL USO DE UN ESTILETE DISTINTO DEL UTILIZADO EN LA INDICACION DE REFERENCIA DE LA SONDA PUEDE OCASIONAR DIFERENCIAS EN LA REPETIVIDAD DE LA SONDA SOBRE LAS INDICADAS EN EL CERTIFICADO DE CALIBRACION SUMINISTRADO CON LA SONDA SI SE APRIETA DEMASIADO EL TORNILLO DE AJUSTE DEL RESORTE DEL ESTILETE SE PUEDEN OCASIONAR DANOS INTERNOS EN LA SONDA DE CONTACTO DISPARO MP3 RENISHAW ES 30 Lista consolidada de avisos precauc es Lista consolidada de avisos e precaucoes AVISOS A INSTALA O DO APALPADOR MP16 DEVE SER REALIZADA APENAS POR T CNICOS QUALIFICADOS E FAMILIARIZADOS COM TODOS OS PROCEDIMENTOS DE SEGURANCA E LEGISLACAOS EM VIGOR PA S DE UTILIZACAO A INTERFACE DE M QUINA 16 DEVE RECEBER ALIMENTACAO DE UMA FONTE DE DE 24V CC EM CONFORMIDADE COM OS REQUISITOS FUNDAMENTAIS DO PADRAO BS 61010 OU ESPECIFICACOES EQUIVALENTES ASSEGURE SE DE QUE TODAS AS FONTES DE ALIMENTACAO 5 DESLIGADAS ANTES DE REMOVER QUALQUER PAINEL OU COBERTURA DA M QUINA FERRAMENTA SE DECIDIR ISOLAR ALIMENTACAO USANDO O INTERRUPTOR DA REDE ASSEGURE SE DE QUE COLOCADO UM AVISO NO INTERRUPTOR APONTADO PARA ESSE PARA EVITAR QUE A CORRENTE SEJA LIGADA INADVERTIDAMENTE DESLIGUE A FONTE DE ALIMENTACAO DE 24 V ANTES DE CONECTAR A UNIDADE DE INTERFACE DE MAQUINA MI16 O PROCEDIME
61. ADAPTERS AM RMP2 ANGEBRACHT WERDEN M SSEN GESCHIEHT DIES NICHT K NNEN SICH DIE INNENSECHSKANTSCHRAUBEN W HREND DES MESSTASTERBETRIEBS L SEN ES MUSS DARAUF GEACHTET WERDEN DASS BEIM ABNEHMEN DES BATTERIEDECKELS NICHT DIE BATTERIEDECKELDICHTUNG BESCHADIGT WIRD BATTERIEN SIND GEM SS DEN ANWEISUNGEN DES HERSTELLERS ZU VERWENDEN ES SIND NUR EMPFOHLENE BATTERIETYPEN EINZUSETZEN DIE BATTERIEANSCHL SSE D RFEN ANDERE METALLISCHE FL CHEN NICHT BER HREN BEI DER VERLEGUNG DES RMM2 KABELS ZUM MASCHINENINTERFACE MI16 MUSS DAS KABEL UNBEDINGT ABSEITS VON BEWEGLICHEN TEILEN GEHALTEN WERDEN DIE ES ABSCHLEIFEN VERWICKELN EINKLEMMEN ODER ABTRENNEN K NNEN WENN DIE WERKZEUGMASCHINE IN BEWEGUNG IST RENISHAW S 16 Sammelliste mit Warnhinweisen Sammelliste mit Warnhinweisen Warnung und Achtung Fortsetzung ACHTUNG Fortsetzung EIN GRUNDLEGENDES MERKMAL VON FUNKUBERTRAGUNGSSYSTEMEN SIND DIE REFLEKTIERENDEN SIGNALE DIE SICH GEGENSEITIG AUFHEBEN UND DAHER ZU EMPFANGSLOSEN BEREICHEN DER WERKZEUGMASCHINE FUHREN IN DENEN KEIN SIGNAL AN DER ANTENNE VORHANDEN IST DIESE BEREICHE WERDEN ALS EMPFANGSL CHER BEZEICHNET UND K NNEN DURCH ANBRINGEN VON ZWEI ANTENNEN STATT EINER EINZELNEN ANTENNE BESEITIGT WERDEN RENISHAW FUNK BERTRAGUNGSSYSTEME WERDEN STANDARDM SSIG MIT ZWEI FUNKANTENNEN GELIEFERT BEI UNZUREICHENDEM SCHUTZ DER RMM2 KABEL K NNEN SYSTEMSTORUNGEN AUFGRUND VON KABELSCHADEN ODER AUFGRUND DES EINDRINGENS VON KUHLMITT
62. ARKKUUDESSA VERRATTUNA MITTA ANTURIN MUKANA TOIMITETUN KALIBROINTITODISTUKSEN ARVOIHIN MITTAKARJEN JOUSEN SAATORUUVIN YLIKIRISTYS VOI JOHTAA MP3 KOSKETUSMITTA ANTURIN SISAOSAN VAURIOITUMISEEN RENISHAW ES 46 Sammanslagen lista med varningar och f rsiktighetsnoter SW Sammanslagen lista med varningar och f rsiktighetsnoter VARNINGAR INSTALLATION AV PROBESYSTEM MP16 FOR BERORINGSAVKANNINGAR FAR ENDAST UTFORAS AV BEHORIG PERSONAL SOM AR ORDENTLIGT INSATT I ALLA SAKERHETSFORFARANDEN OCH DEN LAGSTIFTNING SOM GALLER ANVANDNINGSLANDET MI16 MASKININTERFACET M STE STR MF RS RJAS FRAN EN NATDEL FOR 24 V LIKSTROM SOM TILL FULLO UPPFYLLER KRAVEN BS EN 61010 ELLER MOTSVARANDE SPECIFIKATION KONTROLLERA ATT ALLA STROMKALLOR HAR KOPPLATS BORT INNAN NAGON PANEL ELLER NAGOT SKYDD TAS BORT FRAN VERKTYGSMASKINEN OM STROMMEN SLAS AV VID HUVUDSTROMBRYTAREN MASTE DU SE TILL ATT EN SKYLT SOM MEDDELAR DETTA PLACERAS VID BRYTAREN FOR ELMINERA RISKEN FOR STR MMEN KAN KOMMA SL S IGEN AV MISSTAG KOPPLA BORT STROMKALLAN PA 24 V INNAN MI16 S MASKININTERFACE ANSLUTS FORFARANDET NEDAN KRAVER ATT VERKTYGSMASKINENS SPINDEL KORS GENOM HELA VERKTYGSMASKINENS ARBETSOM RADE ELMINERA RISKEN FOR PERSONSKADOR GENOM ATT ALLTID VARA NOGA MED ATT HALLA DIG UTANFOR DETTA ARBETSOMRADE NAR VERKTYGSMASKINEN AR AKTIV VAR PA DIN VAKT MOT OVANTADE VERKTYGSMASKINSRORELSER SE VERKTYGSMASKINSTILLVERKARENS DRIFTSANVISNINGAR
63. C limits RENISHAW FCC continued The FCC has assigned the following product information codes FCC ID KQG RMP2 224 Comprising RMP2 radio module probe transmitter MP3 touch trigger probe FCC ID MI16 224 Comprising MI16 machine interface receiver 2 radio module machine antenna 2 radio module machine antenna OM16 optical module optional 503 power supply unit optional Radio authority approval 433 MHz variant of this product conforms to 5 300 220 October 1993 BAPT 222ZV 125 Dec 1994 and Directive 89 336 EEC The product complies with the R amp TT Directive 1999 5 EC of 09 March 1999 The product is approved by and has been assigned the registration number quoted within the following countries Denmark Registration number CEPT LPD DK 9853 Finland Registration number FI98080066 France Registration number 98 0102 PPL 0 Germany Registration number G133598J Holland Registration number G133598J CEPT 433 Sweden Registration number Ue980077 Switzerland Registration number BAKOM 98 0448 K P RENISHAW ES 4 Table of contents Table of contents BEFORE YOU BEGIN AG 54 Support Seite S a ar EL esc ca de s nsdn ben dat Ai ni 56 The Renishaw Group world wide eene nennen nennen rese RAR RA rennen enn 56 The Renishaw product support
64. CERES STED HVOR METALSP NER VIL KUNNE BLIVE KASTET DIREKTE MOD DETS VINDUE LANGVARIG FORVITRING AF GLASSET VIL EFTERH NDEN FORE TIL DET OPTISKE SIGNAL TABER STYRKE FOR MONTERING AF RMP2 RMP2 S RADIOMODULPROBEN P VAERKTOJSMASKINEN ER DET VIGTIGT SIKRE AT RMP2 RMP2 S ER MONTERET SIKKERT PA SKAFTET FOR PROBESYSTEMET S ETTES IGANG ER DET YDERST VIGTIGT AT DE FULDT UD FORST R DEN SOFTWARE SOM DE NSKER AT KORE PROBEN MED FORKERT PROGRAMMERING KAN MEDFORE BESKADIGELSE AF MASKINEN ARBEJDSEMNET OG SELVE PROBEN FOR DER TAENDES FOR PROBEN SKAL DET SIKRES AT SKAFTET ER MONTERET SIKKERT I VERKTOJSMASKINENS SPINDEL MONTERING AF BNC KONNEKTORER PA RMM2 KABLER MA KUN FORETAGES AF PERSONALE MED RELEVANTE KVALIFIKATIONER DER ER FULDT FORTROLIG MED DENNE TYPE FREMGANGSMADE NAR PROBECYKLEN KORES FORSTE GANG ANBEFALES DET AT KORE ALLE PROGRAMMETS ILGANGS OG TILSP ENDINGSBEV EGELSER MED REDUCERET HASTIGHED FOR UNDG EVT BESKADIGELSE ENTEN V ERKTOJSMASKINEN ELLER PROBEN RENISHAW samlet liste over advarsler og pamindelser 41 En samlet liste over advarsler og pamindelser fortsat PAMINDELSER fortsat FJEDERTRYKKET MP3 TOUCH TRIGGER PROBEN ER INDSTILLET PRAECIST DET MA KUN JUSTERES UNDER EKSTREME FORHOLD HVOR DER FOREKOMMER MEGET STOR MASKINVIBRATION ELLER VED ANVENDELSE AF MEGET LANGE ELLER TUNGE STYLI FAR PROBEN TIL AT FEJLUDLOSE JUSTERING AF STYLUS FJEDERTRYK SA VEL SOM BR
65. DERAS BATTERIUTTAGEN FAR INTE KOMMA KONTAKT MED NAGRA METALLYTOR NAR RMM2 KABELN DRAS TILL MI16 MASKININTERFACET AR DET VIKTIGT ATT HALLA DEN BORTA ORDENTLIGT FRAN RORLIGA DELAR SOM ANNARS KAN KOMMA KONTAKT MED DEN ELLER SKADA DEN NAR VERKTYGSMASKINEN AR RORELSE RENISHAW ES 48 Sammanslagen lista med varningar och f rsiktighetsnoter Sammanslagen lista med varningar och f rsiktighetsnoter fortsattning FORSIKTIGHETSNOTER fortsattning ETT GRUNDLAGGANDE KARAKTERISTIKA FOR RADIOOVERFORINGSSYSTEM AR ATT REFLEKTERADE SIGNALER KAN KOMMA ATT TA UT VARANDRA VILKET RESULTERAR ATT DELAR AV VERKTYGSMASKINEN KOMMER ATT SAKNA FORELIGGANDE SIGNAL VID ANTENNEN SADANA OMRADEN KALLAS FOR BLINDA FLACKAR OCH KAN LATT ELIMINERAS GENOM ATT ETT PAR ANTENNER ANVANDS STALLET FOR BARA EN ENDA ANTENN RENISHAWS RADIOOVERFORINGSSYSTEM LEVERERAS SOM STANDARD MED TVA RADIOANTENNER OM RMM2 KABLARNA INTE SKYDDAS TILLRACKLIGT VAL KAN SYSTEMFEL UPPKOMMA TILL FOLUD AV KABELSKADOR ELLER INTRANGNING AV KYLVATSKA DEN OPTISKA MODULEN 16 SKA INTE PLACERAS DAR SPAN FRAN BEARBETNINGEN KAN KOMMA DIREKT KONTAKT MED DESS ERODERING AV GLASET KAN SA SMANINGOM RESULTERA ATT DEN OPTISKA SIGNALSTYRKAN GAR FORLORAD INNAN RADIOMUDULPROBE RMP2 RMP2 S MONTERAS PA VERKTYGSMASKINEN AR DET VIKTIGT ATT KONTROLLERA ATT RMP2 RMP2 S AR MONTERAD PA SIN AXEL PA ETT SAKERT SATT INNAN PROBESYSTEMET ANVANDS AR DET YTTERST VIKTIGT ATT DU A
66. E MACHINE IN BEDRIJF IS LET OP VOOR ONVERWACHTE BEWEGINGEN VAN DE MACHINE ZIE DE GEBRUIKSAANWIJZING VAN DE FABRIKANT DE MACHINE LAAT DE TASTER NOOIT IN DE MACHINESPIL DRAAIEN MET SNELHEDEN VAN MEER DAN 1000 TOEREN MIN RENISHAWE Verzamellijst Waarschuwingen 35 Verzamellijst van Waarschuwingen vervolg LET OP HET IS BELANGRIJK OM ERVOOR TE ZORGEN DAT VOORDAT U HET MP16 TASTSYSTEEM OP DE MACHINE INSTALLEERT DE OMGEVING VRIJ IS VAN STORING OP DE RADIOFREQUENTIE WAAROP U SIGNALEN WILT GAAN UITZENDEN APPARATEN DIE STORING KUNNEN VEROORZAKEN OP HET TRANSMISSIE SIGNAAL ZIJN ONDER ANDERE BOOGLASAPPARATEN SEMAFOONS SLEUTELS AFSTANDBEDIENING ZENDER VOOR ALARMINSTALLATIES EN MOBIELE TELEFOONS OM ONDERLINGE STORING DOOR ANDERE SIGNALEN TE VOORKOMEN DIENT ER MINSTENS 100 METER 328 VOET AFSTAND TE WORDEN GELATEN TUSSEN ELK TASTERSYSTEEM WANNEER DEZE OP DEZELFDE RADIOFREQUENTIE EN HETZELFDE KANAAL OPEREREN HET MP16 TASTERSYSTEEM IS ONTWORPEN VOOR GEBRUIK BIJ OMGEVINGSTEMPERATUREN DIE TUSSEN 0 C EN 60 C 32 F 104 F LIGGEN WANNEER HET MP16 TASTERSYSTEEM BUITEN DIT TEMPERATUURBEREIK WORDT GEBRUIKT KAN DIT LEIDEN TOT EEN VERKLEINING VAN HET ZENDBEREIK VAN HET SYSTEEM DE TASTER BEVESTIGINGSET DIE MET DE MP16 TASTSYSTEEM MEEGELEVERD WORDT BEVAT ANTI TRILLINGSRINGETJES DIE OM DE INBUSBOUTEN DIE DE CONUSADAPTOR AAN DE RMP2 BEVESTIGT MOETEN WORDEN GEPLAATST INDIEN DEZE RINGETJES NIET WORDEN GEBRUIKT KUNNEN
67. E SUA JANELA POSSA SER ATINGIDA POR CAVACOS O DESGASTE A LONGO PRAZO DO VIDRO RESULTAR INEVITAVELMENTE NUMA PERDA DE POTENCIA DO SINAL PTICO ANTES DE MONTAR O M DULO DO APALPADOR RMP2 RMP2 S NA MAQUINA FERRAMENTA E MUITO IMPORTANTE QUE SE ASSEGURE DE QUE O MESMO ESTA BEM FIXO A SUA HASTE ANTES DE UTILIZAR O APALPADOR EXTREMAMENTE IMPORTANTE QUE COMPREENDA PERFEITAMENTE O SOFTWARE QUE CONTROLA O SISTEMA SUA INCORRECTA PROGRAMAC O PODER CAUSAR DANOS TANTO NA M QUINA COMO NA PECA ASSIM COMO TAMB M NO PR PRIA APALPADOR ANTES DE LIGAR O APALPADOR ASSEGURE SE DE QUE A HASTE ESTA BEM ENCAIXADA NO FUSO DA MAQUINA FERRAMENTA A MONTAGEM DE CONECTORES BNC NOS CABOS RMM2 S DEVE SER REALIZADA POR TECNICOS QUALIFICADOS E FAMILIARIZADOS COM ESTE TIPO DE PROCEDIMENTO AO REALIZAR O CICLO DE INSPEC O PELA PRIMEIRA VEZ RECOMENDA SE QUE O PROGRAMA SEJA EXECUTADO A UMA VELOCIDADE DE AVANCO REDUZIDA PARA EVITAR CAUSAR DANOS A M QUINA FERRAMENTA OU O APALPADOR RENISHAW Lista consolidada de avisos e precauc es 33 Lista consolidada de avisos e precaucoes continuacao PRECAUCOES continuac o PRESSAO DE MOLA DENTRO DO APALPADOR MP3 FOI PRE ESTABELECIDA DE FORMA PRECISA ESTA S DEVER SER AJUSTADA CIRCUNST NCIAS EXTREMAS EM QUE A VIBRAC O EXCESSIVA DA M QUINA OU A UTILIZA O DE PONTAS EXTREMAMENTE LONGAS E PESADAS FACA COM QUE O APALPADOR ACIONE EM FALSO DURANTE A O AJUS
68. EL AUFTRETEN DAS OPTISCHE MODUL OM16 SOLLTE NICHT AN STELLEN POSITIONIERT WERDEN AN DENEN BEARBEITUNGSSP NE DIREKT AUF DAS FENSTER DES OM16 AUFTREFFEN K NNEN LANGFRISTIGE EROSION DER SCHEIBE F HRT LETZTENDLICH ZUM VERLUST DER OPTISCHEN SIGNALST RKE VOR DER MONTAGE DES MESSTASTERS MIT SENDE UND EMPFANGSMODUL RMP2 RMP2 S IST SICHERZUSTELLEN DASS DER RMP2 RMP2 S FEST IN SEINEM STEILKEGEL SITZT VOR DEM BETRIEB DES MESSTASTERSYSTEMS M SSEN SIE DIE SOFTWARE MIT DER SIE DEN MESSTASTER BETREIBEN WOLLEN VOLLST NDIG VERSTEHEN FALSCHE PROGRAMMIERUNG KANN ZUR BESCH DIGUNG VON MASCHINE WERKST CK UND MESSTASTER FUHREN VOR DEM EINSCHALTEN DES MESSTASTERS IST SICHERZUSTELLEN DASS DER STEILKEGEL FEST DER WERKZEUGMASCHINENSPINDEL MONTIERT IST BNC ANSCHL SSE D RFEN NUR VON ENTSPRECHEND QUALIFIZIERTEM PERSONAL ANGEBRACHT WERDEN DAS VOLLSTANDIG MIT DIESEM VERFAHREN VERTRAUT IST BEIM ERSTEN STARTEN EINES TASTZYKLUS WIRD EMPFOHLEN ALLE EILGANG UND VORSCHUBBEWEGUNGEN IM PROGRAMM MIT REDUZIERTER GESCHWINDIGKEIT AUSZUF HREN UM BESCH DIGUNGEN VON WERKZEUGMASCHINE ODER MESSTASTER ZU VERMEIDEN RENISHAW Sammelliste mit Warnhinweisen 17 Sammelliste mit Warnhinweisen Warnung und Achtung Fortsetzung ACHTUNG Fortsetzung DER FEDERDRUCK F R DIE ANTASTKRAFT DES TAKTIL SCHALTENDEN MESSTASTERS MP3 IST PR ZISE EINGESTELLT ER DARF NUR UNTER BESONDEREN UMST NDEN KORRIGIERT WERDEN IN DENEN DER MESSTASTER AUFGRUND V
69. FICATE SUPPLIED WITH THE PROBE OVERTIGHTENING THE STYLUS SPRING FORCE ADJUSTMENT SCREW CAN RESULT IN INTERNAL DAMAGE TO THE MP3 TOUCH TRIGGER PROBE RENISHAW ES 14 Sammelliste mit Warnhinweisen D Sammelliste mit Warnhinweisen Warnung und Achtung WARNUNGEN DIE INSTALLATION DES TAKTIL SCHALTENDEN MESSTASTERSSYSTEMS MP16 DARF NUR VON GESCHULTEM PERSONAL AUSGEFUHRT WERDEN DAS VOLLSTANDIG MIT ALLEN SICHERHEITSVORSCHRIFTEN UND GESETZEN VERTRAUT IST DIE IM VERWENDUNGSLAND GELTEN DIE VERSORGUNG DES MASCHINENINTERFACE MI16 MUSS UBER EINE 24V DC SPANNUNGSVERSORGUNG MIT SCHUTZKLEINSPANNUNG ERFOLGEN DIE DIE WESENTLICHEN ANFORDERUNGEN VON BS EN 61010 ODER EINER AHNLICHEN NORM ERFULLT ES IST SICHERZUSTELLEN DASS VOR DEM ABNEHMEN VON PLATTEN ODER SCHUTZABDECKUNGEN DER WERKZEUGMASCHINE ALLE SPANNUNGSVERSORGUNGEN AUSGESCHALTET WURDEN WIRD DIE SPANNUNGSVERSORGUNG AM NETZSCHALTER GETRENNT IST SICHERZUSTELLEN DASS EIN DEMENTSPRECHENDES SCHILD AM SCHALTER ANGEBRACHT WIRD UM VERSEHENTLICHES EINSCHALTEN DER STROMVERSORGUNG ZU VERMEIDEN DIE 24 V SPANNUNGSVERSORGUNG IST VOR DEM ANSCHLUSS DES MASCHINENINTERFACE MI16 ZU TRENNEN F R DAS FOLGENDE VERFAHREN MUSS DIE WERKZEUGMASCHINENSPINDEL DURCH DEN GESAMTEN ARBEITSBEREICH DER WERKZEUGMASCHINE BEWEGT WERDEN UM VERLETZUNGEN ZU VERMEIDEN IST SICHERZUSTELLEN DASS PERSONEN AUSSERHALB DES ARBEITSBEREICHES BLEIBEN WENN DIE WERKZEUGMASCHINE AKTIV IST ACHTUNG VOR UNERWARTETER BE
70. Green L Brown White RENISHAW OWER SUPPLY UNIT PSU3 PSU3 Mains plug and socket ON OFF switch Output terminal block POWER LED SAONA Figure 2 27 The PSU3 optional RENISHAWE 2 64 System installation Connecting the optional PSU3 to the mains power supply Note The PSU3 power supply unit will operate on 90 137 100 125 V nominal 45 65 Hz LO or 180 275 V 200 250 V nominal 45 65 Hz HI mains power supplies To connect the PSU3 to the mains power supply carry out the following refer to Figure 2 27 1 Remove plug from the mains plug and socket 2 at the rear of the PSU3 housing 1 Release and remove the screw securing the two halves of the plug together separate the two halves of the plug Note To ensure the best possible protection from the environment it is recommended that the mains cable used to connect the PSU3 to the mains power supply is fitted with the appropriate plug moulded to one end Obtain a suitable length of standard mains cable Where necessary fit a European Schuko American mains or BS 1363 A standard plug to the cable as applicable Release the cable clip screws within the plug and insert the free end of cable through the cable clip Connect the mains cable to mains plug and secure cable in position using the cable clip Assemble both halves of the mains plug together and secure with screw Reassemble the mains plug and s
71. H THE PROBE To adjust the stylus spring force carry out the following see Figure 4 2 1 Using the 2 5 mm AF allen key 1 supplied release and remove the two M3x8 mm socket head capscrews 2 securing the cover 3 to the probe head 4 Remove the cover from the probe head 2 Using the 3 mm AF allen key 5 provided release and remove the four M4x35 mm socket head capscrews 6 securing the MP3 touch trigger probe 7 to the RMP2 RMP2 S 8 Remove the MP3 touch trigger probe from the RMP2 RMP2 S 3 Using a 7 mm AF socket release the locknut 9 4 Using the 2 mm AF allen key 10 rotate the stylus spring force adjustment screw 11 one full turn as follows CAUTION OVERTIGHTENING OF THE STYLUS SPRING FORCE ADJUSTMENT SCREW CAN RESULT IN INTERNAL DAMAGE TO THE MP3 TOUCH TRIGGER PROBE e Rotate clockwise when looking down on the screw to increase the spring pressure and reduce the sensitivity of the probe Rotate counter clockwise when looking down on the screw to decrease the spring pressure and increase the sensitivity of the probe Continued on Page 4 6 RENISHAW S 4 6 System maintenance and troubleshooting 5 Continue to repeat step 4 checking the effect of each adjustment until the required level of sensitivity is obtained 6 Using a 7 mm AF socket tighten the locknut 9 to 1 5 Nm 2 Ibf ft 7 Reassemble the MP3 touch trigger probe 7 to the RMP2 RMP2 S 8 and secure with the four M4x32 mm s
72. HESE WASHERS COULD RESULT IN LOOSENING OF THE SOCKET HEAD CAPSCREWS DURING PROBE OPERATION CARE MUST BE TAKEN NOT TO DAMAGE THE BATTERY COVER SEAL WHEN REMOVING THE BATTERY COVER HANDLE BATTERIES IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS USE ONLY THE RECOMMENDED BATTERY TYPE DO NOT ALLOW THE BATTERY TERMINALS TO CONTACT OTHER METALLIC SURFACES WHEN ROUTING THE RMM2 CABLE TO THE MI16 MACHINE INTERFACE IT IS ESSENTIAL THAT THE CABLE IS KEPT WELL AWAY FROM MOVING PARTS WHICH MAY SNAG ENTANGLE TRAP OR SEVER IT WHEN THE MACHINE TOOL IS IN MOTION RENISHAW ES 12 Consolidated list of warnings and cautions Consolidated list of warnings and cautions continued CAUTIONS continued A FUNDEMENTAL CHARACTERISTIC OF RADIO TRANSMISSION SYSTEMS IS THAT REFLECTED SIGNALS CAN CANCEL OUT EACH OTHER THUS RESULTING IN AREAS OF THE MACHINE TOOL WHERE NO SIGNAL IS PRESENT AT THE ANTENNA SUCH AREAS ARE REFERED TO AS BLIND SPOTS AND CAN BE EASILY ELIMINATED BY FITTING A PAIR OF RADIO ANTENNAE RATHER THAN USING A SINGLE ANTENNA IN ISOLATION RENISHAW RADIO TRANSMISSION SYSTEMS ARE SUPPLIED WITH TWO RADIO ANTENNAE AS STANDARD FAILURE TO ADEQUATELY PROTECT THE RMM2 CABLES CAN RESULT IN SYSTEM FAILURE DUE TO CABLE DAMAGE OR THE INGRESS OF COOLANT THE OM16 OPTICAL MODULE SHOULD NOT BE POSITIONED WHERE MACHINING SWARF COULD DIRECTLY IMPACT AGAINST ITS WINDOW LONG TERM EROSION OF THE GLASS WILL EVENTUALLY RESULT IN LOSS OF OPT
73. ICAL SIGNAL STRENGTH PRIOR TO MOUNTING THE RMP2 RMP2 S RADIO MODULE PROBE TO THE MACHINE TOOL IT IS IMPORTANT TO ENSURE THAT THE RMP2 RMP2 S IS MOUNTED SECURELY TO ITS SHANK PRIOR TO PROBE SYSTEM OPERATION IT IS VITALLY IMPORTANT THAT YOU FULLY UNDERSTAND THE SOFTWARE WITH WHICH YOU WISH DRIVE THE PROBE INCORRECT PROGRAMMING CAN RESULT IN DAMAGE TO BOTH THE MACHINE WORKPIECE AND TO THE PROBE ITSELF BEFORE SWITCHING ON THE PROBE ENSURE THAT THE SHANK IS MOUNTED SECURELY WITHIN THE MACHINE TOOL SPINDLE FITTING OF BNC CONNECTORS TO THE RMM2 CABLES MUST ONLY BE PERFORMED BY SUITABLY QUALIFIED PERSONNEL WHO ARE FULLY CONVERSANT WITH THIS TYPE OF PROCEDURE WHEN FIRST RUNNING A PROBING CYCLE IT IS RECOMMENDED THAT THE PROGRAM IS RUN WITH ALL RAPID AND FEEDRATE MOTION AT A REDUCED RATE TO AVOID DAMAGE OCCURING TO EITHER THE MACHINE TOOL OR TO THE PROBE THE SPRING PRESSURE WITHIN THE MP3 TOUCH TRIGGER PROBE IS PRECISELY SET IT MUST ONLY BE ADJUSTED IN EXTREME CIRCUMSTANCES WHERE EXCESSIVE MACHINE VIBRATION OR THE USE OF EXTREMELY LONG OR HEAVY STYLI IS CAUSING THE PROBE TO FALSE TRIGGER RENISHAW Consolidated list of warnings and cautions 13 Consolidated list of warnings and cautions continued CAUTIONS continued ADJUSTMENT OF STYLUS SPRING PRESSURE AS WELL AS THE USE OF STYLI OTHER THAN THAT USED TO DATUM THE PROBE MAY RESULT IN DIFFERENCES IN PROBE REPEATABILITY OVER THOSE QUOTED ON THE CALIBRATION CERTI
74. IST WORDT GEACTIVEERD HET VERANDEREN VAN DE VEERSPANNING EVENALS HET GEBRUIK VAN ANDERE MEETSTIFTEN DAN DIE WAARMEE DE TASTER WERD GEKALIBREERD KAN LEIDEN TOT AFWIJKINGEN QUA HERHAALBARHEID TEN OPZICHTE VAN DE VERMELDE HERHAALBAARHEID OP HET KALIBRATIECERTIFICAAT WELKE MEEGELEVERD WORDT MET DE TASTER DOOR DE STELSCHROEF VAN VEERSPANNING TE STRAK AAN TE DRAAIEN KAN DE MP3 TASTERSYSTEEM INTERN WORDEN BESCHADIGD RENISHAW ES 38 En samlet liste over advarsler og p mindelser DK En samlet liste over advarsler og p mindelser ADVARSLER MONTERING AF MP16 TOUCH TRIGGER PROBESYSTEMET M KUN UDF RES AF FULDT KVALIFICERET PERSONALE SOM ER FULDT FORTROLIG MED ALLE SIKKERHEDSPROCEDURER OG DEN RELEVANTE LOVGIVNING I DET LAND DET SKAL ANVENDES I 16 MASKININTERFACE SKAL FORSYNES FRA 24V J VNSTR MS STR MFORSYNING DER TIL FULDE OPFYLDER DE VIGTIGE KRAV I BS EN 61010 ELLER TILSVARENDE SPECIFIKATION S RG FOR AT DER ER SLUKKET FOR ALLE STR MKILDER F R DEMONTERING AF PANELER ELLER AFSK RMNINGER FRA V RKT JSMASKINEN HVIS DER AFBRYDES FOR STR MMEN VED HOVEDAFBRYDEREN SKAL DER S TTES ET SKILT DEROM P SELVE AFBRYDEREN FOR AT FOREBYGGE AT STR MMEN UTILSIGTET TILSLUTTES IGEN AFBRYD 24 STR MFORSYNING EN F R 16 MASKINENS PROBE INTERFACE TILSLUTTES DEN EFTERF LGENDE PROCEDURE KR VER AT V RKT JSMASKINENS SPINDEL F RES GENNEM HELE V RKT JSMASKINENS ARBEJDSOMR DE UNDG TILSKADEKOMST VED AT
75. KS TEGEN HET VENSTER TERECHT KUNNEN KOMEN INDIEN HET GLAS LANGDURIG HIERAAN WORDT BLOOTGESTELD ZAL UITEINDELIJK HET OPTISCHE SIGNAAL WORDEN VERZWAKT HET IS BELANGRIJK OM VOORDAT DE RMP2 RMP2 S RADIO MODULE TASTER OP DE MACHINE WORDT GEPLAATST TE CONTROLEREN OF DE RMP2 RMP2 S STEVIG OPNDE CONUS IS GEMONTEERD HET IS VAN GROOT BELANG DAT U VOORDAT HET TASTSYSTEEM IN GEBRUIK GENOMEN WORDT VOLLEDIG VERTROUWD BENT MET DE SOFTWARE WAARMEE U DE TASTER WILT BESTUREN DOOR ONJUISTE PROGRAMMERING KUNNEN ZOWEL DE MACHINE HET WERKSTUK ALS DE TASTER WORDEN BESCHADIGD VOORDAT DE TASTER WORDT INGESCHAKELD DIENT U ER ZEKER VAN TE ZIJN DAT DE CONUS STEVIG IN DE MACHINESPIL IS GEPLAATST HET AANSLUITEN VAN BNC STEKKERS AAN DE RMM2 KABELS MAG UITSLUITEND UITGEVOERD WORDEN DOOR DESKUNDIG GEKWALIFICEERD PERSONEEL DAT VOLLEDIG VERTROUWD IS MET DEZE WERKZAAMHEDEN WANNEER VOOR HET EERST EEN TASTCYCLUS WORDT UITGEVOERD IS HET AAN TE BEVELEN DAT HET PROGRAMMA WORDT UITGEVOERD MET ALLE IJLGANGEN OP EEN GEREDUCEERDE SNELHEID OM TE VOORKOMEN DAT ER SCHADE AAN DE MACHINE OF DE TASTER ONTSTAAT RENISHAW Verzamellijst Waarschuwingen 37 Verzamellijst van Waarschuwingen vervolg LET OP vervolg DE VEERSPANNING VAN HET MP3 TASTERSYSTEEM IS NAUWKEURIG INGESTELD EN MAG UITSLUITEND WORDEN BIJGESTELD ONDER EXTREME OMSTANDIGHEDEN WANNEER BOVENMATIGE MACHINETRILLINGEN OF HET GEBRUIK VAN EXTREEM LANGE OF ZWARE MEETSTIFTEN ERTOE LEIDEN DAT DE TASTER ONJU
76. L CHARACTERISTIC OF RADIO TRANSMISSION SYSTEMS IS THAT REFLECTED SIGNALS CAN CANCEL EACH OTHER RESULTING IN AREAS OF THE MACHINE TOOL WHERE NO SIGNAL IS PRESENT AT THE ANTENNA SUCH AREAS ARE REFERRED TO AS BLIND SPOTS AND CAN BE EASILY ELIMINATED BY FITTING A PAIR OF RADIO ANTENNAE RATHER THAN USING A SINGLE ANTENNA IN ISOLATION RENISHAW S RADIO TRANSMISSION SYSTEMS ARE SUPPLIED WITH TWO RADIO ANTENNAE AS STANDARD Notes Prior to permanently mounting the two RMM2 radio module machines to your machine tool it is important to determine the best possible position for each antenna Correct positioning of each antenna is essential to achieve a strong reliable signal between the RMP2 RMP2 S and the two 2 units Each RMM2 unit incorporates five permanent magnets within its mounting face which allow temporary fixing of the RMM2 to any flat ferrous surface on the machine tool The distance between the RMP2 RMP2 S and either of the two RMM2 units must not exceed 15 metres 49 2 ft Continued on Page 2 32 RENISHAWE 2 32 System installation To determine the best possible position for each RMM2 on your machine tool carry out the following see Figure 2 12 1 Install the RMP2 RMP2 S in the spindle of the machine tool 2 Mount one of the two RMM2 units 1 on a flat ferrous surface on the machine tool Ensure the RMM2 is positioned as close as possible to the working envelope of the machine tool and within 15 m
77. LUMINEN SAA VAHITELLEN AIKAAN OPTISEN SIGNAALIN VOIMAKKUUDEN HEIKKENEMISEN ENNEN RMP2 RMP2 S RADIOMITTA ANTURIN KIINNITTAMISTA TYOSTOKONEESEEN ON TARKEAA VARMISTAA ETTA RMP2 RMP2 S ON KIINNITETTY KUNNOLLA TYOKALUKARTIOLLE ENNEN MITTA ANTURIJARJESTELMAN KAYTTOA ON ERITTAIN TARKEATA YMMARRAT T YSIN OHJELMAN JONKA HALUAT AJAVAN ANTURIA VAARA OHJELMOINTI VOI VAHINGOITTAA SEKA KONETTA TYOKAPPALETTA ETTA ITSE ANTURIA ENNEN ANTURIN PAALLEKYTKEMISTA VARMISTA ETTA TYOKALUKARTIO ON KIINNITETTY KUNNOLLA TYOSTOKONEEN KARALLE BNC LIITTIMIEN ASENNUS RMM KAAPELEIHIN ON ANNETTAVA SELLAISEN ASIANMUKAISEN PATEVYYDEN OMAAVAN HENKILON SUORITETTAVAKSI JOKA TUNTEE TAYSIN TAMANTYYPPISEN TOIMENPITEEN MITTAUSTYOKIERTOA ENSIMMAISTA KERTAA SUORITETTAESSA ON TYOSTOKONEEN TAI MITTA ANTURIN VAURIOITUMISEN EST MISEKSI SUOSITELTAVAA ETTA OHJELMA AJETAAN KAIKKIEN PIKA JA SYOTTOLIIKKEIDEN ALENNETUILLA ARVOILLA RENISHAW Varoitusten muistutusten yhteisluettelo 45 Varoitusten ja muistutusten yhteisluettelo jatkoa MUISTUTUKSIA jatkoa MP3 KOSKETUSMITTA ANTURIN JOUSEN PAINE ON TARKASTI SAADETTY SITA SAADAAN SAATAA VAIN AARIMMAISISSA OLOSUHTEISSA JOISSA ERITTAIN VOIMAKAS KONEEN TARINA TAI ERITTAIN PITKIEN TAI RASKAIDEN MITTAKARKIEN KAYTTO SAA MITTA ANTURIN LIIPAISEMAAN VIRHEELLISESTI MITTAKARJEN JOUSEN PAINEEN SAATAMINEN SAMOIN KUIN MUUN KUIN KALIBROIDUN MITTAKARJEN KAYTTO VOI SAADA AIKAAN EROJA MITTA ANTURIN TOISTOT
78. MPRE LORSQUE LA MACHINE OUTIL EST EN MOUVEMENT LE FAIT QUE LES SIGNAUX REFLECHIS PEUVENT S ANNULER MUTUELLEMENT EST UNE CARACTERISTIQUE FONDAMENTALE DES SYSTEMES DE TRANSMISSION RADIO IL EXISTERA DONC DES ZONES DE LA MACHINE OUTIL AU SEIN DESQUELLES AUCUN SIGNAL NE SERA CAPTE PAR L ANTENNE CES ZONES DE NON RECEPTION PEUVENT ETRE FACILEMENT ELIMINEES EN INSTALLANT LA PAIRE D ANTENNES RADIO LES SYSTEMES DE TRANSMISSION RADIO STANDARD RENISHAW SONT ACCOMPAGNES DE DEUX ANTENNES RADIO LE NON RESPECT DES CONSIGNES DE PROTECTION DES CABLES RMM2 RISQUE D ENTRAINER UNE DEFAILLANCE DU SYSTEME SUITE A L ENDOMMAGEMENT DU CABLE OU ALA PENETRATION DU LIQUIDE DE REFROIDISSEMENT LE MODULE OPTIQUE OM16 DOIT PAS SE TROUVER DANS UN ENDROIT OU SA FENETRE RISQUE DE RECEVOIR DES PROJECTIONS DE COPEAUX TOUTE EROSION DU VERRE A LONG TERME ENTRAINERA INEVITABLEMENT UNE REDUCTION DE L INTENSITE DU SIGNAL OPTIQUE AVANT DE MONTER LE PALPEUR A MODULE EMETTEUR RMP2 RMP2 S SUR LA MACHINE OUTIL IL EST IMPORTANT DE VOUS ASSURER QUE LE RMP2 RMP2 S EST BIEN FIXE SUR SON CONE IL EST ESSENTIEL DE BIEN COMPRENDRE LE FONCTIONNEMENT DU LOGICIEL AVEC LEQUEL VOUS VOULEZ CONTROLER LE PALPEUR AVANT DE PROCEDER A TOUTE OPERATION TOUTE PROGRAMMATION INCORRECTE RISQUE D ENDOMMAGER A LA FOIS LA MACHINE LA PIECE A USINER ET LE PALPEUR LUI MEME AVANT DE METTRE LE PALPEUR EN MARCHE ASSUREZ VOUS QUE LE CONE EST BIEN FIXE DANS LA BROCHE DE LA MACHINE OUTIL
79. N AIKANA PARISTON SUOJUSTA POISTETTAESSA ON NOUDATETTAVA VAROVAISUUTTA JOTTA PARISTON SUOJUKSEN TIIVISTE El PAASE VAHINGOITTUMAAN KASITTELE PARISTOJA TUOTEVALMISTAJAN ANTAMIEN OHJEIDEN MUKAISESTI KAYTA VAIN SUOSITELTUJA PARISTOTYYPPEJA ALA ANNA PARISTOJEN NAPOJEN JOUTUA KOSKETUKSIIN MUIDEN METALLIPINTOJEN KANSSA RMM2 KAAPELIA REITITETTAESSA MI16 KONEEN SOVITEOSAAN ON EHDOTTOMAN TARKEAA ETTA KAAPELI PIDETAAN POISSA LIIKKUVIEN OSIEN TIELTA JOTKA VOIVAT TYOSTOKONEEN LIIKKUESSA AIHEUTTAA SIIHEN HALKEAMIA TAI SAADA SEN JUUTTUMAAN TAI TAKERTUMAAN TAI KATKAISTA SEN RENISHAWE 44 Varoitusten ja muistutusten yhteisluettelo Varoitusten ja muistutusten yhteisluettelo jatkoa MUISTUTUKSIA jatkoa RADIOLAHETYSJARJESTELMIEN PERUSOMINAISUUKSIA ON SE ETTA HEIJASTUVAT SIGNAALIT PYSTYVAT KUMOAMAAN TOISENSA JOTEN TYOSTOKONEESSA ON ALUEITA JOISSA ANTENNIIN EI SAAVU LAINKAAN SIGNAALEJA NAITA ALUEITA KUTSUTAAN SOKEIKSI TAPLIKSI JA NE VOIDAAN HELPOSTI ELIMINOIDA ASENTAMALLA RADIOANTENNIPARI YHDEN ERILLISEN ANTENNIN SIJASTA RENISHAW RADIOLAHETYSJARJESTELMIEN TOIMITUKSIIN SISALLYTETAAN VAKIONA KAKSI RADIOANTENNIA JOS RMM2 KAAPELIEN ASIANMUKAINEN SUOJAUS LAIMINLYODAAN VOI SEURAUKSENA OLLA JARJESTELMAN VIOITTUMINEN KAAPELIN VAURIOITUMISEN TAI LEIKKUUNESTEEN SISAANPAASYN AIHEUTTAMANA 5 OM16 MODUULIA EI SAA ASETTAA PAIKKAAN JOSSA KONEEN LASTUT VOIVAT ISKEYTYA SUORAAN SEN IKKUNAA VASTEN LASIN PITKALLA AJALLA TAPAHTUVA KU
80. NALE SPECIALIZZATO ED AL CORRENTE DELLE PROCEDURE DI SICUREZZA E DELLA LEGISLAZIONE ANTINFORTUNISTICA VIGENTE NEL PAESE D INSTALLAZIONE L INTERFACCIA MACCHINA MI16 DOVR ESSERE ALIMENTATA DA UNA TENSIONE A 24V C C IN PIENA OSSERVANZA DEI REQUISITI DELLO STANDARD BS EN 61010 O DI SPECIFICHE SIMILI PRIMA DI ASPORTARE PANNELLI O RIPARI ACCERTARSI CHE LA MACCHINA UTENSILE SIA STATA ISOLATA ELETTRICAMENTE DOVE SI UTILIZZI L INTERRUTTORE GENERALE ESSENZIALE SISTEMARE SULLO STESSO UN AVVISO IN MODO DA EVITARE CHE LA TENSIONE POSSA ESSERE INSERITA ACCIDENTALMENTE PRIMA DI EFFETTUARE IL COLLEGAMENTO DELL INTERFACCIA MACCHINA MI16 ISOLARE L ALIMENTAZIONE ELETTRICA DA 24 V LE PROCEDURE DETTAGLIATE DI SEGUITO PREVEDONO LO SPOSTAMENTO DEL MANDRINO SU TUTTO IL CAMPO OPERATIVO DELLA MACCHINA ONDE EVITARE IL RISCHIO DI FERITE PERSONALI ESSENZIALE CHE L OPERATORE SI MANTENGA SEMPRE AL DI FUORI DI DETTO CAMPO OPERATIVO QUANDO LA MACCHINA IN FUNZIONE FARE ATTENZIONE AI MOVIMENTI IMPROVVISI DELLA MACCHINA CONSULTARE LE ISTRUZIONI D USO FORNITE DAL FABBRICANTE DELLA MACCHINA EVITARE ASSOLUTAMENTE DI FAR RUOTARE LA SONDA MONTATA SUL MANDRINO DELLA MACCHINA A UN REGIME SUPERIORE A 1000 RPM RENISHAWE delle avvertenze degli avvertimenti 23 Sommario delle avvertenze degli avvertimenti continua AVVERTIMENTI PRIMA DI MONTARE SULLA MACCHINA UTENSILE IL SISTEMA A SONDA MP16 E ESSENZIALE ACCER
81. NH RENISHAWE 52 EvoTo ny amp vog KATAAOYOG TIPOEISOTIOINOEWV kai TIPOMUAGEEWV Evorroinp vog KATAAOYOG TIPOEIOOTIOINOEWV TTPOMUAGEEWV guv xela NPOMYAA EIZ ouv xeia ENA BAZIKO XAPAKTHPIZTIKO TON ZYZTHMATON PAAIOMETAAOZHZ EINAI TA ZHMATA ENAEXETAI AAAHAOANAIPOYNTAI ME ANOTEAEZMA NA NIEPIOXEZ TH EPFAAEIOMHXANHZ AEN ZHMA ZTHN KEPAIA Ol AYTE2 EINAI TNOZTEZ QX ZHMEIA KAI MNOPOYN NA ME THN ZEYTOYZ PAAIOKEPAION ANTI MIAZ KEPAIAZ O BAZIKOZ E OMAI2MO2 ZYZTHMATON PAAIOMETAAOZHZ THX RENISHAW AYO PAAIOKEPAIEZ AN KAAOAIA RMM2 AEN EINAI gt TIPOZTATEYMENA EINAI NIOANON NA BAABH TOY ZYZTHMATOZ ZHMIAZ ZTA KANQAIA H EIZPOHZ WYKTIKOY MONAAA 16 AEN TOTIOOETEITAI ZE 2HMEIA PINIZMATA AMO ENEZEPTAZIA ATIEYOEIAZ ZTH OYPIAA THZ H AIABPOZH TOY KPYZTAAAOY OA TIPOKANEZEI gt MEIQZH ENTA2H2 TOY ZHMATOZ NPIN TONOOETHZETE TON RMP2 RMP2 S ME PAAIOZYXNOTHTON ZTHN NA AIAZ ANIZETE OTI RMP2 RMP2 S EINAI ZOZTA ZTEPEQMENO
82. NISHAW S 3 12 System operation Selecting the correct stylus Note Choosing the best stylus for a given application is critical in order to achieve optimum probe performance Although cranked styli may be used without a detrimental effect on the measuring performance of the MP3 probe poor location of the probe shank within the machine spindle spindle orientation repeatability and or hunting of the spindle orientation may result in a significant degradation in the probe s performance The range of styli suitable for use with the MP3 probe include Straight styli with carbon fibre shaft and ruby ball recommended for straight styli exceeding 100 mm 3 96 in in length e Straight styli with ceramic shaft and ruby ball recommended for straight styli up to 100 mm 3 93 in in length e Straight styli with steel shaft and ruby ball recommended for straight styli up to 100 mm 3 93 in in length Disc styli e Disc and ball styli When selecting a stylus it is important that the stylus length is kept to the minimum required to access all measurable features and that the stylus type offers the maximum possible stiffness Factors that effect stiffness are Joints in the styli that tend to reduce rigidity and should therefore be kept to the absolute minimum e Stem diameters that are governed by the ball tip diameter of the stylus e Stem material that can be of stainless steel ceramic or carbon fib
83. NIZADO PUEDAN IMPACTAR DIRECTAMENTE CON SU VENTANA EL DESGASTE A LARGO PLAZO DEL CRISTAL TENDR COMO CONSECUENCIA UNA P RDIDA DE LA INTENSIDAD DE LA SE AL PTICA ANTES DE MONTAR EL M DULO DE RADIO RMP2 RMP2 S EN LA MAQUINA HERRAMIENTA ES IMPORTANTE ASEGURARSE DE QUE EL RMP2 RMP2 S ESTE BIEN MONTADO EN SU VASTAGO ANTES DE LA UTILIZACI N DEL SISTEMA DE SONDA ES MUY IMPORTANTE QUE ENTIENDA COMPLETAMENTE EL SOFTWARE CON EL QUE DESEA CONTROLAR LA SONDA UNA PROGRAMACI N INCORRECTA PUEDE OCASIONAR DA OS EN LA M QUINA EN LA PIEZA DE TRABAJO Y EN LA MISMA SONDA ANTES DE CONECTAR LA SONDA ASEG RESE DE QUE EL V STAGO ESTA BIEN MONTADO EN EL EJE DE LA MAQUINA HERRAMIENTA LA COLOCACI N DE CONECTORES BNC EN LOS CABLES DEL RMM2 S LO DEBE REALIZARSE POR PERSONAL DEBIDAMENTE CUALIFICADO Y COMPLETAMENTE FAMILIARIZADO CON ESTE TIPO DE PROCEDIMIENTO CUANDO SE REALICE POR PRIMERA VEZ UN CICLO DE SONDA SE RECOMIENDA QUE EL PROGRAMA SE EJECUTE A UNA VELOCIDAD REDUCIDA DEL MOVIMIENTO R PIDO Y VELOCIDAD DE ALIMENTACI N PARA EVITAR DA OS EN LA M QUINA HERRAMIENTA O EN LA SONDA RENISHAW Lista combinada de advertencias precauciones 29 Lista combinada de advertencias y precauciones continuacion PRECAUCIONES continuaci n EL RESORTE DEL INTERIOR DE LA SONDA DE CONTACTO DISPARO MP3 ESTA AJUSTADA CON PRECISION SOLO DEBE AJUSTARSE EN CIRCUNSTANCIAS EXTREMAS EN LAS QUE UNA VIBRACION EXCESIVA DE LA MAQUINA O LA UTILIZ
84. NTIVIBRAC O QUE DEVEM SER ENCAIXADAS NOS PARAFUSOS ALLEN USADOS PARA FIXAR O ADAPTADOR DA HASTE AO RMP2 SE N O FOREM UTILIZADOS ESTAS ARRUELAS OS PARAFUSOS PODER O DESAPERTAR SE E SOLTAR SE QUANDO O APALPADOR ESTIVER EM FUNCIONAMENTO AO RETIRAR A TAMPA DA BATERIA TENHA CUIDADO PARA N O DANIFICAR A JUNTA UTILIZE AS BATERIAS SEGUNDO AS INSTRUC ES DO FABRICANTE USE APENAS O TIPO DE BATERIAS RECOMENDADO PERMITA QUE OS TERMINAIS DAS BATERIAS ENTREM EM CONTACTO COM OUTRAS SUPERF CIES MET LICAS AO CONECTAR O CABO RMM2 INTERFACE MI16 EXTREMAMENTE IMPORTANTE QUE O CABO SEJA COLOCADO AFASTADO DE QUAISQUER PECAS M VEL QUE POSSA PUXAR PRENDER ENROLAR OU AT MESMO CORTAR O COBO ENQUANTO A M QUINA ESTIVAR EM MOVIMENTO RENISHAWE 32 Lista consolidada de avisos e precauc es Lista consolidada de avisos e precaucoes continuacao PRECAUCOES continuac o UMA DAS CARACTER STICAS FUNDAMENTAIS DOS SISTEMAS DE RADIOTRASMISSAO SAO QUE OS SINAIS REFLECTIDOS PODEM CANCELAR SE MUTUAMENTE CRIANDO REAS DE SINAL NULO NA M QUINA NORMALMENTE CHAMADOS DE PONTOS CEGOS ESTES PODEM SER FACILMENTE ELIMINADOS MONTANDO SE DUAS ANTENAS AO INVEZ DE UMA OS SISTEMAS RENISHAW 5 POR NORMA FORNECIDOS COM DUAS ANTENAS ADEQUADA DOS CABOS RMM2 PODER RESULTAR NUMA AVARIA DO SISTEMA DEVIDO A DANOS NO CABO OU INFILTRAGAO DE FLUIDO REFRIGERANTE O M DULO PTICO OM16 N O DEVE SER COLOCADO OND
85. NTO SEGUINTE EXIGE QUE O EIXO DA M QUINA SEJA MOVIDO AO LONGO DE TODO O CURSO DE FUNCIONAMENTO DA M QUINA PARA EVITAR FERIMENTOS ASSEGURE SE DE ESTAR SEMPRE FORA DA REA DE MOVIMENTACAO ENQUANTO A M QUINA ESTIVER OPERACAO CUIDADO COM MOVIMENTOS INEXPERADOS DA MAQUINA CONSULTE AS INSTRUCOES DE UTILIZACAO DO FABRICANTE DA MAQUINA FERRAMENTA VELOCIDADE DE DO APALPADOR NO FUSO DA MAQUINA FERRAMENTA NUNCA DEVE SER SUPERIOR A 1000 RPM RENISHAWE Lista consolidada de avisos e precauc es 31 Lista consolidada de avisos e precauc es continuac o PRECAUCOES ANTES DE INSTALAR O APALPADOR MP16 NUMA M QUINA FERRAMENTA IMPORTANTE QUE SE ASSEGURE DE QUE EXISTIR O INTERFER NCIAS NA RADIOFREQU NCIA EM QUE DESEJA TRANSMITIR OS SINAIS OS DISPOSITIVOS QUE PODERAO INTERFERIR NA TRANSMISSAO DE SINAIS SAO ENTRE OUTROS OS SEGUINTES SOLDADORES DE ARCO ELECTRICOS PAGERS CONTROLES REMOTAOS PORTATEIS COMO DE AUTOMOVEIS TELEFONES CELULARES ETC PARA EVITAR A INTERFERENCIA MUTUA ASSEGURE SE DE QUE EXISTE UMA DISTANCIA MINIMA DE 100 METROS ENTRE CADA APALPADOR A OPERAR NO MESMO CANAL DE RADIO APALPADOR MP16 FOI CONCEBIDA PARA FUNCIONAR TEMPERATURAS AMBIENTES ENTRE OC 60 A OPERA O DO APALPADOR EMTEMPERATURAS INFERIORES OU SUPERIORES AS MENCIONADAS RESULTARA NUMA REDUC O DO ALCANCE DA TRANSMISSAO DO 5 O KIT DE MONTAGEM OFERECIDO COM A APALPADOR MP16 INCLUI AARRUELAS A
86. OLES A Y 4 THROUGH 4 HOLES Y 5 THROUGH C BORED 7 X 1 DEEP C SUNK 0 8 5 X 90 INCL 60 Figure 2 15 16 panel mounting dimensions RENISHAW ES 2 40 System installation Panel mounting the M116 1 Obtain 16 panel mounting kit part number A 2056 0005 Where necessary this may be ordered through your nearest Renishaw company or distributor Refer to the last page of this publication for a list of countries where Renishaw companies are located 2 Assemble the panel mounting kit to the 16 as follows refer to Figure 2 16 a Assemble the left hand bracket 1 and right hand bracket 2 with the pre cut panel and secure with the four M4 countersunk head screws 3 the four M4 washers 4 and the four M4 nuts 5 b Remove the protective paper from the gasket 6 and fit the gasket on the bezel 7 Fit the bezel 7 on the pre cut panel and secure with the four M3 washers 8 and the four M3 nuts 9 d Check that the MI16 11 has been disconnected from the 24 V power supply then release and remove the base plate 10 Release and remove the four footpads 12 from the base plate 10 f Insert the four grommets 13 into the four footpad location holes within the base plate 10 g Mount the base plate 10 between the two brackets 1 and 2 h Mount the 16 11 on the base plate 10 i Slide the MI16 forward to abut the bezel 7 j Se
87. ON BERGROSSER MASCHINENSCHWINGUNG ODER DER VERWENDUNG LANGER ODER SCHWERER TASTEREINS TZE FALSCH AUSGELENKT WIRD BEI EINSTELLUNG DES FEDERDRUCKS DES TASTEREINSATZES SOWIE VERWENDUNG VON ANDEREN TASTEREINS TZEN ALS ZUR KALIBRIERUNG DES MESSTASTERS VERWENDET K NNEN SICH UNTERSCHIEDE IN DER WIEDERHOLGENAUIGKEIT DES MESSTASTERS GEGEN BER DENEN DIE IN DER KALIBRIERBESCHEINIGUNG IM LIEFERUMFANG DES MESSTASTERS ANGEGEBEN SIND ERGEBEN ZU STARKER ANZUG DER EINSTELLSCHRAUBE F R DIE MESSTASTERANTASTKRAFT KANN ZU INNERER BESCH DIGUNG DES TAKTIL SCHALTENDEN MESSTASTERS MP3 F HREN RENISHAW ES 18 Liste de avertissement et des mises en garde Liste des avertissements et des mises en garde AVERTISSEMENTS L INSTALLATION DU SYSTEME DE PALPAGE DECLENCHEMENT PAR CONTACT MP16 NE DOIT ETRE ENTREPRISE QUE PAR LE PERSONNEL QUALIFIE CONNAISSANT BIEN TOUTES LES PROCEDURES DE SECURITE ET LES REGLEMENTATIONS EN VIGUEUR DANS LE PAYS D UTILISATION L INTERFACE MACHINE MI16 DOIT ETRE ALIMENTEE PARTIR D UNE ALIMENTATION ELECTRIQUE SELV DE CC DE 24 V ENTIEREMENT CONFORME AUX EXIGENCES ESSENTIELLES DE LA NORME BS EN 61010 OU A UNE SPECIFICATION SEMBLABLE ASSUREZ VOUS QUE TOUTES LES SOURCES D ALIMENTATION ELECTRIQUE SONT ETEINTES AVANT DE PROCEDER AU RETRAIT D UN PANNEAU OU D UNE PROTECTION SUR LA MACHINE OUTIL LORSQUE VOUS METTEZ L ALIMENTATION ELECTRIQUE HORS CIRCUIT AU SECTEUR VEILLEZ A CE QU UN PANNEAU D AVERTI
88. Paulo T 55 11 4195 2866 F 55 11 4195 1641 E brazil renishaw com The People s Republic of China Renishaw Representative Office Beijing T 86 10 6410 7993 F 86 10 6410 7992 E china renishaw com Renishaw Representative Office Shanghai 86 21 6353 4897 5697 F 86 21 6353 4881 china renishaw com Czech Republic Renishaw s r o Brno T 4205 4821 6553 F 420 5 4821 6573 E czech renishaw com France Renishaw S A Marne la Vall e 33 1 6461 84 84 33 1 6461 65 26 france renishaw com Germany Renishaw GmbH Pliezhausen T 49 7127 9810 F 49 7127 88237 germany renishaw com Hong Kong Renishaw Hong Kong Ltd Kowloon Bay T 852 2753 0638 F 852 2756 8786 E hongkong O renishaw com India Renishaw Metrology Systems Pvt Ltd Bangalore T 91 80 5320 144 F 91 80 5320 140 E india renishaw com Indonesia Renishaw Representative Office Jakarta T 62 21 428 70153 F 62 21 424 3934 E indonesia renishaw com Italy Renishaw S p A Torino T 439011 966 10 52 39 011 966 40 83 E italy renishaw com Japan Renishaw K K Tokyo T 81 35332 6021 F 81 35332 6025 E japan renishaw com The Netherlands Renishaw International BV Prinsenbeek T 31 76 543 11 00 F 31 76 543 11 09 E benelux renishaw com Singapore Renishaw Representative Office T 65 6897 5466 F 65 6897 5467 E singapore renishaw com Slovenia RLS merilna tehnika Ljublj
89. R VAL INSATT DEN PROGRAMVARA DU SKA ANVANDA FOR ATT DRIVA PROBEN FELAKTIG PROGRAMMERING KAN RESULTERA SKADOR PA MASKINEN DETALJEN ELLER SJALVA PROBEN INNAN PROBEN SLAS PA MASTE DU KONTROLLERA ATT SKAFTET AR MONTERAD VERKTYGSMASKINENS SPINDEL PA ETT SAKERT S TT BNC KONTAKTDONET FAR BARA ANSLUTAS TILL RMM2 KABLARNA AV PERSONAL MED LAMPLIGA KVALIFIKATIONER SOM AR VAL FORTROGEN MED DENNA TYP AV FORFARANDEN VID DEN FORSTA KORNINGEN AV EN AVKANNINGSCYKEL REKOMMENDERAR VI ATT ALLA PROGRAMMETS SNABBGANGS OCH MATNINGSHASTIGHETSRORELSER KORS MED REDUCERAD HASTIGHET FOR UNDVIKANDE AV SKADOR PA VERKTYGSMASKINEN ELLER PA PROBEN RENISHAW Sammanslagen lista med varningar och f rsiktighetsnoter 49 Sammanslagen lista med varningar och f rsiktighetsnoter fortsattning FORSIKTIGHETSNOTER FORTSATTNING FJADERTRYCKET PROBE MP3 AR PRECISIONSINSTALLT DET FAR BARA JUSTERAS UNDER EXTREMA OMSTANDIGHETER DA ALLTFOR OMFATTANDE MASKINVIBRATIONER ELLER ANVANDNING AV MYCKET LANGA ELLER TUNGA MATSPETSAR FAR PROBEN ATT LOSA UT FELAKTIGT JUSTERING AV MATSPETSENS FJADERTRYCK KAN LIKSOM ANVANDNING AV EN ANNAN MATSPETS AN DEN SOM ANVANDES FOR INSTALLNING AV PROBEN LEDA TILL FORANDRING AV PROBENS REPETERBARHET JAMFORT MED VAD SOM SPECIFICERAS PROBENS KALIBRERINGSCERTIFIKAT ALLTFOR HARD ATDRAGNING AV MATSPETSENS FJADERINSTALLNINGSSKRUV KAN MEDFORA INTERNA SKADOR PA PROBE MP3 RENISHAW ES 50 EvoTo ny amp vog KATAAOYOG
90. REMAIN OUTSIDE THIS WORKING ENVELOPE WHENEVER THE MACHINE TOOL IS ACTIVE BEWARE OF UNEXPECTED MOVEMENT OF THE MACHINE TOOL REFER TO THE MACHINE TOOL MANUFACTURER S OPERATING INSTRUCTIONS NEVER SPIN THE PROBE WITHIN THE MACHINE TOOL SPINDLE AT SPEEDS EXCEEDING 1000 RPM RENISHAWE Consolidated list of warnings and cautions 11 Consolidated list of warnings and cautions continued CAUTIONS IS IMPORTANT PRIOR TO INSTALLING THE MP16 TOUCH TRIGGER PROBE SYSTEM ON A MACHINE TOOL TO ENSURE THAT THE ENVIRONMENT WILL BE FREE OF INTERFERENCE ON THE RADIO FREQUENCY AT WHICH YOU WISH TO TRANSMIT SIGNALS DEVICES WHICH COULD INTERFERE WITH SIGNAL TRANSMISSION INCLUDE BUT ARE NOT LIMITED TO ARC WELDERS RADIO PAGERS REMOTE CONTROL ALARM KEYS AND MOBILE TELEPHONES TO AVOID CROSS INTERFERENCE A MINIMUM DISTANCE OF 100 METRES 328ft MUST BE ALLOWED BETWEEN EACH TOUCH TRIGGER PROBE SYSTEM IF OPERATING ON THE SAME RADIO FREQUENCY AND CHANNEL THE 16 TOUCH TRIGGER PROBE SYSTEM IS DESIGNED TO OPERATE IN AMBIENT TEMPERATURES OF BETWEEN 0 C AND 60 C 32 F TO 104 F OPERATION OF THE MP16 TOUCH TRIGGER PROBE SYSTEM OUTSIDE THIS TEMPERATURE RANGE WILL RESULT IN A REDUCTION IN THE SYSTEM S TRANSMISSION RANGE THE PROBE MOUNTING KIT SUPPLIED WITH THE MP16 TOUCH TRIGGER PROBE SYSTEM INCLUDES ANTI VIBRATION WASHERS WHICH MUST BE FITTED TO THE SOCKET HEAD CAPSCREWS USED TO SECURE THE SHANK ADAPTOR TO THE RMP2 FAILURE TO FIT T
91. S To program the RMP2 RMP2 S its programming LEDs must be aligned with this window RENISHAW System description 1 15 ee c VOLUME RENISHAW me PROGRAM RX SIGNAL eim Aa MI16 sram wor 7 a E apo I CONFIRM SPIN NOF 8 JP opnca IVEOLT 15 ER 49 sank 1 SPIN LED 9 RX SIGNAL LOW LED 2 OPTICAL LED 10 RX SIGNAL display 3 SHANK SWITCH LED 11 PROBE STATUS LED 4 ON OFF LED 12 PROBE ERROR LED 5 TIMEOUT LED 13 PROBE LOW BATTERY LED 6 CHANNEL Display 14 VOLUME AUDIO buttons 7 PROGRAM CONFIRM LED 15 VOLUME TRIGGER buttons 8 Programming PROG Buttons 16 Programming window Figure 1 7 MI16 front panel RENISHAWE 1 16 System description The MI16 rear panel The rear panel of the MI16 see Figure 1 8 houses the chassis ground terminal 1 both radio module machine cable connectors 2 and 3 and the main terminal block 4 The chassis ground terminal 1 provides the means of grounding the chassis of the MI16 by connecting this terminal to the nearest available ground connector on the machine tool The radio module machine cable connectors 2 and 8 identified as RMM1 and RMM2 provide the means of connecting the cables of both RMM2s to the MI16 Chassis ground terminal Radio module machine cable connector RMM1 Radio module mac
92. S using four M5x20 mm socket head capscrews To mount the shank adaptor part no M 2056 0293 on the RMP2 S using four M5x20 mm socket head capscrews carry out the following see Figure 2 7 1 Cut a 12 mm length of 4 8 mm diameter heat shrink sleeving supplied and carefully slide over connector 1 and attached wires of the RMP2 S 2 Offer up the 2 5 2 to the shank adaptor 3 such that connector 1 be connected to connector 4 Fit connectors 1 and 4 together Position the 12 mm length of 4 8 mm diameter heat shrink sleeving over connectors 1 and 4 and using a suitable heat gun shrink the sleeving into position Once secured and protected push the joined connectors into the bobbin 5 Referring to Figure 2 7 align the four accommodation bores A of the shank adaptor 3 with the four M5 tapped holes B of the RMP2 S 2 Fit one M5 anti vibration washer 6 to each of the four M5x20 mm socket head capscrews 7 Insert the four M5x20 mm socket head capscrews 7 through accommodation bores A of the shank adaptor 3 to engage the M5 tapped holes B of the RMP2 S 2 Using the 4 mm AF allen key 8 supplied systematically tighten the four socket head capscrews to achieve a final torque of 5 1 Nm 3 76 Ibf ft RENISHAW System installation 2 19 Connector RMP2 S RMP2 S Shank adaptor M 2056 0293 Connector shank Bobbin Mb anti vibration washer
93. SFORMER WHICH ENSURES THAT ITS CASING IS FULLY ISOLATED FROM ANY EXTERNAL POWER SUPPLY TO MAINTAIN THIS LEVEL OF ISOLATION IT IS IMPORTANT TO ENSURE THAT THE 24 V AND 0 V SUPPLY WIRES ARE FULLY ISOLATED FROM THE CASE OF THE 16 MACHINE INTERFACE UNIT THE 16 MACHINE INTERFACE UNIT IS EQUIPPED WITH A CHASSIS GROUND CONNECTOR IT IS IMPORTANT THAT THIS CONNECTOR IS CONNECTED TO THE NEAREST AVAILABLE EARTH TERMINAL 3 Connect the red wire from the 24 V terminal of the MI16 2 to the 24 V terminal of the machine tool s 24 V dc power supply 4 Connect the black wire from the 0 V terminal of the MI16 2 to the 0 V terminal of the machine tool s 24 V dc power supply 5 Connect the green wire from the Ground terminal of the MI16 2 to the earth E terminal of the machine tool s 24 V dc power supply 6 Using a suitable length of 16 0 2 cable connect the chassis ground connector 3 of the MI16 2 to the nearest available earth E terminal on the machine tool 7 Switch on the 24 V dc power supply to the MI16 RENISHAW System installation 2 63 Mounting the optional PSU3 to the machine tool It is recommended that the PSU3 see Figure 2 27 is mounted within the machine tool s electrical cabinet 24V ov THIS EQUIPMENT MUST BE EARTHE 0 5 MAX NO USER SERVICEABLE PARTS INSIDE Cable Colour Code N Blue Black E Green Yellow
94. SSA EVENTUALI ERRORI DI PROGRAMMAZIONE POTREBBERO PROVOCARE DANNI SERI ALLA MACCHINA AL PEZZO NONCH ALLA SONDA STESSA PRIMA DI ACCENDERE LA SONDA CONTROLLARE CHE IL CODOLO SIA MONTATO SALDAMENTE SUL MANDRINO DELLA MACCHINA UTENSILE L INSTALLAZIONE DI CONNETTORI BNC Al CAVI DEL RMM2 UN OPERAZIONE RISERVATA AL PERSONALE SPECIALIZZATO IN QUESTO TIPO DI INTERVENTO RENISHAW amp delle avvertenze degli avvertimenti 25 Sommario delle avvertenze e degli avvertimenti continua AVVERTIMENTI continua QUANDO SI ESEGUE PER LA PRIMA VOLTA LA SEQUENZA DI ISPEZIONE SI RACCOMANDA DI ESEGUIRE ALLA MINIMA VELOCITA GLI SPOSTAMENTI DI RAPIDA E DI AVANZAMENTO SI EVITERANNO IN TAL MODO DANNI ALLA MACCHINA ED ALLA SONDA LA PRESSIONE DELLA MOLLA DELLA SONDA MP3 E STATA REGOLATA DI PRECISIONE LA REGOLAZIONE E RICHIESTA SOLO IN CASI ESTREMI OVE LE VIBRAZIONI DELLA MACCHINA O L USO DI UNO STILO DI UNA LUNGHEZZA O PESO ECCESSIVI POTREBBERO FALSARE LO SCATTO LA REGOLAZIONE DELLA PRESSIONE DELLA MOLLA DELLO STILO E L USO DI UNO STILO DIVERSO SALVO DI QUELLO ADIBITO PER L AZZERAMENTO DELLA SONDA POTREBBERO FALSARE LA RIPETIBILITA DELLA SONDA RISPETTO VALORI SPECIFICATI SUL CERTIFICATO DI CALIBRAZIONE CHE ACCOMPAGNA LA SONDA L AUMENTO ECCESSIVO DELLA PRESSIONE DELLA MOLLA DELLO STILO APPLICATA CON LA VITE DI REGOLAZIONE POTREBBE DANNEGGIARE IL MECCANISMO DELLA SONDA MP3 RENISHAW ES 26 Lista c
95. SSEMENT SOIT PLACE SUR L INTERRUPTEUR AFIN DE VOUS ASSURER QUE LE COURANT NE SERA PAS RETABLI PAR INADVERTANCE METTEZ L ALIMENTATION ELECTRIQUE DE 24 V HORS CIRCUIT AVANT DE BRANCHER L UNITE D INTERFACE MACHINE MI16 POUR LA PROCEDURE SUIVANTE LA DE LA MACHINE OUTIL DOIT PARCOURIR TOUTE L ENVELOPPE DE FONCTIONNEMENT DE LA MACHINE OUTIL TENEZ VOUS A L ECART DE CETTE ENVELOPPE DE FONCTIONNEMENT A CHAQUE FOIS QUE LA MACHINE OUTIL EST ACTIVE AFIN D EVITER TOUT RISQUE DE BLESSURE PRENEZ GARDE AUX MOUVEMENTS INATTENDUS DE LA MACHINE OUTIL REPORTEZ VOUS AUX INSTRUCTIONS DE FONCTIONNEMENT DU CONSTRUCTEUR DE LA MACHINE OUTIL NE FAITES JAMAIS TOURNER LE PALPEUR DE LA BROCHE DE LA MACHINE OUTIL A PLUS DE 1000 TPM RENISHAWE Liste des avertissements et des mises garde 19 Liste des avertissements et des mises en garde suite MISES EN GARDE IL EST IMPORTANT DE VOUS ASSURER QU AUCUNE SOURCE D INTERFERENCE NE SE TROUVE DANS LES ENVIRONS DE LA MACHINE OUTIL AVANT D INSTALLER UN SYSTEME DE PALPAGE A DECLENCHEMENT PAR CONTACT MP16 ALA FREQUENCE RADIO A LAQUELLE VOUS VOULEZ TRANSMETTRE LES SIGNAUX LA LISTE DES DISPOSITIFS PRESENTANT UN RISQUE D INTERFERENCE POUR LA TRANSMISSION DES SIGNAUX COMPREND ENTRE AUTRES LES SOUDEUSES L ARC LES R CEPTEURS DE RADIOMESSAGERIE LES CLES D ALARME A DISTANCE ET LES TELEPHONES PORTABLES LES SYSTEMES DE PALPAGE A DECLENCHEMENT PAR CONTACT DOIVENT SE
96. TARSI CHE L AMBIENTE SIA ESENTE DA INTERFERENZE ALLA FREQUENZA RADIO DI TRASMISSIONE DEGLI IMPULSI LE ATTREZZATURE CHE POTREBBERO CREARE INTERFERENZA COMPRENDONO TRA LE ALTRE LE SALDATRICI AD ARCO CERCAPERSONE TELECOMANDI PER LA CHIUSURA CENTRALIZZATA ED TELEFONI CELLULARI PER EVITARE IL RISCHIO DI INTERFERENZA INCROCIATA LASCIARE UNO SPAZIO LIBERO DI ALMENO 100 METRI TRA UN SISTEMA A SONDA E L ALTRO CHE UTILIZZANO LA STESSA FREQUENZA RADIO E LO STESSO CANALE IL SISTEMA SONDA 16 PREVISTO PER L IMPIEGO UNA TEMPERATURA AMBIENTE COMPRESA TRA 0 C E 60 C L IMPIEGO DEL SISTEMA A SONDA 16 AD UNA TEMPERATURA AMBIENTE NON COMPRESA TRA DETTI VALORI AVRA LA CONSEGUENZA DI RIDURRE LA PORTATA DI TRASMISSIONE DEL SISTEMA INCLUSE NEL KIT DI MONTAGGIO DELLA SONDA FORNITO CON IL SISTEMA A SONDA MP16 TROVERETE ALCUNE RONDELLE ANTI VIBRAZIONE DA MONTARE SULLE VITI A BRUGOLA USATE PER BLOCCARE IL RACCORDO DEL CODOLO AL RMP2 L INOSSERVANZA DI QUESTE ISTRUZIONI POTREBBE PROVOCARE L ALLENTAMENTO DELLE VITI IN FASE DI UTILIZZO DELLA SONDA FARE MOLTA ATTENZIONE A NON DANNEGGIARE LA GUARNIZIONE ASPORTANDO IL COPERCHIO DEL VANO DELLA PILA MANEGGIARE LE PILE ATTENENDOSI ALLE ISTRUZIONI DEL FABBRICANTE USARE SOLO IL TIPO DI PILA SPECIFICATO EVITARE IL CONTATTO TRA TERMINALI DELLA PILA ED ALTRI OGGETTI METALLICI E ESSENZIALE CHE IL CAVO USATO PER IL COLLEGAMENTO DEL RMM2 ALL INTERFACCIA MACCHINA MI16 SIA TENU
97. TE DA 55 DA MOLA ASSIM COMO A UTILIZACAO DE PONTAS QUE CORRESPONDEM COMO AS REFER NCIAS PODER RESULTAR EM DIFERENCAS NA REPETIBILIDADE DO APALPADOR EM RELAC O AO CITADO NO CERTIFICADO DE CALIBRAC O QUE ACOMPANHA O SISTEMA O APERTO EXCESSIVO DO PARAFUSO DE AJUSTE DA MOLA PODER CAUSAR DANOS INTERNOS NO APALPADOR MP3 RENISHAW ES 34 Verzamellijst Waarschuwingen NL Verzamellijst van Waarschuwingen WAARSCHUWING HET INSTALLEREN VAN HET MP16 TASTSYSTEEM MAG UITSLUITEND WORDEN UITGEVOERD DOOR VOLLEDIG GEKWALIFICEERD EN BEVOEGD PERSONEEL DAT VOLLEDIG OP DE HOOGTE IS VAN ALLE VEILIGHEIDSPROCEDURES EN WETGEVING DIE IN HET LAND VAN GEBRUIK VAN KRACHT ZIJN DE 16 MACHINE INTERFACE DIENT GEVOED WORDEN DOOR EEN 24V DC SELV VOEDING DIE VOLLEDIG VOLDOET AAN DE EISEN VAN BS EN 61010 OF GELIJKWAARDIGE SPECIFICATIES ZORG ERVOOR DAT ALLE SPANNINGSBRONNEN UITGESCHAKELD ZIJN VOORDAT ENIG PANEEL OF AFDEKPLAAT VAN DE MACHINE WORDT VERWIJDERD INDIEN DE SPANNING WORDT UITGESCHAKELD BIJ DE HOOFDSCHAKELAAR DIENT U ERVOOR TE ZORGEN DAT DIT WORDT AANGEGEVEN BIJ DE SCHAKELAAR OM TE VOORKOMEN DAT DE SPANNINGSBRON PER ONGELUK WEER INGESCHAKELD WORDT SCHAKEL DE 24 VOEDING UIT VOORDAT U DE 16 INTERFACE AANSLUIT VOOR DE VOLGENDE PROCEDURE IS HET NOODZAKELIJK DAT DE MACHINESPIL OVER HET GEHELE BEREIK VAN DE MACHINE WORDT VERPLAATST OM LICHAMELIJK LETSEL TE VOORKOMEN DIENT U BUITEN DIT BEREIK TE BLIJVEN WANNEER D
98. TO LONTANO DA COMPONENTI CHE POTREBBERO INTRAPPOLARLO AVVOLGERLO O PERSINO TAGLIARLO QUANDO LA MACCHINA E IN FUNZIONE RENISHAW ES 24 Sommario delle avvertenze e degli avvertimenti Sommario delle avvertenze e degli avvertimenti continua AVVERTIMENTI continua UNA DELLE CARATTERISTICHE BASE DEI SISTEMI RADIOTRASMITTENTI CHE GLI IMPULSI RIFLESSI POSSONO ANNULLARSI RECIPROCAMENTE DI CONSEGUENZA VI POTREBBERO ESSERE ZONE DELLA MACCHINA UTENSILE COMPLETAMENTE SENZA IMPULSI ALL ANTENNA CHIAMATE ZONE CIECHE PER OVVIARE TALE INCONVENIENTE BASTER MONTARE DUE ANTENNE INVECE DI UNA SISTEMI RADIOTRASMITTENTI RENISHAW SONO FORNITI DI SERIE CON DUE ANTENNE E IMPORTANTE CHE I CAVI RMM2 SIANO PROTETTI ADEGUATAMENTE IN CASO CONTRARIO CAVI POTREBBERO DANNEGGIARSI O FAVORIRE L INGRESSO DI LIQUIDO REFRIGERANTE CHE POTREBBE PROVOCARE L AVARIA DEL SISTEMA EVITARE DI POSIZIONARE IL MODULO OTTICO 16 DOVE I TRUCIOLI DI LAVORAZIONE POTREBBERO INVESTIRE DIRETTAMENTE IL QUADRO L IMPATTO CONTINUO CAUSEREBBE L EROSIONE DEL VETRO E CON L ANDAR DEL TEMPO POTREBBE RIDURRE L INTENSIT DEL SEGNALE OTTICO PRIMA DI ACCINGERSI AL MONTAGGIO SULLA MACCHINA DELLA SONDA A MODULO RADIO RMP2 RMP2 S VERIFICARE CHE IL MODULO SIA FISSATO SALDAMENTE AL CODOLO ESSENZIALE PRIMA DI ACCINGERSI AL FUNZIONAMENTO DEL SISTEMA A SONDA CHE L OPERATORE ABBIA ACQUISITO UNA PROFONDA CONOSCENZA DEL SOFTWARE CHE PROGRAMMA LA SONDA STE
99. TROUVER A AU MOINS 100 METRES LES UNS DES AUTRES EN CAS DE FONCTIONNEMENT A LA MEME FREQUENCE RADIO ET SUR LE MEME CANAL LE SYSTEME DE PALPAGE A DECLENCHEMENT PAR CONTACT MP16 EST CONCU POUR FONCTIONNER A UNE TEMPERATURE AMBIANTE COMPRISE ENTRE 0 C ET 60 C LE FONCTIONNEMENT DU SYSTEME DE PALPAGE A DECLENCHEMENT PAR CONTACT MP16 A UNE TEMPERATURE NON COMPRISE DANS CETTE PLAGE ENTRAINERA UNE REDUCTION DE LA GAMME DE TRANSMISSION DU SYSTEME LE KIT DE MONTAGE DU PALPEUR FOURNI AVEC LE SYSTEME DE PALPAGE A DECLENCHEMENT PAR CONTACT MP16 COMPREND DES RONDELLES ANTI VIBRATIONS QU IL FAUT INSERER SUR LES VIS A TETE CYLINDRIQUE A SIX PANS CREUX UTILISEES POUR FIXER LA PLAQUE D ADAPTATION AU RMP2 LE NON RESPECT DE CETTE CONSIGNE RISQUE D ENTRAINER UN RELACHEMENT DES VIS LORS DU FONCTIONNEMENT DU PALPEUR FAITES BIEN ATTENTION A NE PAS ENDOMMAGER LE COUVERCLE DE LA PILE LORSQUE VOUS LE DEVISSEZ MANIPULEZ LES PILES CONFORMEMENT AUX INSTRUCTIONS DU CONSTRUCTEUR N UTILISEZ QUE LE TYPE DE PILE RECOMMANDE ASSUREZ VOUS QUE LES BORNES DES PILES N ENTRENT PAS EN CONTACT AVEC D AUTRES SURFACES METALLIQUES RENISHAW ES 20 Liste de avertissement et des mises garde Liste des avertissements et des mises en garde suite MISES EN GARDE suite LORSQUE VOUS RELIEZ LE CABLE RMM2 A L INTERFACE MACHINE 16 IL FAUT A TOUT PRIX VOUS ASSURER QUE LE CABLE NE SE TROUVE PAS PRES DE PIECES MOBILES RISQUANT DE L EMMELER OU DE LE RO
100. The RMP2 may be switched off using one of the following options Each option is user selectable and will have been programmed into the MI16 RMP2 during installation of the MP16 touch trigger probe system onto the machine tool see Chapter 2 System installation The switch off mode selected will be indicated by illumination of the corresponding START MODE LED s located within the front panel of the MI16 e Spin where the RMP2 is switched off by way of a centrifugal switch by rotating it in the machine tool spindle at 500 rpm x 50 rpm for a minimum of 1 second Optical where an optical signal generated by the optional OM16 in response to a machine M code switches off the RMP2 Timeout where a timer automatically switches off the probe if it is not used for a period of 180 seconds RENISHAW SE 3 18 System operation Switching off the RMP2 using the spin option WARNING NEVER SPIN THE PROBE WITHIN THE MACHINE TOOL SPINDLE AT SPEEDS EXCEEDING 1000 RPM To de activate the RMP2 1 using the spin option this option must have been programmed into the MI16 RMP2 in accordance with Chapter 2 System installation if it is to be used carry out the following see Figure 3 1 1 Observe the front panel of the MI16 3 and verify that the SPIN LED 4 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 Sys
101. UGEN AF ANDRE STYLI END DEN DER BLEV BRUGT TIL AT REFERERE PROBEN KAN RESULTERE FORSKELLE SONDEGENTAGELIGHED OVER DE DER ANGIVES KALIBRERINGSCERTIFIKATET DER LEVERES MED PROBEN STRAMMES STYLUS FJEDERKRAFTJUSTERINGSSKRUE FOR MEGET KAN DET RESULTERE I INDVENDIG BESKADIGELSE AF MP3 TOUCH TRIGGER PROBEN RENISHAW ES 42 Varoitusten ja muistutusten yhteisluettelo FIN Varoitusten ja muistutusten yhteisluettelo VAROITUKSIA 16 KOSKETUSMITTA ANTURIN ASENNUS ON ANNETTAVA AINOASTAAN SELLAISEN TAYSIN PATEVAN ASENTAJAN SUORITETTAVAKSI JOKA ON TIETOINEN KAIKISTA TURVALLISUUTTA KOSKEVISTA TOIMENPITEISTA JA KYSEISESSA KAYTTOMAASSA VOIMASSA OLEVASTA LAINSAADANNOSTA 16 SOVITEOSAN VIRRAN SYOTTO ON TULTAVA 24V DC SELV VIRTALAHTEESTA JOKA ON TAYSIN BS EN 61010 TAI VASTAAVAN STANDARDIN SPESIFIKAATION ASETTAMIEN VAATIMUSTEN MUKAINEN VARMISTA ETTA KAIKKI JANNITELAHTEET ON KATKAISTU ENNEN PANEELIEN TAI SUOJUSTEN POISTAMISTA TYOSTOKONEESTA JOS VIRTA KATKAISTAAN PAAVIRTAKYTKIMESTA VARMISTA ETTA TATA KOSKEVA ILMOITUS ASETETTU KYTKIMEEN VIRRAN VAHINGOSSA TAPAHTUVAN TAKAISINKYTKENNAN ESTAMISEKSI KYTKE 24 VOLTIN JANNITTEEN SYOTTO IRTI ENNEN 16 SOVITEOSAN LIITTAMISTA SEURAAVA TOIMENPIDE VAATII ETTA TYOSTOKONEEN KARAA LIIKUTELLAAN KONEEN KOKO LIIKEALUEELLA LOUKKAANTUMISEN ESTAMISEKSI VARMISTA ETTA PYSYTTELET TAMAN LIIKEALUEEN ULKOPUOLELLA AINA KUN KONE ON TOIMINNASSA OLE VARO
102. VAINEN SILLA TYOSTOKONE VOI ALKAA LIIKKUA ODOTTAMATTA TUTUSTU TYOSTOKONEEN VALMISTAJAN TOIMITTAMIIN KAYTTOOHJEISIIN ALA KOSKAAN PYORITA MITTA ANTURIA TYOSTOKONEEN KARALLA YLI 1000 1 MIN NOPEUDELLA RENISHAWE Varoitusten muistutusten yhteisluettelo 43 Varoitusten ja muistutusten yhteisluettelo jatkoa MUISTUTUKSIA ENNEN MP16 KOSKETUSMITTA ANTURIN ASENNUSTA TYOSTOKONEESEEN ON TARKEAA VARMISTAA ETTA SIINA YMPARISTOSSA JOSSA HALUAT LAHETTAA SIGNAALEJA EI OLE RADIOTAAJUUSHAIRIOITA SIGNAALIEN LAHETYSTA HAIRITSEVIA LAITTEITA OVAT ESIMERKIKSI MUTTA EIVAT PELKASTAAN MM KAARIHITSAUSKONEET RADIOHAKULAITTEET KAUKO OHJATUT HALYTYSPAINIKKEET JA MATKAPUHELIMET MIKALI TOIMINTA TAPAHTUU SAMALLA RADIOTAAJUUDELLA JA KANAVALLA ON POIKITTAISHAIRIOIDEN ESTAMISEKSI JATETTAVA VAHINTAAN 100 METRIN ETAISYYS KUNKIN KOSKETUSMITTA ANTURIJARJESTELMAN VALILLE MP16 KOSKETUSMITTA ANTURIJARJESTELMA ON SUUNNITELTU TOIMIMAAN YMPARISTOLAMPOTILOISSA JOTKA OVAT VALILLA 0C 60C KOSKETUSMITTA ANTURIJARJESTELMAN KAYTTO NAIDEN LAMPOTILOJEN ULKOPUOLELLA KAVENTAA JARJESTELMAN LAHETYSALUETTA MP16 KOSKETUSMITTA ANTURIJARJESTELMAN YHTEYDESSA TOIMITETTUIHIN MITTA ANTURIN KIINNITYSTARVIKKEISIIN SISALTYY TARINAA KESTAVIA ALUSLEVYJA JOTKA ON ASENNETTAVA KIINNITYSRUUVEIHIN JOITA KAYTETAAN TYOKALUKARTION ADAPTERIN KIINNITT MISEKSI RMP2 EEN N IDEN ALUSLEVYJEN ASENTAMISEN LAIMINLYOMINEN VOI SAADA AIKAAN KIINNITYSRUUVIEN LOYSTYMISEN MITTA ANTURIN KAYTO
103. VOLUME RENISI IAW AX SIGNAL TRIGGER ANNEL PROGRAM sure CS wi 16 CONFIRM ERROR mmus 2 BATTERY AUDIO x PROG button PROG button CHANNEL display window SPIN LED OPTICAL LED SHANK SWITCH LED ON OFF LED TIMEOUT LED PROGRAM CONFIRM LED DONDARON Figure 2 9 Programming the 16 RENISHAW S 2 26 System installation Fitting batteries into the RMP2 RMP2 S Note Prior to programming the RMP2 RMP2 S it is necessary to fit two batteries supplied in the RMP2 RMP2 S body To fit the two PP3 type 9 V batteries supplied into the RMP2 RMP2 S carry out the following see Figure 2 10 CAUTIONS CARE MUST BE TAKEN NOT TO DAMAGE THE BATTERY COVER SEAL WHEN REMOVING THE BATTERY COVER HANDLE BATTERIES IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS USE ONLY THE RECOMMENDED BATTERY TYPE DO NOT ALLOW THE BATTERY TERMINALS TO CONTACT OTHER METALLIC SURFACES 1 Using the 3 mm AF allen key 1 supplied release the two battery cover retaining screws 2 and carefully remove the battery cover 3 from the RMP2 RMP2 S 6 2 Ensuring the correct polarity connect the two batteries 5 to the terminals within the battery cover 3 3 Lightly smear the battery cover seal 4 with mineral oil or grease Note After fitting the batteries 5 and battery cover 3 to the RMP2 RMP2 S the probe
104. WEGUNG DER WERKZEUGMASCHINE SIEHE BEDIENUNGSANLEITUNG DES HERSTELLERS DER WERKZEUGMASCHINE DEN MESSTASTER NIEMALS BEI DREHZAHLEN BER 1000 min IN DER WERKZEUGMASCHINENSPINDEL DREHEN LASSEN RENISHAWE Sammelliste mit Warnhinweisen 15 Sammelliste mit Warnhinweisen Warnung und Achtung Fortsetzung ACHTUNG VOR DER INSTALLATION DES TAKTIL SCHALTENDEN MESSTASTERSYSTEMS AUF EINER WERKZEUGMASCHINE IST ES WICHTIG SICHERZUSTELLEN DASS DAS UMFELD AUF DER FUNKFREQUENZ BEI DER SIE SIGNALE SENDEN WOLLEN FREI VON ST RSIGNALEN IST SYSTEME DIE DIE SIGNAL BERTRAGUNG ST REN K NNEN SIND U A LICHTBOGENSCHWEISSGER TE FUNKRUFEMPF NGER PIEPER SCHL SSEL F R FERNBEDIENBARE FAHRZEUGALARMANLAGEN UND MOBILTELEFONE ZUR VERMEIDUNG VON KREUZKOPPLUNG MUSS EIN MINDESTABSTAND VON 100 METERN ZWISCHEN JEDEM TAKTIL SCHALTENDEN MESSTASTERSYSTEM GELASSEN WERDEN WENN DIESE AUF DER GLEICHEN FUNKFREQUENZ UND DEM GLEICHEN FUNKKANAL BETRIEBEN WERDEN DAS TAKTIL SCHALTENDE MESSTASTERSYSTEM MP16 IST F R DEN BETRIEB BEI UMGEBUNGSTEMPERATUREN ZWISCHEN 0 C UND 60 C AUSGELEGT DER BETRIEB DES TAKTIL SCHALTENDEN MESSTASTERSYSTEMS MP16 AUSSERHALB DIESES TEMPERATURBEREICHS F HRT ZU EINER VERRINGERUNG DES SENDEBEREICHS DES SYSTEMS DER MESSTASTEREINBAUSATZ IM LIEFERUMFANG ENTHALTEN DES TAKTIL SCHALTENDEN MESSTASTERSYSTEMS MP16 ENTH LT SCHWINGUNGSD MPFENDE UNTERLEGSCHEIBEN DIE AN DEN INNENSECHSKANTSCHRAUBEN ZUR BEFESTIGUNG DES STEILKEGEL
105. Y2 NPOKAAOYN THN EZOAAMENH TOY ANIXNEYTH PYOMIZH THz MIEZH2 TOY EAATHPIOY AKIAAZ KAOQ2 KAI XPH2H AKIAQN AMO EKEINEZ NOY XPHZIMONOIHOHKAN TIA THN BAOMONOMHZH TOY ANIXNEYTH NA ZE ZTHN METPHZEON TOY ANIXNEYTH ZE ZXEZH ME TI TIMEZ NOY ZTO NIZTONOIHTIKO BAOMONOMH2H2 MOY TON ZYNOAEYEI ZYZQOIZH THX BIAAZ PYOMIZHZ AYNAMHZ TOY TH AKIAAZ NA OAHT HZEI ZTHN EZOTEPIKHZ ZHMIAZ ZTON ME AIA 2 RENISHAW ES 54 Before you begin Before you begin This installation and user s guide supports the Renishaw 16 touch trigger probe system MP3 probe with selectable channel radio transmission see Figure 1 Split into four self contained chapters the guide is structured to provide you with an understanding of the MP16 touch trigger probe system as well as providing comprehensive installation and maintenance instructions for each of its components A comprehensive spares list is also provided to assist in the identification and ordering of replacement parts CHAPTER 1 SYSTEM DESCRIPTION provides detailed information on the MP16 touch trigger probe system and its individual parts CHAPTER 2 SYSTEM INSTALLATION provides
106. adaptor 2 cable Conduit termination piece Plastic olive Gland nut Flexible conduit 1 2 3 4 5 6 7 Figure 2 18 Fitting flexible conduit to the RMM2 cables RENISHAW ES 2 46 System installation Mounting the optional OM16 on the machine tool The optional OM16 is mounted on the machine tool using either of the following methods Directly to the machine tool guarding using the two M32x1 5 mm locknuts provided To the machine tool guarding or bulkhead using the mounting bracket supplied The operational range of the optical transmission system when using the optional OM16 to activate the RMP2 is as shown in Figure 2 19 RENISHAW System installation 2 47 RENISHAW 5 RMP2 Bre 70 O Q Distance L metres OM16 angle A 1 40 2 30 3 25 4 20 Figure 2 19 Operating envelope of the OM16 RMP2 RENISHAW S 2 48 System installation Mounting the OM16 directly on the machine tool guarding To mount the optional OM16 directly on the machine tool guarding carry out the following see Figures 2 19 and 2 20 CAUTION THE OM16 OPTICAL MODULE SHOULD NOT BE POSITIONED WHERE MACHINING SWARF COULD DIRECTLY IMPACT AGAINST ITS WINDOW LONG TERM EROSION OF THE GLASS WILL EVENTUALLY RESULT IN LOSS OF OPTICAL SIGNAL STRENGTH Notes The maximum recommended distance between the OM16 and the RMP2 is 4 metres 13 ft It
107. als 4 on the MI16 1 as required Continued on Page 2 58 RENISHAW SE 2 58 System installation 3 If you require the MI16 to indicate when the batteries within RMP2 should be renewed connect the CNC controller to the LOW BATTERY terminals 5 on the MI16 1 as required 4 Connect the CNC controller to either A The STATUS terminals 6 on the MI16 1 if you require the probe status solid state relay to be normally closed when the probe is seated and open when the probe triggers B The STATUS terminals 7 on the MI16 1 if you require the probe status solid state relay to be normally open when the probe is seated and closed when the probe triggers RENISHAW System installation 2 59 A OMSCREEN MI16 START terminal START terminal ERROR terminal 2 off LOW BATTERY terminal 2 off STATUS terminal 2 off STATUS terminal 2 off NEO ARBON Figure 2 25 Connecting the MI16 to the machine tool CNC controller RENISHAW ES 2 60 System installation Connecting the MI16 to the machine tool 24 V power supply Where applicable connect the MI16 to your machine tool s 24 V power supply as follows see Figure 2 26 If your machine tool does not have a 24 V power supply obtain a Renishaw PSU3 power supply unit Part No A 2019 0018 and connect to the MI16 in accordance with Connecting the PSU3 to the M116 later in
108. ana T 386 15272 100 386 1 52 72 129 E mail rls si South Korea Renishaw Liaison Office Seoul 822 565 6878 822 565 6879 southkorea renishaw com Spain Renishaw Iberica 5 Barcelona T 3493 478 21 31 34 93 478 16 08 spain renishaw com Switzerland Renishaw A G Siebnen T 41 55 415 50 60 F 41 55 415 50 69 E switzerland O renishaw com Taiwan Renishaw Representative Office Taichung City T 886 4 251 3665 886 4 251 3621 E taiwan renishaw com UK Head Office Renishaw plc Gloucestershire T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com USA Renishaw Inc Hoffman Estates IL T 1 847 286 9953 1 847 286 9974 E usa renishaw com For all other countries T 44 1453 524524 44 1453 524901 E international O renishaw com
109. and tap all three holes to produce an M4x0 7 thread Repeat the procedure for the second circle Continued on Page 2 36 Cable Gland Centre Line 30 M4x0 7 tapped hole 3 places Equally spaced on 68mm PCD Figure 2 13 Drilling details for mounting the RMM2 RENISHAW 2 36 System installation 5 In turn mount each RMM2 item 2 Figure 2 14 on the machine tool ensuring that the three holes within its base 1 align with the tapped holes within the mounting surface of the machine tool 6 Secure each RMM2 2 to its mounting surface on the machine tool using three M4x25 mm socket head capscrews 4 and three M4 anti vibration washers 5 provided 7 Using the 3 mm AF allen key 6 supplied torque all six M4x25 mm socket head capscrews to 3 Nm 2 21 Ibf ft RENISHAWE System installation 2 37 Base RMM2 2 off Cable gland M4x25 mm socket head capscrew 6 off anti vibration washer 6 off 3 mm allen key oo0RONM Figure 2 14 Fixing the RMM2 units to the machine tool RENISHAW S 2 38 System installation Mounting the MI16 to the machine tool WARNING ENSURE THAT ALL POWER SOURCES ARE SWITCHED OFF PRIOR TO REMOVING ANY PANEL OR GUARD FROM THE MACHINE TOOL IF ISOLATING POWER AT THE MAINS SWITCH ENSURE A SIGN TO THIS EFFECT IS PLACED ON THE SWITCH TO PREVENT THE POWER BEING INADVERTENTLY SWITCHED ON Notes
110. anel of the MI16 machine interface 3 and verify that the OPTICAL LED 5 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System installation 2 Supply the MI16 with a CNC generated M code start signal for a minimum duration of 1 ms maximum duration is 1 second During the optical cycle the sequence of events shown below will occur gt 1ms lt gt M code start signal Elo 4 2 seconds 500 us e gt OM16 1 5 seconds On 2 Power Off On RMP2 Transmission Off 0 6 seconds MI16 ERROR SSR Closed Open MI16 STATUS SSR Closed Open MI16 STATUS SSR Closed RENISHAW System operation 3 21 With the RMP2 1 switched off verify the following The RX SIGNAL display 9 of the MI16 machine interface 3 is extinguished The RX SIGNAL LOW LED 10 of the MI16 3 is illuminated The PROBE ERROR LED 11 of the MI16 3 is illuminated The PROBE STATUS LED 12 of the MI16 3 is extinguished The Probe Status LED 2 of the RMP2 1 is extinguished If the above conditions are met the RMP2 has successfully switched off and may be returned to the machine s tool carousel RENISHAW SE 3 22 System operation Switching off the RMP2 using the timeout method To de activate the RMP2 using the timeout option this option must have been p
111. appear to be smaller than its actual physical size This is because it includes compensation for the probe s performance characteristics as well as the machine s response time This effective diameter known as the electronic ball radius is automatically applied to each point taken by the probe added to internal measurements or subtracted from external measurements to provide the true position of an inspection surface Datuming within a bored hole or precisely positioned ring gauge is also required in order that the position of the stylus ball centre in relation to the centreline of the machine spindle can be determined As each touch trigger probe system is unique it is imperative that you datum your probe Before it is used for the first time When new replacement stylus is fitted If it is suspected that the stylus has become distorted Periodically to allow for any thermal growth of the machine tool If the repeatability of relocation of the probe shank is poor datuming may be required each time the probe is selected Whenever the probe is moved from one machine tool to another Whenever new shank is fitted to the probe RENISHAW System operation 3 11 Probe datuming touch trigger probe Notes Greatest accuracy will be achieved by minimising stylus on centre errors during probe installation This is necessary to allow for poor probe location in the spindle follo
112. ated within the flange of the shank 1 to 2 Nm 1 7 Ibf ft 12 Fit O ring 10 part no P RS02 0022 within the O ring location recess of the shank adaptor 5 RENISHAWE System installation 2 15 Mounting the shank adaptor and attached shank on the RMP2 S CAUTION THE PROBE MOUNTING KIT SUPPLIED WITH THE MP16 TOUCH TRIGGER PROBE SYSTEM INCLUDES ANTI VIBRATION WASHERS WHICH MUST BE FITTED TO THE SOCKET HEAD CAPSCREWS USED TO SECURE THE SHANK ADAPTOR TO THE RMP2 S FAILURE TO FIT THESE WASHERS COULD RESULT IN LOOSENING OF THE SOCKET HEAD CAPSCREWS DURING PROBE OPERATION Note Shank adaptor part no M 2056 0293 is mounted on the RMP2 S using one of following two methods Using four M4x25 mm socket head capscrews located through accommodation bores within the RMP2 S and secured in M4 tapped holes within the shank adaptor Using four M5x20 mm socket head capscrews located through accommodation bores within the shank adaptor and secured in M5 tapped holes within the RMP2 S Mounting shank adaptor part no 2056 0293 on the 2 5 using four M4x25 mm socket head capscrews To mount the shank adaptor part no M 2056 0293 on the RMP2 S using four M4x25 mm socket head capscrews carry out the following see Figure 2 6 1 Cuta 12 mm length of 4 8 mm diameter heat shrink sleeving supplied and carefully slide over connector 1 and attached wires of the RMP2 S 2 2 Offer up the RMP
113. cated through accommodation bores within the RMP2 and secured in M4 tapped holes within the shank adaptor Using four M5x20 mm socket head capscrews located through accommodation bores within the shank adaptor and secured in M5 tapped holes within the RMP2 Mounting shank adaptor part no A 2056 0979 on the RMP2 using four M4x25 mm socket head capscrews To mount shank adaptor part no A 2056 0979 on the RMP2 using four M4x25 mm socket head capscrews carry out the following See Figure 2 1 1 Referring to Figure 2 1 align the four M4 tapped holes A of the shank adaptor 1 with the four accommodation bores B of the RMP2 2 2 Fit one M4 anti vibration washer 3 to each of the four M4x25 mm socket head capscrews 4 3 Insert the four M4x25 mm socket head capscrews 4 through accommodation bores B of the RMP2 2 to engage the tapped holes A of the shank adaptor 1 Using the 3 mm AF allen key 5 supplied systematically tighten the four socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft Continued on Page 2 6 RENISHAW System installation 2 5 Shank adaptor part no A 2056 0979 RMP2 Anti vibration washer 4 off M4x25 mm socket head capscrew 4 off 3 mm AF allen key Conical seat DA RON Figure 2 1 Mounting the shank adaptor A 2056 0979 on the RMP2 using four M4 socket head capscrews RENISHAW S 2 6 System installation Mounting shank adaptor part no
114. ceiving diode 13 TIMEOUT LED 6 MI16 14 PROGRAM CONFIRM LED 7 Alignment diagram MI16 15 RX SIGNAL display Figure 2 11 Programming the RMPZ RMP2 S RENISHAW S 2 30 System installation 2 Continue to hold the RMP2 RMP2 S 1 in its aligned position until the MI16 6 emits a continuous beep for a period of 5 seconds Following this 5 second period successful programming of the RMP2 RMP2 S is confirmed by e A double audible beep from the 16 6 e Illumination of the PROGRAM CONFIRM LED 14 located on the front panel of the MI16 6 for a period of 5 seconds Illumination of the RX SIGNAL display 15 Note Incorrect programming of the RMP2 RMP2 S will be indicated by the following e The 16 6 emitting continuous audible bleeps Continuous flashing of the CHANNEL display window 8 Failure of the PROGRAM CONFIRM LED 14 to illuminate Where this occurs the programming procedure must be repeated RENISHAW System installation 2 31 Positioning the RMM2s WARNINGS THE FOLLOWING PROCEDURE REQUIRES THAT THE MACHINE TOOL SPINDLE IS MOVED THROUGH THE FULL WORKING ENVELOPE OF THE MACHINE TOOL TO AVOID INJURY ENSURE THAT YOU REMAIN OUTSIDE THIS WORKING ENVELOPE WHEN THE MACHINE TOOL IS ACTIVE BEWARE OF UNEXPECTED MOVEMENT OF THE MACHINE TOOL REFER TO THE MACHINE TOOL MANUFACTURER S OPERATING INSTRUCTIONS CAUTION A FUNDAMENTA
115. chine controller the power supply input and the RMM2 are located on the rear panel of the MI16 refer to The MI16 rear panel later in this section 240 mm 045 in VOLUME PROBE GER he osman RX SIGNAL Su ius TRIS ae CONFIRM EZ MI 16 Meal a Low vn 2 poi wm E a avo ates SWITCH 55 mm 2 16 in TR 235 mm 9 25 in Figure 1 6 16 RENISHAW SE 1 14 System description The MI16 front panel The front panel of the 16 contains the following components see Figure 1 7 Fig No 10 11 12 13 14 15 16 Part Description SPIN LED indicates that the RMP2 will be switched on when the machine spindle is rotated at 500 rpm 50 rpm OPTICAL LED indicates that an optical signal generated by the OM16 in response to a machine M code will switch the RMP2 on SHANK SWITCH LED indicates that the RMP2 S will be switched on and off by way of a switch located within the dedicated shank supplied ON OFF LED indicates that the selected switch on switch off method is acting to switch the RMP2 RMP2 S both on and off TIMEOUT LED indicates that the RMP2 is set to automatically switch off after a period of 180 seconds 1 second has elapsed from when the RMP2 was switched on CHANNEL Display the selected radio transmission channel of the RMP2 RMP2 S is displayed within the display window PROGRAM
116. cure the MI16 11 in position with the four washers 14 and four screws 15 k Mount the pre cut panel together with the assembled mounting kit and MI16 11 on the machine tool RENISHAW 1 2 3 4 5 6 7 8 System installation 2 41 Left hand bracket 9 Right hand bracket 10 M4 countersunk head screws 4 off 11 M4 washer 4 off 12 M4 nut 4 off 13 Gasket 14 Bezel 15 M3 washer 4 off M3 nut 4 off Base plate MI16 Footpad 4 off Grommet 4 off Washer 4 off Screw 4 off Figure 2 16 Panel mounting the MI16 RENISHAW ES 2 42 System installation Connecting the RMM2 units to the MI16 Extending the RMM2 cables Where necessary the RMM2 cable s may be extended by an additional 10 metres 32 8 ft to achieve a total length of 20 metres 65 6 ft by fitting a Renishaw extension cable see Figure 2 17 Where required this extension cable part no A 2056 0322 may be ordered through your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries where Renishaw companies are located Note When connecting the RMM2 cable s and extension cable s together it is important to ensure that all screens are maintained throughout the joint s Part No A 2056 0322 10m 32 8ft 10m 32 8ft N J Ed 20m 65 6ft um Figure 2 17 Extending the RMM2 cable RENISHAW Syst
117. d of the flexible conduit 7 7 Push the flexible conduit 7 upwards until the conduit termination piece 4 locates within the screwed adaptor 2 8 Ensuring the conduit is fully located through the plastic olive 5 Fit gland nut 6 to the screwed adaptor 2 Hand tighten the gland nut to retain the conduit in place RENISHAW System installation 2 53 9 Ensuring gland nut 1 is not inadvertently slackened tighten gland nut 6 an additional 1 to 2 turns this action will form a seal between the flexible conduit 7 and the screwed adaptor 2 that conforms to BS5490 IEC 529 IP67 COE au Gland nut Screwed adaptor 16 cable Conduit termination piece Plastic olive Gland nut Flexible conduit OM16 Figure 2 22 Fitting flexible conduit to the OM16 cable RENISHAWE 2 54 System installation Connecting the OM16 to the MI16 To connect the OM16 to the MI16 carry out the following see Figure 2 23 1 Connect the cable screen of the OM16 cable to the OM SCREEN terminal 3 on terminal block 2 located on the rear panel of the MI16 1 Secure OM16 cable screen within the ground connector using the terminal screw 2 Connect both the red wire and the yellow wire of the OM16 cable to the OM16 terminal 4 on terminal block 2 Secure both wires
118. d on The time out period is reset for a further 180 seconds by a probe trigger signal Spin The RMP2 is switched on by rotating it in the machine spindle at 500 rpm 50 rpm A minimum spin of 1 second is recommended to ensure reliable switch on Spin The RMP2 is switched off by rotating it in the machine spindle at 500 rpm 50 rpm A minimum spin of 1 second is recommended to ensure reliable switch off Spin The RMP2 is switched on by rotating it in the machine spindle at 500 rpm 50 rpm A minimum spin of 1 second is recommended to ensure reliable switch on Time out The RMP2 automatically switches off after a period of 180 seconds 1 second has elapsed from when the RMP2 was switched on The time out period is reset for a further 180 seconds by a probe trigger signal Notes All switch on switch off methods are selectable on the MI16 machine interface and must be programmed into the RMP2 from the M116 machine interface refer to Chapter 2 System installation When a particular switch on switch off method is selected all other methods are disabled After the RMP2 has been switched on to account for the debounce period it cannot be switched off again until a period of 2 seconds has elapsed Similarly after switch off it cannot be switched on again until a period of 2 seconds has elapsed RENISHAW System description 1 7 There are three versions of RMP
119. detailed instructions on how to install the MP16 touch trigger probe system to your machine tool CHAPTER 3 SYSTEM OPERATION provides detailed information on how to operate the MP16 touch trigger probe system CHAPTER 4 SYSTEM MAINTENANCE AND TROUBLESHOOTING provides detailed instructions on how to maintain adjust and troubleshoot the MP16 touch trigger probe system Note The general instructions within this publication relate to MP16 touch trigger probe systems which incorporate a MK2 radio module probe RMP2 fitted with two 9V batteries In instances where your RMP2 is fitted with six 1 5V batteries please refer to the addendum contained at the back of this publication RENISHAW Before you begin 55 RENSHAW Jpsus 2 radio module probe RMP2 RMP2 S transmitter MP3 probe head Mk2 radio module machine RMM2 2off MI16 machine interface receiver Optical module OM16 optional PSU3 power supply unit optional DA BON Figure 1 The Renishaw 16 touch trigger probe system RENISHAW ES 56 Before you begin Support services The Renishaw Group world wide Renishaw stands at the forefront of manufacturing technology Its products give manufacturers world wide the ability to machine components right first time with traceability Subsidiary companies currently in Australia Brazil People s Republic of China Czech Republic
120. e PR ode ena LU RR EHE RR ER ORE EDER 1 9 Eigure 1 4 The erre i ei Pee e RE e Pa edo alia 1 11 Figure 1 5 Kinematic location typical 1 12 Figure 1 6 The MITO oer er e te d van ere pene eed eue a Dra ae 1 13 Figure 1 7 MIT16 front panel ie tete te teh teen de da Vas ADE dia aa 1 15 Figure 1 8 MI16 rear panel ien eet ie Peel HH a Een 1 16 Figure 1 9 MI16 main terminal 1 17 Figure RMM2 idas u nee ea sealed iet nel ae 1 18 Figure 1 11 The O Miu oliena a Bann iege dati ea e deer 1 19 Figure 1 12 Shank adaptor part no 2056 0979 1 21 Figure 1 13 Shank adaptor part no 2056 0293 1 21 Figure 1 14 The PSUS uu c 1 23 Figure 1 15 Dimensions of the touch trigger probe when mounted RMP2 RMP2 S 1 24 Figure 2 1 Mounting the shank adaptor A 2056 0979 on the RMP2 using four M4 socket head 2 444 44440 0 2 5 Figure 2 2 Mounting the shank adaptor A 2056 0979 on the RMP2 using four 5 socket head capscrews nn 2 7 Figure 2 3 Mounting the shank adaptor M 2056 0293 on the RMP2 using four M4 socket head capscrewS ii 2 9 Figure 2 4 Mounting the shank adaptor M 2056 0293 on th
121. e RMP2 using four M5 socket head 2 11 Figure 2 5 Mounting shank adaptor M 2056 0293 on a shank incorporating a shank switch 2 13 Figure 2 6 Mounting the shank adaptor M 2056 0293 on the RMP2 S using four M4 socket head 5 ssk oo kk hdd Ro ARR ER EEA 2 17 Figure 2 7 Mounting the shank adaptor 2056 0293 the RMP2 S using four M5 socket head 2 19 Figure 2 8 Connecting the MI16 to a 24 V dc power 2 23 Figure 2 9 Programming the 16 nennen nnne nennt rennen nnns 2 25 Figure 2 10 Fitting the batteries to the RMP2 RMP2 S 2 27 Figure 2 11 Programming the RMP2 RMP2 S sss nnne nennen nnns nennen nnns 2 29 Figure 2 12 Setting the positions of RMM2 radio machine modules on the machine tool 2 33 Figure 2 13 Drilling details for mounting the RMM2 radio module machines 2 35 Figure 2 14 Fixing the RMM2 radio module machines to the machine tool 2 37 Figure 2 15 MI16 panel mounting 2 39 Figure 2 16 Panel mounting the MI16 2 41 Figure 2 17 Extending the RMM2 cable 2 4
122. efully position heat shrink sleeving over the joint 4 Ensuring that both the shank wires and the solder joints are well protected shrink each length of sleeving into position using a suitable heat gun Continued on Page 10 RENISHAW 11 Addendum A 9 Shank typical Connector P CN23 0503 O ring P RS01 0018 2 off Bobbin Shank adaptor A 2137 0435 M4 anti vibration washer 2 off M4x16 mm socket head capscrew 2 off 3 mm AF allen key M4x12 mm grubscrew 4 off Connector P CN23 0504 2mm AF allen key 0 Figure Mounting shank adaptor A 2137 0435 on a shank incorporating a shank switch RENISHAW ES 10 Addendum 10 11 12 Assemble the two O rings 3 part P RS01 0018 to the bobbin 4 Lightly smear the two O rings with mineral oil Carefully pass connector 2 and attached shank wires through the internal bore of the bobbin 4 Align the bobbin 4 with the location bore within the base of the shank 1 and gently press the bobbin down into position Connect connector 2 to connector 10 located within the top face of the shank adaptor 5 and position the bobbin location bore of the shank adaptor over the top face of the bobbin 4 Ensuring that the two M4 tapped holes within the mounting face of the shank 1 align with the two accommodation bores B within the flange of the shank adaptor 5 car
123. efully press the shank adaptor over the bobbin to abut the shank Fit one 4 anti vibration washer 6 to each of the two M4x16 mm socket head capscrews 7 Insert the two M4x16 mm socket head capscrews 7 through accommodation bores B of shank adaptor 5 to engage the tapped holes of the shank 1 Using the 3 mm AF allen key 8 supplied tighten the two socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft Using the 2 mm AF allen key 11 supplied tighten the four M4x12 mm grubscrews 9 located within the flange of the shank 1 to 2 Nm 1 7 Ibf ft RENISHAW Addendum 11 Mounting the shank adaptor part A 2137 0435 and attached shank on the RMP2 CAUTION THE PROBE MOUNTING KIT SUPPLIED WITH THE MP16 TOUCH TRIGGER PROBE SYSTEM INCLUDES ANTI VIBRATION WASHERS WHICH MUST BE FITTED TO THE SOCKET HEAD CAPSCREWS USED TO SECURE THE SHANK ADAPTOR TO THE RMP2 FAILURE TO FIT THESE WASHERS COULD RESULT IN LOOSENING OF THE SOCKET HEAD CAPSCREWS DURING PROBE OPERATION Notes Shank adaptor part no A 2137 0435 is mounted on the RMP2 using one of the following two methods e Using four 4 25 mm socket head capscrews located through accommodation bores within the RMP2 and secured in M4 tapped holes within the shank adaptor Using four M5x20 mm socket head capscrews located through accommodation bores within the shank adaptor and secured in M5 tapped holes within the RMP2 Do no
124. em installation 2 43 Fitting flexible conduit to the RMM2 cables CAUTION FAILURE TO ADEQUATELY PROTECT THE RMM2 CABLES CAN RESULT IN SYSTEM FAILURE DUE TO CABLE DAMAGE OR THE INGRESS OF COOLANT Notes It is recommended that Thomas and Bretts inch 11 mm diameter SHURESEAL Part No TBEF 0250 50 or equivalent is used to protect the RMM2 cables Use plastic olive 5 when fitting flexible conduit to the conduit adaptor When loosening gland nut 6 it is important to ensure that gland nut 1 is not inadvertently loosened Whilst coolant and dirt are prevented from entering the RMM2 by a cable sealing gland it is important that the cable itself is protected from physical damage by the fitment of flexible conduit To allow fitment of flexible conduit to the cable each RMM2 is fitted with Renishaw conduit adaptor To fit flexible conduit to the RMM2 carry out the following see Figure 2 18 1 Route the cable of each RMM2 7 to connect with the RMM1 connector and RMM2 connector on the rear of the MI16 2 Remove the BNC connector from each of the two RMM2 cables if required cut both cables to length 3 Cut two lengths of flexible conduit 7 as required 4 Release and remove the two gland nuts 6 from the two screwed adaptors 2 Take care not to slacken the two gland nuts 1 5 Remove the gland nuts 6 from the RMM2 cables 3 6 Carefully thread the lengths of flexible conduit 7 ove
125. es are observed it will be necessary to systematically switch off all possible sources of interference arc welders pagers remote control alarm signals mobile telephones etc until the source is identified Once identified either remove the source of the interference from the working environment or where this is not possible alter the radio frequency channel of the RMP2 RMP2 S to eliminate the interference RENISHAW System maintenance and troubleshooting 4 11 1 ng MEN LL ud e c VOLUME ma RENISHAW PROGRAM SIGNAL p n d DE CHANNEL RP ns MI 16 a ONOFF 9 9 AUDIO UT ora Qno MA mos O SHANK SWITCH 1 MI16 2 VOLUME AUDIO button Figure 4 4 Adjusting the volume of the MI16 audio diagnostics RENISHAW ES 4 12 System maintenance and troubleshooting Fault diagnosis The fault diagnosis information contained in the following table is based on Renishaw s vast experience of probing systems and provides details of the faults you are most likely to incur over the life of your MP16 touch trigger probe system Each fault is listed sequentially in order of probability and offers both the probable cause s and the rectification action necessary to recover from the fault PROBE SYSTEM FAILS TO SWITCH ON Possible cause Probe is already switched on You are attempting to switch on the probe within 2 seconds of switching the probe of
126. es on frequencies of between 433 075 MHz and 434 775 MHz It is designed to provide a total of 69 user selectable channels each channel having a spacing of 25 kHz as specified below Channel No Frequency MHz Channel No Frequency MHz 1 433 075 36 433 950 2 433 100 37 433 975 3 433 125 38 434 000 4 433 150 39 434 025 5 433 175 40 434 050 6 433 200 41 434 075 7 433 225 42 434 100 8 433 250 43 434 125 9 433 275 44 434 150 10 433 300 45 434 175 11 433 325 46 434 200 12 433 350 47 434 225 13 433 375 48 434 250 14 433 400 49 434 275 15 433 425 50 434 300 16 433 450 51 434 325 17 433 475 52 434 350 18 433 500 53 434 375 19 433 525 54 434 400 20 433 550 55 434 425 21 433 575 56 434 450 22 433 600 57 434 475 23 433 625 58 434 500 24 433 650 59 434 525 25 433 675 60 434 550 26 433 700 61 434 575 27 433 725 62 434 600 28 433 750 63 434 625 29 433 775 64 434 650 30 433 800 65 434 675 31 433 825 66 434 700 32 433 850 67 434 725 33 433 875 68 434 750 34 433 900 69 434 775 35 433 925 Continued on Page 1 28 RENISHAW S 1 28 System description Transmission frequencies USA and Japan Note In compliance with the governing regulations of both countries the USA and Japanese versions of the RMP2 RMP2 S operate on much lower transmission power than either the European or UK versions As a result the transmission ranges of these products are limited to 3 metres 9 8 feet and 8 metres 29 5 feet respectively The radio tran
127. etres 49 2 ft of the RMP2 RMP2 S CAUTION WHEN ROUTING THE RMM2 CABLE TO THE MI16 MACHINE INTERFACE IT IS ESSENTIAL THAT THE CABLE IS KEPT WELL AWAY FROM MOVING PARTS WHICH MAY SNAG ENTANGLE TRAP OR SEVER IT WHEN THE MACHINE TOOL IS IN MOTION 3 Push the cable of the RMM2 1 into the RMM1 connector 5 within the rear panel of the MI16 2 and twist clockwise to secure Note If the RMP2 radio module probe has been programmed to switch on using an optical signal this signal being generated by the optional 16 optical module in response to a machine code it will be necessary to install the 16 on your machine tool Refer to Installing the OM16 to a machine tool later in this chapter 4 Activate the RMP2 RMP2 S using the selected method 5 Operate the machine tool either in manual mode or by use of a purpose written macro program to move the RMP2 RMP2 S about the full working envelope During movement of the RMP2 RMP2 S about the full working envelope of the machine tool continually observe the RX SIGNAL display 3 and RX SIGNAL LOW LED 4 on the front panel of the MI16 2 to identify any weak spots in signal transmission Weak spots in signal transmission can be identified in one of two ways Illumination of the RX SIGNAL LOW 4 indicating that three or less LEDs on the RX SIGNAL display 3 are lit e Three or less red LEDs on the RX SIGNAL
128. f Dead battery Battery has been incorrectly fitted Probe is not aligned with OM16 Swarf build up on window of OM16 Beam between OM16 and the probe is obstructed Duration and speed rpm of spin cycle incorrect RENISHAW Action Check that probe is off Where necessary switch off the probe in accordance with Chapter 3 System operation Leave 2 seconds minimum between the probe switch on and switch off Change batteries in accordance with Chapter 4 Maintenance and troubleshooting Check batteries for correct installation in accordance with Chapter 4 Maintenance and troubleshooting Verify alignment in accordance with Chapter 2 System installation Remove swarf Clear obstruction Verify spin rom and duration in accordance with Chapter 2 System installation System maintenance and troubleshooting 4 13 Possible cause Shank switch of RMP2 S has failed OM16 is not transmitting the start signal 16 machine interface unit is not receiving the machine M code MP3 probe switched on but no signal is being received by the MI16 No power supply to OM16 No power supply to MI16 machine interface unit External interference source disrupting radio transmission PROBE SYSTEM FAILS TO SWITCH ON Continued Action Verify switch operation Verify that orange LED of the 16 illuminates when a start signal is
129. ghten the two M8 grubscrews to 8 3 Nm 5 9 Ibf ft Remove shank and attached RMP2 2 from the machine tool spindle RENISHAW System installation 2 7 A RMP2 Shank adaptor part no A 2056 0979 Anti vibration washer 4 off M5 x 20 mm socket head capscrew 4 off 4 mm AF allen key Conical seat 1 2 3 4 5 6 Figure 2 2 Mounting the shank adaptor A 2056 0979 on the RMP2 using four M5 socket head capscrews RENISHAW ES 2 8 System installation Mounting shank adaptor part no M 2056 0293 on the RMP2 CAUTION THE PROBE MOUNTING KIT SUPPLIED WITH THE MP16 TOUCH TRIGGER PROBE SYSTEM INCLUDES ANTI VIBRATION WASHERS WHICH MUST BE FITTED TO THE SOCKET HEAD CAPSCREWS USED TO SECURE THE SHANK ADAPTOR TO THE RMP2 FAILURE TO FIT THESE WASHERS COULD RESULT IN LOOSENING OF THE SOCKET HEAD CAPSCREWS DURING PROBE OPERATION Note Shank adaptor part no M 2056 0293 is mounted on the RMP2 using one of the following two methods e Using four M4 x 25 mm socket head capscrews located through accommodation bores within the RMP2 and secured in M4 tapped holes within the shank adaptor Using four M5 x 20 mm socket head capscrews located through accommodation bores within the shank adaptor and secured in M5 tapped holes within the RMP2 Mounting shank adaptor part no M 2056 0293 to the RMP2 using four M4 x 25 mm socket head capscrews To mount the shank adaptor part no M 2056 0293 on
130. hank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0107 RMP2 S kit DIN 69871 SIZE 40 comprising RMP2 S A 2137 0180 MI16 A 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 A 2137 0108 RMP2 S kit DIN 69871 SIZE 45 comprising e RMP2 S A 2137 0180 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 RENISHAW ES 2137 0109 2 5 kit DIN 69871 SIZE 50 comprising RMP2 S A 2137 0180 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 2011 16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0110 RMP2 S kit BT 1982 SIZE 40 comprising RMP2 S A 2137 0180 MI16 A 2137 0160 Two RMMs A 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0111 RMP2 S kit BT 1982 SIZE 50 comprising RMP2 S A 2137 0180 16 2137 0160 Two RMMs
131. he probe error diagnostic circuit To verify that the probe error diagnostic circuit is functioning correctly carry out the following procedure 1 Attempt to carry out a probing cycle with each RMM2 disconnected from the RMM and RMM connectors located on the rear of the MI16 The machine s CNC controller should identify this disconnection as an error as it will be unable to establish radio transmission and raise an appropriate alarm message on its screen This event should occur whether the MI16 error output SSR is being monitored by the CNC controller or not However the alarm displayed will depend on the following If the error output SSR is being monitored by the CNC controller then the controller having sufficient information to correctly identify its failure to establish transmission will display an appropriate alarm message to indicate this If the error output SSR is not being monitored by the CNC controller then the controller not having sufficient information to correctly identify its failure to establish transmission will see the probe as being triggered when it should in fact it be seated at commencement of the probing cycle Thus the alarm message displayed by the CNC controller will indicate a probe error rather than a transmission failure RENISHAW System installation 2 73 Verifying the correct operation of the low battery diagnostic circuit To
132. herical seat 1 10 System description The MP3 touch trigger probe The MP3 is a conventional touch trigger probe comprising the following see Figure 1 4 Probe body with integral kinematic location 1 Front cover 2 Two front cover retaining screws 3 Stylus mounting 4 Outer diaphragm 5 Inner diaphragm 6 On centre adjustment mechanism 7 Four probe head retaining adjustment screws 8 Stylus spring pressure adjustment screw 9 The probe body 1 which houses both the kinematic location and on centre adjustment mechanism 7 is mounted directly on the RMP2 RMP2 S using the four probe head retaining adjustment screws 8 The internal components of the probe body are sealed from the external environment by the front cover 2 outer diaphragm 4 and inner diaphragm 5 The front cover is secured to the probe body by two retaining screws 31 A stylus spring pressure adjustment screw 8 is provided to allow the compression force of the helical compression spring within the kinematic location to be reduced increased for special applications specifically where the factory setting would prove unsuitable due to poor probe repeatability excessive machine vibration or the use of very long styli Reducing the compression of the helical compression spring will increase the sensitivity of the kinematic location alternatively increasing the compression force will decrease the sensitivity of the kinematic locati
133. hine cable connector RMM2 Main terminal block Figure 1 8 16 rear panel NOTE The rear panel of the MI16 MK3 version is fitted with a switch that is used to select the radio reception sensitivity level Refer to Addendum B Selection of MI16 radio reception sensitivity for information describing use of this switch RENISHAWE System description 1 17 The main terminal block The main terminal block see Figure 1 9 comprises a 16 pin connector the function of each pin is as listed below Pin Number Function 1 GROUND 2 24 V DC 10 capable of supplying 500 mA 3 ov 4 OM SCREEN connection for OM16 cable screen 5 ve OM16 CONNECTION 6 ve OM16 CONNECTION 7 ve MACHINE START 8 ve MACHINE START 9 ERROR SSR 10 ERROR SSR 11 LOW BATTERY SSR 12 LOW BATTERY SSR 13 PROBE STATUS SSR NORMALLY CLOSED 14 PROBE STATUS SSR NORMALLY CLOSED 15 PROBE STATUS SSR NORMALLY OPEN 16 PROBE STATUS SSR NORMALLY OPEN 7 8 Figure 1 9 16 main terminal block RENISHAWE 1 18 System description The RMM2 The RMM2 Mk2 radio module machine see Figure 1 10 is primarily an antenna designed to receive radio transmission signals from the RMP2 RMP2 S Two RMM2 units are supplied as part of your system Each RMM2 is supplied with 10 metres 32 8 feet of coaxial cable to allow connection of the units to the MI16 Where required a 10 metre 32 8 foot extension cable part no A 2056 0322
134. hod of the RMP2 RMP2 S 2 20 Connecting the MI16 to a temporary 24 V dc power 2 20 Programming the Mil Dicc tc len 2 24 Fitting batteries into the RMP2 RMP2 S 0 02 2 4 00 2 00000 0 nennen rnnt nnns 2 26 RENISHAW Table of contents 5 Programming the RMP2 RMP2 S KARA ARKA RSKR RSKR 2 28 Positioning the 25 2 31 Mounting the RMM2 radio module machines on the machine 4442241 2 35 Mounting the 16 on the machine 0 2 38 Cutting a hole in the mounting 2 39 Panel mounting the 16 440400 2 40 Connecting the RMM2 radio module machines to the MI16 nn rs nr n norr ann 2 42 Extending the RMM2 radio module machine 2 42 Fitting flexible conduit to the RMM2 radio module machine 2 43 Mounting the optional OM16 on the machine tool 2 46 Mounting the OM16 directly on the machine tool 2 48 Mounting the OM16 on the machine tool guarding bulkhead using the mounting bracket 2 50 Fitting flexible conduit to the OM16 cable cnn nc ennen rca
135. ier versions of the RMP2 S the latest version RMP2 can also be supplied with adaptor plate kit part no A 2137 0435 to allow easier fitment to shanks incorporating a shank switch RENISHAW Addendum A A 3 Mounting the RMP2 on a shank Notes Three types of shank adaptor are available for mounting the latest version RMP2 on a shank These are Shank adaptor part 2056 0979 used for mounting shanks incorporating two M8 grubscrews which are tightened against the conical seat of the shank adaptor to retain the shank in position Shank adaptor part no 2056 0293 used for mounting shanks incorporating two M4 threaded mounting holes within their front mounting face Shank adaptor part A 2137 0435 used for mounting shanks incorporating two M4 threaded mounting holes within their front mounting face and which include an integral shank switch For further information on shank shank adaptor compatibility refer to Renishaw s Taper shanks for machine tool probe data sheet Part No H 2000 2011 Where necessary this document may be obtained from your supplier or nearest Renishaw Group company refer to the last page of this publication for a list of countries where Renishaw companies are located Continued on Page 4 RENISHAWE 4 Addendum Mounting the RMP2 on a shank non shank switch Mounting shank adaptor part no A 2056 0979 on the RMP2 The procedure for m
136. infra red optical signals from the MI16 and optional OM16 if fitted through a full 360 The receiving diode nearest the clear transmitting LED 2 receives all programming signals during mode and channel selection refer to Chapter 2 System installation Continued on Page 1 6 RENISHAW System description 1 5 ee ol RENISHA VIS RMIPZ 1 Probe status LED 6 Battery cover seal 2 Programming LED 7 Battery 2 off 3 Receiving diode 3 off 8 Socket 4 RMP2 body 9 O ring 5 Battery cover 10 Spherical seat Figure 1 2 The RMP2 RENISHAW S 1 6 System description The RMP2 which can be mounted directly to a shank via the shank adaptor supplied see The shank adaptor later in this chapter has the following switch on switch off options available all methods are selectable via the 16 refer to The 16 later in this chapter Switch on method Switch off method M Code optical An optical signal generated by the OM16 in response to a machine M code switches the RMP2 on M Code optical An optical signal generated by the OM16 in response to a machine M code switches the RMP2 off M Code optical An optical signal generated by the OM16 in response to a machine M code switches the RMP2 on Time out The RMP2 automatically switches off after a period of 180 seconds 1 second has elapsed from when the RMP2 was switche
137. installation 2 Remove the RMP2 S 1 from the machine tool spindle As the RMP2 S is automatically de activated whenever the shank to which it is attached is removed from the machine tool spindle this action causing the shank switch to release to switch off the RMP2 S the probe will now be de activated The timings of the shank switch following removal of the RMP2 S from the machine tool spindle are as shown below RMP2 S shank switch RMP2 Power RMP2 Transmission MI16 ERROR SSR MI16 STATUS SSR MI16 STATUS SSR Open Closed Open Closed Open Closed Open Closed EEE M T ON 0 6 seconds EN ME RENISHAW ES 3 24 System operation 3 With the RMP2 S 1 switched off verify the following The RX SIGNAL display 9 of the MI16 3 has a minimum of red segments and 1 yellow segment illuminated o The RX SIGNAL LOW LED 10 of the MI16 3 is extinguished The PROBE ERROR LED 11 of the MI16 3 is extinguished The PROBE STATUS LED 12 of the MI16 3 is illuminated e The Probe Status LED 2 of the RMP2 S 1 is flashing at 1 second intervals 4 f the above conditions are met the RMP2 S has successfully switched off and may be returned to the machine s tool carousel RENISHAW System maintenance and troubleshooting 4 1 CHAPTER 4 System maintenance and troubleshooting This chapter provides you with detailed
138. ions Review software in accordance with manufacturer s instructions Verify position of calibrated feature RENISHAW SE 4 16 System maintenance and troubleshooting POOR REPEATABILITY AND ACCURACY Continued Possible cause Action Measurement is occurring Review software in accordance with as the stylus leaves a manufacturers instructions surface Probing is being performed Review software in accordance with within the machine s manufacturer s instructions acceleration and deceleration zones Probe feedrate is too high Perform simple repeatability for machine controller trials at various speeds Temperature variation is Minimise machine and causing excessive workpiece temperature movement in the machine changes Increase the and the workpiece frequency of calibration Machine has poor Perform a health check on repeatability due to your machine tool loose encoders backlash tight slideways and or accident damage RENISHAWE System maintenance and troubleshooting 4 17 PROBE FAILS TO SWITCH OFF Possible cause Probe set in time out mode Probe set in time out mode causing timer to reset in the tool carousel No line of sight between probe and OM16 when switch off signal is sent You are attempting to switch off the probe within 2 seconds of switching the probe on Probe is not aligned with OM16 Swarf build up on window of OM16 Beam between OM16 and the probe
139. is obstructed Duration and speed rpm of spin cycle incorrect Action Wait for a minimum of 3 minutes for the probe to switch off Use a lighter stylus Review use of optical on time out mode Ensure line of sight is maintained Leave 2 seconds minimum between probe switch off and switch on Verify alignment in accordance with Chapter 2 System installation Remove swart Clear obstruction Verify spin rom and duration in accordance with Chapter 3 System operation PROBE STATUS LED FAILS TO ILLUMINATE Possible cause Batteries installed incorrectly Action Check batteries for correct installation in accordance with Chapter 4 Maintenance and troubleshooting RENISHAW SE 4 18 System maintenance and troubleshooting 116 FRONT PANEL LEDS FAIL TO ILLUMINATE WITH POWER SWITCHED ON Possible cause Action Faulty electrical contact Check all connections Blown fuse Check all fuses Replace blown fuse Incorrect power supply Ensure power supply is 24 Vdc 16 PROBE LOW BATTERY LED REMAINS ILLUMINATED Possible cause Action Incorrectly installed batteries Check batteries for correct installation in accordance with Chapter 4 Maintenance and troubleshooting Fully discharged batteries Renew batteries in accordance with Chapter 4 Maintenance and troubleshooting PROBE IS TRANSMITTING SPURIOUS READINGS Possible cause
140. is recommended that the OM16 1 is mounted on the machine tool so that the orange LED 3 is visible to the machine tool operator This will enable the operator to monitor system status 1 Ensuring that the requirements detailed in Figure 2 19 are met decide on the most suitable position in which to mount the OM16 item 1 figure 2 20 to the machine tool 2 Drill an M32 clearance hole within the machine tool guarding in the required position 3 Fit one M32x1 5 mm locknut 2 to the M32 thread on the body of the OM16 1 and locate the body through the M32 clearance hole 4 Fit the second M32x1 5 mm locknut 2 to the M32 thread on the body of the OM16 1 and hand tighten to secure the OM16 in position 5 Tighten the two locknuts 2 to 5 7 Nm 3 68 5 2 Ibf ft RENISHAW System installation 2 49 1 16 2 M32x1 5 mm locknut 2 off 3 Orange LED Figure 2 20 Mounting the OM16 directly on the machine tool RENISHAW SE 2 50 System installation Mounting the OM16 on the machine tool guarding bulkhead using the mounting bracket To mount the optional OM16 on the machine tool guarding bulkhead using the mounting bracket provided carry out the following see Figures 2 19 and 2 21 CAUTION THE OM16 OPTICAL MODULE SHOULD NOT BE POSITIONED WHERE MACHINING SWARF COULD DIRECTLY IMPACT AGAINST ITS WINDOW LONG TERM EROSION OF THE GLASS WILL EVENTUALLY RESULT IN LOSS OF OPTICAL SIGNAL STRENGTH
141. it comprising e Two M4x12 socket head capscrews P SC01 0412 e Four M4x25 socket head capscrews P SC01 0425 e Four M4x12 flat point grubscrew P SC34 0412 e Two spring washers P WA04 0015 A 2056 0979 Shank adaptor A 2137 0200 2 kit comprising RMP2 A 2137 0250 MI16 2137 0260 Two RMMs A 2056 0360 probe A 2053 5358 Shank adaptor A 2056 0979 M 2056 0293 Tool kit A 2053 7531 MP16 touch trigger probe system Installation and user s guide H 2000 5009 RENISHAWE Vi A 2137 0250 RMP2 includes probe tool kit A 2053 7531 A 2137 0260 16 machine interface A 2056 0360 RMM radio machine module A 2137 0400 OM16 optical module includes mounting bracket A 2137 0435 Adaptor plate kit H 2000 5009 MP16 touch trigger probe system Installation and user s guide M 2056 0293 Shank adaptor P BTO3 0005 Battery Duracell MN1500 LR6 1 5 V Taper shank for further information please refer to the Taper shanks for machine tool probes Data sheet H 2000 201 1 2 kit with taper shank for information relating to RMP2 kits supplied with taper shanks please contact your supplier or nearest Renishaw subsidiary company Refer to Before You Begin for a list of countries where Renishaw companies are located RENISHAW Vil SPARES LIST JAPANESE VERSION 224 5 225 475 MHz The following table contains a complete list of spares that may be ordered to support and mai
142. l of the MI16 3 to the O V terminal of the 24 V power supply Continued on Page 2 22 RENISHAW ES 2 22 System installation 6 Connect the green wire from the Ground terminal of the MI16 3 to the earth E terminal of the 24 V dc power supply 7 Using a suitable length of 16 0 2 cable connect the chassis ground connector 4 of the MI16 3 to the nearest available earth E terminal 8 Switch on the 24 V dc power supply to the MI16 RENISHAW System installation 2 23 SER K 5 Wo RER O e 555 IN 2 NY YS Y YY NU NN a RMM 1 Terminal block Panel connector block MI16 Chassis ground connector orn Figure 2 8 Connecting the MI16 to a 24 V dc power supply RENISHAW S 2 24 System installation Programming the 16 To program the MI16 carry out the following see Figure 2 9 1 Press the PROG button 1 and PROG button 2 simultaneously and hold for 5 seconds until the CHANNEL display window 3 and START MODE LEDs items 4 through 8 begin to flash Select the radio transmission channel you require by either e Pressing the PROG button 1 to move down through the available channels Pressing the PROG button 2 to move up through the available channels When the required transmission channel number appears in the CHANNEL display window 3 release the PROG button Wai
143. les A of the shank adaptor 2 Using the 3 mm AF allen key 7 supplied systematically tighten the four socket head capscrews to achieve a final torque of 3 Nm 2 2 Ibf ft RENISHAW Addendum A 13 2 RENS mane RMP2 3 B RMP2 Shank adaptor A 2137 0435 O ring collar O ring 2 off M4 anti vibration washer 4 off M4x25 mm socket head capscrew 4 off 3 mm AF allen key NOogRom Figure D Mounting shank adaptor A 2137 0435 on the RMP2 using four M4 socket head screws RENISHAW 14 Addendum Mounting shank adaptor part 2137 0435 on the RMP2 using four M5x20 mm socket head capscrews To mount the shank adaptor part no A 2137 0435 to the RMP2 using four M5x20 mm socket head capscrews carry out the following see Figure E 1 2 If required Fit the two O rings 4 to the O ring collar 3 Gently press the O ring collar 3 into the accommodation bore within the top face of the RMP2 1 Carefully position the shank adaptor 2 over the top face of the RMP2 and ensuring that the O ring adaptor 3 locates within the MP3 PCB accommodation bore of the shank adaptor press the two components firmly together Referring to Figure E align the four accommodation bores A of the shank adaptor 2 with the four M5 tapped holes B of the RMP2 1 Fit one 5 anti vibration washer 4 to each of the four M5x20
144. ll list of these refer to the last page of this publication at the front of this publication A 2053 5358 A 2053 7531 A 2056 0005 A 2056 0374 A 2056 0979 A 2137 0100 MP3 probe includes probe tool kit A 2053 7531 Probe tool kit comprising e 1 98 mm diameter stylus tool e 1 5mm AF allen key e 2 0mm AF allen key two e 2 5mm AF allen key e 3 0 mm AF allen key e 4 0 mm AF allen key MI16 machine interface panel mounting kit Shank adaptor fitting kit comprising e Two M4x12 socket head capscrews P SC01 0412 e Four M4x25 socket head capscrews P SC01 0425 Four M4x12 flat point grubscrew P SC34 0412 e Two spring washers P WA04 0015 Shank adaptor not suitable for use with RMP2 S 2 kit comprising RMP2 A 2137 0150 MI16 2137 0160 Two RMMs 2137 0170 probe A 2053 5358 Shank adaptor A 2056 0979 M 2056 0293 Tool kit A 2053 7531 16 touch trigger probe system Installation and user s guide H 2000 5009 RENISHAWE Part number Part description A 2137 0101 RMP2 S kit ANSI 1985 CAT SIZE 40 comprising RMP2 S A 2137 0180 16 2137 0160 Two RMMs 2137 0170 MP3 probe A 2053 5358 Shank adaptor M 2056 0293 Tool kit A 2053 7531 Shank see data sheet H 2000 201 1 MP16 touch trigger probe system Installation and user s guide H 2000 5009 A 2137 0102 RMP2 S kit ANSI 1985 CAT SIZE 45 comprising RMP2 S A 2137 0180
145. m onto the machine tool see Chapter 2 System installation The start mode selected will be indicated by illumination of the corresponding START MODE LED located within the front panel of the MI16 e Spin where the RMP2 is switched on by way of a centrifugal switch by rotating it in the machine tool spindle at 500 rpm 50 rpm for a minimum of 1 second e Optical where an optical signal generated by the optional OM16 in response to a machine M code switches on the RMP2 RENISHAW System operation 3 3 Switching on the RMP2 using the spin option WARNING NEVER SPIN THE PROBE WITHIN THE MACHINE TOOL SPINDLE AT SPEEDS EXCEEDING 1000 RPM To activate the RMP2 using the spin option this option must have been programmed into the MI16 RMP2 in accordance with Chapter 2 System installation if it is to be used carry out the following see Figure 3 1 1 Mount the RMP2 1 to the machine tool spindle 2 Activate the power supply to the MI16 3 Observe the front panel of the 16 and verify that the SPIN LED 4 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System installation 3 Rotate the RMP2 at 500 rpm 50 rpm for a minimum of 1 second During the spin on cycle the sequence of events shown below will occur Rotation of RMP2 at 500 rpm 50 rpm RMP2 Power RMP2 Transmis
146. may be ordered The base 1 of the RMM2 incorporates five permanent magnets 2 and three M4 threaded fixing holes 3 This allows you to choose the best fixing method for your specific application 1 Base 2 Permanent magnet 5 off 3 MA fixing hole 3 off Figure 1 10 The RMM2 RENISHAW System description 1 19 The OM16 The OM16 optical module see Figure 1 11 is an optional optical transmission module which provides the additional facility of M code activation de activation of the RMP2 RMP2 S It is designed to be mounted on the machine tool via the mounting bracket 1 supplied or alternatively it can be mounted directly to the machine guarding using the two M32x1 5 locknuts 2 provided The OM16 incorporates LED 8 visible through the window 5 which illuminates orange when a signal is sent Three transmitting diodes 4 visible through the window 5 which transmit start signals to the RMP2 RMP2 S Mounting bracket M32x1 5 locknut 2 off LED Transmitting diode 3 off Window o ROM Figure 1 11 The OM16 RENISHAW 1 20 System description The shank adaptor The shank adaptor see Figures 1 12 and 1 13 is designed to provide a method for mounting the RMP2 RMP2 S on the shank Two types of shank adaptor are available for mounting the RMP2 on a shank These are Shank adaptor part A 2056 0979 which is suitable for mounting shanks i
147. n 2 3 Mounting the RMP2 on a shank Notes Two types of shank adaptor are available for mounting the RMP2 on shank These are Shank adaptor part no 2056 0979 used for mounting shanks incorporating two M8 grubscrews which are tightened against the conical seat of the shank adaptor to retain the shank in position Shank adaptor part M 2056 0293 used for mounting shanks incorporating two M4 threaded mounting holes within their front mounting face For further information on shank shank adaptor compatibility refer to Renishaw s Taper shanks for machine tool probe data sheet Part No H 2000 2011 Where necessary this document may be obtained from your supplier or nearest Renishaw Group company refer to the last page of this publication for a list of the countries where Renishaw companies are located Continued on Page 2 4 RENISHAW ES 2 4 System installation Mounting shank adaptor part no A 2056 0979 on the RMP2 CAUTION THE PROBE MOUNTING KIT SUPPLIED WITH THE MP16 TOUCH TRIGGER PROBE SYSTEM INCLUDES ANTI VIBRATION WASHERS WHICH MUST BE FITTED TO THE SOCKET HEAD CAPSCREWS USED TO SECURE THE SHANK ADAPTOR TO THE RMP2 FAILURE TO FIT THESE WASHERS COULD RESULT IN LOOSENING OF THE SOCKET HEAD CAPSCREWS DURING PROBE OPERATION Note Shank adaptor Part No A 2056 0979 is mounted on the RMP2 using one of following two methods e Using four 4 25 mm socket head capscrews lo
148. n 2 51 1 16 2 M32x1 5 mm locknut 2 off 3 Mounting bracket 4 Orange LED Figure 2 21 Mounting the OM16 on the machine tool using the mounting bracket RENISHAW S 2 52 System installation Fitting flexible conduit to the OM16 cable CAUTION FAILURE TO ADEQUATELY PROTECT THE OM16 CABLES CAN RESULT IN SYSTEM FAILURE DUE TO CABLE DAMAGE OR THE INGRESS OF COOLANT Note It is recommended that Thomas and Bretts inch 11 mm diameter SHURESEAL Part No TBEF 0250 50 or equivalent is used to protect the RMM2 cables When tightening or loosening gland nut 6 it is important to ensure that gland nut 1 is not inadvertently loosened Whilst coolant and dirt are prevented from entering the OM16 by a cable sealing gland it is important that the cable itself is protected from physical damage by the fitting of flexible conduit To allow fitting the OM16 is fitted with a Renishaw conduit adaptor To fit flexible conduit to the OM16 carry out the following see Figure 2 22 1 Route the cable of OM16 8 to connect with the terminal connector on the rear of the MI16 2 Cut flexible conduit 7 to the required length 3 Release and remove gland nut 6 from the screwed adaptor 2 Take care not to slacken gland nut 1 4 Remove gland nut 6 from the OM16 cable 3 5 Carefully thread the OMI cable 3 through the flexible conduit 7 6 Screw the conduit termination piece 4 into the en
149. ncorporating two M8 grubscrews that can be tightened against the spherical seat of the shank adaptor to retain the shank in position see Figure 1 12 Shank adaptor part no M 2056 0293 which be used for mounting shanks incorporating two M4 threaded mounting holes within their front mounting face and which can be screwed directly to the shank adaptor see Figure 1 13 The RMP2 S can only be mounted on a shank using shank adaptor part no 2056 0293 For further information on shank shank adaptor compatibility refer to Renishaw s Taper shanks for machine tool probe data sheet Part No H 2000 2011 Where necessary this document may be obtained from your supplier or nearest Renishaw Group company refer to the last page of this publication for a list of the countries where Renishaw companies are located RENISHAW System description 1 21 Figure 1 12 Shank adaptor part no A 2056 0979 Figure 1 13 Shank adaptor part no M 2056 0293 RENISHAW S 1 22 System description The shank Renishaw supplies a variety of shanks conforming to DIN 2080 DIN 69871 ANSI B5 50 1985 CAT and BT 1982 For further information on the range and size of the shanks available please refer to Renishaw s Taper shanks for machine tool probe data sheet Part No H 2000 2011 Where necessary this document may be obtained from your supplier or nearest Renishaw Group company refer to the last page of this
150. nishaw s MP 16 touch trigger probe system probe with selectable channel radio transmission includes Programmable transmission channel selection Programmable probe switch on and switch off mode selection Optional optical transmitter module facility available for switching the probe both on and off using M code Each MP16 probe system is supplied in kit form and typically comprises the following see Figure 2 Mk 2 radio module probe RMP2 or Mk2 radio module probe with shank switch activation RMP2 S 1 MP3 probe head 2 Mk2 radio module machine RMM2 3 2 off Shank 4 optional Shank adaptor 5 Machine interface MI16 6 Optical module OM16 7 optional Power supply unit PSU3 8 optional Probe head tool kit comprising TP3 stylus tool 1 5 mm AF allen key 2 0 mm AF allen key 2 5 mm AF allen key 3 0 mm AF allen key 4 0 mm AF allen key RENISHAW ES 60 Before you begin 1 RMP2 RMP2 S 6 MI16 2 probe head 7 16 optional 3 RMM2 2off 8 PSU3 optional 4 Shank optional 5 Shank adaptor Figure 2 Components of the MP16 touch trigger probe system RENISHAWE System description 1 1 CHAPTER 1 System description Reading this chapter will provide you with a detailed knowledge of the MP16 probe system It includes e A detailed description of each of your systems components e
151. nk adaptor 8 Socket 9 O ring 10 Shank 11 Shank switch 12 Spherical seat 13 Unlike the RMP2 the RMP2 S can only be switched on and off by the shank switch 12 incorporated within the shank 11 Supplied Again the method of switching on and off the RMP2 S as well as radio channel selection is programmable via the MI16 refer to The MI16 later in this chapter and transferred the RMP2 S The shank switch operates as follows Switches on the RMP2 S when the shank is inserted into the machine spindle Switches off the RMP2 S when the shank is removed from the machine spindle Power to the MP3 probe when mounted on the RMP2 S is supplied via the socket 9 NOTE The RMP2 S is subject to a 2 second debounce period which prevents the unit being deactivated for 2 seconds following insertion of the shank 11 into the machine tool spindle and subsequent depression of the shank switch 12 Similarly following deactivation of the unit by removal of the shank from the machine tool spindle the unit cannot be reactivated for a period of 2 seconds RENISHAW 1 2 3 4 5 6 7 tes Probe status LED Programming LED Receiving diode 3 off RMP2 S body Battery cover Battery cover sea Battery 2 off System description 1 9 10 11 12 13 Figure 1 3 The RMP2 S RENISHAW S Shank adaptor Socket O ring Shank Shank switch Sp
152. ntain your MP16 touch trigger probe system over its lifetime All parts are listed in alpha numerical order and may be ordered direct through any Renishaw company for a full list of these refer to the last page of this publication for a list of countries where Renishaw companies are located A 2053 5358 MP3 probe includes probe tool kit A 2053 7531 A 2053 7531 Probe tool kit comprising e 1 98 mm diameter stylus tool e 1 5mm AF allen key e 2 0mm AF allen key two e 2 5mm AF allen key e 3 0 mm AF allen key e 4 0 mm AF allen key A 2056 0005 16 machine interface panel mounting kit A 2056 0374 Shank adaptor fitting kit comprising e Two M4x12 socket head capscrews P SC01 0412 e Four M4x25 socket head capscrews P SC01 0425 e Four M4x12 flat point grubscrew P SC34 0412 e Two spring washers P WA04 0015 A 2056 0979 Shank adaptor A 2137 0220 2 kit comprising e RMP2 A 2137 0240 MI16 2137 0260 Two RMMs 2056 0360 MP3 probe A 2053 5358 Shank adaptor A 2056 0979 M 2056 0293 Tool kit A 2053 7531 MP16 touch trigger probe system Installation and user s guide H 2000 5009 RENISHAW ES 2137 0240 2 includes probe tool kit 2053 7531 A 2137 0260 16 machine interface A 2056 0360 RMM radio machine module A 2137 0400 OM16 optical module includes mounting bracket A 2137 0435 Adaptor plate kit H 2000 5009 MP16 touch trigger probe system Installation and use
153. o identify interference Interference can result in poor reliability of the MP16 touch trigger probe system by corrupting the radio transmission signals between the RMP2 RMP2 S and the two RMM2 radio module machines In such instances the following procedure should be used see Figure 4 4 Using the VOLUME AUDIO button 2 located on the front panel of the MI16 1 set the volume of the audio diagnostics to maximum Note When the MP3 touch trigger probe is triggered a change in tone of the audio diagnostics will be observed To familiarise yourself with this tone trigger the probe by hand and observe the tone emitted Switch on the RMP2 RMP2 S in accordance with Chapter 3 System operation the audio diagnostics should emit a constant audible tone If any other signals noises are observed it will be necessary to systematically switch off all possible sources of interference arc welders pagers remote control alarm signals mobile telephones etc until the source is identified Once identified either remove the source of the interference from the working environment or where this is not possible alter the radio frequency channel of the RMP2 RMP2 S to eliminate the interference Switch off the RMP2 RMP2 S in accordance with Chapter 3 System operation the audio diagnostics should now emit no audible tone some background hiss may be evident and is acceptable If any other signals nois
154. ocket 2 together Connect the mains cable to mains power supply RENISHAW System installation 2 65 Mounting the RMP2 RMP2 S on the machine tool CAUTION BEFORE MOUNTING THE RMP2 RMP2 S ON THE MACHINE TOOL IT IS IMPORTANT TO CHECK THAT THE RMP2 RMP2 S IS MOUNTED SECURELY ON ITS SHANK Mounting of the RMP2 RMP2 S on the machine tool spindle is identical to that used for mounting your cutting tools When mounting the RMP2 RMP2 S ensure that e The probe status LED is aligned so that it is visible to the operator Stylus on centre adjustment has been performed in accordance with the instructions contained in Stylus on centre adjustment later in this chapter RENISHAW SE 2 66 System installation Stylus on centre adjustment Note Stylus alignment need only be approximate except in the following circumstances Where alignment must be as exact as possible due to the use of probe vector software Where the probe must be parallel to the spindle axis to prevent the stylus stem contacting the workpiece when gauging deep holes Where the machine s control software is unable to compensate for the offset of the stylus To perform on centre adjustment of the probe stylus carry out the following see Figure 2 28 1 Place the of a dial test indicator DTI against the ball diameter of the stylus 1 Set DTI clock at zero Rotate the machine spindle and observe the reading on the DTI clock If
155. ocket head capscrews 6 8 Perform stylus on centre adjustment of the MP3 touch trigger probe 7 in accordance with Chapter 2 System installation RENISHAW System maintenance and troubleshooting 4 7 1 2 5mm AF allen key 7 touch trigger probe 2 M3x8 mm socket head capscrew 2 off 8 RMP2 RMP2 S 3 Cover 9 Locknut 4 Probe head 10 2 mm allen key 5 3mm AF allen key 11 Stylus spring force adjustment screw 6 4 35 mm socket head capscrew 4 off Figure 4 2 Adjusting the stylus spring force of the MP3 touch trigger probe RENISHAW ES 4 8 System maintenance and troubleshooting RMP2 RMP2 S battery renewal Maintenance of the RMP2 RMP2 S is limited to the renewal of its batteries To renew these batteries carry out the following see Figure 4 3 CAUTIONS CARE MUST BE TAKEN NOT TO DAMAGE THE BATTERY COVER SEAL WHEN REMOVING THE BATTERY COVER HANDLE BATTERIES IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS USE ONLY THE RECOMMENDED BATTERY TYPE DO NOT ALLOW THE BATTERY TERMINALS TO CONTACT OTHER METALLIC SURFACES Notes The following information relates to MK2 radio module probes fitted with two 9 V batteries If your RMP2 is fitted with six 1 5 V batteries please refer to the addendum contained at the back of this publication The RMP2 RMP2 S will enter its programming mode whenever battery contact is interrupted or when the batteries are renewed
156. of the stylus 4 causes the plate to deflect or pivot on one or more of these bearing points an increase in the electrical resistance through the kinematic location occurs Once detected this increase in electrical resistance causes the probe system to produce a binary signal to inform the CNC controller that data should be taken As the probe moves away from the surface spring force causes the plate to reseat When the kinematic location is seated the probe is referred to as closed When the kinematic location is deflected the probe is referred to as open 525 P4 1 4 AN 1 Pivotal plate 3 Helical compression spring 2 Bearing point 4 Stylus Figure 1 5 Kinematic location typical RENISHAWE System description 1 13 16 For instructions on how to program the 16 please refer to Chapter 2 System installation The MI16 see Figure 1 6 converts received signals into a form acceptable to the machine tool s CNC controller displays system diagnostics and provides the means necessary to program both the radio transmission channel and switch on switch off modes of the RMP2 RMP2 S The front panel of the MI16 which displays visible information on both system and probe status provides the means to program the radio transmission channel and switch on switch off modes of the RMP2 RMP2 S refer to The MI16 front panel later in this section All connections to the ma
157. ombinada de advertencias y precauciones E Lista combinada de advertencias y precauciones ADVERTENCIAS LA INSTALACI N DEL SISTEMA DE SONDA DE CONTACTO DISPARO MP16 NICAMENTE DEBE REALIZARSE POR PERSONAL CUALIFICADO Y COMPLETAMENTE FAMILIARIZADO CON TODOS LOS PROCEDIMIENTOS DE SEGURIDAD Y LEGISLACI N VIGENTE EN EL PA S DE USO LA INTERFACE DE LA M QUINA MI16 DEBE CONECTARSE A UN SUMINISTRO DE ALIMENTACI N SELV DE 24 V DC QUE CUMPLA TOTALMENTE CON LOS REQUISITOS ESENCIALES DE BS EN 61010 O ESPECIFICACIONES SIMILARES ASEG RESE DE QUE TODAS LAS FUENTES DE CORRIENTE EST N DESCONECTADAS ANTES DE RETIRAR CUALQUIER PANEL O CUBIERTA DE LA M QUINA HERRAMIENTA SI SE A SLA LA CORRIENTE EN EL INTERRUPTOR PRINCIPAL ASEG RESE DE COLOCAR UNA SE AL RELATIVA A ESTE EFECTO EN EL INTERRUPTOR PARA EVITAR QUE SE VUELVA A DAR CORRIENTE DE NUEVO INADVERTIDAMENTE A SLE EL SUMINISTRO DE CORRIENTE DE 24 VOLTIOS ANTES DE CONECTAR LA INTERFACE DE LA MAQUINA MI16 EL PROCEDIMIENTO SIGUIENTE REQUIERE QUE EL EJE DE LA M QUINA HERRAMIENTA SE DESPLACE POR TODA LA ENVOLTURA DE TRABAJO DE LA M QUINA HERRAMIENTA PARA EVITAR DA OS ASEG RESE DE PERMANECER FUERA DE LA ENVOLTURA DE TRABAJO SIEMPRE QUE LA M QUINA HERRAMIENTA EST ACTIVA TENGA CUIDADO CON LOS MOVIMIENTOS INESPERADOS DE LA MAQUINA HERRAMIENTA CONSULTE LAS INSTRUCCIONES DE FUNCIONAMIENTO PROPORCIONADAS POR EL FABRICANTE DE LA MAQUINA HERRAMIENTA NUNCA GIRE LA SONDA EN EL EJE
158. on refer to Chapter 4 Maintenance and troubleshooting The on centre adjustment mechanism 6 comprising a spherical seat which allows movement of the probe head in the X and Y axes provides the facility to position the MP16 such that the centre line of the stylus corresponds to the centre line of the machine tool spindle axis refer to Chapter 4 Maintenance and troubleshooting Power to the MP3 is supplied via the plug 10 Continued on Page 1 12 RENISHAW System description 1 11 1 Probe body 6 Inner diaphragm 2 Front cover 7 adjustment mechanism 3 Front cover retaining screw 2 off 8 Probe head retaining adjustment screw 4 off 4 Stylus mounting 9 Stylus spring force adjustment screw 5 Outer diaphragm 10 Plug Figure 1 4 The MP3 RENISHAWE System description The kinematic location The kinematic location see Figure 1 5 is a mechanical device that maintains the probe mechanism in an exact but flexible position Its purpose is to ensure that the stylus 4 always returns to the same position The kinematic location consists of a pivotal plate 1 which seats across three bearing points 2 and is held in position by a helical compression spring 3 Each bearing point formed by a combination of cylinders and spheres also acts as an electrical contact Thus when the probe contacts a surface and subsequently triggers i e deflection
159. ounting shank adaptor part no A 2056 0979 on the RMP2 is identical to that described in Chapter 2 System Installation with the following exception see Figure A Note Before mounting the shank adaptor part no A 2056 0979 on the RMP2 check that you have the blanking cap part no M 2137 0427 supplied with the RMP2 Where necessary this item may be obtained through your supplier refer to the last page of this publication for a list of countries where Renishaw companies are located 1 Visually examine the blanking cap to ensure that the O ring 3 is undamaged If damage is found a replacement O ring part no 502 0004 be obtained through your supplier 2 Prior to mounting the shank adaptor 1 to the RMP2 5 locate the blanking cap 2 over the two way socket 4 located within the top face of the RMP2 and gently press down into position Shank adaptor part no A 2056 0979 Blanking cap O ring Two way socket RMP2 naor Figure A Mounting the latest version RMP2 on a shank adaptor part no A 2056 0979 RENISHAW Addendum A A 5 Mounting shank adaptor part no A 2056 0979 on a shank The procedure for mounting shank adaptor part no A 2056 0979 on a shank is identical to that described in Chapter 2 System installation RENISHAW ES 6 Addendum Mounting shank adaptor part 2056 0293 on the RMP2 The procedure for mounting shank adaptor
160. part no M 2056 0293 on the RMP2 is identical to that described in Chapter 2 System Installation with the following exception see Figure B Note Before mounting the shank adaptor part no M 2056 0293 on the RMP2 check that you have the blanking cap part no M 2137 0427 supplied with the RMP2 Where necessary this item may be obtained through your supplier refer to the last page of this publication for a list of countries where Renishaw companies are located 1 Visually examine the blanking cap to ensure that the O ring 3 is undamaged If damage is found a replacement O ring part no P RS02 0004 may be obtained through your supplier 2 Prior to mounting the shank adaptor 1 to the RMP2 5 locate the blanking cap 2 over the two way socket 4 located within the top face of the RMP2 and gently press down into position MM RENSHAW __ RMIPZ WO a 1 Shank adaptor part no M 2056 0293 2 Blanking cap 3 O ring 4 Two way socket 5 RMP2 Figure B Mounting the latest version RMP2 on a shank adaptor part no M 2056 0293 RENISHAW Addendum A 7 Mounting shank adaptor part no M 2056 0293 on a shank The procedure for mounting shank adaptor part no M 2056 0293 on a shank is identical to that described in Chapter 2 System installation RENISHAW ES 8 Addendum Mounting the RMP2 on a shank incorporating shank switch Mounting shank ada
161. phragm later in this chapter Renewing the outer diaphragm Note Prior to attempting renewal of the outer diaphragm ensure that you have a Renishaw DK3 diaphragm kit part number A 2053 8156 Where necessary this may be ordered through your supplier or nearest Renishaw Group company refer to the last page of this publication for a list of the countries in which Renishaw companies are located To renew the outer diaphragm carry out the instructions detailed in the DK3 Probe outer diaphragm replacement kit instruction sheet part no H 2000 4052 supplied with your DK3 diaphragm kit The DK3 diaphragm kit comprises the following Diaphragm tool part no 2053 6581 02 Outer diaphragm part 2053 7571 01 Probe outer diaphragm replacement kit instruction sheet part H 2000 4024 2 5 mm AF allen key Part P TL01 0250 RENISHAW System maintenance and troubleshooting 4 5 Stylus spring force adjustment CAUTIONS THE SPRING PRESSURE WITHIN THE MP3 TOUCH TRIGGER PROBE IS PRECISELY SET IT MUST ONLY BE ADJUSTED IN EXTREME CIRCUMSTANCES WHERE EXCESSIVE MACHINE VIBRATION OR THE USE OF EXTREMELY LONG OR HEAVY STYLI IS CAUSING THE PROBE TO FALSE TRIGGER ADJUSTMENT OF STYLUS SPRING PRESSURE AS WELL AS THE USE OF STYLI OTHER THAN THAT USED TO DATUM THE PROBE MAY RESULT IN DIFFERENCES IN PROBE REPEATABILITY OVER THOSE QUOTED ON THE CALIBRATION CERTIFICATE SUPPLIED WIT
162. ptor part no A 2137 0435 ona shank incorporating a shank switch Notes The following procedure need only be performed where the RMP2 and the shank have been ordered separately Do not attempt this procedure without first confirming that the following parts are available Where required these may be ordered through your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries where Renishaw companies are located Connector part no P CN23 0503 Bobbin part no M 2056 0323 ring part no P RS01 0018 2 off O ring part no P RS02 0022 Shank adaptor part no A 2137 0435 M4x16 mm socket head capscrew part no PSCO1 0416 2 off anti vibration washer part no 07 0040 2 off 4 8 mm dia x 12 mm long heat shrink sleeving 2 4 mm dia x 40 mm long heat shrink sleeving To mount the RMP2 on a shank carry out the following procedure see Figure 1 Cuttwo 40 mm lengths of 2 4 mm diameter heat shrink sleeving supplied Gently slide one length of sleeving over each of the two wires emerging from the shank 1 Continue to slide each length of sleeving down each wire until it abuts the bottom face of the shank recess 2 Carefully solder connector 2 part no P CN23 0503 to the two wires emerging from the shank 1 Clean each joint and allow to fully cool 3 Inspect each soldered joint in turn for soundness if satisfactory car
163. publication for a list of the countries where Renishaw companies are located The shank supplied with your MP16 probe system will have been determined at the time of order RENISHAW System description 1 23 The PSU3 Note Further information on the PSU3 can be obtained from reading the PSU3 power supply unit installation and user s guide Part No H 2000 5057 The PSU3 supplies power to the probe system and comprises the following primary components see Figure 1 14 Box and cover 1 A POWER LED 2 which illuminates when the power supply is on Main s plug and socket 3 ON OFF switch 4 Output terminal block 5 RA 85 264VAC 47 66HZ 25W 7 24V ov THIS EQUIPMENT MUST BE EARTHED 0 5 MAX NO USER SERVICEABLE PARTS INSIDE LE RENISHAW EJ POWER SUPPLY UNIT PSUS Box and cover Power On indicator LED Mains plug and socket On Off switch Output terminal block Figure 1 14 The PSU3 RENISHAWE 1 24 System description Technical data MP3 touch trigger probe technical specification Probe dimensions Note The dimensions of the MP3 probe when mounted on the RMP2 RMP2S are shown with and without shank adaptor M 2056 0293 fitted The overall length of the assembly when shank adaptor A 2056 0979 is fitted will be reduced by 2 mm The dimen
164. r s guide M 2056 0293 Shank adaptor P BTO3 0005 Battery Duracell MN1500 LR6 1 5 V Taper shank for further information please refer to the Taper shanks for machine tool probes Data sheet H 2000 201 1 2 kit with taper shank for information relating to RMP2 kits supplied with taper shanks please contact your supplier or nearest Renishaw subsidiary company Refer to Before You Begin for a list of countries where Renishaw companies are located RENISHAW Addendum A 1 Addendum RMP2 radio module probes fitted with Duracell MN1500 LR6 1 5 V batteries Contained in this addendum u Introduction A 2 u Mounting the RMP2 on a shank A 3 u Installing the batteries into the RMP2 A 16 RENISHAW ES 2 Addendum Introduction Note Please note that no version of Mk2 RMP2 radio module probe incorporating six Duracell MN1500 LR6 1 5 V batteries is currently available for use in Continental Europe or the UK Incorporating six Duracell MN1500 LR6 1 5 V batteries the latest versions of the Mk2 RMP2 radio module probe offer enhanced levels of battery life when compared with RMP2s incorporating two Duracell MN1604 PP3 9 V batteries Typically battery capacity is increased from 550 mAh to 2250 mAh 5 usage 72 min day is increased from 50 days to 110 days and continuous life is increased from 60 hrs to 135 hrs Superceeding earlier versions of RMP2 as well as earl
165. r the two RMM2 cables 3 7 Screw the conduit termination pieces 4 into the ends of the flexible conduit Continued on Page 2 44 RENISHAW ES 2 44 System installation 8 Push the lengths of flexible conduit 7 upwards until the conduit termination pieces 4 locate within the screwed adaptors 2 9 Ensuring that the lengths of flexible conduit 7 are fully located through the plastic olives 5 assemble the gland nuts 6 to the screwed adaptors 2 Hand tighten the two gland nuts to retain the lengths of flexible conduit in place Note When tightening the two gland nuts 6 ensure that the two gland nuts 1 are not inadvertently loosened 10 Ensuring that the two gland nuts 1 are not inadvertently slackened tighten the two gland nuts 6 an additional 1 to 2 turns This action will form a seal between the flexible conduit 7 and the screwed adaptor 2 that conforms to BS 5490 IEC 529 IP67 CAUTION FITTING THE BNC CONNECTORS TO THE RMM2 CABLES MUST ONLY BE PERFORMED BY SUITABLY QUALIFIED PERSONNEL WHO ARE FULLY CONVERSANT WITH THIS TYPE OF PROCEDURE 11 Prepare the open ends of both RMM2 cables 3 and fit suitable BNC connectors 50 ohms to each cable 12 Connect the two RMM2 cables 3 to the RMM1 and RMM connectors on the rear of the MI16 as applicable RENISHAW System installation 2 45 Gland nut Screwed
166. rce of error its presence must always be considered when assessing the measuring performance of a machine tool or probe system It is also important to remember that the use of very long or complex styli or high trigger forces will increase any probe repeatability error RENISHAW System operation 3 15 Systematic error sources There are two types of systematic error These are known as Pre travel variation which results from the three point kinematic location exhibiting a variation in trigger force dependent on trigger direction and subsequent bending of the stylus prior to a trigger taking place Although probe pre travel is typically small 1 if long non rigid stylus configurations or high trigger forces are used it can become a major source of measurement error Probe hysteresis that occurs as a direct consequence of previous trigger direction and reseat Although probe hysteresis is comparative to undirectional repeatability it is more greatly affected by stylus length and trigger force Whilst in practice an element of these error sources may be present in each measurement taken the degree of presence is significantly influenced by Any datuming and measuring techniques employed The model and type of probe used The type of feature being probed RENISHAW SE 3 16 System operation System operation During an inspection cycle the RMP2 RMP2 S will continuously transmit its status to
167. re It is also important to ensure that the stylus ball diameter chosen is as large as is practical This not only ensures that the stylus will be as stiff as possible but also reduces the stylus s susceptibility to surface form and surface finish RENISHAW System operation 3 13 Probing techniques MP3 touch trigger probe The way in which a probe is used will have a dramatic effect on its accuracy Employing the following techniques will ensure that you achieve the best results each and every time you use your MP3 touch trigger probe To ensure consistent results always use the same probing speed and velocity during inspection as you used when the probe was datumed It is important to calculate the time that the machine will take before it reaches a constant probing velocity Thus when inspecting features that restrict the space within which the stylus can move always select a ball diameter that will provide an adequate amount of stylus travel prior to the probe triggering Never capture data in the acceleration deceleration zones Avoid taking probe measurements as the probe reseats Whenever possible always measure features top and bottom By doing this you will always identify any taper and distortion that may exist in the feature s form Wherever possible always measure distances using single points in the same way as you would use a micrometer depth gauge height gauge etc Never assume straightness squarenes
168. re Renishaw companies are located Connector part no P CN23 0504 Bobbin part no M 2056 0323 O ring part no P RS01 0018 2 off O ring part no P RS02 0022 Shank adaptor part no M 2056 0293 M4x16 mm socket head capscrew part no PSCO1 0416 2 off MA anti vibration washer part no P WA07 0040 2 off 4 8 mm dia x 12 mm long heat shrink sleeving 2 4 mm dia x 40 mm long heat shrink sleeving To mount the RMP2 S on a shank carry out the following procedure see Figure 2 5 1 Cut two 40 mm lengths of 2 4 mm diameter heat shrink sleeving supplied Gently slide one length of sleeving over the each of the two wires emerging from the shank 1 Continue to slide each length of sleeving down each wire until it abuts the bottom face of the shank recess 2 Carefully solder connector 2 part no P CN23 0504 to the two wires emerging from the shank 1 Clean each joint and allow to fully cool 3 Inspect each soldered joint turn for soundness if satisfactory carefully position heat shrink sleeving over the joint 4 Ensuring that both the shank wires and the solder joints are well protected shrink each length of sleeving into position using a suitable heat gun Continued on Page 2 14 RENISHAW OON System installation 2 13 Shank typical 7 M4x16mm socket head capscrew 2 off Connector P CN23 0504 8 3mm AF allen key O ring 501 0018 2 off
169. rectly Check batteries for correct installation in fitted accordance with Chapter 4 Maintenance and troubleshooting External interference source Use audio diagnostic facility in accordance disrupting radio transmission with Chapter 4 Maintenance and troubleshooting RENISHAWE System maintenance and troubleshooting 4 15 Possible cause Probe signals are being taken from a tool setting probe Workpiece is obstructing the path of the probe Probe length offsets have been removed PROBE CRASHES Action Verify system functionality Review software in accordance with manufacturer s instructions Review software in accordance with manufacturer s instructions POOR REPEATABILITY AND ACCURACY Possible cause Swarf on part Tool change repeatability is poor Probe position has changed due to loosening of probe assembly Probe position has changed from its calibrated position by 180 or due to M19 orientation Calibration and updating of offsets is not occurring Calibration and probing speeds are not the same Calibrated feature has moved Action Remove swarf Verify probe repeatability using a single point move Verify tightness of probe styli on centre adjustment mechanism and shank mounting Verify probe position Check on centre setting and if necessary adjust to within 20 of part tolerance Review software in accordance with manufacturer s instruct
170. rogrammed into the MI16 RMP2 in accordance with Chapter 2 System installation if it is to be used carry out the following see Figure 3 1 1 Observe the front panel of the MI16 3 and verify that the TIMEOUT LED 7 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System installation 2 Allow the RMP2 1 to remain inactive within the machine spindle After a period of 180 seconds 1 second with no probe triggers occurring the RMP2 should automatically switch itself off 3 With the RMP2 1 switched off verify the following The RX SIGNAL display 9 of the MI16 3 is extinguished The RX SIGNAL LOW LED 10 of the MI16 3 is illuminated The PROBE ERROR LED 11 of the MI16 3 is illuminated The PROBE STATUS LED 12 of the MI16 3 is extinguished The Probe Status LED 2 of the RMP2 1 is extinguished 4 If the above conditions are met the RMP2 has successfully switched off and may be returned to the machine s tool carousel RENISHAW System operation 3 23 Switching off the RMP2 S To de activate the RMP2 S carry out the following see Figure 3 1 1 Observe the front panel of the MI16 3 and verify that the SHANK SWITCH LED 8 is illuminated If this LED is not illuminated it will be necessary to re program the MI16 RMP2 in accordance with Chapter 2 System
171. s or parallelism Always check each feature to make sure RENISHAW SE 3 14 System operation MP3 touch trigger probe performance characteristics Probe pre travel Triggering does not only occur when the kinematic location actually breaks but also when microscopic movement of the contacts is induced by just a few microns of stylus deflection It is this distance travelled by the probe between the point at which the stylus touches a surface and a trigger actually occurring that is referred to as pre travel Probe pre travel is not generally regarded as a source of error and is typically accommodated and compensated for during probe datuming procedures Potential error sources The potential error sources associated with touch trigger probes fall into two main categories these are Random errors Systematic errors which generally application sensitive and be eliminated or minimised in practice Fixed error sources There is only one error source associated with touch trigger probes which must be assumed to be present in all measurements taken It is Known as undirectional repeatability and refers to the ability of the probe to trigger at the same point each and every time Quoted statistically as having a 95 confidence level the undirectional repeatability error of resistive touch trigger probes is extremely small typically less than 0 2 um Thus whilst it unlikely to be a major sou
172. s the probe to be switched on and switched off using M code The MP16 probe system contains the following primary components see Figure 1 1 Mk 2 radio module probe RMP2 or Mk2 radio module probe with shank switch activation RMP2 S 1 MP3 probe head 2 Mk2 radio module machine RMM2 3 2 off Shank 4 optional Shank adaptor 5 Machine interface MI16 6 Optical module OM16 7 optional Power supply unit PSU3 8 optional During operation probe trigger signals from the RMP2 RMP2 S are transmitted to the RMM2 receivers using frequency modulated FM radio waves The frequency of these radio waves will be dependent on the country within which the MP16 probe system is to be operated see Technical data later in this chapter Each frequency range is divided into separate channels each channel having a typical band width of 25 kHz to permit many systems to operate in close proximity without the danger of interference RENISHAW System description 1 3 The signals received by each RMM2 are passed to the MI16 via coaxial cable which decodes and converts them into solid state relay SSR form for use by the machine tool s CNC controller 1 RMP2 RMP2 S 6 16 2 MP3 probe head 7 OM16 optional 3 RMM2 2off 8 PSU3 optional 4 Shank optional 5 Shank adaptor Figure 1 1 Primary components
173. serve life The mass of the RMP2 RMP2 S including the MP3 probe shank adaptor and 100 mm stylus is 2 1 kg 4 6 Ib weight does not include taper shank A delay of 12 ms 10 us occurs following contact of the stylus ball with the workpiece and the trigger being reported to the machine CNC controller 2x Duracell MN1604 6LR61 9 V 6x Duracell MN1500 LR6 1 5 V 550 mAh The RMP2 RMP2 S will typically continue to operate for 6 hours continuously 5 days at 5 usage 72 min day after the 16 PROBE LOW BATTERY LED illuminates Battery life expectancy Standby life 5 usage 72 min day Continuous life Minimum Typical Optical Optical on Optical Optical on switch on timer Off switch on timer off off off 1 year 50 days 50 days 60 hours 60 hours 7 Typically for RMP2 fitted with six Duracell MN1500 LR6 1 5 V batteries battery capacity is increased from 550 mAh to 2250 mAh 5 usage 72 min day is increased from 50 days to 110 days continuous life is increased from 60 hrs to 135 hrs and standby life is increased from 1 year to 2 years Transmission distance Europe and United Kingdom USA Japan Sealing RENISHAW 15 metres 49 2 ft 3 metres 9 8 ft 8 metres 29 5 ft IEC 529 DIN 40050 BS 5490 68 System description 1 27 Transmission frequencies Europe The radio transmission system applicable to European versions of the RMP RMP2 S operat
174. sion MI16 ERROR SSR MI16 STATUS SSR MI16 STATUS SSR Off Open Closed Open Closed Open Closed gt 1 second le 0 8 seconds u_u 0 6 seconds 7 0 5 seconds lt gt D MENS ee SO Continued on Page 3 4 RENISHAW ES 3 4 System operation 4 With the RMP2 1 switched on verify the following e The RX SIGNAL display 9 of the MI16 3 has a minimum of three red segments and one yellow segment illuminated The RX SIGNAL LOW LED 10 of the MI16 3 is extinguished The PROBE ERROR LED 11 of the MI16 3 is extinguished The PROBE STATUS LED 12 of the MI16 3 is illuminated e The probe status LED 2 of the RMP2 1 is flashing green at 1 second intervals 5 If the above conditions are met the MP16 touch trigger probe system is ready for use and the MP3 probe should be datumed in accordance with Datuming the MP3 touch trigger probe later in this chapter RENISHAW System operation 3 5 T RENSHAW IRMIPZ ee c8 VOLUME _ RX SIGNAL PROBE Ger CHANNEL pane quie cONFIl N F u OCR PTIRENISHAW EI w 16 8 1 RMP2 RMP2 S 7 TIMEOUT LED 2 Probe status LED 8 SHANK SWITCH LED 3 MI16 9 RXSIGNAL display 4 SPIN LED 10 RX SIGNAL LOW LED 5 OPTICAL LED 11 PROBE ERROR LED 6 ON OFF LED 12 PROBE STATUS
175. sions of the probe when mounted on the RMP2 RMP2S are as shown in Figure 1 15 4 4 SHANK ADAPTOR 898mm T_ 3 86 in Y 124mm 4 88 in Y 108 mm 4 25 in Y 189mm 7 44 in Y 173 6 81 in 082mm 3 29 in Figure 1 15 Dimensions of the MP3 touch trigger probe when mounted on RMP2 RMP2 S RENISHAWE Probe specification Primary application Sense directions Trigger force 50 mm stylus Overtravel force 50 mm stylus Overtravel 50 mm stylus 100 mm stylus Repeatability Maximum recommended stylus length Recommended trigger speed System description 1 25 Machining centre inspection probe 5 way X Y 759 150 g 2 64 2 5 29 oz 7 548 g 19 32 2 X Y 750 2 64 oz low force direction X Y 150 g 5 29 oz high force direction 7 548 g 19 32 2 36 mm 1 4 in 60 mm 2 6 in Z 17 0 67 Z 17 mm 0 67 Maximum 26 value of 1 0 um 40 y in is achievable at the stylus tip using a 50 mm 1 97 in long stylus at a test velocity of 480 mm min 1 57 ft min 200 mm 7 87 in 3 metres min 10 ft min RENISHAW SE 1 26 System description RMP2 RMP2 S technical specification RMP2 RMP2 S mass System delays Battery specifications Number of batteries UK Continental Europe Japan and USA Battery capacity Battery re
176. smission system applicable to both USA and Japanese versions of the RMP RMP2 S operates on frequencies of between 224 5 MHz and 225 475 MHz It is designed to provide a total of 40 user selectable channels each channel having a spacing of 25 kHz as specified below Channel No Frequency MHz Channel No Frequency MHz 1 224 500 21 225 000 2 224 525 22 225 025 3 224 550 23 225 050 4 224 575 24 225 075 5 224 600 25 225 100 6 224 625 26 225 125 7 224 650 27 225 150 8 224 675 28 225 175 9 224 700 29 225 200 10 224 725 30 225 225 11 224 750 31 225 250 12 224 775 32 225 275 13 224 800 33 225 300 14 224 825 34 225 325 15 224 850 35 225 350 16 224 875 36 225 375 17 224 900 37 225 400 18 224 925 38 225 425 19 224 950 39 225 450 20 224 975 40 225 475 RENISHAW System description 1 29 Transmission frequencies United Kingdom The radio transmission system applicable to United Kingdom versions of the RMP RMP2 S operates on frequencies of between 433 075 MHz and 434 775 MHz For further information please refer to Transmission frequencies Europe RENISHAW SE 1 30 System description THIS PAGE LEFT INTENTIONALLY BLANK RENISHAWE System installation 2 1 CHAPTER 2 System installation This chapter provides you with detailed step by step instructions on how to install the Renishaw MP 16 touch trigger probe system to your machine tool Contained in this chapter Mounting the RMP2 on a shank
177. status LED 7 will show a double flashing green condition and remain active in the programming mode for one minute 4 Ensuring the correct orientation insert the batteries 5 into the battery compartment of the RMP2 RMP2 S until the battery cover 3 abuts the cover mounting flange on the RMP2 RMP2 S body Hand tighten the two battery cover retaining screws 2 to retain the cover in position 5 Using the 3 mm AF allen key 1 tighten the two battery cover retaining screws 2 to 3 Nm 2 2 Ibf ft RENISHAW System installation 2 27 3 mm AF allen key Battery cover retaining screw 2 off Battery cover Battery cover seal Battery 2 off RMP2 RMP2 S Probe status LED 1 2 3 4 5 6 7 Figure 2 10 Fitting the batteries to the RMP2 RMP2 S RENISHAWE 2 28 System installation Programming the RMP2 RMP2 S Notes The following procedure must be performed within one minute of the batteries being inserted into the RMP2 RMP2 S If a period of 1 minute has elapsed since the batteries were fitted and the RMP2 RMP2 S has subsequently switched to its standby mode it will be necessary to Remove the battery cover and batteries from the RMP2 RMP2 S for a period of not less than 10 seconds Refit the battery cover and attached batteries Following correct fitting of the battery cover and attached batteries to the 2 2 5 the probe status LED 3 will show a double flashing green condition
178. step by step instructions on how to maintain and adjust the Renishaw 16 touch trigger probe system In addition the chapter also provides information on faults that can sometimes occur during the life of a touch trigger probe system each fault is listed sequentially and offers both the probable cause and the rectification actions that will be required to recover from the fault Contained in this chapter a Diaphragm inspection and renewal 4 2 a Battery reneWal is Alia i 4 8 u Stylus spring force adjustment coo 4 5 Troubleshooting ne 4 10 RENISHAW SE 4 2 System maintenance and troubleshooting Maintenance and adjustment of the MP16 touch trigger probe system Due to the harsh environment in which the MP16 touch trigger probe system operates and the specific sealing requirements this demands all system components have been designed to provide low maintenance capability System maintenance and adjustment can therefore be limited to e Inspection and renewal of the touch trigger probe s outer diaphragm Adjustment of the stylus spring force adjustment screw located within the MP3 touch trigger probe Renewal of the batteries contained within the RMP2 RMP2 S Diaphragm inspection and renewal Although Renishaw touch trigger probes require little maintenance the performance of the MP3 will be adversely affected if its inner working parts become contaminated with dirt
179. sting the volume of the MI16 audio nennen 4 11 RENISHAW List of associated publications List of associated publications Title Publication number Taper shanks for machine tool probe data sheet 2000 2011 DK3 Probe outer diaphragm replacement kit instruction sheet H 2000 4052 PSU3 power supply unit installation and user s guide H 2000 5057 Probe systems installation manual for machine tools H 2000 6040 RENISHAW ES 9 10 GB Consolidated list of warnings and cautions Consolidated list of warnings and cautions WARNINGS INSTALLATION OF THE MP16 TOUCH TRIGGER PROBE SYSTEM MUST ONLY BE UNDERTAKEN BY FULLY QUALIFIED PERSONNEL WHO ARE FULLY CONVERSANT WITH ALL SAFETY PROCEDURES AND LEGISLATION IN FORCE IN THE COUNTRY OF USE THE 16 MACHINE INTERFACE MUST BE SUPPLIED FROM A 24V DC SELV POWER SUPPLY THAT CONFORMS FULLY WITH THE ESSENTIAL REQUIREMENTS OF BS EN 61010 OR SIMILAR SPECIFICATION ENSURE THAT ALL POWER SOURCES ARE SWITCHED OFF PRIOR TO REMOVING ANY PANEL OR GUARD FROM THE MACHINE TOOL IF ISOLATING POWER AT THE MAINS SWITCH ENSURE A SIGN TO THIS EFFECT IS PLACED ON THE SWITCH TO PREVENT THE POWER BEING INADVERTENTLY SWITCHED BACK ON ISOLATE THE 24 V POWER SUPPLY PRIOR TO CONNECTING THE 16 MACHINE INTERFACE UNIT THE FOLLOWING PROCEDURE REQUIRES THAT THE MACHINE TOOL SPINDLE IS MOVED THROUGH THE FULL WORKING ENVELOPE OF THE MACHINE TOOL TO AVOID INJURY ENSURE THAT YOU
180. t attempt the procedures without first confirming that the following parts are available supplied with shank adaptor Where required these may be ordered through your supplier or nearest Renishaw company refer to the last page of this publication for a list of countries where Renishaw companies are located O ring collar part no 2137 0424 e O ring part no P RS02 0004 2 off RENISHAW ES 12 Addendum Mounting shank adaptor part 2137 0435 on the RMP2 using four M4x25 mm socket head capscrews To mount the shank adaptor part no A 2137 0435 on the RMP2 using four M4x25 mm socket head capscrews carry out the following See Figure D 1 2 If required Fit the two O rings 4 to the O ring collar 3 Gently press the O ring collar 3 into the accommodation bore within the top face of the RMP2 1 Carefully position the shank adaptor 2 over the top face of the RMP2 and ensuring that the O ring adaptor 3 locates within the MP3 PCB accommodation bore of the shank adaptor press the two components firmly together Referring to Figure D align the four M4 threaded bores A of the shank adaptor 2 with the four tapped holes B of the RMP2 1 Fit one 4 anti vibration washer 5 to each of the four M4x25 mm socket head capscrews 6 Insert the four M4x25 mm socket head capscrews 6 through accommodation bores B of the RMP2 2 to engage the tapped ho
181. t fora period of 5 seconds taking care that the two PROG buttons are not inadvertently pressed and ensure that the following occurs during programming e The CHANNEL display window 3 of the 16 ceases to flash and displays the selected channel e The MI16 emits a double audible bleep The PROGRAM CONFIRM LED 9 located on the front panel of the MI16 illuminates for a period of 5 seconds Observe the START MODE LEDs items 4 through 8 If the two START MODE LEDs relating to the mode of operation you require are illuminated no further action is necessary If the two START MODE LEDs relating to the mode of operation you require are not illuminated press and release the PROG button 1 and PROG button 2 simultaneously to illuminate each pair of START MODE LEDs items 4 through 8 in sequence Select the two START MODE LEDs relating to the mode of operation you require then immediately remove your fingers from the two buttons Wait for a period of 5 seconds taking care that the two PROG buttons are not inadvertently pressed and ensure the following occurs during programming The CHANNEL display window 3 of the 16 ceases to flash e The MI16 emits a double audible bleep e The PROGRAM CONFIRM LED 9 located on the front panel of the MI16 illuminates for a period of 5 seconds RENISHAW System installation 2 25 es
182. tem installation 2 Rotate the RMP2 at 500 rpm 50 rpm for a minimum of 1 second During the spin off cycle the sequence of events shown below will occur Rotation of RMP2 at 500 rpm 50 rpm RMP2 Power RMP2 Transmission MI16 ERROR SSR MI16 STATUS SSR MI16 STATUS SSR Open Closed Open Closed Open Closed gt 1 second En 0 8 seconds Er 0 0 6 seconds SEN 75 0 __ ee RENISHAW System operation 3 19 With the RMP2 S 1 switched off verify the following The RX SIGNAL display 9 of the MI16 3 is extinguished The PROBE STATUS LED 10 of the MI16 3 is extinguished The RX SIGNAL LOW LED 11 of the MI16 3 is illuminated The PROBE ERROR LED 12 of the MI16 3 is illuminated The Probe Status LED 2 of the RMP2 S 1 is extinguished If the above conditions are met the RMP2 has successfully switched off and may be returned to the machine s tool carousel RENISHAW SE 3 20 System operation Switching off the RMP2 using an M code optical signal To de activate the RMP2 using the M code optical option this option must have been programmed into the MI16 RMP2 in accordance with Chapter 2 System installation if it is to be used carry out the following see Figure 3 1 Please note that a Renishaw OM16 will need to be fitted to your machine tool for this method to work 1 Observe the front p
183. th detailed step by step instructions on how to operate the Renishaw MP 16 touch trigger probe system on your machine tool Contained in this chapter Switching on the 2 3 2 touch trigger probe performance characteristics 3 14 Switching on the RMP2 S 3 8 u System operation 3 16 u Datuming the touch trigger probe 3 10 Switching off the 2 3 17 u Selecting the correct stylus 3 12 u Switching off the RMP2 S 3 23 Probing techniques MP3 touch trigger probe 3 13 RENISHAW SE 3 2 System operation Operating the MP16 touch trigger probe system on your machine tool CAUTION PRIOR TO PROBE SYSTEM OPERATION IT IS VITALLY IMPORTANT THAT YOU FULLY UNDERSTAND THE SOFTWARE WITH WHICH YOU WISH TO DRIVE THE PROBE INCORRECT PROGRAMMING CAN RESULT IN DAMAGE TO BOTH THE MACHINE WORKPIECE AND TO THE PROBE ITSELF Switching on the RMP2 CAUTION BEFORE SWITCHING ON THE PROBE ENSURE THAT THE SHANK IS MOUNTED SECURELY IN THE MACHINE TOOL SPINDLE Before system operation the RMP2 must be made active by one of the following switch on methods Each option is user selectable and will have been programmed into the MI16 RMP2 during installation of the MP16 touch trigger probe syste
184. the machine tool CNC controller via the RMM2 radio module machines and the MI16 Probe status is indicated by probe status LED located on the RMP2 RMP2 S which will flash green at 1 second intervals when the probe is seated Each time the probe triggers the probe status LED will flash red The PROBE STATUS LED on the front panel of the 16 which will illuminate when the probe is seated Each time the probe triggers the PROBE STATUS LED will extinguish e The MI16 which will emit a single audible bleep each time the probe triggers and re seats The volume of these audible bleeps may be increased or decreased using the VOLUME TRIGGER buttons located on the front panel of the MI16 In addition to probe status signals the system also provides a visible indication of the condition of the batteries located within the RMP2 RMP2 S Illumination of the PROBE LOW BATTERY LED located on the front panel of the MI16 indicates that the batteries have approximately 6 hours continuous use remaining Probe signal delays During all inspection cycles a constant 12 ms 10 us delay will always occur between the probe actually triggering and the resultant trigger signal being received by the CNC controller RENISHAW System operation 3 17 Switching off the RMP2 Note Following activation the RMP2 cannot be switched off until a period of 2 seconds has elapsed
185. this chapter Notes It is recommended that the wires used to connect the machine tool s power supply to the MI16 conform to DEF 61 12 part 6 type 2 BS4808 or equivalent specification The output voltage from the machine tool must be a nominal 24 V dc unregulated 0 5 A 1 Obtain three suitable lengths of 1 55 mm nominal diameter PVC or PTFE insulated wires Each wire should contain sixteen 0 2 mm diameter strands It is recommended that the following colours are used Red Black Green 2 Connect a length of wire to each of the following connectors located within terminal block 1 and retain with terminal screws If you are using the recommended colour coding connect the wires as follows Colour of wire Terminal block connection Terminal 1 Ground Terminal 2 24 V Terminal 3 0 V Continued on Page 2 62 RENISHAW System installation 2 61 Terminal block 1 2 MI16 3 Chassis ground connector Figure 2 26 Connecting the MI16 to the machine tool s 24 Vdc supply RENISHAW ES 2 62 System installation WARNINGS ISOLATE THE 24 V POWER SUPPLY PRIOR TO CONNECTING THE 16 MACHINE INTERFACE UNIT TO ENSURE THE SAFETY OF ALL PERSONNEL IS IMPORTANT THAT THE GROUNDING OF THE 16 MACHINE INTERFACE UNIT CASE AND 0 V SUPPLY FULLY CONFORMS WITH ALL SAFETY REGULATIONS IN FORCE COUNTRY OF USE THE 16 MACHINE INTERFACE IS EQUIPPED WITH AN INTERNAL POWER TRAN
186. verify that the low battery diagnostic circuit is functioning correctly carry out the following procedure 1 Obtain a suitable pair of batteries Duracell MN1604 6LR61 or equivalent which have been partly discharged each battery when measured should produce a voltage across its terminals not exceeding 6 5 V Note The RMP2 RMP2 S radio module probe will enter its programming mode whenever battery contact is interrupted or the batteries replaced 2 Substitute the existing batteries within the RMP2 RMP2 S with these partly discharged batteries refer to Installing the batteries into the RMP2 RMP2 S earlier in this chapter 3 Activate the RMP2 RMP2 S refer to Chapter 3 System operation 4 Observe the PROBE LOW BATTERY LED located on the front panel of the MI16 If the low battery diagnostic circuit is functioning correctly then this LED will be illuminated In addition if the low battery diagnostic circuit SSR output is being monitored by the CNC controller then the controller should also produce an appropriate alarm 5 Remove the partly discharged batteries from the RMP2 RMP2 S and replace with the original batteries supplied refer to Installing the batteries into the RMP2 RMP2 S earlier in this chapter RENISHAW SE 2 74 System installation THIS PAGE LEFT INTENTIONALLY BLANK RENISHAWE System operation 3 1 CHAPTER 3 System operation This chapter provides you wi
187. wing a tool change spindle orientation repeatability and hunting of the spindle orientation if not mechanically clamped Stylus ball centre to spindle centre line relationship can be compensated for by suitable calibration of a known feature To relate the actual location of the workpiece surface to the machine tool s reference frame it is necessary to datum your MP3 probe This will allow you to Determine the position of the stylus ball centre line relative to the machine spindle centre line Determine the effective size of the stylus ball electronic ball radius Prior to datuming you will need to establish the optimum length and diameter of the stylus to be used Refer to Selecting the correct stylus later in this chapter To datum your MP3 probe Note The following instructions assume that the probe is located within the machine spindle that stylus on centre adjustment has been performed as detailed in Chapter 2 System installation and that the probe has been activated 1 Perform a probe length calibration cycle in accordance with the manufacturer s instructions supplied with your calibration software 2 Perform a stylus X Y offset calibration cycle in accordance with the manufacturer s instructions supplied with your calibration software 3 Perform a stylus ball calibration cycle in accordance with the manufacturer s instructions supplied with your calibration software RE
188. y blind spots observed do not coincide with those observed with the first antenna 10 Disconnect the second RMM2 cable from the MI16 2 11 Remove the RMP2 RMP2 S from the machine tool spindle RENISHAW System installation 2 35 Mounting the RMM2 units on the machine tool To permanently mount the RMM2 units on the machine tool carry out the following refer to Figures 2 13 and 2 14 1 Using a pencil draw around the base item 1 figure 2 14 of each RMM2 2 to mark their positions on the machine tool Also mark a line to represent the centre line of the cable gland 3 2 Remove each 2 2 from the machine tool and using a centre punch mark the centre of each marked circle 3 Referring to Figure 2 13 use a pair of dividers to scribe a 68 mm pitch centre diameter PCD circle within each of the two marked circles Employing the two lines drawn to represent the centre line of the RMM2 cable glands item 3 Figure 2 14 scribe a centre line through each scribed circle Erase all pencil marks 4 Referring to Figure 2 13 use a protractor to scribe a line which intersects one of the scribed circles at 30 from its centre line in the clockwise direction Mark the point at which the line intersects the circle with a centre punch Using this mark as your first hole position mark two further positions 120 apart producing three marks equally spaced about the circle Centre punch each hole position then drill

MP16 - Installation and user's guide

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